Rotary Screw Air Compressor

Manual

SHCW 003-08E

May 2012
 OPERATION MANUAL

Before installation or starting the compressor for the first time, please read this
manual carefully to obtain a clear knowledge of the unit and of the duties to be
Performed while operating and maintaining the unit,
RETAIN THIS MANUAL WITH COMPRESSOR
This technical manual contains IMPORTANT SAFETY DATA and should be kept
with compressor together at all times.

Rotary screw air compressor

Purchase date: .

Crownwell maintain the rights of the product change and improve, will not notice users; also don’t undertake the responsibility of
the corresponding modification and improvement for the before products.
Machine Numbers:
Users order Numbers:
Crownwell order Numbers:
In order to service well, please record your machine series Numbers and model Numbers:
Series of Numbers:
The Numbers:
Catalogue
Security and Warning
1.0 safety and alarm --------------------------------------------------------------------------------------------03---06
1.1 safety instructions
1.2 The safety measures
2. Equipment inspection ----------------------------------------------------------------------------------------06---07
2.1 inspections
2.2 unpacking and handling
2.3 tools
3. Install -----------------------------------------------------------------------------------------------------------07---09
3.1 ventilation
3.2 foundation requirements
3.3pipeline
3.4 electrical installations
3.5 outdoor installations made
4. All the systems ------------------------------------------------------------------------------------------------10---13
4.1 overall systems
4.2 The coolant system
4.3 The compressed air system
4.4 oil and gas separation system
4.5 electrical systems
4.6 transmission system
4.7 star a triangle starter
4.8 The gas control
5. Starting up use ---------------------------------------------------------------------------------------------- 13
5.1 confirm inspection
5.2 control panel and its operation
5.3 The processing of stop using for a long time
6. Maintenance --------------------------------------------------------------------------------------------------14---19
6.1 maintenance period
6.2 maintenance record
6.3 maintenance program
6.4 inlet air filters
6.5 The coolant filter
6.6 The coolant
6.7 Oil and gas separation filter
6.8 Maintenance and cleaning of the cooler
6.9 Motor lubrication
6.10 The cooling/lubricant exchange varieties
6.11 cooling oil and compressed air hose
6.12 belt check and maintenance
7. Maintenance and common troubleshooting ---------------------------------------------------------------20---23
7.1 maintenance guide
7.2 common fault and solution
Controller Manual ------------------------------------------------------------------------------24---38
8. Technology parameters ------------------------------------------------------------------------------------- 25
8.1 Switching value
8.2 Analog quantity
8.3 Display interface
8.4 The power supply of display and controller
8.5 Measuring range
8.6 Phase sequence protection
8.7 Motor overload protection
8.8 Emergency time, over temperature, over pressure action time is less than 1 second.
9. Save/use conditions and instructions ---------------------------------------------------------------------26---27
9.1 Save/use conditions
9.2 Instructions
10. Parameters setting -----------------------------------------------------------------------------------------28---33
10.1 The 8 keys on control panel
10.2 In normal status, the controller has 4 display interfaces as the bellow
11. Notes-------------------------------------------------------------------------------------------------------- 33
12. Networking ------------------------------------------------------------------------------------------------- 34
13. Wiring diagrams --------------------------------------------------------------------------------------------34---38
Illustration

1.0 Safety and alarm

1.1 safety instructions

In the installation of the air compressor shall take time to carefully before you read all of this manual operating
instructions, power and compressor air has caused serious the potential danger of personal injury or property
damage.
In the installation, wiring, startup, operation or make any adjustment, please use before this manual as a guide,
recognize components of air compressor.
The operator should use common sense and good working habits to operate and maintain the machine, to abide by
all the rules and regulations, solution and program, starting down roots
According to the manual of procedure referred to check the safety device.
Maintenance work should be made by qualified personnel and equipped with adequate appropriate tools operation
manual. According to the time stipulated in the maintenance keep, ensuring that the machine is running under
normal condition.
The safety instruction manuals are marked print to show emphasize. DANGER (dangerous) WARNING (WARNING)
and CAUTION (Note) and points out that the word is used to alert the severity of the dangerous:

"Dangerous" to indicate if the existing ignore warning will cause

DANGER serious personal injury, and even death or the risk of serious
damage.
"Warning" if ignored the warning instructions could cause serious
personal injury, and even death or the risk of serious damage.
WARNING
"Caution" if ignored the warning instructions will or may cause small
personal injury and wealth in the risk of loss in losses.
"Notice" notice people pay attention to the installation, operation and
CAUTION maintenance of the important, but has nothing to do with dangerous.

NOTICE
1.2 The safety measures

In the installation of air compressor or take any maintenance before please read carefully the safety information.
Pagainst: compressed air and electricity are dangerous.

In the compressor on any work, to ensure that the power supply has been cut off before, lock and put up the mark
card, the air compressor system has drained all pressure.

1. When the machine in operation shall not dismantle all kinds of blocks, loosen or remove any joint or device,
machine's high temperature liquid and compressed air can cause serious damage and even death. Life

2. The compressor motor startup control boxes have high voltage danger, all should be recognized the installation
work according to the regulations in electrical system, to work, to ensure that can switch before manually cut off
power supply. Be responsible for the equipment installation personnel must according to the relevant regulations of
the department for all electrical components provide proper grounding, maintenance space and to avoid device.

3. Shall not be higher than the air compressor by nameplate exhaust pressure operation, otherwise, it will produce
compressor motor overloaded, this kind of situation can cause compressor motor burn down.

4. Can only use safety solvents to clean the compressor and auxiliary equipment.

5. In the exhaust pipe should be installed manual stop valve (partition type), if the globe valve between the relief
valve and compressor with, the relief valve must have enough ability to release the maximum continuous gas flow
compressor.

6. Once there is pressure release, this is through the relief valve in the system pressure is too high, because must
soon find out the cause of the high pressure caused.

7. In this empty on the pressure for any maintenance must have before:
A: closed compressor
B: use manual disconnect the power supply line switch will and the machine partition, lock and put up the mark card,
the flat to run
C: release air compressor system of internal pressure, and any other machine air partition.

8. If air compressor lubricant to the factories air system may have a detrimental effect, the correct choice and oil
and gas separator can be installed in the air with any liquid drop to a minimum. Line filter use without metal cover
plastic shell may be dangerous, from a security perspective, in any pressure system should use metal shell.
Therefore, suggest you carefully check pneumatic systems of factory.

9. If there is a storage tank, should be in the installation and maintenance of the tank in accordance with law of the
People's Republic when the department of labor to issue "the pressure vessel basis of the rules for.
10. A compressor carefully before reading this operation manual and understand thoroughly.

11. After the completion of the maintenance, must the various cover plate and shell to cover set up.

Safe parking
On each air compressor PLC/PC controller internal into a high temperature compression chamber and automatic stop
function, manufacturer will stop the high temperature of 110 ℃ temperature set (230 ° F), this function should be
every time a second look, generally recommend once a month. The procedure is:
1. Block cooling air or close cooling water;
2. The air compressor exhaust temperature will rise up quickly, when the compression chamber exhaust temperature in
advance of the time and space to set the maximum pressure machine should be automatic stop, and has high
temperature alarm prompt.
The actual temperature shall be placed on record, stop to and PLC/PC set data as well as future class type test results to
compare.

Warning
Don't listen to safety recommendations will cause mechanical failure, property damage, serious bodily harm and even
death. Any and import/export joint connection of the intake pipe/feed line/drain pipe must consider vibration, pulse,
temperature, maximum pressure and corrosion resistance and chemical resistance, in addition, factors such as should
also pay attention to air compressor will always very small amounts of oil into the air, all must ensure that all exhaust pipe,
system and software of post-processing equipment between compatibility. The reason, we do not recommend using
plastic pipe, brazing copper fittings and rubber hose as vent pipe. In addition, only when the flexible connector or the
flexible pipe specifications conform to the system work Luther parameters when considering using such purpose. The
installer and owners have a responsibility to provide the appropriate breathe in pipeline and vent pipe.

