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User's Manual: EJA Series Differential Pressure and Pressure Transmitters Installation Manual
User's Manual: EJA Series Differential Pressure and Pressure Transmitters Installation Manual
IM 01C22A01-01E
1. Introduction
1.1 For Safe Use of Product...............................................2 1
1.2 Warranty.......................................................................3
1.3 ATEX Documentation...................................................4
2. Handling Cautions 2
2.1 Model and Specifications Check..................................5
2.2
2.3
Selecting the Installation Location...............................5
Pressure Connection...................................................6 3
2.4 Installation of Explosion Protected Type......................6
2.5 EMC Conformity Standards...................................... 18
2.6 PED (Pressure Equipment Directive)....................... 18 4
2.7 Safety Requirement Standards................................. 19
3. Installation
3.1 Mounting................................................................... 20
5
3.2 Mounting the Diaphragm Seals................................ 20
3.3 Diaphragm Seals Installation Consideration............. 21
3.4 Affixing the Teflon Film.............................................. 22 6
3.5 Rotating Transmitter Section..................................... 23
3.6 Changing the Direction of Integral Indicator............. 23
4. Installing Impulse Piping 7
4.1 Impulse Piping Installation Precautions.................... 24
4.2 Impulse Piping Connection Examples...................... 26
4.3 Process Piping Installation Precautions.................... 27
5. Wiring
5.1 Wiring Precautions.................................................... 28
5.2 Connections of External Wiring to Terminal Box....... 28
5.3 Wiring........................................................................ 28
5.4 Grounding................................................................. 30
5.5 Power Supply Voltage and Load Resistance............ 30
6. Operation
6.1 Preparation for Starting Operation............................ 31
6.2 Zero Point Adjustment............................................... 32
7. Errors and Countermeasures
IM 01C22A01-01E
3rd Edition
<1. Introduction> 1
1. Introduction
Thank you for purchasing the DPharp electronic pressure Regarding This Manual
transmitter.
• This manual should be passed on to the end user.
This manual provides the basic guidelines for installation
and wiring procedures of the DPharp EJA and EJA-A • The contents of this manual are subject to change
Series with BRAIN and HART protocols. It does not without prior notice.
provide the product specific functional specifications and • All rights reserved. No part of this manual may be
explanations, maintenance, troubleshooting, and fieldbus reproduced in any form without Yokogawa’s written
communication operating procedures, both FOUNDATION permission.
FieldbusTM and PROFIBUS PA. For the items which are
not covered in this manual, see the applicable user’s • Yokogawa makes no warranty of any kind with regard
manuals as listed in Table 1.1. to this manual, including, but not limited to, implied
warranty of merchantability and fitness for a particular
purpose.
WARNING 1
• If any question arises or errors are found, or if any
information is missing from this manual, please inform
Introduction
To ensure correct and safe use of the instrument,
obtain the manuals applicable to designated models the nearest Yokogawa sales office.
and specifications as listed Table 1.1, read them • The specifications covered by this manual are limited
thoroughly and fully understand how to operate the to those for the standard type under the specified
instrument before operating it. model number break-down and do not cover custom-
made instruments.
Users’ manual for each product consists of a hardware
• Please note that changes in the specifications,
manual describing installation, wiring, operation, based
construction, or component parts of the instrument
on BRAIN protocol, maintenance and specification
may not immediately be reflected in this manual at
including detailed model and suffix code information, and
the time of change, provided that postponement of
a communication manual describing information specific
revisions will not cause difficulty to the user from a
to each communication protocol type.
functional or performance standpoint.
These manuals can be downloaded from the website
• Yokogawa assumes no responsibilities for this
of Yokogawa or purchased from the Yokogawa
product except as stated in the warranty.
representatives.
• If the customer or any third party is harmed by the use
Website address: http://www.yokogawa.com/fld/
of this product, Yokogawa assumes no responsibility
for any such harm owing to any defects in the product
Table 1.1 PDF Manual List and Applicable Style Code which were not predictable, or for any indirect
Models Document No. Style damages.
EJA110A, EJA120A, and
IM 01C21B01-01E S1
EJA130A
EJA210A and EJA220A IM 01C21C01-01E S1 NOTE
EJA310A, EJA430A, and
IM 01C21D01-01E S1 For FOUNDATION Fieldbus, PROFIBUS PA and HART
EJA440A
EJA510A and EJA530A IM 01C21F01-01E S2 protocol versions, please refer to each communication
EJA118W, EJA118N, and manual in addition to this manual.
IM 01C22H01-01E S2
EJA118Y
EJA438W and EJA438N IM 01C22J01-01E S2
EJA115 IM 01C22K01-01E S3
EJA Series HART Protocol IM 01C22T01-01E —
EJA Series FOUNDATION Fieldbus
IM 01C22T02-01E —
Communication Type
EJA Series PROFIBUS PA
IM 01C22T03-00E —
Communication Type
IM 01C22A01-01E
<1. Introduction> 3
1.2 Warranty
• The warranty shall cover the period noted on the
quotation presented to the purchaser at the time of
purchase. Problems occurred during the warranty
period shall basically be repaired free of charge.
Introduction
• The Purchaser shall bear the responsibility for
repair costs, even during the warranty period, if the
malfunction is due to:
- Improper and/or inadequate maintenance by the
purchaser.
- Failure or damage due to improper handling, use
or storage which is out of design conditions.
- Use of the product in question in a location
not conforming to the standards specified by
Yokogawa, or due to improper maintenance of the
installation location.
- Failure or damage due to modification or repair
by any party except Yokogawa or an approved
representative of Yokogawa.
- Malfunction or damage from improper relocation of
the product in question after delivery.
- Reason of force majeure such as fires,
earthquakes, storms/floods, thunder/lightening,
or other natural disasters, or disturbances, riots,
warfare, or radioactive contamination.
IM 01C22A01-01E
<1. Introduction> 4
1.3 ATEX Documentation
This is only applicable to the countries in European Union.
GB SK
CZ
DK
I LT
E LV
EST
NL
PL
SF
SLO
P
BG
RO
S
M
GR
IM 01C22A01-01E
<2. Handling Cautions> 5
2. Handling Cautions
When the transmitter is delivered, visually check them Bolt
to make sure that no damage occurred during shipment. Process connector
Also check that all transmitter mounting hardware shown Process connector
in Figure 2.1 is included. If the transmitter was ordered Gasket
U-bolt
without the mounting bracket or without the process
connector, the transmitter mounting hardware is not
included. Mounting bracket
(Flat type)
Table 2.1 Applicable Model Code for Mounting
Hardware Mounting bracket
(L type)
U-bolt nut
Applicable Transmitter mounting bolt
Suffix code Part name Qty
model
Process connector bolt 4 U-bolt nut (S)
EJA110A Process Mounting bracket
Process connector 2 Plate (Flat type)
EJA120A connections
Process connector Teflon film
EJA130A 1, 2, 3, and 4 2 Adapter
gasket
EJA210A
Process
Process connector bolt 2 Fluorinated oil
2
EJA220A Process connector 1
EJA310A connections
Handling Cautions
EJA430A 1, 2, 3, and 4 Process connector
EJA440A 1
gasket U-bolt (L)
EJA110A U-bolt 1
EJA120A U-bolt (S)
EJA130A U-bolt nut (L)
U-bolt nut 2 F0202.ai
EJA310A Mounting bracket
EJA430A Mounting bracket Figure 2.1 Transmitter Mounting Hardware
EJA440A A, B, C, and D 1
(L or flat type)
EJA118
EJA438 Transmitter mounting
4
EJA115 bolt
U-bolt and nut (L) 1 2.1 Model and Specifications
U-bolt and nut (S) 1 Check
EJA510A Mounting bracket Mounting bracket
1 The model name and specifications are indicated on the
EJA530A E and F (L or flat type)
Plate 1 name plate attached to the case.
Adapter 1
EJA210A Teflon film 1
Option code /T
EJA438W Fluorinated oil 1
Teflon film 2
EJA118W Option code /T
Fluorinated oil 2
: Refer to USER'S MANUAL
F0203.ai
IM 01C22A01-01E
<2. Handling Cautions> 6
(b) Ambient Atmosphere 2.4 Installation of Explosion
Avoid installing the transmitter in a corrosive
atmosphere. If the transmitter must be installed in Protected Type
a corrosive atmosphere, there must be adequate In this section, further requirements and differences and
ventilation as well as measures to prevent intrusion or for explosionproof type instrument are described.
stagnation of rain water in conduits.
For explosionproof type instrument, the description in this
(c) Shock and Vibration chapter is prior to other description in this users manual.
Select an installation site suffering minimum shock
and vibration (although the transmitter is designed to For the intrinsically safe equipment and explosionproof
be relatively resistant to shock and vibration). equipment, in case the instrument is not restored to
its original condition after any repair or modification
(d) Installation of Explosion-protected Transmitters undertaken by the customer, intrinsically safe
Explosion-protected transmitters can be installed construction or explosionproof construction is damaged
in hazardous areas according to the types of and may cause dangerous condition. Please contact
gases for which they are certified. See Subsection Yokogawa for any repair or modification required to the
2.4 “Installation of Explosion Protected Type instrument.
