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Engineering Council of South Africa

Engineering Report
as part of Application for Registration as Professional Engineer
Employer: City of Sacramento,
Sacramento California, Self-
USA(September 2013 till present) evaluation
Position: Senior Civil Engineer
(Applied Research)
Signature:

Date: Word Count:

Engineering and Contextual Knowledge and Understanding both


from the applicant’s education and acquired independently for
effective performance of the work

The City of Sacramento has two water treatment plant


(Sacramento River Water Treatment Plant and the E.A.F. Water
Treatment Plant) with a combine capacity of 300 MGD. The Sacramento
River Water Treatment Plant (SRWTP) was originally constructed in the
1920s, with major plant expansion in the 1930s and in 2003. The 2003
project expanded the design rated capacity to 160 MGD. The treatment
plant consists of a conventional rapid mix, flocculation basin,
sedimentation basin, filters, Chlorine contact basin (CT) tank and
storage facilities. The City changed from alum to aluminum
chlorohydrate (ACH) to reduce operational cost on August 1, 201, prior
to this time, alum was used for treatment at the SRWTP.. Pursuant to
this, during coordination of monthly water quality reporting with the
regulators, I observed that the Total Trihalomethane (TTHM) in the
distribution system were at historically high levels which could lead to
violation of the Safe Drinking Water Act of 1972. This prompted an
evaluation of the treatment processes. This problem meets complex
engineering problem requirements as described on Table A1, RO3
PE document as this research required an in-depth fundamental
and specialized engineering knowledge.
.

In order to perform this research effectively and efficiently, I have


acquired knowledge in the following:

 Underlying principles of coagulation,


 Hydraulic design of the treatment plant

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 Principle of open channel flow
 The water treatment process which includes; a) Pre-screening,
Pre-chlorination, b) Addition of coagulant, c) Mixing physics at
the flash mix, d) Flocculation( theory and design),
e)Sedimentation (theory and design), e) Filtration ( theory and
design), f) Chlorine disinfection.
 Particle stability
 Particle solvent interaction
 Process chemistry
 Drinking Water regulations
 Gravity separation
 Granular filtration (design and theory)
 AWWA B 100 code of practice
 Knowledge of finite element hydraulic modelling using St
Venant’s Equation for open channels.
 Principle of mass transfer
 Stability analysis of structures using plate theory
 Knowledge of Fisher’s separation and financial theory
 Fundamental of rate settings

Theoretical and practical method used to analyse and solve


engineering problems encountered

I designed the research work to cover two periods of water production


as follows:
1. Base Period: This period extended from August 2011 and July
2013 during which base line water quality data were collected.
Alum was used for treatment during this period .
2. Study Period: This period extended from August 2012 To July
2013. ACH was used for treatment during this period.

I performed this research to meet the following objectives:

 Evaluate the Dissolve Organic Carbon group in the raw water.


 Evaluate the current inactivation sheet for cryptosporidium.
 Evaluate the treatment process in both base and study periods.
 Evaluate the formation of TTHM in the distribution system in the
base and study period.
 Evaluate and compare the formation of TTHM in the distribution
system in both periods.

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 Evaluate the changes in raw water characteristics which could be
a pre-cursor for increased TTHM formation in both periods.
 Evaluate the inactivation provided by the filter in both periods.

. I subdivided the research work into three phases as listed below:

 Phase 1: I analyzed baseline data that was collected for the


base period and study period.

 Phase 2: Perform jar tests to mimic both the base and study
Periods using low and high turbidity water.

 Phase 3: Fluorescence Data Analysis of the raw water.

I performed the jar tests in the following schematic sequence:

:
Pass Collect
Prepare finish
Perform water
stock water
testing through
solutions samples
pilot filter

I performed the fluorescence data analysis on the Sacramento River to


identify the dominating Dissolve Organic Carbon (DOC) group in the raw
water. I monitored for the concentration of this DOC group throughout
the treatment process and in the finished water to compare treatment
efficiency in both periods. The determination of the raw water TOC
group referred to meets complex engineering problem and the
analysis meets complex engineering activity as described on
Table A1, RO3 PE Document.

