TORQUE WRENCH 63000

MANUAL
 Gates Closed Gates Open Side View

TORQUE WRENCH 63000

• Makeup Torque : 63,000 ft. lbs.
• Breakout Torque : 75,000 ft. lbs.
• Normal Operating PSI : 2,000 PSI
• Hydraulic Power Requirements : 38-45
GPM and 5-15 GPM from 1,500 to 2,000
PSI
• Weight : 2,250 lbs.
• Vertical Travel : 72 in.
• Cycle Time @ 40 GPM
• Clamp Both Jaws : 2.5 sec.
Clamp Upper Jaw : 1.25 sec.
Torquing 34 Deg : 2.0 sec.

Benefits
• Extends life of drillpipe
• Eliminates need of manual tongs
• Precise accurate torque with each
connection
• Safer to operate over manual tongs
• Easy to install

TW-63000 MANUAL PAGE 1 OF 35

 DESCRIPTION
INTRODUCTION
This manual provides installation, operation, and
maintenance procedures for the OPI Torque Wrench
Assembly, TW-63000, part number 16500.
The torque wrench (TW-63000) is a hydraulically
operated tool used in places of tongs to make up or
break out tool joints. During makeup the correct
torque for the tubular goods being run can be held to
precise limits, with accurate repeatability.
DESCRIPTION
The TW-63000 torque wrench consists of an upper
and lower gripping body, and a vertical positioning
system (Figure 1).
Figure 1 . TW-63000 Torque Wrench
TW-63000 MANUAL
TORQUE WRENCH BODY - The torque wrench body
consists of two segments, upper and lower
(Figure 2). Each segment has two opposing jaws
with die holders, one fixed on the gate and one
movable on the clamping piston. The gate on each
segment swings open on a hinge pin to allow the
wrench to swing onto a tool joint. The jaws are
equipped with spring loaded buttons to center the
wrench around the pipe connection.
Figure 2 . TW-63000 Body
The two segments of the torque wrench are
connected by two torque cylinders. A torque
cylinder mounted on each body is connected to the
other body with a rod end clevis and pin. These two
torque cylinders provide the rotation of the two body
segments which produces the torque on the tool
joint.
UPPER AND LOWER CLAMP CONTROLS (1 and 2,
Figure 4) - The clamp control valve, located on the
left side of the upper body, is divided into two
segments. The upper half controls the upper
clamping cylinder and the lower half controls the
lower clamping cylinder. The valve is a three-
position (in-neutral-out) valve detented in the in and
out positions. Pulling the lower clamping valve
control level all the way out will clamp the lower
clamp on the tool joint box. Pushing the lower
clamping valve control level all the way in will
release the clamp from the tool joint box. The upper
clamping valve control lever performs the same
functions on the tool joint pin.
PAGE 2 OF 35
DUMP VALVE (3, Figure 4) - The dump valve is a
two-position, normally closed valve located on the
left torque cylinder. It is mechanically actuated when
the cylinder is fully retracted, and reduces the
pressure on the torque gauge to near zero. A loss of
pressure on the torque gauge indicates that the TW-
63000 has rotated to the limit of its 34-degree travel.
hydraulic line to the lifting cylinder, control the
speed of the TW-63000 travel. Rotating the handles
clockwise will reduce the flow to reduce speed. The
lower valve controls the down speed and the upper
valve controls the up speed.

TORQUE MAKEUP/BREAKOUT CONTROL (5,

Figure 4) - The torque makeup/breakout valve is
spring centered, located on the right side of the TW-
63000 and has a spherical knob. Pulling the knob
provides makeup torque until either the preset torque
is reached or the cylinders reach the end of their
stroke. Pulling the knob before clamping on the tool
joint pin will cock the TW-63000 for breakout.
Clamp the pin and push the torque knob in to break
out.

PRESSURE REDUCING VALVE (7, Figure 4) - The

pressure reducing valve (PRV) adjusts the torque
applied by the TW-63000. The PRV is located on
the right side of the back guard and is manually
adjusted.

SUPPLY PRESSURE GAUGE (6, Figure 4) - The

supply pressure gauge is a 0-3000 psi direct reading
gauge located on the right side of the TW-63000
behind the torque handle. This gauge provides an
indication of inlet system pressure from the
hydraulic power supply.

VERTICAL POSITIONING SYSTEM - The TW-

63000 lower body segment is attached to the vertical
position hanger. Using a double sheave arrangement
and a 2-1/2 inch diameter hydraulic cylinder with a
3-foot stroke, the system provides a total of 6 feet
vertical travel (Figure 3). The vertical positioning
system is suspended from a hanger plate by two wire
rope assemblies reeved through the sheaves.

