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4578 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 33, NO.

6, JUNE 2018

Letters
Optimized Branch Current Control of Modular Multilevel Matrix Converters
Under Branch Fault Conditions
Boran Fan , Kui Wang , Zedong Zheng, Lie Xu, and Yongdong Li

Abstract—The modular multilevel matrix converter (M3C) is take the advantage, many works have been conducted to de-
a promising topology for high-voltage high-power applications. It velop appropriate operation strategies with failed modules in
features easy scalability, high-quality input and output waveforms, both the MMC [6] and the M3C [7].
superior availability, etc. This letter aims to further increase the
availability of the M3C when one or more of the nine branches are Compared with the module fault, complete branch loss is a
lost. A general nonlinear multivariable optimization model is set more serious failure, and few papers have discussed much about
up to optimize the branch current configuration after the branch it. Such a failure can be caused by too many failed modules
lost. The proposed method reduces system power capability loss in one branch: a mechanical connection failure, control unit
after the branch failure. It achieves a smooth transition from a error, etc. To increase system availability under branch fault
full M3C to a reduced topology without shutdown of the system.
A M3C prototype with 27 cells is designed, and experiment results conditions, Karwatzki et al. [8] proposed an inspiring fault-
are presented to confirm the validity of this method. tolerance strategy for the M3C. After the branch failure, the nine-
branch M3C was reduced and operated as a six-branch Hexverter
Index Terms—Branch failure, fault tolerance, Hexverter, mod-
ular multilevel matrix converter (M3C), triple star-bridge cells
[9]. It allows a further increase of the M3C high availability.
(TSBC) converter. However, there are two drawbacks of the strategy: the first is
that the converter suffers a considerable power capability loss
because when a single branch is lost, two additional nonfailure
I. INTRODUCTION branches need to be symmetrically removed; the second is that
ODULAR multilevel topologies, such as the modular as the converter is operated as a Hexverter, large common-mode
M multilevel converter (MMC) and the modular multi-
level matrix converter (M3C), have many advantages in high-
voltage (CMV) and circulating current injections are required
when reactive power difference exists between the input and
voltage high-power applications [1]. The MMC has been suc- output three-phase systems [10].
cessfully used in high-voltage direct-current (HVDC) trans- This letter aims to propose a strategy to use all the re-
missions. Compared with the MMC, the M3C has improved maining branches of the M3C after the branch failure. It
capacitor-voltage fluctuation characteristics at low-frequency helps to optimize the converter performance after a branch
operation [2]–[4]. This advantage makes the M3C more suit- lost. The biggest challenge lies in the appropriate current
able for adjustable speed drive applications. In addition, similar configuration for the remaining branches. Section II equalizes
with HVDC transmission of the MMC, the M3C has a “counter- the branch current configuration to the solving of a nonlinear
part application” in the fractional frequency transmission system multivariable optimization problem. Taking the eight-branch
[5], a promising solution for offshore wind power transmission. topology as an example, Section III solves the optimization
For these applications, reliability is of great importance, and problem established in Section II and presents the optimized
fortunately, due to the modular structure, converters such as the branch current configuration. Experimental results in Section IV
MMC and the M3C have superior availability. Several failed validate a smooth transition from a full M3C to the eight-branch
modules do not necessarily cause system shutdown. To fully topology and a stable operation of the reduced topology after
the branch failure. Section V concludes this letter.

Manuscript received September 5, 2017; revised September 28, 2017; ac-


cepted October 19, 2017. Date of publication November 2, 2017; date of current II. OPTIMIZATION-BASED BRANCH CURRENT
version February 22, 2018. This work was supported by the Education Develop- CONFIGURATION STRATEGY
ment Program of Delta Environmental and Educational Foundation under Grant
DREK2015001. (Corresponding author: Zedong Zheng.) Fig. 1 shows the circuit configuration of the M3C. It connects
The authors are with the State Key Laboratory of Power System, De-
partment of Electrical Engineering, Tsinghua University, Beijing 100084, two three-phase systems with nine branches. Each branch con-
China (e-mail: fbr13@mails.tsinghua.edu.cn; wangkui@tsinghua.edu.cn; zzd@ sists of a branch inductor L b and a string of cascaded full-bridge
tsinghua.edu.cn; xulie@tsinghua.edu.cn; liyd@tsinghua.edu.cn). cells. The input and output three-phase systems are denoted as
Color versions of one or more of the figures in this letter are available online
at http://ieeexplore.ieee.org. “UVW” and “RST.” Si (i = 1, 2, . . . , 9) are branch breakers. If
Digital Object Identifier 10.1109/TPEL.2017.2769117 “Si = 1,” the breaker is closed and the branch is connected;

