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Project C-454

Aker Kvaerner Technical Specification N°045P-TS-006


Vertical Turbine Pumps
Detail Engineering, Rev. 1

INDEX

1.0 SCOPE .............................................................................................................................. 3


1.1 EQUIPMENT IDENTIFICATION...................................................................................... 3
1.2 WORK INCLUDED.......................................................................................................... 3
1.3 WORK EXCLUDED......................................................................................................... 3
2.0 CODES AND STANDARDS .............................................................................................. 4
2.1 REFERENCES................................................................................................................ 4
3.0 OPERATING CONDITIONS .............................................................................................. 4
3.1 ENVIRONMENTAL CONDITIONS .................................................................................. 4
3.2 PERFORMANCE REQUIREMENTS............................................................................... 4
3.3 OPERATING CONDITIONS............................................................................................ 4
3.4 SEISMIC DESIGN........................................................................................................... 5
4.0 DESIGN REQUIREMENTS................................................................................................ 5
4.1 GENERAL REQUIREMENTS ......................................................................................... 5
4.2 PUMPS ........................................................................................................................... 5
4.3 ELECTRICAL REQUIREMENTS..................................................................................... 7
4.4 GUARDS......................................................................................................................... 7
4.5 LUBRICATION APPLICATION POINTS.......................................................................... 7
4.6 LIFTING LUGS................................................................................................................ 7
5.0 QUALITY ASSURANCE, INSPECTION AND TESTING ................................................... 8

6.0 SHIPMENT ........................................................................................................................ 8

7.0 TECHNICAL DATA REQUIREMENTS .............................................................................. 8


7.1 VENDOR INFORMATION REQUIREMENTS.................................................................. 8
7.2 PERFOMANCE CURVES ............................................................................................... 8
8.0 ERECTION SUPERVISION ............................................................................................... 9

9.0 LIST OF ATTACHMENTS ................................................................................................. 9

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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1

1.0 SCOPE

This Purchase Specification covers the requirements for furnishing labor, tools,
materials, equipment, supplies, services, necessary to design, manufacture, assemble,
test, packing and deliver vertical turbine pumps for the Spence Project, property of
Compañía Minera Riochilex S.A.

1.1 EQUIPMENT IDENTIFICATION

The equipments shall be identified and referred to as follows:

Equipment N° Old N° (Used in Quotation) Title


42-PP-063 and 064 042-PP-001 and 002 Bomba Lixiviación Botadero

45-PP-070 and 071 045-PP-001 and 002 Bomba Refino Oxidos


Bomba Transferencia a
45-PP-092 and 093 045-PP-027 and 028
Lixiviación de Botadero
45-PP-072 thru 075 045-PP-006 thru 009 Bomba ILS Oxidos

45-PP-078 thru 083 045-PP-010 thru 015 Bomba Refino Sulfuros

45-PP-085 thru 089 045-PP-019 thru 023 Bomba ILS Sulfuros

1.2 WORK INCLUDED

Furnish vertical turbine pumps complete and ready for installation, each including the
following:

a. Vertical Turbine Pump


b. Coupling
c. Discharge Head, Column Assembly and Bowl Assembly
d. Mechanical Seal
e. Suction case and strainer
f. Mounting base plate
g. Protection guards for all exposed moving parts
h. Electric Motor
i. Technical information associated with equipment (Manuals in Spanish).
j. Instruments.
k. Shop test (according to section 6.0).
l. Field supervision for erection and start up.

1.3 WORK EXCLUDED

a. Reception at site, unloading, storage, and installation of the equipment.


b. Foundations, including anchor bolts and other embedded metals.
c. Piping and connections external to pumps.

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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1

d. Field electrical work, including:


o Power and control wire and conduits
o Motor starters

2.0 CODES AND STANDARDS

2.1 REFERENCES

Work performed and materials furnished shall conform to the codes as stated in
document N° 000M-GD-013, “Appendix A. Standard Technical and Site Data”, attached;
and to the following publications to the extent specified herein. In case of conflict, the
most restrictive will be applied. The latest edition or supplement there to in effect at the
time of invitation to bid shall be considered to be the issue in effect.

ABMA: American Bearing Manufacturers Association

ANSI: American National Standards Institute

AWWA: American Water Works Association

HIS: Hydraulic Institute Standars

ASTM: American Society for Testing and Materials

3.0 OPERATING CONDITIONS

3.1 ENVIRONMENTAL CONDITIONS

Plant site conditions are as specified in document N° 000M-GD-013, “Appendix A.


Standard Technical and Site Data”.

The equipment shall be suitable for dusty and corrosive ambient conditions.

3.2 PERFORMANCE REQUIREMENTS


Pumps
The attached Pump Data Sheets are part of this Specification. Vendor shall confirm and
send for approval, the data shown in sections B and C, as established in FORM ENG-
44.

3.3 OPERATING CONDITIONS


Pump will be capable to operate continuously 24 hours per day and 365 days per year,
with 98% as a minimum availability.

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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1

Each pump will be capable of operating single or in parallel from shut-off to maximum
flow without cavitation, pulsation or other undesirable effects. The head-capacity curves
shall be continuously rising from maximum flow to shut-off.

The pumps will be capable to operate in a continuous operation at any point from
minimum flow to maximum flow. Motors shall be non-overloading at any point on that
curve.

The pumps will be located outdoor and will operate for heap leaching piping system.

Pumps will be capable of meeting the operating conditions and performance


requirements specified in the Pumps Data Sheets, section A. The pumps shall operate
at the specified speed ranges and speeds consistent with the specified head-capacity
characteristics.

Pumps for parallel operation will be identical.