ACTUATOR MANIFOLD ASSEMBLY - The actuator

manifold assembly is a double pilot check valve
used to prevent the TW-63000 from drifting
downward. The manifold also prevents a sudden
drop of the TW-63000 if the hydraulic power is shut
off.
Figure 3 . Vertical Positioning System
FLOW CONTROL VALVES (9, Figure 4) - A pair of
adjustable flow control valves, installed in the

TW-63000 MANUAL PAGE 3 OF 35

Index Control/Indicator Type Function
Detent valve, pull to clamp upper body, will stay
1 CLAMP TOP Valve lever
clamped until pushed (unclamped).
2 CLAMP BTM Valve lever Same as above; clamps lower body.
Actuated when left torque cylinder reaches full
3 Dump valve Normally closed valve
stroke, causes torque gauge to read near zero.
Valve lever (with cylindrical Controls height of TW-63000. Pull to raise, push to
4 LIFT
handle) lower. Movement stops when lever is released.
Controls application of torque. Pull for makeup
5 TORQUE Valve lever torque; pull, then push for breakout torque.
Torquing stops when lever is released.
Indicates pressure from hydraulic power supply.
6 Supply pressure gauge Pressure gauge (psi and bar)
Flow control is on power supply.
Presets torque for makeup. Equipped with a locking
7 TORQUE ADJUSTMENT Pressure reducing valve
knob, rotate outer knob to adjust torque.
Indicates torque being applied. Red target pointer
8 Torque gauge Bourdon tube pressure gauge
for verification. Zero adjust knob on back of case.
Control raising and lowering speed. Upper valve
9 Flow control valves (2) Inline flow control valve
controls raising the lower valve controls lowering.

Figure 4 . TW-63000 Controls and Indicators

TW-63000 MANUAL PAGE 4 OF 35

TORQUE GAUGE (8, Figure 4) - The torque gauge is
located on the front face of the vertical positioning
system hanger and is direct reading to indicate
makeup torque in foot-pounds and either kilogram
meters or Newton meters. A damper is provided to
smooth severe fluctuations in the pressure. A red
adjustable pointer assists torque gauge readings and
a zero adjust knob on the back of the gauge case
allows the gauge to be set to 0 when no torque
pressure is applied.
VERTICAL LIFT CONTROL (4, Figure 4) - The
vertical lift control valve is located on the right side
of the TW-63000 above the torque control valve.
The lift control valve has a cylindrical handle.
Pulling out on the handle raises the TW-63000 and
pushing in lowers it. The valve is spring loaded to
the center position; when it is released, movement
stops.
Figure 5 . Functional Schematic
TW-63000 MANUAL
THEORY OF OPERATION
The TW-63000 operates on a closed center hydraulic
system; that is, the spools in the direction control
valves do not allow the hydraulic fluid to return to
the reservoir when in the neutral position (Figure 5).
The TW-63000 torquing capability is used after
spinin during makeup operations or before spinout
during breakout operations (Figure 5). For makeup,
with the gates open, the TW-63000 is pushed against
the drill stem at the tool joint level. The lower gate is
latched on the tool joint box and the lower body
clamp is actuated to provide a firm grip. The pin is
stabbed, spun in, upper gate latched, and the upper
body clamp is actuated. Power is applied to the
torque cylinders to rotate the upper body to a
maximum of 34 degrees or until the preset torque
valve is achieved. If the 34-degree travel limit is
reached, it will be necessary to take another bite and
torque again. For breakout, the gates are latched
around the tool joint and the lower jaw is clamped.
The upper body is torqued to full travel and the
upper jaw is clamped. The torque cylinders are
actuated to return the upper body to center, thereby
preparing the pipe stand for spinout.
PAGE 5 OF 35
SPECIFICATIONS

Table A
Specifications

English Metric
Weight (including hanger) 2,250 lb 1.219 kg
Size range (tool joint diameter) 2-7/8 thru 8-1/2 in. 73 thru 216 mm
Makeup torque 63,000 ft-lb 83.428 N.m
Breakout torque 75,000 ft-lb 101.700 N.m
Normal operating pressure 2000 psi 13,79 MPa
Hydraulic power requirements 38-45 GPM to 1500 psi and 8,6 to 10,2m3/h to 10,33 MPa and 1,1
(Close center systems) 5-15 GPM from 1500 to 2000 psi to 3,3 m3/h from 10,33 to 13,79 MPa
Vertical positioning system
Stroke (vertical travel) 72 in. 1,83m
Rate of travel 2-in./sec 50 mm/sec
Cycle time (@ 40 GPM)
Clamping both jaws 2.5 sec maz
Clamping upper jaw 1.25 sec max
Torquing 34 degrees 2.0 sec max