Transmitters.”
IM 01C22A01-01E
<2. Handling Cautions> 7
• Nonincendive for Class I, Division 2, Groups A, B, C & Note 4. Maintenance and Repair
D. Class II, Division 2, Groups E, F & G and Class III, • The instrument modification or parts replacement by
Division 1 Hazardous Locations. other than authorized representative of Yokogawa
• Outdoor hazardous locations, NEMA 4X. Electric Corporation is prohibited and will void Factory
• Temperature Class: T4 Mutual Intrinsically safe and Nonincendive Approval.
• Ambient temperature: –40 to 60°C
[Intrinsically Safe]
Note 2. Entity Parameters Hazardous Location Non-hazardous Location
• Intrinsically Safe Apparatus Parameters
Class I, II, III, Division 1,
[Groups A, B, C, D, E, F and G] Groups A, B, C, D, E, F, G General
Vmax = 30 V, Ci = 22.5 nF, Imax = 165 mA, EJA Series Pressure Purpose
Li = 730 μH, Pmax = 0.9 W Transmitters Safety Barrier Equipment
* Associated Apparatus Parameters + + + +
(FM approved barriers) Supply – – – –
Voc ≤ 30 V, Ca > 22.5 nF, Isc ≤ 165 mA, La > 730 μH,
Pmax ≤ 0.9W
• Intrinsically Safe Apparatus Parameters
[Groups C, D, E, F and G] [Nonincendive]
Vmax = 30 V, Ci = 22.5 nF, Imax = 225 mA, Hazardous Location Non-hazardous Location
Li = 730 μH, Pmax = 0.9 W Class I, II, Division 2,
* Associated Apparatus Parameters Groups A, B, C, D, E, F, G 2
(FM approved barriers) Class III, Division 1. General
Handling Cautions
Voc ≤ 30 V, Ca > 22.5 nF, Isc ≤ 225 mA, EJA Series Pressure Purpose
Transmitters Equipment
La > 730 μH, Pmax ≤ 0.9 W
+ +
• Entity Installation Requirements
Vmax ≥ Voc or Vt, Imax ≥ Isc or It, Supply – –
Not Use
Pmax (IS Apparatus) ≥ Pmax (Barrier), Safety Barrier
Ca ≥ Ci + Ccable, La ≥ Li + Lcable F0204.ai
Note 3. Installation
• Barrier must be installed in an enclosure that meets b. FM Explosionproof Type for HART/BRAIN
the requirements of ANSI/ISA S82.01. Type
• Control equipment connected to barrier must not use Caution for FM explosionproof type.
or generate more than 250 V rms or V dc.
• Installation should be in accordance with ANSI/ISA Note 1. EJA Series pressure transmitters with optional
RP12.6 “Installation of Intrinsically Safe Systems for code /FF1 are applicable for use in hazardous
Hazardous (Classified) Locations” and the National locations.
Electric Code (ANSI/NFPA 70). • Applicable Standard: FM3600, FM3615, FM3810,
• The configuration of associated apparatus must be ANSI/NEMA250
FMRC Approved. • Explosionproof for Class I, Division 1, Groups B, C
• Dust-tight conduit seal must be used when installed in and D.
a Class II, III, Group E, F and G environments. • Dust-ignitionproof for Class II/III, Division 1, Groups E,
• Associated apparatus manufacturer’s installation F and G.
drawing must be followed when installing this • Outdoor hazardous locations, NEMA 4X.
apparatus. • Temperature Class: T6
• The maximum power delivered from the barrier must • Ambient Temperature: –40 to 60°C
not exceed 0.9 W. • Supply Voltage: 42 V dc max.
• Note a warning label worded “SUBSTITUTION OF • Output signal: 4 to 20 mA
COMPONENTS MAY IMPAIR INTRINSIC SAFETY,” Note 2. Wiring
and “INSTALL IN ACCORDANCE WITH DOC. No. • All wiring shall comply with National Electrical Code
IFM012-A12 P.1 and 2.” ANSI/NEPA70 and Local Electrical Codes.
• When installed in Division 1, “FACTORY SEALED,
CONDUIT SEAL NOT REQUIRED.”
IM 01C22A01-01E
<2. Handling Cautions> 8
Note 3. Operation Note 2. Wiring
• Keep the “CAUTION” nameplate attached to the • All wiring shall comply with National Electrical Code
transmitter. ANSI/NEPA70 and Local Electrical Codes.
CAUTION: OPEN CIRCUIT BEFORE • When installed in Division 1, “FACTORY SEALED,
REMOVING COVER. FACTORY SEALED, CONDUIT SEAL NOT REQUIRED.”
CONDUIT SEAL NOT REQUIRED. INSTALL
Note 3. Operation
IN ACCORDANCE WITH THE INSTRUCTION
• Keep strictly the “CAUTION” on the nameplate
MANUAL IM 1C22.
attached on the transmitter.
• Take care not to generate mechanical sparking when
CAUTION: OPEN CIRCUIT BEFORE
accessing to the instrument and peripheral devices in
REMOVING COVER. “FACTORY SEALED,
a hazardous location.
CONDUIT SEAL NOT REQUIRED.”
Note 4. Maintenance and Repair INSTALL IN ACCORDANCE WITH THE
• The instrument modification or parts replacement by INSTRUCTION MANUAL IM 1C22.
other than authorized representative of Yokogawa • Take care not to generate mechanical sparking when
Electric Corporation is prohibited and will void Factory accessing the instrument and peripheral devices in a
Mutual Explosionproof Approval. hazardous location.
IM 01C22A01-01E
<2. Handling Cautions> 9
IFM018-A12 • Rating 2 (FISCO)
For Groups A, B, C, D, E, F, and G or Group IIC
Installation Diagram Maximum Input Voltage Vmax: 17.5 V
(Intrinsically safe, Division 1 Installation) Maximum Input Current Imax: 360 mA
Maximum Input Power Pmax: 2.52 W
Maximum Internal Capacitance Ci: 3.52 nF
Terminator Maximum Internal Inductance Li: 0 μH
or
• Rating 3 (FISCO)
+ Pressure
– For Groups C, D, E, F, and G or Group IIB
Transmitter
Maximum Input Voltage Vmax: 17.5 V
Maximum Input Current Imax: 380 mA
+
– Field Instruments Maximum Input Power Pmax: 5.32 W
Maximum Internal Capacitance Ci: 3.52 nF
+ Maximum Internal Inductance Li: 0 μH
– Field Instruments
Hazardous Location Note: In the rating 1, the output current of the barrier must be
limited by a resistor “Ra” such that Io=Uo/Ra. In the rating
2 or 3, the output characteristics of the barrier must be the
Non-Hazardous Location type of trapezoid which are certified as the FISCO model
Safety Barrier
(See “FISCO Rules”). The safety barrier may include
a terminator. More than one field instruments may be 2
connected to the power supply line.
Handling Cautions
F0213.ai
FISCO Rules
*1: Dust-tight conduit seal must be used when installed
The FISCO Concept allows the interconnection of
in Class II and Class III environments.
intrinsincally safe apparatus to associated apparatus
*2: Control equipment connected to the Associated
not specifically examined in such combination. The
Apparatus must not use or generate more than 250
criterion for such interconnection is that the voltage (Ui),
Vrms or Vdc.
the current (Ii) and the power (Pi) which intrinsically safe
*3: Installation should be in accordance with ANSI/ISA
apparatus can receive and remain intrinsically safe,
RP12/6 “Installation of Intrinsically Safe Systems for
considering faults, must be equal or greater than the
Hazardous (Classified) Locations” and the National
voltage (Uo, Voc, Vt), the current (Io) and the power
Electrical Code (ANSI/NFPA 70) Sections 504 and
(Po) which can be provided by the associated apparatus
505.
(supply unit).
*4: The configuration of Associated Apparatus must be
Factory Mutual Research Approved under FISCO Po ≤ Pi, Uo ≤ Ui, Io ≤ Ii
Concept.
In addition, the maximum unprotected residual
*5: Associated Apparatus manufacturer’s installation
capacitance (Ci) and inductance (Li) of each apparatus
drawing must be followed when installing this
(other than the terminators) connected to the fieldbus
equipment.
must be less than or equal to 5 nF and 10 μH
*6: The EJA100 Series are approved for Class I, Zone
respectively.
0, applications. If connecting AEx (ib) associated
Apparatus or AEx ib I.S. Apparatus to the Zone 2, and Ci ≤ 5nF, Li ≤ 10μH
is not suitable for Class I, Zone 0 or Class I, Division
In each I.S. fieldbus segment only one active source,
1, Hazardous (Classified) Locations.
normally the associated apparatus, is allowed to provide
*7: No revision to drawing without prior Factory Mutual
the necessary power for the fieldbus system.
Research Approval.
The allowed voltage Uo of the associated apparatus used
*8: Terminator must be FM Approved.
to supply the bus is limited to the range of 14 V dc to 24 V
Electrical Data: dc. All other equipment connected to the bus cable has to
be passive, meaning that the apparatus is not allowed to
• Rating 1 (Entity) provide energy to the system, except to a leakage current
For Groups A, B, C, D, E, F, and G or Group IIC of 50 μA for each connected device.
