SLNFyA Series

Tipping Type of
Counter-Flow Cooler
Operation Manual

Prior to use, please read through this operation manual

carefully and keep it properly for reference in future.

Contents1
 Foreword

1. Thanks for purchasing Famsun SLNFyA Series Tipping (Swivel or Rotating) Type of

Counter-Flow Cooler.

2. This Operation Manual is an important technical document for safe and proper operation of

Famsun SLNFyA Series Tipping Type of Counter-Flow Cooler (thereafter called Cooler).

3. Prior to operation, please read this operation manual carefully and get to know the safety

instructions, performances, requirements for installation and operation etc. of this cooler in

order to adroitly operate and use this machine, and to create more benefits.

4. The machine must be operated in accordance with this Manual. Improper operation or breach

of the operation regulations will cause severe losses.

5. Following are Safety-Alert Symbol and signage words in this Manual.

① ② ③

6. Prior to use, please read through this Manual and well understand the signage words,

especially the DANGER ones.

7. Operators and maintenance personnel are required to read through the Operation Manual prior

to use in order to operate and maintain the machine.

8. Keep the Manual in a place near the machine so as to look it up at any time.

9. Comprehensive understanding of this Operation Manual is a must to operate and maintain the

equipment.

10. Please timely contact our Company to purchase a new Operation Manual of the machine if the

manual is missing or damaged.

11. If the machine is transferred to a third party, please pass this manual along with the machine.

12. Following are some explanations about the application and the warranty of the machine.

① Applications: Used for cooling of extruded/expanded raw materials and products.

② Warranty item: Cooler body.

③ Warranty period: Within 1 year after purchase of the equipment, except wearing parts.

Contents2
[Note]:
(1) Jiangsu Famsun Holdings Co., Ltd. reserves the copyright of this document and related
contents. The recipient of this Manual shall recognize the copyright and shall not provide the
document wholly or partially to a third party without Famsun’s authorization in writing
beforehand, and shall not use it for other purposes.
(2) No notification shall be given should the relative technologies and the parameters change.
(3) The foreign language version of this Operation Manual is translated based on the Chinese
version of this Operation Manual of Jiangsu Famsun Holdings Co., Ltd. Therefore, in case of
divergence, the Chinese version of this Operation Manual shall govern.

Contents3
 Contents

1 Safety instructions 1-1

1.1 Environment conditions ...........................................................................................................................1-1

1.2 Explanation of warning signs ..................................................................................................................1-1

1.3 Explanation of safety signs .....................................................................................................................1-1

1.4 General safety instructions .....................................................................................................................1-3

1.5 Safety instructions in transportation, storage and installation ...........................................................1-3

1.6 Safety instructions in operation, inspection and maintenance ..........................................................1-4

1.7 Personal Protection ..................................................................................................................................1-4

1.8 Explosion Protection: Precautions against dust explosion and fire hazard .....................................1-5

1.9 Other preventions (Environmental protection) .....................................................................................1-6

2 General description 2-1

2.1 Application and adaptability ....................................................................................................................2-1

2.2 Main features and functions....................................................................................................................2-1

2.3 General outline and main structure properties .....................................................................................2-2

2.3.1 Main structure (as shown in Fig. 2-1) ...................................................................................... 2-2

2.3.2 General outline ........................................................................................................................ 2-2

2.3.3 Key parts and features ............................................................................................................ 2-3

3 Cooler specification......................................................................................................................3-1

3.1 Basic specs ...............................................................................................................................................3-1

3.1.1 Working conditions .......................................................................................................................3-2

3.2 Main technical parameters ......................................................................................................................3-2

3.2.1 Technical parameters of cooler 3-2

4 Transportation, installatoin, and adjustment 4-1

4.1 Transportation ...........................................................................................................................................4-1

4.2 Mechanical installation ............................................................................................................................4-6

4.3 Installation of hydraulic section ............................................................................................................ 4-11

4.4 Electric installation..................................................................................................................................4-12

5 Operations 5-2

Contents4
5.1 Cover notes for operation........................................................................................................................5-1

5.2 Functional inspection before operation .................................................................................................5-1

5.3 Commissioning .........................................................................................................................................5-1

5.4 Service and operation ..............................................................................................................................5-2

5.5 Emergency stop and restart procedure.................................................................................................5-3

6 Maintenance, repair and inspection 6-1

6.1 Safety instructions for inspection, repair and maintenance ...............................................................6-1

6.2 Routing inspection list ..............................................................................................................................6-1

6.3 Regular inspection list 6-2

6.4 Common malfunctions and troubleshooting .........................................................................................6-4

6.5 Spare parts ................................................................................................................................................6-5

6.5.1 Spare parts list 6-5

6.5.2 Exploded diagrams 6-6

6.5.3 Schematic diagram of common spare parts 6-10

6.5.4 Order list of spare parts 6-12

7 Appendix 7-1

7.1 Document list with shipment ...................................................................................................................7-1

7.2 Contact information ..................................................................................................................................7-1

7.3 Famsun SLNF yA Series Swival Type of Counter-Flow Cooler (Operation Manual list) ...............7-2

7.4 Packing list ................................................................................................................................................7-3

Contents5
1 Safety instructions
1.1 Environment conditions
Please install the equipment according to the following conditions for safe operations.
（1） Please install the equipment indoors with following conditions:

· Ambient temperature range:-10～+40℃.

· Relative humidity range: 30%～85%.

· Altitude: less than 1000m

· Keep indoor clean and well vented.

· Ensure the equipment far away from the corrosive gas, inflammable, and explosive gas
as well as steamy environment.
（2） Power source: as for Voltage and Frequency, please refer to the motor nameplate;
Hydraulic pressure ≧0.4Mpa.
（3） To facilitate use, operation, maintenance, and inspection of the equipment, please
reserve adequate clearances around the cooler.

1.2 Explanation of warning signs

（1）The safety warning signs are classified as the following categories to facilitate better

understanding of the Operation Manual.

（2）These warning signs have been set up according to the operation regulations and safety

instructions for the equipment. In order to avoid dangerous accidents, this Operation

Manual also includes detailed preventions. Please operate the equipment according to

the instructions based on comprehensive understanding of the warning signs.

The sign warns: In order to avoid death and serious injury accidents,
please operate this equipment according to relevant stipulations of
safety instructions.

This sign warns: In order to avoid potential dangerous accidents and

serious injuries, please follow relevant guidelines of safety instructions
to operate the equipment.

This sign warns: In order to avoid minor and potential moderate

injuries, please operate the equipment according to relevant
stipulations of safety instructions.

1-1
1.3 Explanation of safety signs
（1）Relevant safety signs are posted at the positions of the equipment causing danger to
personal safety. See Fig.1-1.
（2）Please carefully understand the contents of the safety signs in Fig. 1-1 and install, adjust,
operate, maintain, and inspect the equipment accordingly.
（3）Pleae place these safety signs near the equipment.
（4）When these safety signs have fallen off or been damaged, please replace them with new
ones.
（5）If you need new signs, please place your order with our company.
Table 1-1 Safety signs
No. Name Order code Content
Do not open the junction box of the
Beware of electric
1 COMM65010010 motor until the power is switched off to
shock
avoid electrical injury.
Do not remove the safety guard when
2 No guard removal COMM65010012
the machine is in running.
Important safety mark, prompting to
Beware of
3 33995000048 avoid hand squeezing and head collision
observation door
when the observation door is opened.

Safety sign: Beware of electric shock Safety sign: No safety guard removal

Important safety mark, prompting to avoid

hand squeezing and head collision when
the observation door is opened.

