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Designation: F 2263 – 03
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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F 2263 – 03
3.1.8 unaided eye, n—observable without visual enhance-
ment beyond correction for normal vision.
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F 2263 – 03
7.2 Test Specimen Size—The recommended minimum pipe Do = average outside diameter, in. (mm).
size is 1⁄2 CTS. The PE pipe specimens shall be 12 to 18 in.
(300 to 460 mm) in length between fitting closures or between 8. Calibration and Standardization
fitting joints.
7.2.1 Dimensions Measurement—Measure and record the 8.1 Measuring Equipment—All measuring and testing
critical dimensions for pipe and fittings. For pipe, measure the equipment having an effect on the accuracy or validity of the
average outside diameter and wall-thickness in accordance calibrations or tests shall be calibrated or verified, or both,
with Test Method D 2122. For fittings, measure those dimen- before being put into service.
sions critical to the function of the joint, as well as minimum
body wall thickness. 9. Test Fluid
7.3 Testing as a System—When testing PE pipe and related 9.1 Internal Test Fluid—The test fluid shall be reverse
system components (such as fittings) as a system, the other osmosis (RO) or deionized (DI) water prepared in accordance
components shall be attached to the PE pipe in the same with 9.1.1.
manner as in actual service. For fittings, the particular fitting 9.1.1 RO or DI Water Test-Fluid Preparation—Test fluid
style shall be installed in accordance with the manufacturer’s prepared from RO or DI water shall have a pH in the range
instructions or the ASTM specification when applicable. from 6.5 to 8.0 and contain 2.5 ppm to 5 ppm (milligrams per
7.4 Minimum Required Test Units—A minimum of six test litre) of free-chlorine. The chosen pH shall be maintained to 6
units is required. A test unit is comprised of two or more 0.2 and the chosen free-chlorine concentration shall be main-
individual time-to-failure data points at the same temperature tained to 6 0.2 ppm. The pH and free-chlorine concentration
and hoop stress condition. Obtaining additional data points at combination shall yield a minimum ORP of 825 mV for the test
each temperature/hoop stress condition will benefit statistical fluid.
reliability of the analysis of the resultant data. 9.1.2 Test Fluid Temperature Control—The test fluid enter-
7.4.1 Test Unit Distribution—Time-to-failure data points ing each specimen shall be maintained to 61.8°F (61°C) of
shall be obtained at 2 test hoop stresses at each of a minimum the test temperature.
of 3 test temperatures for a minimum of 12 data points. As an 9.1.3 Pressure Control—The pressure of the test fluid shall
alternate, obtain time-to-failure data for the temperature/hoop be maintained to 63 psig (620.69 kPa).
stress combinations of the three-temperature matrix of PPI 9.1.4 Test Fluid Flow Rate—The flow rate of the test fluid
TN-16, see Note 3. Hoop stresses shall be separated by a least shall yield a minimum velocity of 0.12 fps (0.04 mps). For the
80 psi (0.55 MPa). nominal size 1⁄2 in., SDR 9 tubing, this corresponds to a flow
NOTE 3—When using the PPI TN-16 matrix, Temperature T3, which rate of 0.06 gpm (0.23 LPM). The formula used to calculate the
requires testing at only one stress, refers to the lowest test temperature. flow rates for other sizes and DRs is as follows:
7.4.2 Test Temperature Selection—Temperatures of 90°C p~id/2!2 * FPS * 720
5 gpm (3)
(194°F), 80°C (176°F), and 70°C (158°F) have been utilized in 231
prior testing of PE, see Note 4. Adjacent test temperatures shall
be separated by at least 18°F (10°C). Other test temperatures where:
id = measured inside diameter of the tubing, in.
may be used, but the maximum test temperature shall not
exceed 95°C (203°F). 9.2 Test Fluid Instrument Accuracy:
9.2.1 pH—The pH measurement and control instruments
NOTE 4—Prior testing indicates that for the test temperatures stated in shall have an accuracy of 0.1 pH or better.
7.4.2, hoop stresses to yield Stage II or III failures within reasonable
testing times are between 120 psi (830 kPa) and 480 psi (3.31 MPa). For 9.2.2 Free-Chlorine—Free-chlorine content measurement
a true SDR 9 tube, those hoop stresses correspond to test pressures of 30 and control instruments shall have an accuracy of 0.1 ppm or
psig (207 kPa) to 120 psig (830 kPa). If a selected test hoop stress better.
produces Stage I failures, the stress will need to be reduced to produce all 9.2.3 ORP—The ORP measurement and control instru-
Stage II or all Stage III failures at all temperatures. ments shall have an accuracy of 610 mV or better.