Warning
Crownwell air compressor is not designed for use by breath for the purpose of use and design, and therefore cannot be
used for this purpose, for the compressor will be used for breathing purpose of behavior, Crownwell company does not
undertake any responsibility.
2.0 Machine acceptance

2.1 Inspection
When you receive air compressor unit, please check carefully, check whether there are any of the signs due to
improper handling by the carrier, this is especially important, such as the discovery of any damage, must get the
signature of the delivery and recognition. This will be for your future insurance claim.

Note
About lost or damaged responsibilities of the material
The goods should be make inspection immediately and thoroughly by user, sign the bill of lading; we will not have the
responsibility for the goods.
If there are some notable or damage to the goods shortages, immediately notify carriers and perseveres asked him to
indicate a shortage in the sea or damage, otherwise can’t claim to transportation companies for compensation.
If there are secret shortages or damage, immediately notify carriers and ask the inspection. It is absolutely necessary, or
otherwise carriers wouldn't care about your claim. Carriers should make inspection and a hidden proof damage. If you
already on their way to a shortage of or damage to the goods according to open, you have to collect therefore bear the risk
and pay the price.
Our company would like to try our best to help you get compensation for shortage or damage of the goods. But our
assistance is not equal to that we will be responsible for the agency for your claim for compensation cases. The actual
filling out and claim must need you own to deal with the formalities.

2.2 unpacking and handling

Air pressure on both sides of the base unit is easy to ship slots, forklift trucks in the process of loading and
unloading. Forklift correct orientation is important because the host and the position of the motor drive to center of
gravity have very big effect. Unit can be used when lift sling, but needs to use clapboard, in case of unit sling
pressure side.
2.3 tools
Air compressor from packing unit chassis off and, therefore may need to pry rods and a hammer.

Note
Starting in the air compressor must dismantle transportation before bolts or pillar, and keep them for future
use.

3.0 Installation

3.1 ventilation
Screw compressor in the job can produce the large quantity of heat; therefore, air compressor must have adequate
ventilation in the room.
If from air compressor from the hot air return to machine again in circulation, the air compressor is in overheating
and stop. So this hot air must be discharge from room. In decide where to place air compressor unit, you should
consider this, to facilitate maintenance, air compressor, each need around 1-1.5 meters of space.
Must avoid in higher than 45 ℃ (113 ° F) in the environmental temperature or humidity is high within the area of
installation and use of air compressor, at the same time must also consider the air compressor or near the
environment around, the choice of the area of room of the air pressure should be broad, daylighting is good,
computer room clean air, ventilated smooth, no dust and no chemicals, no metal scraps, and no spraying work and
so on.

3.2 foundation requirements

This series of air compressor to foundation no special requirements, compressor can be installed in any can support
its weight on a level surface.
When there is special constraints for the sound, put a rubber mat or cork mat under the machine, can reduce the
sound to the ground for resonance through transfer or the possibility of amplification.

Note
Never will compressor units overhead with the ground, so as not to affect air compressor performance.

3.3 Pipeline
In the pipeline filter using common plastic shell and not add metal shield is very dangerous, their safety could be
synthetic oil influence, or the additive effects by mineral oil, from a security perspective, in any compression system
should use metal shell, suggest you check your factory air pipe system.

Warning
Don't use plastic pipe welding joint and rubber copper in discharge pipe.
In the unit after cooler exhaust temperature drop to the dew point in most environment (many conditions, so
there's a lot so) condensed water separation. In order to remove the condensed water, each machine equipped with
after cooler compressor are shall be equipped with a modular water separator and condensate bleeder valve, traps
and corresponding discharge pipe, etc.

Key points: the discharge pipeline should be downward sloping for normal work.

Note: for convenient to check the working condition of the water automatically valve in emissions in the pipeline,
should have an open funnel.

If the back of the pipeline will further cooling air, is likely to produce condensed water, so the system piping should
be put in the lower condensed water bleeder valve and traps.

Key points: the discharge pipe diameter should be the same or greater with the discharge pipe dimension in the
shell of air compressor. So pipe and fittings must be suitable for the biggest work unit, the pressure rated
temperature should be at least and air compressor separator simplified of pressure rated the same.
Ideal select should be air compressor +air tank + dryer machine.

Note
Don't use compressor support vent pipe.

Should carefully check air compressor each joint size, which is very important, must consider appropriate tube
length, the pipe size, the number and kinds of joint and valve, and make the air compressor to achieve maximum
efficiency. In the installation of new air compressor unit, to fully consider the air system is very important to ensure
that the whole system, the safety and efficiency.

The results of the air compressor will naturally in the air lines produce liquid water. Should the environment is in
when water vapor pressure concentration, in the behind of the air in pipeline and condensing water for cooling.
Almost all the gas situations need to rule out air compressor with water, and the work often spend big. Some of the
common caused by water pipeline corrosion problem and scaling, instrument, the control valve jammed, jam and
outdoor air pipe, the problems mentioned above the freezing of any one of the factory, even can cause of all shut
down.

The air dryer can reduce water vapor concentration in the air, prevent in pipeline, drying machine and form liquid
water filters, after cooler and automatic drain valve, the combined use of to improve air quality and efficiency of the
system.

To solve the compressed air system, water problems usually use two kinds of drying machine, namely the freeze
drying machine and adsorption regenerative dryer, when compressed air pressure required in the dew point 2-5 ℃
(35 to 39 ° F), generally available freeze drying machine, and when the pressure must be in 1 ℃ dew point
(33° F) the following, the adsorption regeneration should be used dryer.
Please contact with your local agent of the company, they will help you choose appropriate filter and drying
machine.

Note: if no pulse isolating device, such as common storage tank is not such as to rotary air compressor links to a
reciprocating compressor in the system. We suggest that we use single air pipe will be two kinds of different types
of air compressor were received a share of the storage tank. When two screw air compressor machines parallel
installation, should provide a isolation valves and condensed water from valve for each one before share the same
storage tank for two machines.

3.4 Electrical installations

Before the electrical installation, we suggest you recap the manual about security matters
First find air compressor motor nameplate or the nameplate. The working pressure, exhaust pressure and maximum
power of electric motor on the name plate should are consistent with the voltage and air compressor nameplate
provisions.

Open the door of the oven control and ensure all electrical connection correct, firm. Confirm control input voltage
transformer is correct. Check motor, control circuit wiring is connection firm. Motor or system's ground wire should
be really set up, and ground not up in the air pipe directly or on the cooling water pipe, see the electrical control
principle in figure 1 and figure 2. Close the door of the control box again.
Drive motor

Check the correct drive motor to drive, from the general look for counterclockwise.

Crownwell control system has reverse protection inside the case.

If there is a “sequence mistake" as long as open the door of the control box, then exchange any two joint on the
starter (L1 and L2, or L3), shut down and tighten the door again, start box to check the motor.

Note
Such as air compressor reverse operation, can cause damage to the host, this kind of situation is not for warranty.

Fan motor
The cooling air of Air compressor cooling fan should discharge from the top. If the fan direction of turning is wrong,
need make the power switch off, lock and put up the sign.
The fan motor contact device on any two joint, and then close the door lock control, and once again confirmed:
cooling air is from the top.

3.3 outdoor installations

Air compressor often must be installed outside because the work sites conditions or the limited space of
manufacturing facilities. In that case, should add some requirements in installation to ensure the normal operation.
In purchasing machine is must include outdoor installation options to provide electrical protection IP54 level, and
cover the vent in the shell should be air compressor to end, not usually that, in order to avoid in the top hot air
circulation again.
4.0 All systems
4.1 system flow chart
CROWNWELL CWB/CWB-VSD series air compressors flow chart

CROWNWELL CWD/CWD-VSD series air compressors flow chart

4.2 Cooling system
(1) Water-cooling air compressor cooling water shall conform to the provisions of industrial water, in order to avoid
water calcium magnesium by plasma at high temperature and the chemical reaction, in the cooler into scale, the
influence of heat transfer effect of the cooler. If you use the cooling water tower, the water cycle system must be
regularly, in order to maintain water softener and cleaner. Winter, the environment temperature below 0 ℃ in the
region, the unit after downtime, must the cooler water discharge in clean, avoid the cooler frost crack.

