Professional Documents
Culture Documents
1994 Cavalier O W E R ' S Manual
1994 Cavalier O W E R ' S Manual
Part
7
8
Maintenance Schedule......................
Customer Assistance Information.... 221
Includes “Reporting Safety Defects” on page
224
203
Y
Part 9
Service Station Information.... Last Page
’ublished by Chevrolet Motor Division General Motors, GM and the GM emblem, the word
General Motors Corporation Chevrolet, the Chevrolet emblemand the name
Cavalier are registered trademarks of General Motors
Corporation.
The word Delco is a registered trademark of General
Motors Corporation.
I
Fii shifted gearsfrom making carriages to
making cars, forming half of the team
II that gave
birth to Chevrolet.
I
I
I
I
Caustic BatteryAcid
HazardWarningFlashers A
Could Cause Burns Power Window
Headlight High Beam
Avoid Sparks or Flames
Parking Lights pf
Spark or Flame
Could Explode Battery
Rear WindowDefogger
Fuel p3 Horn
Head Restraints
Head restraints are fixed on some
vehicles and adjustable on others. Slide
an adjustable head restraint up or down
so that the topof the restraint is closest
to the topof your ears.
This position reduces the chance of a
neck injuryin acrash.
On some models,the head restraints tilt
forward and rearward also.
To Lower the Split Folding Rear Seat: 2. Push down on the filler panel and the To Raise theSplit Folding Rear Seat:
1. There is a release leveron the side of seatback so they lock into a level
1
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Safety Belts: They’re For
Everyone
This part of the manual tells you howto
use safety belts properly.It also tells
you some things you should not do with
n
safety belts.
This figure lightsup as a reminder to You never know if you’ll bein a crash.
buckle up. (See Safety Belt Warning If you do have a crash, you don’t know
Light in the Index.) if it will bea bad one.
In many states and Canadian provinces, A few crashes are mild, and some
the law says to wear safety belts. Here’s crashes can be so serious that even
why: They work. buckled up a person wouldn’t survive.
But most crashes are in between. In
many of them, people who buckleup
can survive and sometimes walk away.
Without belts they could have been
badly hurt or killed.
After more than 25 years of safety belts
in vehicles, the facts are clear. In most
crashes buckling up does matter ... a lot!
Why Safety Belts Work 2. When the bike hits the block, it 3. Take the simplest vehicle. Suppose
When you ride inor on anything, you stops. But thechild keeps going! it's just a seat on wheels.
go as fast as it goes.
1. For example, if the bike is going 10
mph (16 km/h). so is the child.
4. Put someone on it. 5. Get itup to speed. Then stop the 6. The person keeps goinguntil stopped
vehicle. The rider doesn't stop. by something.
...
In a real vehicle, itcould be the windshield
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8 8 8 20
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Automatic Lap-Shoulder Belt And you don’t have to unbuckle when
Driver Position you get out.
This section describes the driver’s This safety beltis called “automatic”
because you don’t have to buckle up Just get into your vehicle. Then close
restraint system. and lock the door. Adjust the seat (to
when you getinto your vehicle.
see how, see Seats in the Index) so you
can situp straight.
21 ...
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'1
To reattach the automaticbelt: QI: What's wrong with this? Q: What's wrong with this?
1. Close and lock the door. A,:The shoulder belt is too loose. It A: The belt is buclded inthe wrong
2. Adjust the seat (to see how, see Seats won't give nearly as much protectior place.
in theIndex) so you can sit up this way.
I
straight.
3. Pick up the latch plate and pull the
belt across you. Don't let it get
twisted.
1. Push the latch plate into thebuckle
until it cliclts. Pullup on the latch
plate to make sure it is secure.
23 I .
Pear Seat Outside Passenger 1. Pick up the latch plate and pull the If the belt stops beforeit reaches the
Dositions belt across you. Don't let it get buckle, tiltthe latch plate and keep
twisted. pulling until you can buckle it.
Lap-Shoulder Belt
2.Push the latch plate into the buckle Pull up on the latch plate to make sure
The positions nextto thewindows have until it clicks. it is secure.
ap-shoulder belts. Here's howto wear
me properly. If the belt is not long enough,see Safety
Belt Extender at theend of this section.
Make sure the release button on the
buckle is positionedso you would be
able to unbuckle the safety belt quickly
if you ever had to.
There is one guide for each outside 2. Slide the guide under and past the 3. Be sure that thebelt is not twisted
passenger positionin the rear seat. You belt. The elastic cord must beunder and it lies flat. The elastic cord must
will find them tucked in betweenthe the belt. Then, place the guide over be under the belt and the guide on
seatback and the interior body, about the belt, and insert the two edges of top.
half-way downthe edge of the seatback. the belt into the slots of the guide.
Here is how youshould install the
comfort guideon the shoulder belts:
1. Pull the elastic cordout from
between the edge of the seatback and
the interior body to remove the guide
from its storage clip.
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r
4. Buckle the belt around thechild, and ICenter Passenger Position To make the belt longer, tilt the latch
make sure that both the lap belt and plate and pull it along the belt.
the shoulder belt are secured
properly. Makesure that theshoulder Lap Belt
belt crosses the shoulder. See Safety If your vehiclehas a rear bench seat,
Belts, Rear Seat Passengers in the someone can sit in thecenter position.
i Index. When you sit in a center seating
To remove and store thecomfort position, you have alap safety belt,
guides, just perform these steps in which has no retractor.
reverse order. Squeeze the belt edges
together so that you can take them out
from the guides. Pull the guide upward
to expose its storage clip, and then slide
the guide onto theclip. Rotate the guide
and clip inward and in between the
seatback and the interior body, leaving
only the loop of elastic cord exposed.
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Seats & Restraint Systems
Top Strap Securing a Child Restraint ina 4.Buckle the belt. Makesure therelease
If your child restraint has a top strap, it Rear Outside Position button is positioned so you would be
should be anchored. able to unbuckle the safety belt
You’ll be usingthe lap-shoulder belt. quickly if you ever hadto.
If you need to have an anchor installed, See the earlier sectionabout the top
you can ask your Chevrolet dealer to strap if the child restraint has one.
put it in for you.If you want to install 1. Put the restraint on the seat. Follow
an anchor yourself, your dealer can tell the instructions for the child
you how to doit. restraint.
For cars first sold in Canada, child 2. Secure the child in the child restraint
restraints with a top strapmust be as theinstructions say.
anchored according to Canadian Law.
3. Pick up the latch plate, and run the
Your dealercan obtain the hardware kit lap and shoulder portions of the
and install it for you, or you may install vehicle’s safety beltthrough or
it yourself using the instructions around the restraint. The child
provided in the kit.
restraint instructions will show you
Use the tether hardwarekit available from how. Tiltthe latch plate to adjust the
the dealer. The hardwareand installation belt if needed. If the shoulder belt
instructions were specifically designed goes infront of the child’s face or
for this vehicle. neck, put it behind the child restraint.
34
Once the special hardware is installed, 2. Snap one hook of the infant/child
I
4 Safety BeltEaeder
If the vehicle’s safety belt will fasten
around you, you should useit. The
Replacing Safety Belts
a Crash
AjFer S
automatic lap-shoulder belt has plenty If you’ve had acrash, do you need new
of extra length builtin, so it will fasten belts?
around almost all people. After a very minor collision, nothing
But if a safety belt isn’t longenough to may be necessary.But if the belts were
fasten, your dealer will order you an stretched, as they would beif worn
extender. It’s free. When you go to in during a more severe crash, then you
order it, take the heaviest coat you will need new belts. Q: What’s wrong with this?
wear, so the extender will be long If belts are cut or damaged, replace A: The belt is torn.
enough for you.The extender will be them. Collision damagealso may mean Torn or frayed belts may not protect
just for you,and just for the seat in your you will need to have safety beltor seat you in a crash. They can rip apart under
vehicle that you choose. Don’t let parts repaired or replaced. New parts impact forces. If a belt istorn orfrayed,
someone else useit, and use it only for and repairs may be necessary evenif the get a newone right away.
the seat it is madeto fit. To wear it, just belt wasn’t being used at thetime of the
attach it to the regular safety belt. collision.