1-2
 3

Fig.1-1 Safety signs at the positions of the equipment causing danger

1.4 General safety instructions
（1）The said equipment operators herein refer to all workers who participate in operation,
inspection, repair, and maintenance etc.
（2）The equipment operators must possess satisfactory understanding of the Operation
Manual.
（3）As to the following safety instructions, it’s the responsibility and obligation of the enduser
owner to inform all the operation team members of the contents in this Operation
Manual.
（4）While following all the safety instructions herewith, the users must comply with all other
safety regulations and stipulations to prevent accidents.
（5）All related employees should receive safety education. The enterprise management
should be in charge of the training and observe the national, local and the other internal
safety regulations of the enterprise.
（6）The equipment is designed for granular material handling. The equipment supplier and
representatives will not take any liability for the damage caused by failure to comply
with the operation regulations.
（7）Please install, operate the equipment in a correct way. Whoever taking off the safety
devices or destrying their fuctions shall take the responsibility of the consequencies.
（8）Any modifications to the equipment may not alter the functions and safety performances
of the equipment.
（9）Operation of the cooler shall comply with all the regualtions to prevent accidents.
(10) Jiangsu Famsun Holdings Co., Ltd will decline any responsibility for the accident or
equipment damage caused by fail to comply with the regulations of the Manual and by
lack of above-mentioned conditions for control system. If Famsun is requested to take

1-3
 the responsibility, we will reserve the right to investigate and affix the responsibility to
the party who is liable.

1.5 Safety instructions in transportation, storage and installation

（1）The equipment must be placed and handled by professionals.
（2）Use designated tools (steel cable, crane, hoist etc.) to lift the equipment according to the
specified sequence and method.
（3）Authorized staff only for entering the site to perform the lifting operation.
（4）In order to prevent serious injury accidents, no one is allowed to present under the
equipment being lifted.
（5）The rated capacity of hoisting devices should be more than the total weight of the
equipment.
（6）When the equipment is stored temporarily, please place the equipment level and keep
temperature normal and indoors clean.
（7）For transportation, it is not allowed to damage the equipment by packing. Report to the
manager immediately in case of any machine damage or missing parts by the
transportation.
（8）Installation should allow enough clearances around the cooler to facilitate future
maintenance and replacement.
（9）Prior to installation, all machine parts must be kept in their original packages with proper
coverage and storage in the places sheltered from rain, sunlight and damp.

(10) The protection hoods or guard grating are usually installed and delivered together with

the machine. They can only be disassembled with tools. And the machines required

with the protection devices can never be put into work until such devices have been

properly installed.

1.6 Safety instructions in operation, inspection and maintenance

(1) The operation, inspection, repair and maintenance of the equipment shall be performed

only by the trained technical personnel according to the specifications provided together

with the equipment while the electrical installation should be implemented only by the

professionals per the electrical safety regulations.

（2）Switch off the main power for all maintenance and inspection work to prevent the motor

from accedental tripping.

1-4
（3）Do maintenance and repair after machine shutdown. Be sure to cut off the main power

supply and to lock the main switch in order to prevent the fan motor from accidental

starting. Place a sign of “work in progress” on the workshop gateway, by the electric

control cabinet in the control room, and near the cooler, respectively.

（4）In operation, take special attention to the positions with safety signs.

（5）Do not operate the machine with the access door open. On the other hand, do not open

the access door until the machine comes to full stop.

（6）If any trouble occurs to the safety protection device of the access door, please repair or
replace it at once.
（7）Do not dismount, cover or bypass the safety protection devices at liberty. Never open
them until the machine has completely stopped. Start the machine only when these
safety protection devices are in good order.
（8）The access door is equipped with the limit switch as security mechanism for door safety
of opening. It must be correctly wired as per requirement to ensure the power-off when
the access door is opened, and additionally in such case the machine cannot be started
by any means. Owing to the fact that this security mechanism is related to life safety, it
can never be removed or malfunctioned! Whenever there is anything wrong with the
mechanism, it should be repaired or replaced promptly.
（9）When the machine is scheduled to stop, prevent the cooler from being started by any
unauthorized manner.
（10）Do not take the coupling guard off except for the case of equipment maintenance.
（11）When the safety guards or access door have to be opened or the safety devices have to
be disassembled in order to inspect, adjust, repair and maintain the equipment or
replace the parts, required safety action plans must be in place prior to such operations.
（12）When the machine is in running, never put fingers near the running parts. Do not do
such work as inspection, maintenance and cleaning etc. until the mobile distributor in
the cooler has completely stopped.
（13）When performing maintenance and inspection work with a welder or other tools that can
generate sparks, take strict safety precautions against dust explosion and combustion
(refer to "Explosion protection").
（14）If the parts are damaged, please repair or replace them immediately.
（15）Ensure the safety of the electric system. Before the electric circuit is cut off, do not open
the terminal box to avoid electric shock.
（16）The electric control system of the cooler must comply with the following instructions.
Otherwise, the technical safety responsibility of the supplier will be revoked.
1-5
 ① The electric control system of the cooler must be supplied by Jiangsu Famsun
Holdings Co., Ltd.
② The equipment must be checked up by an expert from Famsun Holdings Co., Ltd
before commissioning.
③ The electric control is a part of the safety regulations for accident prevention.
④ Prior to commissioning, the control system must be tested by an expert from
Famsun Holdings Co., Ltd according to the testing list and a permit will be signed
off by the expert.

⑤ If the control system for Famsun equipment does not comply with the conditions

above, Famsun will decline any responsibility. If Famsun Holdings Co., Ltd is

requested to take the responsibility, we will reserve the right to investigate and

affix the liability to the party who is responsible.

1.7 Personal protection

（1）All the mechanical equipment manufactured by Jiangsu Famsun Holdings Co., Ltd
includes safety devices that are consistent with modern technical frontier and generally
effective safety rules prior to leaving factory so that the customers can use the
machines in accordance with the regulations.
（2）If the operators employed lack of communication skills, the owner holds the responsibility
to explain to them clearly where danger exists and warn them that special attention
should be exercised.
（3）In order to ensure safety and health for the workers during production process, it is
required to use personal protection equipment (such as gloves, breathing masks and
safety shoes) during operation.
（4）Execute the special regulations on accident prevention in the Operation Manual provided by
Famsun.

（5）The enterprises are obligated to execute following regulations to ensure operators'

safety.

a) The guard must be mounted at any time and kept in place. It is very dangerous

when they are opened or dismantled. It may cause casualty accident. It is also

applicable to robotics.

b) Keep the safety limit switches in good order. Never bypass or discard them.

c) Switch the drive motor off completely to stop the machine for inspection,

commissioning, repair and maintenance, which can be accomplished through a

1-6
 full-phase cut-off and lockable switch installed near the machine or on the

operation desk or the control panel on site. It is not enough only to screw off the

fuse wire!

d) If the machine needs other energy such as pneumatic, hydraulic, steam or hot

water, it is necessary to cut off the energy supply or turn off the switches, and to

release the pressure in the internal pipeline system of the machine.

e) As for handling heated or cooled parts and components of the machine, watch for

the danger of burning or scalding as well as frostbiting.

f) If you have pressed the emergency-stop switch to shut down the machine and

you want to reset the switch, it is not permissible to only re-press this button

rather to turn on the main switch to restart the machine.

g) If some machines are equipped with a partial shutdown system, special care

should be exercised. Read the instruction manuals attached to the machine

carefully. In such machines with a partial shutdown system, temperature will rise

because pressure or vacuum will build up if in service for a while.

h) Cleaning, lubricating and oiling of the machine or its parts and components may

go only when the machine is not in running. If you have to climb on or enter the

machine to do such work, the following rule shall be mandatory without exception:

cut the motor power supply off completely and lock out the switch with warning

tag attached, then fix the distributor (if mobile) before entering the cooler. Take

safety measures for climbing as well.

i) Be careful: never do sampling from inside of the machine unless there is no

danger. Usually, the samples can be taken from the tipping plates and air inlet at

hopper rather than inside of machine.

j) Clean out the deposited dust, dirt and extra materials frequently. Keeping the

machine clean can enhance production safety and the housekeeping level of

workshop and is also beneficial to prevention of dust explosion.

k) In case of oil (grease) leakage, clean it up immediately and seal well the place

where leakage occurs. Oil or grease leakage on the floor will easily bring hazards

to the operators.
1-7
 l) During operation, the machine must be equipped with safety devices, which may

be neither removed and abandoned nor reduced in functions. Otherwise, Famsun

will not be responsible for any accidents resulted wherefrom, and will reserve the

right to ascertain where the responsibility lies.

