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DOI: 10.1002/app.49022
ARTICLE
1
Institute of Materials Research and
Engineering, A*STAR (Agency for Abstract
Science, Technology and Research), Introducing electrical conductive function to discharge local piezoelectric effect is
Singapore, Singapore
found effective for improving airborne sound absorption performance. In this work,
2
School of Materials Science and
instead of conductive fillers, a composite with two piezoelectric materials with
Engineering, Nanyang Technological
University, Singapore, Singapore opposite piezoelectric responses was explored aiming at enhanced sound absorp-
3
Department of Mechanical Engineering, tion effect. Open-cell poly(vinylidene fluoride)/(K0.5Na0.5)NbO3 (PVDF/KNN)-
National University of Singapore, nanofiber composite foams were proposed and investigated for airborne sound
Singapore, Singapore
absorption purpose. Structural and thermal analyses showed that the KNN
Correspondence nanofibers were well dispersed in the PVDF matrix and enhanced the degree of
Kui Yao, Institute of Materials Research
crystallinity of polar phase of PVDF. Significantly enhanced airborne sound absorp-
and Engineering, A*STAR (Agency for
Science, Technology and Research), tion over a broad frequency range was observed in the PVDF/KNN-nanofiber com-
2 Fusionopolis Way, Innovis, Singapore posite foams, with increasing KNN nanofibers. One possible mechanism for the
1386342, Singapore.
improved sound absorption with the piezoelectric KNN nanofibers with positive
Email: k-yao@imre.a-star.edu.sg
piezoelectric coefficient added in the PVDF matrix with negative piezoelectric coef-
Funding information ficient is that electrical discharge could be facilitated for energy dissipation with the
Singapore Maritime Institute under the
opposite charges generated through the piezoelectric effects in the two phases with
Maritime Sustainability R&D Programme,
Grant/Award Number: SMI-2015-MA-07 opposite polarity. The experimental results show that the open-cell PVDF/KNN-
(IMRE/16-7P1125); Singapore Ministry of nanofiber composite foams are promising for broadband airborne sound absorption
National Development and National
Research Foundation under L2NIC,
application, and our analysis shed a light on the strategy in designing piezoelectric
Grant/Award Number: composite foam with high sound absorption performance.
L2NICCFP1-2013-9 (IMRE/14-9P1112)
KEYWORDS
foams, nanocomposites, nanofiber, piezoelectricity, polymers, sound absorbers
materials have been dominating for acoustic absorption d33.[25] It is very interesting to investigate how the KNN
in the construction and automotive industries because of fillers with much stronger and opposite local piezoelec-
their strong viscoelastic response, low cost, simple tric effect affect the airborne sound absorption behaviors
processing, and easy implementation.[6–8] in the PVDF/KNN-nanofiber composite foams.
The passive approach is the most and extensively
used method effective in high frequency, absorbing noise
effectively by converting the acoustical energy into heat, 2 | EXPERIMENTAL
in which the working mechanisms include viscous, ther-
mal, and material damping effects.[5–9] The viscous effect 2.1 | Materials
is realized through the high friction at the interface
between the fluid and the solid; the thermal effect is due The materials and chemicals used in this work were
to the forced heat conduction by the rarefaction and den- poly(vinylidene fluoride) (PVDF) polymer with molecular
sification of the fluid under acoustic pressure; while the weight (MW) ~534,000 (Sigma Aldrich); N,N-
material damping introduces another form of mechanical dimethylformamide (DMF) (Merck); acetone (Merck);
energy dissipation when the sound wave strikes on the sugar; 2-methoxyethanol (2-MOE) (anhydrous, 99.8%) as
solid frame.[10–13] the solvent in a dry nitrogen atmosphere; potassium ace-
Active noise control approach reduces the noise by tate (CH3OOK, A.C.S. reagent, 99+%); sodium acetate
superimposing an antiphase signal of the same frequency (CH3COONa, reagent, 99+%); niobium ethoxide
through an electronic control circuit, which is more effec- [(CH3CH2O)5Nb, anhydrous, 99.95%] and poly-
tive in low frequency range.[3] Although some passive vinylpyrrolidone (PVP) powders (PVP360k).
