2 en 0508

Bühler AG
CH-9240 Uzwil, Switzerland

Phone +41 71 955 11 11
Fax +41 71 955 33 79
www.buhlergroup.com
Operating instructions
Impact machine
For spare parts see chapter 8 MJZG-66255-2-en-0508

2 Impact machine
Preface
These operating instructions document the Impact machine MJZG.
The operating instructions have to be handed over to those persons who are
responsible for the operation and the supervision of these devices.
These operating instructions contain the information required for the user regarding
installation, operation and maintenance.
Description of activities that do not require any special knowledge have been
omitted.
Repair instructions that exceed the normal maintenance work are not provided.
The machine meets all acknowledged safety regulations. However, improper use
can involve physical danger for the user.
Highest priority, therefore, has been given to safety.
The symbols below are used to highlight specific information regarding safety:
Danger!
Risk of injury to persons.
Caution!
Warning of material damage.
Note:
Important information or instructions.
Important information
• Procedures upon receipt
Inspect the equipment visually in accordance with the delivery contract as soon
as it has been received.
• Storage
Equipment that is not installed immediately must be stored protected against
weather and other influences.
• Installation
The assembly and installation of the machine and machine equipment must
only be carried out by observing all installation instructions supplied.
• Design versions
If different designs are described in the documentation provided, only the infor-
mation concerning the version supplied will apply. We reserve the right to make
modifications due to technical progress up to the time of delivery.
• Duty of instruction
Commissioning and maintenance must only be done by trained specialists.
Prior to the initial start-up the operating personnel must familiarize themselves
with the documentation provided.
MJZG-66255-2-en-0508 © Copyright 2005 Bühler AG

Impact machine Table of contents 3
Table of contents
1 Safety .......................................................................................................... 1-1
1.1 Safety of persons ......................................................................................................... 1-1
1.2 Connecting to the electrical mains ................................................................................ 1-1
1.3 Explosion protection ..................................................................................................... 1-1
1.4 Safety concept ............................................................................................................. 1-1
2 Description ................................................................................................. 2-1
2.1 Designated use ............................................................................................................. 2-1
2.2 Identification ................................................................................................................. 2-1
2.2.1 Nameplate ........................................................................................................ 2-1
2.2.2 Type key ........................................................................................................... 2-1
2.3 Type variations .............................................................................................................. 2-2
2.4 Function ....................................................................................................................... 2-3
2.5 Noise data .................................................................................................................... 2-3
3 Transport .................................................................................................... 3-1
3.1 Handling with a crane .................................................................................................... 3-1
3.2 Transport weights and volumes ..................................................................................... 3-2
4 Installation .................................................................................................. 4-1
4.1 Site conditions .............................................................................................................. 4-1
4.1.1 Vertical version ................................................................................................. 4-1
4.1.2 Horizontal version ............................................................................................. 4-1
4.2 Machine drive ............................................................................................................... 4-2
4.3 Electrical connection .................................................................................................... 4-3
4.4 Electrical wiring ............................................................................................................. 4-3
4.5 Installation in gravity spouting ....................................................................................... 4-4
4.6 Purging the seal ............................................................................................................ 4-5
4.6.1 Purging air (from fan) ........................................................................................ 4-5
4.6.2 Purging air (from compressed air) ..................................................................... 4-5
5 Commissioning .......................................................................................... 5-1
5.1 Checklist for verifying EU conformity ............................................................................ 5-1
5.2 Initial start-up ............................................................................................................... 5-2
5.3 Start-up ........................................................................................................................ 5-2
6 Operation .................................................................................................... 6-1
© Copyright 2005 Bühler AG MJZG-66255-2-en-0508

4 Table of contents Impact machine
7 Maintenance ............................................................................................... 7-1