3.4 SEISMIC DESIGN


Seismic design conditions are as specified in the attached Appendix A.

4.0 DESIGN REQUIREMENTS

4.1 GENERAL REQUIREMENTS


Pumps will be manufacturer’s standard design for the specified service and heavy-duty
construction. Replacement parts for standard components shall be readily available.

The pumps will be designed and constructed in accordance with the specification and
the attached Data Sheets requirements.

Pumps will be open line-shaft, vertical turbine type. The pumps will be installed at the top
of the pond sump side with the suction completely flooded.

All materials, design, fabrication, testing, and examination of the pumps shall be in
accordance with the Hydraulic Institute Standards (HIS) for Centrifugal Pumps, latest 1
edition, and ANSI/AWWA Standard No. E101-88 for Vertical Turbine Pumps-Line Shaft
and Submersible Types, and all other standards, codes and specifications referenced
therein.

The equipment will be marked according to as specified in the attached Appendix E.

4.2 PUMPS
Mechanical Requirements
Each pump and drive assembly shall be balanced and will not go through its critical
speed while reaching the operating speed. The first critical speed shall be at least 20
percent above the maximum operating speed.

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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1

Materials
Materials will be suitable for the duty, service, and operating conditions specified herein
or in data sheet.

Discharge Head Assembly


The discharge head will be of high strength fabricated alloy construction and shall be
designed for above-ground flanged outlet, according to ANSI B16.5 (Class 150 lb. or 300
lb. whichever be applicable).

Line shaft
The line shaft will be solid, turned, ground and polished shafting of sufficient diameter for
loading requirements according to ANSI / AWWA E101. Size of the shaft shall be
sufficient for the horsepower transmission required by the pump at all allowable speeds.

Bearings

The bearings shall be mounted in bearing retainers which shall be held in position in the
column couplings by means of the butted ends of the column pipes.

Shaft Seals
Shaft seals will be mechanical seal, cartridge type.

Bowl Assembly
All bowls will be free of foundry imperfections and other detrimental defects. The bowls
shall be designed to withstand a hydrostatic pressure equal to twice the pressure at rated
capacity or 1.5 times shut-off head, whichever be greater.

Impellers and bowls shall be furnished with removable, pinned wear rings.

Impeller
Impellers shall be balanced according vendor standard. Impeller design shall have
characteristics of decreasing head with increasing capacity, from shut-off to maximum
flow. Impellers having pulsating or surging capacities will not be acceptable. Impeller shall
be securely fastened to pump shaft with keys or taper lock bushings. Impeller adjustment
shall be made by means of a nut on the upper end of the shaft extension.

The impellers shall be designed with a NPSH as low as possible, to minimize


requirements of submergence. First stage suction bell will be provided with an extra long
bearing.

Discharge Column

The discharge column will be flanged ends connection. The quantity of pieces, will be
defined by the Supplier according to the number of bearing.

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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1

4.3 ELECTRICAL REQUIREMENTS


Electrical components shall be in accordance with Technical Specification 000E-GD-004
and to state in Appendix A.

Power Supply

Refer to Appendix A

Enclosures

Refer to Appendix A

Motors

Vendor shall furnish the electrical motor according to requirements specified in the
electrical specification “Medium and Low Voltage AC Induction Motors”, 000E-TS-003.
Vendor will be responsible for the complete assembly of the Motor-Coupling-Pump
system.

Electric motors will be according agreemment between Aker Kvaerner and Reliance.
These motors will have the next characteristics:
- VSS High Trust, capacity for pump axially trust resistance, 1
- Non Reverse Ratched, mechanism to avoid opposite turn.

4.4 GUARDS
Guards shall be provided for all moving parts. The design and construction of guards
shall permit easy removal, and shall completely enclose moving parts so physical
contact cannot be made while guards remain in place. Guard design shall comply with
Mine Safety and Health Administration (MSHA) requirements.

4.5 LUBRICATION APPLICATION POINTS


All lubricant application points shall be readily accessible. Grease fittings shall be of
standard button head type with American National Taper Pipe Threads.

4.6 LIFTING LUGS


All heavy equipment will be furnished with lifting lugs for crane handling. Lifting lugs shall
be positioned to give maximum balance with an even weight distribution and minimize
handling hazards. Each lug shall be designed to carry a minimum of twice the lifting
load. The gross lifting weight and the center of gravity shall be stenciled or painted in a
conspicuous location and properly identified. Lifting lugs shall be provided for lifting the
entire unit (including motor) for electrical and mechanical maintenance.

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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1

5.0 QUALITY ASSURANCE, INSPECTION AND TESTING

Quality requirements are defined in 09-AB-04V Quality Surveillance Instructions and 10-
AB-04X Quality Program Requirements, attached to Commercial Documents and VQP
(Vendor Quality Plan) attached to this Specification.

6.0 SHIPMENT

Shipment shall be Buyer’s responsibility in accordance to “Export Packing and Shipping


Instructions Procedures 06-AB-04AC”, attached in Commercial documents for these
effects. Vendor must deliver the equipment packed, FCA Vendor’s facilities, on truck or
supplied transport.

Pumps will be delivered as a complete assembled unit, i.e. one pump at one box.
Electric Motors will be boxed separately in one box per motor.

7.0 TECHNICAL DATA REQUIREMENTS

7.1 VENDOR INFORMATION REQUIREMENTS

The type of drawings and data to be submitted by Vendor for Owner's review prior to
fabrication, and as final certified information are requested on Form ENG 44. Drawings
and data shall comply requirements stated in Appendix E, “Guidelines for Design of
Engineered Equipment”.