Keys............................................................................................................................ 42
Locks .......................................................................................................................... 43
H e r e you can learn about the Glove
. . Box .................................................................................................................. 47
many standard and' optional Ignition ....................................................................................................................... 50
features on your Chevrolet. and Starting Your Engine................................................................................................. 51
information on starting. shifiing and Engine Coolant Heater.............................................................................................. 52
braking; Also explained are the Automatic Transaxle................................................................................................. 53
instrument panel and the:warning Manual Transaxle ................................... i ................................................................. 56
systems that tell youif everything is Parking Brake.......................................................... 1.................................................. 58
working properly-and what to do Shfiing intoPark .................................................................................... ................. 58
if you have a problem . Windows ..... .............................................................................................................. 62
Turn Signal/Multifunction Lever.............................................................................. 63
Headlights ............................................. .I. ................................................. .:............-65
Interior Lights............................................................................................................ 67
Windshield Wipers..................................................................................................... 68
Windshield Washer................................................................................. .l ................. 69
Cruise Control........................................................................................................... 70
Mirrors ....................................................................................................................... 72
Ashtrays and Lighter................................................................................................. 75
Sunroof ...................................................................................................................... 75
Instrument Panel....................................................................................................... 80
Warning Lights, Gages and Indicators ..................................................................... 84
?heignition keysare for the ignition :he door keys are for the doors and all
IdY. Ither locks.
Vhen a new Chevroletis delivered, the
lealer removes the plugs from the keys,
nd gives them to the first owner.
Iach plug has a code on it thattells
our dealer or a qualified locksmith
.owto maleextra keys. Keepthe plugs
I a safe place.If you lose your keys,
ou'll be able to have newones made
asily using these plugs.
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Features & Controls
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New Khicle ‘Break-in"
NOTICE:
Your modern Chevroletdoesn’t
need an elaborate “break-in.” But it
will perform better in the long run
if you followthese guidelines:
Don’t drive at any one speed -
fast or slow -for the fist 500
Convenience Net (OPTION) Trunk Cargo Anchors(OPTION) miles (804 km) . Don’t make full-
Your vehicle may havea convenience If your vehiclehas fold-down rear seats, throttle starts.
net. You’ll see itjust inside the back you’ll findtwo or four anchors on the Avoid making hardstops for the
wall of the trunk. Putsmall loads, like back wall of your trunk. You can use first 200 miles (322 km)or so.
grocery bags,behind the net. It can help these anchors to tie down lighter loads. During this time your newbrake
keep them from falling overduring They preventthings from shifting during
sharp turnsor quickstarts and stops. linings aren’t yetbroken in. Hard
sudden stops, turnsand maneuvers. stops with new linings can mean
Unclip a corner of the convenience net These anchors are not for heavierloads.
to fit larger objectsbehind the net, then premature wear and earlier
reclip it to secure them in place. Store thoseitems as far forward inthe replacement. Follow this
trunk as possible. “brealring-in” guideline every
The net isn’t for larger, heavier loads. time you get newbrake linings.
Store them in the trunk as far forward
as you can.
You can unhook the net so that itwill
lie flat whenyou’re not using it.
Accessory: An “on” position in which ignition switchwill return toRun for NOTICE:
you c m operate your electrical power normal driving. If your key seemsstuck in Lock and
accessories. Press in the ignition switch Note that even if the engine is not you can’tturn it,be sure it is allthe
as you turn thetop of it toward you. running, the positions Accessory and way in. If it is, thenturn thesteering
Lock The only positiopin which you can Run are “qd’positions’thatallow you wheel le&’andright while youiurh
remove the key. This locks your steering to operate your electrical accessories, the key hard. But turn thekey only
wheel, ignition and transaxle. such as .the radio. with your hand. Using a tool to
Off: ,Unlocksthe steering wheel, ignition force it could breakthe key orthe
and transaxle, but does not send electrical ignition switch.If none of this works,
power to any accessories. Use this position then your vehicle needs service.
if your vehicle must be pushed or towed,
but never try to push-start your vehicle.
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Starting YourEngine To start your engine:
1. Without pushingthe accelerator
Follow the proper steps to start the
engine. pedal, turn your ignitionkey to Start.
When the engine starts, let go ofthe
Automatic Transaxle:
n
key. The idle speed will go down as
Move your shift leverto P (Park) orN your engine getswarm.
(Neutral). Your enginewon’t start in
any other position - that’s a safety NOTICE:
feature. To restart when you’re already Holding yourkey in Start for longer
moving, use N (Neutral) only. than 15 seconds at a time will cause
Key Release Button
(MANUAL TRANSAXLE) your battery to be drained much
NOTICE: sooner. And the excessive heat can
The ignitionkey cannot be removed
from the ignition unlessthe key release Don’t try to shift to P (Park) if your damage yourstarter motor.
button is used. Chevrolet is moving.If you do, you
could damagethe transaxle. Shift 2. If your engine still won’tstart (or
To Remove the Key: to P (Park) only when your vehicle starts but then stops),it could be
Turn the key to theOff position. Press is stopped. flooded with too much gasoline. Try
the key release button while turning the pushing your accelerator pedalall the
key from Off to Lock.Keeping your Manual Transaxle:
finger on the button,pull the key way to thefloor and holding itthere
straight out. Hold the clutch pedal to thefloor, then as you hold the key in Start for about
shift your gear selectorto N (Neutral) three seconds. If the vehicle starts
while starting theengine. Your vehicle briefly but then stopsagain, do the
won’t start if the clutch pedal is not all same thing, but thistime keepthe
the way down-that’s a safety feature. pedal down for five orsix seconds.
This clearsthe extra gasoline from
the engine.
NOTICE:
Your engineis designed to work
with the electronics in your vehicle.
If you add electricalparts or
accessories, you could change the
way the fuel injection system
operates. Before adding electrical
equipment, check with your dealer.
If you don’t, your engine might not
perform properly.If you ever haveto I Engine Coolant Heater
have your vehicle towed, see the part
of this manual that tells how to do (Engine Block Heater)
(OPTION)
it without damaging your vehicle. See In very cold weather, 0°F (-18°C) or
Towing Your Vehicle in theIndex. colder, the engine coolant heater can
help. You’ll get easier starting and
better fuel economyduring engine
Driving Through Deep warm-up. Usually, the coolant heater NOTICE:
should be plugged in a minimumof four After you’ve usedthe coolant
Standing Water hours prior to starting your vehicle. heater, be sure to store the cord as
To use the coolant heater: it was beforeto keep it away from
NOTICE: moving engineparts. If you don’t, it
1. Turn off the engine.
If you drivetoo quickly through could be damaged.
deep puddles orstanding water, 2. Open the hood and unwrap the
water can come in through your electrical cord.
engine’s air intake and badly damage 3.Plug it into a normal, grounded
your engine.If you can’t avoid deep 110-volt outlet.
puddles or standing water, drive
through them very slowly.
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Neutral Forward Gears
N (Neutral):In thisposition, your D (Drive): This positionis for normal
engine doesn’tconnect with the wheel: driving.
To restart when you’re already moving, 2 (Second Gear):This positiongives
use N (Neutral) only. Also, use N wher you more powerbut lower fuel economy
your vehicle is being towed. You canuse 2 on hills. It can help contro
NOTICE: your speed as you go down steep
Damage to your transaxle caused mountain roads, but thenyou would
by shifting out of P (Park) or N also want to use your brakesoff and on
(Neutral) with the engine racing .. I
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Features & Controls
1 (First Gear): This position gives you 1 3 5
even more power(but lower fuel
economy) than 2. You can use it on
very steep hills, or in deep snow or
mud. If the selector lever isput in 1, the
transaxle won’t shift into first gearuntil
the vehicle is going slowly enough.
2 4 R
NOTICE:
If your front wheels can’t rotate,
don’t try to drive. This might Manual Transale This is your shiftpattern. Here’s how to
operate your transaxle:
happen if you were stuck in very There are seven different positions:
deep sand or mud or wereup N Neutral 1 (First Gear):Press the clutch pedal
against a solid object. You could and shift into 1. Then, slowly let up on
damage yourtransaxle. 1 First Gear the clutch pedalas you press the
Also, if you stop when going uphill, 2 Second
Gear accelerator pedal.
don’t hold your vehiclethere with 3 Third
Gear You can shift into 1 when you’re going
only the accelerator pedal. This 4 Fourth
Gear less than 20 mph (32 km/h) . If you’ve
could overheat and damagethe come to a complete stop and it’s hard to
transaxle. Use your brakes or shift 5 Fifth
Gear shift into 1, put the shift leverin N
into P (Park) to hold your vehicle R Reverse (Neutral) and let up on the clutch.
in positionon a hill. Press the clutch pedal backdown. Then
shift into 1.