1.8 Explosion protection: Precautions against dust explosion and fire hazard

（1）General housekeeping

① Keeping the work place with combustible dust free is an essential condition for

production safety.

② Do not pile bagged or bulk materials between machines.

③ In order to reduce dust emission to surrounding areas, keep all conveying

devices, air pressure balancing ducting and filter bags in good condition without

any leakage especially at pipes and cover plates.

④ In order to reduce dust explosion hazard, clean dusts out frequently and

effectively everywhere.

⑤ Keep all motors free of deposited dusts.

（2）Regular inspection and maintenance

① Check the safety devices such as speed monitor or the like apparatus regularly,

at least once a week.

② Check the connection between shaft-mount gearmotor and cooler body regularly,

at least once a week.

③ In order to avoid heat generation, check the functions of all main shafts and

bearings, at least once a week, and to fill up with lubricant on regular basis.

（3）Electric apparatus
Regularly check the electric apparatus and articles and keep the following in mind:

① Do not use any flashlights and other lamps without shielding or explosion-proof

glass.
② Do not use any extra-long cables or electric heater.
③ Repair or replace the electric apparatus and equipment immediately if any failure
occurs.

1-8
 ④ Do not install the cables without conduits on the floor.
⑤ Cut off the power supply of the machine after work.
⑥ Assign an electrician to check the insulation of all the power lines of electric
network according to relevant regulations, at least once a year.

（4）Smoking and welding

① Smoking is forbidden, which is applicable to all workers and staff of the enterprise
as well as guests, customers, outcomers, and drivers visiting the plant.
② If in need to use the tools such as welding machine or soldering lamp (flame
soldering lamp) etc. for repair or installation, do as best as possible to arrange the
work in a special workshop or on a designated site.
③ In case of occasional welding or the like work directly in production area or
warehouse, submit a written application to the responsible supervisor in advance
for written approval. Perform such operations only with specific safety measures in
place, such as laying water soaked canvas or the covering canvas special for the
surrounding area with fire extinguishers readily available. After completion of the
operation, monitor the welding site and the surrounding area for at least 10 hours.
④ The gas cutting sparks are very dangerous. They can travel across through the
narrow clearance of walls and drop downstairs or to the next rooms, or even fly off
10m away in distance. If the sparks drop in dusts, fire accidents may occur at any
time.

⑤ Welding is prohibited on a running conveyor. If the welding work is required, shut

down the machine first, and then make a thorough cleaning and isolate both sides

of the welding site securely with materials like mineral wool to avoid connections

with other conveying devices, silos or tanks. If the work is to be done on the chutes

or conveying pipes, it is necessary to disassemble them or disconnect their lower

ends with silo or tank and seal them to avoid welding sparks entering the

conveying pipes or silos.

（5）Beware of static electricity

To ensure the safety of electric circuits and avoid explosion as a result from spark

discharge, remove the paint coat at the electric connections.

1.9 Other safety precautions (environmental protection measurements)

If you decide not to use the machine any longer after it has been used for a certain
number of years (such as 8-10 years), take the following measures for environmental

1-9
 protection and parts reutilization.
（1）Drain the fluids inside of the machine (like motor oil, gearbox oil, brake oil and coolant
etc.) into special containers and send them to the designated workshop.
（2）Pick up the plastic parts for reutilization.
（3）Sort out the metal parts for special handling.

1-10
2 General description
2.1 Application and adaptability
SLNFyA Series Tipping Type of Counter-Flow Cooler (improved model) is widely used in
the feed manufacturing industry for cooling process of various extruded and expanded raw
materials & products such as extruded corn and soybeans etc.
This manual calls SLNFyA Series Tipping Type of Counter-Flow Cooler (improved model)
as “Cooler”.

2.2 Main features and functions

(1) Vertical overall layout presents simple yet pleasant appearance.

(2) Advanced counter-flow cooling principle together with tipping discharge structure

controlled by gentle hydraulic movement offers smooth release mechanism of adjustable

pace and steady outgoing flow.

(3) Octagonal shape eliminates dead corners in favor of material cooling process.

(4) The distributor with conical face and adjustable coverage extent ensures even material

dispersion over the cooler interior so that the materials should receive uniform and

thorough cooling.

(5) The cooler sets the product temperature after cooling within (3~5)oC above the ambient

temperature and moisture drop of 2.0~3.0%, therefore allowing longer retention time to

the benefit of pellet high quality.

Special notes deserve attention:

i) The above results apply to the cases of room temperature ≥15℃ while for room

temperature＜15℃, the cooler gives moisture drop of 1.0~2.0%. If the moisture

result does not meet the requirement due to the temperature, the following

suggestions should help: ① lower down the moisture addition at conditioning;

② furnish thermal insulation around the cooler bin and the cover as well as air
ii) The cooler performance should go down dramatically for room temperature≥40℃
ducting; ③ install auxiliary heating device around the cooler or at the air inlet.
and relative humidity≥85％, which consequently may bring adverse effect on

safe storage of the feed.

(6) There is an access door on the equipment bin face to facilitate daily maintenance and
2-1
 repairing while view ports are located on the bin sides for easy inspection of equipment

running.

2.3 General outline and main structure properties

2.3.1 Main structure (as shown in Fig. 2-1)

1. Distributor 2. Top cover 3. Cooling bin 4. Access door 5. Base stand

6. Discharge hopper 7. Discharge device (tipping mechanism)

Fig. 2-1 Schematic diagram of cooler overall structure

The cooler consists of base stand, top cover, distributor, cooling bin, discharge device,
and discharge hopper. See Fig. 2-1 for the overall structure.

2-2
2.3.2 General outline

The hot and moist materials enter into the cooler via a pocket feeder (or airlock) and

drop down by the distributor evenly over the cooling bin bed that is made of multi parallel

tipping plates. Once the material layer reaches a certain depth, the level indicator on the

bin wall is activated by its sensing function to send signal to the hydraulic system. Then the

hydraulic system starts to work for the hydraulic cylinder piston to push the structure of link

arm & crank to move, which makes each tipping plate rotate around its shaft. As the tipping

plates rotate in sync, openings along the entire bin bed form for the products to fall down in

uniform flow into the discharge hopper. Once the tipping plates get to the preset limit by

rotation, the opening marker attached to a tipping plate touches the limit switch that should

trigger the hydraulic reversing valve to move the hydraulic cylinder piston backwards,

making the tipping plates return back to the original closed position.

