Quincy QGD & QGVSeries

Screw Air Compressor 45-132Kw

Instruction Manual

Contact address of Service Center

 EN
If the machine fails or works abnormally, stop it immediately.
If repair is needed, please contact with Service Department certified by our company and use original parts.
Not abiding by above regulations would lead to the damage of the machine.

Preface
Please keep this manual properly in case of looking up it in the future. Use and maintenance of this manual
is an integral part of the compressor.
Please read this manual carefully before operating the machine.
Follow regulations strictly to carry out any activities related to electricity and human safety during
installation and the operation of machine.

Icons and safety precautions

The machine has an automatic start function.

Cut off the power supply and confirm no pressure in the system before starting maintenance or
repair.

Any electric parts shall be maintained or repaired by qualified electricians.

Any machine failures or damages caused by not abiding by above regulations is not covered by warranty.

This machine is not applicable to outdoor use.

1
 EN

1.0 Basic features

This compressor is a single-stage, oil-injected screw type.

It mainly consists of element, oil separator, cooler, fan, motor and starter, safety and adjusting device and
dashboard.
Foundation and anchor bolts are not needed for this machine.
This machine has been completely installed before delivery and the client only needs to:
 Connect the power cord (see section Installation)
 Connect the external pipelines (see section Installation)
An anti-vibration pad is mounted between the compressor-motor and the base, so the compressor can be directly
mounted onto floor without using any damping device.

2.0 Scope of application

This machine is applicable to provide compressed air for industrial use.

This machine cannot be used in a place where flammable or explosive material exists.
Pay special attention that the air provided by this machine cannot be directly inspired by human beings or contact
food, unless a proper filtering system is adopted to filter the compressed air (please contact with us).
The machine, designed for special purpose, is only applicable to specified use.
All other uses are considered as incorrect and unreasonable.
The manufacturer will not be liable for any machine damages caused by unreasonable or incorrect use.

3.0 Work principles

The motor drives the element to rotate via a gear drive.

The element inhales air from outside through an unloader. The air is pre-filtered by a filter plate and then filtered
by an air filter on the unloader. In the element, the mixture of air and oil is compressed and delivered into the oil
separator and most of oil is separated from the air here. Then the compressed air flows into the oil separator for
separation in order to further reduce oil content in air. With this, oil and air are delivered to respective cooler for
cooling and a cooling fan is mounted on the cooler for cooling. Then oil goes into next circulation and the air is
sent to the air consumer.

4.0 Safety regulations

This compressor shall be used by appointed and trained personnel.

The manufacturer will not be liable for any compressor damages caused by modification not approved by the
manufacturer.

Any operation on electric part shall be performed by skillful specialized personnel.

2
 EN

5.0 Description of safety icons

Fig. 1
1) Fluid jet 5) High pressure

2) Danger! Electric High Voltage! 6) High-temperature

3) Irrespirable 7) Moving part

4) Noise 8) Fan in roation

9) Machine can start

automatically.

6.0 Hazardous area

Icons for identifying hazardous area of the machine

Fig. 2

3
 EN

7.0 Safety devices

1) Safety screw 4) Oil filling cap with vent hole

2) Emergency stop button 5) Safety valve
3) Electric cabinet door can only be opened by a special key

Fig. 3
1

8.0 Positions of labels

8.1 Positions of risk labels

Labels on machine are a part of compressor and shall not be removed or damaged for safety reason.
1) Label "The machine has an automatic start function."
2) Label "Irrespirable"
3) Risk labels

Fig. 4

8.2 Positions of data labels

4
 EN

1) Nameplate 5) Oil tank nameplate

2) Maintenance procedures (see 15.2) 6) Oil name
3) Direction of rotation (on gearbox)
4) Irrespirable