* ADD 6.25 in. FOR OPEN GATE

Figure 6 . Outline Drawing

TW-63000 MANUAL PAGE 6 OF 35

 INSTALLATION

Table B . Power Supply Requirements

English Metric
Power Requirements 38 to 45 GPM to 1500 psi and 5 8, 6-10, 2 m3/h to 10,33 MPa and 1,1 to
Closed-Center Hydraulic System to 15 GPM from 1500 to 2000 psi 3,3 m3/h from 10,33 to 13,79 MPa
Filtration 25 micron 25 micron
Maximum oil temp 180 deg F 82 deg C
Fluid recommendations Petroleum based industrial hydraulic fluid with additives which provide
oxidation inhibition, anti-rust, anti-foam, deaerating and anti-wear properties
are recommended. The fluid viscosity should be 150-225 SSU (SAE 10W) at
100 deg F (37,9 deg C) with a viscosity index of 90 minimum.

LOCATION. Rig-up location of the TW-63000 is CONNECTING POWER SUPPLY

dependent upon the type of rig and other equipment
being used. Figure 7 shows two typical rig floor
layouts and the most desirable locations for
installation of the TW-63000. As a general rule, the
TW-63000 should be placed on the opposite side of
the rotary table from the set-back zone. This will
facilitate handling the stands and allow a straight
swing from pick up to stabbing.
HANGING THE TW-63000. The TW-63000 is
suspended from a cable as high in the derrick as
possible. The longer the cable, the easier the TW-
63000 can be swung into position for operation. Use
5/8-inch cable long enough to reach from the attach
point in the derrick to a point to suspend the hanger
plate 13 feet, 9 inches off the rig floor (Figure 12).
a. Attach cable to derrick girt at selected height.
CAUTION
Do not drag TW-63000 onto rig floor. Use a
hoist to lift it into position to avoid damage
to the equipment.
b. Lift TW-63000 onto rig floor and place opposite
the set-back zone across the rotary table. Distance
to drill pipe should be 2 to 2-1/2 feet.
a. Unwind the 1-inch pressure hose and 1-1/4-inch
return hose and hoist them onto the derrick floor.
b. Route the hydraulic hoses through the derrick
floor. Tie off the hoses with enough slack so as
not to interfere with TW-63000 operation.
c. Check hydraulic hoses and TW-63000 quick-
disconnects for mud or sand and clean as
necessary before attempting connection.
CAUTION
The 1-inch and 1-1/4-inch self-sealing quick-
disconnects must be fastened together until
fully shouldered. If only partially closed, the
internal self-sealing valves will be partially
open or not open at all. This will cause a
severe pressure drop to occur through the
quick-disconnects causing oil to overheat and
the hydraulic power supply to overload.
d. Connect hoses to quick-disconnects mounted
on back of TW-63000.
e. Connect other ends of hoses to hydraulic
power supply.

Note
Allow clearance for elevator to work with
torque wrench. Adequate space is required
for elevator latching and unlatching.

c. With the lift cylinder fully retracted, and the TW-

63000 resting on the floor, hang the hanger plate
on the cable 13 feet, 9 inches above the floor.

TW-63000 MANUAL PAGE 7 OF 35

CHECKING OPERATION

a. Check the reservoir of the hydraulic power
supply for sufficient fluid, and then start up.
Hydraulic oil must be clean.
b. Check entire system for leaks, tighten as
required.
c. Cycle clamping cylinders, torque cylinders,
and vertical position cylinder several times to
verify their proper operation and force any
trapped air from the system.
d. Recheck fluid level of hydraulic power
supply and top up if necessary.

Figure 7 . Typical Rig Layouts

TW-63000 MANUAL PAGE 8 OF 35

TW-63000 MANUAL
Figure 8 . TW-63000 Installation

PAGE 9 OF 35
 Figure 8 . TW-63000 Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