3.1L V6 Engine: 2 (Second Gear):Press the clutch pedal
Maximum engine speedis limited to as you let up on the accelerator pedal
protect driveline components from and shift into 2. Then, slowly let up on
improper operation. the clutch pedal as you press the
accelerator pedal.
Windows
On a vehiclewith manual windows, use
the window crank to open and close
each window.
iLe
For example, some jurisdictions may Turn Signal and Lane Change To signal alane change, just raise or
require that you operate your lower Indicator lower the lever until the green arrow
beam lightswith fog lamps at all times, starts to flash. Holdit there until you
or that headlights beturned on The turn signal has two upward (for
complete yourlane change. The lever
whenever you must use your windshield Right) and two downward (for Left) will return by itself when you releaseit.
wipers. In addition, most jurisdictions positions. These positions allow youto
signal aturn or a lane change. As you signal aturn or a lane change, if
prohibit driving solelywith parking the arrows don’t flash but just stay on, a
lights, especiallyat dawn or dusk. It is To signal aturn, move the lever allthe signal bulb may be burned out and
recommended that you checkwith your way up or down. Whenthe turn is other drivers won’tsee your turn signal.
own state or provincial highway finished, the lever willreturn
authority for applicable lighting automatically. If a bulbis burned out, have yourdealer
regulations. replace it to help avoidan accident. If
A greenarrow on the instrument panel the green arrows don’t goon at all
will flash in the direction of the turnor when you signal a turn, check the fuse
lane change.
(see the Index under Fuses G Circuit
Breakers) and for burned-out bulbs.
J
The parkingbrake is released. To use it, pull the turn signal lever
When youturn on your headlights, the toward you, then release.
DRL will switch off and the exterior If Your Headlights Are Off
lights will comeon. When youturn off Your high beam headlights will turn on.
the headlights, the exterior lights will go They’ll stay on as long as you hold the
out and the high beamswill change to Headlight High-Low Beam lever there. Release the lever to turn
the reduced brightness of DRL again. Changer them off.
The DRL indicator light on the To change the headlights from low If Your Headlights Are On:
instrument panel will goon whenever beam to high or high to low, pullthe
turn signal lever allthe way toward you. Flash-to-Pass doesnot operate when
the DRL are on. This light means that your headlights are on. Use the lever to
only the DRL are on. When youturn on Then release it. When the high beams
are on, a blue lighton the instrument change between highand low beams.
your exterior lights, this light will go
out. Of course, you may still turn on the panel alsowill be on.
headlights any timeyou need to.
To idle your vehiclewith the DRL off,
set theparking brake.The DRL will
stay off until you releasethe parking
brake.
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E
.. ...._
. a 1
..
Remember that damaged wiper blades
., may prevent you from seeing well
. . . enough to drive safely. To avoid
. 1
_ .
damage, be sure to clear iceand snow
. .
. .. . .
from the wiper blades before using
them. If they're frozen to the
windshield, carefully loosenor thaw
them. If your blades do become
damaged, get new blades or blade
inserts.
Rear Compartment Light(WAGON) Mindshield Wipers Heavy snow or ice can overload your
To turn on therear compartment light, fou control the windshield wipersby wipers. A circuit breaker will stop them
press the buttonlocated on the light. noving the stalk with the wiper symbol until the motor cools. Clear awaysnow
To Replace the Bulb In it up or down. or ice to prevent an overload.
Grasp the center front and center rear For a Single Wiper Cycle:
portion of the housing and squeeze ?ush the stalk down to MIST until the
firmly but gently. The housing should vipers start, thenlet go. The wipers will
pop off. ;top after one cycle. For more cycles,
If this doesn't work, you may needto lold the stalk down on MIST longer.
use a small, flat-head screwdriverunder For Steady Wiper Cycles:
the side of the housing to help pry it off. vlove the stalk up to either I (Low) or
[I (High), depending on thewiper
;peed you want.
To Turn Wipers Off:
vlove the stalk to OFF.
NOTICE:
When using concentrated washer
fluid, followthe manufacturer’s
instructions for adding water.
Don’t mix water with ready-to-
use washer fluid. Water can cause
the solution to freeze and damage
your washer fluidtank and other
parts of the washer system. Also,
water doesn’t clean as well as &&? co&ol
(OPTION)
washer fluid. With cruise control, you can maintain a
*Fill yourwasher fluid tank only % speed of about 25 mph (40 km/h) or
full when it’s very cold.This more without keeping yourfoot on the
allows for expansion, which could accelerator. This can really helpon long
trips. Cruise control does not work at
damage the tankif it is
speeds below about 25 mph (40 km/h). To Set Cruise Control
completely full. to ON.
1. Move the cruise control switch
*Don’t use radiator antifreeze in When you apply yourbrakes, or the
your windshieldwasher. It can clutch pedal,the cruise control shuts off.
damage yourwasher system and
paint.
I
SUR visors Cup Holder
To block out glare, you can swing down To use the cup holder, slide it out from
the visors. the dash. Use the right side for larger
containers.
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Store the glass panel inthe special 4. If you havethe optional fold-down
storage bag in the trunk. rear seat, you can secure the storage
bag containingthe glass panelto the
trunk anchors using the straps
provided.
77"'
To Install the Sunroof Glass Panel: 2. Push forward on the rear edge of the 3.Push the glass releasetab and engage
1. Center the glass panel uprighton the glass while loweringthe panel. Do the latch with the striker. Close the
weatherstrip. Then line up the hinges not force a hinge if it binds in a slot. panel.
on the panel with the slots in the roof Reposition the glass panel and start
opening. again.
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The Instrument Panel- The main components of your 11. Cup Holder
Your Information System instrument panel are: 12. Side Vent
Your instrument panel is designed to let 1. Side Vent 13. Glove Box
you know at a glance howyour vehicle 2. Instrument Panel Intensity Control 14. Climate Controls and Rear Window
is running. You’ll know how fast you’re 3.Turn Signal/Multifunction Lever Defogger
going, how much fuel you’re using, and
4. Hazard Warning Flashers Switch 15. Parking Brake Lever
many other things you’ll need to drive
safely and economically. 5. Instrument Cluster 16. Ashtray/Lighter
6. Ignition Switch 17. Gearshift Lever
7. Windshield Wipermasher Controls 18. Horn
8. Interior Light Control 19. Tilt Steering Wheel Lever (Option)
9. Audio System 20. Fuse Panel
10. Center Vents 21. Hood Release Lever
CAVALIER
E
,$ ' F,'
CHECK &
TEMP
If the new one can be set to the mileage Trip Odometer (3.I L v6 ENGINE) Tachometer(3.1L v6 ENGINE)
total of the old odometer, then it must The trip odometer can tell you how far The tachometer displays the engine
be. But if it can’t, then it’s set at zero your vehicle has been driven since you speed in revolutions perminute (rpm).
and a label must be put on the driver’s last set the tripodometer to zero.
door to show the old mileage reading NOTICE:
when the new odometer was installed. To set the tripodometer to zero, press
the knob to theright of it. Do not operate the engine with the
tachometer in thered area, or
engine damage may occur.
-4
260 0 8
’&
WarningLights, Gages and familiar with this section, you should
not be alarmed whenthis happens. \
to your warning lights and gages could may be a problem, check the section When the ignition is on, your fuel gage
also saveyou or others from injury. that tells youwhat to doabout it. Please tells youabout how much fuel you have
follow the manual’s advice. Waiting to left. Whenthe indicator nearsE (Empty),
Warning lights goon when there may you still have a little fuel left,
but you
be or is a problemwith one of your do repairs can be costly- and even
dangerous. So please getto know your should get more soon.
vehicle’s functions. As you will seein
the details on the next few pages,some warning lights and gages. They’re a big Here are four things that some owners
warning lights comeon briefly when help. ask about. None of these show a
you turn theignition key just to let you problem with your fuel gage:
lmow they’re working.If you are At the gas station, the gas pump shuts
off before the gage reads I: (Full).