7.1 Maintenance schedule .................................................................................................. 7-1
7.2 Distributor wheel ........................................................................................................... 7-2
7.2.1 Disassembly ..................................................................................................... 7-2
7.2.2 Assembly ......................................................................................................... 7-2
7.3 Impact wheel ................................................................................................................ 7-3
7.3.1 Disassembly: MJZG-43 and MJZG-51 .............................................................. 7-3
7.3.2 Disassembly: MJZG-51D and MJZG-62D ......................................................... 7-3
7.3.3 Assembly ......................................................................................................... 7-4
7.4 Impact plate .................................................................................................................. 7-4
7.5 Impact bolts .................................................................................................................. 7-5
7.6 Impact ring MJZG-51D and MJZG-62D ......................................................................... 7-6
7.6.1 Dismounting the MJZG-51D and MJZG-62D ..................................................... 7-6
7.6.2 Assembly ......................................................................................................... 7-6
7.7 Housing cover MJZG-43 and MJZG-51 ......................................................................... 7-7
7.7.1 Disassembly ..................................................................................................... 7-7
7.7.2 Assembly ......................................................................................................... 7-7
7.8 Shaft seal ..................................................................................................................... 7-8
7.8.1 MJZG-43 .......................................................................................................... 7-8
7.8.2 MJZG-51, MJZG-51D, MJZG-62D ................................................................... 7-10
7.9 Lubrication .................................................................................................................. 7-13
7.9.1 Drive motor ..................................................................................................... 7-13
7.10 Disposal ..................................................................................................................... 7-13
8 After-sales service ..................................................................................... 8-1
8.1 Spare parts ................................................................................................................... 8-1
8.2 Address ........................................................................................................................ 8-1
8.3 Spare parts ................................................................................................................... 8-2

Impact machine Safety 1-1
1 Safety
1.1 Safety of persons
• Safety covers must always be installed and locked. Open or removed safety
covers are danger spots for crushing and cutting injuries.
• Always keep safety devices in good working condition. Safety devices must not
be bridged over or put out of operation.
• Maintenance work at the machine or parts thereof must only take place with the
installation at a standstill. It is absolutely imperative and without exception that
the installation is switched off and that the switch is locked!
1.2 Connecting to the electrical mains

• Observe the regulations of the local safety authorities.
• The power supply has to be fuse-protected according to the local regulations.
• Check whether the operating voltage and frequency correspond to the specifica-
tions given on the identification plate and in the control cabinet.
• All electrical connections to the control systems must be done according to the
wiring diagram to ensure that the phase conductors are really switched in the
case of single-phase power supplies.
• The voltage rating of the motor in the running connection (see motor data plate)
must comply with the phase voltage of the mains (operating voltage).
1.3 Explosion protection
Explosion hazard!
If the machine is permitted to operate in potentially explosive zones in
accordance with the nameplate, it is absolutely imperative that the hazard
instructions marked with the EX symbol are adhered to in order to maintain
ignition protection.
1.4 Safety concept

The Impact machine MJZG is normally part of an installation and therefore
integrated into the safety concept of the installation.
If the Impact machine MJZG is not used within this safety concept, the user has
to redefine the risk estimation of the dangers involved and has to take suitable
measures.
After the initial startup and safety inspection, the CE sign can be mounted and the
EC Declaration of Conformity issued (see chapter 5.1).

1-2 Safety Impact machine

Impact machine Description 2-1
2 Description
The impact machine MJZG is used as a steriliser for:
• Semolina and flour prior to silo storage or shipping.
It serves to kill off insects and their eggs in order to improve the storage properties
of the treated products.
2.1 Designated use

The Impact machine MJZG is designed only to process the products in the
contractually agreed field of application.
Any use beyond that is considered contrary to its designated use.
Explosion hazard!
In potentially explosive zones the machine must only be operated with the
corresponding authorization.
2.2 Identification
2.2.1 Nameplate
Note:
Do not remove or cover up the nameplate!
The data marked with «*» are embossed into the nameplate according to the
machine specifications.
Non-explosion-proof version
ATEX marking
Explosion-proof version
2.2.2 Type key

MJZG - 43D - Ex
Marking Ex-machine
Double flow
Size
Code

2-2 Description Impact machine
2.3 Type variations

The impact machine MJZG is available in four different sizes which differ
only in terms of their capacity.
All four sizes are available in the following variations:
• For installation in gravity spouting (Fig. 2.1)
• For installation in pressure piping:
– vertical (Fig. 2.2 and 2.4)
– horizontal (Fig. 2.3)
Installation in gravity in pressure piping