1 165613 SLEEVE, threaded --------------------------------------------------- 2

2&3 - JAW ASSY (see Figure 10 & 12 for breakdown)
4 165614 SPACER, Jaw --------------------------------------------------------- 4
5 165327 JAW ASSY, Piston (see Figure 10 for breakdown)-------------- 2
6 165328 KEY -------------------------------------------------------------------- 2
7 51604-28 PIN, Roll --------------------------------------------------------------- 4
8 165600 PIN, Hinge------------------------------------------------------------- 4
9 165605 FITTING, Grease ---------------------------------------------------- 12
10 165610 GATE, Modified------------------------------------------------------ 2
11 165612 SPRING, Torsion ----------------------------------------------------- 2
12 165615 LATCH ---------------------------------------------------------------- 2
13 165620 STOP, Latch----------------------------------------------------------- 2
14 51403-16-S PIN, Cotter------------------------------------------------------------- 2
15 165628 PIN, Clevis ------------------------------------------------------------ 2
16 165630 BLOCK, Pillow ------------------------------------------------------- 4
17 51212-16 PIN, Dowel ------------------------------------------------------------ 4
18 165287 CYLINDER, Torque Hydraulic (see Figure 11 for breakdown) ----- 2
19 165632 BOLT, Drilled hd ----------------------------------------------------- 4
20 51110 LOCKWASHER------------------------------------------------------ 4
21 - CYLINDER, Clamp Hydraulic (see Figure 9 for breakdown) ------------ 2
22 165205 BODY, Upper and Lower ------------------------------------------- 2

TW-63000 MANUAL PAGE 10 OF 35

 Figure 9. Clamp Hydraulic Cylinder Installation

Index No. Part No. 1 .2 .3 .Description Qty/Unit

- - CYLINDER, Clamp Hydraulic------------------------------------------ 1

1 165312 HEAD, Cylinder ------------------------------------------------------ 1
2 165317 RING, Cylinder Head ------------------------------------------------ 2
3 165329 PISTON ---------------------------------------------------------------- 1
4 165412 RING, Scraper -------------------------------------------------------- 1

TW-63000 MANUAL PAGE 11 OF 35

 LOWER PISTON JAW

Figure 10 . Upper Gate, Lower Gate, and Piston Jaw Assemblies Installation

TW-63000 MANUAL PAGE 12 OF 35

 Figure 10 . Upper Gate, Lower Gate, and Piston Jaw Assemblies Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

1 - JAW ASSY, Upper Gate (See Figure 10)------------------------------ 1

2 - JAW ASSY, Lower Gate (See Figure 10) ----------------------------- 1
3 165327 JAW ASSY, Piston ------------------------------------------------------- 1
4 50008-8-C9 SCREW, Hex hd Cap ------------------------------------------------ 2
5 50908-C LOCKWASHER------------------------------------------------------ 2
6 165332 RETAINER, Die------------------------------------------------------ 1
7 165337 SPACER, Die --------------------------------------------------------- 2
8 165336 DIE, Tong-------------------------------------------------------------- 2
9 50006-6-C9 SCREW, Hex hd Cap ------------------------------------------------ 2
10 50906-C LOCKWASHER------------------------------------------------------ 2
11 165338 RETAINER, Die------------------------------------------------------ 1
12 165341 PIN, Spring Retainer ------------------------------------------------- 2
13 165343 SPRING, Helical, Long (for Gate Jaws)--------------------------- 6
13A 165344 SPRING, Helical, Short (for Piston Jaws)------------------------- 6
14 165346 BUTTON, Spring Retainer, Long (for Gate Jaws) --------------- 6
14A 165347 BUTTON, Spring Retainer, Short (for Piston Jaws) ------------- 6
15 165349 ROD, Threaded ------------------------------------------------------- 1
16 50008-8-C9 SCREW, Hex hd Cap ------------------------------------------------ 2
17 50908-C LOCKWASHER------------------------------------------------------ 2

TW-63000 MANUAL PAGE 13 OF 35

 Figure 11 . Hydraulic Torque Cylinder Installation

TW-63000 MANUAL PAGE 14 OF 35

 Figure 11 . Hydraulic Torque Cylinder Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

- 165287 CYLINDER ASSY, Torque --------------------------------------------- 1

1 50706-4-S D SETSCREW, Soc hd ------------------------------------------------- 1
2 165285 SLUG, Locking ------------------------------------------------------- 1
3 165289 CLEVIS, Cylinder Assy --------------------------------------------- 1
4-16 165287-1 Seal Kit ------------------------------------------------------------ 1
4 CAP ----------------------------------------------------------- 1
5 O-RING ------------------------------------------------------ 1
6 O-RING ------------------------------------------------------ 1
7 RING, Backup ----------------------------------------------- 1
8 PIN, Roll ----------------------------------------------------- 1
9 NUT, Hex ---------------------------------------------------- 1
10 SEAL, Piston ------------------------------------------------ 2
11 O-RING ------------------------------------------------------ 1
12 PISTON ------------------------------------------------------ 1
13 ROD ---------------------------------------------------------- 1
14 BUSHING --------------------------------------------------- 1
15 SEAL, Trunnion --------------------------------------------- 1
16 WIPER, Rod ------------------------------------------------- 1
17 165291 BARREL, Hydraulic Cylinder --------------------------------- 1

