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P:\C454\Ing_Documentos\Pip\Archivo\Espec\045P-TS-006\Rev_1\045P-TS-006_r1.doc 2
Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1
1.0 SCOPE
This Purchase Specification covers the requirements for furnishing labor, tools,
materials, equipment, supplies, services, necessary to design, manufacture, assemble,
test, packing and deliver vertical turbine pumps for the Spence Project, property of
Compañía Minera Riochilex S.A.
Furnish vertical turbine pumps complete and ready for installation, each including the
following:
P:\C454\Ing_Documentos\Pip\Archivo\Espec\045P-TS-006\Rev_1\045P-TS-006_r1.doc 3
Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1
2.1 REFERENCES
Work performed and materials furnished shall conform to the codes as stated in
document N° 000M-GD-013, “Appendix A. Standard Technical and Site Data”, attached;
and to the following publications to the extent specified herein. In case of conflict, the
most restrictive will be applied. The latest edition or supplement there to in effect at the
time of invitation to bid shall be considered to be the issue in effect.
The equipment shall be suitable for dusty and corrosive ambient conditions.
P:\C454\Ing_Documentos\Pip\Archivo\Espec\045P-TS-006\Rev_1\045P-TS-006_r1.doc 4
Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1
Each pump will be capable of operating single or in parallel from shut-off to maximum
flow without cavitation, pulsation or other undesirable effects. The head-capacity curves
shall be continuously rising from maximum flow to shut-off.
The pumps will be capable to operate in a continuous operation at any point from
minimum flow to maximum flow. Motors shall be non-overloading at any point on that
curve.
The pumps will be located outdoor and will operate for heap leaching piping system.
The pumps will be designed and constructed in accordance with the specification and
the attached Data Sheets requirements.
Pumps will be open line-shaft, vertical turbine type. The pumps will be installed at the top
of the pond sump side with the suction completely flooded.
All materials, design, fabrication, testing, and examination of the pumps shall be in
accordance with the Hydraulic Institute Standards (HIS) for Centrifugal Pumps, latest 1
edition, and ANSI/AWWA Standard No. E101-88 for Vertical Turbine Pumps-Line Shaft
and Submersible Types, and all other standards, codes and specifications referenced
therein.
4.2 PUMPS
Mechanical Requirements
Each pump and drive assembly shall be balanced and will not go through its critical
speed while reaching the operating speed. The first critical speed shall be at least 20
percent above the maximum operating speed.
P:\C454\Ing_Documentos\Pip\Archivo\Espec\045P-TS-006\Rev_1\045P-TS-006_r1.doc 5
Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1
Materials
Materials will be suitable for the duty, service, and operating conditions specified herein
or in data sheet.
Line shaft
The line shaft will be solid, turned, ground and polished shafting of sufficient diameter for
loading requirements according to ANSI / AWWA E101. Size of the shaft shall be
sufficient for the horsepower transmission required by the pump at all allowable speeds.
Bearings
The bearings shall be mounted in bearing retainers which shall be held in position in the
column couplings by means of the butted ends of the column pipes.
Shaft Seals
Shaft seals will be mechanical seal, cartridge type.
Bowl Assembly
All bowls will be free of foundry imperfections and other detrimental defects. The bowls
shall be designed to withstand a hydrostatic pressure equal to twice the pressure at rated
capacity or 1.5 times shut-off head, whichever be greater.
Impellers and bowls shall be furnished with removable, pinned wear rings.
Impeller
Impellers shall be balanced according vendor standard. Impeller design shall have
characteristics of decreasing head with increasing capacity, from shut-off to maximum
flow. Impellers having pulsating or surging capacities will not be acceptable. Impeller shall
be securely fastened to pump shaft with keys or taper lock bushings. Impeller adjustment
shall be made by means of a nut on the upper end of the shaft extension.
Discharge Column
The discharge column will be flanged ends connection. The quantity of pieces, will be
defined by the Supplier according to the number of bearing.
P:\C454\Ing_Documentos\Pip\Archivo\Espec\045P-TS-006\Rev_1\045P-TS-006_r1.doc 6
Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1
Power Supply
Refer to Appendix A
Enclosures
Refer to Appendix A
Motors
Vendor shall furnish the electrical motor according to requirements specified in the
electrical specification “Medium and Low Voltage AC Induction Motors”, 000E-TS-003.