(2) Cooling water circulation system of automatic supply system shall be perfect, or running after some time,
cooling water shortage, it can cause air compressor for high temperature and jump machine.

(3) The air compressor cooling water system should be used alone, avoid and other system Shared water is
insufficient, in case and to influence the effect of cooling.

(4) Cooling towers must conform to the provisions of the air compressor cooling water and, at the same time, the
number of water pump power must be selected correctly. Cooling water tower place
Site should be easy, good ventilation cooling, and to support fixed dumping in case.

(5) Cooling water pressure must be maintained in general 0.25 0.3 MPa (not to close the valve in the water, and the
highest state) shall not exceed 0.5 MPa.

(6) cooling water inlet temperature should keep less than 30 ℃, exit temperature should be kept under 40 ℃.

(7) As the air-filled type of air compressor, especially must pay attention to the ventilation environment. May not be
placed in high temperature air compressor machine, or near poor ventilation

In the enclosed space, from leading to exhaust temperature is too high and the formation of a jumping machine
phenomenon, the air-filled type compressor must often clean heat exchanger, to maintain efficient heat dissipation.

Cooling fan motor

Standard air compressor cooling fan motors have before they leave the factory through line. The fan motor for
three-phase, each equipped with fan motor starter had planted relay as protection/measures by the temperature
sensor, and the fan motor by PLC to control the stop, when the temperature reaches PLC compressor host setting
value, fan motor that is less than the temperature, start the motor is stop. Starter/overload relays and main motor
overload relays in series, if the fan electricity Yang lines happen overload, with the main motor fan motor will stop.

After cooler
Cabin crew water-cooled after cooler or the air-filled type after cooler.

The coolant
Cooling agent is from oil pool of separator to oil cooler entering and the air enter of thermostatic valve under the
pressure.
Temperature control valve control to provide the appropriate injection temperature need cooling dose. With the
pressure machine cold start, some car coolant bypass cooler. When the system is temperatures to rise to the
thermostatic valve set value above, the coolant will flow to the cooler. When the generator set in the high
temperature environment under operation, all the coolant are passed through cooler.

Compressor's lowest temperature is controlled; spray water vapor in the separator to rule out the possibility of
condensing the cylinder body. By keeping a high enough temperature, injection unit of oil and gas from the
temperature of the mixture can be keep above the dew point.

Temperature controlled cooling agent in under the pressure of constant by the oil filter into the host.

4.3 The compressed air system

Compressed air system consists of the following parts:
1. The inlet air filters
2. The intake valve
3. The rotor
4. Oil and gas separator
5. Minimum pressure valves
6. after cooler

After intake filter and intake valve and then Air go into the air compressor air end.
Screw compressor compression function is composed by a helical rotor meshing and arise, rotor combinations
installed in high strength in cast iron shell. Inlet is located in the top of the shell, Yin and Yang of rotor slot was the
driving gear, rotor, from oil and gas mixture compression chamber eduction, into the separation system, will be
most of the cooling oil are removed, leaving behind only several PPM, cooling agent, and back to the system after
air into the cooler to air system, air side by side with the natural moisture will come out, and from the condensation
behind the factory out pipe and equipment.

4.4 oil and gas separation system

Oil and gas separation system by the internal structure of the special design cylinder, two levels of separation and
back to gather core of tubing road.

Working principle

From the host coolant and compressed air into the cylinder body through the vent. The exhaust export oil and gas
mixture in the cylinder body along arm through, so he gathered to drop to the oil cylinder body oil in the pool.
The tank that the rest of the cooling oil droplets and air continues to flow. In the role of the tank, more and more oil
droplets remove from the air, and return to the oil pool. The air has basically is a very fine mist, the separation core
flow to separate core closely. By padded fiber with one of the column, the post of the steel wire clip with solid.
Radial flow into separation core, the mist polymerization, form small drops, gathered in the outside of the oil
dropped into the oil, and gathered inside to pool 2 on the oil droplets gathered in separation, through the return
pipe at the bottom of the core way to smoke will host JinYou mouth compressor.
4.5 electrical systems
Each units of air pressure gas system mechanical and electrical have PLC or PC controller control. Standard
electrical and electronic components installed on the operation convenience in the shell. Liquid crystal display into
Chinese or English can free exchange display. Because most of the unit is the Y-train starter, make air compressor
machine Lord motor starting and accelerating the need to greatly reduce impulse current, the starter in the
intelligent controller in fully automatic operation.

4.6 transmission system

The body for flexible coupling to rotate directly, flexible coupling is by a coupling with the main body will motor unify
in together. Belt type is no growth by two gear, and in accordance with the speed ratio of pulley will power through
manufacturing belt transmission. The motor Coupling (Coupling) or Belt (Belt) drive Lord rotor.

4.7 The gas control

All Crownwell units are gas control system to satisfy the different requirement: gas
Auto Unload Starting (automatically unloaded Starting)
Air compressor always are starting in unload mode. When unload into the air valve closed, air compressor with the
minimum power operation, and ensure the normal cooling oil flow and steady operation. In the unloading operation
minimum pressure valves to prevent air from the factory air system go back over.
Load-Unload Control (loading/unloading automatic Control)
For air capacity demand change big plant Load, Unload control mode-can make the gas supply to the full (air
compressor maximum efficiency) or to zero tolerance operation (air compressor minimum power consumption),
PC/PLC according to the change of the air pressure factory system to control the air compressor. A but factory air
system pressure below back to jump the pressure setting, PC/PLC will be issued instructions will intake valve open,
air compressor, with full load that will air supply to the system. Such as factories air system pressure is higher than
the set value, the pressure of the take-off PC/PLC will be issued instructions will into air valve closed, the space and
time pressure machine and unloading, continue to minimum power operation.
Correlate Start/Stop Control (Automatic Start/Stop Control)
Such as air compressor unloading operation for ten minutes or more, PC/PLC controller will automatically switch to
the unit Auto Start-Stop control mode, into energy saving to run the program, in air capacity low period, such as air
compressor unloading operation. And the controller starts to the timer. Such as line pressure to keep the pressure
on back to jump over to the set value time set by the time length (general factory time value of 10 minutes), air
compressor will automatically stop, and when the line pressure drop to jump back pressure set of units will
automatically be restarted.

5.0 starting up use

5.1 confirm inspection

Starting up before the following projects: please make sure
1) Removed handling the auxiliary fixed device process
2) confirmed that the use of power and of motor nameplates check voltage is consistent, and three phases balance
situation, if the voltage and poorly balanced three-phase 5%, suggest don't boot.
3) Grounding and insulation inspection: confirm motor has reliable grounding, motor insulation good insulation in
the value, 1 M more than ohms.
4) check the oil amount: check the oil in a quantity to whether requirements, such as oil within the scope of the oil
filling not please to asking for a range. After 10 minutes of downtime, should observe a, oil position maybe lower in
the works than stopping. If the machine downtime long-term and restart again, so need to uninstall the air valve
and filling the about 0.5 L oil into the rotor.
5) For discharge water from oil tank, slowly opened the relief valve oil barrel, will stop the discharge frozen water
when, until there is oil out, closed immediately, before open the discharge valve of oil tank, to make sure the barrel
of oil and gas is no pressure.
6) Auxiliary equipment for cooling towers, open the compressor: outlet valve, and operating compressor air dryer.
7) environmental testing: environmental temperature is appropriate (1-40 ℃), offer more than a week, inspection
car transmission system is smooth.
8）The tested compressor model DC-30A’s noise data is 72dB.