TW-63000 MANUAL PAGE 15 OF 35

 Figure 12 . Gate Jaws

TW-63000 MANUAL PAGE 16 OF 35

 Figure 13 . Vertical Positioning System Installation

TW-63000 MANUAL PAGE 17 OF 35

 Figure 13 . Vertical Positioning System Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

- 165200 POSITIONING SYSTEM, Vertical (see Figure 13)

1 165210
2 165220
3 165225
4 53602-150
5 51820
6 165230
7 165235
8 165240
9 165245
10 165250
11 165255
50006-6
50906
SHACKLE, Chain --------------------------------------------------- 1
PLATE, Hanger------------------------------------------------------- 1
ROPE ASSY, Wire --------------------------------------------------- 2
RING, Retaining ------------------------------------------------------ 2
NUT, Hex self-locking----------------------------------------------- 4
PIN ASSY, Outer sheave -------------------------------------------- 2
PIN ASSY, Inner sheave -------------------------------------------- 2
SHEAVE--------------------------------------------------------------- 6
PLATE, Sheave guide------------------------------------------------ 2
BLOCK, Sheave mounting ------------------------------------------ 1
COVER, Torque wrench--------------------------------------------- 1
ATTACHING PARTS
SCREW, Hex hd cap ------------------------------------------------- 4
LOCKWASHER------------------------------------------------------ 4

165256 GAUGE ASSY, Torque --------------------------------------------- 1

ATTACHING PARTS
50006-6 SCREW, Hex hd cap ------------------------------------------------- 4
50906 LOCKWASHER------------------------------------------------------ 4

12 165750 GAUGE, Torque ------------------------------------------------- 1

ATTACHING PARTS
165753 SCREW, Flat hd-------------------------------------------------- 3

13 165755 BRACKET, Torque gauge mounting-------------------------- 1

165757 MANIFOLD ASSY, Actuator -------------------------------------- 1
ATTACHING PARTS
5006-14 SCREW, Hex hd cap ------------------------------------------------- 2
50906 LOCKWASHER------------------------------------------------------ 2

TW-63000 MANUAL PAGE 18 OF 35

 Figure 13 . Vertical Positioning System Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

14 165760 MANIFOLD, Pilot check valve -------------------------------- 1

15 165762 VALVE, Flow control ----------------------------------------------- 2
16 165765 PLATE, Instruction (gate spacers) --------------------------------- 1
ATTACHING PARTS
53301-10-6 SCREW, Drive ------------------------------------------------------------ 4

17 165260 SCREW, Leveling ---------------------------------------------------- 2

18 50316-C NUT, Hex jam -------------------------------------------------------- 2
19 51404-12-S PIN, Cotter------------------------------------------------------------- 2
20 50816-N-C WASHER, Flat-------------------------------------------------------- 2
21 165265 PIN, Hinge------------------------------------------------------------- 1
22 51402-8-S PIN, Cotter------------------------------------------------------------- 2
23 50808-R-C WASHER, Flat-------------------------------------------------------- 1
24 56408-22 PIN, Clevis ------------------------------------------------------------ 1
25 50508-C NUT, Slotted hex ----------------------------------------------------- 1
26 50808-W-C WASHER, Wide flat ------------------------------------------------- 1
27 165270 EYEBOLT ------------------------------------------------------------ 1
28 165275 PLATE, Mounting (installed on torque wrench body)----------- 1
165280 CYLINDER, Lift ----------------------------------------------------- 1
ATTACHING PARTS
55208 NUT, Hex-------------------------------------------------------------- 4
50908 LOCKWASHER------------------------------------------------------ 4
29 55408 NUT, Hex -------------------------------------------------------- 4
30 165300 RETAINER, Bearing ------------------------------------------- 1
31 165305 BEARING, Rod ------------------------------------------------- 1
32 165308 ADAPTER, Packing -------------------------------------------- 1
33 165315 HEAD, Rod end ------------------------------------------------- 1
34 165316 ROD, Piston ------------------------------------------------------ 1
35 165321 BODY ------------------------------------------------------------- 1
36 165330 ROD, Tie --------------------------------------------------------- 4

TW-63000 MANUAL PAGE 19 OF 35

 Figure 13 . Vertical Positioning System Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

37 165335 PISTON ----------------------------------------------------------- 1

38 50704-4 SETSCREW, Soc hd -------------------------------------------- 1
39 165350 RING, Piston ----------------------------------------------------- 4
40 165355 HEAD, Piston ---------------------------------------------------- 1
41 165366 NUT, Tie rod ----------------------------------------------------- 4
42-46 165380 KIT, Seal --------------------------------------------------------- 1
42 O-RING ------------------------------------------------------ 2
43 O-RING ------------------------------------------------------ 1
44 PACKING, Rod --------------------------------------------- 4
45 PACKING, Upper rod -------------------------------------- 1
46 SCRAPER, Rod --------------------------------------------- 1
47 165400 HANGER ------------------------------------------------------------- 1

TW-63000 MANUAL PAGE 20 OF 35

 Figure 14-A . Torque Wrench Assembly

TW-63000 MANUAL PAGE 21 OF 35

 Figure 14-B . Torque Wrench Assembly (cont’d.)