2.3.3 Key parts and features

(1) Base stand

The base stand serves as the main support that bears the whole live weight of the
cooler and the materials inside. Bolt connections work out the best for the base stand by
offering nice benefit of easy detachment for transportation and onsite reassembling upon
arrival to site.
Base stand connects discharge device and discharge hopper by bolts as well. For
transportation, carry-over, and assembly, it is allowed to separate the base stand from the
discharge device and the discharge hopper.

(2) Discharge device

Discharge device is an important part of the cooler to perform the functions of material
discharge at controlled rate.
The cooler takes tipping plates as discharge device driven by hydraulic force featuring
smooth movement, great power, and easy control for accurate flow. See Fig. 2-2 for
schematic diagram of discharge.

2-3
 Fig. 2-2 Schematic diagram of discharge
The discharge device of the SLNFyA cooler is mainly handling large granular
materials without pressure reducing plate to avoid bridging of blocky extrudates.

(3) Cooling bin

The cooling bin holds products for cooling process.
The cooling bin is octagonal in shape and put together all by bolts, therefore
detachable to facilitate transportation and assembly. The octagonal bin has eliminated
dead corners to get rid of the problem of poor cooling in a square cooler. The four added
view ports on the corner sides facilitate monitoring on material distribution status inside of
the cooler during real-time operation, which makes it possible for the operator to put
hands on the onsite working status and adjustment of the distributor.
 There is a safety switch on the access door. Only can the motor and electric
parts be powered on when the Interlock safety switch card goes into the insertion
keyhole.
 Before entering the cooler bin for maintenance or repairing work, the
maintenance personnel must make it very sure that the power is completely off
when the access door is open.
The cooler sets positions for the rotary resistance level indicator as shown in Fig. 2-3,
which enables the user to easily locate the positions of the level indicator to control the
material layer depth.
It is possible for the level indicator installed not at the user’s desired position at
ex-works delivery of the cooler. Therefore, the position adjustment is required for the level
indicator prior to operation at user’s site.

2-4
1.Cooling bin 2.Side view port 3.Rotary resistance level indocator 4.View window 5.Safety switch
Fig. 2-3 Schematic diagram of cooling bin structure

(4) Distributor
The distributor performs the function to distribute the materials uniformly over on the
cooling bin bed. It is the cooler’s functional part that ensures even depth of the products
on the bed.
The conical disperser as one form of the stationary distributor consists of hanging
rods, cone halves, horizontal sliding bar, and fasteners as shown in Fig. 2-3. As the name
says, it disperses the materials evenly over the entire bin bed and offers proper
correction for the incoming material flow tilting to one side.
The conical disperser is installed under the top cover as an attachment. The slots on
the horizontal sliding bar allow the position adjustment in X-direction for the two cone
halves of disperser while the slots on the top cover permit the position adjustment in
Y-direction for the conical disperser, which provides the key to the correction of tilting
material flow. Thus better result of material distribution is achieved.

2-5
 1. Hanging rods 2. Cone halves 3. Horizontal bar 4. Fasteners

Fig. 2-4 Schematic diagram of disperser

(5) Hydraulic system

A hydraulic system provides power for cooler discharge device. See Fig. 2-5 for
system working principle.

15 3
14
13

12 4
5
11 6

7
10
8

1. 3Position4Way solenoid valve 2. Modular one-way/two-way throttle valve 3. Hydraulic cylinder 4.

Hydraulic cylinder (for SLNF32×32A) 5. Motor 6. Coupling 7. High pressure gear pump 8.Oil suction filter
9.Hydraulic oil tank 10.Oil level & temperature indicator 11. Air filter for hydraulic system 12. Mini oil return
filter 13. Pressure gauge 14. Check valve for pressure gauge 15. Modular overflow valve
Fig. 2-5 Working principle of hydraulic system
2-6
3 Cooler specification
3.1 Basic specs
3.1.1 Working conditions

(1) Material characteristics

① Incoming pellets: extruded or expanded materials

② Density: 0.4～0.8 t/m3

③ Moisture content of incoming materials: below 15%

(2) Environmental conditions

① The ambient temperature range for normal operation: -10℃～40℃

② The relative humidity range for normal operation: 30%~85%

③ The altitude for normal operation: below 1000m

④ The temperature range for typical transportation: -25～55℃

⑤ The air pressure for normal operation: greater than 0.4MPa

⑥ The voltage for normal operation: AC380v

Note：If the actual conditions fail to comply with the environment condition ①, adjust the
temperature properly. If they fail to meet conditions No.② and No. ③, the gearmotor
shall be customized. If they fail to meet condition No.⑥, please refer to the motor
specifications to customize the gearmotor.

(3) Configuration conditions

① The cooler should fit the process flow working with upstream and downstream

equipment.
② Power supply for normal use takes the permissible voltage deviation ±5% and
frequency deviation ±1Hz.
③ The user must provide an over-voltage protection device for the power supply.

(4) Noise level and noise testing during normal operation

3-1
 Table 3-1 Noise testing method and conditions

Noise - pressure level LP≤ - dB（A）

Idling noise – sound power level LW≤ 90 dB（A）

Noise on testing surface - pressure level LP= 74 dB（A）

Test-surface specification LS= 16 dB（A）

Equivalent noise - power level Lweq= - dB（A）

3.2 Main technical parameters

3.2.1 Technical parameters of cooler

(1) Refer to Table 3-2 for main technical parameters and performance indices.

3-2
 Table 3-2 Main technical parameters and performance indices
Equipment
SLNFy
specs Remarks
22×22A
Item

Capacity t/h 7-8

Working pressure of ≤14 MPa

hydraulic system
Work media by hydraulic N46# Anti-wearing hydraulic oil Or 30# mechanical oil
system or N46# Hydraulic oil
Power of hydraulic system
3
kW
Power of distributor
Uses disperser, stationary
kW
Retention time min 15～20
Product temperature after
Room temperature +(3-5)oC
cooling oC
Total power of cooler
3 Excluding fan and feeder
kW
Theoretical cooling air
10000-12000
quantity m3/h
Load resistance of cooler Excluding the resistance of air
1000-2000
Pa system
SWLY36
Model of mating feeder Made by Famsun, not included
0.75kW
Equipment weight
See equipment nameplate
kg
Note1: Both the cooling air quantity and pressure are of theoretical values not coming from actual
measurements.
Note2：The weight information is only for reference. Because the contracts differ in various
applications, the data may mislead to equipment actual weight. Therefore, it’s better not to
list the figure in the table above.
Note3: We reserve the right to amend the technical parameters listed herein. Should changes
occur, no notification shall be given.

Important notice:
Famsun guarantees repairing or replacing parts without any charge to the customer
(excluding wearing parts) due to quality defects in manufacturing within one year from the date of
leaving the factory (the date on the invoice) under normal use and safekeeping by the customer,
excluding the operations not in accordance with the operating instructions and human factor. We
continue to undertake the support to maintenance and repair after one year from the date of
leaving the factory to ensure normal use of the customer, but the expenses shall be borne by the
customer.

3-3
(2) Model nomenclature
S LN F y □×□ A

Improved model: After a significant

improvement

Product spec: Sectional dimension

of cooling bin (dm)

Category code: Raw material

Model code: Tipping type

Assortment code: Counter-flow

cooler

Industry code: Feed processing

equipment

3-4
4 Transportation, installation and adjustment
4.1 Transportation
(1) Hoisting
In order to avoid equipment damage by hoisting, the cables shall be able to take the
weight of the hoisted equipment and not be too short during hoisting operation (as shown
in Fig. 4-1 & Fig. 4-2). It is not a must to have the angle between two cables as 60°.
Actually the angle less than 60°is better but requiring longer cables. The carrying capacity
to hoist the equipment shall be greater than 1.2 times of the equipment weight to be
hoisted.