Maximum Input Voltage Vmax: 24 V
Maximum Input Current Imax: 250 mA
Maximum Input Power Pmax: 1.2 W
Maximum Internal Capacitance Ci: 3.52 nF
Maximum Internal Inductance Li: 0 μH
or
IM 01C22A01-01E
<2. Handling Cautions> 10
Supply unit Installation Diagram
Trapezoidal or rectangular output characteristic only (Nonincendive, Division 2 Installation)
The resistor must be infallible according to IEC 60079- 11. *1: Dust-tight conduit seal must be used when installed in
Class II and Class III environments.
System evaluations *2: Installation should be in accordance with the National
Electrical Code (ANSI/NFPA 70) Sections 504 and
The number of passive device like transmitters, actuators,
505.
hand held terminals connected to a single bus segment is
*3: The configuration of Associated Nonincendive Field
not limited due to I.S. reasons. Furthermore, if the above
Wiring Apparatus must be Factory Mutual Research
rules are respected, the inductance and capacitance of
Approved under FISCO Concept.
the cable need not to be considered and will not impair
*4: Associated Nonincendive Field Wiring Apparatus
the intrinsic safety of the installation.
manufacturer’s installation drawing must be followed
HAZARDOUS AREA SAFE AREA when installing this equipment.
Supply Unit and *5: No revision to drawing without prior Factory Mutual
Terminator
Safety Barrier Research Approval.
(FISCO Model)
(FISCO Model) *6: Terminator and supply unit must be FM Approved.
Ex i
U
*7: If use ordinary wirings, the general purpose
U equipment must have nonincendive field wiring
I terminal approved by FM Approvals.
*8: The nonincendive field wiring circuit concept allows
Hand- Terminator interconection of nonincendive field wiring apparatus
held-
Terminal Data
with associated nonincendive field wiring apparatus,
using any of the wiring methods permitted for
unclassified locations.
Field Instruments *9: Installation requirements;
(Passive)
F0214.ai Vmax ≥ Voc or Vt
I.S. fieldbus system complying with FISCO model Imax = see note 10.
Ca ≥ Ci + Ccable
La ≥ Li + Lcable
*10: For this current controlled circuit, the parameter
(Imax) is not required and need not be aligned with
parameter (Isc or It) of the barrier or associated
nonincendive field wiring apparatus.
IM 01C22A01-01E
<2. Handling Cautions> 11
Electrical Data: 3: The configuration of Associated Apparatus must be
Factory Mutual Research Approved.
Maximum Input Voltage Vmax: 32 V
4: Associated Apparatus manufacturer’s installation
Maximum Internal Capacitance Ci: 3.52 nF
drawing must be followed when installing this
Maximum Internal Inductance Li: 0 μH
equipment.
5: No revision to drawing without prior Factory Mutual
f. FM Nonincendive approval for Fieldbus Type Research Approval.
EJA Series pressure transmitters with optional code 6: Terminator and supply unit must be FM approved.
/FN15. 7: Installation requirements;
• Applicable standard: FM3600, FM3611, FM3810 Vmax ≥ Voc or Vt
• Nonincendive Approval Ca ≥ Ci + Ccable
Class I, Division 2, Groups A, B, C and D La ≥ Li + Lcable
Class II, Division 2, Groups F and G
Class III, Division 1 and 2.4.2 CSA Certification
Class I, Zone 2, Group IIC in Hazardous (Classified)
Locations. a. CSA Intrinsically Safe Type for
Temperature Class: T4 HART/BRAIN Type
Ambient Temperature: –40 to 60°C
Caution for CSA Intrinsically safe type. (Following
Ambient Humidity: 0 to 100%R.H. (No condensation)
contents refer to “DOC No. ICS003-A12 P.1-1 and
Enclosure: NEMA Type4X
P.1-2.”)
2
• Electrical Parameters:
Note 1. EJA Series pressure transmitters with optional
Vmax = 32 Vdc
Handling Cautions
code /CS1 are applicable for use in hazardous
Ci = 3.52 nF
locations
Li = 0 μH
Certificate: 1053843
• Caution for FM Nonincendive type. (Following contents
• Applicable Standard: C22.2 No.0, No.0.4, No.25,
refer to “DOC. No. NFM012-A08 p.1 and p.2”)
No.30, No.94, No.142, No.157, No.213
• Intrinsically Safe for Class I, Division 1, Groups A,
NFM012-A08
B, C & D. Class II, Division 1, Groups E, F & G and
Installation Diagram: Class III, Division 1 Hazardous Locations.
• Nonincendive for Class I, Division 2, Groups A, B, C
Terminator & D, Class II, Division 2, Groups F & G, and Class III,
Hazardous Locations. (not use Safety Barrier)
• Encl. “Type 4X”
+ Pressure • Temperature Class: T4
– Transmitter • Ambient temperature: –40 to 60°C
• Process Temperature: 120°C max.
+
– Field Instruments Note 2 Entity Parameters
• Intrinsically safe ratings are as follows:
+ Maximum Input Voltage (Vmax) = 30 V
– Field Instruments
Maximum Input Current (Imax) = 165 mA
Hazardous Area Maximum Input Power (Pmax) = 0.9 W
Maximum Internal Capacitance (Ci) = 22.5 nF
Safe Area
Maximum Internal Inductance (Li) = 730 μH
* Associated apparatus (CSA certified barriers)
Terminator
Maximum output voltage (Voc) ≤ 30 V
Maximum output current (Isc) ≤ 165 mA
Maximum output power (Pmax) ≤ 0.9 W
Supply
Note 3. Installation
F0216.ai
• All wiring shall comply with Canadian Electrical Code
Note: Part I and Local Electrical Codes.
1: Dust-tight conduit seal must be used when installed • The instrument modification or parts replacement by
in Class II and Class III environments. other than authorized representative of Yokogawa
2: Installation should be in accordance with National Electric Corporation and Yokogawa Corporation
Electrical Code (ANSI/NFPA 70) Sections 504, 505 of America is prohibited and will void Canadian
and Local Electrical Code. Standards Intrinsically safe and nonincendive
Certification.
IM 01C22A01-01E
<2. Handling Cautions> 12
[Intrinsically Safe] Note 3. Operation
Hazardous Location Non-hazardous Location • Keep the “CAUTION” label attached to the transmitter.
CAUTION: OPEN CIRCUIT BEFORE
Class I, II, III, Division 1,
Groups A, B, C, D, E, F, G REMOVING COVER.
General
EJA Series Pressure Purpose
OUVRIR LE CIRCUIT AVANT D´NLEVER LE
Transmitters Safety Barrier Equipment COUVERCLE.
+ + + + • Take care not to generate mechanical sparking when
Supply – – – – accessing to the instrument and peripheral devices in
a hazardous location.
42 V DC Max. Conduit
4 to 20 mA DC Sealing Fitting
b. CSA Explosionproof Type for HART/BRAIN Signal
Type EJA Series
IM 01C22A01-01E
<2. Handling Cautions> 13
d. CSA Explosionproof Type for Fieldbus Type Non-Hazardous Hazardous Locations Division 1
Locations
Caution for CSA Explosionproof type.
Non-hazardous
Note 1. EJA Series pressure transmitter with optional
Location
code /CF15 are applicable for use in hazardous Equipment 50 cm Max.
locations:
• Applicable standard: C22.2 No.0, No.0.4, No.25,
No.30, No.94, No.142, No.1010.1 32 V DC Max. Conduit
• Certificate: 1010820 15 mA DC Sealing Fitting
• Explosionproof for Class I, Division 1, Groups B, C Output current
EJA Series
and D.
• Dust-ignitionproof for Class II/III, Division 1, Groups E, Non-Hazardous Hazardous Locations Division 2
Locations
F and G.
• Encl “Type 4X” Non-hazardous
Location
• Temperature Class: T6 T5 T4 Equipment
• Process Temperature: 85°C 100°C 120°C
• Ambient Temperature: –40 to 80°C
• Supply Voltage: 32 V dc max.
32 V DC Max.
• Current Draw: 16.5 mA dc 15 mA DC Sealing Fitting
Output current
Note 2. Wiring EJA Series 2
• All wiring shall comply with Canadian Electrical Code F0217.ai
Handling Cautions
• In hazardous location, wiring shall be in conduit as 2.4.3 IECEx Certification
shown in the figure.
• CAUTION: EJA Series pressure transmitters with optional code
SEAL ALL CONDUITS WITHIN 50 cm OF THE /SU2 can be selected the type of protection (IECEx
ENCLOSURE. Intrinsically Safe/type n or flameproof) for use in
UN SCELLEMENT DOIT ÊTRE INSTALLÉ À hazardous locations.
MOINS DE 50 cm DU BÎTIER. Note 1. For the installation of this transmitter, once a
• When installed in Division 2, “SEALS NOT particular type of protection is selected, any
REQUIRED.” other type of protection cannot be used. The
installation must be in accordance with the
Note 3. Operation description about the type of protection in this
• Keep strictly the “CAUTION” on the label attached on instruction manual.
the transmitter.