For the Phase 1 part of the research, I compared the baseline and the
study period data for the treatment plant and distribution system. In this
regard, I investigated the treatment chain which included pre-
disinfection, pre-sedimentation, coagulation/flocculation, sedimentation
and clarification, filtration, secondary disinfection, and storage for any
anomaly. The investigation covered the period between August 2011
and July 2013 as well as between August 2013 and July 2014.

Before proceeding with the Phase 2 part of the research, I prepared


stock solutions for alum, sodium hydroxide, non-cationic polymer and
chlorine solution using the following procedures:

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a. 1% NaOH Solution using Sodium Hydroxide solid pellets
i. I used the following materials:
1. (1) I filled 250 mL Volumetric Flask to approximately
1/3 of the way with laboratory grade reagent water.
2. (1) Weigh Boat, (1) Analytical Balance, (1) Spatula,
and (1) Container of Reagent Grade Sodium
Hydroxide (NaOH) solid pellets.
3. (1) Squirt Bottle containing laboratory grade reagent
water.
ii. Procedure
1. Using the spatula, I accurately transferred exactly 2.5
g of NaOH solid pellets to a weigh boat resting on a
tared analytical balance.
2. I quantitatively transferred the entire contents of the
weigh boat into the 250 mL volumetric flask by rinsing
the interior surface of the weigh boat with the
laboratory grade reagent water squirt bottle.
3. I swirled the contents of the volumetric flask until
completely dissolved and filled to the mark 250 mL
mark using the same squirt bottle in the previous step.
4. I Inverted gently several times, then labelled as “1%
NaOH Solution” with date of preparation and aliquot to
a second 250 mL plastic titrant container.
b. I performed the following procedures for the 1% Alum Solution
using concentration alum from the Day Tank at SRWTP.
i. I utilized the following materials:
1. (1) 1000 mL Volumetric Flask filled approximately 1/3
of the way with laboratory grade reagent water.
2. (1) Weigh Boat, (1) Analytical Balance, (1) glass
Pasteur pipette with rubber bulb, and (1) Container of
Concentrated Alum Day Tank Solution; note the
percentage of “active alum” in solution from the Safety
Data Sheet (SDS); was 48.5% Active Alum or
Aluminum Sulfate.
3. (1) 50 mL Graduated Cylinder.
4. (1) Squirt Bottle containing laboratory grade reagent
water.
ii. Procedure
1. I determined the specific gravity of alum due to any
differences in viscosity, density, or concentration of
alum solution due to evaporation, temperature, and/or
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variations of a specific batch of alum from the
manufacturer; by direct measurement of the mass of a
specified volume; i.e.: mass of 50 mL of concentrated
alum day tank solution.
2. With a 50 mL graduated cylinder resting on a tared
analytical balance, I accurately dispense 50 mL of
concentrated alum day tank solution to the 50 mL
mark using the glass Pasteur pipette, and recorded
the exact mass. I divided the recorded mass by the
volume to obtain the specific gravity or relative density
of the solution.
3. Using a glass Pasteur pipette and rubber bulb, I
accurately transferred exactly 27.3443 g of
concentrated Alum Day Tank Solution to a weigh boat
resting on a tared analytical balance.
4. I quantitatively transferred the entire contents of the
weigh boat into the 1000 mL volumetric flask by
rinsing the interior surface of the weigh boat with the
lab grade reagent water squirt bottle.
5. I swirled the contents of the volumetric flask until
completely dissolved and filled to the mark 1000 mL
mark using the same squirt bottle in the previous step.
6. I inverted gently several times, then label as “1% Alum
Solution” with the date of preparation, Relative
Density, and mass of Concentrated Alum Day Tank
Solution added.