Owner reviewed copies of data shall be assembled into a Quality Control Manual for use
by Owner's Supplier Quality Representative.

Shop detail drawings shall be made available to Owner's Supplier Quality


Representative upon request at Vendor's manufacturing plant (s)
The data requested in this Specification and specifically in Pump Data Sheet, sections B
y C (042P-DS-001 & 045P-DS-001 to 005) shall be confirmed by Bidder and furnished
for approval.

7.2 PERFOMANCE CURVES

Performance curves for pumps showing expected performance at points other than the
design conditions shall furnished with the submittals, by Vendor. Curves shall show
head, capacity, efficiency and horsepower, and shall cover the complete operating range
of the pump, from zero to maximum capacity.

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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1

8.0 ERECTION SUPERVISION

Vendor shall be responsible for providing technical guidance and assistance during the
overall mechanical, structural, electrical and control system erection, installation and
start-up to ensure that the work processes are in accordance with Vendor’s
specifications, quality and performance requirements. Vendor shall bring the
discrepancy immediately to the attention of the Buyer for corrective action.

9.0 LIST OF ATTACHMENTS

042P-DS-001 Data Sheet Dump Leach Pump

045P-DS-001 Data Sheet Oxide Raffinate Pump

045P-DS-002 Data Sheet Oxide ILS Pump

045P-DS-003 Data Sheet Sulfide Raffinate Pump

045P-DS-004 Data Sheet Sulfide ILS Pump

045P-DS-005 Data Sheet Dump Leach Transfer Pump

045B-DS-127 Data Sheet – Process Solutions

000M-GD-013 Appendix A:.Standard Technical and Site Data-SI Units

000M-GD-014 Appendix E. Guidelines for Design of Engineered. Equip.

000E-TS-003 Medium and Low Voltage Induction Motors

000E-TS-004 Packaged Equipment Electrical

000J-TS-003 Inst. and Control System Supplied with Major Equipment

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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1

FORM ENG 44
ENGINEERING DRAWINGS AND DATA REQUIRED WITH THIS INQUIRY/ORDER

The following data constitute a part of the Inquiry and Purchase Order and are to be supplied as indicated. Specific
exceptions must be noted on this form and returned with the Vendor's Proposal.

Legend: "P" - Designates manufacturer's standard print – Maximum A0 size


"T" - Designates a full size transparency from which legible prints may be made - Maximum A0 size
"C" - Designates a photocopy - Either 8-1/2" x 11" or 11" x 17" is acceptable
"D" - Designates a CD-ROM for CAD files in Microstation or DXF format, Microsoft Excel/ Word or Adobe PDF
files.

Time Limits: Bidder shall submit a drawing list submittal schedule with his Proposal. This schedule will form the basis for the
agreed schedule which will be incorporated into the Purchase Order. This schedule shall accommodate the following
engineering requirements:

• Approval drawings and data required no later than 6 weeks after order
• Final certified drawings and data required no later than 10 weeks after order
• Manuals required for approval no later than 14 weeks after order
• Final certified manuals required no later than 16 weeks after order

Vendor's drawings and data will be reviewed and approved only as to arrangement and conformance to the specification
and related drawings, and approval shall not be construed to relieve or mitigate the Vendor's responsibility for accuracy or
adequacy and suitability of materials and/or equipment represented thereon.

A) PROPOSAL DRAWINGS AND DATA shall be manufacturer's standard drawings and data in sufficient detail to lay
out equipment, drives, access for maintenance/operation, and design of foundations/supports.

B) APPROVAL DRAWINGS AND DATA shall be complete with equipment number(s) and Purchase Order number.
Initial drawings and data must show all information necessary for Purchaser's design of foundations and any connections to
other equipment.

C) FINAL DRAWINGS AND DATA shall be complete with equipment number(s) and Purchase Order number, marked
"CERTIFIED FOR CONSTRUCTION," and SIGNED by an authorized person. Certification warrants equipment shall
conform to the final drawings, specifications, and data. Should equipment fail to conform, Vendor shall furnish all materials,
labor, and equipment required to correct all deficiencies to the satisfaction of Aker Kvaerner and/or Owner.

D) MANUALS shall be submitted in hard copy and one electronic Excel/Word and PDF file, and shall include the following
information as a minimum, published in Spanish (no other language will be accepted):
• Instructions for Installation
• Instructions for Operation
• Instructions for Maintenance, including lubrication schedule, list of special tools, list of recommended spare parts for long
lead time items, and a list of recommended spare parts for two years of operation. Spare parts list must include the
manufacturer's name and part number, lead time, and current unit price.
• Complete parts list including Vendor's and original manufacturer's part number
• Cross section with parts description
• Code certificates, if applicable
• Certified performance data
• Completed Data Sheets (Equipment and Motor)
• Motor nameplate information and/or calculations.

Manuals submitted for approval need not include all of the above, as long as an index is provided with tabs showing where
the required information will be included in the final manuals. Separate manuals shall be sent for installation and
operation/maintenance.

E) COMPUTER DATA CD-ROM shall include Computer Aided Design (CAD) design files of dimensionally accurate
drawings and data. Catalog type drawings with dimension tables will not be acceptable. The drawings shall be suitable for
layout purposes on Aker Kvaerner project drawings, including plan and elevation views. Design files shall preferably be in
Bentley Microstation CAD format. DXF or AutoCAD CAD formats are acceptable. CAD files shall be submitted on CD ROM
. Vendor shall state in his proposal the CAD file format he intends to use.