CAUTION: OPEN CIRCUIT BEFORE Note 2. In order to avoid confusion, unnecessary
REMOVING COVER. marking is crossed out on the label other
OUVRIR LE CIRCUIT AVANT D´NLEVER LE than the selected type of protection when the
COUVERCLE. transmitter is installed.
• Take care not to generate mechanical spark when
access to the instrument and peripheral devices in a. IECEx Intrinsically Safe Type / type n for
hazardous location. HART/BRAIN Type
Note 4. Maintenance and Repair Caution for IECEx Intrinsically safe and type n.
• The instrument modification or parts replacement by Note 1. EJA Series pressure transmitters with optional
other than authorized representative of Yokogawa code /SU2 are applicable for use in hazardous
Electric Corporation and Yokogawa Corporation locations.
of America is prohibited and will void Canadian • No. IECEx KEM 06.0007X
Standards Explosionproof Certification. • Applicable Standard: IEC 60079-0:2004,
IEC 60079-11:1999, IEC 60079-15:2005,
IEC 60079-26:2004
• Type of Protection and Marking Code: Ex ia IIC T4,
Ex nL IIC T4
• Ambient Temperature: –40 to 60°C
• Max. Process Temp.: 120°C
• Enclosure: IP67
IM 01C22A01-01E
<2. Handling Cautions> 14
Note 2. Entity Parameters
• Intrinsically safe ratings are as follows: [Intrinsically Safe]
Maximum Input Voltage (Ui) = 30 V Hazardous Location Non-hazardous Location
Maximum Input Current (Ii) = 165 mA Group I/IIC, Zone 0
Maximum Input Power (Pi) = 0.9 W General
Maximum Internal Capacitance (Ci) = 22.5 nF EJA Series Pressure IECEx certified Purpose
Maximum Internal Inductance (Li) = 730 μH Transmitters Safety Barrier Equipment
• Type "n" ratings are as follows: + + + +
Maximum Input Voltage (Ui) = 30 V Supply – – – –
Maximum Internal Capacitance (Ci) = 22.5 nF
Maximum Internal Inductance (Li) = 730 μH
• Installation Requirements
Uo ≤ Ui, Io ≤ Ii, Po ≤ Pi, Co ≥ Ci + Ccable, [type n]
Lo ≥ Li + Lcable, Uo, Io, Po, Co, and Hazardous Location Non-hazardous Location
Lo are parameters of barrier. Group IIC, Zone 2
IM 01C22A01-01E
<2. Handling Cautions> 15
• WARNING: 2.4.4 ATEX Certification
WHEN AMBIENT TEMPERATURE ≥ 70°C,
USE THE HEAT-RESISTING CABLES ≥ 90°C. (1) Technical Data
• Take care not to generate mechanical sparking when
accessing to the instrument and peripheral devices in a. ATEX Intrinsically Safe Type for
a hazardous location. HART/BRAIN Type
Note 4. Maintenance and Repair Caution for ATEX Intrinsically safe type.
• The instrument modification or parts replacement by Note 1. EJA Series pressure transmitters with optional
other than authorized representative of Yokogawa code /KS2 for potentially explosive atmospheres:
Electric Corporation is prohibited and will void IECEx • No. KEMA 02ATEX1030 X
Certification. • Applicable Standard: EN 50014:1997,
EN 50020:1994, EN 50284:1999, EN 50281-1-1:1998
c. IECEx Flameproof Type for Fieldbus Type • Type of Protection and Marking code: EEx ia IIC T4
Caution for IECEx flameproof type. • Temperature Class: T4
Note 1. EJA Series pressure transmitters with optional • Enclosure: IP67
code /SF25 are applicable for use in hazardous • Process Temperature: 120°C max.
locations: • Ambient Temperature: –40 to 60°C
• No. IECEx KEM 06.0005 Note 2. Electrical Data
• Applicable Standard: IEC 60079-0:2004, • In type of explosion protection intrinsic safety EEx ia 2
IEC 60079-1:2003 IIC only for connection to a certified intrinsically safe
• Type of Protection and Marking Code:
Handling Cautions
circuit with following maximum values:
Ex d IIC T6...T4 Ui = 30 V
• Enclosure: IP67 Ii = 165 mA
• Maximum Process Temperature: 120°C (T4), Pi = 0.9 W
100°C (T5), 85°C (T6) Effective internal capacitance; Ci = 22.5 nF
• Ambient Temperature: –40 to 75°C (T4), Effective internal inductance; Li = 730 μH
–40 to 80°C (T5), –40 to 75°C (T6)
• Supply Voltage: 42 V dc max. Note 3. Installation
• Output Signal: 4 to 20 mA dc • All wiring shall comply with local installation
requirements. (Refer to the installation diagram)
Note 2. Wiring
• In hazardous locations, the cable entry devices shall Note 4. Maintenance and Repair
be of a certified flameproof type, suitable for the • The instrument modification or parts replacement by
conditions of use and correctly installed. other than authorized representative of Yokogawa
• Unused apertures shall be closed with suitable Electric Corporation is prohibited and will void DEKRA
flameproof certified blanking elements. (The plug Intrinsically safe Certification.
attached is certificated as the flame proof IP67 as a Note 5. Special Conditions for Safe Use
part of this apparatus.) • In the case where the enclosure of the Pressure
• In case of ANSI 1/2 NPT plug, ANSI hexagonal Transmitter is made of aluminium, if it is mounted in
wrench should be applied to screw in. an area where the use of category 1 G apparatus is
Note 3. Operation required, it must be installed such, that, even in the
• WARNING: event of rare incidents, ignition sources due to impact
AFTER DE-ENERGIZING, DELAY 10 MINUTES and friction sparks are excluded.
BEFORE OPENING. [Installation Diagram]
• WARNING:
Hazardous Location Non-hazardous Location
WHEN AMBIENT TEMPERATURE ≥ 70°C,
USE THE HEAT-RESISTING CABLES ≥ 90°C. Transmitter
• Take care not to generate mechanical sparking when + +
accessing to the instrument and peripheral devices in Supply Safety Barrier *1
a hazardous location. – –
IM 01C22A01-01E
<2. Handling Cautions> 16
b. ATEX Flameproof Type • Type of Protection and Marking Code: EEx ia IIC T4
• Temperature Class: T4
Caution for ATEX flameproof type.
• Enclosure: IP67
Note 1. EJA Series pressure transmitters with
• Process Temperature: 120°C max.
optional code /KF21 for potentially explosive
• Ambient Temperature: –40 to 60°C
atmospheres:
• No. KEMA 02ATEX2148 Note 2. Installation
• Applicable Standard: • All wiring shall comply with local installation
EN 60079-0:2006, EN 60079-1:2004, requirements. (Refer to the installation diagram)
EN 61241-0:2006, EN 61241-1:2004
Note 3. Maintenance and Repair
• Type of Protection and Marking Code:
• The instrument modification or parts replacement by
Ex d IIC T6···T4
other than authorized representative of Yokogawa
• Temperature Class: T6, T5, and T4
Electric Corporation is prohibited and will void DEKRA
• Enclosure: IP67
Intrinsically safe Certification.
• Maximum Process Temperature:
85°C (T6), 100°C (T5), and 120°C (T4) Note 4. Special Conditions for Safe Use
• Ambient Temperature: • In the case where the enclosure of the Pressure
T4 and T6; –40* to 75°C, T5; –40* to 80°C Transmitter is made of aluminium, if it is mounted in
* –15°C when /HE is specified. an area where the use of category 1 G apparatus is
Note 2. Electrical Data required, it must be installed such, that even in the
• Supply voltage: 42 V dc max. / 32 V dc max. for event of rare incidents, ignition sources due to impact
Fieldbus type and friction sparks are excluded.
• Output signal: 4 to 20 mA / 15 mA for Fieldbus type FISCO Model
Note 3. Installation
Non-Hazardous Hazardous Locations
• All wiring shall comply with local installation Locations
requirement. Supply Unit and Terminator
• The cable entry devices shall be of a certified Safety Barrier (FISCO Model)
flameproof type, suitable for the conditions of use. (FISCO Model)
Ex i
U
Note 4. Operation
U
• Keep the “CAUTION” label to the transmitter.
I
CAUTION: AFTER DE-ENERGIZING, DELAY
10 MINUTES BEFORE OPENING. WHEN
Terminator Hand-
THE AMBIENT TEMP.≥70°C, USE HEAT- held-
Data Terminal
RESISTING CABLES≥90°C.
• Take care not to generate mechanical sparking when
accessing to the instrument and peripheral devices in Field Instruments
(Passive)
a hazardous location. F0218.ai
Note 5. Maintenance and Repair I.S. fieldbus system complying with FISCO
• The instrument modification or parts replacement by
other than authorized representative of Yokogawa The criterion for such interconnection is that the voltage
Electric Corporation is prohibited and will void DEKRA (Ui), the current (Ii) and the power (Pi), which intrinsically
Flameproof Certification. safe apparatus can receive, must be equal or greater
than the voltage (Uo), the current (Io) and the power
c. ATEX Intrinsically Safe Type for Fieldbus (Po) which can be provided by the associated apparatus
(supply unit).