0885-8993 © 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 33, NO. 6, JUNE 2018 4579

termine the branch current configuration


i bi = ki1 · i αuvw + ki2 · i βuvw + ki3 · i αr st + ki4 · i βr st ,
i = 1, 2, ..., 9. (2)
In the M3C, the nine branch currents synthesize the input and
output three-phase currents. This requires the 36 variables in (2)
satisfy the equality constraints in (3) shown at the bottom of this
page. In this letter, constraints in (3) are denoted as the “First
set of equality constraints.”
Meanwhile, the branch current configuration, defined in (2),
should ensure dc power on each branch to be zero; otherwise,
the floating capacitor-voltage will become unstable. Since the
Fig. 1. Circuit configuration of the M3C. Si (i = 1, 2, . . . , 9) are branch
CMV injection may cause problems like overmodulation, mo-
breakers. tor insulation damage and etc. In this letter, the injection of the
CMV is avoided. As a result, taking the first branch as an ex-
ample, the dc component of the branch power can be calculated
otherwise, if “Si = 0,” the breaker is opened and the branch is as follows. Here, the input and output system frequencies are
removed. assumed different

In the following analysis, the input and output systems are u b1 = u u − u r = u uvw − u rαst
α
assumed three-phase balanced. The input side is connected with ⇒
an ac grid. Voltages and currents in the αβ reference frame are i b1 = k11 · i αuvw + k12 · i βuvw + k13 · i αr st + k14 · i βr st
defined as in (1). The definition ensures unity power factor at dc
pb1 = u b1 · i b1 = (k11 cos ϕ2 − k13 cos ϕ2 + k14 sin ϕ2 )
the ac grid
· v̂m2 î m2 . (4)
u uvw
α = v̂m1 cos(ω1 t), u uvwβ = v̂m1 sin(ω1 t) By calculating dc power of the nine branches and assigning
i α = î m1 cos(ω1 t), i βuvw = î m1 sin(ω1 t)
uvw
them to be zero, the 36 variables in (2) should satisfy the equality
u rαst = v̂m2 cos(ω2 t + θ ), u rβst = v̂m2 sin(ω2 t + θ ) constraints in (5) shown at the bottom of this page. In this letter,
i αr st = î m2 cos(ω2 t + θ − ϕ2 ), i βr st = î m2 sin(ω2 t +
θ − ϕ2 ). constraints in (5) are denoted as the “Second set of equality
(1) constraints.”
Nine branch currents are defined in (2), which contain fre- In Fig. 1, the status of Si decides whether a branch is con-
quency components of the input and output systems. In (2), nected or removed. Obviously, no matter the status of Si , equal-
ki j (i = 1, 2, . . . , 9, j = 1, 2, 3, 4) are the 36 variables that de- ity constraints in (3) and (5) are prerequisites for the stable

⎧ ⎧
⎧ ⎪
⎪k11 + k21 + k31 = 1 ⎪
⎪k1i + k4i + k7i = 0, i = 1, 2, 4
⎪i b1 + i b2 + i b3 = i u = i αuvw ⎪
⎪k1i + k2i + k3i = 0, i = 2, 3, 4 ⎪
⎪k13 + k43 + k73 = 1

⎪ √ ⎪
⎪ ⎪


⎪i b4 + i b5 + i b6 = i v = (−i αuvw + 3i βuvw )/2 ⎪
⎪k41 + k51 + k61 = √−1/2 ⎪


⎪ √ ⎪
⎪ ⎪
⎪k 2i + k5i + k8i = 0, i = 1, 2
⎨i + i + i = i w = (−i αuvw − 3i βuvw )/2 ⎨ ⎨k + k + k = −1/2
b7 b8 b9 k42 + k52 + k62 = 3/2 23 53 83 √
⇒ ,