Fig. 4-1 Hoisting of top section Fig. 4-2 Hoisting of bottom section

(2) Transportation

① For shipment, whether to use a packing case is determined according to actual

conditions.
② If a packing case is not used in transportation, water-proof protection shall be taken
and the goods shall be prevented from collision and overturn of the equipment.
③ If a packing case is used, the complete machine and accessories shall be fixed
securely in the case and certain clearances shall be reserved from the boards of the
packing case to avoid collision and damage in transportation. If the height is in excess
of the standard, partial packing is advised.

④ During transportation, any overturn, heavy loads or collision are not allowed onto the
machine body.
⑤ Due to fairly large parts in cooler structure, the shipment takes cooler apart based on
the functions to set the physical sizes within the limit for transportation. Refer to Table
4-1 for the list.

(3) Storage

① If the equipment is to be stored in an open air, the facilities for prevention from rain,
sunshine and water buildup should be available. When the machine equipment is to
4-5
 be stored indoors, proper ventilation and damp proof procedures shall be taken.

② If long-term storage is in need, the equipment should be stored in a ventilated, dry and
cool place. Moreover, damp proof procedures should be taken and exposed surfaces
without painting should be covered with rust-proof oil.

4.2 Mechanical installation

(1) Unpacking and inspection

① When the equipment arrives at the jobsite, unpack and check it over carefully if any
signs like collision or rubbing show up after the transportation.
② Check the documents and accessories in the shipment against the packing list. Make
a complete record with pictures.

(2) Equipment installation

① Cooler installation
Generally, the cooler is shipped as a complete unit. Fix the cooler onto a firm
foundation by anchor bolts via the base stand.
Some shipments, on the other hand to handle its large bulk, split the cooler into
functional part groups due to physical size limit for transportation. See Table 4-1 for
the list. Upon positioning of the cooler on site, it is required to put the split parts
together under the guidance of Famsun professional staff and technical documents or
in reference of scaled installation drawings.

Table 4-1 List of cooler sectional parts

Part name Qty. Remarks

Top cover 1 Including distributor or disperser

Cooling bin 1 Separable, in need of assembly drawing

Discharge device 1 Normally assembled with base stand

Base stand 1 Separable, in need of assembly drawing

Discharge hopper 1 Normally assembled with base stand

Cooler
Distributor 1 Detached from the top cover
sectional Used for monitoring of material depth to
parts control rotation of tipping plates. In some
Rotary level indicator 1 cases, installed on cooling bin wall.
Refer to Fig. 2-3.
Used to control opening of tipping plates.
Located on the opening marker. In some
Limit switch 2 cases, installed on the discharge device.
Refer to Fig. 2-1.
Used for safety protection. Located at
Safety switch 1 access door. In some cases, installed on
cooling bin. Refer to Fig. 2-3.
4-6
 Hydraulic station 1 Shipped apart from cooler

Oil piping 2 Shipped apart from cooler

Hydraulic cylinder 1 Normally installed on the cooler

② Installation requirements
a) The cooler is generally delivered as a whole entity. When unpacking, first to
check if there is any damage during transportation.
b) Installation site should be solid and roomy. The installation should leave
adequate clearances such as 1.2m~2.0m around the cooler for operation and
maintenance as indicated by the scaled installation drawing to avoid any
inconvenience caused by the narrow space.
c) Please refer to the scaled cooer installation drawing provided at ordering for
overall dimensions.
d) Provide a proper maintenance platform and ladders with safety handrails if
deemed necessary.
e) Place the cooler horizontally level onto a ground or a frame structure. Such
foundation is required as rigid and flat with sufficient stability and supporting
capacity to sustain cooler live weight as well as the impact by the moving parts
working at full load. Firm connections between base stand and anchor bolts are
surely positive or equipment vibration may occur to cause accidents in some
serious situations. The anchoring can use the embedded anchor bolts
connected to the base stand (Fig. 4-3 embedded anchor bolts).

Fig. 4-3 embedded anchor bolts

③ Mating feeder
Requirement of mating feeder:
Besides ensuring smooth material feeding into the cooling bin, the mating feeder
should perform function of air locking in order to control air pathways. Therefore, a
common airlock can be selected.
Use the following formula to calculate the discharge rate when selecting a common

4-7
airlock:
G=0.06*V*n*Y*r*K
Where: G —— Capacity, t/hr
V —— Airlock volume, l/rev
n —— Airlock revolution, rpm
Y —— Volume efficiency of airlock: for granular Y=0.8, for meal Y=0.5～0.6
r —— Material density, t/m3
K —— correction factor, use 0.7～0.8 for common airlock.

Each Famsun tipping cooler has its own designed and dedicated feeder (or airlock)
with mating model of connection port for convenient installation. Refer to Table 4-2 for
cooler and feeder mating model. See Figs. 4-4 and 4-5 for scaled drawings of airlocks.
Table 4-2 Mating information of cooler and feeder
Cooler SLNFy
Feeder 22×22A
Feeder model SWLY36

Feeder power kW 0.75kW

Dimensions of feeder See Fig. 4-5

4-8
Fig. 4-4 Scaled drawing of SLNFy22x22A tipping counter-flow cooler
4-9
 A

A(拆除紧固件) B(拆除紧固件)

Fig. 4-5 Scaled drawing of SWLY36 feeder (airlock)

4-10
 (3) Equipment adjustment
① Adjustment of distributor
a) Normally, the distributor is installed on the top cover prior to ex-works delivery.
b) Position adjustment of the flow-allocation plate on dispenser makes it possible to
manage the material distribution over the area of its spreading radius (see Fig.
2-4).
② Adjustment of limit switch
Position adjustment of the limit switch on opening marker enables the operator to
change the rotation angle of tipping plates so as to adjust the discharge rate to match
with the capacity of upstream process. It’s better to make the discharge rate a little
greater than incoming rate to avoid cooler plugups.

③ Adjustment of cooling time (also called retention time)

a) Position adjustment of level indicator on the cooling bin can control the material
depth in the cooling bin to achieve the cooling time setting.
b) Generally, it is recommended to set the cooling time at 15min. Deeper material
level should require longer cooling time.
4.3 Installation of hydraulic system

(1) Working principle

Use appropriate hydraulic system based on the difference in cooler sizes (see Table
4-3 for hydraulic configuration). The hydraulic pump station serves as the core
component of the system while hydraulic cylinder performs as executive element. The
cylinder piston reciprocates to activate the moving parts of the tipping plates in motion for
the material discharge to start/stop. See Fig. 2-5 Working principle of hydraulic system
for the principle and parts.
Table 4-3 Hydraulic configuration
Hydraulic system
Power of hydraulic system Number of cylinder
Cooler model
SLNFy22×22A 3.0 kW 1

(2) Requirements of installation and adjustment

It is encouraged to check with the tips below in combination with the drawing for
better understanding of the hydraulic system installation and adjustment:

① The two outlets of the integrated block shall connect to the two oil ports of the cylinder,
respectively.
② Make sure the rotation direction of the motor shall go clockwise when looking at the
end of the cooling fan.
③ The system pressure will be charged through the energized 3position-4way solenoid
4-11
 valve while the pressure setting of the modular overflow valve shall be adjusted in
accordance with the requirement by the system pressure. In general, the system
pressure does not go over 14MPa.
How to adjust: Turn the screw on modular overflow valve clockwise to increase the
pressure whereas counterclockwise to reduce such pressure. No matter which end
the cylinder piston goes to, press the button of the shutoff valve on pressure gauge to
take the pressure reading.

