DWW Series Operation Manual

Contents
1.Safety Precautions ........................................................................................................................1
1.1Electrical Safety..............................................................................................................................1
1.2Driving Components...................................................................................................................... 1
1.3High Temperature and High Pressure........................................................................................ 1
1.4Unit Drainage.................................................................................................................................. 2
Pay attention to regularly check the drainage function of the post-treatment device
and drain device to ensure that the system can operate normally. .................................. 2
2.Inspection and Handling ............................................................................................................. 2
2.1Product Warranty of Compressors.............................................................................................. 2
2.2Check of Specifications and Model............................................................................................. 2
2.3Inspection of Accessories and Appearance............................................................................... 3
2.4Handling Precautions.................................................................................................................... 3
3.Installation ....................................................................................................................................... 5
3.1Environment Requirements.......................................................................................................... 5
3.2Installation Location Requirements............................................................................................. 6
3.3Ventilation and Cooling Requirements....................................................................................... 6
3.5Suggestions for Pipeline............................................................................................................... 8
3.6Electric Appliances Installation Precautions and Control System........................................ 10
4.Introduction to the System ....................................................................................................... 12
5Operation of Controller ............................................................................................................... 15
5.1 Welcome and main interface.................................................................................................... 15
5.2 System menu interface.............................................................................................................. 16
5.3 User Page Settings.....................................................................................................................16
5.4 Key Description........................................................................................................................... 17
5.5 Fault Description......................................................................................................................... 17
6. Maintenance precautions ........................................................................................................ 19
7. Safe operation knowledge .......................................................................................................19
8. Oil-free scroll technology parameters ................................................................................. 20

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1. Safety Precautions
Please carefully read this manual and operate based on the detailed instructions given in the
manual before installing and using the air compressor of the Company to avoid hazardous
events and prevent machines being damaged.

1.1Electrical Safety

(1) Once power up the air compressor, the voltage generated will be very dangerous, therefore
only electricians and electrical engineers who are certified through national examinations
are allowed to perform the installation. The operators shall perform the safety operations in
strict accordance with the operating mode specified in this manual and national regulations
and safety code.

(2) Users and installation personnel shall provide earthing and installation protective circuit for
compressor units in accordance with national electrical standards.

(3) Each standalone compressor shall be installed with an exclusive breaker, which shall be
used with NFB with corresponding capacity, and see detailed configuration in the
instructions of Fig. 3.7.

(4) Make sure the power switch is turned off before any maintenance to avoid accidents. There
shall be a warning saying “No switching on” hanging on the power switch.

1.2Driving Components

(1) Do not open soundproof enclosure before the air compressor is completely shut down so
as to avoid ganger.

(2) Any dismounting shall not be implemented until the motor and the fan have been
completely shut down and it is ensured that the power is cut off.

(3) Do not wear excessively loose clothes during maintenance to avoid accidents.

1.3High Temperature and High Pressure

(1) For part of pipelines and components whose temperature may increase (a warning sign is
significantly affixed on the air compressor), touching is not allowed to avoid scald
accidents until it is confirmed to be completely cooled.

(2) There may be high pressure fluid in each component and pipeline of the air compressor, so
it shall be confirmed that the pressure of the unit has been completely discharged before
dismounting. The high pressure fluid shall be prevented from pointing to any person to
protect the person from been injured by the high pressure fluid.

(3) The compressed air provided by the air compressor is only for industrial purpose. Do not
breathe the air before it has been processed appropriately, or it will result in bodily injury,

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disease or death.

1.4Unit Drainage
Pay attention to regularly check the drainage function of the post-treatment device and drain
device to ensure that the system can operate normally.

2. Inspection and Handling

Please carefully read this chapter to ensure the rights of the customers. Handling shall be
implemented as per the manner mentioned in section 2.4 to avoid accidents and damage to the
unit.

2.1 Product Warranty of Compressors

The Denair Screw Air Compressors shall be delivered after conducting the strict quality management and
performance test. Except as otherwise noted (according to the terms of the product warranties), the
warranty period of the compressor shall be 18 months from the date of production of the compressor or
12 months from the date of formal commissioning of the compressor (which is due earlier).For any poor
quality or fault and damage caused by manufacturing reasons during the product warranty period, the
Company will provide free service for the products after confirmation. Any fault caused by, such
incontrollable factors as moving, striking, natural disasters and wars, or the operation and maintenance
not in conformity with instructions or without use of the consumables and oil products marked with Denair,
or the maintenance conduct by other person other than personnel of our company and servicemen of
service agency appointed by Denair, shall be excluded from the product warranty.

