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Received: 31 October 2019 Revised: 24 December 2019 Accepted: 12 January 2020

DOI: 10.1002/app.49022

ARTICLE

Enhanced airborne sound absorption effect in


poly(vinylidene fluoride)/(K0.5Na0.5)NbO3-nanofiber
composite foams

Ayman M. Mohamed1,2 | Kui Yao1 | Yasmin M. Yousry1,3 |


2 3
Junling Wang | Seeram Ramakrishna

1
Institute of Materials Research and
Engineering, A*STAR (Agency for Abstract
Science, Technology and Research), Introducing electrical conductive function to discharge local piezoelectric effect is
Singapore, Singapore
found effective for improving airborne sound absorption performance. In this work,
2
School of Materials Science and
instead of conductive fillers, a composite with two piezoelectric materials with
Engineering, Nanyang Technological
University, Singapore, Singapore opposite piezoelectric responses was explored aiming at enhanced sound absorp-
3
Department of Mechanical Engineering, tion effect. Open-cell poly(vinylidene fluoride)/(K0.5Na0.5)NbO3 (PVDF/KNN)-
National University of Singapore, nanofiber composite foams were proposed and investigated for airborne sound
Singapore, Singapore
absorption purpose. Structural and thermal analyses showed that the KNN
Correspondence nanofibers were well dispersed in the PVDF matrix and enhanced the degree of
Kui Yao, Institute of Materials Research
crystallinity of polar phase of PVDF. Significantly enhanced airborne sound absorp-
and Engineering, A*STAR (Agency for
Science, Technology and Research), tion over a broad frequency range was observed in the PVDF/KNN-nanofiber com-
2 Fusionopolis Way, Innovis, Singapore posite foams, with increasing KNN nanofibers. One possible mechanism for the
1386342, Singapore.
improved sound absorption with the piezoelectric KNN nanofibers with positive
Email: k-yao@imre.a-star.edu.sg
piezoelectric coefficient added in the PVDF matrix with negative piezoelectric coef-
Funding information ficient is that electrical discharge could be facilitated for energy dissipation with the
Singapore Maritime Institute under the
opposite charges generated through the piezoelectric effects in the two phases with
Maritime Sustainability R&D Programme,
Grant/Award Number: SMI-2015-MA-07 opposite polarity. The experimental results show that the open-cell PVDF/KNN-
(IMRE/16-7P1125); Singapore Ministry of nanofiber composite foams are promising for broadband airborne sound absorption
National Development and National
Research Foundation under L2NIC,
application, and our analysis shed a light on the strategy in designing piezoelectric
Grant/Award Number: composite foam with high sound absorption performance.
L2NICCFP1-2013-9 (IMRE/14-9P1112)
KEYWORDS
foams, nanocomposites, nanofiber, piezoelectricity, polymers, sound absorbers

1 | INTRODUCTION Noise reduction in urban area has been an outstand-


ing engineering challenge for many years with the
Noise pollution nowadays is an environmental issue that increasing industrialization creating sources of noise,
significantly affects the quality of life, especially for people which adversely affect living quality and health of peo-
living in high-density urban areas.[1] From construction to ple.[1,2] The most common method of reducing environ-
land and air traffic, various noise in cities creates an mental noise hazard has been the implementation of
unpleasant and harmful working and living environment. porous structures to absorb air-borne noise.[3,4] Porous
Noise mitigation techniques can be categorized into three materials attenuate noise mainly by transforming the
main groups: (a) passive, (b) active, and (c) hybrid.[2–4] mechanical acoustical energy to heat.[5] Polymeric porous

J Appl Polym Sci. 2020;e49022. wileyonlinelibrary.com/journal/app © 2020 Wiley Periodicals, Inc. 1 of 10


https://doi.org/10.1002/app.49022
2 of 10 MOHAMED ET AL.