⎪i b1 + i b4 + i b7 = ir = i αr st √ ⎪
⎪k4i + k5i + k6i = 0, i = 3, 4 ⎪
⎪k 24 + k 54 + k 84 = 3/2

⎪ ⎪
⎪ ⎪


⎪i + i + i = i s = (−i αr st + 3i βr st )/2 ⎪
⎪k71 + k81 + k91 = −1/2
√ ⎪
⎪k + k + k = 0, i = 1, 2
⎪ b2
⎩i + i + i
b5 b8
√ ⎪
⎪ ⎪

3i 6i 9i
= i t = (−i αr st − 3i βr st )/2 ⎪
⎪k72 + k82 + k92 = − 3/2 ⎪
⎪k 33 + k 63 + k 93 = −1/2

b3 b6 b9 ⎩ ⎩
k7i + k8i + k9i = 0, i = 3, 4 k34 + k64 + k94 = − 3/2
(3)



⎪cos ϕ2 · k11 − cos ϕ2 · k13 + √ k14 · sin ϕ2 = 0 √



⎪2 cos ϕ2 · k 21 + (cos ϕ 2 − √ 3 sin ϕ2 ) · k23 − (sin ϕ2 + √3 cos ϕ2 ) · k24 = 0



⎪2 cos ϕ2 · k31 + (cos√ϕ2 + 3 sin ϕ2 ) · k33 − (sin ϕ2 − 3 cos ϕ2 ) · k34 = 0



⎨(− cos ϕ2 ) · k41 + (√3 cos ϕ2 ) · k42 − 2 cos ϕ2 · k√ 43 + 2 sin ϕ2 · k44 = 0
dc
pbi =0 √
⇒ (− cos ϕ2 ) · k51 + (√3 cos ϕ2 ) · k52 + (cos ϕ2 − √3 sin ϕ2 ) · k53 − (sin ϕ2 + √3 cos ϕ2 ) · k54 =0 (5)
i = 1, 2, ..9 ⎪


⎪(− cos ϕ2 ) · k61 + (√3 cos ϕ2 ) · k62 + (cos ϕ2 + 3 sin ϕ2 ) · k63 − (sin ϕ2 − 3 cos ϕ2 ) · k64 =0



⎪(− cos ϕ2 ) · k71 − (√3 cos ϕ2 ) · k72 − 2 cos ϕ2 · k√ 73 + 2 sin ϕ2 · k74 = 0

⎪ √

⎪(− cos ϕ ) · k − ( 3 cos ϕ ) · k + (cos ϕ − 3 sin ϕ2 ) · k83 − (sin ϕ2 + √3 cos ϕ2 ) · k84 =0


2 81 √ 2 82 2 √
(− cos ϕ2 ) · k91 − ( 3 cos ϕ2 ) · k92 + (cos ϕ2 + 3 sin ϕ2 ) · k93 − (sin ϕ2 − 3 cos ϕ2 ) · k94 =0
4580 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 33, NO. 6, JUNE 2018

TABLE I
BRANCH CURRENT CONFIGURATION

Topology M3C Hexverter 8-Branch

Branch Breakers Si = 1, i = 1, 2, ..9 Si = 0 when i = 3, 5, 7 else Si = 1 Si = 0 when i = 3 else Si = 1


cos ϕ2 Any ±1 ±1
⎡ ⎤ ⎡ √ √ ⎤ ⎡ √ ⎤
⎡k k12 k13 k14 ⎤
2 0 2 √0 3 −√ 3 3 −√ 3 6 0 6 −2√ 3
11
⎢2 0 −1 √3 ⎥ ⎢3 3 −3 3 ⎥ ⎢6 0 −6 2 3 ⎥
⎢k21 k22 k23 k24 ⎥ ⎢ ⎥ ⎢ ⎥ ⎢ ⎥
⎢k k34 ⎥ ⎢2 ⎥ ⎢0 ⎥ ⎢0 0 √0 ⎥
⎢ 31 k32 k33 ⎥ ⎢ √0 −1 − 3⎥ ⎢ √0 0 0
√ ⎥ ⎢ √0

