DENAIR ENERGY SAVING TECHNOLOGY (SHANGHAI) PLC.

Made by: R&D

CONTENTS

一
1. REASONS TO CHOOSE OIL FREE

2 OIL FREE COMPRESSOR APPLICATION

3 ISO 8573-1 :2010 CLASS INTRODUCTION

4 DENAIR DRY OIL FREE COMPRESSOR ADVANTAGE

Dry Oil Free 1

 1.REASONS TO CHOOSE OIL FREE

 Improve production technology

 Comply with safety regulations
 Meet food standards
 Meet environmental standards
 Reduce product risk
 Reduce pressure drop caused by filtration
 Reduce maintenance costs

Dry Oil Free 2

 2. OIL FREE COMPRESSOR APPLICATION

 Pharmaceutical  Textile
 Electronic  Electricity
 Food and Beverage  Clothing
 Medical  Air separation
 Chemical  Solar energy

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 3. ISO 8573-1 :2010 CLASS INTRODUCTION

Dry Oil Free 4

4. DENAIR DRY OIL FREE COMPRESSOR ADVANTAGE

Character 4.1: Design Ambient Temperature 46 °C

-All DENAIR Dry Oil Free Compressor could operate in the harsh
ambient temperature and avoid high temperature shutdown.

DENAIR Air-cooled unit, ambient temperature 46C DENAIR Water-cooled unit, water inlet 46C
Some suppliers: ambient temperature 40C Some suppliers: water inlet 35C

Dry Oil Free 5

4. DENAIR DRY OIL FREE COMPRESSOR ADVANTAGE

Character 4.2: Stainless Steel 2nd stage Rotors

-Prevent moisture corrosion on the surface of 2-stage rotors

1st stage:
Exhaust pressure: 2.1 barg
Material : Steel C35N

2nd stage:
Exhaust pressure = rated pressure
Material: X20CR13 Stainless Steel (400 Series)

Rotor housing:
Material: Cast Iron: GG20 (DIN 1691)

Dry Oil Free 6

4. DENAIR DRY OIL FREE COMPRESSOR ADVANTAGE

Character 4.3: Rotor Super Coating (UltraCoat)

-UltraCoat + Resin, metal hardness, strong adhesion.

Organic high-temperature resin embedded molybdenum disulfide

MoS2 molecular resin

- Durable, Anti-oxidant and not easily broken

- Thin and uniform coating
- Mechanically Adhesive = Super Adhesion
- The super coating will only peel off when mechanically removed

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4. DENAIR DRY OIL FREE COMPRESSOR ADVANTAGE

Character 4.4: Stable Air Delivery

-Some suppliers use Teflon coating, air delivery will be at least about
6%~8% reduction in 1~2 years

Dry Oil Free 8

4. DENAIR DRY OIL FREE COMPRESSOR ADVANTAGE

Character 4.5: Jacket Oil Cooling For Screw Host

-Some suppliers use water to cool, which is prone to fouling and
difficult to clean.
-DENAIR adopts German GHH screw host, 1st stage air/oil cooled,
2nd stage oil cooled.
· CD4 : 37-45KW
– CD4 1st and 2nd stages are integrated, oil-cooled housing
· CD8: 55-75KW
– 1st Stage - Oil cooled housing
– 2nd Stage - Oil cooled housing
· CD14: 90-160KW
– 1st Stage - Air cooled housing
– 2nd Stage - Oil cooled housing
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4. DENAIR DRY OIL FREE COMPRESSOR ADVANTAGE

Character 4.6: Outstanding Sealing Technology

-Ensure compression chamber is completely oil free
 SS Air Seal - Prevent air from
entering oil circuit (bearings/gears)

 Labyrinth seal - prevent oil from

entering screw host.

 Oil seal – If above two seals leak, oil

seal will drain oil into the
atmosphere.

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4. DENAIR DRY OIL FREE COMPRESSOR ADVANTAGE

Character 4.7: Three-pipe Parallel Cooling System

-Distribute compressed air into three separate stainless steel pipes,
Reduce pressure loss, Balance heat load, Eliminate thermal cycling

DENAIR Water-Cooled Cooling Material

Mid-Cooler 37-160KW 316 stainless steel
After-Cooler 37-160KW 316 stainless steel
37-45KW 316 stainless steel
Oil-Cooler
55-160KW 316 stainless steel

DENAIR Air-Cooled Cooling Material

Mid-Cooler 37-160KW Aluminum alloy
After-Cooler 37-160KW Aluminum alloy
Oil-Cooler 37-160KW Aluminum alloy

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4. DENAIR DRY OIL FREE COMPRESSOR ADVANTAGE

Character 4.8: Combined Inlet/Outlet Valve - Hydraulic

-If some suppliers use combined inlet/outlet valve - pneumatic,
Rubber diaphragm valves are prone to failure and require frequent
replacement

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4. DENAIR DRY OIL FREE COMPRESSOR ADVANTAGE

Character 4.9: With Auxiliary Pump

-ensure good lubrication for gears

 Direct gear drive

 Make sure to provide gear lubricant

 Avoid gear damage due to lack of lubricant

Dry Oil Free 13

The End， DENAIR Energy Saving Technology (Shanghai) PLC.

Thank You Web：www.denair.net