Vendor will be responsible for the complete assembly of the Motor-Coupling-Pump
system.
Electric motors will be according agreemment between Aker Kvaerner and Reliance.
These motors will have the next characteristics:
- VSS High Trust, capacity for pump axially trust resistance, 1
- Non Reverse Ratched, mechanism to avoid opposite turn.
4.4 GUARDS
Guards shall be provided for all moving parts. The design and construction of guards
shall permit easy removal, and shall completely enclose moving parts so physical
contact cannot be made while guards remain in place. Guard design shall comply with
Mine Safety and Health Administration (MSHA) requirements.
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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1
Quality requirements are defined in 09-AB-04V Quality Surveillance Instructions and 10-
AB-04X Quality Program Requirements, attached to Commercial Documents and VQP
(Vendor Quality Plan) attached to this Specification.
6.0 SHIPMENT
Pumps will be delivered as a complete assembled unit, i.e. one pump at one box.
Electric Motors will be boxed separately in one box per motor.
The type of drawings and data to be submitted by Vendor for Owner's review prior to
fabrication, and as final certified information are requested on Form ENG 44. Drawings
and data shall comply requirements stated in Appendix E, “Guidelines for Design of
Engineered Equipment”.
Owner reviewed copies of data shall be assembled into a Quality Control Manual for use
by Owner's Supplier Quality Representative.
Performance curves for pumps showing expected performance at points other than the
design conditions shall furnished with the submittals, by Vendor. Curves shall show
head, capacity, efficiency and horsepower, and shall cover the complete operating range
of the pump, from zero to maximum capacity.
P:\C454\Ing_Documentos\Pip\Archivo\Espec\045P-TS-006\Rev_1\045P-TS-006_r1.doc 8
Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1
Vendor shall be responsible for providing technical guidance and assistance during the
overall mechanical, structural, electrical and control system erection, installation and
start-up to ensure that the work processes are in accordance with Vendor’s
specifications, quality and performance requirements. Vendor shall bring the
discrepancy immediately to the attention of the Buyer for corrective action.
P:\C454\Ing_Documentos\Pip\Archivo\Espec\045P-TS-006\Rev_1\045P-TS-006_r1.doc 9
Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1
FORM ENG 44
ENGINEERING DRAWINGS AND DATA REQUIRED WITH THIS INQUIRY/ORDER
The following data constitute a part of the Inquiry and Purchase Order and are to be supplied as indicated. Specific
exceptions must be noted on this form and returned with the Vendor's Proposal.
Time Limits: Bidder shall submit a drawing list submittal schedule with his Proposal. This schedule will form the basis for the
agreed schedule which will be incorporated into the Purchase Order. This schedule shall accommodate the following
engineering requirements:
• Approval drawings and data required no later than 6 weeks after order
• Final certified drawings and data required no later than 10 weeks after order
• Manuals required for approval no later than 14 weeks after order
• Final certified manuals required no later than 16 weeks after order
Vendor's drawings and data will be reviewed and approved only as to arrangement and conformance to the specification
and related drawings, and approval shall not be construed to relieve or mitigate the Vendor's responsibility for accuracy or
adequacy and suitability of materials and/or equipment represented thereon.
A) PROPOSAL DRAWINGS AND DATA shall be manufacturer's standard drawings and data in sufficient detail to lay
out equipment, drives, access for maintenance/operation, and design of foundations/supports.
B) APPROVAL DRAWINGS AND DATA shall be complete with equipment number(s) and Purchase Order number.
Initial drawings and data must show all information necessary for Purchaser's design of foundations and any connections to
other equipment.
C) FINAL DRAWINGS AND DATA shall be complete with equipment number(s) and Purchase Order number, marked
"CERTIFIED FOR CONSTRUCTION," and SIGNED by an authorized person. Certification warrants equipment shall
conform to the final drawings, specifications, and data. Should equipment fail to conform, Vendor shall furnish all materials,
labor, and equipment required to correct all deficiencies to the satisfaction of Aker Kvaerner and/or Owner.
D) MANUALS shall be submitted in hard copy and one electronic Excel/Word and PDF file, and shall include the following
information as a minimum, published in Spanish (no other language will be accepted):
• Instructions for Installation
• Instructions for Operation
• Instructions for Maintenance, including lubrication schedule, list of special tools, list of recommended spare parts for long
lead time items, and a list of recommended spare parts for two years of operation. Spare parts list must include the
manufacturer's name and part number, lead time, and current unit price.