materials have been dominating for acoustic absorption d33.[25] It is very interesting to investigate how the KNN
in the construction and automotive industries because of fillers with much stronger and opposite local piezoelec-
their strong viscoelastic response, low cost, simple tric effect affect the airborne sound absorption behaviors
processing, and easy implementation.[6–8] in the PVDF/KNN-nanofiber composite foams.
The passive approach is the most and extensively
used method effective in high frequency, absorbing noise
effectively by converting the acoustical energy into heat, 2 | EXPERIMENTAL
in which the working mechanisms include viscous, ther-
mal, and material damping effects.[5–9] The viscous effect 2.1 | Materials
is realized through the high friction at the interface
between the fluid and the solid; the thermal effect is due The materials and chemicals used in this work were
to the forced heat conduction by the rarefaction and den- poly(vinylidene fluoride) (PVDF) polymer with molecular
sification of the fluid under acoustic pressure; while the weight (MW) ~534,000 (Sigma Aldrich); N,N-
material damping introduces another form of mechanical dimethylformamide (DMF) (Merck); acetone (Merck);
energy dissipation when the sound wave strikes on the sugar; 2-methoxyethanol (2-MOE) (anhydrous, 99.8%) as
solid frame.[10–13] the solvent in a dry nitrogen atmosphere; potassium ace-
Active noise control approach reduces the noise by tate (CH3OOK, A.C.S. reagent, 99+%); sodium acetate
superimposing an antiphase signal of the same frequency (CH3COONa, reagent, 99+%); niobium ethoxide
through an electronic control circuit, which is more effec- [(CH3CH2O)5Nb, anhydrous, 99.95%] and poly-
tive in low frequency range.[3] Although some passive vinylpyrrolidone (PVP) powders (PVP360k).
systems with inner resonators could also be tailored for
lower frequency noise mitigation,[14] it is often only effec-
tive in a relatively narrow frequency range. Hybrid noise 2.2 | Preparation of open-cell PVDF/
control combines both active and passive noise controls KNN-nanofiber composite foams
to achieve a broadband absorption performance, with
more complex design and energy consuming control. 2.2.1 | Preparation of potassium sodium
In noise mitigation application, piezoelectric materials niobate (KNN)-nanofibers
are typically used as sensors or actuators elements in the
active noise or structural vibration control The precursor of (K0.5Na0.5)NbO3 (KNN) was prepared
technique,[15,16] and shunt damping circuits in hybrid with 2-MOE (anhydrous, 99.8%) as the solvent in a dry
method.[17,18] For improving passive airborne sound nitrogen atmosphere. Potassium acetate (CH3OOK,
absorption, a concept of hybrid local piezoelectric and A.C.S. reagent, 99+%), sodium acetate (CH3COONa,
electrically conductive functions has recently been pro- reagent, 99+%), and niobium ethoxide [(CH3CH2O)5Nb,
posed, where a composite foam comprising porous poly- anhydrous, 99.95%] were used as the starting chemicals.
mer matrix (such as poly(vinylidene fluoride) [PVDF]) The solution was diluted with 2-MOE to obtain a concen-
and conductive filler (such as carbon nanotubes [CNTs]) tration of 0.5 M, and then PVP powders (PVP360k) were
was used.[19–22,28] The enhanced airborne sound absorp- added into the solution. The mole ratio of PVP to KNN
tion performance is attributed to the synergized effect of was fixed at 1:1 (monomer: KNN). The KNN solution
mechanical to electrical energy conversion through was loaded in a 3-ml plastic syringe capped with a
local piezoelectric effect of the polymer matrix foam and 21-gauge stainless steel needle (inner diameter =
charge dissipation into heat through the conductive fillers. 0.82 mm). A high voltage of 15 kV was applied to the
The optimal sound absorption performance is obtained in needle through a DC power supply (Gamma High Volt-
the composite foams with conductive percolation thresh- age, AU-30P1-L220 V, Japan). The solution was injected
old for achieving impedance matching condition for maxi- from the needle at a constant rate of 0.5 ml/hr with a
mizing characteristic piezoelectric damping. syringe pump (SP100IZ Syringe Pump, 789,100 W). A
Here, instead of conductive fillers, potassium sodium rotating cylinder (with a rotating speed of 1,500 rpm)
niobate (KNN) nanofibers with significantly larger piezo- made of a metallic plate covered with an Al foil was
electric coefficient were selected as the filler to be intro- grounded and used as the nanofiber collector substrate
duced to the porous PVDF matrix. KNN is known as one for obtaining the aligned nanofibers web. The obtained
of the most competitive lead-free piezoelectric ceramic nanofibers were dried at 150 C for 3 min, followed by
materials,[23,24] and high piezoelectric coefficient of d33 prepyrolysis at 350 C for 3 min, postpyrolysis at 450 C
−1
(eff), up to 98 pm V is obtained for KNN nanofibers.[23] for 5 min, and final annealing in the furnace at 600 C for
In contrast, PVDF has a negative piezoelectric coefficient 10 min with a heating rate of 8 C/min.
MOHAMED ET AL. 3 of 10