Type
Po ≤ Pi, Uo ≤ Ui, Io ≤ Ii
Caution for ATEX Intrinsically safe Type.
Note 1. EJA Series pressure transmitters with In addition, the maximum unprotected residual
optional code /KS25 for potentially explosive capacitance (Ci) and inductance (Li) of each apparatus
atmospheres: (other than the terminators) connected to the fieldbus line
• No. KEMA 02ATEX1344 X must be equal or less than 5 nF and 10 µH respectively.
• Applicable standard:
Ci ≤ 5nF, Li ≤ 10µH
EN 50014:1997, EN 50020:1994, EN 50284:1999
IM 01C22A01-01E
<2. Handling Cautions> 17
Supply unit I.S. values Power supply-field device:
Handling Cautions
Terminators
The terminator must be certified by a Notified body as
FISCO model and at each end of the trunk cable an
approved line terminator with the following parameters is Location of the marking
suitable: F0211.ai
R = 90...102 Ω
C = 0...2.2 µF (0.8...1.2 µF is required in operation) (3) Installation
Field Instruments
(Passive)
F0219.ai
IM 01C22A01-01E
<2. Handling Cautions> 18
(5) Maintenance and Repair 2.5 EMC Conformity Standards
EN 61326-1 Class A, Table 2 (For use in industrial
WARNING locations)
NOTE
: Refer to USER'S MANUAL
YOKOGAWA recommends customer to apply the
Metal Conduit Wiring or to use the twisted pair Shield
Tag plate for flameproof type Cable for signal wiring to conform the requirement
of EMC Regulation, when customer installs the EJA
Series Transmitters to the plant.
IM 01C22A01-01E
<2. Handling Cautions> 19
Model
PS*1
V(L)
PS-V
Category*2 2.7 Safety Requirement
(bar) (bar-L)
Article 3, Standards
EJA110A 160 0.01 1.6
paragraph 3 (SEP)
Applicable standard : EN 61010-1
Article 3,
EJA120A 0.5 0.01 0.005
paragraph 3 (SEP)
(1) Pollution Degree 2
Article 3,
EJA130A 420 0.01 4.2
paragraph 3 (SEP) "Pollution degree" describes the degree to which
EJA130A a solid, liquid, or gas which deteriorates dielectric
420 0.01 4.2 III
With code /PE3 strength or surface resistivity is adhering. " 2 " applies
Article 3, to normal indoor atmosphere. Normally, only non-
EJA310A 160 0.01 1.6
paragraph 3 (SEP) conductive pollution occurs. Occasionally, however,
Article 3, temporary conductivity caused by condensation must
EJA430A 160 0.01 1.6
paragraph 3 (SEP)
be expected.
Article 3,
EJA440A 500 0.01 50
paragraph 3 (SEP) (2) Installation Category I
EJA440A
500 0.01 50 III "Overvoltage category(Installation category)"
With code /PE3
Article 3,
describes a number which defines a transient
EJA510A 500 0.01 50 overvoltage condition. It implies the regulation for
paragraph 3 (SEP)
impulse withstand voltage. " I " applies to electrical
EJA510A
500 0.01 50 III
equipment which is supplied from the circuit when
2
With code /PE3
Article 3, appropriate transient overvoltage control means
Handling Cautions
EJA530A 500 0.01 50
paragraph 3 (SEP) (interfaces) are provided.
EJA530A
With code /PE3
500 0.01 50 III (3) Altitude of installation site:
*1: PS is maximum allowable pressure for vessel itself. Max. 2,000 m above sea level
*2: Referred to Table 1 covered by ANNEX II of EC Directive
on Pressure Equipment Directive 97/23/EC. (4) Indoor/Outdoor use
(3) Operation
CAUTION
• The temperature and pressure of fluid should be
applied under the normal operating condition.
• The ambient temperature should be applied under
the normal operating condition.
• Please pay attention to prevent the excessive
pressure like water hammer, etc. When water
hammer is to be occurred, please take measures
to prevent the pressure from exceeding PS by
setting the safety valve, etc. at the system and the
like.
• When external fire is to be occurred, please take
safety measures at the device or system not to
influence the transmitters.
IM 01C22A01-01E
<3. Installation> 20
3. Installation
IMPORTANT
Adapter
U-bolt (S)
• When welding piping during construction, take Plate
care not to allow welding currents to flow through
U-bolt nut (S)
the transmitter.
• Do not step on this instrument after installation.
• For EJA430A, the atmospheric opening is located U-bolt nut (L) U-bolt (L)
on the low pressure side cover flange. For
EJA530A with Measurement span code A, B, and Mounting bracket
C, the pipe is attached for the opening. These 50 mm(2-inch) pipe
F0304.ai
openings must not face upward.
Figure 3.4 EJA510A and EJA530A Mounting
Pipe
(Open to atmosphere) Zero-adjustment screw 3.2 Mounting the Diaphragm
Measurment span code Seals
F00301.ai
Mounting
bracket
Transmitter
mounting bolt
F0303.ai
IM 01C22A01-01E
<3. Installation> 21
3.2.1 EJA210A and EJA220A 3.3 Diaphragm Seals Installation
The transmitter is mounted on a process using its Consideration
high pressure side flange as shown in Figure 3.5. The
customer should prepare the mating flange, gasket, stud
bolts and nuts.
IMPORTANT
• When measuring the liquid level of the tank, the
Stud bolt
minimum liquid level (zero point) must be set to a
Gasket
level at least 50 mm above the center of the high
pressure side diaphragm seal (see Figure 3.7).
• Correctly install the diaphragm seals on the high
and low pressure sides of the process, checking
the label on each seal.
• To avoid measuring error duets temperature
difference between the two diaphragm seals,
Nut
F0305.ai capillary tube must be bound together. The
Figure 3.5 EJA210A and EJA220A Mounting capillary tube must be securely fixed to the tank
wall to prevent movement by wind or vibration.
If the capillary tube is too long, loosely coil the
3.2.2 EJA118 and EJA438 excess and secure using suitable clamps.
Mount the diaphragm seals using the flanges as shown
in Figure 3.6. The customer should prepare the mating
Low
flange, gasket, bolts and nuts. IMPORTANT pressure 3
side
Flange Install the sealed diaphragm
Nut
Installation
Bolt Diaphragm
so that the shank positions
downward.
Minimum
High liquid level
ød pressure
Gasket side 50mm minimum
The product is
shipped with these Correctly install the diaphragm
parts assembled. seals on the high and low pressure
sides of the process, checking the
label on each seal.
F0306.ai
IM 01C22A01-01E
<3. Installation> 22
Low
IMPORTANT pressure side
h=
(P–P0)×dHg
×7.5×10–3 [mm]
3.4 Affixing the Teflon Film
ds
h: Vertical height between the HP process connection IMPORTANT
and the transmitter (mm)
h≤0: Install the transmitter at least h (mm) below The FEP Teflon option includes a teflon film and
the HP process connection fluorinated oil. Before mounting the transmitter to the
h>0: Install the transmitter at most h (mm) above process flange, affix the teflon film as follows:
the HP process connection • Position the diaphragm so that the diaphragm is in
P: Pressure in the tank (Pa abs) an upward position.
P0: Minimum working pressure limit of the transmitter • Pour the fluorinated oil on the diaphragm and
(ambient temperature range: -10 to 50°C) gasket area covering it completely and evenly. Be
EJA118 careful not to scratch the diaphragm or change the
Wetted parts material
S T H U
its shape.
code • Affix the teflon film over the diaphragm and gasket
P0: Minimum working
3178 3596 6074 4711 area.
pressure limit
EJA438 • Next, carefully inspect the cover and try to identify
any entrapped air between the diaphragm and
Wetted parts material
S T, U H the teflon film. The air must be removed to ensure
code
P0: Minimum working accuracy. If air pockets are present, use your
5254 6980 13019
pressure limit fingers to remove the air by starting at the center of
the diaphragm and work your way out.
ds: Specific gravity of fill fluid (at 25°C)
Fill fluid code A B C, E D
• Place the gasket with the teflon film and affix to the
1.90 to process flange.
ds: Specific gravity 1.07 0.94 1.09
1.92
dHg: Specific gravity of the Mercury 13.6 (at 25°C) Teflon film
PART No.
Wetted parts material code
EJA210A F9347YD
2B
Fill fluid code EJA118W
(50A) F9347YA
EJA438W
3B(80A) F9347XA
Fluorinated oil
[PART No. : F9145YN]
Diaphragm
Gasket area
F0309.ai
IM 01C22A01-01E
<3. Installation> 23
3.5 Rotating Transmitter Section 4) After rotating the LCD, align both the LCD board
assembly and CPU assembly connectors and engage
The transmitter section can be rotated in 90° segments. them.
1) Remove the two Allen screws that fasten the 5) Insert and tighten the two mounting screws.
transmitter section and capsule assembly, using the 6) Replace the cover.
Allen wrench. Also, remove the pipe for EJA530A CPU assembly
with Measurement span code A, B, and C, using the
slotted screwdriver.