• Complete parts list including Vendor's and original manufacturer's part number
• Cross section with parts description
• Code certificates, if applicable
• Certified performance data
• Completed Data Sheets (Equipment and Motor)
• Motor nameplate information and/or calculations.
Manuals submitted for approval need not include all of the above, as long as an index is provided with tabs showing where
the required information will be included in the final manuals. Separate manuals shall be sent for installation and
operation/maintenance.
E) COMPUTER DATA CD-ROM shall include Computer Aided Design (CAD) design files of dimensionally accurate
drawings and data. Catalog type drawings with dimension tables will not be acceptable. The drawings shall be suitable for
layout purposes on Aker Kvaerner project drawings, including plan and elevation views. Design files shall preferably be in
Bentley Microstation CAD format. DXF or AutoCAD CAD formats are acceptable. CAD files shall be submitted on CD ROM
. Vendor shall state in his proposal the CAD file format he intends to use.
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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1
GENERAL
1 Brochures
2 Preliminary Drawing List with Schedule for Submittal
3 Outline Dimensions & Foundation/Mounting Req. 1D + 3P 1D +12P
4 Anchorage and Loading Diagram (Static and Dynamic) 1D + 3P 1D+12P
5 Maximum Allowable Loading On Discharge Nozzle 1D + 3P 1D+12P
6 Cross Section with Parts Description 1D + 3C 1D +12P
7 Design Drawings 1D + 3P 1D + 12P
8 Erection Drawings 1D + 3P 1D + 12P
9 Instructions for Erection 1D + 3C 1D + 12C
10 Completed Aker Kvaerner Equipment Data Sheets 1D + 3C 1D + 12C
11 Certified Performance Data 1D + 3C 1D + 12C
12 Installation, Operation, and Maintenance Manuals (English + Spanish) 1D + 3C 1D + 12C
13 Complete Parts List Including Vendor's & Original Mfr's Part No. 1D + 3C 1D + 12C
14 List of Recommended Spare Parts for One Year’s operation w/Prices
15 List of Spare Parts Recommended During Commissioning w/Prices
16 List of Special Tools Recommended for Erection, Testing, & Maint. 1D + 3C 1D + 12C
17 Lubrication Schedule 1D + 3C 1D + 12C
18 Code Certificates
19 Bill of Materials 1D + 3C 1D + 12C
20 Calculations Generic Performance and Selection Curves 1D + 3C 1D + 12C
1
ELECTRICAL / INSTRUMENTATION
21 Catalog Cut Sheets
22 Wiring Diagrams 1D + 3P 1D + 9P
23 Completed Aker Kvaerner Motor Data Sheet 1D + 3C 1D + 12C
24 Motor Name Plate and/or Calculations 1D + 3C 1D + 12C
25 Control System Description
26 Control System P&ID
27 Control System Layout Drawing
28 Control System Power and Grounding Drawings
29 Control System Intercabling Schedule
30 Cabinet Intercabling
31 Cabinet and I/O Layouts, I/O Module Listings
32 I/O Terminal Block Assignments
33 Program/Configuration Documentation
34 Completed Aker Kvaerner Instrument Data Sheets 1D + 3C 1D + 12C
35 Control System Site Planning Manuals
36 Instrumentation Bill of Materials 1D + 3C 1D + 12C
P:\C454\Ing_Documentos\Pip\Archivo\Espec\045P-TS-006\Rev_1\045P-TS-006_r1.doc 11
Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engieneering, Rev. 1
QUALITY PROGRAM TO BE USED: AKER KVAERNER X VENDOR CHECKED & APPROVED BY: RRA DATE: AGO-04
INITIAL
ITEM INSP. WIT- *HOLD CERT FINAL SPECIAL REQUIREMENTS
INSPECTION
NO. ITEM VISIT NESS POINT REQ'D DOCS REMARKS AKER KVAERNER INSPECTION LEVEL
DATE ACCEPT.