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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engineering, Rev. 1

With each Issued After Receipt


Proposal of Purchase Order
Approval Final

GENERAL
1 Brochures
2 Preliminary Drawing List with Schedule for Submittal
3 Outline Dimensions & Foundation/Mounting Req. 1D + 3P 1D +12P
4 Anchorage and Loading Diagram (Static and Dynamic) 1D + 3P 1D+12P
5 Maximum Allowable Loading On Discharge Nozzle 1D + 3P 1D+12P
6 Cross Section with Parts Description 1D + 3C 1D +12P
7 Design Drawings 1D + 3P 1D + 12P
8 Erection Drawings 1D + 3P 1D + 12P
9 Instructions for Erection 1D + 3C 1D + 12C
10 Completed Aker Kvaerner Equipment Data Sheets 1D + 3C 1D + 12C
11 Certified Performance Data 1D + 3C 1D + 12C
12 Installation, Operation, and Maintenance Manuals (English + Spanish) 1D + 3C 1D + 12C
13 Complete Parts List Including Vendor's & Original Mfr's Part No. 1D + 3C 1D + 12C
14 List of Recommended Spare Parts for One Year’s operation w/Prices
15 List of Spare Parts Recommended During Commissioning w/Prices
16 List of Special Tools Recommended for Erection, Testing, & Maint. 1D + 3C 1D + 12C
17 Lubrication Schedule 1D + 3C 1D + 12C
18 Code Certificates
19 Bill of Materials 1D + 3C 1D + 12C
20 Calculations Generic Performance and Selection Curves 1D + 3C 1D + 12C
1

ELECTRICAL / INSTRUMENTATION
21 Catalog Cut Sheets
22 Wiring Diagrams 1D + 3P 1D + 9P
23 Completed Aker Kvaerner Motor Data Sheet 1D + 3C 1D + 12C
24 Motor Name Plate and/or Calculations 1D + 3C 1D + 12C
25 Control System Description
26 Control System P&ID
27 Control System Layout Drawing
28 Control System Power and Grounding Drawings
29 Control System Intercabling Schedule
30 Cabinet Intercabling
31 Cabinet and I/O Layouts, I/O Module Listings
32 I/O Terminal Block Assignments
33 Program/Configuration Documentation
34 Completed Aker Kvaerner Instrument Data Sheets 1D + 3C 1D + 12C
35 Control System Site Planning Manuals
36 Instrumentation Bill of Materials 1D + 3C 1D + 12C

FORM ENG-44 - DRAWINGS AND DATA REQUIREMENTS Project N° 454

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Project C-454
Aker Kvaerner Technical Specification N°045P-TS-006
Vertical Turbine Pumps
Detail Engieneering, Rev. 1

AKER KVAERNER V E N D O R Q U A L I T Y P L A N (VQP)

DOCUMENT NO.: VQP-045P-TS-006 PROJECT: SPENCE REQ. No.: 045P-MR-006


QUALITY SYSTEM STANDARD: EQUIPMENT DESCRIPTION: VERTICAL TURBINE PUMPS

QUALITY PROGRAM TO BE USED: AKER KVAERNER X VENDOR CHECKED & APPROVED BY: RRA DATE: AGO-04
INITIAL
ITEM INSP. WIT- *HOLD CERT FINAL SPECIAL REQUIREMENTS
INSPECTION
NO. ITEM VISIT NESS POINT REQ'D DOCS REMARKS AKER KVAERNER INSPECTION LEVEL
DATE ACCEPT.
GENERAL
1. Approved Drawings X X X
2. Material Certification X X X
3. Visual Inspection X Level : 2
4. Drawing Dimensions X
LEVEL 0. Does not Require Inspection
5. Packing X
6. Tagging/Marking X LEVEL 1. Final Quality Surveillance before
7. Release for Shipment X Shipment
PIPING LEVEL 2.Inspection Visits only when notified by
Vendor
1 Dry Paint Thickness Test LEVEL 3. Inspector will visit Vendor regularly
2 Paint Certification for follow-up on assigned works
3 Welding Procedures LEVEL 4. Inspection will control operactions
continuosly - Resident Inspector
4 Welding Aceptance Test
LEVEL 5. Quality Inspection reserved for a
(Radiographic or other) especial and specific inspection a
5 Ultrasonic Test particular equipment
6 Hydrostatic Test X X All Pumps
7 Perfomance Test X X One per each group of Pumps
8 NPSH Test
9 Balancing X X All Impellers and Shafts
10 Continuity / Megger Test
11 Certificate of Compliance X
12 Certificate of Pre-Assembly REV. DATE PREPARED CHECK
C DIC- 03 BY
RPS ED
RRA
E JUL-04 FRT RRA
0 JUL- 03 FRT RRA
1 AGO-04 FRT RRA

AKER KVAERNER ENGINEER TO WITNESS TEST NOS.: __________ * CONTACT AKER KVAERNER PRIOR TO ALL PROCEDURES WITH QUALITY PLANS AND
PROCEEDING ASSOCIATED DOCUMENTATION MUST BE SUBMITTED
FOR REVIEW.