⎢k41 k44 ⎥ ⎢−1 3 2 0 ⎥ ⎢−3 3 ⎥ ⎢−3 ⎥
⎢ k42 k43 ⎥ ⎢ √ √ ⎥ ⎢ 3 3 ⎥ ⎢ √3 3 √3 ⎥
[ki j ] = ⎢
⎢k51 k52 k53 k54 ⎥

1
6
⎢−1
⎢ √ 3 −1 3
√ ⎥
⎥ 1
6
⎢0
⎢ 0
√ 0 √0 ⎥⎥
1 ⎢
12 ⎢
−3 √3 0 2 √3 ⎥ ⎥
⎢k61 k62 k63 k64 ⎥ ⎢−1 3 −1 − 3 ⎥ ⎢0 2 3 −3 − 3⎥ ⎢ 0 4 3 −3 −3 3⎥
⎢ ⎥ ⎢ ⎥ ⎢ ⎥ ⎢ ⎥
⎢k71 k72 k73 k74 ⎥ ⎢−1 −√3 2 ⎥ ⎢0 0 0 0 ⎥ ⎢−3 − 3 3√ √
3 ⎥
⎣ ⎦ ⎢ 0 ⎥ ⎢ √ √ ⎥ ⎢ ⎥
k81 k82 k83 k84 ⎣−1 −√3 −1 −√3⎦ ⎣−3 − √3 0 2 √3 ⎦ ⎣−3 −√3 0 2√3 ⎦
k91 k92 k93 k94 √ √ √ √
−1 − 3 −1 − 3 0 −2 3 0 −2 3 0 −4 3 −3 −3 3
⎧ ⎧ ⎧
⎪ i b1 = (i u + ir )/3 ⎪i b1 = (i u − i v + ir − i s )/3 ⎪ i b1 = (3i u + 2ir − 2i s )/6

⎪ i b2 = (i u + i s )/3 ⎪
⎪ = (i u − i w + i s − ir )/3 ⎪







i b2 ⎪i b2 = (3i u − 2ir + 2i s )/6



⎪ i b3 = (i u + i t )/3 ⎪
⎪i b3 =0 ⎪
⎪ i b3 = 0

⎪ ⎪
⎪ ⎪

⎨i b4 = (i v + ir )/3 ⎨i b4 = (i v − i u + ir − i t )/3 ⎨i b4 = (−i u + i v + ir − i t )/6
Branch current configuration i b5 = (i v + i s )/3 i b5 =0 i b5 = (−i u + i v + i s − i t )/6

⎪ ⎪
⎪ ⎪


⎪ i b6 = (i v + i t )/3 ⎪
⎪i b6 = (i v − i w + i t − ir )/3 ⎪
⎪ i b6 = (2i v − 2i w + 3i t )/6

⎪ i b7 = (i w + ir )/3 ⎪
⎪ =0 ⎪
⎪ i b7 = (−i u + i w + ir − i t )/6

⎪ ⎪

i b7 ⎪


⎪ ⎪ ⎪
⎩i b8 = (i w + i s )/3 ⎪
⎩i b8 = (i w − i u + i s − i t )/3 ⎩i b8 = (−i u + i w + i s − i t )/6

i b9 = (i w + i t )/3 i b9 = (i w − i v + i t − i s )/3 i b9 = (−2i v + 2i w + 3i t )/6
⎧√ √

⎪ ( 3î m1 +
√2î m2 ) · √3/6 i = 1, 2
+î m2
î m1√ ⎨
î m1 +î m2 i = 1, 2, 4, 6, 8, 9 (2î m1 + 3î m2 √) · 3/6 i = 6, 8, 9
Branch current Magnitude î bi ,i = 1, 2, ..9. 3
3
0 i = 3, 5, 7. ⎪
⎪ (î + î m2 ) · 3/6 i = 4, 5, 7
⎩ m1
0 i = 3.