systems with inner resonators could also be tailored for
lower frequency noise mitigation,[14] it is often only effec-
tive in a relatively narrow frequency range. Hybrid noise 2.2 | Preparation of open-cell PVDF/
control combines both active and passive noise controls KNN-nanofiber composite foams
to achieve a broadband absorption performance, with
more complex design and energy consuming control. 2.2.1 | Preparation of potassium sodium
In noise mitigation application, piezoelectric materials niobate (KNN)-nanofibers
are typically used as sensors or actuators elements in the
active noise or structural vibration control The precursor of (K0.5Na0.5)NbO3 (KNN) was prepared
technique,[15,16] and shunt damping circuits in hybrid with 2-MOE (anhydrous, 99.8%) as the solvent in a dry
method.[17,18] For improving passive airborne sound nitrogen atmosphere. Potassium acetate (CH3OOK,
absorption, a concept of hybrid local piezoelectric and A.C.S. reagent, 99+%), sodium acetate (CH3COONa,
electrically conductive functions has recently been pro- reagent, 99+%), and niobium ethoxide [(CH3CH2O)5Nb,
posed, where a composite foam comprising porous poly- anhydrous, 99.95%] were used as the starting chemicals.
mer matrix (such as poly(vinylidene fluoride) [PVDF]) The solution was diluted with 2-MOE to obtain a concen-
and conductive filler (such as carbon nanotubes [CNTs]) tration of 0.5 M, and then PVP powders (PVP360k) were
was used.[19–22,28] The enhanced airborne sound absorp- added into the solution. The mole ratio of PVP to KNN
tion performance is attributed to the synergized effect of was fixed at 1:1 (monomer: KNN). The KNN solution
mechanical to electrical energy conversion through was loaded in a 3-ml plastic syringe capped with a
local piezoelectric effect of the polymer matrix foam and 21-gauge stainless steel needle (inner diameter =
charge dissipation into heat through the conductive fillers. 0.82 mm). A high voltage of 15 kV was applied to the
The optimal sound absorption performance is obtained in needle through a DC power supply (Gamma High Volt-
the composite foams with conductive percolation thresh- age, AU-30P1-L220 V, Japan). The solution was injected
old for achieving impedance matching condition for maxi- from the needle at a constant rate of 0.5 ml/hr with a
mizing characteristic piezoelectric damping. syringe pump (SP100IZ Syringe Pump, 789,100 W). A
Here, instead of conductive fillers, potassium sodium rotating cylinder (with a rotating speed of 1,500 rpm)
niobate (KNN) nanofibers with significantly larger piezo- made of a metallic plate covered with an Al foil was
electric coefficient were selected as the filler to be intro- grounded and used as the nanofiber collector substrate
duced to the porous PVDF matrix. KNN is known as one for obtaining the aligned nanofibers web. The obtained
of the most competitive lead-free piezoelectric ceramic nanofibers were dried at 150 C for 3 min, followed by
materials,[23,24] and high piezoelectric coefficient of d33 prepyrolysis at 350 C for 3 min, postpyrolysis at 450 C
−1
(eff), up to 98 pm V is obtained for KNN nanofibers.[23] for 5 min, and final annealing in the furnace at 600 C for
In contrast, PVDF has a negative piezoelectric coefficient 10 min with a heating rate of 8 C/min.
MOHAMED ET AL. 3 of 10
F I G U R E 1 Processing flow
chart for preparing PVDF/KNN-
nanofiber composite foams.
KNN, potassium sodium niobate;
PVDF, poly(vinylidene fluoride)
[Color figure can be viewed at
wileyonlinelibrary.com]
4 of 10 MOHAMED ET AL.
2.3 | Characterization and instrument (0, 3, and 5 wt%). The XRD pattern of KNN-nanofibers
shows sharp crystalline peaks at 2θ = 22.2 , 31.6 , 45.2 ,
The crystalline phases of the PVDF and PVDF/KNN- 45.8 , 51.1 , and 56.4 due to the characteristic planes
nanofiber foams were analyzed with Fourier transform (100), (110), (111), (200), (120), and (121), respectively,
infrared spectroscopy (FTIR Spectroscopy Spectrum 2000; indicating the KNN-nanofibers possesses a perovskite
Perkin Elmer), with scan recorded over a range of crystal structure (ABO3) according to the crystallographic
1,600–600 cm−1 at 4 cm−1 resolution. The crystalline struc- indexing.[26,27] For all of the open-cell PVDF/KNN-
ture analysis was performed at room temperature using an nanofiber composite foams, the peak at 18.3 is attributed
X-ray diffraction (XRD) system (Bruker 2D Micro XRD Cu to a reflection plane (100) of the nonpolar α phase,
K[alpha] system D8-ADVANCE, Bruker AXS GmbH, whereas the peak at 2θ = 20.1 is assigned to the (110)/
Karlsruhe, Germany). The morphology of PVDF foam was (200) reflection plane of β phase. The diffraction intensity
examined with a scanning electron microscope (SEM of the crystalline peaks at 20.1 increases with adding
6360LA, JEOL). The samples' porosity was calculated more KNN-nanofibers, in addition to the presence of the
using ethanol saturation method. The electrical properties diffraction peak at 2θ = 35 , corresponding to the (020)/
of the samples were measured with an impedance ana- (101) reflection of β phase, which indicates that KNN-
lyzer (Agilent 4294 A). The standard acoustic impedance nanofiber promotes the formation of polar β phase and
tube (4206 A, Bruel & Kjaer) was used to measure the the overall crystallinity of the open-cell PVDF matrix.