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Aker Kvaerner
PROJECT N° C-454

Compañía Minera Riochilex SA


SPENCE PROJECT

PUMP DATA SHEET No 042P – DS – 001 SPECIFICATION No 045P – TS – 006


DESCRIPTION Bomba Lixiviación Botadero DESCRIPTION Vertical Turbine Pumps
EQUIPMENT No 42 - PP – 063 & 064 P. O. No
(QUOTED AS EQ. No 042 - PP – 001 & 002) ITEM No
REVISION 1
DATE 19.Ago.2004

A - OPERATING AND DESIGN CONDITION


Duty: Nominal Design

Flow
3
(m /h) 718 790
Static Head (m lc) 54.5 54.5
Residual Pressure (m lc) 45 45
Total Dynamic Head (m lc) 120.7 115.6
2+0
Pumps Operating + Pumps Stand –By
Continuous (98% Availability)
Service (Continuous / Intermittent)
Outdoors
Pump Location ( Indoors / Outdoors )
Variable Speed (1,500 RPM Maximum)
Variable Speed / Fixed Speed
Type of Variable Speed Control: Variable Frequency Driver
Suction Strainer Required
Fluid Data:
Oxide Raffinate Solution
Description of fluid being pumped
1.1 / 1.7 to 1.9
Specify Gravity / pH
See 045B-DS-127 - Process Solutions
Solution Chemical Composition
S = Submergency 1100 (mm) (Available)
y = Strainer height By Vendor

A = Pit Bottom 350 (mm) *

L = Deep of Pond 6,400 (mm)

Length Estimate (Under of Mounting Plate, with strainer)= L – A = 6,050 (mm)


L
(*) Shall be verified by Vendor.

S Notes:
- Wetted parts shall be Hastelloy C-276, or Titanium Gr. 9.
y
- Pump performance curve shall be the most restrictive of both operation points
A (Nominal and Design)
- Pump and Motor shall be capable to operate from 50% up to 110% of design
SUMP flow, without disturbance.

1 19 Ago. 04 Issued for Purchase FRT RRA SCR

0 28 Jul. 04 Issued for Purchase FRT RRA SCR

E 19 Jul. 04 Issued for Internal Coordination FRT RRA SCR

D 19 Abr. 04 Issued for Final Feasibility Study FRT RRA SCR

C 09 Dic 03 Issued for Basic Engineer RPS RRA SCR

REV. DATE DESCRIPTION BY DISC. LEAD P.ENG.

Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 042P-DS-001
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (1 of 2)

Vendor ITT Goulds Pumps

Manufacturer ITT Goulds Pumps

Model VIT-FF 18DHXC/20CHC – 03 STG


Quantity 2
PUMP DATA Minimum Rated Maximum
3
Flow (Continuous Operation) (m /h) 416 718 1135
TDH (as operating head) (m lc) 121
Pump Efficiency % 78.8%
Pump Brake Horsepower Hp 310 442 526
Submergence (minimum) (mm) 728
NPSH Required (m wc abs) 3.6
Pump Speed (rpm) 1475
Maximum Head at 0 Flow (Shut-Off) (m lc) 152
Number of Stages 03
Impeller Type Enclosed
Diameter supply (mm) 323 (1rst stage) / 344 (other stages)
Discharge Size / Flange Rating / Face 10” / 150 # / R.F.
Seal arrangement Mechanical Seal
Wear Rings Yes

Line Shaft Enclosed or Exposed Enclosed ( ) / Exposed ( X)


Shaft Lubrication Pumped Fluid
Strainer Length 432 mm
Pump Length (Under of Mounting Plate, with strainer) 6,144 mm
MATERIALS
Bowl / Impeller Hastelloy-C276
Sole Plate & Motor Support 316 SS
Discharge Head Hastelloy-C276
Column Pipe Hastelloy-C276
Wear Rings (Casing & Impeller) Hastelloy-C276
Line Shaft Hastelloy-C276
Strainer Hastelloy-C276

PUMP DATA SHEET No 042P – DS – 001


DESCRIPTION Bomba Lixiviación Botadero
EQUIPMENT No 42 - PP – 063 & 064 REVISION 1

Page 2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 042P-DS-001
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (2 of 2)

ELECTRIC MOTOR DRIVER

Manufacturer Reliance

Power Selected 550 HP


Synchronous Speed (RPM) 1500
Service Factor 1.15

COUPLING
Type Direct Drive

Manufacturer Goulds

Model Type A Adjustable

TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only

WEIGHTS
Pump and Head (kg) 2370
Motor (kg) 2700 (Approx.)
Total Weight (kg) 4230

REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head

Note to the Bidder:


Bidder is requested to confirm the data filled in the right hand column
and fill in any blank lines as completely as possible.

PUMP DATA SHEET No 042P – DS – 001


DESCRIPTION Bomba Lixiviación Botadero
EQUIPMENT No 42 - PP – 063 & 064 REVISION 1

Page 3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 042P-DS-001
Vertical Turbine Pumps
Rev. 1