definition of the objective function J is not exclusive. It can be


adjusted based on application demands
9 4
Minimize J = ki2j
i =1 j =1


⎨First set of equality constraints [see (3)] (7)
such that Second set of equality constraints [see (5)]


Thirdset of equality constraints [see (6)].
In (7), the objective function J and the first set of equality
constraints are independent of circuit parameters. According to
(5) and (6), the second and third sets of equality constraints are
affected by output power factor angle ϕ2 and breaker status Si ,
respectively. For a specified ϕ2 and a set of Si , by solving the
problem in (7), an optimized branch current configuration can
Fig. 2. Solution of the optimization problem when branch 3 is lost. The value be achieved.
of the optimized 36 variables (ki j , i = 1, 2, . . . , 9, j = 1, 2, 3, 4) changes with
output power factor angle ϕ2 .
III. BRANCH CURRENT CONFIGURATION OF THE
EIGHT-BRANCH TOPOLOGY
operation of the converter. For the branch fault condition, if a
branch is lost or removed, since the relative branch current is Section II proposes an optimization-based strategy to get the
zero, a set of additional constraints is necessary as shown in (6). branch current configuration. This section will first verify the
The constraints in (6) are denoted as the “Third set of equality proposed strategy on the M3C and the Hexverter and, then, use
constraints” the strategy to obtain the branch current configuration when
a single branch is lost. Since (7) is a nonlinear optimization
if Si = 0, i = 1, 2, ..9 ⇒ ki1 = 0, ki2 = 0, ki3 = 0, ki4 = 0. problem with linear constraints, it can be easily solved by using
(6) the “fmincon” solver in MATLAB, or more specifically, since it
Based on the three sets of equality constraints in (3), (5), and is a linearly constrained quadratic optimization problem, it can
(6), taking ki j as the variables, a nonlinear optimization problem also be solved by the “quadprog” solver.
is set up in (7). The objective function J in (7) helps to limit For the M3C, since all the branch breakers are closed, the third
the branch current magnitude. It is worth mentioning that the set of equality constraints in (6) does not exist. The solution of
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 33, NO. 6, JUNE 2018 4581

TABLE II
EXPERIMENT PARAMETERS

Fig. 3. Overall control strategy.

the optimization problem [ki j ] is shown in the fourth line, second


column in Table I. According to (2) and by applying an inverse
park transformation, the branch current configuration can be
written by system input and output currents as shown in the fifth Fig. 4. (a) Circuit configuration. (b) Photos of the M3C experiment platform.
line, second column in Table I. The branch current coincides
with previous research [11]–[13]. For the M3C, the solution of
(7) remains the same as power factor angle ϕ2 changes, which
indicates that the optimized branch current configuration of the still have solutions for the optimization problem in (7). It indi-
M3C is independent of ϕ2 . cates when input and output three-phase systems have reactive
For the Hexverter, assume that branches 3, 5, and 7 in Fig. 1 power difference, CMV injection is not indispensable for the
are removed (Si = 0, i = 3, 5, 7). The solution of the optimiza- eight-branch topology, which is similar as the M3C. This is a
tion problem [ki j ] is shown in the fourth line, third column in significant advantage for real application. Meanwhile, different
Table I and the branch current configuration in the fifth line, from the M3C, the optimized branch current configuration of the
same column. It can be seen that the branch current coincides eight-branch topology differentiates with the change of ϕ2 . The
with previous research [14]. Besides, the optimization has a so- solution [ki j ] under different ϕ2 is shown in Fig. 2. As explained
lution only when ϕ2 satisfies “cos ϕ2 = ±1.” This is because, at the end of Section II, for a specified topology, the solution
as explained in Section II, the proposed strategy ensures unity [ki j ] is only affected by ϕ2 . So, in real application, Fig. 2 can
power factor at input side and no CMV injected. In this case, be stored as a lookup table and the optimized branch current
if “cos ϕ2 = ±1,” reactive power difference exists between the configuration can be selected according to the value of ϕ2 .
input and output systems. Without branch power compensa- The last line of Table I shows the branch current magnitude
tion provided by the CMV, the branch dc power is not zero and comparison of the M3C, the Hexverter, and the eight-branch
capacitor-voltage in the Hexverter is unstable [15], which makes topology. Assuming that input and output systems share a same
the second set of equality constraints in (5) not hold; therefore, current magnitude (î m1 = î m2 ), the maximum branch current
no solution can be found when cos ϕ2 = ±1 for the Hexverter. magnitude of the eight-branch topology is 7.2% lower than the
For the branch fault condition of the M3C, without loss of Hexverter. It suggests a larger power capability after the branch
generality, assume that branch 3 is lost (S3 = 0). By solving the lost if the M3C is operated as an eight-branch topology instead
problem in (7), the branch current configuration on the eight re- of a Hexverter. Moreover, if there is reactive power at the load
maining branches can be achieved. In the condition of “cos ϕ2 = side, the Hexverter will require considerable CMV and circulat-
±1,” the solution of the optimization problem [ki j ] is shown in ing current injection, which gives the eight-branch topology an
the fourth line, fourth column in Table I and the branch current even larger power margin. Besides, according to the last line of
configuration in the fifth line, same column. The branch current Table I, branch currents on the eight-branch topology is smaller
configuration characteristic of the eight-branch topology lies be- than the Hexverter, and therefore, the eight-branch topology
tween the M3C and the Hexverter. Unlike the Hexverter, when can have a reduced capacitor-voltage fluctuation compared to
ϕ2 does not satisfy “cos ϕ2 = ±1,” the eight-branch topology the Hexverter.
4582 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 33, NO. 6, JUNE 2018