Type spouting
vertical horizontal
MJZG-43 X X X
MJZG-51 X X X
MJZG-51D X X X
MJZG-62D X X
Fig. 2.1 Fig. 2.2
Fig. 2.3 Fig. 2.4

Impact machine Description 2-3
2.4 Function
The product is fed to the impact machine via the centrally positioned inlet (1),
grasped by the pin rotor (2) and subjected to intensive impacting. The product is
then collected again in the spiral-shaped cast-iron housing (3) and discharged via
the tangentially positioned outlet.
1 2
Fig. 2.5
2.5 Noise data
Measured values
1) Permanent sound pressure level at workplace Leq = --- dB (A)
Equivalent sound pressure level in area around the Leq = 79 dB (A)
machine
2) Acoustic power level Lw = 89 dB (A)
Measuring surface measure Ls = 15 dB
Measuring method:
1) according to ISO 6081 2) Sound intensity in conformity with ISO 9614

2-4 Description Impact machine

Impact machine Transport 3-1
3 Transport
Note:
The transport must only be handled by persons who are familiar with and trained
for this task.
3.1 Handling with a crane

A crane can be used for unloading and transporting the apparatus.
In order to lift the machine safely with the crane, make sure the ropes are of the
right size to support the load.
Select the rope length so that the machine is suspended as horizontally as possible
from the crane.
Only attach the impact machine to the crane at the points provided (Fig. 3.1...3.4).
Note:
Screw the eye bolt all the way in to make sure it is secure.
The traction angle of the ropes must not exceed 60°.
Danger!
Never stand under the suspended load.
Fig. 3.2
Fig. 3.1
Fig. 3.3 Fig. 3.4

3-2 Transport Impact machine
Caution!
Check the lifting equipment to make sure it meets the necessary design and loading
capacity criteria.
3.2 Transport weights and volumes
Note:
Always comply with the transport weights given in the delivery papers!

Impact machine Installation 4-1
4 Installation
4.1 Site conditions
Space requirement, floor openings, supporting surfaces and floor loads according
to separate planning documents.
4.1.1 Vertical version

Screw the impact machine firmly to the floor (ceiling) with the machine stand.
MJZG-43
MJZG-51
Fig. 4.1 Fig. 4.2
Fig. 4.3 MJZG-51D Fig. 4.4 MJZG-62D
4.1.2 Horizontal version

The impact machine MJZG can be floor-mounted or suspended.
(MJZG-51 D is suitable for floor mounting only).
It is screwed down at the three fixing points.
MJZG-43
MJZG-51
Fig. 4.5 Fig. 4.6 Fig. 4.7 MJZG-51D

4-2 Installation Impact machine
If the machine is to be suspended (MJGZ-43 and 51 only), the exact suspension

length should be determined during assembly. The fixing flanges must be welded
in place.
Weld in place
Fig. 4.8
Caution!
Use fixing screws with a minimum quality grade of 8.8.
The screws are supplied loose with the machine.
MJZG Vertical version Horizontal version

floor-mounted suspended
42 3 x M16 3 x M12 3 x M16
51 5 x M16 6 x M12 6 x M16
51D 8 x M12 6 x M12 –
62D 5 x M20 – –
4.2 Machine drive

The machine is driven directly by an enclosed three-phase squirrel-cage type
flange motor with external ventilation.
Motors with reinforced bearings are used for the MJZG 3000 (3600) rpm impact
machine.
(Motors from 11 kW upwards are supplied with re-greasable bearings.)
Note:
The MJZG impact machine is only supplied with a mounted flange motor
(due to running in and balancing of the impact wheel).

4.3 Electrical connection

The three-phase motor is connected to the three outer conductors L1, L2 and L3.
The nominal voltage of the motor in the running connection (see motor rating plate)
must coincide with the outer conductor voltage of the mains (operating voltage).
The running connection of the motor with direct-on-line starting can be of the star
or delta type.
Connection in terminal box
∆ starting (lower voltage) Y starting (higher voltage)
Star-delta starting
Fig. 4.9
4.4 Electrical wiring

The electrical wiring must conform to the following sequence for the start-up
of the plant:
MJZG impact machine in pneumatic pressure system

Pneumatic system => MJZG impact machine => Feed
MJZG impact machine in gravity spouting

MJZG impact machine => Feed
When switching off, the opposite sequence applies.

