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Plant : ECS Appendix-6 Kind of alarm, possible causes and remedial actions
Set
No. Kind of alarm Unit Possible causes Remedial actions
point
1) P0PUS00CP001(PT) failed.
9 Seawater supply pressure transmitter Fail - - * Notify to I&C maintenance personnel.
2) Wire connection loosened.
15 Brine water pit level High High - - 1) Potable water supply XV failed (not fully closed). 1) Repair or replace XV.
1) Potable water supply XV failed (not fully opened). 1) Repair or replace XV.
18 Brine water pit level Low Low - -
2) Potable water supply valve closed. 2) Open supply valve more.
Set
No. Kind of alarm Unit Possible causes Remedial actions
point
23 Auto wash strainer A inlet XV Sequence trouble - - 1) Instrument air not supplied to actuator.
* Notify to PLC maintenance personnel.
2) Signal command, but no feedback.
3) Check actuator movement.
24 Auto wash strainer A blow XV Sequence trouble - - 3) Actuator troubled.
28 Auto wash strainer A Fault - - 1) Drive motor over load (over current). * See Section-3, 2. Seawater strainer trouble shooting.
30 Auto wash strainer B inlet XV Sequence trouble - - 1) Instrument air not supplied to actuator.
* Notify to PLC maintenance personnel.
2) Signal command, but no feedback.
3) Check actuator movement.
31 Auto wash strainer B blow XV Sequence trouble - - 3) Actuator troubled.
35 Auto wash strainer B Fault - - 1) Drive motor over load (over current). * See Section-3, 2. Seawater strainer trouble shooting.
37 Hypochlorite generator A inlet flow Low 17 m3/h 1) Electrolytic cells clogged with scale deposition. 1) Clean electrolytic cells with acid solution.
2) Seawater feed FCV out of order. 2) Check FCV actuator and positioner.
3) Seawater inlet valve closed. 3) Open seawater inlet valve.
38 Hypochlorite generator A inlet flow Low Low 13.5 m3/h 4) Hypochlorite outlet valve closed. 4) Open hypochlorite outlet valve.
Set
No. Kind of alarm Unit Possible causes Remedial actions
point
1) Cooling air flow unevenly, not effective. 1) Improve air flow around thyristors with baffle.
41 Transformer/Rectifier A thyristor temp. High - -
2) Cooling fan stopped. 2) Check fan motor circuit.
1) Drive motor over load (over current). 1) Check fan rotation smoothness, remove obstacls.
42 Transformer/Rectifier A cooling fan Tripped - -
2) Circuit-breaker opened. 2) Close circuit-breaker.
1) Ventilation air flow not effective. 1) Improve air flow with baffle.
43 Transformer/Rectifier A transformer temp. High - -
2) Ambient temperature rised too high. 2) Check ambient temperature to re-start.
47 Transformer/Rectifier A Common fault - - 1) Protection relay(s) activated. * Notify to electrical maintenance personnel.
1) Cooling air flow reduced. 1) Check fan rotation smoothness, remove obstacls.
48 Transformer/Rectifier A cubicle temp. High - -
2) Ambient temperature rised too high. 2) Check ambient temperature to re-start.
49 Transformer/Rectifier A Sequence trouble - - 1) On/Off command, but no feedback. * Notify to I&C maintenance personnel.
52 Hypochlorite generator A cell 1 voltage High High 57.5 V 1) Electrolytic cell clogged with scale deposition. 1) Clean electrolytic cell with acid solution.
2) Seawater conductivity reduced. 2) Increase brine injection flow.
53 Hypochlorite generator A cell 1 voltage High 50 V 3) Electrode coating deteriorated. 3) Replace electrode assembly.
55 Hypochlorite generator A cell 2 voltage High High 57.5 V 1) Electrolytic cell clogged with scale deposition. 1) Clean electrolytic cell with acid solution.
2) Seawater conductivity reduced. 2) Increase brine injection flow.
56 Hypochlorite generator A cell 2 voltage High 50 V 3) Electrode coating deteriorated. 3) Replace electrode assembly.
58 Hypochlorite generator A cell 3 voltage High High 57.5 V 1) Electrolytic cell clogged with scale deposition. 1) Clean electrolytic cell with acid solution.
2) Seawater conductivity reduced. 2) Increase brine injection flow.
3) Electrode coating deteriorated. 3) Replace electrode assembly.
59 Hypochlorite generator A cell 3 voltage High 50 V 4) Hydrogen gas not released from separator. 4) Clean degassing valve of hydrogen separator.