II
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If the regular brake system warning
light is alsoon, you don’t have anti-lock
brakes and there’s a problemwith your
regular brakes. See Brake System
Warning Light earlier inthis part. If
the anti-lock brake system warning light
ever flashes, your anti-lock brake
I SHIFT \
system is still workingbut needs service
as soon as possible.
Anti-Lock Brake System Warning Shift Light(MANUAL TRANSAXLE)
Light This light comeson when you need to
With anti-lock, this light will comeon shift to the next higher gear. Seethe
when you start your engine and it will Index under Manual Transaxle.
stay on for three seconds. That’s
normal. If the light doesn’t come on,
have it fixed so it will be readyto warn
you if there is a problem.
If the light stays on, turn theignition
off. Or, if the light comeson and stays
on when you’re driving, stop assoon as
possible and turn the ignition off. Then
start theengine again to reset the
system. If the light still stays on, or
comes on again while you’re driving,
your Chevroletneeds service. If the
regular brake system warning light isn’t
on, you still have brakes, but you don’t
have anti-lock brakes.
NOTICE:
If you keep driving your vehicle
with this light on, after a whilethe
I CHECK - 1 emission controls won’t work as
well, your fuel economy won’t be as
good and your engine may not run
as smoothly. This could lead to costly
repairs not coveredby your warranty.
Malfunction lndicatorLamp Liftgate Ajar Light(WAGON)
(Check Engine Light) This light will comeon if the liftgate is
A computer monitors operation of your not fully closed. Have your vehicle
fuel, ignition and emission control systems. serviced if this light comeson and stays
This light should come on when the ignition on after the liftgate is closed.
is on, but the engine is not running, as a
check to show you it is working.If it does
not come on at all,have itfixed right away.
If it stays on, or it comes on while you
are driving, the computer is indicating
that you have a problem. You should
take your vehiclein for service soon.
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r
c
If you make a hard stop, the light may
CHECK
OAGES
’ come on fora moment. This is normal.
NOLANT
J
\
D)(8,
Check GagesLight Oil Warning Light (2.2~~4 ENGINE)
I This light will come on briefly when yo1
are starting theengine. If the light
If you havea low engine oil pressure
Iroblem, this light will stayon after yob
comes on and stays on while youare start your engine, or come on when you
driving, check your various gages to see ue driving. Thisindicates that your
if they are in the warning zones. mgine isnot receiving enough oil.The NOTICE:
This lightwill also comeon when the mgine could be low on oil, or couldhaw Damage to your engine from
fuel level is low,1to 3 gallons (3.8 to some other oil problem. Haveit fixed neglected oil problems can be costly
liters) immediately. and is not covered by your
The oil light couldalso come on in two warranty.
other situations:
When the ignition is on but the engin
is not running, the light will come on
as a test toshow you it is working,
but thelight will goout when you
turn theignition to Start. If it doesn’l
come on with the ignition on, you
may have a problem with the fuse or
bulb. Haveit fixed right away.
\
\
e
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Do not attacha temporary vehicle
license across the defogger gridon the
rear window.
NOTICE: W
Don’t use a razor blade or
something else sharp on the inside
of the rear window. If you do, you
95 ‘ I . .
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Comfort Controls & Audio Systems
VSEEKA 1 2 3 4 s E T
TUNE BASS
II I'LSCANA I
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.
..
..
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.. ~
Your Driving and the Road
Defensive Driving IDrunken Driving Just how much alcoholis too much if a
person plans to drive? Ideally,no one
The best adviceanyone can give about Death and injury associatedwith should drink alcohol and then drive.
driving is: Drive defensively. drinking and driving is a national But if one does, then what’s “too
Please start with a veryimportant safety tragedy. It’s the number one contributor much”? It can be a lot less than many
device in your Chevrolet: Bucldeup. to the highway death toll, claiming might think. Although it depends on
(See Safety Belts in theIndex.) thousands of victims every year. each person and situation, here is some
Alcohol takes away three things that general information on the problem.
Defensive driving reallymeans “be anyone needs to drive a vehicle:
ready for anything.” On city streets, The Blood AlcoholContent (BAC) of
rural roads, or freeways, it means Judgment someone who is drinking depends upon
“always expectthe unexpected.” Muscular Coordination four things:
Assume that pedestrians or other Vision How much alcohol isin thedrink.
drivers are going to be careless and Police records show that almost half of The drinker’s body weight.
make mistakes. Anticipate what they all motor vehicle-related deaths involve
might do.Be ready for their mistaltes. The amount of food that is consumed
alcohol - a driver, a passenger or before and during drinking.
Rear-end collisionsare about themost someone else, such as a pedestrian, had
preventable of accidents. Yet they are been drinking.In most cases,these The length of time it has taken the
common. Allowenough following deaths are theresult of someone who drinker to consume the alcohol.
distance. It’s the best defensive driving was drinking and driving. About 20,000
maneuver, in bothcity and rural motor vehicle-related deaths occur each
driving. You never knowwhen the year becauseof alcohol, and thousands
vehicle in front of you is going to brake of people are injured.
or turn suddenly.
--
gravel); the condition of the road (wet, brake life.
dry, icy); tire tread; and thecondition of If your engine everstops while you’re
your brakes. driving, brake normallybut don’t pump 20
Avoid needless heavy braking. Some your brakes. If you do, the pedal may
people drive in spurts -heavy get harder to push down. If your engine 10
acceleration followedby heavy braking stops, you will still have some power
- rather thankeeping pacewith traffic. brake assist. But you will useit when
This is a mistake. Your brakes may not you brake. Once the power assist is 9nti-Lock Brakes (ABS)
have timeto cool between hardstops. used up, it may take longer to stopand Your Chevrolet has an advanced
Your brakesw ill wear out much faster if the brake pedal will be harderto push. dectronic braking systemthat will help
you do a lot of heavy braking. If you prevent skidding.
keep pace with the traffic and allow rhis light on the instrument panel will
30 on when you start your vehicle.
When you start your vehicle, or when
you begin to drive away, you may hear a
momentary motoror clicking noise.
And you may evennotice that your Here’s how anti-lock works. Let’s say You can steer around the obstacle while
brake pedal moves a little while this is the road is wet. You’re driving safely. braking hard.
going on. This isthe ABS system Suddenly an animal jumps out in front
testing itself. If there’s a problem with As you brake, your computer keeps
of you. receiving updates on wheel speed and
the anti-lock brake system, the anti-lock You slam on the brakes. Here’s what
brake system warning light will stayon controls braking pressure accordingly.
happens with ABS. Remember: Anti-lockdoesn’t change
or flash.
A computer senses that wheels are the time you need to get your foot up to
See Anti-lock Brake System Warning slowing down.If one of the wheels is
Light in the Index. the brake pedal. If you get too close to
about to stop rolling, the computer wil1 the vehicle in front of you, you won’t
separately workthe brakes at each fro]nt have timeto apply your brakesif that
wheel and at therear wheels. vehicle suddenly slows or stops. Always
The anti-lock systemcan change the leave enough room up ahead to stop,
brake pressure fasterthan any driver even though you have anti-lockbrakes.
could.*Thecomputer is programmedto To Use Anti-Lock
make the most of availabletire and road Don’t pump the brakes. Just hold the
conditions. brake pedal down andlet anti-lock
work for you.You may feel the system
working, or you may notice some noise,
but this is normal.
flash
can build up a filmcaused by dust.
Dirty glass makes lights
more than clean
dazzle and
glasswould,
7
drivers are likely to be impaired - by
alcohol or drugs, with night vision night as a 20-year-old. malting the pupils of your eyescontract
problems, or by fatigue. What you do in the daytime can also repeatedly.
Here are some tips on night driving. affect your night vision. Forexample, if Remember that your headlights lightup
you spend the day in brightsunshine far less of a roadway whenyou are in a
Drive defensively. turn or curve. Keepyour eyes moving;
you are wise to wear sunglasses.Your
Don’t drink and drive. eyes will have lesstrouble adjusting to that way, it’s easier to pick out dimly
Adjust your inside rearview mirror to night. But if you’re driving,don’t wear lighted objects. Just asyour headlights
reduce the glare fromheadlights sunglasses at night. They maycut down should be checked regularlyfor proper
behind you. on glare fromheadlights, but they also aim, so should your eyes be examined
Since youcan’t see as well, you may make a lot of things invisible. regularly. Some drivers suffer from
need to slow downand keep more You can be temporarily blindedby night blindness - the inability to see in
space between you and other vehicles. approaching lights. It can take a second dim light-and aren’t even aware of it.
or two, or even severalseconds, for
n
0
I NOTICE:
Do not tow your vehicle fromthe
rear. Your vehiclecould be badly
damaged and the repairs would not
be coveredby your warranty.