Caution!
The plant must be locked as follows:
If the pneumatic system fails, the MJZG impact machine must be switched off too.
If the MJZG impact machine fails, the feed must be switched off immediately.
4.5 Installation in gravity spouting
Note:
When the product inlet is clear, air is sucked in and expelled by the impact machine
at a rate of X m³/min.
MJZG-43: X = 14.5 m³/min.

MJZG-51: X = 16.5 m³/min.
MJZG-51D: X = 33 m³/min.
MJZG-62D: X = 42 m³/min.
An air circulation current must be generated using a connecting tube (aspiration)

from the inlet to the outlet.
Aspiration: 4 m³/min. (MJZG-43, -51)
6 m³/min. (MJZG-51D, -62D)
arrange aspiration connection as

perpendicular to the filter as possible
possibly with
bypass tube ieakage air inlet
product outlet
Fig. 4.10

4.6 Purging the seal
Caution!
The seal of the impact machine MJZG-51, MJZG-51D and MJZG-62D
must be purged with air.
For this purpose, the machine is provided with a purging air connection.
The purging air is supplied either by the pneumatic empty-air conductor
(internal air) or by the mains (compressed air).
4.6.1 Purging air (from fan)

After the tapping of the purging air from the pneumatic empty-air conductor,
a restrictor with ∆ p = 5000 Pa (1) must be installed.
air lock
fan MJZG
restrictor
purging air
Fig. 4.11
4.6.2 Purging air (from compressed air)
air lock
fan MJZG
Pmin. = 4 bar
Fig. 4.12
Caution!
The purging air pressure must be set to 2.5 bar.
In case of a failure of the purging air supply, switch off the product feed
and machine immediately.
The purging air must be switched:

on 10 s before the MJZG.
off 60 s after the MJZG.


Impact machine Commissioning 5-1
5 Commissioning
Commissioning of the machine, trial run and settings may only be carried out by
suitably qualified and authorised personnel.
Danger!
Before carrying out any inspection work on the machine in the idle state,
always switch off the control power switch and remove the key. Also switch
off all the main switches and lock them with a personal padlock.
5.1 Checklist for verifying EU conformity

The following items must be checked prior to commissioning of the machine:
1. The operator has been informed that the operating instructions must always be
accessible to the personnel and that is he is responsible for instructing the
personnel.
2. Assembly and installation have been carried out according to the operating
instructions.
3. A main switch that separates all poles is available and the personnel has a lock
for it.
4. If installed in an explosion zone, the machine is correctly earthed.
5. The product feed is continuous.
6. Outlet for product pick-up and inlet of the impact machine on the same level and
at least 3 m of straight pipe in between (pressure piping).
7. The purging air is installed separately via a separate connection
(purging air from empty air line).
8. The pressure has been set at the filter control unit to 2.5 bar
(purging air from compressed air supply)
9. The purging air is locked according to the instructions in the operating instruc-
tions (purging air from compressed air supply).
10. After the outlet cone the pipe is straight for at least 1 m.
11. There are no sampling spouts installed in the inlet and outlet area of the
machine (gravity spouting version).
12. A warning sign UNN-52002-001 is fitted in a clearly visible place on the
machine.
13. Wipe away the corrosion protection in the product chamber with a cleaning cloth.