TW-63000 MANUAL PAGE 22 OF 35

 Figure 14-A & 14-B . Torque Wrench Assembly (cont’d.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

- 16510 WRENCH ASSY, Torque

1 165410 TUBE ASSY, Tee to RH valve ------------------------------------- 1
2 165415 TUBE ASSY, Direction control valve ----------------------------- 1
3 165418 TUBE ASSY, RH adapter plate tee to outlet---------------------- 1
4 56501-12-12S CONNECTOR, External pipe--------------------------------------- 2
5 56504-12-12S TEE, Union ------------------------------------------------------------ 1
6 165420 TUBE ASSY, Inlet to tee -------------------------------------------- 1
7 165423 TUBE ASSY, Tank--------------------------------------------------- 1
8 56501-4-4-S CONNECTOR, External pipe--------------------------------------- 1
9 165425 HOSE ASSY, Torque wrench breakout --------------------------- 1
10 165430 HOSE ASSY, LH adaptor plate to dump valve------------------- 1
11 165432 TUBE ASSY, Tee to back plate ------------------------------------ 1
12 165435 TUBE ASSY, LH to RH adapter plate----------------------------- 1
13 56533-12-12S TEE, External pipe --------------------------------------------------- 1
14 56502-12-12S ELBOW, 45 deg external pipe -------------------------------------- 1
15 165437 HOSE ASSY, Back torque cylinder-------------------------------- 1
16 56533-8-8-S TEE, External pipe --------------------------------------------------- 1
17 56700-12-8-S REDUCER, Pipe------------------------------------------------------ 1
18 56502-12-8-S ELBOW, 45 deg external pipe -------------------------------------- 1
19 165431 HOSE ASSY, RH cylinder to PRV -------------------------------- 1
20 56506-12-8-S ELBOW, 90 deg external pipe -------------------------------------- 1
21 165433 HOSE ASSY, LH cylinder to PRV--------------------------------- 1
22 56533-8-8-S TEE, External pipe --------------------------------------------------- 1
23 56700-12-8-S REDUCER, Pipe------------------------------------------------------ 1
24 56506-12-8-S ELBOW, 90 deg external pipe -------------------------------------- 1
25 165436 HOSE ASSY, Dump valve return ---------------------------------- 1
26 56506-4-4-S ELBOW, 90 deg external pipe -------------------------------------- 1
27 56501-4-4-S CONNECTOR, External pipe--------------------------------------- 1
28 165438 HOSE ASSY, Torque wrench clamp ------------------------------ 1
29 56501-8-8-S CONNECTOR, External pipe--------------------------------------- 1
30 165440 HOSE ASSY, Torque wrench rear clamp ------------------------- 1

TW-63000 MANUAL PAGE 23 OF 35

 Figure 14-A & 14-B . Torque Wrench Assembly (cont’d.)

Index No. Part No. 1 .2 .3 .Description -------------------------------------------- Qty/Unit

31 56501-8-12-S CONNECTOR, External pipe--------------------------------------- 1

32 56522-12-12S ELBOW, 90 deg bulkhead ------------------------------------------ 1
33 165442 TUBE ASSY, Check valve back plate ----------------------------- 1
34 56547-12-S LOCKNUT, Bulkhead ----------------------------------------------- 1
35 165445 GAUGE, Pressure ---------------------------------------------------- 1
36 56700-12-4-S REDUCER, Pipe------------------------------------------------------ 1
37 56160-12-12S TEE, Pipe -------------------------------------------------------------- 1
38 165447 TUBE ASSY, Pressure gauge to direction valve ----------------- 1
39 165450 TUBE ASSY, Lower clamp ----------------------------------------- 1
40 56501-8-12-S CONNECTOR, External pipe--------------------------------------- 1
41 165452 HOSE ASSY, Tee to clamp ----------------------------------------- 1
42 56501-8-8-S CONNECTOR, External pipe--------------------------------------- 1
43 165455 VALVE ASSY, Spin/Torque --------------------------------------- 1
44 165460 VALVE ASSY, Clamp ---------------------------------------------- 1
50006-8-C5 SCREW, Hex head cap ---------------------------------------------- 6
50906-C LOCKWASHER, Regular------------------------------------------- 6