GENERAL
1. Approved Drawings X X X
2. Material Certification X X X
3. Visual Inspection X Level : 2
4. Drawing Dimensions X
LEVEL 0. Does not Require Inspection
5. Packing X
6. Tagging/Marking X LEVEL 1. Final Quality Surveillance before
7. Release for Shipment X Shipment
PIPING LEVEL 2.Inspection Visits only when notified by
Vendor
1 Dry Paint Thickness Test LEVEL 3. Inspector will visit Vendor regularly
2 Paint Certification for follow-up on assigned works
3 Welding Procedures LEVEL 4. Inspection will control operactions
continuosly - Resident Inspector
4 Welding Aceptance Test
LEVEL 5. Quality Inspection reserved for a
(Radiographic or other) especial and specific inspection a
5 Ultrasonic Test particular equipment
6 Hydrostatic Test X X All Pumps
7 Perfomance Test X X One per each group of Pumps
8 NPSH Test
9 Balancing X X All Impellers and Shafts
10 Continuity / Megger Test
11 Certificate of Compliance X
12 Certificate of Pre-Assembly REV. DATE PREPARED CHECK
C DIC- 03 BY
RPS ED
RRA
E JUL-04 FRT RRA
0 JUL- 03 FRT RRA
1 AGO-04 FRT RRA
AKER KVAERNER ENGINEER TO WITNESS TEST NOS.: __________ * CONTACT AKER KVAERNER PRIOR TO ALL PROCEDURES WITH QUALITY PLANS AND
PROCEEDING ASSOCIATED DOCUMENTATION MUST BE SUBMITTED
FOR REVIEW.
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Aker Kvaerner
PROJECT N° C-454
Flow
3
(m /h) 718 790
Static Head (m lc) 54.5 54.5
Residual Pressure (m lc) 45 45
Total Dynamic Head (m lc) 120.7 115.6
2+0
Pumps Operating + Pumps Stand –By
Continuous (98% Availability)
Service (Continuous / Intermittent)
Outdoors
Pump Location ( Indoors / Outdoors )
Variable Speed (1,500 RPM Maximum)
Variable Speed / Fixed Speed
Type of Variable Speed Control: Variable Frequency Driver
Suction Strainer Required
Fluid Data:
Oxide Raffinate Solution
Description of fluid being pumped
1.1 / 1.7 to 1.9
Specify Gravity / pH
See 045B-DS-127 - Process Solutions
Solution Chemical Composition
S = Submergency 1100 (mm) (Available)
y = Strainer height By Vendor
S Notes:
- Wetted parts shall be Hastelloy C-276, or Titanium Gr. 9.
y
- Pump performance curve shall be the most restrictive of both operation points
A (Nominal and Design)
- Pump and Motor shall be capable to operate from 50% up to 110% of design
SUMP flow, without disturbance.
Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 042P-DS-001
Vertical Turbine Pumps
Rev. 1
Page 2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 042P-DS-001
Vertical Turbine Pumps
Rev. 1
Manufacturer Reliance
COUPLING
Type Direct Drive
Manufacturer Goulds
TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only
WEIGHTS
Pump and Head (kg) 2370
Motor (kg) 2700 (Approx.)
Total Weight (kg) 4230
REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head
Page 3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 042P-DS-001
Vertical Turbine Pumps
Rev. 1
Page 4 of 4
Aker Kvaerner
PROJECT N° C-454
S Notes:
A - Pump performance curve shall be the most restrictive of both operation points
(Nominal and Design)
- Pump and Motor shall be capable to operate from 50% up to 110% of design
SUMP flow, without disturbance.
Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-001
Vertical Turbine Pumps
Rev. 1
Page 2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-001
Vertical Turbine Pumps
Rev. 1
Manufacturer Reliance
COUPLING
Type Direct Drive
Manufacturer Goulds
TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only
WEIGHTS
Pump and Head (kg) 3312
Motor (kg) 2700 (Approx.)
Total Weight (kg) 5312
REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head
Page 3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-001
Vertical Turbine Pumps
Rev. 1
Page 4 of 4
Aker Kvaerner
PROJECT N° C-454
S Notes:
- Wetted parts shall be Hastelloy C-276, or Titanium Gr. 9.
y
- Pump performance curve shall be the most restrictive of both operation points
A (Nominal and Design)
- Pump and Motor shall be capable to operate from 50% up to 110% of design
SUMP flow, without disturbance.
Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-002
Vertical Turbine Pumps
Rev. 1
2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-002
Vertical Turbine Pumps
Rev. 1
Manufacturer Reliance
COUPLING
Type Direct Drive
Manufacturer Goulds
TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only
WEIGHTS
Pump and Head (kg) 3210
Motor (kg) 1900 (Approx.)