C - ELECTRICAL MOTOR DATA


DESCRIPTION SPECIFIED (1) OFFERED REMARKS
Motor Identification By Bidder P.O. Nr.
Equipment Number 42-PP-063M & 064M Item:
Manufacturer and Model By Bidder Reliance / Large Frame XT Type
Site altitude m 1,750 a.s.l. 1750 a.s.l. Notes:
Rated Power Output By Bidder 550 HP 1. The specified values are
Voltage V 3,300 3,300 at site conditions and 40ºC
Full Load Current A By Bidder 87.5 2. Bidder shall be to obtain the
Frequency Hz 50 50 information from Motor
Service Factor (1.00 or 1.15) 1.15 (5) 1.15 manufacturer
Speed Synchronous RPM By Bidder 1500 3. Bidder shall complete one
Full Load RPM By Bidder 1489 form for each set motors.
Locked-Rotor Current A By Bidder 553 4. Applicable to medium
Stall time : Hot / Cold s By Bidder voltage motors
Cool time constant running min By Bidder 5. Applicable to motor
Cool time constant stopped min By Bidder Connected to Inverter
Current unbalance (% of FLC) By Bidder or AFD
Type (Squirrel Cage – Wound Rotor) Squirrel Cage Sq. Cage
Secondary (WR) Short-circuit
Amps
Open circuit
Other Characteristics:
Volts
Starting By Bidder - VSS High Trust Motor
Power Factor Full Load By Bidder 86.2 - Non Reverse Ratched
75% Load By Bidder 84.0
50% Load By Bidder 77.4
Full Load By Bidder 95.9
Efficiency 75% Load By Bidder 95.7
50% Load By Bidder 95.4
Surge protection : Yes / No (Note 4) No
Inverter Duty (Note 5) Yes
Torque NEMA Design (A B C D) By Bidder
Full load Torque Nm By Bidder
Starting Torque (% of Full Load) By Bidder 122
Pull-Up Torque (% of Full Load) By Bidder 109
Breakdown Torque (% of Full load) By Bidder 245
2 2
Load Wk Nm By Bidder
Time Duty (Continuous or Time Rated) Continuous
Insulation Class F F
Temperature Rise Over 40C Ambient B B
Thermal Protection Required (Yes or No) By Bidder RTD
Enclosure TEFC TEFC
Frame Number By Bidder 6400 SP
Horizontal or Vertical Vertical Vertical
Cable Size kCM By Bidder
Space Heaters Watts/Volts By Bidder/220 V / 220
Bearings (sealed, anti-friction, etc) By Bidder Anti-friction
Rotation (Viewed from Shaft End) By Bidder Bidirectional
Drive Connection By Bidder Direct
Slide Raids (Yes or No) No No
Length By Bidder 7.5”
Shaft Details Diameter By Bidder 4.5”
Keyway By Bidder Sq. = 1.0” ; Lgth. = 6.50 “

PUMP DATA SHEET No 042P – DS – 001


DESCRIPTION Bomba Lixiviación Botadero
EQUIPMENT No 42 - PP – 063 & 064 REVISION 1

Page 4 of 4
Aker Kvaerner
PROJECT N° C-454

Compañía Minera Riochilex SA


SPENCE PROJECT

PUMP DATA SHEET No 045P – DS – 001 SPECIFICATION No 045P – TS – 006


DESCRIPTION Bomba Refino Oxidos DESCRIPTION Vertical Turbine Pumps
EQUIPMENT No 45 - PP – 070 & 071 P. O. No
(QUOTED AS EQ. No 045 - PP – 001 & 002) ITEM No
REVISION 1
DATE 19.Ago.2004

A - OPERATING AND DESIGN CONDITION


Duty: Nominal Design
3 710 781
Flow (m /h)
62.7 62.7
Static Head (m lc)
Residual Pressure (m lc) 25 25
114.6 109.7
Total Dynamic Head (m lc)
2+0
Pumps Operating + Pumps Stand –By
Continuous (98% Availability)
Service (Continuous / Intermittent)
Pump Location ( Indoors / Outdoors ) Outdoors
Variable Speed / Fixed Speed Variable Speed (1,500 RPM Maximum)
Type of Variable Speed Control: Variable Frequency Driver
Suction Strainer Required
Fluid Data:
Oxide Raffinate Solution
Description of fluid being pumped
Specify Gravity / pH 1.1/ 1.7 to 1.9
Solution Chemical Composition See 045B-DS-127 - Process Solutions
S = Submergency 1,200 (mm) *

y = Strainer height By Vendor

A = Pit Bottom 350 (mm) *

L = Deep of Sump 8,200 (mm)

Length Estimate (Under of Mounting Plate, with strainer)= L – A = 7,850 (mm)


L
(*) Shell be verified by Vendor

S Notes:

y - Wetted parts shall be Hastelloy C-276, or Titanium Gr. 9.

A - Pump performance curve shall be the most restrictive of both operation points
(Nominal and Design)
- Pump and Motor shall be capable to operate from 50% up to 110% of design
SUMP flow, without disturbance.

1 19 Ago. 04 Issued for Purchase FRT RRA SCR

0 28 Jul. 04 Issued for Purchase FRT RRA SCR

E 19 Jul. 04 Issued for Internal Coordination FRT RRA SCR

D 19 Abr. 04 Issued for Final Feasibility Study FRT RRA SCR

C 09 Dic 03 Issued for Basic Engineer RPS RRA SCR

REV. DATE DESCRIPTION BY DISC. LEAD P.ENG.

Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-001
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (1 of 2)

Vendor ITT Goulds Pumps

Manufacturer ITT Goulds Pumps

Model VIT-FF 18DHXC/20CHC – 03 STG


Quantity 2
PUMP DATA Minimum Minimum Minimum
Flow (Continuous Operation) (m3/h) 409 736 1105

TDH (as operating head) (m lc) 115


Pump Efficiency % 81.7%
Pump Brake Horsepower Hp 325 416 497
Submergence (minimum) (mm) 736
NPSH Required (m wc abs) 3.6
Pump Speed (rpm) 1475
Maximum Head at 0 Flow (Shut-Off) (m lc) 144
Number of Stages 03
Impeller Type Enclosed
Diameter supply 295 (1rst stage) / 344 (other stages)
Discharge Size / Flange Rating / Face 10” / 150 # / R.F.
Seal arrangement Mechanical Seal
Wear Rings Yes

Line Shaft Enclosed or Exposed Enclosed ( ) / Exposed ( X)


Shaft Lubrication Pumped Fluid
Strainer Length 432 mm
Pump Length (Under of Mounting Plate, with strainer) 7,924 mm
MATERIALS
Bowl / Impeller Hastelloy-C276
Sole Plate & Motor Support 316 SS
Discharge Head Hastelloy-C276
Column Pipe Hastelloy-C276
Wear Rings (Casing & Impeller) Hastelloy-C276
Line Shaft Hastelloy-C276
Strainer Hastelloy-C276

PUMP DATA SHEET No 045P – DS – 001


DESCRIPTION Bomba Refino Oxidos
EQUIPMENT No 45 - PP – 070 & 071 REVISION 1

Page 2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-001
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (2 of 2)

ELECTRIC MOTOR DRIVER

Manufacturer Reliance

Power Selected 500 HP


Synchronous Speed (RPM) 1500
Service Factor 1.15

COUPLING
Type Direct Drive

Manufacturer Goulds

Model Type A Adjustable

TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only

WEIGHTS
Pump and Head (kg) 3312
Motor (kg) 2700 (Approx.)
Total Weight (kg) 5312

REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head

Note to the Bidder:


Bidder is requested to confirm the data filled in the right hand column
and fill in any blank lines as completely as possible.