TowingA Trailer
Your Chevrolet isneither designed nor
intended to tow a trailer.
7. Don’t let the otherend touch metal. 9. Attach the cable at least 18 inches 12. Remove the cables in reverse order
Connect it to thepositive (+) (45 cm) away fromthe dead battery, to prevent electricalshorting. Take
terminal of the good battery. Usea but not near engineparts that move. care that they don’t touch each
remote positive (+) terminal if the The electrical connection is just as other orany other metal.
vehicle has one. good there, but thechance of sparks
8. Now connect the black negative (-) getting backto thebattery is much
cable to the good battery’s negative(-) less.
terminal. Don’t let the otherend IO. Now start thevehicle with the good
touch anything until the next step. battery and run the engine fora
The other end of the negative cable while.
doesn’t go to thedead battery. It goer 11. Try to start thevehicle with the
to a heavy unpainted metal part on dead battery. If it won’t start after a
the engine of the vehicle withthe few tries, it probably needs service.
dead battery.
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When your vehicleis being towed, have
the ignition key off. The steering wheel
should be clampedin a straight-ahead
position, with a clamping device
designed for towing service.Do not use
the vehicle’s steering column lock for
this. The transaxle should be in N
(Neutral) and the parking brake
released.
Don’t have your vehicle towedon the Towing from the Front-Vehicle
front wheels, unless you must. If the
vehicle must be towed on the front wheels, Hookup
don’t go more than 35 mph (56 k d h ) Before hookingup to a tow truck, be
or farther than 50 miles (80 lun) or your sure to read all the information in
transaxle will be damaged.If these Towing Your Vehicle earlier in this
limits must be exceeded,then thefront section.
wheels haveto be supported on a dolly. 1. Attach T-hook chains into theslots
in the bottom of the floor pan, just
behind the front wheels, on both
sides.
NOTICE:
Towing a vehicle over rough
surfaces could damagea vehicle.
Damage can occur from vehicle to
ground or vehicleto wheel-lift
equipment. To help avoid damage,
install a towing dolly and raise
vehicle until adequate clearance is
obtained betweenthe ground
and/or wheel-lift equipment. 2. Attach a separate safety chainaround
NOTICE: the outboard end of each lower
Do not tow with sling-type Do not attach winch cables or J-hooks control arm.
equipment or fascia damage will to suspension components when
occur. Use wheel-lift or car carrier using car carrier equipment. Always
equipment. Additional ramping use T-hooks insertedin the T-hook
may be required for car carrier slots.
equipment. Use safety chains and
wheel straps.
the frame rail just ahead of the rear ote: The ignition must be in the Off
wheels. Isition to keep automatic door locks
3m locking during tow.
135 1 1 -
NOTICE:
Towing a vehicle over rough
surfaces could damage a vehicle.
Damage can occur from vehicleto
ground or vehicle to wheel-lift
equipment. To help avoid damage,
install a towing dollyand raise I I
vehicle until adequate clearance is 3.Attach a separate safety chain to each If Steam Is Coming From Your
obtained betweenthe ground side of the axle inboardof the spring.
and/or wheel-lift equipment. Engine
Do not attach winch cables or J-hooks
to suspension components when Engine Overheating
using car carrier equipment. Always You will find acoolant temperature
use T-hooksinserted in theT-hook gage on your Chevrolet’sinstrument
slots. panel.
I
NOTICE: sign of steam, try this for a minute or so:
If your engine catches fire because 1. If you have an air conditioner, turn it
you keep driving with no coolant, Off.
your vehiclecan be badly damaged. 2.Turn on your heater to full hot at the
The costly repairs would not be highest fan speed and open the
covered by your warranty. windows as necessary.
3.Try to keep your engine under load
(in a drive gearwhere the engine
I f No Steam Is Coming From your runs slower). h d i r t g system
(2.2L L4 ENGINE)
Engine If you no longer havethe overheat When you decideit’s safe to lift the
If you get the overheat warning but see warning, you can drive. Just to be safe, hood, here’s what you’ll see:
or hear no steam, the problem may not drive slowerfor about tenminutes. If
the warning doesn’t come backon, you (A) Coolant recovery tank
be too serious. Sometimes the engine
can get alittle too hot when you: can drive normally. (B) Radiator pressure cap
Climb a long hillon a hot day. If the warning continues, pull over, (C)Electric engine fan
Stop after high speed driving. stop, andpark your vehicle right away.
Idle for long periodsin traffic. If there’s still no sign of steam, you can
idle the engine for two or three minutes
while you’re parked, to see if the
warning stops. But then, if you still
have the warning, TURN OFF THE
ENGINE ANDGET EVERYONE OUT
OF THE VEHICLE until it cools down.
You may decide not to lift the hood but
to get service help right away. If the coolant insidethe coolant recovery
tank is boiling, don’t do anything else
until it cools down.
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Problems on the Road
NOTICE:
Engine damage fromrunning your
engine without coolant isn’t
covered by your warranty.
’ I
.
I InNOTICE:
coldweather, water can freeze
I When the coolant inthe coolant
and crack the engine, radiator, recovery tank is at or above the FULL
heater core and other parts. Use the COLD mark, start your vehicle.
recommended coolant. If the overheat warningcontinues,
there's one more thing you can try. You
can add the proper coolantmix directly
to the radiator but be sure the cooling
system is cool beforeyou do it.
How to Add Coolant to the 2.21 2. Then keep turning the pressure cap, 3.Fill the radiator with the proper mix,
14 Engne at the Radiator but now push down as you turn it. up to thebase of the filler neck.
Remove the pressure cap.
1. You can remove the radiator pressure
cap when the cooling system,
including the radiator pressure cap
and upper radiator hose, is no longer
hot. Turn thepressure cap slowly to
the left until it first stops. (Don’t
press down while turning the
pressure cap.) If you hear a hiss, wait
for that tostop. A hiss means there is
still some pressure left.
I II- m
4. Then fill the coolant recovery tank to 5. Put the cap back on the coolant 6. Start theengine and let it run until
FULL COLD. recovery tank, but leave the radiator you can feel the upper radiator hose
pressure cap off. getting hot. Watch out for the engine
fan.
7. By this time the coolant level inside
the radiator filler neck may be lower.
If the level is lower,add more of the
proper mix through the filler neck
until the level reachesthe base of the
filler neck.
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II
R 8. Then replace the pressure cap. At anj
time duringthis procedure if coolant
begins to flow out of the filler neck,
reinstall the pressure cap. Be sure the
arrows on pressure cap line up like
this.
1. You can remove the coolant surge 2. Then keep turning the cap, but now
tank pressure cap when the cooling push down as you turn it. Remove
system, includingthe coolant surge the pressure cap.
tank pressure cap and upper radiator
hose, is no longer hot. Turn the
pressure cap slowly to theleft until it
first stops. (Don't press down while
turning the pressure cap.) If you hear
a hiss, wait for
that to stop. A hiss
means there is still somepressure left.
1. If you have carpeting, pull it back 3. If your vehicle is equippedwith a 4. Remove the wing boltsecuring the
from the floor of the trunkor rear spare tire housing lid hook, pull the compact spare tire, spacer and wheel
area. front of the lid up and hook it to the wrench by turning it
2. Turn thecenter retainer nut on the rear upper edge of the trunk. counterclockwise. Then lift off the
compact spare tire housing spacer and remove the spare tire. I
counterclockwiseto remove it, then 5. Your vehicle mayuse a foam tray, or
lift the tire cover. You will find the a bracket and wing bolt, for storing
jacking instructions label on the the jack and the tools. Remove the
underside of the tire cover. bolt securing the jack by turning it
counterclockwise.Then remove the
jack. Or, remove the jack and the
wheel wrench from the foam tray.
5. Remove the band around thejack. For 2-24Models: 7. Using the wheel wrench, remove the
Turn the jack handle cloclnvise to On 2-24 models, a cover plate must be plastic cap nuts and loosen all the
raise the jack head a few inches. removed to access the wheel nuts. wheel nuts. Don’t remove the wheel
Remove the cover plate usingthe flat nuts yet.
end of a wheel wrench.