④ The hydraulic cylinder switches the piston moving direction via the 3position-4way
solenoid valve. The dual-direction moving speed is adjustable by turning the screw on
modular one-way throttle valve.
How to adjust: Turn the screw on modular one-way throttle valve clockwise to slow
the velocity of the cylinder piston down whereas counterclockwise to speed such
velocity up.

Important notes:
a) The control system of the cooler has to be provided by Jiangsu Famsun Holdings
Co., Ltd or the control system has to be inspected by an expert from Jiangsu
Famsun Holdings Co., Ltd before commissioning. Prior to commissioning the
control system must be tested by an expert from Jiangsu Famsun Holdings Co.,
Ltd in light of the testing list, and a permit will be signed off by the expert.
b) If the control system for Famsun machinery equipment is not used as per the
conditions mentioned above, the technical and safety responsibility of the
supplier shall be revoked.
c) The electric control is a component part of the safety regulations for accident
prevention.
d) If the control system is not used as per the aforementioned conditions for Famsun
machinery equipment, Famsun Holdings Co., Ltd will decline to take any
responsibility. If Famsun Holdings Co., Ltd is requested to take the responsibility,
we will reserve the right to investigate and affix the responsibility of the party who
is liable.

4.4 Electric installation

(1) Electric connections

① The wiring trays in central control room must be protected.

② The central control room should be kept clean and free of dust.

4-12
 (2) Diagrams of electric control principle
Refer to Figs. 4-6～4-8 for electric control principle of the cooler

AC 3P / N / PE 380V & 50Hz

L11
L1
L21
L2
L3 L31

N
QFa
PE

QF1 QF2 QF3

KM1 KM2 KM3

U1 V1 W1 U2 V2 W2 U3 V3 W3

M1 M2 M3

① ② ③

Note: ① Feeder motor; ② Oil pump motor; ③ Distributor motor (optional)

Fig. 4-6 Electric control principle of SLNFyA Series tipping counter-flow cooler (a)

4-13
 109
L11

QF2
102 QF1 QF3

QFDY 131
111

SB1
SB3 SQ2
103

E-STOP
121
SQ1 112 132

104 SB3+
SB1+ KM1 KA2 KA3 KM3

SA1
113
122 133 141

105
HL1 HL2 HL3
KM1 KM2 KM3 KA1

N
① ② ③ ④ ⑤

Note: ① Emergency stop+door switch; ② Feeder start/stop; ③ Oil pump start/stop; ④ Distributor start/stop; ⑤ Level indicator
Memo: Run the pump only for the operation of tipping plates.
Fig. 4-7 Electric control principle of SLNFyA Series tipping counter-flow cooler (b)

4-14
109
KA1 KA6 SA2

KA1

181 191
KA1 KA2 KA6
161
KA1

151 KA4 KA3 SQ3 SQ4 KA4 192

KA4 KA5
182 KA5

162 193
KA7
KA4
KA6

KA5 172 176 183 194

171 175
152

163 YV1 YV2

HL4 HL5
KA2 KA3 KA4 KA5 KA6 KA7

N
① ② ③ ④

Note: ① Opening position of tipping plates; ② Closed position of tipping plates; ③ To open tipping plates; ④ To close tipping plates.
Fig. 4-8 Electric control principle of SLNFyA Series tipping counter-flow cooler (c)

4-15
Attention:
1. All cables to use a specification of 0.75mm2.
2. The user must configure an over-voltage protection device for the power supply.
3. In order to ensure safety, it is necessary to install a safety switch near the cooler (an
emergency stop switch or a lock-up maintenance switch).
4. The above control diagrams are only for the independent operation of the cooler and the
mating airlock. The interlocking of the cooler with its upstream and downstream
processing equipment should be taken into account in process design.
5. The access door must be closed securely prior to cooler operation with safety switch in
good order.
6. Check the wiring at least once a year to ensure the electric wiring in sound conditions.

6-1
5 Operations

5.1 Cover notes for operations

Note: Besides the safety instructions specified in previous sections, machine operations
shall strictly comply with owner's other applicable safety regulations and accident
preventions.
(1) Watch safety warnings where the signs for danger are posted.
(2) The safety protection devices can never be dismounted, covered or bypassed at will.
5.2 Functional inspection prior to test-run
(1) Before shipment, it’s a standard practice of Famsun to conduct a thorough test-running
on the equipment.
(2) The initial test-run in the user’s facility cannot be done until the following checkups are
completed.

① Check to be sure of no abnormal metal touching between the tipping plates and
other accessories.
② Check all connections carefully to ensure no loosening.
③ Check the airlock rotor if in free rotation and ensure no abnormal sounds and no
trapped foreign objects or rubbing.
④ Check the drive chain tensioning and rotation of the spreader on the mobile
distributor if correct. Such checking may need to start the motor for a short time and,
in the meanwhile, check if the spreader shows obvious eccentric rotation.

⑤ Check the level indicator if of correct installation and paddle in free rotation.
⑥ Check the emergency stop switch if in good working condition.
⑦ Safety switch at the access door plays important role for the safety control. Its
function holds the immediate key to cooler operation safety. Therefore, it’s critical to
frequently check if the switch functions well with proper sensitivity.
⑧ Check to ensure nobody forgotten and nothing left over in the cooling bin before
closing the access door.
5.3 Commissioning
(1) Before each commissioning, all the remaining materials in the cooling bin must go.
(2) Only can the cooler be started after the access door is closed.
5.4 Service and operation
(1) The operators should well know the structure, performances, and the operation of the
equipment and receive the training organized by Jiangsu Famsun Holdings Co., Ltd.
(2) Maintain consistent production as best as possible to avoid fluctuation in product quality
due to unstable feeding.
(3) Doing a few idle operations of the tipping plates is advised to empty the cooling bin after

6-2
 each run.
(4) In cooler operation, all the tipping pushing levers should keep parallel with their outer
sides facing the same. Should the movement of twist and bulge occur to the crank-link
arms, stop the equipment immediately for checking.
(5) The spreader of the distributor is supposed to run freely to make even material
distribution over the entire bed including all the corners without obvious biased tilting.
(6) The paddle on the rotary level indicator shall stay with flexible rotation for accurate level
detection without malfunctioning.
(7) Position the limit switch on the tipping mechanism to define the appropriate discharge
rate for the purposes not only to eliminate the risk of plugups at tipping plates but to get
rid of poor output quality because of the product discharge too much by a single tipping
action.
(8) The temperature rise (refers to the temperature rise above ambient temperature) at the
bearings of main shafts is not allowed to exceed 35℃, and the maximum temperature
should be lower than 70℃ (ambient temperature below 40℃).
(9) Clean the cooler interior & surroundings and empty the cooler bin at the end of each
shift for next scheduled production.
(10) For equipment shutdown procedure, stop the suction fan after material is all gone out of
the bin.
(11) Neither metals nor heavy impurities are tolerated into the material flow to protect airlock
and tipping plates.
(12) The speed reducer, hydraulic system, and other accessories should be used in
accordance with the relevant stipulations in their operation instruction manuals.
(13) Never run the cooler under overload to avoid equipment plugups and damage.
5.5 Emergency stop and restart procedure
(1) If abnormal sound arises during cooler operation, stop the cooler and the feeding from
the upstream equipment immediately. Clean out all material leftovers and check the
mechanical parts such as tipping plates and link arms etc. for blocking, touching or
rubbing.
(2) Only can the shutdown status be lifted upon positive confirmation of trouble removal.
(3) Close the access door and ensure the functional signal ready by the safety switch.
(4) Release the emergency stop button and restore the power supply for the cooler by
control room.
(5) The cooler then enters into the state of ready-to-work.