5.2 screen control system operation

Find air compressor text instructions (attach a operation manual) "screw air compressor machine
controller-operation manual"
Emergency stop button is an emergency stop switch of use.
Ready to work on all finish should be after a clockwise emergency stop button is released, the machine electricity
completed. Open
The emergency stop button is in an emergency stop switch, when the system has abnormal happens: abnormal
voice, abnormal vibration, and then the emergency stop button under the system to immediately stop running.

Note
Normal stop cases of avoid by all means the emergency stop button, especially in the compressor overloaded may result inlet
injection accident, and a significant blow to compressor, shorten service life of the compressor.

5.3 The processing of stop using for a long time

When long time don't respond to a compressor operation compressor is necessary to treat, and then save, it will
help extend the life of the components for new intact after the start to prepare for.

A) Out of service over 1 month 2 months

1, check the oil, oil cooler, after cooler inside whether there is water, if have, be sure to will no-flow periods.
2, put the electric control with plastic paper bag well, prevent moisture into the influence insulation.
Unit 3, to put on a dustproof waterproof plastic bags and at the bottom in sealed with adhesive plaster.

B) While above 2 months

1, maintenance cleaning machine, oil changing, and operated 30 minutes.
2, the valve will machine with plastic wrap, prevent moisture into the influence operations. After
3, repeat "a) of" of the three operation.

The machine handling needs to be fixed, in case the transportation to tighten bolts tilt, vibration, anti-shock pad, or
damage caused by anti-shock pad shift.
 Note
When need to boot, please follow the new boot program operation.

6.0 Maintenance

6.1 maintenance period

The maintenance period stipulated for the air compressor keep good condition all the needed maintenance
measures

Note: the first run 2 hours should check or adjust the belt after 24 hours, check again or adjust the belt

Daily maintenance content

1. Check air filter and cooling agent level;
2. Check the hose and all pipe joint leaks situation;
3. Check if the unit operation current and exhaust pressure is normal;
4. Check the exhaust temperature and, when necessary, maintenance and cleaning cooler.

The first 500 hours on maintenance content:

1. Replace cooling agent;
2. Replace the coolant filters;
3. Maintenance and cleaning cooler;
4. Check all wires connected to tighten; and
5. Check the ac contactor contacts;
6. Clean the internal include motor fan and cooler fan and port.

Monthly or 500 hours maintenance content:

1. Maintenance and cleaning cooler;
2. Check all wires connected to tighten; and
3. Check the ac contactor contacts;
4. Clean the internal include motor fan and cooler fan and port.

Every 1000 hours or 2 months maintenance content:

1. Replace the coolant filters;
2. Replace air filtration;
3. Check the oil and gas separator return hose and return oil check whether jam;
4. Check (or adjust) belt;

Every 3000 hours or 6 months for maintenance content:

1. For cooling agent;
2. Replace the coolant filter (every 1000 hours which need to replace a);
3. Replace the oil and gas separator core component;
4. Check the action of high temperature protection.

Every 6000 hours or 1 year maintenance content:

1. Check (or replace belt ;)
2. Check (or replace) hose;
3. Replace the coolant filter (every 1000 hours which need to replace a);
4. Replace the coolant (every 3000 hours which need to replace a);
5. Replace the oil and gas separator components (every 3000 hours which need to replace a).

* The maintenance period suitable for clean work environment, such as in the expansion of the environment, the
coolant, filter core and separation core should be more frequent exchange.

* If the exhaust temperature of particularly high when stop or the occurrence of the high temperature should be
checked and cleaned cooler.

In the regular maintenance period, should also check the separator, vent pipe, cooler, heat and heat transfer
equipment and parts, remove oil dirties and carbon content.

6.2 Maintenance record

For air compressor of users, save a precise detailed maintenance record is very important, no matter maintenance
work is user do or by service company or other departments do should be so, record contents should include, but
are not limited to the oil filter, oil separator, air filter, and so on. If you want to get the company or the seller
guarantee service, as users, you must leave these materials, this manual with a sample of maintenance record
behind.

6.3 Maintenance procedures

In any maintenance work, first is to ensure the following:
1. Reading security regulations
2. Use appropriate tools
3. Have recommended spare parts

6.4 Inlet air filters

According to the site condition, check the status of the intake air filter, suggest that for every 100 hours out empty
filter clean sweep a, the method is: use less than 5 bar is clean compressed air oil within the blowing.
For example, empty filter already very dirty or jam, then shall exchange inlet air filters.

If you want to exchange the inlet air filter, loosen the shell of the tip of the wing nuts, remove the lid, let air filter
exposed. Becareful dismantle old filter dust into the intake valve, in case the old filter scrap,. Thoroughly clean the
filter shell and the entire surface.

In the new filter and check to ensure that appropriate installation. Fix the shell cover of filter. Check and tighten
wing nuts.
Turn on your radio and in load mode, in order to check the status of the air filter.

6.5 The coolant filter

When every time in the replacement of coolant, also need change the oil filter.
Use appropriate tools to loosen the old oil filter. Oil the dish by demolition process of oil leaks out, report to the old
oil filter. Use clean and not the wipe oil filter fabric pieces of the seal surface, in case the dust into the oil system.
Pad with grease a thin layer in the new oil filtration rubber, and then make installation. Rotating filter, until gasket
and into the assembly in contact with the head, filter, and then tighten about half a week. Put on power and check
for leaks
Note
Incorrect oil filter will cause the damage of the compressor.
In the first run after 500 hours and then every 1000 hours should change oil filter. 3000 hours cooling oil change
should also be exchange oil filtration.

6.6 Coolants
For coolant, every 3000 hours or every half year must be exchange.

Need items:
In addition to service personnel usually equipped with conventional tools outside, in the work the following items:
1) The proper size oil pan and containers used to receive the emissions from out of the lubricating oil.
2) Enough to the appropriate number of new infusion of coolant.
3) Should have at least a suitable type of oil, filtration spare parts.

Each machine air compressor has a cooling oil discharge valve, is located in the cylinder body bottom oil separation.
Machine downtime is put oil, because while coolant still hot easily when put clean and cooling agent of particles
floating in together with oil discharge.

Through the line after oil, close the valve, to mount put oil at the end of valve of the bulkhead.
The unit, and the soot in the new oil filter, back again to the system after filling new cooling agent, has been added
to the oil to go plug a mouth. To cover the refueling plug and restart the machine, let compressor running about 3
minutes, to the oil pressure bleeder to atmospheric pressure to unscrew the refueling plug a check the oil, such as
a drop of oil to second injection, to cover the refueling plug and start machine, check the refueling plug parts, such
as leaks whether oil leakage needs to be tighten.

Note
Stop check the oil a sure to stay down after three minutes to put the oil pressure relief when atmospheric pressure in swings
open come on the inside, otherwise the oil with pressure from the oil will cheer the vent jet, causing serious burns. Simple
judge whether the oil with pressure method is to stop after three minutes into the empty holes to air whether there is a voice
of the exhaust air, make sure no exhaust voice before we can carry out the following after operation;

Coolant (factory filling standard coolant)

Must be approved by the use of high quality manufacturer double screw air compressor special lubricants!!!!! It
must not be different type of lubricating oil mix!!!!! In a suitable to environmental temperature, need not use use
frozen oil! Use lubricant viscosity index, flash point must comply with the requirements and characteristics.
The coolant has the following features:

High stability, strong erosion resistance, low emulsification, high heat tolerance, and low oil bubble.
According to the quality of the oil, the cycle of different oil changing different also, suggested that in the air
compressor running 100 childhood check the oil for the first time, a running 500 hours is the need to change the
lubricating oil, then every 3000 hours (or half a year to go to whichever) change again.

warning
Only allowed to use the models match double screw air compressor special lubricants!!!!! Otherwise it will cause machine
efficiency, reduce causing serious compressor rotor bite dead pig motor burned merger!!!!!