8. Near each wheel wellis a notch in 9. Position the jack under the vehicle. 10. Raise the vehicle by rotating the
the frame which the jack headfits in Raise the jack headuntil it fits firmly jack handle cloclnvise. Raisethe
(A).The front notch is 9" (23 cm) into thenotch in the vehicle's frame vehicle far enough off the ground so
back from the rear wheel well.The nearest the flat tire. Do not raise the there isenough room forthe spare
rear notch is 8" (20 cm) forward from vehicle yet. Put thecompact spare tire to fit.
the rearwheel well.If your vehicle tire near you. 11. Remove all of the wheel nuts and,if
has flared side moldings, both front you have a wheel cover, use your
and rear notches are 18" (46 cm) NOTICE: fingers to carefully pry the wheel
from the wheel wells. Raising your vehiclewith the jack cover fromthe wheel. Then take off
improperly positioned will damage the flat tire.
the vehicle or may allow the vehicle
to fall off the jack. Be sure tofit the
jack lift headinto theproper
location before raisingyour vehicle.
NOTICE:
Do not jack or lift the vehicle using
the oil pan. Pans could crack and
begin to leak fluid.
I
149 I
Service Fuel
Your Chevrolet dealer knows your Use regular unleaded gasolinerated at
vehicle bestand wants you to be happy 87 octane or higher. It should meet
with it. We hope you’ll goto your dealer specifications ASTM D4814 in the U.S.
for all your serviceneeds. You’ll get and CGSB 3.5-92 in Canada. These
genuine GM parts and GM-trained and fuels should have the proper additives,
supported service people. so you should not have to add anything
We hope you’ll want to keep your GM to thefuel.
vehicle all GM.Genuine GM parts have In the U.S. and Canada, it’s easyto be
one of these marks. sure you get the right kind of gasoline
(unleaded). You’ll see “UNLEADED”
Doing Your Own Service Work right on the pump. And only unleaded
If you want to do some of your own nozzles will fitinto your vehicle’s filler
service work, you’ll want to get the NOTICE: neck.
proper Chevrolet ServiceManual. It Be sure the posted octane is at least 87.
tells you much moreabout how to If you try to do your own service
service your Chevrolet than this manual work without knowing enough about If the octane is lessthan 87, you may
it, your vehicle could be damaged. get a heavy knocking noise when you
can. To orderthe proper servicemanual, drive. If it’s bad enough, it can damage
see Service Publicationsin the Index. your engine.
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This manual downloaded from http://www.manualowl.com
If you’re using fuelrated at 87 octane or MTBE and ethanol. By doing so, you
higher and you stillhear heavy can help cleanthe air,especially in
knocking, your engine needs service. Fuel that is morethan 5% those parts of the country that have
But don’t worry if you hear a little methanol is bad for your vehicle. high carbon monoxide levels.
pinging noisewhen you’re accelerating Don’t use it. Itcan corrode metal In addition, some gasoline suppliersare
or driving up a hill. That’s normal, and parts in your fuel systemand also now producing reformulated gasolines.
you don’t haveto buy a higher octane damage plasticand rubber parts. These gasolines are specially designed
fuel to get rid of pinging. It’s theheavy, That damage wouldn’t be covered to reduce vehicle emissions. General
constant knock that means you have a under your warranty. And even at Motors recommendsthat you use
problem. 5% or less, there must be reformulated gasoline.By doing so, you
What about gasoline with blending “cosolvents” and corrosion can help clean the air, especiallyin
materials that contain oxygen preventers in this fuel to help avoid those parts of the country that have
(oxygenates),such asMTBE or these problems. high ozone levels.
alcohol? You should ask your service station
MTBE is “methyl tertiary-butylether.” operators if their gasolines contain
Fuel that is no more than 15% MTBE is Gasolines for Cleaner Air deposit control additives and oxygenates,
fine for your vehicle. and if they have been reformulated to
Your use of gasoline with deposit reduce vehicle emissions.
Ethanol is ethyl or grain alcohol. control additives will help prevent
Properly-blended fuelthat is no more deposits from formingin your engine
than 10%ethanol is fine for your and fuel system.That helps keep your
vehicle. engine in tuneand your emission
Methanol is methyl or wood alcohol. control system working properly.It’s
good for your vehicle, and you’ll be
doing yourpart for cleanerair.
Many gasolinesare now blended with
oxygenates. General Motors
recommends that you use gasolines
with these blending materials, suchas
Hood Release Then go to the front of the vehicle and Lift the hood, release the hood prop
To open the hood, first pullthe hood push the secondary hood release handle from its retainer and put the hood prop
release handle insidethe vehicle. to the right. into the slot in the hood. Use the prop
rod sleeve when handlingthe prop rod.
LOOK FOR
HOT ONE OF THESE
Y-
NE, LABELS
”F ’C
2.2L L4: Adding Engine Oil Beginning midyear 1993, oils of the +80 t27
gasoline engine.
fou should look for this on the front of SAE 5W-30
:he oilcontainer, and use only oilsthat PREFERRED
iisplay this new symbol. IF NEITHER SAE 5W-30 NOR SAE 10W-30
COLD GRADE OILS AREAVAILABLE,SAE 30
fou should also use the proper viscosit) WEATHER
GRADE MAY BE USED AT TEMPERATURES
ABOVE 40 DEGREES F (4 DEGREES c).
ail for your vehicle, as shown in the DO NOT USE SAE 1OW-40, SAE 2OW-50 OR
following chart: ANY OTHER GRADE OIL NOT RECOMMENDED.
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Engine Coolant Heater Used oil can be a real threat.,t.othe
(Engine Block Heater) environment. If you change yourown
oil, be sure to drain all free-flowing oil
An engine coolantheater can be a big from the filter before disposal. Don’t
help if you haveto park outside in very ever dispose of oil by putting it in the
cold weather, 0°F (-18°C) or colder. If trash, pouring it on the ground, into
your vehicle hasthis option, see Engine sewers, orinto streams or bodies of
Coolant Heater in theIndex. water. Instead, recycle it by taking it to
a place that collects used oil.If you
What to Do with Used Oil have a problem properly disposing of
your used oil,ask your dealer, a service
Did you know that used engine oil station or a local recycling center for
contains certain elements that may be
unhealthy for your skin and could even help.
cause cancer? Don’tlet used oil stay on -
your skin for very long. Clean your
and nails with soap and water, or a
skin Air Cleaner NOTICE:
good hand cleaner. Washor properly Refer to theMaintenance Scheduleto If the air cleaner isoff, a backfire
throw away clothingor rags containing determine when to replace the air filter. can causea damaging engine fire.
used engine oil. (See the manufacturer’s See Scheduled Maintenance Services in And, dirt can easily get into your
warnings about the use and disposal of the Index. engine, whichwill damage it.
oil products.) Always havethe air cleanerin place
when you’re driving.
2.2L L4: Air Filter Replacement 3.1 L V6 (Except2-24):Air Filter 3.1 L V6 (2-24):Air Filter Replacement
To check or replace the filter, remove Replacement To check or replacethe filter, unclipthe
the two wingnuts and lift the cover. To check or replacethe filter, remove three clips and removethe cover.
Be sure to reinstall the air cleaner filter the three wing nuts and lift the cover. Be sure to reinstall the air cleaner filter
and replace the cover tightly. Be sure to reinstali the air cleaner filter and replacethe cover tightly.
and replace the cover tightly.
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What to Add
Refer to theMaintenance Schedule to
determine what kind of fluid to use. See
Recommended Fluids and Lubricants
in the Index.
NOTICE:
When adding power steering fluid
or maltinga complete fluid change,
IPower Steering Fluid always usethe proper fluid. Failure IWindshield WasherFluid
to use the proper fluidcan cause
How To Check Power Steering leaks and damage hosesand seals.
ro AM
Fluid Open the cap labeled WASHER
Unscrew the cap and wipe the dipstick FLUID ONLY. Add washer fluid until
with a clean rag. Replacethe cap and the bottle is full.
completely tightenit. Then remove the
cap againand look at thefluid levelon
the dipstick.
When the engine compartment is hot,
the level should benear the H mark.