61 Hypochlorite generator A cell 4 voltage High High 57.5 V 1) Electrolytic cell clogged with scale deposition. 1) Clean electrolytic cell with acid solution.
2) Seawater conductivity reduced. 2) Increase brine injection flow.
3) Electrode coating deteriorated. 3) Replace electrode assembly.
62 Hypochlorite generator A cell 4 voltage High 50 V 4) Hydrogen gas not released from separator. 4) Clean degassing valve of hydrogen separator.
Set
No. Kind of alarm Unit Possible causes Remedial actions
point
64 Hypochlorite generator B inlet flow Low 17 m3/h 1) Electrolytic cells clogged with scale deposition. 1) Clean electrolytic cells with acid solution.
2) Seawater feed FCV out of order. 2) Check FCV actuator and positioner.
3) Seawater inlet valve closed. 3) Open seawater inlet valve.
65 Hypochlorite generator B inlet flow Low Low 13.5 m3/h 4) Hypochlorite outlet valve closed. 4) Open hypochlorite outlet valve.
66 Hypochlorite generator B inlet flow transmitter Fail - - 1) P0PUS11CF001(FT) or P0PUS11CF501(FE) failed. * Notify to I&C maintenance personnel.
1) Cooling air flow unevenly, not effective. 1) Improve air flow around thyristors with baffle.
68 Transformer/Rectifier B thyristor temp. High - -
2) Cooling fan stopped. 2) Check fan motor circuit.
1) Drive motor over load (over current). 1) Check fan rotation smoothness, remove obstacls.
69 Transformer/Rectifier B cooling fan Tripped - -
2) Circuit-breaker opened. 2) Close circuit-breaker.
1) Ventilation air flow not effective. 1) Improve air flow with baffle.
70 Transformer/Rectifier B transformer temp. High - -
2) Ambient temperature rised too high. 2) Check ambient temperature to re-start.
74 Transformer/Rectifier B Common fault - - 1) Protection relay(s) activated. * Notify to electrical maintenance personnel.
76 Transformer/Rectifier B Sequence trouble - - 1) On/Off command, but no feedback. * Notify to I&C maintenance personnel.
79 Hypochlorite generator B cell 1 voltage High High 57.5 V 1) Electrolytic cell clogged with scale deposition. 1) Clean electrolytic cell with acid solution.
2) Seawater conductivity reduced. 2) Increase brine injection flow.
80 Hypochlorite generator B cell 1 voltage High 50 V 3) Electrode coating deteriorated. 3) Replace electrode assembly.
82 Hypochlorite generator B cell 2 voltage High High 57.5 V 1) Electrolytic cell clogged with scale deposition. 1) Clean electrolytic cell with acid solution.
2) Seawater conductivity reduced. 2) Increase brine injection flow.
83 Hypochlorite generator B cell 2 voltage High 50 V 3) Electrode coating deteriorated. 3) Replace electrode assembly.
85 Hypochlorite generator B cell 3 voltage High High 57.5 V 1) Electrolytic cell clogged with scale deposition. 1) Clean electrolytic cell with acid solution.
2) Seawater conductivity reduced. 2) Increase brine injection flow.
3) Electrode coating deteriorated. 3) Replace electrode assembly.
86 Hypochlorite generator B cell 3 voltage High 50 V 4) Hydrogen gas not released from separator. 4) Clean degassing valve of hydrogen separator.
88 Hypochlorite generator B cell 4 voltage High High 57.5 V 1) Electrolytic cell clogged with scale deposition. 1) Clean electrolytic cell with acid solution.
2) Seawater conductivity reduced. 2) Increase brine injection flow.
3) Electrode coating deteriorated. 3) Replace electrode assembly.
89 Hypochlorite generator B cell 4 voltage High 50 V 4) Hydrogen gas not released from separator. 4) Clean degassing valve of hydrogen separator.
Set
No. Kind of alarm Unit Possible causes Remedial actions
point
1) P0PUS10CA001(AT) or P0PUS10CA501(AE)
93 H2 gas detector transmitter Fail - - failed. * Notify to I&C maintenance personnel.
2) Wire connection loosened.
Hypochlorite solution storage tank A level High 1) Continuous dosing valve closed. 1) Open continuous dosing valve.
94 9,160 mm
High High 2) Continuous dosing FCV out of order (not opened). 2) Check continuous FCV actuator and positioner.
3) Shock dosing valve closed. 3) Open shock dosing valve.