6-3
6 Maintenance, repair and inspection
6.1 Safety instructions for maintenance, repair and inspection
Besides those mentioned in Chapter 1, follow the instructions below when carrying out
inspection, repair and maintenance:
(1) Cut off the power supply completely before maintenance, commissioning, inspection
and repair.
(2) Only are the trained technical personnel allowed to do danger-potential work such as
parts replacement and repair.
(3) The replacement or maintenance of electric control system, circuit and electric parts
and components should only be done by the professionals.
(4) Ensure complete stop of the cooler before conducting lubrication for the bearings of
pushing levers and tipping plates.
(5) Cut the power off for the airlock and ensure complete stop of the blades before doing
maintenance and removing miscellany for the airlock.
(6) Only can the cooler start to work when the access door is closed and the signal by the
safety switch is functional in place.
(7) When in need to open the safety guards or access doors or to take the safety devices
off for inspection, adjustment, repairing, maintenance and parts replacement, set up
required safety procedures and work out safety action plans prior to such operations.
(8) Be sure to put the safety devices and guards back to their positions and ensure their
proper functions after such work of inspection, adjustment, repair and maintenance.
(9) During maintenance and inspection, place a notification sign of [Maintenance and
Inspection in Progress] at the doorway to make clear warning to the other emplyees.
(10) Attention! Improper operation and maintenance may cause accident.
(11) For equipment long-term storage, place the cooler in a room well-ventilated, dry, and
sheltered from the Sun with damp-proof facility. Exposed unpainted surfaces should be
coated with anti-rust oil.
Notes:
The machine must be operated in strict compliance with operation
requirements.
Necessary checking and cleaning should be conducted by each working shift.
The equipment interior can be uncontaminated by using flushing material
such as corn. It can also be cleansed by air blowing if an air blowing device is
available nearby.

6.2 Routing inspection list

In case of any abnormality in machine operation during daily and regular inspection,
stop the machine immediately and take proper steps. Resume the operation after the

6-4
 confirmation that the machine is recovered to normal conditions.
Table 6-1 List of routing inspection items (prior to each running or during each
running)
No. Section Inspection item Cycle Method Solution
To confirm oil level to the Weekly Inspection Add hydraulic oil in
top limit of level meter timely fashion
Hydraulic
1 If indicator of oil return meter is Clean or replace
Weekly Inspection
system located outside of red area filter core
If oil temperature in 20～60oC Weekly Thermometer Add hydraulic oil in
timely fashion
Check equipment
Machine installations,
2 If abnormal sound occurs Weekly Listening electric voltage,
(incl. airlock)
frequency if meet
requirements
3 Bearing If temperature below 70oC Weekly Thermometer
Add lubricant in
Motor If temperature below 80oC Weekly Thermometer
timely fashion
Motor Lubricant level Weekly Inspection
4 Modify motor
Motor If abnormal sound occurs Weekly Listening installation and
lubrication condition
Gearmotor If in the range of rated working Readjust the
Weekly Ammeter
current (Table 6-2) current
Consult with the
5 Level indicator If in normal running Daily Inspection supplier or replace
it with a new one
6 Limit switch If sensitive Daily Inspection Fix it or replace it
with a new one
7 Distributor If in normal running Daily Inspection Adjust distributor
manually

Table 6-2 Motor rated power with current

Rated power (kW) Rated current(A) Remarks

0.75 0.197

Note (1) Assuming the service cycle of above cases as 12 hrs/day and 25 days/month. The
customer can carry out adjustment based on the actual conditions since the environment
and situation differ.
Note (2) Common 3 lubricants for bearings:

① LITEAEP6-077（ASEOL）
② BEACOMPZ（ESSO）
③ ARALUBHLP(ARAL)
The hydraulic system: N46# anti-wearing hydraulic oil or N46# hydraulic oil.
Gearmotor: SHELL HD- 220 or MOBIL SCH-630
6.3 Regular inspection list
Check all bolt connections on regular basis for loosening, fall-off, or damage. If any found,
prompt fixing is required.

6-5
 For every 1000 hours of operation, conduct a thorough overhaul on the equipment.

Table 6-2 List of regular inspection items

No. Section Inspection item Cycle Method Solution

Once every Replace the
1 Hydraulic station Hydraulic oil Inspection
3~6 months hydraulic oil
Timely clean out
Once 6
If clean Inspection the miscellany in
Bearing months
2 the bearing
Bush bearing
Once 6 Fill up with
If in lack of lubricant Inspection
months lubricant
Connection of Once every Tighten up bolts
3 If in good condition Inspection
gearmotor other week and nuts
If safety sign falling Once a Replace with a
inspection
off or damaged month new one
4 Safety device
If safety switch on access Once a Fix it or replace
Inspection
door in normal condition month with a new one
Fine-tune
Once a
5 Drive chain If in proper tensioning Inspection sprocket to adjust
month
chain tensioning
Note (1) Assuming the service cycle of above cases as 12 hrs/day and 25 days/month. The
customer can carry out adjustment based on the actual conditions since the environment
and situation differ.
Note (2) Common 3 lubricants for bearings:

① LITEAEP6-077（ASEOL）
② BEACOMPZ（ESSO）
③ ARALUBHLP(ARAL)
The hydraulic system: N46# anti-wearing hydraulic oil or N46# hydraulic oil.
Gearmotor: SHELL HD- 220 or MOBIL SCH-630
Note (3) Grease filling and type between link arms and copper bushings of tipping mechanism (Fig.
6-1):

Fig. 6-1 (a) Tipping mechanism

6-6
 Holes of fixing
screws

Fig. 6-1 (b) Removal of fixing screws

How to do grease filling:

① Take out 4 fixing screws

② Add L-FC2 or L-FC3 bearing grease via the holes of fixing screws
③ Put the fixing screws back in place.
Filing cycle: Once every 3 months.

6.4 Common malfunctions and troubleshooting

Malfunctions Causes Troubleshooting

Reselect the cooler model based

Too much feeding making the
on specific circumstances or
cooling time short
consult with the technical staff

Poor cooling Low product layer making the

Reposition the level indicator
cooling time short

Insufficient air inlet for big pellets Reset the air opening

Uneven material distribution to Refer to the relevant instructions

allow air short cuts of this Manual
Voids in the
material layer
Pellets small whereas air inlet
Reset the air opening
big resulting in high air velocity

6.5 Spare parts

A lot of parts and components of the equipment will be worn out gradually upon
operation. If such parts are still in use after being worn out, the performance of
equipment should be affected and dangerous accident may occur accordingly.
Therefore, these parts and components shall be replaced in timely fashion upon a

6-7
certain service limit. The spare parts in this manual are also called wearing parts.
Timely and accurate ordering of spare parts will inspire your production. So in
order to purchase correct spare parts when placing an order, please indicate the
corresponding model, name, description of the spare parts and the quantity required
in the order list (see Section 6.5.4 Ordering list of spare parts).
Please send the order list over to us via regular mail or e-mail of electronic form. If
possible, please attach sketch(es) of the spare parts to be ordered. Wearing parts
should be included in the spare parts list.