It is recommended that customers using Denair products should immediately inform the original Denair or
appointed service agency to troubleshoot the factors but not modify the system by yourself and force the
compressor to work, which may result in damages to the compressor, if there is abnormity of the
compressor caused by unusual condition of the unit

2.2 Check of Specifications and Model

Please check whether the nameplate specifications (see Fig. 2.1) of this air compressor conform to the
requirements of your order.

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Product Model
Serial Number
Max. Discharge
Bar
Pressure
Free Air Delivery m³/min
Motor Power kW
IP Grade
Voltage
Weight kg
Dimensions mm
Date of Manufacture
Manufacturer Denair Energy Saving Technology (Shanghai) PLC
Address No. 10, Xinghao Road, Jinshan District, Shanghai, China
DENAIR Group

Fig. 2.1

Note:

Model: prepared as per Denair ’s in-plant model

Model specifications: prepared as per national standard JB/T2589-86

2.3 Inspection of Accessories and Appearance

Please check whether spare and accessory parts are all in readiness after receiving the air
compressor. If there is any quality problem, please contact us immediately. All Denair air
compressors shall be attached with the followings:

(1) One copy of operation manual;

(2) One copy of Warranty;

(3) Two keys to the door.

2.4 Handling Precautions

Please choose proper forklift or crane for handling based on the weight of the air compressor.
Please do not stand below the air compressor and keep at a safe distance as far as possible
during hoisting.

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Fig. 2.2

Notice: it is not allowable to place any items on the cooler over the metal plate, and the cooler
shall not covered to avoid tripping resulting from high temperature of the unit.

Denair uses belt driven for this model. The design pressure is: 0.6~1.0Mpa. The appearance of the host is
as follows.

Fig. 2.3

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3.Installation
Please carefully read this chapter before installation to ensure the proper installation and
reliable operation of the air compressor.

3.1 Environment Requirements

(1) The air compressor shall be installed indoors where it is well ventilated and lit other than
the places with high dust, high humidity, etchant gas, metallic dust, direct radiation of
sunlight or direct rainwater.;

(2) The range of ambient temperature is 0℃~45℃.

(3) The air compressor shall be kept away from boilers and equipment which may emit heat,
and shall be equipped with awnings with favorable ventilation environment while being
installed outdoors.

(4) The ventilating fans around and over the air compressor shall set apart at least 900 mm
maintenance space (see Fig. 3.1).

(5) The altitude shall be less than 1000 m.

(6) The relative humidity shall be less than 80%.

Fig. 3.1

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3.2 Installation Location Requirements

The screw air compressor can be installed on any floor slab which may withstand the weight of the air
compressor without any special foundation, where the floor is smooth and horizontal. The air
compressor shall be fixed with foundation bolts; meanwhile rubber blanket shall be equipped to slow
down the vibration of the unit while being installed on the steel frame and mobile ships or vehicles.

3.3 Ventilation and Cooling Requirements

Indoor or outdoor installation of air compressors must maintain good ventilation conditions to
avoid causing short-term hot air circulation, or machine exhaust heat affect each other, so vent
pipe location, exhaust fan position, compressor placement should be carefully considered
(usually two ways, As shown in Figure 3.2)
a) When the ambient air temperature at the installation site is judged to exceed 40°C,
mandatory ventilation must be performed.
b) The air inlet should be set as low as possible in the house, and be careful not to inhale dust
and harmful substances. Each air compressor must have an opening of 0.5 m2 or more, and
multiple air compressors should be calculated as N*0.5 m2.
c) The indoor exhaust fan must be installed on the upper side of the house. The exhaust fan
diameter required for each air compressor must be greater than 400mm. When multiple air
compressors are used, please calculate by N units squared. (A picture)
d) If the user wants to install the exhaust channel, please press B as shown in the figure, and
set the distance h (h is greater than the diameter of the exhaust channel). Do not connect the
exhaust air duct directly to the air outlet of the air compressor. In order not to obstruct the
maintenance of the air compressor, a detachable structure of the exhaust air passage should be
adopted.
e) In order to prevent fire and overheating accidents, it is forbidden to cover the entire air
compressor with a self-made anti-speaker or enclosure, or to modify the cooling air suction port
and the cooling air exhaust port.