Fig. 5

3
5
6

9.0 Compressor room

9.1 Floor

5
 EN
Must use standard, flat and industrial floor that is able to afford the weight of machine (see 13.0).
9.2 Ventilation
When the machine is working, the temperature in machine room should be kept within 1~40℃.
Machine room space shall be no less than 100 m3
Two air vents must be provided for machine room and the minimum area of each vent shall be no less than 2 ㎡.
The first air vent is overhead for exhausting hot air; the second air vent is in the lower for intaking cold air from
the outside. If there is too much dust in the environment, the mounting of filter plate shall be recommended.
Hot air exhausted by the compressor should be exhausted with pipe.
The minimum sectional area of pipe shall be no less than 1 ㎡, and the length of pipe shall be no more than 3mm.
Otherwise, mount the exhaust fan.
9.3 Example of venting for compressor room

Fig. 6

Hot air exhausting Exhaust fan

Hot air pipe

Note: one section of the hot air pipe shall be
removeable to facilitate the cleaning of
cooler.

10.0 Handling

Note: assure all the panels are fixed before handling the machine (Fig. 8).
The machine shall be handled as shown in figure below.
6
 EN

Assure no irrelevant person and object existing in the hazardous area during handling.

Fig. 7

7
 EN

11.0 Unpacking

Check carefully for damage after unpacking the machine. If there is any doubt, please do not use the machine and
please contact with the Service Department of manufacturer or the supplier. Packing materials (plastic bag,
cystosepiment, iron nail and woods, etc.) shall be disposed properly so as to avoid environmental pollution or
personal injury.
Take out fixing blocks (red) 1 & 2 for transport

Fig. 8

Fig. 8

1
2

12.0 Installation

The manufacturer shall not be liable for any damages caused by not abiding by the following regulations
and the warranty would also become invalid.

12.1 Position
After unpacking, position it in the machine room and check following items:
 Assure there is enough space around the machine for maintenance (see Fig. 10).
 Assure the machine is placed on flat floor.

2
1 Fig. 9

8
 EN

Guarantee that the operator can see the whole machine at the operation panel and that no irrelevant staffs
stay beside the machine.

12.2 Power connection

The machine has an automatic start function.

 Check if the power supplier is applicable to the machine.

 Check if the wiring terminal is in good conditions and the grounding terminal is arranged.
 Assure a main switch is mounted.
 Connect the power supply as specified.
 Check if the wire is still connected reliably after running 50 hours.

Any electric part shall be operated by skillful specialized personnel

Cut off the power before opening the electric cabinet

Abiding by electric operation regulations is the basis for ensuring safety of staff and machine

Electric materials for connection e.g. cables and connectors shall meet machine requirements and comply
with related regulations

12.3 Connect compressed air pipeline

Install a valve between the machine and customer’s pipe network shown in Fig. 10 (1) to cut off external air
pressure during maintenance.
Condensate water in oil tank shall be drained according to related local regulations.

The manufacturer shall not be liable for any damages caused by not abiding by following regulations and
the warranty would also become invalid.

12.4 Start
See 20.0 in section B.

9
 EN

13.0 Dimensions and basic parameters

13.1 QGD45

冷却风出口
Cooling air outlet of compressor,
cubicle,cooler and motor
电缆进线口
(1680) Electric cable inlet 125
24 19

147
30
冷却风入风
Cooling air inlet of compressor,
cubicle,cooler and motor

1600

914
133,5
420 194 495 194 65 7 118 589

1680

机组出气口
685 96 Compressed air outlet
113,5
700
950

Compressor power
kW 45 45 IVR
Pressure Mpa 0.7 0.8 1.0 1.3 0.7 0.8 1.0 1.3

Noise dB(A) 69 69
Machine weight 870 910
kg
Motor power kW 45 45
Fan motor power 1.1 1.1
kW
Oil capacity (L) ~22 ~22