5-2 Commissioning Impact machine
5.2 Initial start-up

• Before switching on the machine, rotate the impact wheel by hand
and check the following:
– The MJZG impact machine must be absolutely empty
(no product, no foreign objects).
– The impact wheel must not scrape against anything.
In order to perform this inspection, the inlet connector must be removed, as the
impact wheel cannot otherwise be rotated by hand.
• After re-mounting the inlet connector, switch on the motor briefly and check the
direction of rotation (1). The motor should rotate clockwise as seen from the
inlet end (towards the outlet in the direction of feed ).
• Check all screws to make sure they are secure.
Fig. 5.1
5.3 Start-up
Attention!
The impact machines MJZG-51, MJZG-51D and MJZG--62D must not be
put into operation without first purging the seal with air.
(no seal purging in MJZG-43)

Impact machine Operation 6-1
6 Operation
Note:
Check the machine periodically for abnormal noises during operating hours.
If you hear an abnormal noise, stop the machine immediately and get an
authorised operator to investigate and rectify the fault.
The Impact machine MJZG is practically vibration-free due to the balancing
of the impact wheel.
If you feel strong vibrations on touching the housing, switch off the machine
immediately.
In this case, the impact wheel must be dismounted (see Chapter 7.2) and
re-balanced (for permissible residual unbalance, see Chapter 7.5).
Caution!
If the MJZG impact machine becomes full due to a backlog and this causes the
motor to fail, empty the machine completely before putting it back into operation.
If flour dust emerges from the ventilation slits of the machine (between
housing and motor), the seal must be replaced immediately (see Chapter 7.8).

6-2 Operation Impact machine

Impact machine Maintenance 7-1
7 Maintenance
Maintenance of the machine may only be carried out by suitably qualified and
authorised personnel.
Danger!
Only carry out maintenance, cleaning and inspection tasks when the machine
is stationary (all machine movements stopped).
The service or local switch must be set to «0» and locked.
Note:
Check the machine periodically for abnormal noises. If you hear anything abnormal,
stop the machine immediately, investigate the cause and and rectify the fault.
7.1 Maintenance schedule
Interval Check Chapter

Yearly Impact plate 7.4
Impact bolt 7.5
Distributing wheel 7.2
Impact ring 7.6
Housing cover 7.7
Half-yearly Shaft seal 7.8
If using the machine for highly abrasive products, the inspection should be
performed at shorter intervals depending on the amount of wear.

7-2 Maintenance Impact machine
7.2 Distributor wheel

If the blades (6) are worn down to a thickness of less than 4 mm, a new distributor
wheel must be installed.
7.2.1 Disassembly
Undo screws (1) and remove labyrinth ring (2). The distributor wheel (3) can now
be dismounted after undoing the screw (4).
7.2.2 Assembly
Assembly takes place in reverse order to disassembly.
Caution!
The cams (A) of the driver plate (5) must be inserted in the corresponding slots (B)
of the distributor wheel (3).
3 5 A B 6 2 3 4 1
Fig. 7.1 Fig. 7.2

7.3 Impact wheel
7.3.1 Disassembly: MJZG-43 and MJZG-51

1. Remove housing cover (5).
2. After undoing the screw (1), the pin rotor (impact wheel and hub) (2) can be
removed from the motor shaft.
7.3.2 Disassembly: MJZG-51D and MJZG-62D

1. Remove (MJZG-51D) / open up (MJZG-62D) inlet-end housing (5).
2. Undo screw (4) and dismount distributor wheel (3).
3. After undoing the screw (1), the pin rotor (impact wheel and hub) (2) can be
removed from the motor shaft.
5 5 1
Fig. 7.3
2 4 3
Fig. 7.4

7.3.3 Assembly
Attention:
The impact wheel requires static rebalancing every time it undergoes any modifica-
tion (for permissible residual unbalance, see sections 7.4 and 7.5).
Assembly takes place in the reverse order to disassembly. In the case of the
distributor wheel (MJZG-51D/-62D), the safety precautions described in section
7.2.2 must be observed.
When assembling the housing and housing cover, the screws must be tightened
with a torque wrench and the following tightening torques (Ma) must be observed:
MJZG-43: Ma = 80 Nm
MJZG-51: Ma = 190 Nm
MJZG-51D: Ma = 190 Nm
MJZG-62D: Ma = 190 Nm
7.4 Impact plate

The impact plate (2)/(3) of the impact wheel may also be worn down by the product
intake, particularly in the case of abrasive products.
The original thickness of the impact wheel is 6 mm. If any part of it is worn down to
below 4 mm, the entire impact plate must be replaced, as this will reduce its
toughness.
2, 3
6
min. 4
2
Fig. 7.5