2) Rotate the transmitter section slowly in 90° segments. 90°
Mounting screw
90° Shrouding bolt
3) Tighten the two Allen screws to a torque of 5 N·m.
Pressure-detector section
Conduit connection
3
Transmitter section
Installation
F0310.ai
IMPORTANT
The terminal box cover is locked by an Allen head
bolt (a shrouding bolt) on CENELEC and IECEx
flameproof type transmitters. When the shrouding bolt
is driven clockwise by an Allen wrench, it is going in
and cover lock is released, and then the cover can be
opened by hand.
When a cover is closed it should be locked by a
shrouding bolt without fail. Tighten the shrouding bolt
to a torque of 0.7 N·m.
IM 01C22A01-01E
<4. Installing Impulse Piping> 24
The impulse piping connection distances can be changed Figure 4.3 3-Valve Manifold (Pipe-Mounting Type)
between 51 mm, 54 mm and 57 mm by changing the
orientation of the process connectors. 1) Screw nipples into the connection ports on the
This is convenient for aligning the impulse piping with the transmitter side of the 3-valve manifold, and into
process connectors when connecting the piping. the impulse piping connecting ports on the process
connectors. (To maintain proper sealing, wind sealing
tape around the nipple threads.)
2) Mount the 3-valve manifold on the 50 mm (2-inch)
pipe by fastening a U-bolt to its mounting bracket.
Tighten the U-bolt nuts only lightly at this time.
3) Install the pipe assemblies between the 3-valve
57 mm 54 mm 51 mm manifold and the process connectors and lightly
F0402.ai tighten the ball head lock nuts. (The ball-shaped ends
Figure 4.2 Process Connector Impulse Piping of the pipes must be handled carefully, since they will
Connection Distances not seal properly if the ball surface is scratched or
otherwise damaged.)
IM 01C22A01-01E
<4. Installing Impulse Piping> 25
4) Now tighten the nuts and bolts securely in the
following sequence: NOTE
Process connector bolts → transmitter-end ball head
lock nuts → 3-valve manifold ball head lock nuts → • If the process fluid is a gas, the taps must be
3-valve manifold mounting bracket U-bolt nuts vertical or within 45° either side of vertical.
• If the process fluid is a liquid, the taps must be
Direct-Mounting Type 3-Valve Manifold horizontal or below horizontal, but not more than
45° below horizontal.
1) Mount the 3-valve manifold on the transmitter. (When • If the process fluid is steam or other condensing
mounting, use the two gaskets and the four bolts vapor, the taps must be horizontal or above
provided with the 3-valve manifold. Tighten the bolts horizontal, but not more than 45° above horizontal.
evenly.) [Gas] [Liquid] [Steam]
2) Mount the process connectors and gaskets on the top 45° 45°
Pressure
of the 3-valve manifold (the side on which the impulse taps
45° 45°
piping will be connected.)
Process 45° 45°
Bolts Impulse piping
piping
Process F0405.ai
connector Stop valve
3-valve Figure 4.5 Process Pressure Tap Angle
Gasket manifold
Equalizing (For Horizontal Piping)
valve
Stop valve
(2) Position of Process Pressure Taps and
Transmitter
If condensate (or gas) accumulates in the impulse piping,
Equalizing valve it should be removed periodically by opening the drain 4
Stop valve (or vent) plugs. However, this will generate a transient
disturbance in the pressure measurement, and therefore
IM 01C22A01-01E
<4. Installing Impulse Piping> 26
(5) Condensate Pots for Steam Flow Liguid Gas Steam
Measurement
Orifice Condensate pot
If the liquid in the impulse piping repeatedly condenses Tap valve
or vaporizes as a result of changes in the ambient or Union
or flange
process temperature, this will cause a difference in the
fluid head between the high pressure and low pressure
sides. To prevent measurement errors due to these head
differences, condensate pots are used when measuring
Tee
steam flow.
3-valve
(6) Preventing Wind Speed Effects in Very Low manifold
Differential Pressure Measurement
• A variety of process pressure tap valves (main valves) Figure 4.8 Impulse Piping Connection Examples
are available according to the type of connection (EJA310A, EJA430A, and EJA440A)
(flanged, screwed, welded), construction (globe, gate,
or ball valve), temperature and pressure. Select the
type of valve most appropriate for the application.
IM 01C22A01-01E
<4. Installing Impulse Piping> 27
4.3 Process Piping Installation
NOTE
Precautions
• If the process fluid is a gas, then as a rule the
4.3.1 Connecting Process Piping to the manifold must be located at the downside of the
Transmitter pressure-sensing assembly.
• If the process fluid is a liquid, then as a rule the
(1) Confirming the Process Fluid Flow manifold must be located at the upside of the
Direction pressure-sensing assembly.
The mark “ ” on the manifold indicates the direction in (2) Pipe Size for Process Piping
which the process fluid is flowed (from right to left).
Use a 15 mm (1/2-inch) pipe for process piping
When connecting the process piping to the process
connection to the process connector.
connector, confirm the process fluid flow direction.
(3) Preventing Freezing
Flow direction (from right to left) Orifice name plate
Manifold If there is any risk that the process fluid in the transmitter
Process connection Process connection
(outflow side) (inflow side) pressure-sensing assembly could freeze, use a steam
jacket or heater to maintain the temperature of the fluid.
IM 01C22A01-01E
<5. Wiring> 28
5. Wiring
5.2 Connections of External
NOTE
Wiring to Terminal Box
For FOUNDATION Fieldbus and PROFIBUS PA
communication types, please refer to manuals for 5.2.1 Power Supply Wiring Connection
each communication type.
Connect the power supply wiring to the SUPPLY + and
– terminals.
sources such as large capacity transformers, Figure 5.1 Power Supply Wiring Connection
motors, and power supplies.
• Remove electrical connection dust cap before
wiring. 5.2.2 Handheld Terminal Connection
• All threaded parts must be treated with Connect the handheld terminal to the SUPPLY + and
waterproofing sealant. (A non-hardening silicone – terminals (Use hooks). Communication line requires a
group sealant is recommended.) reception resistor of 250 to 600Ω in series.
• To prevent noise pickup, do not pass signal and
power cables through the same ducts. Transmitter terminal box
• Explosion-protected instruments must be wired +
Power supply
in accordance with specific requirements (and, –
in certain countries, legal regulations) in order 250 to 600 Ω
to preserve the effectiveness of their explosion- Ignore the polarity
protected features. since it is AC-coupled
to the terminal box.
• The terminal box cover is locked by an Allen head BT200 etc. F0503.ai
bolt (a shrouding bolt) on CENELEC and IECEx
flameproof type transmitters. When the shrouding Figure 5.2 Handheld Terminal Connection
bolt is driven clockwise by an Allen wrench, it is
going in and cover lock is released, and then the
cover can be opened by hand. 5.3 Wiring
When a cover is closed it should be locked by a
shrouding bolt without fail. Tighten the shrouding
bolt to a torque of 0.7 N·m. CAUTION
For the intrinsically safe equipment and flameproof
equipment, wiring materials and wiring work for these
Shrouding Bolt
equipment including peripherals are strictly restricted.
Shrouding Bolt
F0501.ai Users absolutely must read “Installation and Operating
Precautions for TIIS Intrinsically Safe Equipment”
and “Installation and Operating Precautions for TIIS
Flameproof Equipment” at the end of this manual prior
to the work.
IM 01C22A01-01E
<5. Wiring> 29
5.3.1 Loop Configuration
Since the DPharp uses a two-wire transmission system,
signal wiring is also used as power wiring.
Flexible metal conduit
DC power is required for the transmitter loop. The
Apply a non-hardening
transmitter and distributor are connected as shown below. Wiring metal sealant to the threads for
conduit waterproofing.
For details of the power supply voltage and load
resistance, see Section 5.6. Tee
Drain plug
(1) General-use Type and Flameproof Type F0506.ai
Hazardous Location Non-hazardous Location Figure 5.5 Typical Wiring Using Flexible Metal
Conduit
Transmitter terminal box
Distributor
(Power supply unit)
(2) Flameproof Type
Wire cables through a flameproof packing adapter, or
Receiver using a flameproof metal conduit.
+ instrument
Wiring cable through flameproof packing adapter.
–
F0504.ai • Apply a non-hardening sealant to the terminal box
Figure 5.3 Connection between Transmitter and connection port and to the threads on the flameproof
Distributor packing adapter for waterproofing.
Wiring
Distributor Tee
(Power supply unit)
Drain plug
F0507.ai
IM 01C22A01-01E
<5. Wiring> 30
2) Insert the cable through the union cover, the union 5.4 Grounding
coupling, the clamp nut, the clamp ring, the gland,
the washer, the rubber packing, and the packing Grounding is always required for the proper operation of
box, in that order. transmitters. Follow the domestic electrical requirements
3) Insert the end of the cable into the terminal box. as regulated in each country. For a transmitter with builtin
4) Tighten the union cover to grip the cable. When lightning protector, grounding should satisfy ground
tightening the union cover, tighten approximately resistance of 10Ω or less.
one turn past the point where the cable will no Ground terminals are located on the inside and outside of
longer move up and down. the terminal box. Either of these terminals may be used.