Fig. 3.2

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3.4 Warning

The compressed air and electricity are dangerous.

Prior to any operation on the air compressor, it shall be ensured that:

1 The power has been cut off with the switch locked and the notice plate hung;

2 All the pressure within the entire air compressor system shall be relieved.

(1) It is prohibited to dismount all kinds of caps and mounting and dismounting any joint or device while
the air compressor is running since the high temperature fluid and the compressed air in the air
compressor may cause severe personal injury and even death.

(2) It will bring voltage danger in the electric cabinet when starting up the motor of the air compressor,
therefore all installations shall be implemented in accordance with the accepted laws and
regulations. It shall be ensured that the system voltage can be cut off by disconnecting the switch
manually and the no-fuse switch shall be installed on the power supply line leaded to the air
compressor before running the electrical system. The personnel responsible for equipment
installation shall provide proper found connection, maintenance space and lightning arrester for all
electrical parts.

(3) The air compressor cannot be operated under the exhaust pressure which is greater than that
specified by the nameplate of the air compressor, otherwise the motor will overload which may
result in the tripping of the motor of the air compressor.

(4) The air compressor and auxiliary equipment shall be only cleaned with safe solvent.

(5) The manual stop valve (separate-type) shall be installed in the exhaust pipeline. If the safety valve
is installed between the stop valve and the air compressor, the safety valve shall provide adequate
capacity to release the maximum continuous air flow of the air compressor.

(6) Once any pressure is released through the safety valve due to over-high pressure in the system,
the reason for over-high pressure shall be promptly found out.

(7) If the lubricating oil of the air compressor flows into the air system of the plant, it may bring about
adverse impact. Such post treatment equipment as air dryer and secondary filter (oil-gas separator)
shall be chosen and installed properly to minimize any liquid additions in the air. It may be risky to
use plastic casing without metal cover for the filtration of pipelines. From a safety point of view,
metal casing shall be applied to all the pressure systems. For this purpose, it is recommended that
the air circuit system of the plant shall be re-inspected.

(8) The air tank of post treatment equipment of the air compressor shall be installed and maintained in
accordance with the regulations of Monitoring Specification for Pressure Vessel issued by Ministry
of Labor of the People’s Republic of China.

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(9) The indication stickers on the control panel and this operation manual shall be carefully read
according to each standard operation before starting up the air compressor.

(10) Various cover plates and casings shall be re-installed after completing daily maintenance.

Notice: when the shield plate of the unit is open, the air compressor shall not be started up.

Warning

Not taking such safety advice abovementioned may result in mechanical faults, property damages,
severe personal injuries and even death. Such factors as vibration, pulse, temperature, maximum
pressure, corrosion resistance and chemical resistance shall be considered for any air inlet pipe and
exhaust pipeline connected to inlet/outlet joints, and it should also be noted that there may be a little
lubricating oil in the compressed air generated by the oil air compressor, therefore reasonable allocation
and compatibility shall be ensured between exhaust pipeline and system post treatment device and filed
air demand.

3.5 Suggestions for Pipeline

3.5.1 Pipeline

The air cooler in the unit may sharply reduce the exhaust temperature below the dew point temperature
(under most environmental conditions), so there will be a large amount of condensate separating out. The
condensate valve (drainage device) shall be installed near the exhaust outlet of the air compressor and a
length of exhaust pipe shall be connected to the drainage device of condensate water.

Key point: The drainage device shall be inclined downward in order to work normally.

Notice: A length of drain pipe (transparent hose) shall be placed in the drain pipeline for ease of
inspecting the operation of the automatic drain valve. If the posterior pipeline further cools
the air, it may regenerate the condensate water. Therefore, the release valve and the
drainer of condensate water shall be installed at the lower place of the piping system.