PUMP DATA SHEET No 045P – DS – 001


DESCRIPTION Bomba Refino Oxidos
EQUIPMENT No 45 - PP – 070 & 071 REVISION 1

Page 3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-001
Vertical Turbine Pumps
Rev. 1

C - ELECTRICAL MOTOR DATA

DESCRIPTION SPECIFIED (1) OFFERED REMARKS


Motor Identification By Bidder P.O. Nr.
Equipment Number 45-PP-070M & 071M Item:
Manufacturer and Model By Bidder Reliance / Large Frame XT Type
Site altitude m 1,750 a.s.l. 1750 a.s.l. Notes:
Rated Power Output kW By Bidder 500 HP 1. The specified values are
Voltage V 3,300 3300 at site conditions and 40ºC
Full Load Current A By Bidder 79 2.. Bidder to obtain the
Frequency Hz 50 50 information from motor
Service Factor (1.00 or 1.15) 1.15 (5) 1.15 manufacturer
Speed Synchronous RPM By Bidder 1500 3. Bidder shall complete one
Full Load RPM By Bidder 1489 form for each motor.
Locked-Rotor Current A By Bidder 502 4. Applicable to medium
Stall time : Hot / Cold s By Bidder voltage motors
Cool time constant running min By Bidder 5. Applicable to motor
Cool time constant stopped min By Bidder Connected to Inverter
Current unbalance (% of FLC) By Bidder or AFD
Type (Squirrel Cage – Wound Rotor) Squirrel Cage Sq. Cage
Secondary (WR) Short-circuit
Amps
Open circuit
Other Characteristics:
Volts
Starting By Bidder - VSS High Trust Motor
Power Factor Full Load By Bidder 86.2 - Non Reverse Ratched
75% Load By Bidder 84.0
50% Load By Bidder 77.4
Full Load By Bidder 95.5
Efficiency 75% Load By Bidder 95.7
50% Load By Bidder 95.4
Surge protection : Yes / No (Note 4) No
Inverter Duty (Note 5) Yes
Torque NEMA Design (A B C D) By Bidder
Full load Torque Nm By Bidder
Starting Torque (% of Full Load) By Bidder 122
Pull-Up Torque (% of Full Load) By Bidder 109
Breakdown Torque (% of Full load) By Bidder 245
2 2
Load Wk Nm By Bidder
Time Duty (Continuous or Time Rated) Continuous Continuous
Insulation Class F F
Temperature Rise Over 40C Ambient B B
Thermal Protection Required (Yes or No) Yes RTD
Enclosure TEFC TEFC
Frame Number By Bidder
Horizontal or Vertical Vertical Vertical
Cable Size kCM By Bidder
Space Heaters Watts/Volts By Bidder/220 V
Bearings (sealed, anti-friction, etc) By Bidder Anti-friction
Rotation (Viewed from Shaft End) By Bidder Bidirectional
Drive Connection By Bidder Direct
Slide Raids (Yes or No) No No
Length By Bidder 7.5”
Shaft Details Diameter By Bidder 4.5”
Keyway By Bidder Sq. : 1.0” ; Lgth : 6.50”

PUMP DATA SHEET No 045P – DS – 001


DESCRIPTION Bomba Refino Oxidos
EQUIPMENT No 45 - PP – 070 & 071 REVISION 1

Page 4 of 4
Aker Kvaerner
PROJECT N° C-454

Compañía Minera Riochilex SA


SPENCE PROJECT

PUMP DATA SHEET No 045P – DS – 002 SPECIFICATION No 045P – TS – 006


DESCRIPTION Bomba ILS Oxidos DESCRIPTION Vertical Turbine Pumps
EQUIPMENT No 45 - PP – 072 thru 075 P. O. No
(QUOTED AS EQ. No 045 - PP – 006 thru 009) ITEM No
REVISION 1
DATE 19.Ago.2004

A - OPERATING AND DESIGN CONDITION


Duty: Nominal Design
3 713 785
Flow (m /h)
36.4 36.4
Static Head (m lc)
Residual Pressure (m lc) 25 25
82.6 78.9
Total Dynamic Head (m lc)
4+0
Pumps Operating + Pumps Stand –By
Continuous (98% Availability)
Service (Continuous / Intermittent)
Pump Location ( Indoors / Outdoors ) Outdoors
Variable Speed / Fixed Speed Variable Speed (1,500 RPM Maximum)
Type of Variable Speed Control: Variable Frequency Driver
Suction Strainer Required
Fluid Data:
Oxide ILS Solution
Description of fluid being pumped
Specify Gravity / pH 1.1/ 1.7 to 1.9
Solution Chemical Composition See 045B-DS-137- Process Solutions
S = Submergency 1,100 (mm) *

y = Strainer height By Vendor

A = Pit Bottom 350 (mm) *

L = Deep of Pond 8,200 (mm)

Length Estimate (Under of Mounting Plate, with strainer)= L – A = 7,850 (mm)


L
(*) Shell be verified by Vendor

S Notes:
- Wetted parts shall be Hastelloy C-276, or Titanium Gr. 9.
y
- Pump performance curve shall be the most restrictive of both operation points
A (Nominal and Design)
- Pump and Motor shall be capable to operate from 50% up to 110% of design
SUMP flow, without disturbance.