Proper tightening is important. If it is too tight, a
circuit break in the cable may occur; if not tight
enough, the flameproof effectiveness will be
WARNING
compromised.
5) Fasten the cable by tightening the clamp nut. For TIIS flameproof type and intrinsically safe,
6) Tighten the lock nut on the union cover. grounding should satisfy Class D requirements
7) Connect the cable wires to each terminal. (grounding resistance, 100Ω or less).
Figure 5.7 Installing Flameproof Packing Adapter 5.5 Power Supply Voltage and
Flameproof metal conduit wiring
Load Resistance
• A seal fitting must be installed near the terminal box When configuring the loop, make sure that the external
connection port for a sealed construction. load resistance is within the range in the figure below.
• Apply a non-hardening sealant to the threads of the (Note) In case of an intrinsically safe transmitter, external load
terminal box connection port, flexible metal conduit resistance includes safety barrier resistance.
and seal fitting for waterproofing.
External E–10.5
R= Communication
load 0.0236
Flameproof flexible applicable range
resistance
Hazardous area metal conduit BRAIN and HART
R (Ω)
Flameproof Apply a non-hardening
heavy-gauge sealant to the threads 250
steel conduit of these fittings for
waterproofing
Tee
Drain plug Seal fitting
After wiring, impregnate the fitting
with a compound to seal tubing.
F0509.EPS 0 10.5 16.4 24.7 42
Figure 5.8 Typical Wiring Using Flameproof Metal Power supply voltage E (V DC)
Conduit F0511.ai
IM 01C22A01-01E
<6. Operation> 31
6. Operation
Output Status Setting at CPU Failure
NOTE
Set the burn-out direction as shown in the figures below.
For FOUNDATION Fieldbus and PROFIBUS PA The direction is set to the H side for delivery unless option
communication types and for the transmitter operating code /C1 is specified in the order. For option code /F1, the
confirmation and zeroing by any communication output signal for down-scale is -2.5%, 3.6 mA DC or less.
method, refer to each communication manuals for
● BRAIN and HART except option code /F1
further information.
Setting pin (CN4)
Operation
Y N
IM 01C22A01-01E
<6. Operation> 32
6.2 Zero Point Adjustment
Adjust the zero point after operating preparation is
completed.
IMPORTANT
Do not turn off the power to the transmitter
immediately after a zero adjustment. Powering off
within 30 seconds after a zero adjustment will return
the adjustment back to the previous settings.
Zero-adjustment Screw
Zero-adjustment screw
F0604.ai
IM 01C22A01-01E
<7. Errors and Countermeasures> 33
The table below shows a summary of error messages for BRAIN and HART protocols.
Table 7.1 Error Message Summary
Integral
Indicator Description Cause Output Operation during Error Countermeasure
Display
None GOOD
--- ERROR
Er. 01 CAP MODULE FAULT Capsule problem.*1 Outputs the signal according to Replace the capsule when
status of a burnout direction pin error keeps appearing even
or switch (the signal can be set as after restart.*2
“hold” for BRAIN protocol).
Er. 02 AMP MODULE FAULT Amplifier problem. Outputs the signal (Hold, Outputs Replace amplifier.
the signal according to status of
a burnout direction pin or switch
(the signal can be set as “hold” for
BRAIN protocol).
Er. 03 OUT OF RANGE Input is outside Outputs high range limit value or Check input.
measurement range limit low range limit value.
of capsule.
Er. 04 OUT OF SP RANGE Static pressure exceeds Displays present output. Check line pressure (static
specified range.*3 pressure).
Er. 05 OVER TEMP (CAP) Capsule temperature Displays present output. Use heat insulation or make
is outside range (-50 to lagging to keep temperature
130°C). within range.
7
Er. 06 OVER TEMP (AMP) Amplifier temperature Displays present output. Use heat insulation or make
is outside range (-50 to lagging to keep temperature
Er. 07 OVER OUTPUT Output is outside high or Outputs high or low range limit Check input and range
low range limit value. value. setting, and change them as
needed.
Er. 08 OVER DISPLAY Displayed value is Displays high or low range limit Check input and display
outside high or low range value. conditions and modify them
limit value. as needed.
Er. 09 ILLEGAL LRV LRV is outside setting Holds output immediately before Check LRV and modify as
range. error occurrence. needed.
Er. 10 ILLEGAL URV URV is outside setting Holds output immediately before Check URV and modify as
range. error occurrence. needed.
Er. 11 ILLEGAL SPAN SPAN is outside setting Holds output immediately before Check SPAN and change as
range. error occurrence. needed.
Er. 12 ZERO ADJ OVER Zero adjustment is too Displays present output. Readjust zero point.
large.
*1: This error code appears at a capsule problem or when an illegal overpressure is applied to the pressure sensor.
*2: If the normal pressure is regained, the Er.01 will disappear according to the setting of the parameter of E50:AUTO RECOVER.
When the E50:AUTO RECOVER is set to ON, the Er.01 will disappear automatically. The default setting for this parameter is
ON. When the E50:AUTO RECOVER is set to OFF, restart the transmitter to cancel Er.01. If no error code appears then, perform
necessary adjustments such as zero-adjustment to continue the operation. If the error code still appears, replace the capsule
assembly.
*3: For Model EJA120A, static pressure cannot be measured. The display is always 0 MPa, but this is not a measured value.
IM 01C22A01-01E
<Installation and Operating Precautions for TIIS Intrinsically Safe Equipment> 34
Installation and Operating Precautions for TIIS Intrinsically Safe Equipment
Apparatus Certified Under Technical Criteria (IEC-compatible Standards) and from
“RECOMMENDED PRACTICES for Explosion-Protected Electrical Installations in General
Industries,” published in 1979
1. General 3. Terminology
The following describes precautions on electrical apparatus (1) Intrinsically safe apparatus: Electrical apparatus in which all
of intrinsically safe construction (hereinafter referred to as the circuits are intrinsically safe circuits.
intrinsically safe apparatus). (2) Associated apparatus: Electrical apparatus in which there
Following the Labor Safety and Health Laws of Japan, an are both intrinsically safe circuits and non-intrinsically safe
intrinsically safe apparatus must undergo type tests in order circuits that can affect the safety of intrinsically safe circuits.
to be certified by the Technical Institute of Industrial Safety, (3) Safety barrier: A specific type of associated apparatus, which
Inc. These tests are required to satisfy either the technical consists mainly of safety barrier elements, and serves to
criteria for electrical machinery and equipment in compliance limit the flow of excessive electrical energy, which is capable
with explosionproof standards involving inflammable gases or of causing ignition of a given explosive gas or vapour of a
vapors and for machinery and equipment having explosionproof non-intrinsically safe circuit into concerned intrinsically safe
performance (standards notification no. 556 from the Japanese circuits.
Ministry of Labor) (hereinafter referred to as technical criteria), in
conformity with IEC Standards, or the “Recommended Practice (4) Apparatus of category “ia”: Intrinsically safe electrical
for Explosion-Protected Electrical Installations in General apparatus and associated apparatus which are incapable of
Industries,” published in 1979. Such a certified apparatus can be causing ignition of a given explosive gas or vapour with the
used in hazardous locations where inflammable gases or vapors appropriate safety factors such as:
may be present. - when up to two countable faults are applied and, in
Certified apparatus includes a certification label and an addition,
equipment nameplate with the specifications necessary for - when non-countable faults produce an onerous condition.
explosion requirements as well as precautions on explosion (5) Apparatus of category “ib”: Intrinsically safe electrical
protection. Please confirm these precautionary items and use apparatus and associated apparatus which are incapable of
them to meet specification requirements. causing ignition of a given explosive gas or vapour, with the
For electrical wiring and maintenance servicing, please refer appropriate safety factors such as:
to “Internal Wiring Rules” in the Electrical Installation Technical - when up to one countable fault is applied and, in addition,
Standards as well as “USER’S GUIDELINES for Electrical
Installations for Explosive Gas Atmospheres in General - when non-countable faults produce an onerous condition.
Industry,” published in 1994. (6) Safety rating: A rating to be designated to intrinsically safe
To meet intrinsically safe requirements, equipment that can be apparatus as well as associated apparatus and is the
termed an “intrinsically safe apparatus” must: maximum rating allowable for maintaining intrinsic safety of
concerned intrinsically safe circuits.
(1) be certified by the Technical Institute of Industrial Safety,
Inc. in accordance with the Labor Safety and Health Laws of
Japan and have the appropriate mark of certification labeled 4. Caution on Combining Intrinsically Safe
on its case, and Apparatus and Safety Barriers
(2) be used in compliance with the specifications marked on its (1) A combination of certified intrinsically safe apparatus and
certification label, equipment nameplate and precautionary safety barriers needs to satisfy combination requirements.
information furnished. If intrinsically safe apparatus specify safety barriers for
combination, safety barriers other than specified cannot be
Note: Intrinsically safe apparatus satisfy their performance under used (see Note 1 for more details).
specific conditions. They are not always absolutely safe under (2) Certified intrinsically safe systems specify specific safety
every operational and environmental condition. In other words, barriers in combination with intrinsically safe apparatus. So
they are not safe products involved with factors such as chemical safety barriers other than specified cannot be used (see
reactions, geographical changes or the like other than affected by Note 2 for more details).
electric energy from the equipment itself.