Fig. 5. (a) Verification of the transition from full M3C to the eight-branch topology. (b) Transition from full M3C to the Hexverter topology. (From top to
bottom: Branch currents, capacitor voltages, ac grid phase-to-neutral voltages, input three-phase currents, output line-to-line voltages, output three-phase currents,
and CMV vcom .)

In this section, a detailed branch current configuration is gate array chip. Each cell has a complex-programmable-logic-
provided for the eight-branch topology. Taking these branch device-based cell controller. A central controller and cell con-
currents as the reference value, in practice, actual branch cur- trollers are connected in an optical-fiber-based ring network. In
rents can then be controlled to follow these references by us- Fig. 4(a), S3 , S5 , and S7 are mechanical breakers to disconnect
ing the well-established current control method established in branches 3, 5, and 7.
the double-αβ frame [11]–[13]. The overall control strategy is In Table II, the first and second columns summarize the M3C
shown in Fig. 3, where i bi refers to the optimized branch current parameters and experiment conditions. For the specified RL
configuration and i bimes refers to the measured branch currents. Load in Table II, the ϕ2 is 7.2◦ . In this case, the solution of
The optimization process shown in the dashed box is performed the optimization problem in (7) after the loss of branch 3 is
offline, and the optimization results (ki j ) are stored as lookup presented in the third column in Table II. Fig. 5(a) and (b)
tables in a real-time system. presents the experiment verification of the transition from the
full M3C to the eight-branch topology and the transition from
the full M3C to the Hexverter, respectively. The used capacitor-
IV. EXPERIMENT RESULTS voltage balancing method is in [14] and [16].
An M3C prototype with three full-bridge cells per branch In Fig. 5(a), before moment t1 , breaker S3 is closed and the
is built up to validate the proposed control strategy. The circuit converter is operated as a normal M3C [breakers S5 and S7
configuration and the experiment platform are shown in Fig. 4(a) remain closed in the whole process in Fig. 5(a)]. At moment t1 ,
and (b). The M3C prototype consists of a central controller and breaker S3 is still closed, but the branch current references are
27 full-bridge cells. The central controller includes a 32-bit dig- changed to the branch current configuration determined by the
ital signal processor TMS320F28377 and a field-programmable [ki j ] in Table II. It can be seen that the branch current i b3 becomes
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 33, NO. 6, JUNE 2018 4583

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method based on optimized neutral-point voltage injection for a hexagonal
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modular multilevel cascaded topologies. 2017.

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