13.0 Dimensions and basic parameters

10
 EN

13.2 QGD 55-75

冷却风出口
Cooling air outlet of
compressor,cubicle,
cooler an motor

电缆进线口
Electric cable inlet
24 (1900) 20 125

172
冷却风入口 30
Cooling air inlet of
compressor,cubicle,
cooler and motor

1600

1000
116,5
70

580 186 638 10 120,5 686

1900

机组出气口
Compressed air oulet
1249 109,5
85
1060

890

Compressor power
KW
55 75
Pressure Mpa 0.7 0.8 1.0 1.3 0.7 0.8 1.0 1.3
Noise dB(A) 72 73
Machine weight kg 1220 1285
Motor power kW 55 75
Fan motor power
kW
1.6 2.0
Oil capacity (L) ～34.5 ～34.5

Compressor power
KW
55 IVR 75 IVR
Pressure Mpa 0.7 0.8 1.0 1.3 0.7 0.8 1.0 1.3
Noise dB(A) 72 73
Machine weight kg 1300 1360
Motor power kW 55 75
Fan motor power
kW
1.6 2.0
Oil capacity (L) ～34.5 ～34.5

11
 EN

13.0 Dimensions and basic parameters

13.3 QGD/QGV 90

热风出
24 2210 20 1060 30
排气口G2
电缆入口

117
1600
冷风进

Compressor power
kW 90
Pressure Mpa 0.7 0.8 1.0 1.3

Noise dB(A) 73
Machine weight 1570
kg
Motor power kW 90
Fan motor power 3.0
kW
Oil capacity (L) ~41

Compressor power
kW 90 IVR
Pressure Mpa 0.7 0.8 1.0 1.3

Noise dB(A) 73
Machine weight 1650
kg
Motor power kW 90
Fan motor power 3.0
kW
Oil capacity (L) ~41
13.0 Dimensions and basic parameters

12
 EN

13.4 QGD/QGV110-132

热风出
25 2210 20 1200 30

电缆入口

117
排气口G2

1600
冷风进

Compressor power
KW
110 132
Pressure Mpa 0.7 0.8 1.0 1.3 0.7 0.8 1.0 1.3
Noise dB(A) 74 75
Machine weight kg 1870 1920
Motor power kW 110 132
Fan motor power
kW
3.0 3.0
Oil capacity (L) ～43 ～43

13
 EN
14.0 Machine description

1. Emergency stop switch 11. Oil window

2. Controller 12. Oil tank
3. Air filter 13. Oil drain valve
4. Safety valve (Do not changing the safety valve 14. Motor
setpoint.) 15. Element
5. Oil filter 16. Unloader
6. Minimum pressure valve 17. Thermostat valve
7. Cooler 18. Cooling fan
8. Oil tank pressure gage 19. Filter plate
9. Fine oil separator (inside oil tank) 22. Frequency converter (inside electric cabinet
10. Oil filling cover and frequency converter set)

1 2 3 4 5 6 7

9
10
11
12
13

18
17

16

19
15

14

15.0 Daily maintenance

14
 EN

Turn off the main power before start of any maintenance.

The following maintenance work is to be completed by the operator.

Complicated maintenance work shall be completed by trained skillful personnel (see 21.0).

15.1 General

Daily maintenance must be performed pursuant to the specified maintenance schedule.

15.2 Maintenance schedule

 Maintenance items completed by customers.
 Maintenance work completed by skillful personnel. See Section B in this manual.

The maintenance intervals in table below are specified for well ventilated environment without dust. If the
environment gets worse, the maintenance interval shall be shortened.

Every 50 operation hours  Drain condensate water from the oil tank.
 Check oil level.
 Check external filter plate.

Every 500 operation hours  Clean air filter.

 Clean the surface of the cooler fins.
 Check and tighten electric wiring.

Every 2000 operation hours  Change oil filter

 Change air filter
 Refill main motor with grease

Every 4000 operation hours  Change fine oil separator

Every 8000 operation hours  Change the oil of screw compressor

Turn off the main power before start of any maintenance.

15
 EN
15.3 Drain condensate water from the oil tank
As the machine stops for a while, the system cools down and the condensate water will be collected at the bottom
of oil tank. If the machine stops over night or weekend, condensate water will occur.
Condensate water shall be drained every 50 hours or once per week. Do not drain the water until the machine
cools down e.g. at least 8 hours after machine stops.