7.5 Impact bolts

The round impact bolts are subject to most wear and are therefore hardened.
If measurement «Z» is greater than 2 mm, the bolts are too worn and must
be replaced.
1 2
Fig. 7.6
3 1 2
Fig. 7.7
Always replace bolts in complete sets. The replacement procedure is as follows:

1. Dismount impact wheel according to section 7.3.
2. Undo screws (1) and dismount plates (2)/(3).
3. Mount new impact bolts.
4. Re-tighten screws (1) with 25 Nm using a torque wrench.
5. Carry out static balancing on impact wheel.
– Permissible residual unbalance MJZG-43: 196 gmm
MJZG-51: 300 gmm
MJZG-51D: 420 gmm
MJZG-62D: 705 gmm

7.6 Impact ring MJZG-51D and MJZG-62D

The impact ring is subject to different amounts of wear depending on the product.
The wear measurement «Z» should not exceed 8 mm, as this will otherwise impair
the impact effect.
Fig. 7.8
7.6.1 Dismounting the MJZG-51D and MJZG-62D

Undo screws (1) and remove housing (2). The impact ring (3) can now be removed
from the housing (4). There are three M10 «forcing-off threads» M10 provided on
the impact ring for this purpose.
2
4
1
Fig. 7.9
7.6.2 Assembly
Assembly takes place in reverse order to disassembly. When assembling the
housing, make sure the torque specified in section 7.5 is strictly adhered to.

7.7 Housing cover MJZG-43 and MJZG-51

In impact machines MJZG-43 and MJZG-51, the housing cover is in the form of an
additional impact ring.
The wear measurement «Z» should not exceed 8 mm, as this will otherwise reduce
the strength of the cover and impair the impact effect.
7.7.1 Disassembly
The housing cover (1) is dismounted by undoing the screws (2).
2
Z
Fig. 7.10 Fig. 7.11
7.7.2 Assembly
Assembly takes place in reverse order to disassembly. When assembling the
housing cover, make sure the torque specified in section 7.5 is strictly adhered to.

7.8 Shaft seal
7.8.1 MJZG-43
Disassembly (Fig.7.12 to 7.14)

1. Remove housing cover (1).
2. Remove pin rotor (impact wheel and hub).
2.1 Undo screw (2).
2.2 Screw set screw (9) into motor shaft (5) (see Fig. 7.14).
2.3 Use the screw (10) to lift the pin rotor (4) from the motor shaft (5).
The through hole (3) of the hub is threaded for this purpose.
3. Dismount cover (6).
4. Dismount shaft seal (7) and intermediate ring (8).
(do not re-use used seals).
1 2 4 10
Fig. 7.12 Fig. 7.13
7
6
5
9
10
Fig. 7.14

Assembly (Fig. 7.15 and 7.16)

Assembly takes place in the reverse order to disassembly,
not forgetting the following points:
• Install seals (7) (press in shaft seals evenly all the way round).
• Fill cavities between seals (dotted areas) with grease (Klüberplex BE 31-502).
• Mount pin rotor (hub) on motor shaft and engage in seals by rotating slowly and
gently.
Fig. 7.15
Fig. 7.16

7 - 10 Maintenance Impact machine
7.8.2 MJZG-51, MJZG-51D, MJZG-62D
Disassembly of seal set (Fig. 7.17 to 7.20)

1. MJZG-51: remove housing cover (1).
MJZG-51D/ -62D: remove inlet-end housing (1) and distributor wheel
(see section 7.2.1).
2. Dismount pin rotor (impact wheel and hub).
2.1 Remove screw (2).
2.2 Screw set screw (12) into motor shaft (5) (see Fig. 7.18).
2.3 Use the M24 x 200 screw (13) to lift the pin rotor (4) from the motor shaft
(5). The through hole (3) of the hub is threaded for this purpose.
3. Remove screws (10) and dismount set of seals (11).
1 2 1
Fig. 7.17
5 12 13
Fig. 7.18

Impact machine Maintenance 7 - 11
4 13
Fig. 7.19
5 12 11 10
Fig. 7.20
Assembly of seal set

Assembly takes place in reverse order to diassembly.
Caution!
The set of seals must be replaced every time the motor is dismounted.