7.4.2.1 Relationship of Internal Pressure to Hoop Stress—
The hoop stress in the pipe wall is calculated by the following 10. External Environment
expression, commonly known as the ISO equation: 10.1 The exterior environment shall be air and shall be
2S/P 5 DR 2 1 (1) maintained at the target temperature of the test fluid tempera-
or ture 64.5°F (62.5°C). Direct, forced-air heating of the speci-
mens shall not be used.
2S/P 5 ~Do/t! 2 1 (2)
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12. Procedure 14. Report
12.1 Perform the test procedure in accordance with 12.2- 14.1 Report Content—Report the minimum information as
12.4 for the test units specified in 7.4 with a test fluid as required in 14.2-14.9.
specified in Section 9. 14.2 Laboratory name and location and starting and ending
12.2 After connecting the specimens to the flow-through dates of the test.
apparatus, purge the specimens of all entrapped gas and start 14.3 Chlorine source (that is, chlorine gas, hypochlorite,
the flow of the test-fluid through the specimens at a tempera- and so forth)
ture or pressure, or both, 40 to 50 % less than the test condition. 14.4 Identification of the PE pipe in the report shall include:
Over the next 1 to 3 h, gradually increase the temperature and pipe nominal size and DR or wall thickness specification;
pressure of the test fluid to the test condition. When the test average outside diameter and minimum wall thickness of each
fluid reaches the test condition temperature, pressure, and flow specimen; pipe manufacturer’s name, trade designation and
rate, and the external environment has reached the test tem- pipe lot number (if applicable); resin manufacturer’s name,
perature in accordance with Section 10, register the start time. compound designation, and lot designation (for in-plant com-
12.3 Maintain the test condition until all of the specimens pounded materials, resin manufacturer’s name may be omit-
have failed. Any loss of fluid through the wall of the pipe or ted).
assembly constitutes a failure. Record the time-to-failure for 14.5 Identification of fitting(s) tested with the PE pipe (if
each failed specimen within 61 % of the test time for the applicable) shall include: manufacturer’s name and model or
specimen. When multiple specimens are connected end-to-end, designation, fitting type, material, and ASTM standard desig-
remove each failed specimen and continue the test until all nation (if applicable).
remaining specimens at the conditions have failed. 14.6 All test conditions, including: test fluid temperature/
12.4 Record the time in hours and a description for each internal pressure combinations; specimen external air tempera-
failure. The description of each failure shall include: linear ture; test fluid free-chlorine concentration and pH; test fluid
location from flow inlet, circumferential position, and initiation ORP; water type (tap, RO or DI); flow rate; and specimen
point (inside or outside of tube). For accurate test life extrapo- position (horizontal or vertical). Where applicable, report the
lation, all of the failures must be the same type. Mixed mode minimum, maximum, and average values for each parameter.
failures and failures initiated from the outside of the tube shall 14.7 A table of the test temperatures, hoop stresses, and
not be used for data analysis, see Note 5. failure times for all specimens tested.
14.8 A description of each failure in accordance with 12.4.
NOTE 5—Numerous failures occurring predominantly in approximately
the same position on the tube circumference should be examined carefully. 14.9 A summary of the regression analysis including: coef-
When there is an indication that the failures are attributable to the design ficients; correlation coefficient (R2 value); hoop stress and
or operation of the test, these values should be discarded unless it can be internal pressure calculation at 50 years and 73°F (23°C).
demonstrated that the testing provided a more conservative estimate of the
oxidative resistance. 15. Precision and Bias
13. Calculation 15.1 Precision—The inter-laboratory precision of this test
13.1 Regression Analysis—Perform a multiple linear regres- method is to be determined and will be available on or before
sion on the time-to-failure data in accordance with the rate January 2008. It is not feasible to specify the inter-laboratory
process method PPI-TN-16 or three parameter model of ISO precision at this time because available data produced at
9080. The correlation coefficient (R2 value) of the data shall be different laboratories was done under varied test conditions,
greater than 0.9 to ensure accuracy of the time-to-failure not necessarily in strict accordance with this test method. A
extrapolations. If it can be demonstrated that the four- primary purpose of this test method is to harmonize future
coefficient regression equation in three parameter model of ISO testing. Due to the limited number of test laboratories and test
9080 provides a better fit to the data set, then the coefficients, stations within each laboratory, additional time is required to
correlation (R2 value), and extrapolated times-to-failure from produce sufficient duplicate data to calculate precision.
that model shall be used and reported. 15.2 Bias—No information can be presented on the bias of
13.2 Pressure Calculations—Using the coefficients from this test method because no material having an accepted
13.1, calculate the hoop stress (psi) and internal pressure (psig) reference value is available.
corresponding to a time of 50 years for the DR of the tested
specimens at a temperature of 73°F (23°C). If using only type 16. Keywords
II failure data, it is not possible to make a lifetime extrapolation 16.1 chlorine resistance; oxidative resistance; pipe;
without data for the stage III failure of the pipe tested. polyethylene
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F 2263 – 03
APPENDIXES
(Nonmandatory Information)
X1.1 Multiple Linear Regression—The three-parameter, X1.1.1 The four-parameter, multiple linear regression equa-
rate process equation from PPI TN-16 and ISO 9080 is tion from ISO 9080 is expressed as follows:
expressed as follows: Log10ft 5 c1 1 c2/T 1 c3Log10S 1 c4~Log10S!/T 1 e (X1.2)
Log10 ft 5 A 1 B/T 1 C~Log10S!/T (X1.1)
where:
where: c1– c4 = coefficients derived from a particular data set, and
ft = time to failure, h, e = an error variable, having a Laplace-Gauss distri-
T = absolute temperature K°, bution with zero mean and constant variance.
S = hoop stress, psi (MPa), and
A, B, and C = coefficients derived from a particular data
set.
X2.1 ORP Background—ORP is a monitoring/control sembles a pH probe except that electron transfer from the
method that provides a measurement of the total oxidizing solution to a platinum band is compared to an internal
potential of a solution. For chlorinated water, ORP provides a silver/silver-chloride reference electrode. The output of the
measurement of the equilibrium of the free-chlorine as a probe is measured in millivolts. A higher millivolt reading
function of pH. It is widely used as a disinfection control in indicates a greater oxidizing potential of the solution.
effluent treatment, and DIN standards 19643 and 19644 specify
a minimum ORP level of 750 mV for pools and spas. In 1972, X2.3 ORP Relationship to pH—Free-chlorine is defined as
the World Health Organization recognized that an ORP of 650 both the hypochlorous acid (HClO) and hypochlorite ions
mV provides disinfection and viral inactivation almost instan- (OCl) that form equilibrium in solution and is pH dependent.
taneously. For reference, pure water has an ORP of about 200 Fig. X2.1 shows the relationship between pH/free-chlorine and
mV and typical tap water rarely, if ever, exceeds 850 mV. ORP in a deionized water solution. Table X2.1 is the same
X2.2 ORP Instrument—The measuring instrument re- information presented in tabular form.
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TABLE X2.1 Tabular Representation of Fig. X2.1
PPM 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 9
0.1 770 749 728 706 683 659 634 608 581 554 525 495 464 432 400 366 331 296 259 222 183 144 103 62 19
0.2 800 782 764 745 724 703 681 658 634 609 584 557 530 501 472 442 411 379 346 312 277 242 205 168 130 90
0.3 816 802 787 771 755 737 719 700 681 660 639 617 594 570 546 521 494 468 440 411 382 352 321 289 257 223
0.4 819 809 798 787 775 763 750 736 721 706 690 673 656 638 619 600 580 559 538 516 493 470 446 421 396 370
0.5 824 819 813 806 799 792 784 775 766 756 746 735 724 712 699 686 673 659 644 629 613 596 579 562 544 525 506
0.6 830 828 824 820 816 811 805 799 793 785 778 770 761 752 742 732 722 710 699 686 674 661 647 632 618 602 587 570 553
0.7 817 820 824 826 829 831 832 833 833 833 832 831 830 828 825 822 819 815 810 805 800 794 787 780 773 765 757 748 738 729 718 707 696 684 672 659 646 632 618 603 588
0.8 824 828 831 834 837 839 841 842 842 843 842 841 840 838 836 833 830 827 822 818 813 807 801 794 787 780 772 763 754 745 735 725 714 702 690 678 665 652 638 624 609
0.9 826 830 834 837 840 842 844 846 847 847 847 846 845 844 842 839 836 833 829 825 820 815 809 803 796 789 781 773 764 755 745 735 725 714 702 690 678 665 651 638 623
1 831 836 840 843 846 848 850 851 852 853 853 852 851 850 848 846 843 839 835 831 826 821 815 809 802 795 787 779 771 761 752 742 731 720 709 697 684 671 658 644 630
1.1 843 846 849 852 854 856 857 857 858 857 856 855 853 850 847 844 840 835 830 825 819 812 805 798 790 781 772 762 752 741 730 719 706 694 680 667 653 638 623 607 590
1.2 844 848 852 854 857 858 860 860 861 860 860 858 857 854 851 848 844 840 835 830 824 818 811 803 795 787 778 769 759 748 737 726 714 701 689 675 661 647 632 616 600
1.3 846 850 854 857 859 861 862 863 864 863 863 862 860 858 855 852 848 844 840 834 829 822 816 809 801 793 784 775 765 755 744 733 721 709 696 683 669 655 640 625 609
1.4 848 852 856 859 861 863 865 866 866 866 866 865 863 861 859 856 852 848 844 839 833 827 820 813 806 798 789 780 771 761 750 739 728 715 703 690 676 662 648 633 617
1.5 837 842 846 850 853 856 858 860 862 863 863 864 863 862 861 859 857 854 851 847 843 839 834 828 822 816 809 801 794 785 777 767 758 747 737 726 714 702 690 677 663
1.6 848 852 856 859 862 864 866 867 868 868 868 868 866 865 863 860 857 853 849 844 839 834 828 821 814 806 798 790 780 771 761 750 739 728 716 703 690 677 663 648 633
1.7 849 854 858 861 864 866 868 869 870 871 871 870 869 867 865 863 860 856 852 848 843 837 831 825 818 810 803 794 785 776 766 755 745 733 721 709 696 683 669 655 640
1.8 851 855 859 863 865 868 870 871 872 873 873 872 871 870 868 866 863 859 855 851 846 841 835 829 822 815 807 798 790 780 771 760 750 738 727 715 702 689 675 661 646
1.9 852 856 860 864 867 870 872 873 874 875 875 875 874 872 871 868 865 862 858 854 849 844 838 832 825 818 811 802 794 785 775 765 754 743 732 720 707 694 681 667 652
2 847 851 856 860 863 866 869 871 872 873 874 874 874 873 872 870 868 865 862 858 854 850 845 839 833 827 820 813 805 797 788 779 769 759 748 737 725 713 701 688 674
2.1 857 862 866 870 873 876 878 879 881 881 882 881 881 879 878 875 873 869 866 862 857 852 846 840 833 826 819 811 802 793 784 774 763 752 741 729 716 703 690 676 662
2.2 859 863 867 871 874 877 879 881 882 883 883 883 883 881 880 878 875 872 868 864 860 855 849 843 837 830 822 814 806 797 787 778 767 756 745 733 721 708 695 681 667
2.3 860 864 869 872 876 878 881 882 884 885 885 885 884 883 882 880 877 874 871 867 862 857 852 846 840 833 825 817 809 800 791 781 771 760 749 737 725 712 699 686 672
2.4 861 865 870 873 877 880 882 884 885 886 887 887 886 885 884 882 879 876 873 869 865 860 855 849 842 836 828 821 812 804 795 785 775 764 753 741 729 717 704 690 676
2.5 862 866 871 875 878 881 883 885 887 888 888 888 888 887 886 884 881 879 875 871 867 862 857 851 845 839 831 824 816 807 798 788 778 768 757 745 733 721 708 695 681
2.6 862 867 872 876 879 882 885 887 888 889 890 890 890 889 887 886 883 881 877 874 869 865 860 854 848 841 834 827 819 810 801 792 782 771 760 749 737 725 712 699 685
2.7 863 868 873 877 880 883 886 888 890 891 891 892 891 891 889 888 885 883 880 876 872 867 862 857 851 844 837 830 822 813 804 795 785 775 764 753 741 729 716 703 688
6
2.8 864 869 874 878 881 884 887 889 891 892 893 893 893 892 891 889 887 885 881 878 874 869 864 859 853 847 840 832 824 816 807 798 788 778 767 756 745 732 720 707 693
2.9 865 870 875 879 882 885 888 890 892 893 894 894 894 894 893 891 889 886 883 880 876 871 867 861 855 849 842 835 827 819 810 801 791 781 771 760 748 736 723 710 697
3 852 857 862 866 870 873 876 878 880 881 882 882 882 882 881 879 877 875 872 869 865 860 856 851 845 839 832 825 818 810 801 792 783 773 763 752 741 729 717 704 691
5 871 876 881 885 889 892 895 897 899 901 902 902 902 901 900 899 897 895 892 888 885 880 875 870 864 858 852 844 837 829 820 811 801 791 781 770 759 747 734 721 708
F 2263 – 03
F 2263 – 03
X3.1 The 1996 WATER: STATS Survey conducted by the this test method, typical tap water (due to the presence of
American Water Works Association (AWWA) of 3200 water various salts and other elements) prepared to a specific pH and
purveyors across the United States indicates that 98.2 % of free-chlorine has an ORP about 4 % less than the value attained
responding utilities reported pH and free-chlorine conditions with DI water prepared to the same pH and free-chlorine
that correspond to a DI-water ORP value of 825 mV or less. It conditions.
has been previously demonstrated that at the ORP specified in
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