Key point: The diameter of the exhaust pipeline shall be kept at least the same big with that of exhaust
connection pipeline in the casing of the air compressor. All pipelines and joints shall apply to
the maximum operating temperature of the unit, and the nominal pressure shall be kept at
least the same high with that of the oil-gas separator of the air compressor. It is important to
check over each joint dimension of the air compressor, and proper length and dimension of
the pipe, the number and category of the joints and valves shall be considered to reach the
maximum efficiency of the air compressor. It is important to comprehensively consider the
air system of the whole plant to ensure the safety of the entire system while installing new
air compressors. Condensate water will be necessarily produced in the air pipeline during

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air compression. Since vapor in the environment will be concentrated during inflating, it will
be cooled in the posterior air pipeline and become condensate water. The water in the
compressed air shall be drained in the whole pipeline system of nearly all the air
compressors, therefore every customer shall pay more attention to the above issues during
the use of the air compressor, the design of the pipeline system and daily maintenance. The
common problems caused by water are as follows:

(1) The water of the internal system of the air compressor may emulsify the lubricating oil and the air
compressor will be scaled and stuck.

(2) The water in the pipeline of the internal system of the air compressor will contribute to such poor
conditions as corrosion and scale formation and even worse situations.

(3) The instrument is obstructed,

(4) The control valve is stuck,

(5) There is a risk for air pipeline outdoors to freeze under low temperature environment,

Any problem above may lead to suspending production of part of or the whole plant. The compressed-air
dryers of post treatment equipment may reduce the concentration of vapor to prevent the air pipeline
forming liquid water. The combined use of the dryer and the filter, the after-cooler and the automatic drain
valve can effectively improve the air quality in the air system. Using two types of dryers, i.e. refrigerated
dryer and regenerative dryer can solve the problem of containing water in the outside air system of the
compressor. When the dew point requirement of the compressed air pressure is 1℃ to 4℃, the
refrigerated dryer can be applied generally, however when it is required to keep the dew point
requirement of the pressure below 1℃, the regenerative dryer shall be used. Please contact local branch
or appointed distributor of Denair, which may help you choose the proper dryer.

Note: the rotary air compressor cannot be connected to a reciprocating air compressor system without
pulsation isolation device (e.g. sharable air tank).It is recommended that two different types of air
compressors should be connected to a common air tank via individual air pipeline.

A shut-off valve and a drain valve shall be provided for each air compressor in front of the sharable air
tank during parallel (selective assembly) installation of several air compressors in the plant.Notice:

(1) The drainage device shall be installed at backend of the air outlet of the compressor during
parallel connection.

(2) The drain valves of oil-gas barrels in the air compressor and air reservoirs of the
external system of the air compressor shall be opened to drain condensate water
completely before starting up the air compressor, to make sure that the oil products
of the unit will not be emulsified and the compressor will not be stuck due to
deterioration of oil products.

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(3) The drainage function of drainage devices of each post treatment device (equipment)
in the external system of the air compressor shall be inspected regularly to make
sure that the external system in the whole air compressor can operate normally.

3.5.2 Suggestions for Piping of Air Pipeline

(1) Based on the diameter of the air outlet pipe of the compressor, the air compression pipe with the
same or larger diameter shall be selected for the connection between the air outlet of the air
compressor and the air reservoir to reduce pressure drop.

(2) For ease of daily maintenance in the future, the outlet of the air compressor and air barrel shall be
connected with flange and one shut-off valve (close to the side of the air receiver) shall be installed
additionally. The air compression system shall be successfully isolated without exhausting the
system pressure and wasting the valuable energy for later maintenance.

(3) The requirement on flexibility of the pipeline shall be considered during implementing piping to avoid
resonance phenomenon of the pipeline as far as possible. The gradient of the air pipeline shall be
at least 1/100 so that the water in the air pipeline can be drained successfully.

(4) To prevent overmuch water in the pipeline being condensed and affecting the function of the
equipment, the dryer which can process blowing rate appropriately shall be usually installed behind
the air barrel to remove the water and produce the dry air as required.

3.6 Electric Appliances Installation Precautions and Control System

3.6.1 Regulations on electric appliances installation preparatory measures

Before installing the electric appliances, it is recommended that you should review those safety
precautions abovementioned in this manual and find the nameplates of the air compressor and the motor
on the casing. The working pressure, the maximum exhaust pressure and characteristics and power of
the motor are listed on the nameplate. Make sure that the voltage of the circuit is consistent with that
specified on the nameplate of the air compressor. Open the electric cabinet and make sure that all the
electric appliances are properly and securely connected. Make sure voltage supplied by the control
transformer is proper. It shall be inspected for the secure connection of the motor and the control circuit.
Then reclose the electric cabinet.