6.7 Oil separation filter fine

Every 3000 hours or every half year must be a first exchange.
Unloaded on the oil is fine separator a top enclosures circular plate, use appropriate tools to loosen oil separator,
remove fine cover off the "O" type circle, the old oil fine separator core and "O" type circle that is exposed, the
separation of the filter out the old core, then the separation filter core "O" type, oil the dish out circle by demolition
oil system, to remove the reverse order according to the two "O" type circle with a thin slice of the butter evenly in
the details installation location oil fine separator cylinder corresponding "O" type ring groove, with fine in oil
separator, and then the rest of the core will be a "O" type circle coated with thin cut the butter and even details
installation location in oil fine separator cover "O" type ring groove, fixed the oil fine separator cover.
Boot and check if there is oil

6.8 Maintenance and cleaning of the cooler

Closed stop valve, so as to ensure that air compressor and factory air from system. Ensure that the power switch,
lock cut registered mark card.
The need tools:
Screw driver
Complete wrench
With the approval of the O.S.H.A nozzle tube (or access to local regulations and rules)
Procedures:
Visual cooler core external, whether to need to do the thorough cleaning, often only need to clean out the dirty
scale, dirtor other foreign body, can temporarily to solve problems.
When cooler is oil, grease or other heavy material included, the mixture of the cooling effect of unit will influence,
and it takes to cooler core external be thoroughly clean.
If sure air compressor stable work because cooler core internal channels to be foreign body or the resistance and
sediment higher than normal range, the cooler should clean up under internal.
Pipe shell cooler in jams with potions, must immerse, and with the mechanical will then blocked the pipe scale and
cleared, be sure completely clean.
Remove and internal clean up of the cooler
Disassembly door plate and cover
Emptying the coolant
Demolished oil cooler box side board:
Apart the inlet and outlet of the cooler pipe (including oil and gas end).
In case of pollution, stopped oil cooler inlet and outlet.
Demolished cooler underside of fixed screw, with proper slingn removed the.
Suggestions will be cooler send professional service with then appropriate for environmental friendly cleaner flush.
Make installation as the opposite order.
Fill the air compressor with cooling oil. If dirty, should be injected new oil.
Air compressor running 10 minutes, catch leak, and check the oiln a.
Fix panel and cover.

Note
Spirited cleaner can damage the aluminum cooler parts, please according to the correct instructions of cleaner factory. The
operating personnel to wear appropriate safety protective equipment.

Security measures
If use mechanical cleaning method, be careful to avoid damage cooler thorn slices and pipeline.

6.9 Motor lubrication

For Motor maintenance, Please find as motor specifications, the following instructions for the user reference only.
The compressor motor for inductive mouse cage motor, the front end and back end with wear-resisting ball bearing
respectively or roller bearings, they need regular lubrication.
Lubrication interval time (or six months, first to whichever)
Every 1000 hours...... All closed motor
Every 2000 hours...... All put-on motor and fan motor

Grease quantity
Grease quantity
Motor base No.
Cubic inches ml ounces grams
56-145*
0.5 8 0.4 11
182-215
1.0 16 0.8 23
254-286
1.5 25 1.2 34
324-365
2.5 40 2.0 57
404-449
* Permanent lubrication bearing does not need to refill
Lubrication is caused by improper motor bearing can be damaged. On the amount of grease should be careful to
control, small motor and must be less than big grease of motor, the more precise the dosage of the grease please
see motor instructions.

Note
Too much grease can also cause bearing and motor damage, ensure no dirty coming into when adding the grease.

Lubrication procedure

Note
When add grease, stop motor and cut off power supply.

When need to add a grease, first stop motor, cut off the power supply, lock put up the mark card. Removed the soot
plug (or spring exhibit plug), in some detail of the fan motor can not far plug. May in the motor shaft opened a row,
then they don't have to dismantle the oil stopped motor shell oil discharge at both ends of the mouth have gas and
oil plug (or spring exhibit plug), near the bottom of the flange bolts cover the round a drive to the row, and drive a
tank in the exhibit plug nearly gas area behind the flange 5, 6 o 'clock about position.

1) Remove the indurative grease from the oil discharge hole (can be use steel wire when necessary)
2) Use time-lapse grease gun, prior to determine the handle each trip conveying grease quantity. Also can use
marked CC scale metering cylinder (cubic decimeter), or 35 MM film-box, their capacity are about equal to 2 cubic
inch.
3) Recommended brand of grease for oil filling, generally not leakage from oil, but one thousand show mouth leaks
out, stop fighting.
4) In the screw in the soot plug or cover before the oil, the first platoon motor run 30 minutes. Ensure that stopped
the motor, the power off, lock and put up the card, and then after mark with the soot plug to avoid these new added
grease and dirt into the motor internal.

Recommended motor grease

The company recommended the use of motor for: UNIREX N2 ESSO grease (ESSO petroleum products)
Take turns using different type of grease can shorten the motor life because they usually are incompatible.
Motor bearing maintenance (storage units)
To prepare for a considerable period of time, the unit shall ensure that motor bearings and grease to contact
between completely, and follow the following measures for maintenance:
1) Before storage, need to hand in the right before turning laps to spin.
2) Since then each every three months in the right hand to turn a few laps, spin until the unit put into use.
3) If the storage period more than nine months, the user when ordering should include long-term storage options.

6.10 The cooling/lubricant exchange varieties

The company does not recommend the user to invoke other oil, but if not, please avoid to the company
representative local demand relevant material

6.11 The flexible pipe of cooling oil and compressed air

Cooler transportation cooling oil and transport and compressed air of the flexible hose will as the time lengthen time
and slowly aging crisp. So you need to exchange, by the local Crownwell company distributors to check the hose.
Before check needs to ensure air compressor system has been isolated. Ensure that the main source switch has
disconnected, lock and put up the mark card.
Remove flexible hose.
Remove the cover off sound insulation shell door plank.
Will the cooling oil into a clean containers, cover and containers to avoid dirty, if oil was already contaminated, must
change the new oil.
Removed the hose to firmly hold joint.
Installation
According to remove the opposite of the installation program with new hose and units to boot and leak detection

6.12 check and maintain the belt

The belt drive, the first run 2 hours should check or adjust the belt, 24 hours after check or adjust the belt after
operation, no 1000 hours for inspection or adjust.
1) The belt tension is different according to the number and transmission belt roots power, usually a simple visual
method is applied on the belt surface vertical around 3 Kg pressure in 5 mm deformation or so, if conditions allow
should use tension meter for testing.
2) when need to adjust the belt only open door plank, the motor board of the above tensioning conditioning nut to
loosen, the motor board below the tension nut clockwise to spin, again will board of tension above motor
conditioning nut clockwise down, to check whether reasonable, if appropriate belt right is the motor of the board
below a nut counterclockwise pressure knock on tight.
3) When the need to change when, should belt will be a compressor all together, this to replace belt keep belt the
same tension force is very necessary.
7.0 Maintenance guide and common troubleshooting

7.1 Maintenance guide

Maintenance cycle Maintenance content Reference manual

5-1
before starting up Check the amount of oil and belt
5-4

The first two hours after operation Check again for oil and gas pipe belt and leaks

The first 24 hours after operation Check again for the amount of oil and belt

Check the amount of oil

5-1
Check belt
50 hours after the first operation 5-4
Clean air intake air filters
5-3
Check the system pipeline

Change oil 5-1

Replace the oil filter 5-2
First work 500 hours Clean sweep cooler 5-6
Check belt 5-4
Clean air intake air filte 5-3

Replaced intake filter core 5-2

Check belt 5-6
Every work 1000 hours Check the electrical 5-4
Check the system pressure 5-5
Clean cooler 5-6