Changing the seals:
Removing sealing elements

The Teflon ring (2) is loosely mounted. Undo screws (8) and dismount circlip (6).
The labyrinth ring (3) and two sealing lips (5) can now also be removed.
Installing sealing elements

• Undo screws (8) (must not protrude in sealing area).
• Install shims (4) and sealing lips (5) as shown.
Attention: observe order and position of sealing lips (5).
• Install labyrinth ring (3).
Attention: pin (9) must protrude (as shown in drawing).
• Install circlip (6) (projecting pin [9] protrudes into ring opening).
• Tighten screws (8) until seal set (shims [4] and sealing lips [5]) can no longer
rotate.
• Loosely mount Teflon ring (2).
Mounting seal set

Assembly takes place in reverse order to disassembly.
The new seal set grinds into place in the first 30 minutes. During this time abraded
particles accumulate in the seal.
For clean machine operation, adhere to the following procedure:
1. Operate the machine with purging air and without product for 30 minutes.
2. Disassemble the seal set (see section 7.8.2).
3. Use compressed air to remove the accumulated abraded particules in the
seal set.
4. Install the seal set.
2 3 4 1
6 8
Fig. 7.21 5

Impact machine Maintenance 7 - 13
Caution!
Seal set:
• The screws (8) must be uniformly tightened so that the sealing lips (5)
cannot rotate.
• The sealing lips (5) must face away from the motor.
7.9 Lubrication
7.9.1 Drive motor

The bearings of the drive motor must be checked and lubricated according to the
instructions of the motor manufacturer.
The 2-pole motors are equipped with regreasable bearings from 11 kW upwards.
(For relubrication interval and quantity, see ratings on lubrication plate [2] near
lubricating nipple [1].)
Fig. 7.22
7.10 Disposal
The disposal of the machine and the relevant components has to take place
according to the locally applicable regulations.
Once the machine is definitively taken out of operation make sure all components
are professionally disposed of or recycled in the interest of the environment:
• Fluids (diesel, motor and gear oil etc.)
• Toxic refuse (e.g. batteries, electronic components)
• Separate plastic materials
• Separate metal parts according to type of metal


Impact machine After-sales service 8-1
8 After-sales service
8.1 Spare parts
When ordering spare parts, please refer to the following page.
Please note that special production and delivery specifications often exist for
non-Bühler components, and that the spare parts supplied by us always conform
to the latest state of the art.
Ordering procedure
Spare part orders must contain at least the following information:
Machine No. Subassembly Part No. Designation Quantity

Device No. No.
(see name plate)
………….…….. …..……..…… XXX-00000-021 ……………… ..............
Note:
This information is necessary in order to avoid incorrect deliveries.
In case of doubt, please send in a dimensioned sketch with an accompanying
description.
When ordering spare parts without a part number, please state the assembly
number and item number in the parts list instead.
Motors or gears:
Please state the motor or gear number in all queries or spare part requests
(orders).
8.2 Address
Bühler AG
Ersatzteildienst Grain Processing
Fax +41 71 955 34 17
Bühler AG
Ersatzteildienst Engineered Products
Fax +41 71 955 36 60

8-2 After-sales service Impact machine
8.3 Spare parts
MJZG-43
Quantity Part number
Shaft seal 2 UNN-44038-043
Hub 100L/112M 28 1 MJZG-30012-01
Hub 132S/M 38 1 MJZG-30011-01
Hub 160L/M42 1 MJZG-30010-01
Housing cover 1 MJZG-10002-01
Impact bolt 80 MJZD-50068-01
Pin rotor 1 MJZG-82006-81
MJZG-51
Hub 132S/M 38 1 MJZG-30052-01
Hub 160L/M 42 1 MJZG-83046-01
Hub 180L/M 48 1 MJZG-83046-02
Housing cover 1 MJZG-10003-01
Impact bolt 80 MJZG-50020-02
Pin rotor 50 Hz 1 MJZG-82012-81
MJZG-51D
Hub 160L/M 42 1 MJZG-83046-01
Hub 180L/M 48 1 MJZG-83046-82
Hub 200L/M 55 1 MJZG-83046-83
Hub 225M 55 1 MJZG-83047-81
Impact ring 1 MJZG-20009-01
Impact bolt L=66 80 MJZG-50020-01
MJZG-62D
Hub 280M 65 1 MJZG-83048-81
Impact ring 1 MJZG-84004-81
MJZG-51, -51D, -62D