2.2.2 | Preparation of PVDF solution the PVDF/KNN-nanofiber solutions with commercially


available sugar to form a mixture dough. The mixture
PVDF solutions were prepared by dissolving the PVDF was formed using homemade molds which had a suitable
polymer powder in mixed organic solvent of DMF and geometrical shape and immediately dried in an oven at
acetone (50:50 in volume). 100 C to remove excess solvents and ensure complete
drying. Then the samples were removed from the mold
and leached (rinsed) in repeating cycles of hot water
2.2.3 | Preparation of open-cell PVDF/ immersion to remove the sugar and obtain the foam with
KNN-nanofiber composite foams porous structure. The foam samples were then dried at
100 C for 12 hr in an oven.
Open-cell PVDF foams were prepared by a sugar tem- A processing flow chart for preparing PVDF/
plate method. KNN-nanofibers (with concentrations of KNN-nanofiber composite foams is summarized in
0, 3, and 5 wt%) were dispersed in mixed DMF and ace- Figure 1.
tone solvent and sonicated in ultrasonic bath. After that, All open-cell PVDF/KNN-nanofiber composite foams
both PVDF and KNN-nanofiber solutions were mixed, with similarity in their porous morphology were fabri-
sonicated, and heated at 50 C to obtain a homogeneous cated under the same conditions using the sugar template
precursor solution. The foams were prepared by mixing method with the mass ratio of PVDF: sugar = 1:9.

F I G U R E 1 Processing flow
chart for preparing PVDF/KNN-
nanofiber composite foams.
KNN, potassium sodium niobate;
PVDF, poly(vinylidene fluoride)
[Color figure can be viewed at
wileyonlinelibrary.com]
4 of 10 MOHAMED ET AL.

2.3 | Characterization and instrument (0, 3, and 5 wt%). The XRD pattern of KNN-nanofibers
shows sharp crystalline peaks at 2θ = 22.2 , 31.6 , 45.2 ,
The crystalline phases of the PVDF and PVDF/KNN- 45.8 , 51.1 , and 56.4 due to the characteristic planes
nanofiber foams were analyzed with Fourier transform (100), (110), (111), (200), (120), and (121), respectively,
infrared spectroscopy (FTIR Spectroscopy Spectrum 2000; indicating the KNN-nanofibers possesses a perovskite
Perkin Elmer), with scan recorded over a range of crystal structure (ABO3) according to the crystallographic
1,600–600 cm−1 at 4 cm−1 resolution. The crystalline struc- indexing.[26,27] For all of the open-cell PVDF/KNN-
ture analysis was performed at room temperature using an nanofiber composite foams, the peak at 18.3 is attributed
X-ray diffraction (XRD) system (Bruker 2D Micro XRD Cu to a reflection plane (100) of the nonpolar α phase,
K[alpha] system D8-ADVANCE, Bruker AXS GmbH, whereas the peak at 2θ = 20.1 is assigned to the (110)/
Karlsruhe, Germany). The morphology of PVDF foam was (200) reflection plane of β phase. The diffraction intensity
examined with a scanning electron microscope (SEM of the crystalline peaks at 20.1 increases with adding
6360LA, JEOL). The samples' porosity was calculated more KNN-nanofibers, in addition to the presence of the
using ethanol saturation method. The electrical properties diffraction peak at 2θ = 35 , corresponding to the (020)/
of the samples were measured with an impedance ana- (101) reflection of β phase, which indicates that KNN-
lyzer (Agilent 4294 A). The standard acoustic impedance nanofiber promotes the formation of polar β phase and
tube (4206 A, Bruel & Kjaer) was used to measure the the overall crystallinity of the open-cell PVDF matrix.
sound absorption coefficients of all the porous materials. The average crystal size of the polar β PVDF can be
This test was done according to ASTM E1050-98 standard calculated using Scherrer's equation: D = BK× ×cosθ
λ
, where
test method for the absorption of acoustic materials. Ther- D is the crystallite size, λ is the wavelength of X-ray
mal studies of PVDF and its composite foams were per- radiation (0.15406 nm), B is the full width at half maxi-
formed by differential scanning calorimetry (DSC, Mettler mum of the most intense diffraction peak, θ is the angle
Toledo) under dry N2 environment. of diffraction, and K is a constant (having the value
0.89).[28] β-phase crystallite size of pure open-cell PVDF
foam is about 5.1 nm, and crystallite size of composite
3 | R ES U L T S A N D D I S C U S S I O N foams of 3 and 5 wt% KNN-nanofiber concentrations are
about 5.8 and 6.8 nm, respectively. These results indicate
3.1 | Crystal phases that the introduction of KNN-nanofibers can increase the
polar β-phase crystallite size of the PVDF polymer
Figure 2a shows the XRD patterns of the KNN- matrix.
nanofibers, and the open-cell PVDF composite foams Figure 2b shows the attenuated total reflection–
with different concentrations of KNN-nanofiber filler Fourier transform infrared (ATR-FTIR) spectra for the