Please refer to JB6213.5-92 national standard and the specifications in the table below to choose proper
specifications of the main power line, earthing wire and no-fuse breaker (NFB) for the air compressor to
ensure the safety of using the electric appliances. The safe current of the power line shall be set
under the condition where the ambient temperature is 35℃, the operating temperature is lower
than 55℃, the wire length is within 20m and shall be based on the 600V PVC wire. When the
power line fails to meet the settings above, the specifications of the power line shall be
increased to avoid failing to start up the air compressor due to over-limit of the voltage drop and

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even bringing electrical hazards.

(1) It shall be better to separately apply one set of electric power system to the air compressor
but the parallel connection with other different power consumption system shall be
particularly avoided. If not, the air compressor will be overloaded, resulting in tripping of
the protective devices due to large voltage drop or imbalance of three-phase current,
therefore please pay more attention to the requirement for the air compressor with high
power.

(2) The correctness of the voltage shall be confirmed during the distribution of the air
compressor. The earthing wire of the air compressor shall be securely set up but not on the
air delivery pipe or the cooling water pipe directly.

(3) The air compressor shall connect an earthing wire to the ground to avoid danger caused by
electric leakage.

(4) The single cable shall not be too thick with the limitation of the dimension of the electric cabinet. If
the sectional area of the power line is too large, it can be replaced with two or more power lines.
Each power line shall be three-phase balanced while using multiple power lines; otherwise it may
result in overheating cable and unbalanced synthesized voltage. The input supply voltage shall be
kept within ±10 ％ of the nominal voltage and the three-phase voltage difference shall be within
3%.There must be proper earthing wire connected with the air compressor, otherwise noise may be
connected to any control system in series and cause interference. If the earthing connection cannot
be improved, the values of temperature, current and voltage of the controller may fluctuate.

KW
3.7 5.5 7.5 11 15 18.5 22 30 37
Item

Loading current A 8.2 9.8 16.4 24.6 32.8 49.2 48.7 65.6 82

Fire Wire Area m m2 2.5 2.5 4.0 10 10 16 16 16 25

Earth Area m m2 2.5 2.5 4.0 10 10 16 16 16 25

Switch NFB 50 50 50 70 70 100 100 125 125

Note:

(1) The voltage specifications are 380V and 50/60HZ.

(2) When the earthing wire and the power line of the movable electric appliance are both
placed in the hose or cable, and the wire diameter of the electric appliance shall be the
same with the power line.

(3) The power installation of the air compressor must be done by a professional electrician. It must be
determined that the power supply is connected to a three-phase four-wire system. Please check the
wiring positions of U, V, W, and N. If the N wire (neutral wire) is mistakenly connected to the FireWire,

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all control circuits will be destroyed.

4. Introduction to the System

4.1 The whole machine composition (physical changes without notice)

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Warm:

The power supply is a three-phase, four-wire system. Check the U, V, W, and N wiring positions. If the N
wire (neutral wire) is mistakenly connected to the FireWire, all control circuits will be destroyed.

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5 Operation of Controller
5.1 Welcome and main interface

1) The user can make the choice of "use load valve" and "do not use load valve"
according to their own needs. When the load valve is used, the “ ” valve mark appears in
the upper left corner of the main page, indicating that the user's air compressor system
uses the load valve. Without this flag, the user system does not use a load valve.
2) The main page is divided into three parts:
Top left: shows real-time pressure and temperature.
The lower left part: Shows the number of actual connected extensions, the total output
power, and the unit's operating status.
Right half: When the set number of extensions is less than 9, the status light is centered.
When the number of extensions is greater than or equal to 9, two columns are
displayed.
3) Press the left button and right button at the same time on the main page to enter the
“extension station number” setting page. In this page, when the set station number is
valid in the range of 1-16, the station number to be set is the entire system. The station
number that has already been accessed is invalid. When the extension to be set has

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two or more same station numbers, the extensions need to be individually connected to
the CAC-C4-X3 controller and adjusted separately.
4) Press "Up" and "Right" at the same time to enter the "Analog Calibration" page.
5) Press "Left" and "Right-click" at the same time to enter the "Extension Station No.
Setting" page.
6) Running status includes: running, standby, fault, not connected
7) After the manual stop/remote stop, the stoppage countdown is displayed at the top
left of the main page, and manual/remote start can be performed again when the
countdown ends.