Hypochlorite solution storage tank A level High
95 8,960 mm 4) Shock dosing FCV out of order (not opened). 4) Check shock FCV actuator and positioner.
High
98 Hypochlorite solution storage tank A level Low Low 500 mm 1) Hypochlorite inlet valve closed. 1) Open hypochlorite inlet valve.
2) Continuous dosing FCV out of order (not closed). 2) Check continuous FCV actuator and positioner.
Hypochlorite solution storage tank A level Low Low 3) Shock dosing FCV out of order (not closed). 3) Check shock FCV actuator and positioner.
99 300 mm
Low
Hypochlorite solution storage tank B level High 1) Continuous dosing valve closed. 1) Open continuous dosing valve.
101 9,160 mm
High High 2) Continuous dosing FCV out of order (not opened). 2) Check continuous FCV actuator and positioner.
3) Shock dosing valve closed. 3) Open shock dosing valve.
Hypochlorite solution storage tank B level High
102 8,960 mm 4) Shock dosing FCV out of order (not opened). 4) Check shock FCV actuator and positioner.
High
105 Hypochlorite solution storage tank B level Low Low 500 mm 1) Hypochlorite inlet valve closed. 1) Open hypochlorite inlet valve.
2) Continuous dosing FCV out of order (not closed). 2) Check continuous FCV actuator and positioner.
Hypochlorite solution storage tank B level Low Low 3) Shock dosing FCV out of order (not closed). 3) Check shock FCV actuator and positioner.
106 300 mm
Low
Hypochlorite solution storage tank dike sump pit 1) Leakage caused at hypochlorite tank. 1) Stop ECS operation.
108 - -
level High 2) Overflow from hypochlorite tank. 2) Neutralize to discharge into neutrarized water pit.
Set
No. Kind of alarm Unit Possible causes Remedial actions
point
1) Potable water feed valve not closed. 1) Close potable water feed valve.
132 Acid solution tank level High High 2,900 mm
2) Seawater passing from hypochlorite generator. 2) Check valves in acid cleaning pipe line.
1) P0PUS80CL001(LT) failed.
135 Acid solution tank level transmitter Fail - - * Notify to I&C maintenance personnel.
2) Wire connection loosened.
Set
No. Kind of alarm Unit Possible causes Remedial actions
point
1) Transfer pump outlet valve closed. 1) Open transfer pump outlet valve.
144 Neutralized water pit level High High - -
2) Transfer pump outlet non return valve stuck. 2) Clean non return valve to swing properly.
147 Neutralized water pit level Low Low - - 1) Embedded pipe clogged with debris. 1) Clean embedded pipes.
148 Neutralized water pit pH High pH 1) Caustic soda mixed in oversupply. 1) Add hydrochloric acid to reduce pH.
149 Neutralized water pit pH Low pH 1) Caustic soda mixed in undersupply. 1) Add caustic soda to increase pH.
157 Emergency stop - - 1) Emergency stop button on PLC panel operated. 1) Reset push button to restart.
1) Circuit-breaker opened.
158 Control power failure (Major) power Fail (Major) - - * Notify to electrical maintenance personnel.
2) Wire connection loosened.
1) Circuit-breaker opened.
159 Control power failure (Minor) power Fail (Minor) - - * Notify to electrical maintenance personnel.
2) Wire connection loosened.
1) Circuit-breaker opened.
160 DC24V Power supply A power Fail - - * Notify to electrical maintenance personnel.
2) Wire connection loosened.
1) Circuit-breaker opened.
161 DC24V Power supply B power Fail - - * Notify to electrical maintenance personnel.
2) Wire connection loosened.
1) Circuit-breaker opened.
162 Auxiliary power failure power Fail - - * Notify to electrical maintenance personnel.
2) Wire connection loosened.
163 PLC A Trouble - - 1) PLC A failed. (self diagnosis) * Notify to PLC maintenance personnel.
164 PLC B Trouble - - 1) PLC B failed. (self diagnosis) * Notify to PLC maintenance personnel.
165 Electrolytic chlorination system Major FLT - - 1) Trip fault occurred. * Notify to process engineering personnel.
166 Electrolytic chlorination system Minor FLT - - 1) Non trip failure occurred. * Notify to process engineering personnel.
167 PLC Fault - - 1) PLC failed. (self diagnosis) * Notify to PLC maintenance personnel.
168 Safety shower and eye washer - - 1) Safety shower and eye washer in service. * Indication only, no action required.