Turn off the main power before start of any maintenance.

Steps:
- Press the stop button (1).
- Open the electric cabinet door to turn off the air switch inside.

14

Fig. 12

- Let the machine cool down.

- Open the panel.
- Unscrew the front plug of 13
- Open the oil drain valve (13) SlLOWLY to drain the condensate water.
- When oil starts to flow out, close the oil drain valve (13) and mount the plug.

The condensate water shall be disposed properly according to local regulations.

16
 EN

15.4 Check oil level and fill oil

Check
- Let the machine run normally.
- Check oil window (11).
- The oil level shall be visible from the oil window. Refill if inadequate and drain if excessive.

The lubrication oil shall be provided by a same manufacturer with same designation. Do not mix
lubrication oil produced by different manufacturers.

Turn off the main power before start of any maintenance.

Oil filling
- Stop machine, cut off main power and pipe network and wait until the pressure in oil tank is fully released.
- Open the panel.
- Unscrew the oil filling cap (11) in Fig. 12.
- Fill oil with same designation to the upper mark (14) in Fig. 12.
- Tighten the oil filling cap.
- Close the panel.

15.5 Clean the filter plate

- Stop machine.
- Cut off main power.
- Take out the filter plate, as shown in Fig. 13.
- Use water (not solvent) to wash the filter plate.
- Reinstall the filter plate after drying.

Fig. 13

17
 EN
15.6 Clean or change air filter
- Stop machine.
- Cut off main power.

Hot parts inside

- Open the side cover of machine.

- Open the air filter cover (4) in Fig. 14.
- Take out the filter element (5) in Fig. 14.

Fig. 14
3

5
4

Avoid foreign matter entering into the intake cavity.

- With air blown from the inside out to wash the filter.
Do not use water or solvent.
- Use clean cloth to wipe the sealing position on filter housing and filter element.
- Install the filter element and the filter cover.
- Install the top cover.
- Dispose the used filter element according to local regulations.

18
 EN

16.0 Machine out of use for a long time

If machine will be out of use for a long time:

- Stop machine.
- Cut off main power.
- Close the air outlet valve.
When out of use, protect motor and electric system from corrosion.
If restarting is needed, contact with the manufacturer.

17.0 Scrap the machine

Proceed according to local regulations.

Dispose used oil and other pollutants, e.g. acoustic insulation sponge and filter plate, according to local
regulations.

19
 EN

18.0 Accessories for daily maintenance

No. Code Name Qty. Applicable model

1 2205 2982 18 Exhaust filters 1 QGD 45
1 2205 2699 21 Exhaust filters 1 QGD 55-90
1 2205 2626 03 Exhaust filters 1 QGD 110-132
2 1631 0435 00 Air filter element 1 QGD 45-75
2 6211 474 500 Air filter element 1 QGD/QGV 90-132
3 1631 0118 90 Oil filter 1 QGD 45
3 6211 4722 50 Oil filter 2 QGD/QGV 55-132
4 6221 3741 00 Oil separator 1 QGD 45
4 6221 3740 00 Oil separator 1 QGD 55-75
4 6221 3750 00 Oil separator 1 QGD/QGV 90
4 2205 1785 26 Oil separator 1 QGD/QGV 110-132

Fig. 15

4
3

20
 EN

Section B

Section B is provided for the trained skillful staff

21
 EN

19.0 Start

The machine has an automatic function.

Be sure to cut off power supply before start of any operation on machine.

19.1 Inspection before startup

- Check oil level and fill lubrication oil with same designation if the oil is inadequate.
If the machine is delivered more than three months ago, add proper amount of lubrication oil from the air inlet and
steps are as follows:
- Unscrew the intake hose clamp (1) in Fig. 16
- Pull out the intake hose (2) in Fig. 16
- Add proper amount of lubrication oil
- Install the intake hose
If the machine is delivered more than six months ago, contact with the manufacturer.