I performed similar procedures for the preparation of stock solutions for


ACH and chlorine solution. The activity meets complex engineering
activity as described on Table A1, RO3 PE Document .

I performed the following procedures for the jar testing:

Steps: I determine the flocculation detention time of the SRWTP


process for the flocculation time using the formula

T = V/Q, where T is theoretical hydraulic retention time, V is the volume


of the flocculator and Q is the flow rate. I adjusted this theoretical
detention time with baffling factors derived from the analysis of the
tracer study data.

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I determined the hydraulic retention time for average flow of 80 MGD
and peak flow of 160 MGD.

Step 2: I determined the velocity gradient of the SRWTP from as- built
drawings, I used this value to calculate the no of revolutions per minute
for the jar testing experiment taking into consideration the possible
operational modes due to adjustment of the stop logs.

Step 3: I calculated the experimental detention time of the pilot study


based on the hydraulic retention time in the plant sedimentation basin.

Step 4: I collected enough water to fill the jars, I also measured and
recorded all the required parameters (temperature, pH, turbidity,
alkalinity, total organic carbon (TOC), etc.)

Step 5: I poured two litters of sample water into each jar

Step 6: I positioned the jars under the stirrer so they are centered with
respect to the impeller shaft.

Step 7: I lowered the impeller such that each impeller was about one-
third from the bottom of the jar.

Step 8: I began flash mix based on the retention times that simulated full
plant processes.

Step 9: Using a graduated pipette, I dispensed the desired doses of


coagulant rapidly into each jar.

Step 10: I also added sodium hypochlorite and non-cationic polymer as


required in each jar.

Step 11: I decreased mixing speed to simulate mixing conditions of the


actual plant

Step 12: I flocculated for the time necessary to simulate full scale plants

Step 13: I stopped the stirrer, pull of the impeller, and allowed
sedimentation to occur for the required time to simulate full plant.

Step 14: I took samples for the required analysis, (turbidity, TTHM,
residual chlorine, TOC, DOC, etc.)

Stet 15: I pumped the settled water sample through the pilot filter at a

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pressure of 4PSI to simulate full plant hydraulic grade line conditions.

Step 16: I collected filter effluent in a basin and added chlorine as


required.

Step 17: I allowed chlorinated water to rest for the required time to
simulate contact time in the chlorine contact basin.

Step 18: I collected samples for analysis.

The activities referred to above meet complex engineering activity


requirements as described on Table A1, RO3 PE Document .

I sent the raw and finished water samples to the laboratory for spore
bacillus. I calculated the inactivation of cryptosporidium and Giardia
from the spore bacillus sample results.

I designed the pilot filter to replicate the granular filter of the Sacramento
River Water Treatment Plant. Listed below are the design criteria that I
used for the pilot filter. The activity referred to meets complex
engineering activity as described on Table A1, RO3 PE Document .

Listed in Table 1 are the comparisons between the plant filter and
the pilot filter.

Table 1- Process design criteria

Process/Parameter Unit SRWTP Research


s Work
Rapid Mixing Energy, Sec -1 750-1000 750-1000
G
Detention time at Minutes 22 22
maximum flow
Surface Loading gpm/sf 1.3 <1.3
Rate @max flow
Total media depth inches 42 42
Filtration Rate gpm/sf <8.0 0.2-4
Terminal head loss ft 8.7 selectable

I used the same media that was used on the plant filter on the pilot plant
filter, I also placed the media at the same depth as the actual plant filter.

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In addition, I pressurized the pilot filter to match the hydraulic grade line
of the plant filter unit under service conditions. I designed the granular
material of the pilot filter to conform with the requirement of AWWA B-
100. I coordinated the research work with operations, ensuring that
samples are representative of water quality changes throughout the
study. I calculated the media backwash rate for the sand and anthracite
to ensure that there is media compatibility between the media using the
following formula:

QBW = 17.67 *d60 (S.G-1.0)2/3

Where QBW= media backwash rate in gpm/ft.2


D60 = effective size in mm multiply by uniformity coefficient.