Total Weight (kg) 5110
REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head
3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-002
Vertical Turbine Pumps
Rev. 1
4 of 4
Aker Kvaerner
PROJECT N° C-454
S Notes:
- Wetted parts shall be 904 SS, or equivalent material.
y
- Pump and Motor shall be capable to operate from 50% up to 130% of design
A flow, without disturbance.
SUMP
1 19 Ago. 04 Issued for Purchase FRT RRA SCR
Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-003
Vertical Turbine Pumps
Rev. 1
Page 2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-003
Vertical Turbine Pumps
Rev. 1
Manufacturer Reliance
COUPLING
Type Direct Drive
Manufacturer Goulds
Model Type A Adjustable
TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only
WEIGHTS
Pump and Head (kg) 3416
Motor (kg) 3000 (Approx.)
Total Weight (kg) 6416
REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head
Page 3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-003
Vertical Turbine Pumps
Rev. 1
Page 4 of 4
Aker Kvaerner
PROJECT N° C-454
Flow
3
(m /h) 844 844
55.6 55.6
Static Head (m lc)
25 25
Inlet Pressure (m lc)
110.5 110.5
Total Dynamic Head (m lc)
5 + 0
Pumps Operating + Pumps Stand –By
Continuous (98% Availability)
Service (Continuous / Intermittent)
Pump Location ( Indoors / Outdoors ) Outdoors
Variable Speed / Fixed Speed Fixed Speed (1,500 RPM Maximum)
Type of Variable Speed Control: -------
Suction Strainer Required
Fluid Data:
Sulfide ILS Solution
Description of fluid being pumped
Specify Gravity / pH 1.1/ 1.7 to 1.9
Solution Chemical Composition See 045B-DS-127 - Process Solutions
S = Submergency 1,100 (mm) *
S Notes:
- Wetted parts shall be 904 SS, or equivalent material.
y
- Pump and Motor shall be capable to operate from 50% up to 130% of design
A flow, without disturbance.
SUMP
1 19 Ago. 04 Issued for Purchase FRT RRA SCR
Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-004
Vertical Turbine Pumps
Rev. 1
Page 2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-004
Vertical Turbine Pumps
Rev. 1
Manufacturer Reliance
COUPLING
Type Direct Drive
Manufacturer Goulds
Model Type A Adjustable
TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only
WEIGHTS
Pump and Head (kg) 3312
Motor (kg) 2200 (Approx.)
Total Weight (kg) 5512
REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head
Page 3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-004
Vertical Turbine Pumps
Rev. 1
Page 4 of 4
Aker Kvaerner
PROJECT N° C-454
3 718 790
Flow (m /h)
82.2 82.2
Static Head (m lc)
Residual Pressure (m lc) 0,0 0,0
112.4 107
Total Dynamic Head (m lc)
2+ 0
Pumps Operating + Pumps Stand –By
Continuous (98% Availability)
Service (Continuous / Intermittent)
Pump Location ( Indoors / Outdoors ) Outdoors
Variable Speed / Fixed Speed Fixed (1,500 RPM Maximum)
Type of Variable Speed Control: --------
Suction Strainer Required
Fluid Data:
Oxide Raffinate Solution
Description of fluid being pumped
Specify Gravity / pH 1.1/ 1.7 to 1.9
Solution Chemical Composition See 045B-DS-127 - Process Solutions
S = Submergency 1,200 (mm) *
S Notes:
- Wetted parts shall be Hastelloy C-276, or Titanium Gr. 9.
y
- Pump performance curve shall be the most restrictive of both operation points
A (Nominal and Design)
- Pump and Motor shall be capable to operate from 50% up to 110 of design
SUMP flow, without disturbance.
Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-005
Vertical Turbine Pumps
Rev. 1
Page 2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-005
Vertical Turbine Pumps
Rev. 1
Manufacturer Reliance
Power Selected 500 HP
Synchronous Speed (RPM) 1500
Service Factor 1.0
COUPLING
Type Direct Drive
Manufacturer Goulds
Model Type A Adjustable
TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only
WEIGHTS
Pump and Head (kg) 3312
Motor (kg) 2200
Total Weight (kg) 5512
REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head
Page 3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-005
Vertical Turbine Pumps
Rev. 1
Page 4 of 4