45 165930 ADAPTER, Valve ---------------------------------------------------- 2

ATTACHING PARTS
50006-10-C5 SCREW, Hex head cap ---------------------------------------------- 4
50906-C LOCKWASHER, Regular------------------------------------------- 4

46 51300-212-B O-RING ---------------------------------------------------------------- 2

47 165925 VALVE, Dump ------------------------------------------------------- 1
48 165927 LOCKTAB ------------------------------------------------------------ 1
49 56501-4-4-S CONNECTOR, External pipe--------------------------------------- 1
50 165928 BRACKET, Dump valve -------------------------------------------- 1
ATTACHING PARTS
50008-8-C5 SCREW, Hex head cap ---------------------------------------------- 2
50908-C LOCKWASHER, Regular------------------------------------------- 2

TW-63000 MANUAL PAGE 24 OF 35

 Figure 14-A & 14-B . Torque Wrench Assembly (cont’d.)

Index No. Part No. 1 .2 .3 .Description -------------------------------------------- Qty/Unit

51 165920 STOP, Dump valve --------------------------------------------------- 1

ATTACHING PARTS
50008-8-C5 SCREW, Hex head cap ---------------------------------------------- 2
5090-C LOCKWASHER, Regular------------------------------------------- 2

52 165910 VALVE ASSY, Pressure reducing --------------------------------- 1

53 53001-12-C PLUG, External pipe--------------------------------------------- 1
54 56501-12-12S CONNECTOR, External pipe ---------------------------------- 1
55 56700-6-4-S REDUCER, External pipe -------------------------------------- 1
56 56501-4-4-S CONNECTOR, External pipe ---------------------------------- 1
57 56533-4-4-S TEE, External pipe ----------------------------------------------- 2
58 165915 VALVE, Pressure reducing ------------------------------------- 1
59 165905 STOP, Gate ------------------------------------------------------------ 1
ATTACHING PARTS
50012-14-C5 SCREW, Hex head --------------------------------------------------- 1
50912-C LOCKWASHER, Regular------------------------------------------- 1

60 165613 SLEEVE, Threaded -------------------------------------------------- 2

61 JAW ASSY, Upper gate (see Figure 10 for breakdown) -------- 1
62 JAW ASSY, Lower gate (see Figure 10 for breakdown)-------- 1
63 165614 SPACER, Jaw --------------------------------------------------------- 4
64 165327 JAW ASSY, Piston (see Figure 10 for breakdown)-------------- 2
65 165616 KEY ----------------------------------------------------------------- 2
66 51604-28 PIN, Roll --------------------------------------------------------------- 4
67 165621 PIN, Gate pivot ------------------------------------------------------- 4
68 165612 SPRING, Torsion ----------------------------------------------------- 2
69 165620 STOP, Latch----------------------------------------------------------- 2
70 165605 FITTING, Grease ---------------------------------------------------- 12
71 165615 LATCH ---------------------------------------------------------------- 2
72 165610 GATE ------------------------------------------------------------------ 2

TW-63000 MANUAL PAGE 25 OF 35

 Figure 14-A & 14-B . Torque Wrench Assembly (cont’d.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

73 51403-16-S PIN, Cotter------------------------------------------------------------- 2

74 165281 PIN, Clevis ------------------------------------------------------------ 2
75 165320 BLOCK, Pillow ------------------------------------------------------- 4
ATTACHING PARTS
50012-30-C8 SCREW, Hex head cap ---------------------------------------------- 8
50908-C LOCKWASHER, Regular------------------------------------------- 8

76 51212-16 PIN, Dowel ------------------------------------------------------------ 4

77 165287 CYLINDER ASSY --------------------------------------------------- 2
78 55907-20 FLANGE, Quick disconnect ---------------------------------------- 1
ATTACHING PARTS
50203-C NUT, Hex-------------------------------------------------------------- 5
50903-C LOCKWASHER, Regular------------------------------------------- 5
54810-5-C SCREW, Pan head cap----------------------------------------------- 5

54808-4-C SCREW, Pan head cap----------------------------------------------- 6

50902-C LOCKWASHER, Regular------------------------------------------- 6
79 165306 CONNECTOR, 1 inch ----------------------------------------------- 1
80 55907-16 FLANGE, Quick disconnect ---------------------------------------- 1
ATTACHING PARTS
81 165307 CONNECTOR, ¾ inch ---------------------------------------------- 1
82 165311 GUARD, Back -------------------------------------------------------- 1
83 165319 PLATE, Mounting---------------------------------------------------- 1
ATTACHING PARTS
84 165318 BOLT, Drilled head -------------------------------------------------- 2
85 51110-C LOCKWASHER, Hi Collar ----------------------------------------- 2
86 165322 BOLT, Drilled head -------------------------------------------------- 4
87 51108-C LOCKWASHER, Hi Collar ----------------------------------------- 4
88 165310 HEAD, Cylinder ------------------------------------------------------ 2

TW-63000 MANUAL PAGE 26 OF 35

 Figure 14-A & 14-B . Torque Wrench Assembly (cont’d.)