S.G. = apparent specific gravity.

During the experiment, I applied a constant pressure to the filter and


controlled the filter effluent through a manually operated flow control
valve.

The activities referred to meets complex engineering activity as


described on Table A1, RO3 PE Document.

I analysed the base and study periods water quality data for following
parameters:

Table 2, Analysed Water Quality Parameters

Parameters Taps
Average Turbidity All Taps
Average Alkalinity All Taps
Average Temperature All Taps
Average pH All Taps
Average Filter Head Loss All Taps
Coagulant Dosages All Taps
Chlorine Usage All Taps
Lime Usage All Taps
Polymer Usage All Taps
TOC All Taps
Cryptosporidium All Taps
Giardia All Taps
Virus All Taps
Spores Bacillus All Taps
Total Dissolve Solid (TDS) All Taps
TTHM All Taps

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Specific Ultraviolet Absorbance Raw Water
(SUVA)
Langlier Index Finished water
Aggressive index Finished water
Streaming current monitoring Tap 3

I performed the following steps to calculate the inactivation provided by


the media filter using both ACH and alum:

I calculated NR; relative size group

I calculated NG; gravity number


I calculated Pe, pecklet number
I calculated NA; attraction number
I calculated NVDW; Van der Waals number
I calculated γ; porosity coefficient
I calculated AS; porosity function
I calculated ni; transport efficiency due to interception
I calculated NG; gravity number
I calculated ND; transport efficiency due to diffusion
I calculated total transport efficiency
I calculated inactivation log removal.

The inactivation of the bacillus spores in both cases was between 1.1
and 1.15. The activities referred to above meets complex
engineering activity requirements as described on Table A1, RO3
PE Document.

I have attached with this report a table listing the actual values of the
water quality parameters analysed.

I calculated the baffling factors of the different components of the water


treatment plant by analysing tracer study data, I performed the following
in the analysis of the tracer study data;

 I calculated Reynolds number


 I calculated coefficient of dispersion
 I calculated Pecklet Number
 I computed exit age distribution
 I plotted cumulative exit age distribution curve
 I estimated the normalize detention time
 I calculated hydraulic detention time
 I calculated mean residence time
 I calculated T10, adjusted hydraulic retention time for each

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component of the treatment plant.

The activities referred to above meets complex engineering activity


requirements as described on Table A1, RO3 PE Document .

I performed hydraulic modelling with INFOWATER to determine the


detention time of the finished water in the distribution system using the
most remote water sampling site as a reference. The requirement to
determine the hydraulic retention time in the distribution system
under average day, max day and peak hour conditions referred to
meets complex meets complex engineering problem as described
on Table A1, R03 PE Document. This was determined to be five days,
in this regard, I noted the five day TTHM value on the jar tests results to
represent the terminal TTHM in the distribution system. I performed the
following steps in the development of the hydraulic model;

 Import the base drawing from auto-card


 I modified the components attributes
 I created the network components
 I modified the network configuration
 I modified the components attributes
 I built the hydraulic model
 I developed the water quality model by specifying the
water quality parameter
 I ran the simulations
 I reviewed model results.

The activities referred to above meets complex engineering


activity as described on Table A1, RO3 PE Document .

I calculated the rate of formation of TTHM of the finished water


produced by the SRWTP using first order equation, I performed this
calculation for both the base and study period based on the results of
the seven day TTHM analysis:

In addition to the above analyses, I calculated the Turbidity Robustness


Index (TRI95) of the finished water in both and study periods as 0.025
and 0.021 respectively.

Planning, organising, leading and controlling of human and other


resources required to achieve the goals of the engineering work.