6-8
6.5.1 Spare parts list:
Sectional Spec of spare parts Qty. Delivery Qty. to be Replacement
Name of spare parts Code Classification Supplier
assembly used (month) stored frequency
SLNF19×19A.01.02 Distributor 1 SLNF00391302A 1 Famsun 1 1
SLNF28×28A.02-07 Side view port 4 SLNF00611311 1 Famsun 1 2 A
SLNF28×28A.02-08 Seal gasket 4 SLNF00611312 1 Famsun 1 2 B
SLNF28×28A.02-01 Round view port 7 SLNF00611576 1 Famsun 1 2 B
SLNF28×28A.02-02 Base plate of level indicator 1 SLNF00611578 1 Famsun 1 1 B
SE180BCRI Rotary level indicator 1 H02020005 2 2 1 B
Cooling bin SLNF28×28A.02.02-03 Access door glass 1 SLNF00611577 1 Famsun 1 1 A
D4NS-4AF Safety switch 1 H02070008 2 Famsun 1 1 B
D4DS-K2 Operation key 1 H02010029 2 Famsun 1 1
EA-5201 Corrugated handle 2 Q02990094 2 EASY 1 2 A
SLNF28×28A.02-03 Insertion pin board 1 SLNF00610132 1 Famsun 1 1
SLNF28×28A.02-06 Seal pad of round view port 8 SLNF00610139 1 Famsun 1 2
SLNF28×28A.03-07 Hydraulic link shaft 1or 2 SLNF00610055 1 Famsun 1 1 B
SLNF28×28A.03-04 Pushing lever 1or 2 SLNF00610052 1 Famsun 1 1 B
SLNF28×28A.03-18 Crank ☆ SLNF00610066 1 Famsun 1 2 B

DG-J80C-E1E-Y3-400 Hydraulic cylinder 1or 2 J0124240 2 Hengli 2 1 B

(stroke 400mm)
SLNF28×28A.03-06 Base shaft of hydraulic 1or 2 SLNF00610054 1 Famsun 1 1 B
cylinder
Tipping
XCE-118 Limit switch 2 H02010024 2 Famsun 2 1 B
mechanism
SLNF28×28A.03-16 Small shaft ☆ SLNF00610064 1 Famsun 1 2 B
SLNF28×28A.03-12 Link arm B ☆ SLNF00610060 1 Famsun 1 2 B
(right-handed)
SLNF28×28A.03-11 Adjusting rod ☆ SLNF00610059 1 Famsun 1 2 B
SLNF28×28A.03-08 Link arm A ☆ SLNF00610056 1 Famsun 1 2 B
(left-handed)
SLNF28×28A.03-15 Bush bearing ☆ SLNF00610063 1 Famsun 1 2 B

6-1
 Sectional Spec of spare parts Qty. Delivery Qty. to be Replacement
Name of spare parts Code Classification Supplier
assembly used (month) stored frequency
SLNF28×28A.03-13 Crank link shaft ☆ SLNF00610061 1 Famsun 1 2 B
SLNF28×28A.03-10 NutM20×2 (right-handed) ☆ SLNF00610058 1 Famsun 1 2 B
SLNF28×28A.03-09 NutM20×2 (left-handed) ☆ SLNF00610057 1 Famsun 1 2 B
SLNF28×28A.03-17 Screw with round head 99 SLNF00610065 1 Famsun 1 2
SLNF28×28A.05-07 View port 2 SLNF00611391 1 Famsun 1 1 A
Discharge
hopper SLNF28×28A.05-06 Seal ring of view port 2 SLNF00611394 1 Famsun 1 1

Note:
Classification: 1: Stands for parts made by Famsun
2: Stands for parts purchased from Famsun supplier
Replacement frequency: A: within one year; B: one year or longer

6-2
6.5.2 Exploded diagrams of sectional assemblies
(1) Top cover

No. Part code Part name Quantity Remarks

shown
1 SLNF00391302A Distributor 1

Fig. 6-2 Exploded diagram of top cover

6-1
 (2) Cooling bin

No. Part code Part name Quantity Remarks

shown
SLNF00611311 Side view port ☆
1
SLNF00611312 Seal gasket ☆

2 SLNF00611576 Round view port ☆

3 SLNF00611578 Base plate of level indicator 1

4 H02020005 Rotary level indicator 1 Other voltage model

for selection
5 SLNF00611577 Access door glass 1
H02070008 Safety switch 1
6
H02010029 Operation key 1

Fig. 6-3 Exploded diagram of cooling bin

6-2
 (3) Tipping mechanism

Quantity
No. Part code Part name Remarks
shown
1 SLNF00610055 Hydraulic link shaft 1
2 SLNF00610052 Pushing lever 1
3 SLNF00610066 Crank 10
4 J0124240 Hydraulic cylinder (stroke 400mm) 1
5 SLNF00610054 Base
400mm）shaft of hydraulic cylinder 1
6 H02010024 Limit switch
shaft 2
7 SLNF00610064 Small shaft 2
8 SLNF00610060 Link arm B (right-handed) 10
9 SLNF00610059 Adjusting rod 10
10 SLNF00610056 Link arm A (left-handed) 10
11 SLNF00610063 Bush bearing 20
12 SLNF00610061 Crank link shaft 9
13 SLNF00610058 NutM20×2 (right-handed) 10
14 SLNF00610057 NutM20×2 (left-handed) 10

Fig. 6-4 Exploded diagram of tipping mechanism

6-3
 (4) Discharge hopper

Quantity
No. Part code Part name Remarks
shown
1 SLNF00611391 View port 2

Fig. 6-5 Exploded diagram of discharge hopper

6-4
6.5.3 Schematic diagrams of some frequently used parts

Gearmotor with spiral bevel reducer Rotary level indicator

(optional)

Safety switch Limit switch

Hydraulic cylinder Drive chain

6-5
Pushing lever Crank

Link arm A/B Adjusting rod

Seal gasket
Bush bearing

6-6
6.5.4 Order list of spare parts

Ex-works
Cooler Model Power
Serial
kW
No.
No. Order Parts code Name Quantity Remarks
code

6-7
7 Appendix
7.1 Documents with shipment

No. Name Unit Qty. Remarks

1 Operation Manual of SLNFyA Cooler Copy 1

2 Operation Manual of hydraulic system Copy 1

3 Quality certificate of cooler Copy 1

4 Order list of spare parts Copy 1 In the Operation Manual

5 List of documents with shipment Copy 1 In the Operation Manual

7.2 Contact information

Company name Address/Telephone/Fax

Add: No.1, Huasheng Road, Yangzhou,

Jiangsu, China
Jiangsu Famsun Holdings Co., Ltd Post code：225127
TEL：（+86-514-87848888）

7-1
7.3 FAMSUN SLNFyA Series Tipping Type of Counter-Flow Cooler
(Operation Manual list)

Equipment name: Famsun SLNFyA Series Tipping Type of Counter-Flow Cooler

Original Edition: Aug of 2016

Revision Revision Author of

Item Description Pages Remarks
No. date revision

7-2
7.4 Packing list

No. of
No. Name Unit Qty. packing box Remarks

1 Base stand Set 1

2 Discharge hopper Set 1

3 Discharge device Set 1

4 Cooling bin Set 1

5 Top cover Set 1

6 Distributor Set 1

7 Hydraulic station Assembly 1

8 Hydraulic oil pipe Piece 2

Quality certificate of
9 cooler Copy 1
Operation manuals of
Operation Manual purchased items such
10 of Cooler Copy 1 as level indicator, motor
etc. are enclosed.

7-3
famsungroup.com

Address: 1 Huasheng Road, Yangzhou, Jiangsu Province, China

Phone：+86-514-85828888
Service hotline：+86-514-87848666

01_SLNFyA_003_202004(EN)

7-3