When the engine compartment is
cool, the level should benear the C
mark.
container only, and always cleanthe worn and new‘pads are needed: .The indicators, but if you ever hear a rear
‘
brake fluid reservoircap before sound may comeand go or be heard all brake rubbing noise, have the rear brake
removing it. the time your vehicle is moving (except linings inspected.Also, the rear brake
I when you are pushing on thebrake drums should be removedand
NOTICE: pedal firmly). inspected each timethe tires are
removed forrotation or changing. When
DOT-5 silicone brake fluid can you have the front brakes replaced,
damage your vehicle. Don’t use it. have the rear brakes inspected,too.
Don’t letsomeone put in the Brake linings should always be replaced
wrong kindof fluid. For example, as complete axlesets.
just a few drops of mineral-based
oil, such as engine oil, in your
brake system can damage brake Brake Pedal Travel
system parts so badly that they’ll See your dealerif the brake pedal does
have to be replaced. not return to normal height, orif there
Brake fluid can damagepaint, so is a rapid increasein pedal travel. This
be carefulnot to spill brake fluid could be a sign of brake trouble.
on your vehicle.If you do, wash it NOTICE:
OF immediately. SeeAppearance Continuing to drive with worn-out Brake Adjustment
Cave in the Index. brake pads could resultin costly
I I brake repair. Every time you make a moderate brake
stop, your disc brakesadjust for wear.If
you rarely make a moderate or heavier
Brake Wear Some driving conditionsor climates stop, then your brakes mightnot adjust
Your Chevrolethas front disc brakes may cause a brake squealwhen the correctly. If you drivein thatway, then
brakes are first applied or lightly
and rear drum brakes.
applied. This doesnot mean something -very carefully- make a few
Disc brake pads have built-in
wear moderate brake stops about every 1,000
is wrong with yourbrakes. miles (1600 lun), so your brakeswil
indicators that make a high-pitched
adjust properly.
177 1
x
Check yourtires once a month or more. \
Don't forget your compactspare tire. It
should be at 60 psi (420 1tPa).
How to Check
Use a good quality pocket-type gageto
check tire pressure. Simply lookingat
the tires will not tell youthe pressure,
especially if you have radialtires -
which may look properly inflated even if Tire lnspectionand Rotation
they're underinflated. To make yourtires last longer, have
If your tires have valve caps, besure to them inspected and rotated at the
put them back on. They help prevent mileages recommendedin the
leaks by keeping out dirt and moisture. Maintenance Schedule. SeeScheduled
Maintenance Services in the Index.
Use this rotation pattern.
After the tires have been rotated, adjust
the frontand rear inflation pressure as
shown on theTire-Loading Information
label. Makecertain that all wheelnuts
are properly tightened. SeeWheel Nut
Torque in theIndex.
I87
IForeign Material
Tires Calcium chlorideand other salts, ice
Your Chevrolet dealerhas a GM White melting agents, road oil and tar, tree
Sidewall Tire Cleaner. Youcan use a sap, bird droppings, chemicals from
stiff brush with the cleaner. industrial chimneys, and other foreign
When applyinga tire dressing always take matter can damage your vehicle's finish
care to wipe off any overspray or splash if they remainon painted surfaces.Use
from painted surfaces. Petroleum- based cleaners that are marked safe for painted
products may damagethe paint finish. surfaces to remove foreignmatter.
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Service & Appearance Care
Fuse Rating Circuitry
(AMP.)
INST LPS 5 Instrument Panel Lamps
ECM 10 Electronic Control Module, FuelInjectors
DR UNLK 10 Automatic Door Unlock (Removeto Disable)
CIG LTR 15 Cigarette Lighter, GloveBox Light
RDO 2 10 Radio Power
GAUGES 10 Gages, Audio Warning System, Cluster Telltales, TCC,
Rear Defogger Relay, BrakeTransaxle Shift Interlock,
1Vse Usage Multiport Fuel Injection
PIUTURN 15 Park and Turn Lamps
HTR-A/C 25 Heater and A/C Power, Daytime Running Lights
(Canada),Anti-Lock Brakes
WIPER 25 Windshield Wipers
F/P 10 Fuel Pump
RDO 1 10 Radio Memory, Digital Clock
CTSY 15 Interior Lights, Horn, Power Locks, Audible Warning
System, Remote Liftgate Release, Check Oil Light
WDO 30 Power Window (Circuit Breaker)
CRUISE 10 Cruise Control
TURN-B/U 15 Turn Signal, Back-Up Lamps
S/LP 20 Stop Lamps, Hazard Flashers
FTP 20 Flash-To-Pass
ACC 30 Power Locks, Rear Window Defogger (Circuit Breaker)
HDLP 20 Headlamp (Circuit Breaker)
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Headlight Wiring Windshield Wipers Power Windows and Other Power
The headlight wiring is protectedby a The windshield wiper motor is Options
circuit breakerin the fuseblock. An protected by a circuit breakerand a Circuit breakersin thefuse panel
electrical overloadwill cause the lights fuse. If the motor overheats due to protect the power windowsand other
to go on andoff, orin some cases to heavy snow, etc., thewiper will stop power accessories. Whenthe current
remain off. If this happens, have your until the motor cools. If the overload is load istoo heavy, the circuit breaker
headlight system checked right away. caused by some electrical problem, have opens and closes, protectingthe circuit
To access the headlight circuit breaker, it fixed. until the problem is fixed.
squeeze the plastic clip togetherand
remove.
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INSIDE LIGHTS BULB
Dome Light
Wagon Rear Compartment and Base ..................................... 562
Dome/Reading Light
Front ....................................................................................... 168
Rear ......................................................................................... 194
Heater & A/C Control .............................................................. 74
High-Beam Indicator ................................................................ 194
Indicator Lights
Brake. Oil. Turn Signals ......................................................... 194
Charge. Malfunction Indicator. Fasten Safety Belts. Temp.. 168
Tailgate Ajar .............................................................................. 37
PRNDL ...................................................................................... 74
Glove Box .................................................................................. 194
Wagon: Rear Compartment Light ............................................ 561
I . .
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Part 7
Maintenance Schedule
I I I I I I I I I . I I I I I I ' I I I I .
I I I I I I I I I I I I I I I I I I I
C
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Maintenance Schedule
Schedule /I
Follow ScheduleI1 ONLY if noneof
the driving conditions specified in
Schedule I apply.
.
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Maintenance Schedule
Explanation of Scheduled ITEM SERVICE 4. Engine Accessory DriveBelt(s)
Maintenance Services NO. Inspection * - Inspect the belt (s)
1. Engine Oil and Filter Change*
- for cracks, fraying, wear and proper
Following are explanations of the tension. Replace as needed. (Belts
Always use SH or SG Energy
services listed in ScheduleI and can have many small cracks in
Schedule 11. Conserving I1 oils of proper viscosity.
The “SH” or “SG” designation may individual ribswithout affecting
The proper fluids and lubricants to use be shown alone or in combination performance.)
are listed in Section D. Make sure with others, such as “SH/CD,” “SH, 5. Cooling System Service*- Drain,
whoever servicesyour vehicle uses SG, CD,” “SG/CD,” etc. To flush and refill the system with new
these. All parts should be replacedand determine the preferred viscosity for or approved recycledcoolant
all necessaryrepairs done before you or your vehicle’s engine (e.g., SAE 5W- conforming to GM Specification
anyone else drivesthe vehicle. 30 or SAE 10W-30),see Engine Oil 1825M. Keep coolant at the proper
in the Index. mixture as specified. SeeCoolant in
2. Chassis Lubrication- Lubricate the Index. This provides proper
the suspension and steering linkage. freeze and boil protection, corrosion
Lubricate the transaxle shift linkage. inhibitor level and maintains proper
3. Tire and Wheel Rotation and engine operating temperature.
Inspection - For proper wear and Inspect hoses and replace if they are
maximum tire life, rotate your tires cracked, swollen or deteriorated.
following the instructions in this Tighten screw-type hose clamps.
manual. See Tires, Inspection G Clean the outside of the radiator and
Rotation in the Index. Check the air conditioning condenser. Wash the
tires for uneven wearor damage. If pressure cap and neck.
you see irregular orpremature wear, To help ensure proper operation, we
check the wheel alignment. Check for recommend a pressure testof both the
damaged wheels also. cooling system andthe pressure cap.