I performed the following steps in planning for the research work:

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 I defined the purpose and goal of the study
 I defined the information required for the study
 I defined the existing plant conditions
 I defined the chemicals to be used
 I defined the order and point of application of the
chemicals
 I defined the actual tests procedures.
 I defined the sampling monitoring schedule
 I prepared the final report of findings.

I prepared a schedule using MS Project. I coordinated the schedule


with other City staff that are responsible for the sample analysis and
ordering of research chemicals. I finalized the schedule with input from
other stakeholders.

Handling of regulatory considerations, impacts of work that were


not necessarily covered by regulations and ethical issues,
recognition of obligations to society, the profession, and
environment.

The objective of the research is to figure out a way to use ACH in place
of alum at the SRWTP to produce finished water that meets California
Title 22 Code of Regulations. I presented the findings of the research to
the District Engineer of the California Department of Health Services. .I
complied with the laboratory safety rules in the implementation of this
research work. The research work is categorically exempt from
environmental impact assessment. The research work did not study
unregulated contaminants such as pharmaceuticals and personal care
products. The regulations require that the terminal TTHM in the
distribution system not to exceed 80 ppb.

Risk and uncertainty associated with the work and its product

I performed the experiment under static conditions as compared to the


treatment plant which operates under dynamic conditions. Consequently
the data presented by the research work might not represent the plant
processes accurately.

The hydraulics of the sedimentation basin is quite different from the


hydraulics of a two litre jar. This might account for a major difference in
the mixing physics which might lead to a different result in the treatment
plant as compared to the jar tests.

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The hydraulic model I developed for the study was not fully calibrated at
the conclusion of the research study, thus there was a tendency for the
hydraulic retention time of the finished water in the distribution
system to be slightly over or underestimated.

Recommendations, judgement, calls and decisions that the


applicant had to make to exercise the applicant’s leadership skill.

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I presented the following findings pursuant to the research work I
performed:

 The change in coagulant from ACH to alum did not affect the
inactivation of cryptosporidium and Giardia provided by the filter
media.

 More TOC was removed in the flash mix in the base period
compared to the study period.
 Less chlorine was required for disinfection in the base period
compared to the study period.
 The treated water had a higher terminal TTHM formation in the
study period compared to the base period.
 ACH application requires less lime for acidic neutralization
compared to alum.
 The filter loading in the study period was higher with higher
turbidity water compared to the base period due to higher pre-
filtered turbidity.
 Available filter run time in the study period was lower compared
to the base period due to high pre-filter turbidity in the study
period when the raw water turbidity was at its peak.

In addition, I presented the following options as solutions to the


engineering problem:

Options Cost Implication to


rate payers
1 I considered the continuation of ACH I calculated the cost of
for treatment at the SRWTP, this has this option to be in
the tendency to lead to water quality excess of $100 million
violations and litigations because due to the possibility of
TTHM is a carcinogen. litigation
2 I considered the option of switching I calculated the cost of
back to alum for water treatment at this option to be in
the SRWTP excess of $500,000
above the current cost
of treatment.
3 I considered the modification of the I calculated the cost of
treatment plant to include membrane this option to be
treatment such as Nano filtration and approximately $100
reverse osmosis. million in excess of the
current cost of treatment
4 I considered the inclusion of The cost of this option is
equalisation tank before the grit in excess of 20 million in
basin to reduce DOC and TOC excess of the current

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which are the precursors for TTHM cost of treatment.
formation.

Based on these findings, I recommended option2;that the City should


desist from using ACH and switch back to alum for water treatment at
the SRWTP.

The Nature of the responsibility carried out by the author and


identification of the person to whom the author is responsible

I carried out included the following responsibilities during this period::

 Formulation of research hypothesis


 Planning of research process
 Research As-Built drawings
 Design of research process
 Performance of research experiments
 Compilation and analysis of research data
 Performance of engineering calculations
 Report writing and presentation of findings
 Presentation of solution options
 Costs benefit analysis of alternatives
 Recommendations of preferred option to problem
statement

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