Replace the oil and gas separator core

Every work 3000 hours Or half a year
Motor and lubricating grease
(permanent lubrication bearing does
not need to refill)
Clean air valve and pipeline into the
control
Check the sealing parts and fasteners
7.2 Common fault and solutions
Fault phenomena
Unable to start (no response)
Unable to start (electrical fault
indicator)
Slow start
There is a sudden stop of regulated
(fault light)
reason
Power supply has been through
Line fault
Fuse burned
Control switch or line fault
Control relay fault
Three-phase power failure
The main motor thermal relay
protection movement
Fan motor thermal relay
protection movement
Machine high temperature
Voltage is too low
Y-train start time partial long
Inlet load
Oil viscosity is too high
1, overload,
1)the main motor or fan motor
current is too large, overload
protection
2)The power supply voltage
fluctuation is bigger
3)The main motor or fan motor
overload, current protection,
4)set is not correct
2, high temperature jump
machine:
1).environment temperature too
high
2)The oil is enough
3)The oil filter jam
4)Oil temperature control fault
5)Oil cooler heat is bad
6) ventilation around not enough
7)Hot air recycling,
8)The oil temperature sensor fault
Solution
Check and through,
Check the wiring and repair
Check and repair,
Please professional maintenance,
Please professional maintenance,
Please make professional
maintenance power supply,
Check and reset thermal relay,
Check and reset thermal relay,
Check the machine, reduce the
temperature of high temperature
causes
Check voltage
Check and reset
Check the inlet control valves
Use within specifications lubricant
1)Check the wiring is reliable,
2)If the pressure sensor is moved
3)Check the power supply
4)Please professional reset
1)Ventilation cooling
2)Check and added
3)Check or replace
4)Check or replace
5)Check and clean
6)Strengthen ventilation, reduce
temperature,
7)Isolated from the cold with hot
wind tunnels
8)Please make professional
maintenance,
Safety valve exhaust air
high oil content in the compressed
air
System can't load
Discharge air capacity reducing
Safety valve failure Check or replace
Oil and gas separator core jam Check or replace
The pressure is higher than the set To adjust rated pressure
pressure rated which use Check or replace
Pressure sensor fault
Oil and gas separator damage replacement
Return hose or return oil check hole Inspection and maintenance
plug replacement
Oil deterioration or setting things too
much
Loading electromagnetic valve Please make professional
failure maintenance
Pressure sensor fault Check or replace
Air control valve failure Please make professional
The electrical control panel fault maintenance
Minimum pressure valve is poor Please make professional
Servo air pipe leakage maintenance
Inspection and maintenance
maintenance
Inlet air filter jam Clean or replace
Air control valve failure Please make professional
Oil and gas separator core jams maintenance
Pipeline leak Replacement
overhaul

Exhaust pressure reducing Exhaust pressure reduce the replacement

pressure sensor damage

Using air capacity too large increase air compressor, increase

The system pressure to set
data can't unload
Loading, unloading frequently
The pressure sensor damage
Intake solenoid valve control valve
damage
Air control valves put channel jams
L internal pipeline leaks
storage tank
Overhaul or replacement
repair or replacement
clean up, maintenance
maintenance system

Pressure sensor set pressure need adjust again

difference is too small
Air capacity too large increase air compressor increase
storage tank
When stop, oil mist out from the air No discharge for pressure in systems Adjust ,delay the stop time
intake
intake control valves bad repair
Return oil check valve damage repair or replacement
Belt distortion The belt pulley straightness don’t Adjustment again
calibrate

Pulley groove change with wear replacement

Belt tension is not enough Adjust tensionvvvv
There were foreign matters coming check out foreign matter in
into belt pulley the pulley
large noise when belt running The belt pulley straightness don’t Adjustment again
calibrate

Belt tension is not enough Adjust tension

when Unload or start, screaming Belt tension force not enough Adjust tension
sounds

Belt worn great The belt pulley straightness don’t Adjust again
calibrate

Wrong Belt specification use the correct specifications

of the belt
Belt tension is not enough Adjust tension
Above are for reference only, if you have any questions, please contact Crownwell (info@crownwell-compressor.com) .
Controller Manual
 Controller Manual

8、Technology parameters：
8.1 Switching value: 8 circuits Photoelectric isolated input, 5 circuits relay output (up to 7 circuits).

8.2 Analog quantity:

1 circuit 4～20mA pressure detection.
1 circuit Pt100 Temperature detection.
Two sets two circuits current detection (include two assorted transformers)

8.3 Display Interface: Showed most 48 words at the same time (4 lines, 12 words for each).

8.4 The power supply of display and the controller: AC15V 10VA;Total working current <150mA.

8.5 Measuring range:

Current:0～360A（Large range need to custom） Resolution 0.1A

Temperature:-20～120℃ Resolution 1℃

Pressure:0～1.60MPa Resolution 0.01MPa

Time record:0～999999hour Resolution 1hour（as hour record）

Output relay capacity:220V 5A（Half a million times life）

8.6 Phase sequence protection: Wrong phase can not start, Phase-failure protection time is less than

1 second, 16 seconds protection time of imbalance phase.

8.7 Motor overload protection:

 The protection time is less than 60 seconds when motor current is 1.2 times than the rated current .
 The protection time is less than 48 seconds when motor current is 1.3 times than the rated current .
 The protection time is less than 24 seconds when motor current is 1.5 times than the rated current .
 The protection time is less than 8 seconds when motor current is 1.6 times than the rated current .
 The protection time is less than 5 seconds when motor current is 2.0 times than the rated current .

8.8 Emergency time, over temperature, over pressure action time is less than 1 second.
9、Save/Use conditions and instructions
9.1 Save/Use conditions:

 Saving environment: Temperature -20 ℃ ~ +70 ℃, dry condition.

 Use Environment Temperature:-10℃~＋60℃

 Relative humidity:5％~95％,No condensation.

 Other Requirements: No gas existing to corrode metal and damage Insulation, no significant vibration,

strong magnetic field and electric field.

9.2 Instructions:

The controller overall have: CI-KYK1、CI-KYK2、CI-KYK3、CI-KYK6、CI-KYKB

1） Control Principle

Controller have two different control modes according to the air compressor different operating conditions thus to
enhance air compressor efficiency to the maximum extent, reduce energy consumption. The two control modes
are: controlled by air operation, and power operation. Operator can choose appropriate operating mode according
to different conditions, thus save energy and reduce machine abrasion to the maximum extent.
2） Operation by air adjustment

Adapt to the working conditions that are large compressed air consumption suddenly in the working process or no
empty running condition for long time. Under this condition, the control system detects the pressure reaches the
Unloading pressure → unit load→ unit load time longer than permitted time→Controller stops the main motor→
when discharge pressure below load pressure ,the main motor start again when pressure is greater than the
maximum pressure to immediately stop all relay outputs.
3） Operation by power adjustment

Adapt to the working conditions that are with appropriate Gas storage Equipment or no empty running condition for
long time. Under this condition, the control system detects the pressure reaches the Unloading pressure →
Controller stops the main motor directly →when discharge pressure below load pressure ,the main motor start
again.
4） Load/unload by hand.