Index No. Part No. 1 .2 .3 .Description -------------------------------------------- Qty/Unit

89-94 165325-1 Sold as a Kit

89 - RING, Cylinder head------------------------------------------------- 2
90 - RING, Backup -------------------------------------------------------- 8
91 - O-Ring ----------------------------------------------------------------- 4
92 - RING, Backup -------------------------------------------------------- 4
93 - O-RING ---------------------------------------------------------------- 2
94 - RING, Scraper -------------------------------------------------------- 2
95 165325 PISTON ---------------------------------------------------------------- 2
96 53002-08-C PLUG, Pipe------------------------------------------------------------ 4
97 165381 NAMEPLATE -------------------------------------------------------- 1
ATTACHING PARTS
53301-10-6 SCREW, Drive-------------------------------------------------------- 4
98 165010 BODY ----------------------------------------------------------------- 2

TW-63000 MANUAL PAGE 27 OF 35

 Figure 15 . Hanging the TW-63000 with Tugger

TW-63000 MANUAL PAGE 28 OF 35

MAKEUP OPERATION. The makeup operation is
performed as outlined in Figures 16 through 18.

Figure 16 . Setting Box End in Lower Jaw

1. Align two body halves, swing TW-63000 onto 2. Position TW-63000 vertically so that top of box
tool join and close lower gate. centers between upper and lower clamping jaws.

TW-63000 MANUAL PAGE 29 OF 35

 Figure 17 . Stabbing Pin

1. With upper gate open, stab the pin of the

add-on stand into box.

2. Close upper gate.

TW-63000 MANUAL PAGE 30 OF 35

 Figure 18 . Spin-Up and Torque

1. After add-on stand is spun in, pull CLAMP
TOP and CLAMP BOTTOM handles.
2. Pull TORQUE handle out and hold until
preset torque is reached, verify by reading
on torque gauge.
3. Push CLAMP TOP lever to release pin.
4. Push TORQUE handle in and hold until
upper body is in center position.
5. Push CLAMP BOTTOM lever to release
box.

TW-63000 MANUAL PAGE 31 OF 35

 Figure 19 . Completed Connection

1. Open both gates and swing TW-63000 out

of the way.

TW-63000 MANUAL PAGE 32 OF 35

 RESETTING TORQUE CYLINDER FOR
ADDITIONAL STROKE. If the torque gauge
reading suddenly drops to near zero before the
desired torque indication has been reached, the
cylinders have reached the end of their stroke.
Take another bite per Figure 20.

Figure 20 . Resetting Torque Cylinders

1. Push CLAMP TOP lever to release upper
clamp grip on pin.
2. Push TORQUE lever in and hold until upper
body is in center position.
3. Pull CLAMP TOP lever to clamp on pin.
4. Pull TORQUE lever out and hold until
preset torque is reached, verify by reading
on the torque gauge.
5. Push CLAMP TOP lever to release upper
clamp grip on pin.
6. Push TORQUE lever in and hold until upper
body is in center position.
7. Push CLAMP BTM lever in to release box.

TW-63000 MANUAL PAGE 33 OF 35

 BREAKOUT OPERATION. Refer to Figure 21.

Figure 21 . Breakout Operation

1. Swing TW-63000 onto tool joint and close
both gates.
2. Adjust height as necessary to center joint
between upper and lower bodies.
3. Pull CLAMP BOTTOM lever to grip box.
4. Pull TORQUE lever and hold until upper
body stops rotating.
5. Pull CLAMP TOP lever to grip pin.
9. Push CLAMP BOTTOM lever to release box.
6. Push TORQUE lever and hold until upper
body stops rotating.
7. Push CLAMP TOP lever to release pin.
Note
Additional untorquing may be required
before spinning out. Repeat steps 4 thru 7 as
necessary to enable spinout.
8. Spinout pin and rack the stand.

TW-63000 MANUAL PAGE 34 OF 35

 Air Tugger Assy P/N 165351

Valve Assy P/N 165360 Air Tugger Assy P/N 165351

TW-63000 MANUAL PAGE 35 OF 35