F I G U R E 2 (a) XRD patterns and (b) ATR-FTIR spectra of open-cell PVDF and PVDF/KNN-nanofiber composite foams. The unmarked
peaks are common for both α and β phases. ATR-FTIR, attenuated total reflection–Fourier transform infrared; KNN, potassium sodium
niobate; PVDF, poly(vinylidene fluoride); XRD, X-ray diffraction [Color figure can be viewed at wileyonlinelibrary.com]
MOHAMED ET AL. 5 of 10

F I G U R E 3 SEM images and


pore size distribution histograms of
the open-cell (a) PVDF,
(b) PVDF/3 wt% KNN-nanofiber,
and (c) PVDF/5 wt% KNN-nanofiber
composite foams. KNN, potassium
sodium niobate; PVDF,
poly(vinylidene fluoride); SEM,
scanning electron microscope [Color
figure can be viewed at
wileyonlinelibrary.com]

obtained PVDF foams with different concentrations of The SEM micrographs and pore size distribution histo-
KNN-nanofibers (0, 3, and 5 wt%). The characteristic grams reveal that all the foams are highly porous with
vibration bands designated to the polar β phase are at open-cell configuration, with pore size varying between
840 cm−1 (CH2 rocking and CF2 asymmetrical stretch- 200 and 500 μm. The incorporation of KNN-nanofibers
ing), 1,288 cm−1 (C F stretching vibration), and does not significantly affect the morphology and pore size
1,400 cm−1 (CH2 wagging vibration), while the character- of the PVDF foams. The porosity of the PVDF/KNN-
istic bands associated with the nonpolar α phase are at nanofiber composite foams was determined using solvent
766 cm−1 (CH2 in-plane or rocking) and 976 cm−1 (CH2 saturation method.[30] In this approach, a dry foam was
twisting).[29] As shown in Figure 1b, both β and α phases immersed in an ethanol solvent, and the change in the
coexist in the open-cell PVDF and its composite foams, original weight was observed until a constant weight is
whereas it is clear that β phase is significantly enhanced reached. Then the porosity was calculated using
in PVDF/KNN-nanofiber foams comprising 3–5 wt% Equation (1)[30]:
KNN-nanofibers, and the amount of β phase increases
 
with the KNN-nanofibers. ðmsat − md Þ=ρsolvent
;ð%Þ = ð1Þ
Va

3.2 | Morphology where msat is the weight of the sample saturated with sol-
vent, md is the dry weight, ρsolvent is the density of sol-
Figure 3a–c presents the morphology and the pore size dis- vent, and Va is the apparent volume. The porosity was
tribution histograms of the PVDF/KNN-nanofiber com- adjusted by controlling the mass ratio of PVDF and sugar
posite foams with different content of KNN-nanofibers. to be approximately 90% for all the prepared foams.
6 of 10 MOHAMED ET AL.