Sealing insert cpl. 1 MJZG-85005-81
Teflon ring 1 MJZG-40078-01
Labyrinth ring 1 MJZG-84006-81
Lip seal 2 UNN-44009-802

2 en 0508

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

2 en 0508

Uploaded by

Copyright:

Available Formats

Bühler AG

CH-9240 Uzwil, Switzerland

For spare parts see chapter 8 MJZG-66255-2-en-0508

MJZG-66255-2-en-0508 © Copyright 2005 Bühler AG

© Copyright 2005 Bühler AG MJZG-66255-2-en-0508

7 Maintenance ............................................................................................... 7-1

MJZG-66255-2-en-0508 © Copyright 2005 Bühler AG

1.2 Connecting to the electrical mains

1.3 Explosion protection

1.4 Safety concept

© Copyright 2005 Bühler AG MJZG-66255-2-en-0508

MJZG-66255-2-en-0508 © Copyright 2005 Bühler AG

2.1 Designated use

2.2.2 Type key

© Copyright 2005 Bühler AG MJZG-66255-2-en-0508

2.3 Type variations

Installation in gravity in pressure piping

Fig. 2.1 Fig. 2.2

Fig. 2.3 Fig. 2.4

MJZG-66255-2-en-0508 © Copyright 2005 Bühler AG

2.5 Noise data

© Copyright 2005 Bühler AG MJZG-66255-2-en-0508

MJZG-66255-2-en-0508 © Copyright 2005 Bühler AG

3.1 Handling with a crane

Fig. 3.3 Fig. 3.4

© Copyright 2005 Bühler AG MJZG-66255-2-en-0508

3.2 Transport weights and volumes

MJZG-66255-2-en-0508 © Copyright 2005 Bühler AG

4.1.1 Vertical version

Fig. 4.1 Fig. 4.2

Fig. 4.3 MJZG-51D Fig. 4.4 MJZG-62D

4.1.2 Horizontal version

Fig. 4.5 Fig. 4.6 Fig. 4.7 MJZG-51D

© Copyright 2005 Bühler AG MJZG-66255-2-en-0508

If the machine is to be suspended (MJGZ-43 and 51 only), the exact suspension

The screws are supplied loose with the machine.

MJZG Vertical version Horizontal version

4.2 Machine drive

MJZG-66255-2-en-0508 © Copyright 2005 Bühler AG

4.3 Electrical connection

Connection in terminal box

∆ starting (lower voltage) Y starting (higher voltage)

4.4 Electrical wiring

MJZG impact machine in pneumatic pressure system

MJZG impact machine in gravity spouting

When switching off, the opposite sequence applies.

© Copyright 2005 Bühler AG MJZG-66255-2-en-0508

4.5 Installation in gravity spouting

MJZG-43: X = 14.5 m³/min.

An air circulation current must be generated using a connecting tube (aspiration)

arrange aspiration connection as

MJZG-66255-2-en-0508 © Copyright 2005 Bühler AG

4.6 Purging the seal

4.6.1 Purging air (from fan)

4.6.2 Purging air (from compressed air)

The purging air must be switched:

© Copyright 2005 Bühler AG MJZG-66255-2-en-0508

MJZG-66255-2-en-0508 © Copyright 2005 Bühler AG

5.1 Checklist for verifying EU conformity

© Copyright 2005 Bühler AG MJZG-66255-2-en-0508

5.2 Initial start-up

MJZG-66255-2-en-0508 © Copyright 2005 Bühler AG

© Copyright 2005 Bühler AG MJZG-66255-2-en-0508