(3) Other than limitations of combining intrinsically safe
apparatus and safety barriers as given in (1) and (2) above,
2. Electrical Apparatus of Intrinsic Safety Type of two or more pieces of apparatus certified under different
Explosion-Protected Construction standards cannot be combined with each other (see Note 3
The intrinsic safety type of explosion-protected construction is for more details). In addition, bear in mind that classifications
a method of protection applicable to a circuit or part of a circuit of explosion protection such as “IIA,” “IIB” and “IIC” and
in which, under prescribed test conditions, no spark or thermal category “ia” and “ib” limit a combination of intrinsically safe
effect, whether produced normally or accidentally, is capable apparatus and safety barriers.
of causing a prescribed explosive gas to ignite. In other words, For more details, see the “Type Certificate Guide for
electrical apparatus of this construction is intended to suppress Explosion-Protected Construction for Electrical Machinery
electrical energy thereby preventing ignition of a given explosive and Equipment,” issued by the Japanese Ministry of Labour,
gas atmosphere even though spark or high thermal effect occurs the Research Institute of Industrial Safety.
in the electric circuitry.
Intrinsically safe electrical apparatus generally comprise Note 1: Testing Apparatus
intrinsically safe apparatus installed in a hazardous location Intrinsically safe apparatus and safety barriers are assessed
and a safety barrier (associated apparatus), installed in a non- individually to ensure that their safety requirements are satisfied.
hazardous location, aimed at preventing electrical energy from Tested and certified intrinsically safe apparatus and safety
flowing into the electric circuitry of intrinsically safe apparatus.
barriers incorporate individual certification numbers.
However, battery-operated, portable intrinsically safe apparatus A combination of intrinsically safe apparatus and safety barriers
or the like may be used alone. involves the following two limitations:
EX-A03E
<Installation and Operating Precautions for TIIS Intrinsically Safe Equipment> 35
(1) A safety barrier which meets the combination requirements (a) refer to the equipment configuration diagram and make
by referring to its safety rating and combination parameters electrical wiring properly;
shall be selected. (b) prevent intrinsically safe wiring from being contacted with
(2) For pressure transmitters, pH transmitters, temperature non-intrinsically safe wiring, and separate the intrinsically
detectors and the like, safety barriers that can be combined safe circuit from other electrical circuits;
are already specified. Other safety barriers cannot be used. (c) prevent intrinsically safe wiring from being electrostatically
Note 2: Testing Intrinsically Safe System and magnetically affected by non-intrinsically safe wiring;
An assembly (as a system) in which intrinsically safe apparatus (d) reduce wiring inductance and capacitance produced
and safety barriers are combined is assessed to ensure that its between the intrinsically safe apparatus and safety barrier
safety requirements are satisfied. A tested and certified system where possible, and use a shorter cable between the
incorporates a certification number (intrinsically safe apparatus intrinsically safe apparatus and safety barrier than specified
and safety barriers have the same certification number). if the maximum permissible inductance of the cable is
Note 3: Impossible Combinations of Apparatus Certified Under Different specified as operating conditions;
Standards (e) conform to conditions of installation such as wiring method,
Intrinsically safe apparatus certified under technical criteria and earthing or the like, if any; and
safety barriers certified under the “Recommended Practice for (f) protect the outer sheath of cables from damage with
Explosion-Protected Electrical Installations in General Industries” appropriate measures.
(1979) and vice versa cannot be combined even if their
combination requirements are satisfied. 7. Maintenance and Inspection of Intrinsically Safe
Apparatus and Safety Barriers
5. Installation of Intrinsically Safe Apparatus and
Maintenance and inspection of intrinsically safe apparatus and
Safety Barriers safety barriers shall be limited to within the instructions described
in applicable instruction manuals. If other than this is required,
(1) Classification of installation location contact the manufacturers. For more information, refer to the
Intrinsically safe apparatus may be installed, depending upon “USER’S GUIDELINES for Electrical Installations for Explosive
applicable gases, in a hazardous area in Zone 0, 1 or 2 (Note 4 Gas Atmospheres in General Industry” issued in 1994 by the
below), where the specified gases are present. However, note Japanese Ministry of Labour, the Research Institute of Industrial
that apparatus certified under Technical Criteria, in category “ib” Safety.
shall be installed only in Zone 1 or 2. Safety barriers (associated
apparatus) that are combined with these intrinsically safe
apparatus shall be installed only in a non-hazardous area. In (1) Requirements for maintenance personnel
cases where safety barriers are installed in a hazardous area, Maintenance and inspection of intrinsically safe apparatus and
they shall be enclosed, for example, in a flameproof enclosure. safety barriers shall be conducted by maintenance personnel
skilled in intrinsically safe construction and installation of
Note 4: Hazardous areas are classified in zones based upon the
electrical devices as well as capable of applying associated
frequency of the appearance and the duration of an explosive gas
rules.
atmosphere as follows:
Zone 0: An area in which an explosive gas atmosphere is
present continuously or is present for long periods. (2) Maintenance and Inspection
Zone 1: An area in which an explosive gas atmosphere is likely (a) Visual inspection
to occur in normal operation. Visually inspect the external connections of intrinsically safe
Zone 2: An area in which an explosive gas atmosphere is not apparatus and safety barriers, and cables for damage or
likely to occur in normal operation and if it does occur it corrosion as well as other mechanical and structural defects.
will exist for a short period only.
(b) Adjustments
Zero, span and sensitivity adjustments shall be made
(2) Ambient temperature limits for intrinsically safe with applicable adjusting potentiometers and mechanical
apparatus adjustment screws.
Intrinsically safe apparatus shall be installed in a location where These maintenance adjustments shall be made in a non-
the ambient temperature ranges from –20° to +40°C (for those hazardous location.
certified under Technical Criteria) or –10° to +40°C (for those
certified under the “Recommended Practice for Explosion-
Protected Electrical Installations in General Industries” (1979).
However, some field-mounted intrinsically safe apparatus
CAUTION
may be used at an ambient temperature up to 60°C. So,
specifications should be checked before installing intrinsically If intrinsically safe apparatus and safety barriers require
safe apparatus. maintenance service and checking, a gas detector shall be
If the intrinsically safe apparatus are exposed to direct sunshine used to ensure that there is no explosive gas in the location
or radiant heat from plant facilities, appropriate thermal (maintenance servicing shall be conducted in a non-
protection measures shall be taken. hazardous location).
EX-A03E
<Installation and Operating Precautions for TIIS Flameproof Equipment> 36
Installation and Operating Precautions for TIIS Flameproof Equipment
Apparatus Certified Under Technical Criteria (IEC-compatible Standards)
EX-B03E
<Installation and Operating Precautions for TIIS Flameproof Equipment> 37
• Specific cables shall be used as recommended by the (2) Repair
“USER’S GUIDELINES for Electrical Installations for If the flameproof apparatus requires repair, turn off the power
Explosive Gas Atmospheres in General Industry,” published and transport it to a safety (non-hazardous) location. Observe
in 1994. the following points before attempting to repair the apparatus.
• In necessary, appropriate protective pipes (conduit or flexible
pipes), ducts or trays shall be used for preventing the cable (a) Make only such electrical and mechanical repairs as will
run (outside the cable glands) from damage. restore the apparatus to its original condition. For the
• To prevent explosive atmosphere from being propagated flameproof apparatus, the gaps and path lengths of joints
form Zone 1 or 2 hazardous location to any different and mating surfaces, and mechanical strength of enclosures
location or non-hazardous location through the protective are critical factors in explosion protection.
pipe or duct, apply sealing of the protective pipes in the Exercise great care not to damage the joints or shock the
vicinity of individual boundaries, or fill the ducts with sand enclosure.
appropriately. (b) If any damage occurs in threads, joints or mating surfaces,
• When branch connections of cables, or cable connections inspection windows, connections between the transmitter
with insulated cables inside the conduit pipes are made, and terminal box, shrouds or clamps, or external wiring
a flameproof or increased-safety connection box shall be connections which are essential in flameproofness, contact
used. In this case, flameproof or increased-safety cable Yokogawa Electric Corporation.
glands meeting the type of connection box must be used for
cable connections to the box.
EX-B03E
38
Revision Information
Title : EJA Series Differential Pressure and Pressure Transmitters Installation Manual
Manual No. : IM 01C22A01-01E
IM 01C22A01-01E
YOKOGAWA ELECTRIC CORPORATION
Headquarters
2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 JAPAN
Phone : 81-422-52-5555
Branch Sales Offices
Osaka, Nagoya, Hiroshima, Kurashiki, Fukuoka, Kitakyusyu
YOKOGAWA EUROPE B. V.
Euroweg 2, 3825 HD Amersfoort, THE NETHERLANDS
Phone : 31-88-4641000 Fax : 31-88-4641111
Printed in Japan