F I G U R E 4 DSC (a) heating and (b) cooling curves of open-cell PVDF and PVDF/KNN-nanofiber composite foams. DSC, differential
scanning calorimetry; KNN, potassium sodium niobate; PVDF, poly(vinylidene fluoride) [Color figure can be viewed at
wileyonlinelibrary.com]

3.3 | Thermal analysis

Differential scanning calorimetry (DSC) measurements


were conducted to investigate the structure and properties
of PVDF/KNN-nanofiber composite foams. Figure 4a
shows DSC curves during heating of PVDF/KNN-
nanofiber composites. Endothermal peak at 158 C is
observed for PVDF foams, attributed to the melting tem-
perature (Tm) of the crystalline phase. The melting temper-
ature Tm of PVDF/KNN-nanofiber composite foam is
continuously shifted from 158 C for the pure PVDF foam
to approximately 174 C with 5 wt% KNN-nanofibers. This
shift in melting temperature is possibly because the incor-
poration of KNN nanofibers in the PVDF matrix leads to
the enhanced crystallinity as found form the XRD and
FTIR results.[31] Moreover, Figure 4b presents DSC cooling
curves for PVDF/KNN-nanofiber composites with different F I G U R E 5 Sound absorption coefficient of open-cell PVDF
and PVDF/KNN-nanofiber composite foams, with the inset
amount of KNN-nanofibers. For the pure PVDF foam, an
showing low-frequency absorption coefficient between 500 and
exothermal peak is observed around 128 C, correlated to
2,500 Hz. KNN, potassium sodium niobate; PVDF, poly(vinylidene
crystallization temperature (Tcr). The crystallization tem- fluoride) [Color figure can be viewed at wileyonlinelibrary.com]
perature increases with increasing KNN-nanofibers or
crystallization occurs earlier during cooling of the melt
with KNN-nanofibers. The effect of the added KNN- KNN-nanofiber concentrations with a thickness of
nanofibers on the shift of the peaks in heating and cooling 20 mm was measured using the standard acoustic imped-
curves and the intensity increase of the peaks indicate that ance tube. It is important to note that the measurement
the KNN-nanofibers are well dispersed in the composites accuracy in the acoustic tube depends on the diameter of
and promote the crystalline structure, which is in a good the acoustic tube and the spacing between the micro-
agreement with the FTIR and XRD results. phone positions, which is important to ensure only have
plane waves in the acoustic tube. Thus, the accurate
results are those only between 500 and 6,400 Hz for our
3.4 | Sound absorption properties selected acoustic tube. The sound absorption coefficient
shows a significant increase in a broad frequency range
The sound absorption coefficient for the open-cell of 500–6,400 Hz with the introduction of the increasing
PVDF/KNN-nanofiber composite foams with different KNN-nanofibers, as shown in Figure 5, while the porous
MOHAMED ET AL. 7 of 10

morphology is maintained substantially with adding T A B L E 1 Noise reduction coefficient (NRC) of the open-cell
KNN-nanofibers as in Figure 3. It is further noted that PVDF/KNN-nanofiber composite foams with different
the sound absorption coefficient of the open-cell PVDF/ KNN-nanofiber concentrations
KNN-nanofiber composite of 5 wt% concentration is the KNN-nanofibers (wt%) 0 3 5
highest among all the PVDF composite foams with 0, 3, NRC 0.25 0.30 0.37
and 5 wt% KNN-nanofibers. The zoom-in plots in low-
Abbreviations: KNN, potassium sodium niobate; PVDF, poly(vinylidene
frequency range of 500–2,500 Hz, clearly shows that the
fluoride).
KNN-nanofibers in the open-cell PVDF/KNN-nanofiber
composite foams also enhance the sound absorption in
the relatively frequency range, which is highly beneficial
as it is commonly challenging to effectively absorb low
frequency airborne sound using the passive technique.
A small mechanical resonance peak is noted at
860 Hz for the foam with 3 wt% KNN-nanofibers. Smaller
resonance peak around this frequency is only noted in
the sample with the second largest sound absorption
coefficient but not significant in other compositions. Our
analysis shows that this small peak is related to longitudi-
nal mechanical resonance of the skeleton, with the fre-
quency of 870 Hz for the foam with 3 wt% KNN-
nanofibers as estimated according to Equation (2)[32]:

1 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
fs = Eðð1 −νÞ=ð1 + νÞð1 − 2νÞÞ=ρs ð2Þ
4e