In the non-networking mode, after the compressor starts, click "setting" button or press " load "and "Unload” keys
on the main interface by hand: if the current pressure is between the load pressure and unload pressure, the unit
then changes into unloaded from load condition ,when the unit change into load from unload until the pressure
higher than unload pressure,the unit start load again . If the current pressure is less than load pressure, the state
does not change. If the current pressure is higher than the unload pressure, in the controlled by air operation
mode ,the unit can occur load change into unload in less than 1 second ,controlled by power operation mode, the
equipment can directly stop, so there isn't the Situation that load /unload pressure higher than the unload pressure
by hand.
5） Fan operation
Fan start running in accordance with the detected temperature higher than the fan start temperature,then fan stop
running when temperature dropped to below the fan stop temperature. The fan start again when the exhaust
temperature is higher than the fan start temperature once again .So back and forth, when the temperature is higher
than the highest temperature to immediately stop all relay outputs.
6） The controller can view the all other network units information by display under networking condition In the main

interface, click “left": down to the next address coding unit; click “right": jump up on above one address coding unit. 7）

VSD operation control(just for CI-KYKB controller)

After motor started, the compressor start to load, and system pressure start to rise. When pressure rise over the
setted pressure value (inverter working pressure value ), the controller output decrease, the inverter drive speed
droop to decrease pressure, but if pressure does not exceed the unload pressure, the controller output minimum
value is the frequency down limit.
When pressure below the setted pressure value (inverter working pressure value), the controller output increase,
the inverter drive speed up to increase pressure, but the maximum value of controller output is frequency up limit.
When pressure rise over unload pressure, the controller controls the inverter run directly based on the load
frequency, cut power of load solenoid valve ,only the pressure below the setted pressure, the controller can re-load
to increase frequency, if long time idle load ,after idle load time, the compressor stopped.
The system adopts PID adjustment according to pressure change; achieve energy-saving operation and isobaric
pneumatic supply.

10、Parameters setting

: UP》《DOWN》《LEFT 》《RIGHT 》《SET》《RESET》《ON》《OFF》.Functions

10.1 The 8 keys on control panel《
as below:
《UP》 Page up/set bit +1
《DOWN》 Page down/set bit -1
《LEFT》 Move cursor to left
《RIGHT》 Move cursor to right
《SET》 Menu Select/change set value
《Reset》 Exit/reset
《ON》 Run
《OFF》 Stop
Machine must be stopped before you set parameters. In this condition, pressing《SET》key can set
parameters otherwise view only.
10.2 In normal status, the control has 4 display interface as below:
The controller display the fault name when fault accured to the machine when it is in operation state,
while the backlight blinking, buzzer ring(stop need to press the "reset" to confirm).Maintenance records
generate failure records (recorded temperature, pressure, and the main fan motor current, or fan current
when fault accured.)

T 75℃ Single 1-1 Current Host Fan

P 0.75Mpa Air adjustment A phase 000.0A 00. 0A
State Host stop B phase 000.0A 00. 0A
Phase Sequence Error C phase 000.0A 00. 0A

Unload pressure 0.75Mpa Function select

Load pressure 0.60Mpa Maintenance Fault record
Total run time 000000 h 00 User set Factory set
m Load run time 000000 h 00 m

Loading pressure and unloading pressure can be modified by twice pressing the《SET》when air compressor is

completely shut down, without entering the password;

The main interface of non-startup, such as the current phase sequence is error, it displays "phase sequence error",

not alarm.

When main interface is on network, the left upper corner display the master station or followed station, when it is
in followed station, it display "controlled by master station, can be start at any time. "
Parameters list and definitions note (loading pressure, unloading pressure can be changed under starting state).
User setting、parameter list and definitions(loading pressure、unloading pressure can change in the boot state)
Remarks: ①：CI-KYK1、②：CI-KYK2、③：CI-KYK3、④：CI-KYK6、⑤：CI-KYKB
No. Parameter Name Default Define Model
No password
1 Loading pressure 0.5Mpa Continuous twice press 《SET 》at the current page, ①②③④
cursor blink pos can be modified.
2 Unloading pressure 0.8Mpa Continuous twice press 《SET 》at the current page, ①②③④⑤
cursor blink pos can be modified.
3 Pressure set 0.65Mpa Constant pressure, Continuous twice press《SET》at the ⑤
current page, cursor blink pos can be modified.

User password set

1 Y-Δ time 15s The time for Y-Δ delay ①②③④
2 Non-Load time 10min Reach Unloading pressure, the motor running time ①②③④⑤
3 Load On time 15s Motor started, Load solenoid valve delay time ①②③④⑤
4 Stage time 15s Any two compressor interval time of start and stop when ①②③④⑤
compressors are on network.
5 Stop time 15s The delay time by pressing stop key in to real stop ①②③④
6 Count time 15s The delay time by pressing stop to restart ①②③④⑤
7 Fan stop temperature 75℃ The temperature of fan stop ①②③④⑤
8 Fan start temperature 85℃ The temperature of fan start ①②③④⑤
9 Drainage time 15s Automatic drain valve drainage time ③⑤
10 10 Drainage interval 15m Automatic drain valve drainage interval time(if use the ③⑤
time function, please modify alarm to drainage in display
controller)
11 Phase imbalance 08 Three phase current is imbalance, 0 is unprotection, ①②③④⑤
（host） recommend 6-8
12 Phase imbalance 08 Fan current is imbalance,0 is unprotection, recommend ①②③④⑤
（fan） 6-8
13 Run mode set Air Normal use choose air adjust term, when Gas ①②③④⑤
Consumption is low, choose power adjust term.
14 Change password 0000 First press "set" to press. Keep the password in mind ①②③④⑤
before change.
15 Air filter use time 0h If change new then reset to 0 ①②③④⑤
16 Oil Separator use 0h If change new then reset to 0 ①②③④⑤
time
17 Oil filter use time 0h If change new then reset to 0 ①②③④⑤
18 Oil use time 0h If change new then reset to 0 ①②③④⑤
19 Lubricant use time 0h If change new then reset to 0 ③⑤
20 Belt use time 0h If change new then reset to 0 ③⑤
21 Air filter limit use time 2000h Set to 0 for shield the function ①②③④⑤
22 Oil Separator limit 2 0 0 0h Set to 0 for shield the function ①②③④⑤
use time
23 Oil filter limit use time 2000h Set to 0 for shield the function ①②③④⑤
24 Oil limit use time 2000h Set to 0 for shield the function ①②③④⑤
25 Lubricant limit use 2000h Set to 0 for shield the function ③⑤
time
26 Belt limit use time 2000h Set to 0 for shield the function ③⑤
27 Run Time Limit2 0000h The max use time ,if over can’t start, Set to 0 for disable ①②③④⑤
this function
28 Service telephone ******** 12 numbers，suggest use mobile phone numbe ③⑤
29 Language Select Chinese Chinese / English to choose ①②③④⑤
30 Display No. 1 Display Net ID 0-8 ③⑤
31 Display Reset × √：Refresh the display reappears after ③⑤
32 Work Mode (Display) Single Can select single/master/slave, normal use single, ③⑤
other for net control
33 Controller No. 1 Controller Net ID 0-8 ①②③④⑤
34 Controller Reset × √：After the re-display refresh controller ②③⑤
35 Work Mode Single Can select Single/slave ①②③④⑤
(Controller)
36 Downtime alert 0000h 0-9999h can be set ①②④
37 Preparated controller Forbid Forbid/Allow to choose when compressors are on ①②③④⑤
function network
38 Preparated controller 8h 0-99h can be set,0 hour equal to 1hour.Only be effect in ①②③④⑤
Change time preparation function
39 Frequency 15s Frequency start time ⑤
acceleration
40 Frequency slowdown 15s Reach unloading pressure then host motor rancing run ⑤
time
41 Inverter set P=02 I=3 PID adjustment set ⑤
42 Inverter frequency 00.0Hz Forbid user adjust the parameter, wrong operation may ⑤
adjustment lead to the machine can not normal operation
1. Setting content of factory password
No. Parameter Name Default Define Model
1 Main Transformer install Line current The transformer install place: line/phase ①②③④⑤
2 Host current range 240A According to the transformer range ①②③④⑤
3 Fan current range 8A According to the transformer range ①②③④⑤
4 Pressure signal select Sensor Can select pressure switch signal/pressure ①②③④
sensor
5 Host rated current 00.0A The rated current of host motor ①②③④⑤
6 Fan rated current 0.00A The rated current of fan motor ①②③④⑤
7 Alarm temperature 105℃ If over this temperature then alarm but no stop ①②③④⑤
8 Highest temperature 110℃ If over this temperature then alarm and stop ①②③④⑤
machine immediately
9 Pressure upper limit 1.36Mpa Set must be low than it ①②③④⑤
10 Pressure lower limit 0.19Mpa Set must be low than it ①②③④⑤
11 Highest pressure 0.90Mpa If over this pressure then alarm and stop ①②③④⑤
machine immediately
12 Load on time 0 Total load on time, change time should be clean ①②③④⑤
out minutes to 0
13 Total run time 0 Total run time, change time should be clean out ①②③④⑤
minutes to 0
14 Phase Sequence Check √ √-enable，other for unable ①②③④⑤
15 Temperature adjustment value To put in correct value(forbid user to modify) ①②③④⑤
16 Pressure adjustment value To put in correct value(forbid user to modify) ①②③④⑤
17 Run time limit 1 0000h The max use time ,if over time then can’t start, ①②③④⑤
Set to 0 for remove this function
18 Password modify 0000 Change factory password ①②③④⑤
19 Manufacture number 88888888 Can modify ①②③④⑤
20 Manufacture date 20050801 Can modify ③⑤
21 Q7 select Alarm Can select alarm/drainage ③
22 Display stop input point Normal close Can select normal open, recommend use ③⑤
select normal close( better protection)
23 Air filter input point select Normal open Can select normal close recommend use normal ③⑤
close( better protection)
24 Oil separator input point Normal open Can select normal close recommend use normal ③⑤
select close( better protection)
25 Oil filter input point select Normal open Can select normal close recommend use normal ③⑤
close( better protection)
26 Host overload input point Normal open Can select normal close recommend use normal ③
select close( better protection)
27 Fan overload input point Normal open Can select normal close recommend use normal ③⑤
select close( better protection)
28 Load solenoid valve Normal open Can select normal open/normal close ①②③④⑤
29 Cut-off recovery × √ means cut-off recovery, run state as before ①④
cut-off,or machine hal
30 Frequency inverter Load Empty: no-load frequency, load must be less ⑤
frequency than equal to the minimum frequency, the
25Hz frequency can be loaded with the same
minimum
31 Frequency inverter Minimum Minimum frequency: frequency of the frequency ⑤
load 25Hz converter after the compressor started to load,
no load is less than the frequency
32 Frequency inverter Maximum Maximum operating: the maximum allowed ⑤
operating motor and frequency inverter, Normal motor
25Hz frequency of 50
33 Working frequency frequency Select working frequency and frequency ⑤
selection
34 Inverter communication × ×-forbid,√-enable; Our specific advice ⑤
35 Drive type CI-VSD Specific advice to support our communication ⑤
model
36 Temperature sensor PT100 Can select PT100 and Cu100 ①②④
selection
37 Drive fault input Normal open Can select normal close recommend use normal ⑤
close( better protection)
38 Motor power 015KW The machine motor power values match ⑤
39 Current factor 100% Current correction ⑤
2. Alarm
Controller check out the following faults, it will do alarm, not stop compressor, the screen display the relevant fault
name,and backlight blinking, buzzer ring,when remove these faults ,display recover normally.
No. Alarm name Solution for example Fault reason for example
1 Air filter block Change air filter Controller input point state
changed:the point normal
open/close can set
2 Oil separator block Change oil separator Controller input point state
changed:the point normal
open/close can se
3 Oil filter block Change air filter Controller input point state
changed:the point normal
open/close can set
4 Air filter overtime Change ,and set use time The use time over allowed
to 0 time
5 Oil separator overtime Change ,and set use time The use time over allowed
to 0 time
6 Oil filter block Change ,and set use time The use time over allowed
to 0 time
7 Oil overtime Change ,and set use time The use time over allowed
to 0 time
8 Lubricant overtime Change ,and set use time The use time over allowed
to 0 time
9 Belt overtime Change ,and set use time The use time over allowed
to 0 time
10 High Exhaust temperature High temperature,oil The relevant input point is
(alarm) shortage? open
Fan damage?
11 Communication fault Check teh connect line Loose connections; strong
singalinterference; bad
grounding