5.2 System menu interface

5.3 User Page Settings

When "User Settings" is selected in the "System Menu", the user setting screen is
displayed. The user settings are divided into two pages. The up and down arrows in
the upper right corner will prompt which user settings page is currently on. When
there is no parameter adjustment, press the up and down keys to switch between the
two “User Parameters” pages.

Password : Used to enter the user settings page password.

Language: Native display language.
Temperature unit : There are two optional "Celsius" and "Fahrenheit".
Pressure unit: There are three options for “Mpa”, “bar”, and “psi”.
Number of extensions: 1~16 sets can be set.
Upper Limit Pressure: Used to set the system's upper limit pressure.

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Power Factor: Used to set the power factor of the motor.

Lower limit pressure : Used to set the lower limit pressure of the system.
Start-up delay : Delay time required when the system needs to start the next extension.
Stop delay: The delay time required for the system to stop the next extension.
Date : For setting/correcting the current date.
Time : Used to set/correct current time

Station No.: The station number set when the control system communicates with the
external host.
Load Valve: Set whether the control system needs to use the load valve.
Restart wait: The number of seconds to wait when this controller is started again when it
is stopped.
Remote : Decide whether to use remote start/stop function, including dry contact mode
and MODBUS communication mode. When the remote start/stop function is enabled,
dry contact X2 is the remote boot signal point, and X3 is the remote shutdown signal
point is the normally open point. When using dry contact remote signal switching
machine, the signal pulse width requirement is not lower than 1S

5.4 Key Description

There are eight buttons on the control panel: "Up", "Down", "Left", "Right", "Confirm",
"Reset", "Start" and "Stop" are defined as follows:
Upwards" increases the cursor blinking bit by 1 when page up/value is set
"Move Down" decreases the cursor flicker by 1 when page down/value is set
"Left" Shift Moves to the left
"Right" Move moves to the right
"Settings" selection/confirmation parameter setting value is valid
"Reset" exit/reset
"Start" boot. Press this key to start the air compressor. If the controller whose station
number is set to 1, press Start to disable it.
"Stop",stop machine.

5.5 Fault Description

When the controller detects the following faults, it will alarm, and it will not stop. The
display shows the name of the corresponding fault and the extension number of the fault.
The buzzer sounds intermittently. Press the RESET key to eliminate the fault. Select the
extension number after “Clear fault” and press the OK key. ” Clear extension faults.

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NO. Fault Name
1 Air filter overtime
2 Oil filter overtime
3 Oil separator overtime
4 Belt overtime
5 Bearing overtime
6 Grease overtime
7 High exhaust
temperature(alarm)
8 High exhaust pressure
(alarm)
When the controller detects the following faults, it will stop. The display shows the name of
the corresponding fault and the extension number of the fault. The buzzer sounds
intermittently. Press the RESET key to cancel the fault. Select the extension number after
“Clear fault” and press the “Enter” key to perform the extension. Clearance of the fault. .
NO. Fault Name
1 Lack phase
2 High temperature
3 Pressure sensor fault
4 Emergency stop
5 Motor overload
6 High pressure
7 Unbalanced phase
8 Temperature sensor fault
9 Phase fault
Operation Manual
Solution Example Reason Example
Change air filter and set use time to 0 use time > controller
allowed value
Change oil filter and set use time to 0 use time > controller
allowed value
Change oil separator and set use time to 0 use time > controller
allowed value
Change belt and set use time to 0 use time > controller
allowed value
Change bearing and set use time to 0 use time > controller
allowed value
Change grease and set use time to 0 use time > controller
allowed value
High ambient temperature、damaged fan、 temperature > controller
high start temperature of fan allowed value
Low alarm pressure set pressure > controller
allowed value
Solution Example Reason Example
Check motor and wires Motor lacks phase
Optimize ventilation Temperature reaches
stop setting
Check whether sensor wires are Controller cannot detect
short-circuit, open circuit, change sensor 4-20mA efficient signal
Without emergency, recover emergency Pressure”emergency
key stop” key
Refer to its operation manual Motor current> setting
Refer to machine operation manual Pressure>stop set
Check motor’s 3phase voltage\ remove ABC phase current
wire big single-phase load, change deviation is too large
damaged motor
Whether the sensor is short-circuit or open Change sensor
circuit
Change two-phase wires’ order at random Power inlet ABC order
and motor ABC order
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are different
10 No.1 machine Check the connection between Unsuccessful to connect
communication fault RS+/RS-communication wire and No.1 with No.1 machine
auxiliary machine
11 No.1 machine pressure Check No.1 machine pressure sensor Controller No.1 machine
sensor fault exists short-circuit and open-circuit, cannot detect 4-20mA
change sensor efficient signal