F I G U R E 6 Mechanical damping factor of the open-cell


where fs is the skeleton resonance frequency, e is the
PVDF/KNN-nanofiber composite foams. KNN, potassium sodium
thickness, E is the modulus of elasticity, ν is the Poisson's
niobate; PVDF, poly(vinylidene fluoride) [Color figure can be
ratio of skeleton, and ρs is the density of the solid mate- viewed at wileyonlinelibrary.com]
rial. The reason why this small resonance peak only
appears in the foam of 3 wt% KNN-nanofibers is not clear
yet, and further theoretical investigations are needed. prepared composite foams are shown in Figure 6, where
We further calculated the noise reduction coefficient damping factor increases with the addition of KNN
(NRC) to figure out the quantitative relationship between nanofibers even at frequency of below 200 Hz, which was
sound absorption performance and KNN-nanofiber con- the highest measurement frequency limited by the
centration. The NRC is an average rating of how much a equipment.
sound absorber can absorb in 250, 500, 1,000, and
2,000 Hz, which is calculated using Equation (3)[5]:
3.5 | Electrical properties
α250 + α500 + α1,000 + α2,000
NRC = ð3Þ
4 The dielectric constant of the PVDF/KNN-nanofiber
composite foams was measured, as shown in Figure 7. It
As shown in Table 1, increasing the concentration of can be observed that the dielectric constant of the PVDF/
KNN-nanofibers until 5 wt% significantly enhances NRC. KNN-nanofiber composite foams increases as the KNN-
However, further increasing KNN-nanofibers beyond nanofiber weight percentage increases, as KNN ceramic
5 wt% substantially affected the mechanical strength neg- has much high-dielectric constant than the PVDF matrix.
atively, which makes the samples are fragile and not suit- The dielectric constant of the PVDF/KNN-nanofiber
able for acoustic measurements and application. composite foam with 5 wt% KNN-nanofiber loading is as
Mechanical damping factor (tan δ) is an important high as 10 at 1 kHz, which is about four times higher
mechanical parameter affecting air-borne sound absorb- than that of pure PVDF foam.
ing properties. To assess its effect, the mechanical With the high porosity, it is difficult to pole the com-
damping factor of open-cell PVDF/KNN nanofiber com- posite foams and test their macro-scale piezoelectric
posite foams was evaluated using dynamic mechanical properties. Here, the piezoelectric properties of KNN-
analysis. The damping factor measurements of the nanofibers were investigated before mixing with PVDF.
8 of 10 MOHAMED ET AL.

F I G U R E 8 Three-dimensional graphs of vibration data of the


KNN nanofibers under the electric sine wave driving (10 V
F I G U R E 7 Dielectric constant of the open-cell PVDF/KNN-
amplitude at 1 kHz) measured with LSV under substrate clamping
nanofiber composite foams. KNN, potassium sodium niobate;
conditions for KNN-nanofiber webs. The central protruded area is
PVDF, poly(vinylidene fluoride) [Color figure can be viewed at
the electrically excited nanofibers under the top Au electrode
wileyonlinelibrary.com]
(diameter size of 0.25 mm), whereas the flat adjacent area is the
nanofibers without the top electrode. KNN, potassium sodium
The macroscopic piezoelectric properties of KNN- niobate; LSV, laser scanning vibrometer [Color figure can be
nanofibers were evaluated using a laser scanning viewed at wileyonlinelibrary.com]
vibrometer, which is an efficient approach in determin-
ing the piezoelectric longitudinal strain coefficient.[33]
During the measurement, a unipolar ac signal of 10 V in enhance formation of the polar β phase with local piezo-
amplitude at 1 kHz was applied to the KNN nanofiber electric effect. The addition of KNN-nanofibers would
web with top Au electrode and bottom Al electrode. increase the dipole density in the PVDF/KNN-nanofiber
Figure 8 presents a three-dimensional vibration data of composite foams. The airborne sound wave can penetrate
the nanofiber film under the electric driving. The central deeply into the open-cell porous structure for realizing
protruding portion is the electrically excited area under effective vibration interactions between the air and solid
the top electrode, and the surrounding flat region is the with mechanical energy transfer from the air to the thin
KNN-nanofiber film not covered by the top electrode. solid structure. Here, the thin struts of polar PVDF/KNN-
As the displacement profile of the top electrode area nanofiber possess substantial local piezoelectric effect.
is not flat, the average displacement values were used in Thus, in addition to the well-known sound absorption
determining the dilation or strain of the KNN-nanofiber mechanisms, such as fluid viscous and thermal losses, and
film. The effective piezoelectric strain coefficient (d33(eff)) visco-elastic structural damping effect, which commonly
of the nanofiber film is determined to be 80 pm V−1, exist in porous foams, the mechanical vibration or strain
which is much larger than that of PVDF, approximately of PVDF/KNN-nanofiber composite foam excited by the
−30 pm V−1.[34] airborne sound wave can be converted to electrical dis-
charge through the local piezoelectric effect of PVDF and
KNN nanofibers.
3.6 | Theoretical model When the composite is excited by the airborne acous-
tic waves, induced stress will affect both PVDF matrix
To investigate the correlation between local piezoelectric and KNN-nanofibers simultaneously, which causes gen-
effect and airborne sound absorption process, a physical eration of electrical charges in both, but may often with
model on the PVDF/KNN-nanofiber composite foam and the opposite polarity because of the opposite polarity of
its airborne sound absorption mechanisms are schemati- piezoelectric effect between PVDF and KNN, as illus-
cally illustrated in Figure 9. trated in Figure 9b. As a result, the electrical discharge
As schematically illustrated in Figure 9a, PVDF/KNN- will take place at the interfaces between opposite dipoles
nanofiber composite has an open-cell porous structure. of PVDF and KNN nanofibers, so that the electrical
Based on our XRD and FTIR results, KNN-nanofibers energy converted from the mechanical energy could be
MOHAMED ET AL. 9 of 10