sound absorption coefficients of all the porous materials. The average crystal size of the polar β PVDF can be
This test was done according to ASTM E1050-98 standard calculated using Scherrer's equation: D = BK× ×cosθ
λ
, where
test method for the absorption of acoustic materials. Ther- D is the crystallite size, λ is the wavelength of X-ray
mal studies of PVDF and its composite foams were per- radiation (0.15406 nm), B is the full width at half maxi-
formed by differential scanning calorimetry (DSC, Mettler mum of the most intense diffraction peak, θ is the angle
Toledo) under dry N2 environment. of diffraction, and K is a constant (having the value
0.89).[28] β-phase crystallite size of pure open-cell PVDF
foam is about 5.1 nm, and crystallite size of composite
3 | R ES U L T S A N D D I S C U S S I O N foams of 3 and 5 wt% KNN-nanofiber concentrations are
about 5.8 and 6.8 nm, respectively. These results indicate
3.1 | Crystal phases that the introduction of KNN-nanofibers can increase the
polar β-phase crystallite size of the PVDF polymer
Figure 2a shows the XRD patterns of the KNN- matrix.
nanofibers, and the open-cell PVDF composite foams Figure 2b shows the attenuated total reflection–
with different concentrations of KNN-nanofiber filler Fourier transform infrared (ATR-FTIR) spectra for the
F I G U R E 2 (a) XRD patterns and (b) ATR-FTIR spectra of open-cell PVDF and PVDF/KNN-nanofiber composite foams. The unmarked
peaks are common for both α and β phases. ATR-FTIR, attenuated total reflection–Fourier transform infrared; KNN, potassium sodium
niobate; PVDF, poly(vinylidene fluoride); XRD, X-ray diffraction [Color figure can be viewed at wileyonlinelibrary.com]
MOHAMED ET AL. 5 of 10
obtained PVDF foams with different concentrations of The SEM micrographs and pore size distribution histo-
KNN-nanofibers (0, 3, and 5 wt%). The characteristic grams reveal that all the foams are highly porous with
vibration bands designated to the polar β phase are at open-cell configuration, with pore size varying between
840 cm−1 (CH2 rocking and CF2 asymmetrical stretch- 200 and 500 μm. The incorporation of KNN-nanofibers
ing), 1,288 cm−1 (C F stretching vibration), and does not significantly affect the morphology and pore size
1,400 cm−1 (CH2 wagging vibration), while the character- of the PVDF foams. The porosity of the PVDF/KNN-
istic bands associated with the nonpolar α phase are at nanofiber composite foams was determined using solvent
766 cm−1 (CH2 in-plane or rocking) and 976 cm−1 (CH2 saturation method.[30] In this approach, a dry foam was
twisting).[29] As shown in Figure 1b, both β and α phases immersed in an ethanol solvent, and the change in the
coexist in the open-cell PVDF and its composite foams, original weight was observed until a constant weight is
whereas it is clear that β phase is significantly enhanced reached. Then the porosity was calculated using
in PVDF/KNN-nanofiber foams comprising 3–5 wt% Equation (1)[30]:
KNN-nanofibers, and the amount of β phase increases
with the KNN-nanofibers. ðmsat − md Þ=ρsolvent
;ð%Þ = ð1Þ
Va
3.2 | Morphology where msat is the weight of the sample saturated with sol-
vent, md is the dry weight, ρsolvent is the density of sol-
Figure 3a–c presents the morphology and the pore size dis- vent, and Va is the apparent volume. The porosity was
tribution histograms of the PVDF/KNN-nanofiber com- adjusted by controlling the mass ratio of PVDF and sugar
posite foams with different content of KNN-nanofibers. to be approximately 90% for all the prepared foams.
6 of 10 MOHAMED ET AL.