6. Maintenance precautions
6.1 A leak test is performed every 10 working days. After all the gas equipment is shut down, observe
whether the pressure gauge pointer has fallen within 10 minutes. If the drop exceeds 0.5bar, the leakage
exceeds the allowable value. Please check the pipeline carefully.

6.2 The noise, vibration, pressure gauge, safety valve, electrical switch, pressure switch, warning sign, air
compressor grounding protection, etc. of the air compressor must be regularly checked every month to
ensure that it is in good condition. (Please note that some inspections must be carried out by institutions
and personnel who are qualified for this type of inspection.)

6.3 The air filter element must be replaced every 6 months.

6.4 The sealing strip on the stationary plate must be replaced by a qualified service person every 5000
hours or 36 months.

** Specific maintenance precautions are based on actual use conditions**

7. Safe operation knowledge

<Ignoring the following warnings may lead to accidents such as personal injury and damage to
property and equipment! 》

7.1 In any case, all maintenance work of the air compressor must cut off the air compressor
power supply on the power switch box, and the power is on.

Close the box on the "warning: overhaul, no boot!" sign, and take other effective measures to
avoid inadvertent or accidental start the air compressor.

7.2 Do not use gasoline or kerosene to clean the air compressor filter and the inside of the
chassis. Do not place flammable around the compressor.

Sexual solvents and other dangerous goods, otherwise it may cause fire and explosion.

7.3 Protect the cable. Do not pull the cable to pull the plug from the power supply. The cable

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should be kept away from heat and oil and avoid sharp edges.

Object contact.

7.4 Switch off the power in time if it is off duty or not in use.

7.5 When moving the air compressor, the switch box must be powered off.

7.6 When cleaning the air compressor, the switch box must be powered off.

7.7 It is forbidden to dismantle the protection relays and safety devices in the compressor.
Otherwise, the compressor may be burned or fire may be caused.

7.8 The leakage circuit breaker must be installed on the power switch box. The ground wire of
the air compressor must be connected to the power grounding cable.

7.9 It is forbidden to touch the cooling fans and other parts with hands or sticks, otherwise they
will be caught up and cause major safety accidents. (On switch ON

When the air compressor pressure suddenly drops to the set start pressure, it will suddenly
start.

7.10 During operation or shortly after the shutdown, the air compressor head and motor parts
are in a high temperature state and be careful of burns.8. Safety Protection and Warning
Device

8. Oil-free scroll technology parameters

Technical Data
DWW- DWW- DWW DWW- DWW- DWW- DWW- DWW-
Model
3 7 -11 15 18 22 30 37
7.5bar 0.42 0.84 1.26 1.68 2.11 2.49 3.37 4.21
Air Flow
8.5bar 0.40 0.80 1.20 1.60 2.00 2.40 3．20 4.00
(m3/min)
10.5bar 0.37 0.73 1.1 1.51 1.89 2.27 3.02 3.88
Compressor

Exhaust temp. ℃ Ambient temperature+15℃

Pipe (inch) G1/2" G1" G1" G1" G1" G11/4" G11/2" G11/2"

Driven way Belt

Flow control Module

Highest working
45℃
temperature℃
Mot

Power(KW) 3.7 7.5 11 15 18 22 30 37

or

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DWW Series Operation Manual

V/Frequency(HZ) 380V/50HZ (adjustable)

Type IP54 full-seal

Start Direct start

Cooling Air Cooled

Safety valve, high temperature, high pressure, over current, lack phase
Safety protection
etc.
Net weight Kg 195 285 395 420 600 660 840 900

L(mm) 1000 1000 1000 1450 1450 1450 1450 1450

Dimentioni

W(mm) 720 720 720 1100 1100 1100 1100 1100

H(mm) 680 990 1340 1350 1350 1350 2100 2100

We reserve the right to design changes to the above technical parameters. The
contents of the parameters will be updated at any time.

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