Fig. 16

22
 EN

19.2 Check direction of rotation of compressor

- Check if all protection devices are placed in position.
- Open the door (1) in Fig. 17.
- Connect the power cord with the main power switch.
- Press key "I" to start machine and after around 1s, press key "O" to stop machine.
- Check if the direction of rotation is correct.

All electric work shall be performed by specialized electricians.

- Cut off power supply and exchange any two live wires (2) in Fig. 17.

Suggest not modifying the control panel.

If you have read this manual carefully, the machine can be started up.

Note: After the controller is just powered on or the machine is just stopped by the program, please wait
tens of seconds to start the machine.

Fig. 17

Direction of rotation

23
 EN

20.0 Comprehensive machine maintenance work shall be performed by trained personnel

Cut off the power supply before start of any maintenance work on machine.

Maintenance schedule
The following maintenance interval is based on dust-free environment with good ventilation. If the environment is
very dusty, the maintenance interval shall be shortened.
Oil filter shall be replaced after a new machine running the first 500 hours.

Every 50 operation hours  Drain condensate water from the oil tank
 Check oil level
 Check external filter plate

Every 500 operation hours  Clean air filter

 Check and tighten electric wiring
 Clean the surface of cooler fins

Every 2000 operation hours  Change oil filter

 Change air filter element
 Refill main motor with grease

Every 4000 operation hours  Change fine oil separator

Every 8000 operation hours  Change the lubrication oil of compressor

24
 EN

21.0 Change oil

Cut off the power supply and connection of compressed air before start of any maintenance work on
machine.

Oil change is an important work for the maintenance of compressor:

If the bearing can not be lubricated properly, the life of compressor will be shortened;
As the machine is stops, drain out the used oil when it is still hot;
Follow the advices below:
After used oil is drained out ((13) in Fig. 18):
- Fill new oil ((10) in Fig. 18)
- Add proper amount of lubrication oil from the air inlet.
- Start up the compressor.
- Press stop button (1) after running about 1min and the machine will stop automatically in seconds.
Follow 15.4 to proceed.

Fig. 18

Used oil shall be disposed according to related laws and regulations.

Notices about lubrication oil:

Machine is filled with lubrication oil before delivery;
Generally, the life of lubrication oil is 4000-8000 hours. But since the inhaled air contains pollutants, actual oil
change interval is shorter than that in the maintenance schedule.
If the working temperature of compressor is very high (>90℃) or the working environment is very severe, it is
suggested to shorten the oil change interval indicated in the maintenance schedule.
Do not fill lubrication oil produced by a different manufacturer or with different designation!

22.0 Change oil filter and fine oil separator

25
 EN

Cut off the power supply and connection of compressed air and ensure no pressure in the system before
start of any maintenance work on machine.

Steps:
- Press stop button;
- Press emergency stop button;
- Cut off power supply (3) in Fig. 19
- Cut off external air supply
- Check and confirm there is no pressure in the system (4) in Fig. 19
- Open the oil tank cover (6) in Fig. 19
- Change oil separator
- Smear little lubrication oil on the seal ring before installing the oil filter.
- Tighten the oil filter by hand.

Fig. 19
3

23.0 Flow chart

26
 EN

Air circuit

Oil circuit

Control circuit

1. Air filter 10. Minimum pressure valve

2. Unloader 11. Oil separator
3. Element 12. Pressure gauge
4. Oil drain valve 13. Safety valve
5. Oil separator vessel 14. Temperature sensor
6. Oil filter 15. Motor
7. Thermostat valve 16. Solenoid valve
8. Cooler 17. Oil window
9. Pressure sensor 18. Air release valve

Note:

27
 EN

28
 EN

29
 EN

Quincy Compressor Shanghai Office

Add：Room2405, Building 5, Hua Hong Commercial Centre，No.388 Daduhe Road，Putuo District,
Shanghai

Postal code：200062
Phone Number：086-21-62789702 / 62789703
Http: //www.quincycompressor.com.cn

30