F I G U R E 9 Schematic illustration of (a) PVDF/KNN-nanofiber composite structure, and (b) mechanisms for converting sound energy
to electricity with local piezoelectric effect and electrical discharging to thermal energy through the opposite piezoelectric effect. KNN,
potassium sodium niobate; PVDF, poly(vinylidene fluoride) [Color figure can be viewed at wileyonlinelibrary.com]

dissipated as thermal energy. Figure 9b schematically PVDF/KNN-nanofiber composite foams are promising
illustrates the proposed additional noise absorption for broadband airborne sound absorption application,
mechanism with the combined effects of the local nega- and our analysis shed a light on the strategy in designing
tive piezoelectric response of PVDF and the local positive composite foam with multiple piezoelectric effects for
piezoelectric response of the adjacent KNN-nanofiber high sound absorption performance.
filler in the open-cell PVDF/KNN-nanofiber composite
foams. In addition, KNN nanofibers may reflect the ACKNOWLEDGMENT
impinging sound waves back to the polymer matrix, This project is partially supported by Singapore Maritime
thereby allowing the polar foam skeleton to absorb more Institute under the Maritime Sustainability R&D Pro-
mechanical energy. gramme, Project ID: SMI-2015-MA-07 (IMRE/16-7P1125),
and by the Singapore Ministry of National Development
and National Research Foundation under L2NIC Award
4 | C ON C L U S I ON No. L2NICCFP1-2013-9 (IMRE/14-9P1112). The authors
would like to acknowledge the discussions with
Open-cell PVDF/KNN-nanofiber composite foams were Dr. Eleftherios Christos Statharas, Mr. Poh Chong Lim,
proposed and fabricated for airborne sound absorption and Dr. Shuting Chen from Institute of Materials Research
investigations. Structural and thermal analyses showed and Engineering (IMRE), A*STAR (Agency for Science,
that the KNN nanofibers, which exhibited large positive Technology and Research), Singapore.
longitudinal piezoelectric coefficient d33, were well dis-
persed in the PVDF matrix and enhanced the degree of ORCID
crystallinity of polar β phase, which has negative d33 Ayman M. Mohamed https://orcid.org/0000-0003-0680-
value. Acoustic measurements showed that introduction 7916
of the KNN-nanofibers significantly enhanced airborne Kui Yao https://orcid.org/0000-0001-5875-4815
sound absorption over a broad frequency range in the Yasmin M. Yousry https://orcid.org/0000-0003-0480-
PVDF/KNN-nanofiber composite foams, at least up to 9547
5 wt%. One possible mechanism for the improved sound Seeram Ramakrishna https://orcid.org/0000-0001-
absorption with the piezoelectric KNN nanofibers with 8479-8686
positive piezoelectric coefficient added in the PVDF
matrix with negative piezoelectric coefficient is that RE FER EN CES
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