Controller check out the following faults, it will do alarm and stop compressor, the screen display the relevant
fault name, and backlight blinking, buzzer ring, when remove these faults, display recover normally. If buzzer
ring again, press reset, and it will stop to ring.
No. Alarm name Solution for example Fault reason for example

1 High Exhaust pressure
2 Exhaust
3 High Exhaust temperature
Refer to compressor manual
Refer to compressor manual
Refer to compressor manual
Pressure sensor fault/ pressure
over the limit
Over temperature contact point
was open
Temperature over the limit

4 Host overload Refer to compressor manual Relevant protection contact point

5 Host current overload
6 Fan overload
7 Fan current overload
8 Lack phase
Remove fault and restart to check
Refer to compressor manual
Remove fault and restart to check
Host A，B phase have current value
was close
Current over the rated current
and last period of time
Relevant protection contact point
was close
Current over the rated current
and last period of time
Check the motor and circuit

9 Phase unbalance Check three phase voltage, change Host A/B phase check out big
damage motor current difference
10 Fan Phase unbalance Check three phase voltage, change Fan A/B phase check out big
damage motor current difference
11 Phase Sequence error Exchane any two phase of power line Three phase turn of Power line
are different with motor
12 Temperature sensor fault Whether it is open circuit or short Change the sensor
circuit
13 Large temperature jumps Signal line is short circuit with shield Change the senso
line
14 Pressure sensor fault Whether it is open circuit or short Change the sensor
circuit
15 Run over use time Program problem Consult with factory

After Alarm, if the buzzer ring more than 10 minutes, and it will stop ringing. Fan overload,Fan current overload,
and Fan Phase unbalance fault occured,he fault record will record fan present current,others faults will record the
host current.When faults accured,it will inform display fault or controller fault,if have serial faults at the same time
(display, controller have fault at the same time,or serial compressors have fault when they are on net-working),the
fault will display every 3s.
11、Notes
 Against use the emergency stop key as the stop button .
 Signal cable link or plug must be acted if the controller without power or after power failure, or will lead to the
damage to the electronic components.
 When equipment is running, modify the controller parameters are not allowed.
 Equipment exterior must be well grounded, and not short-circuit the signal line to ground.
 Installation must be separated from the signal line and power line to reduce interference, when long-distance
link the communication lines need to use shielded cable and ensure good grounding.

12、Networking
12.1 Specially designed
The system can see the others controllers data by any displays ,the method is click the "left", "right " key to switch
the upper right corner of the figure on the page where can display the pressure temperature ,but ensure
Interconnection , then you can see all data of corresponding controller .

12.2 How to achive interconnection

1） Please set same load pressure parameters,unloading pressure parameters,level between the time and same
prepared compressors functions of the prepared networking compressors .
2） In non-network stations , the main display (only one) and its corresponding current control signal set to 1, set
others display stations number are not duplicate, controllers station number are also not duplicate.
3） In addition to a network-based display as the main station ,all the others as the slave .All controllers (up to 8
units) all set as subordinate station.
4） Network must make sure the input of emergency shutdown are not connected to the controller and the
display ,or the emergency shutdown of subordinate station display will have no effect on the controller.
5） After finish the setting, make sure to disconnect the power ,then all the link the RS1 + positive and RS1-
negative (otherwise lead to communication errors) ,computer network adopt RS2 + and RS2-.
6）Please re-power of each machine, start and stop from the main station.

12.3 Remote Operation

1） CI-KYK1、CI-KYK2、CI-KYK6 Remote controller operation
Need to add a remote control display, then start J2 , taking into account distance is not enough voltage to increase
intermediate relay as the conversion, the specific connection, please refer to diagrams .
2） CI-KYK3、CI-KYKB Remote controller operation
Remote operation simply need to startJ2display on the back of the controller,taking into account the distance is not
enough voltage to increase the intermediate relay as the conversion, the specific connection, please refer to the
diagrams.
13、Wiring diagrams: