Dok No.

: SOP-WI-AMOS/002-2019
Date : 01 August 2019
Rev. :0

STANDARD OPERATIONAL PROCEDURE

WELLHEAD INSTALLATION

WELLHEAD ASSEMBLY,

13 5/8”-3K X 11 -5K X 3 1/8”-5K

F/13 3/8” SOL X 9 5/8” CASING X 3 1/2” EUE TUBING
BB, U, PSL-2, PR1.

WELLS NAME : TULIP JINGGA (TJA-001)

PERTAMINA EKSPLORASI
FIELD JAMBI
2019

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CONTENTS

ITEM DESCRITION FILE NO.

Section 1 Stack Up Drawing AMP18047-04

Section 2 Installation Procedure

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SECTION 2
INSTALLATION PROCEDURE

DESCRIPTION

Wellhead Assembly,

13 5/8”-3K X 11”-5K X 3 1/8”-5K

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 DRAWING FOR TECHNICAL SPECIFICATION-04

B18 8 Studbolts, 1 1/8" Dia X 5 5/8" LG, W/ (1) Nuts, Zinc Coated A193-B7 Stud, A194-2H Nuts
B17 1 Abandon Cap, 3 1/8"-5M w/ 1/2" NPT Port c/w 1/2" Bleeder Plug AISI 4130
B16 1 API Ring Gasket, RX-35, 316 SS AISI 316 SS
B15 1 Back Pressure Valve, 3"Nom, H Type (Not Shown) AISI 410 SS
B14 1 Tubing Head Adapter Assy, 11"-5M Flange Bottom X 3 1/8"-5M Studded Top AISI 4130
C/W Stud Bolts and Nuts
B13 12 Studbolts, 1 7/8" Dia X 14.00" LG, W/ (2) Nuts, Zinc Coated A193-B7 Stud, A194-2H Nuts
B12 1 API Ring Gasket, RX-54, 316 SS AISI 316 SS
B11 1 Tubing Hanger Assy, 11" x 3 1/2" EUE Top & Bottom. AISI 410 SS
C/W 3" BPV Profile, H Type
B10 1 Bull Plug, 2" LP X 4" LG, Solid Undrilled Head AISI 4130
B9 1 Pressure Gauge, 0-5.000 Psi, 4 1/2" Face, W/ 1/2" NPT AISI 316 SS (OEM)
B8 1 Needle Valve, M X F, Angle, 1/2" NPT, 5M AISI 316 SS (OEM)
B7 1 Bull Plug, 2"LP X 4" LG, W/1/2" NPT AISI 4130
B6 2 Companion Flange, 2 1/16"-5M X 2" LP AISI 4130
B5 16 Studbolts, 7/8" Dia X 6 1/4" LG, W/ (2) Nuts, Zinc Coated A193-B7 Stud, A194-2H Nuts
B4 2 Gate Valve, 2 1/16"-5M, Flange Ends, HWO AISI 4130
B3 4 API Ring Gasket, RX-24, 316 SS AISI 316 SS
B2 2 Secondary Packoff Seal, 13 5/8" X 9 5/8" Casing HNBR
B1 1 Tubing Spool, 13 5/8"-3M Flange Bottom X 11"-5M Flange Top, W/ Two (2) AISI 4130
2 1/16"-5M Studded Outlets. C/W VR Plug Profile.
Section B. Tubing Spool Assembly, Consist of :

A12 20 Studbolts, 1 3/8" Dia X 10 3/4" Long, W/ (2) Nuts, Zinc Coated A193-B7 Stud, A194-2H Nuts
A11 1 API Ring Gasket, RX-57, 316 SS AISI 316 SS
A10 1 Casing Hanger, Weight Set Slip, 13 5/8" X 9 5/8" Casing AISI 4130
A9 1 Bull Plug, 2" LP X 4" LG, Solid Undrilled Head AISI 4130
A8 1 Pressure Gauge, 0-3.000 Psi, 4 1/2" Face, W/ 1/2" NPT, AISI 316 SS (OEM)
A7 1 Needle Valve, M X F, Angle, 1/2" NPT, 3M, SS AISI 316 SS (OEM)
A6 1 Bull Plug, 2" LP X 4" LG, W/1/2" NPT AISI 4130
A5 2 Companion Flange, 2 1/16"-3M X 2" LP AISI 4130
A4 1 Gate Valve, 2 1/16"-3M Flange Ends, HWO AISI 4130
A3 3 API Ring Gasket, RX-24, 316 SS AISI 316 SS
A2 8 Studbolts, 7/8" Dia X 6 1/4" LG, W/ (2) Nuts, Zinc Coated A193-B7 Stud, A194-2H Nuts
A1 1 Casing Head, 13 5/8"-3M Flange Top X 13 3/8" SOL Bottom, W/ Two (2) AISI 4130
2 1/16"-3M Studded Outlets. C/W VR Plug Profile.
Section A. Casing Head Assembly, Consist of :
ITEM QTY DESCRIPTION MATERIAL
TOLERANCES UNLESS SPECIFIED Designed WXH 2017.05.10 Description Material
UNIT MM INCH Drawn JNG 2017.05.10 Wellhead Assembly, 13 5/8"-3M X 11"-5M X 3 MC: BB (AISI 4130 FS), TC: U
.XXX --- ±0.005 Checked ZYY 2017.05.10 1/8"-5M, F/ 13 3/8" SOL X 9 5/8" CSG X 2 Treatment Weight
.XX ±0.05 ±0.015
.X ±0.1 ±0.030 Approved WXH 2017.05.10 7/8" Or 3 1/2" EUE TBG PSL 2, PR 1 TBA
X. ±0.5 ---
FRACTIONS --- ±1/32 Proj. 3th Angle Paper Scale
BREAK SHARP EDGES ±0.3 x 45 ° ±0.010 x 45 °
FILLET RADIUS 0.8 ±0.10 0.030 ±0.005
ANGLE A4 NTS
CONCENTRICITY
SQUARENESS
±0.5° ±0.5°
0.15 DIA 0.005 DIA
0.01 in 1000.010 in 10
SUZHOU DOUSON Drawing No. Rev
PARALLELISM 0.01 in 1000.010 in 10 DOUSON DRILLING & PRODUCTION EQUIPMENT CO.,LTD.
AMP18047-04
SURFACE FINISH 3.2 µ m 125 µ IN 0
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1.0. INSTALLATION OF 13 3/8’’ SLIP ON LOCK (SOL) x 13 5/8’’-3K CASING

HEAD ASSEMBLY
1.1 Check and record part number and serial number of the Casing Head
1.2 Clean and inspect the Casing Head
1.3 Ensure exposed ring grooves are clean and in good condition
1.4 Make sure the Slip On Lock Seal in good condition
1.5 Slip segments are in place and properly retained with cap screws
1.6 Calculate the height of casing head and 13-3/8” casing, and rough cut the
casing, and then cut it accurately and smoothly.
1.7 Final cut casing to the required height (as per customer rep. instructions) and
bevel the casing cut end.
1.8 Clean up the casing stub from debris/scale.
1.9 Apply light oil onto casing stub.
1.10 Remove the Bleeder Plug 1/2” NPT on the Bottom of Casing Head (Plug
between FS Seal Slip On Lock)
1.11 Align and level the Casing Head with Slip On Lock Bottom Assembly over
the casing stub, orienting the outlets so they will be compatible with the drilling
equipment.
1.12 Slowly and carefully lower the assembly over the casing stub until the stub
bottoms in the casing head pocket.
1.13 Slightly loosen the nuts on the bottom of the SOL bowl
1.14 Remove the 4 slip retaining cap screws and allow the slip segments to
settle around the surface casing.
1.15 Using the appropriate size socket, tighten the nuts on the bottom of the
casing head slip bowl approximately 1/2 turn each in an alternating cross
pattern to re-engage the slip segments
1.16 Continue tightening the bolts until a pre specified torque is achieved and
the slip segments are fully engaged
1.17 Using the blocks and drill pipe elevators, pick up on the casing head to the
previous setting weight to ensure that the slips are fully engaged.
1.18 Slack off all weight and retighten all hex bolts to the predetermined torque.
1.19 Pressure test SOL Seal to 80 % of casing collapse pressure whichever is
less. Do not Exceed 80% of casing collapse pressure. Hold pressure for 5

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minutes minimum. Bleed off after a successful pressure test. Reinstall the
bleeder plug 1/2” NPT. (If seals leak, remove Casing Head, replace seals,
refit/test the new seals).
1.20 Release pressure to zero after completely successful test.
1.21 After successful pressure test, allow test port to drain water/ oil and air
until dry before installing bleeder plug 1/2” NPT.
1.22 Re-Tighten the SOL nuts for make sure.
1.23 Measure and record the vertical distance for future reference.
1.24 Proceed to the next operation.

2.0. TEST THE BOP STACK, 13-5/8” 3K

2.1 Visually inspect the ring grooves area of the casing head for any possible
damage.
2.2 Clean and coat the ring grooves of the casing head and the BOP stack/riser,
as well as the ring gasket with light oil or grease.
2.3 Place new RX-57 ring gasket in the ring groove of the casing head.
2.4 Slowly lower the BOP stack/riser over the casing head until the BOP
stack/riser comes to rest on the ring gasket.
2.5 Hand tightens the nuts to the bolts in a criss-cross fashion to energize the ring
gasket.
2.6 Make up the 13-5/8” test tool to 4-1/2” IF(NC 50) drill pipe.
2.7 Make sure the Lock Down Screw (LDS) is flat with the surface of the bowl
area (ID Casing Head)
2.8 Run the test tool on drill pipe into the casing.
2.9 Pressure test the connection between casing head and the BOP stack/riser
From drill pipe. Apply pressure to working pressure whichever is less. Hold
pressure for five minutes and bleed pressure to 0 psi after successful test,
retrieve the tool by picking straight up.

Note : Remove the plug screw on the body of Test Plug Combination Tool
(Tester Plug) before BOP test from Drill Pipe

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3.0. INSTALLATION AND RETRIEVING OF 13-5/8” WEAR BUSHING.

3.1 Run the pin of the tool into the ring groove of 13-5/8” Wear Bushing and rotate
the tool 45° clockwise to latch the two together.
3.2 Pick up and lower Wear Bushing through the BOP stack and land it in the Casing
Head, then measure the depth of the occupying. Meanwhile, angular direction by
the clockwise rotation of the Lock Down Screw to press against the Wear
Bushing lightly, and fix it centered.
3.3 Slack off the Drill Pipe weight and rotate 45° anti-clockwise to release the Wear
Bushing from the tool.
3.4 Gently pick up the Drill Pipe. After the tool is free from the Wear Bushing,
continue to pick up it to the rig floor.
3.5 Continue to drill out for 9-5/8” Casing.
3.6 After drilling, retrieve the Wear Bushing with the Running Tool.
3.7 Lower the tool through the BOP stack until the tool rests on the Wear Bushing at
this point, the running depth should be recorded before the installation depth
presentation about 30mm(1.3in) less, and meanwhile, the weight indicator will
begin to lose a little weight.
3.8 Rotate the tool clockwise with chain tong until the Drill Pipe begin to drop, the
weight shown on indicator will increase abruptly.
3.9 Continue to run the Drill Pipe until deep into the depth of the record before,
meanwhile, shown to reduce weight, which indicates the running tool has been
installed in right place.
3.10 Rotate the tool 45° anticlockwise to fuly engage the pins in Wear Bushing.
3.11 Rotate the lock down screw anticlockwise to release the Wear Bushing,
carefully retrieve it and remove the tool from Drill Pipe.

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4.0. INSTALLATION OF SLIP CASING HANGER ASSEMBLY, 13-5/8” X 9-5/8”

4.1 Run the 9-5/8” casing to required setting depth, centralize casing within casing
head assembly and cement casing in place.
4.2 While waiting for the cementing, examine and make sure the 13-5/8” X 9-5/8”
slip casing hanger is properly assembled.
4.3 Open the side outlet valve on the casing head assembly and wash out casing
head assembly, with hose or wash pipe.
4.4 Rise the BOP stack/riser approximately 3ft (120 Cm/36In)
4.5 Verify that the casing head bowl area is clean, place two boards of equal
thickness across the top of the casing head assembly.
4.6 Remove 2 Ea the Latch Cap Screw from one side of the casing hanger body
for open the hanger.
4.7 Grease the casing hanger’s
4.8 Wrap the 13-5/8” x 9-5/8’’ casing hanger assembly around 9-5/8” casing and set
on boards.
4.9 Install again 2 Ea the Latch Cap Screw on the casing hanger body
4.10 Remove all Slip Retaining Cap Screw form Slip Casing Hanger
4.11 Remove the boards and allow the casing hanger slide into the casing head
and land on 45 deg. Shoulder in the bowl of casing head.
4.12 Mark on the casing and then lift the 9-5/8’’ casing using hoist equipment when
the hanger is down, pull tension on the casing to desired hanging weight
(Minimum Weight of Sealing Stimulating 32.386 Kg. Tension the 9 5/8” casing
4.000 – 5.000 kg, and then slack off. Make sure the casing hanger sit properly.
4.13 Nipple up BOP stack/riser and allow cement to cure.
4.14 After cement cured nipple down BOP stack/riser make rough cut of the casing
approximately 250mm above the top of casing head assembly.
4.15 Remove casing remnants and BOP stack/riser to prepare for final cut.
4.16 Make final cut of casing 125mm above the top of casing head assembly
4.17 Remove fish and bevel OD. And ID. of casing stub slightly with hand grinder,
make sure the condition of casing are good and smooth.

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Step 1. Description of Casing Hanger Step 2. Open the casing hanger

Latch Cap
Screw
Greasing The Casing Hanger
Slip Retaining
Cap Screw

Step 3. Wrap the casing hanger to casing Step 4. Remove the Slip Retaining Cap

Screw, and alloy the casing hanger to slide

into casing head bowl.

Figure 1. Installation Process of Casing Hanger 13 5/8” x 9 5/8”Casing

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5.0. INSTALLATION OF TUBING HEAD SPOOL ASSY, 13-5/8”-3K X 11”-5K

5.1 Visually inspect the ring grooves area of the casing head and the tubing head
spool, as well as the top bowl and the secondary packoff on the bottom of the
casing head spool for any possible damage.
5.2 Clean and coat the ring gasket, secondary packoff bore and the OD. of casing
stub with light oil or grease.
5.3 Place new RX-57 ring gasket in the ring groove of the casing head.
5.4 Align the tubing head spool above the casing head, orienting the outlets to be
compatible with casing head outlets.
5.5 Slowly lower the tubing head spool over the 9-5/8” casing stub and secondary
packoff until the tubing head spool comes to rest on the ring gasket, hand
tightens the nuts to the bolts in a criss-cross fashion to energize the ring joint
gasket.
5.6 Pressures test the connection between the casing head and the tubing head
spool through test port located on the bottom of the tubing head spool
assembly. Apply pressure to working pressure or 80% of casing collapse
pressure rating, whichever is less, hold pressure for five minutes and bleed
pressure to 0 psi after successful test.

6.0. TEST THE BOP STACK, 11” 5K

6.1 Visually inspect the ring grooves area of the tubing head spool for any possible
damage.
6.2 Place new RX-54 ring gasket in the ring groove of the tubing head spool.
6.3 Clean and coat the ring grooves of the tubing head spool and the BOP
stack/riser, as well as the ring gasket with light oil or grease.
6.4 Make sure the Lock Down Screw (LDS) is flat with the surface of the bowl area
(ID Casing Head)
6.5 Slowly lower the BOP stack/riser over the tubing head spool until the BOP
stack/riser comes to rest on the ring gasket.
6.6 Hand tightens the nuts to the bolts in a criss-cross fashion to energize the ring
gasket.
6.7 Make up the 11” test tool to 4-1/2” IF(NC 50) drill pipe.
6.8 Run the test tool on drill pipe into the casing.

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6.9 Pressure test the connection between tubing head spool and the BOP stack/riser
from drill pipe. Apply pressure to working pressure, whichever is less. hold
pressure for five minutes and bleed pressure to 0 psi after successful test,
retrieve the tool by picking straight up.
Note : Remove the plug screw on the body of Test Plug Combination Tool
(Tester Plug) before BOP test from Drill Pipe.

7.0. INSTALLATION AND RETRIEVING OF 11” WEAR BUSHING.

7.1 Make up the 11” Combination Tool to Drill Pipe.
7.2 Run the pin of the tool into the ring groove of 11” Wear Bushing and rotate the
tool 45° clockwise to latch the two together.
7.3 Pick up and lower Wear Bushing through the BOP stack and land it in the Tubing
head, then measure the depth of the occupying. Meanwhile, angular direction by
the clockwise rotation of the Lock Down Screw to press against the Wear
Bushing lightly, and fix it centered.
7.4 Slack off the Drill Pipe weight and rotate 45° anti-clockwise to release the Wear
Bushing from the tool.
7.5 Gently pick up the Drill Pipe. After the tool is free from the Wear Bushing,
continue to pick up it to the rig floor.
7.6 Continue to drill out for 3 1/2” Tubing.
7.7 After drilling, retrieve the Wear Bushing with the Running Tool.
7.8 Lower the tool through the BOP stack until the tool rests on the Wear Bushing at
this point, the running depth should be recorded before the installation depth
presentation about 30mm(1.3in) less, and meanwhile, the weight indicator will
begin to lose a little weight.
7.9 Rotate the tool clockwise with chain tong until the Drill Pipe begin to drop, the
weight shown on indicator will increase abruptly.
7.10 Continue to run the Drill Pipe until deep into the depth of the record before,
meanwhile, shown to reduce weight, which indicates the running tool has been
installed in right place.
7.11 Rotate the tool 45° anticlockwise to fuly engage the pins in Wear Bushing.
7.12 Rotate the lock down screw anticlockwise to release the Wear Bushing
carefully retrieve it and remove the tool from Drill Pipe.

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8.0. INSTALLATION OF TUBING HANGER ASSY., 11” x 3 1/2” EUE

8.1 Open the side outlet valve on the tubing head spool assembly.
8.2 Wash out around the tubing head’s sealing area where the tubing hanger body
will be installed, wash for minimum of 15 minutes or until clear water is
discharged out the side outlet valve.
8.3 Run the tubing to the required setting depth, centralize tubing within tubing head
spool assembly and suspend at the rotary table.
8.4 Check the condition of the seal ring of the tubing hanger for any possible
damage, replace with new seal ring if necessary.
8.5 Make up last joint of production tubing into the bottom of body hanger, according
to required depth per operator’s procedure.
8.6 Make up the tubing hanger running string on to the tubing hanger, don’t over
torque this connection.
8.7 Ensure lockdown screws are fully retracted.
8.8 Clean and coat the OD. of the tubing hanger body with light oil or grease.
8.9 Carefully lower the tubing hanger running string together with the tubing hanger
through BOP stack/riser and land on loading shoulder in the tubing head spool
bowl.
8.10 After the tubing hanger land in proper place, run in lockdown screws, which
are located on the tubing head spool assembly in criss-cross fashion, to lock the
tubing hanger assembly in place. Retrieve the tubing hanger running string by
rotating to the left.

9.0. INSTALLATION OF TUBING HEAD ADAPTER

9.1 With well pressure under control, nipple down the BOP/riser taking care not to
damage tubing hanger neck.
9.2 Check the condition of the seal ring in the tubing hanger neck for any possible
damage, replace with new seal ring if necessary.
9.3 Visually inspect the ring grooves area of the tubing head spool for any possible
damage.
9.4 Clean and coat the ring groove of the tubing head spool, as well as the ring
gasket with light oil or grease.
9.5 Place new RX-54 ring gasket in the ring groove of the tubing head spool.

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9.6 Align the Tubing Head Adapter above the tubing head spool, orienting to be
compatible with tubing head spool outlets.
9.7 Slowly lower the Tubing Head Adapter over the tubing hanger neck until the
tubing head adapter flange comes to rest on the ring gasket, hand tightens the
nuts to the bolts in a criss-cross fashion to energize the ring joint gasket.
9.8 Pressures test the connection between the tubing head adapter flange and the
tubing head spool through test port located on the bottom of the tubing head
adapter flange, apply pressure to working pressure, hold pressure for five
minutes and bleed pressure to 0 psi after successful test.
9.9 Finished – House Keeping.

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