Engine I Check the engine coolant leveland add the proper coolant mix if necessary. See Coolant in the
Index
details.
further
for
Windshield Washer
Fluid
Level
necessary.
See 1 Check the windshield washer fluid level in
the windshield washer tank and add the proper fluidif
WindshieldWasher Fluid in the Index for further details.
213 I .
While parked, and with the parking brake set, try to turn the key to LOCK in each shift lever
position.
With an automatic transaxle, the key should turn toLOCK only when the shift lever is in P
(Park).
Steering Column With a manual transaxle, the key should turn to LOCK only when the shift lever is inR
Lock (Reverse).
On vehicles with a key release button, try to turn the key to LOCK without pressing the button.
The key should turn toLOCK only with the key button depressed. On all vehicles,the key
should come out only in LOCK.
Turn the steering wheel to theleft and to theright. It should only lockwhen turned to the right.
CAUTION: When you are doing thischeck, your vehicle could beginto move. You or others
could be injured and property could be damaged. Make sure there is room in frontof your
vehicle in caseit begins to roll. Be readyto apply the regular brake at once should the vehicle
Parking Brake begin to move.
and Automatic Park on a fairly steep hill, with the vehicle facing downhill. Keeping yourfoot on the regular
Transaxle P (Park) brake, set the parking brake.
Mechanism Check To check the parking brake: Withthe engine running and transaxle in N (Neutral),slowly
remove footpressure from the regular brake pedal. Do this until the vehicle is heldby the
parking brake only.
To check the P (Park) mechanism’sholding ability: Shiftto P (Park). Then release allbrakes.
At least every spring, use plain water to flush any corrosivematerials from the underbody. Take
care to clean thoroughly anyareas where mud and other debris can collect.
Now and then, make sure all your belts, bucltles, latch plates,retractors, anchorages and
11
Restraint Systems reminder systems are worlting properly. Look for any loose parts or damage. If you see anything
that might keep arestraint system from doing its job, have it repaired.
Steering, Suspension Inspect the front and rear suspension and steering system for damaged, loose or missing parts,
and Front-Wheel- signs of wear, or lackof lubrication. Inspect the power steering lines and hoses for proper hook-
Drive Axle Bootand up, binding, leaks, cracks, chafing,etc. Clean and then inspect the drive axle boot seals for
Seal InsDection damage, tears or leakage. Replace sealsif necessary.
Inspect the complete exhaust system. Inspectthe body near the exhaust system. Look for broken,
Exhaust System damaged, missing or out-of-positionparts as well as open seams, holes, loose connections, or
Inspection other conditions which could cause a heat build-upthe in floor pan or could let exhaust fumes
into thevehicle. SeeEngine Exhaust in the Index. .-
Throttle Linkage Inspect the throttle linkage for interferenceor binding, and for damaged or missing parts.
Inspection Replace parts as needed.
Manual Transaxle Check the transaxle fluid level; addif needed. See Manual Transaxle in the Index. A fluid loss
may indicate a problem. Checkthe system and repair if needed.
Inspect the complete system. Inspect brake lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also inspect
drum brake linings for wear and cracks. Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to have
Brake System your brakes inspected more often if your driving habits or conditions result in frequent braking.
Inspection NOTE: A low brake fluid level can indicate worn disc brake pads which may need to be serviced.
Also, if the brake system warning light stayson or comes on, something may be wrong with the
brake system. SeeBrake System Warning Lightin the Index. If your anti-lock brake system
warning light stayson, comes on or flashes, somethingmay be wrong with the anti-lock brake
system. SeeAnti-Lock Brake System Warning Light in the Index.
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Maintenance Schedule
Section D: Recommended Fluids and Lubricants
VOTE: Fluids and lubricants identified below by name, part number or specificationmay be obtained from your GM dealer.
~~ ~
USAGE FLUID/LUBRICANT
API serviceSH or SG Energy ConservingI1 oils of the proper viscosity. The“SH” or “SG” designation
Engine Oil may be shown alone or in combination with others, such as “SH/CD,” “SH,SG,CD,”“SG/CD,” etc.
To determine the preferred viscosity for your vehicle’sengine, see Engine Oil in the Index.
50/50 mixture of water (preferably distilled) and good quality ethylene glycolbase antifreeze
Engine Coolant (GM Part No. 1052753 or equivalent) conforming to GM Specification 1825M or approved
recycled coolant conforming to GM Specification 1825M.
Hydraulic Brake
System Delco Supreme 110 Brake Fluid (GM Part No. 1052535 or equivalent DOT-3 brake fluid).
~~~~ ~
Hydraulic Clutch Hydraulic Clutch Fluid (GM Part No. 12345347 or equivalent).
System
Power Steering
System GM Hydraulic Power Steering Fluid (GM Part No. 1052884 or equivalent).
~ ~~~
Manual Transaxle Synchromesh Transmission Fluid (GM Part No. 12345349 or equivalent).
Automatic Transaxle DEXRONo-I11 or DEXRONs-IIE Automatic Transmission Fluid.
Lubricate with Multi-Purpose Lubricant (GM Part No. 12345120) or synthetic SAE 5W-30 engine
Key Lock Cylinders oil.
Manual Transaxle Chassis lubricant (GM Part No, 1052497 orequivalent) or lubricant meeting requirements of
Shift Linkage NLGI Grade 2, Category LB or GC-LB.
USAGE FLUlD/LUBRICANT
Automatic Transaxle
Shift Linkage Engine oil.
Clutch Linkage Pivot
Points Engine oil.
Chassis Lubrication Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of
NLGI Grade 2, Category LB or GC-LB.
Windshield Washer
Solvent GM Optikleen@Washer Solvent (GMPart No. 1051515) or equivalent.
Hood Latch Assembly
a. Pivots and Spring a. Engine oil.
Anchor
b. Release Pawl b. Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of
NLGI Grade 2, Category LB or GC-LB.
Hood and Door Hinges,
Fuel Door Hinge, Rear
Compartment Lid
Hinges, Wagon Tailgate Engine oilor Lubriplate Lubricant (GM Part No. 1050109).
Hinge, Rear Folding
seat
Weatherstrips Dielectric SiliconeGrease (GM Part No. 12345579or equivalent).
jee RepZacement Parts in the Index for recommended replacementfilters, valves and spark plugs.
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Part 8
Customer Assistance Information
H e r e you will find out how to Customer Satisfaction Procedure ........................................................................... 222
contact Chevrolet if you need Customer Assistance for Hearing or Speech Impaired .........................................223
assistance. This partalso tells you BBB Auto Line-Alternative Dispute Resolution Program....................................223
how to obtain service publications Reporting Safety Defects........................................................................................ 224
and howto report any safety Chevrolet RoadsideAssistance Program................................................................ 225
Service Publications................................................................................................ 227
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1994 CHEVROLET SERVICE PUBLICATIONS ORDERING INFORMATION
of p u r vehicle canbe purchased by filling out the Service Publications Order Form
The folloWng publications covering the operation and servicing
in thisbook and mailing it with your
check, money order or credit card information toHelm, Incorporated (address listed below).
~~~~
ST-366-94 Service Manual Chevrolet Cavalier 1994 ~
TBA* *
10233995 Owner's Manual In-Portfolio Chevrolet Cavalier -
1994 $15.00
10234005 Owner's Manual Without-Portfolio Chevrolet Cavalier 1994 $10.00
I I
I TOTAL MATERIAL I I
NOTE: Dealers and Companies please provide dealer or company name, and Check orMoney 0
of the personto whose attention the shipment should be sent.
also the name Order payable to
U.S.A.please write to the above address for quotation. Helm, Inc. (USA
For purchases outside
funds only - do not I Handling Charge I $3.50 I
NAME) (CUSTOMER (AITENTION)
send cash.)
MasterCard
Discover
Canadian Postage
GRAND TOTAL I
II
0 VISA 0
Card - 1
(STREET
ADDRESS-NO
P.O. BOX NUMBERS)
(APT. NO.) Account
This information replaces the air conditioning refrigerant specifications on page 198 of the 1994 Chevrolet
Cavalier Owner’s Manual.
If your Cavalier has air conditioning,the system could be filled with R-12or R-134a refrigerant. These refrigerants
are not interchangeable. If service is required, please referto therefrigerant charge label underthe hood for
refrigerant charge typeand quantity.