F I G U R E 4 DSC (a) heating and (b) cooling curves of open-cell PVDF and PVDF/KNN-nanofiber composite foams. DSC, differential
scanning calorimetry; KNN, potassium sodium niobate; PVDF, poly(vinylidene fluoride) [Color figure can be viewed at
wileyonlinelibrary.com]
morphology is maintained substantially with adding T A B L E 1 Noise reduction coefficient (NRC) of the open-cell
KNN-nanofibers as in Figure 3. It is further noted that PVDF/KNN-nanofiber composite foams with different
the sound absorption coefficient of the open-cell PVDF/ KNN-nanofiber concentrations
KNN-nanofiber composite of 5 wt% concentration is the KNN-nanofibers (wt%) 0 3 5
highest among all the PVDF composite foams with 0, 3, NRC 0.25 0.30 0.37
and 5 wt% KNN-nanofibers. The zoom-in plots in low-
Abbreviations: KNN, potassium sodium niobate; PVDF, poly(vinylidene
frequency range of 500–2,500 Hz, clearly shows that the
fluoride).
KNN-nanofibers in the open-cell PVDF/KNN-nanofiber
composite foams also enhance the sound absorption in
the relatively frequency range, which is highly beneficial
as it is commonly challenging to effectively absorb low
frequency airborne sound using the passive technique.
A small mechanical resonance peak is noted at
860 Hz for the foam with 3 wt% KNN-nanofibers. Smaller
resonance peak around this frequency is only noted in
the sample with the second largest sound absorption
coefficient but not significant in other compositions. Our
analysis shows that this small peak is related to longitudi-
nal mechanical resonance of the skeleton, with the fre-
quency of 870 Hz for the foam with 3 wt% KNN-
nanofibers as estimated according to Equation (2)[32]:
1 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
fs = Eðð1 −νÞ=ð1 + νÞð1 − 2νÞÞ=ρs ð2Þ
4e
F I G U R E 9 Schematic illustration of (a) PVDF/KNN-nanofiber composite structure, and (b) mechanisms for converting sound energy
to electricity with local piezoelectric effect and electrical discharging to thermal energy through the opposite piezoelectric effect. KNN,
potassium sodium niobate; PVDF, poly(vinylidene fluoride) [Color figure can be viewed at wileyonlinelibrary.com]
dissipated as thermal energy. Figure 9b schematically PVDF/KNN-nanofiber composite foams are promising
illustrates the proposed additional noise absorption for broadband airborne sound absorption application,
mechanism with the combined effects of the local nega- and our analysis shed a light on the strategy in designing
tive piezoelectric response of PVDF and the local positive composite foam with multiple piezoelectric effects for
piezoelectric response of the adjacent KNN-nanofiber high sound absorption performance.
filler in the open-cell PVDF/KNN-nanofiber composite
foams. In addition, KNN nanofibers may reflect the ACKNOWLEDGMENT
impinging sound waves back to the polymer matrix, This project is partially supported by Singapore Maritime
thereby allowing the polar foam skeleton to absorb more Institute under the Maritime Sustainability R&D Pro-
mechanical energy. gramme, Project ID: SMI-2015-MA-07 (IMRE/16-7P1125),
and by the Singapore Ministry of National Development
and National Research Foundation under L2NIC Award
4 | C ON C L U S I ON No. L2NICCFP1-2013-9 (IMRE/14-9P1112). The authors
would like to acknowledge the discussions with
Open-cell PVDF/KNN-nanofiber composite foams were Dr. Eleftherios Christos Statharas, Mr. Poh Chong Lim,
proposed and fabricated for airborne sound absorption and Dr. Shuting Chen from Institute of Materials Research
investigations. Structural and thermal analyses showed and Engineering (IMRE), A*STAR (Agency for Science,
that the KNN nanofibers, which exhibited large positive Technology and Research), Singapore.
longitudinal piezoelectric coefficient d33, were well dis-
persed in the PVDF matrix and enhanced the degree of ORCID
crystallinity of polar β phase, which has negative d33 Ayman M. Mohamed https://orcid.org/0000-0003-0680-
value. Acoustic measurements showed that introduction 7916
of the KNN-nanofibers significantly enhanced airborne Kui Yao https://orcid.org/0000-0001-5875-4815
sound absorption over a broad frequency range in the Yasmin M. Yousry https://orcid.org/0000-0003-0480-
PVDF/KNN-nanofiber composite foams, at least up to 9547
5 wt%. One possible mechanism for the improved sound Seeram Ramakrishna https://orcid.org/0000-0001-
absorption with the piezoelectric KNN nanofibers with 8479-8686
positive piezoelectric coefficient added in the PVDF
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