1 19 Ago. 04 Issued for Purchase FRT RRA SCR

0 28 Jul. 04 Issued for Purchase FRT RRA SCR

E 19 Jul. 04 Issued for Internal Coordination FRT RRA SCR

D 19 Abr. 04 Issued for Final Feasibility Study FRT RRA SCR

C 09 Dic 03 Issued for Basic Engineer RPS RRA SCR

REV. DATE DESCRIPTION BY DISC. LEAD P.ENG.

Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-002
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (1 of 2)

Vendor ITT Goulds Pumps

Manufacturer ITT Goulds Pumps

Model VIT-FF 18DHXC/20CHC – 02 STG


Quantity 4

PUMP DATA Minimum Rated Maximum


Flow (Continuous Operation) (m3/h) 444 713 1137
TDH (as operating head) (m lc) 83
Pump Efficiency % 78.6%
Pump Brake Horsepower Hp 244 302 356
Submergence (minimum) (mm) 726
NPSH Required (m wc abs) 3.5
Pump Speed (rpm) 1475
Maximum Head at 0 Flow (Shut-Off) (m lc) 101
Number of Stages 02
Impeller Type Enclosed
Diameter supply 327 (1rst stage) / 359 (other stages)
Discharge Size / Flange Rating / Face 10” / 150 # / R.F.
Seal arrangement Mechanical Seal
Wear Rings Yes

Line Shaft Enclosed or Exposed Enclosed ( ) / Exposed ( X)


Shaft Lubrication Pumped Fluid
Strainer Length 432 mm
Pump Length (Under of Mounting Plate, with strainer) 7,924 mm
MATERIALS
Bowl / Impeller Hastelloy-C276
Sole Plate & Motor Support 316 SS
Discharge Head Hastelloy-C276
Column Pipe Hastelloy-C276
Wear Rings (Casing & Impeller) Hastelloy-C276
Line Shaft Hastelloy-C276
Strainer Hastelloy-C276

PUMP DATA SHEET No 045P – DS – 002


DESCRIPTION Bomba ILS Oxidos
EQUIPMENT No 45 - PP – 072 thru 075 REVISION 1

2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-002
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (2 of 2)

ELECTRIC MOTOR DRIVER

Manufacturer Reliance

Power Selected 400 HP


Synchronous Speed (RPM) 1500
Service Factor 1.15

COUPLING
Type Direct Drive

Manufacturer Goulds

Model Type A Adjustable

TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only

WEIGHTS
Pump and Head (kg) 3210
Motor (kg) 1900 (Approx.)
Total Weight (kg) 5110

REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head

Note to the Bidder:


Bidder is requested to confirm the data filled in the right hand column
and fill in any blank lines as completely as possible.

PUMP DATA SHEET No 045P – DS – 002


DESCRIPTION Bomba ILS Oxidos
EQUIPMENT No 45 - PP – 072 thru 075 REVISION 1

3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-002
Vertical Turbine Pumps
Rev. 1

C - ELECTRICAL MOTOR DATA


DESCRIPTION SPECIFIED (1) OFFERED REMARKS
Motor Identification By Bidder P.O. Nr.
Equipment Number 45-PP-072M thru 075M Item:
Manufacturer and Model By Bidder Reliance / Large Frame XT Type
Site altitude m 1,750 a.s.l. 1750 a.s.l. Notes:
Rated Power Output kW By Bidder 400 HP 1. The specified values are
Voltage V 3,300 3300 at site conditions and 40ºC
Full Load Current A By Bidder 64 2.Bidder shall be to obtain
Frequency Hz 50 50 the information from
Service Factor (1.00 or 1.15) 1.15 (5) 1.15 motor manufacturer
Speed Synchronous RPM By Bidder 1500 3. Bidder shall complete one
Full Load RPM By Bidder 1489 form for each set motors.
Locked-Rotor Current A By Bidder 409 4. Applicable to medium
Stall time : Hot / Cold s By Bidder voltage motors
Cool time constant running min By Bidder 5. Applicable to motor
Cool time constant stopped min By Bidder Connected to Inverter
Current unbalance (% of FLC) By Bidder or AFD
Type (Squirrel Cage – Wound Rotor) Squirrel Cage Sq. Cage
Secondary (WR) Short-circuit 1750 a.s.l.
Amps
Open circuit
Other Characteristics:
Volts
Starting By Bidder - VSS High Trust Motor
Power Factor Full Load By Bidder 89.6 - Non Reverse Ratched
75% Load By Bidder 83.3
50% Load By Bidder 76.0
Full Load By Bidder 95.3
Efficiency 75% Load By Bidder 95.4
50% Load By Bidder 95.0
Surge protection : Yes / No (Note 4) No
Inverter Duty (Note 5) Yes
Torque NEMA Design (A B C D) By Bidder
Full load Torque Nm By Bidder
Starting Torque (% of Full Load) By Bidder 116
Pull-Up Torque (% of Full Load) By Bidder 105
Breakdown Torque (% of Full load) By Bidder 251
2 2
Load Wk Nm By Bidder
Time Duty (Continuous or Time Rated) Continuous Continuous
Insulation Class F F
Temperature Rise Over 40C Ambient B B
Thermal Protection Required (Yes or No) By Bidder RTD
Enclosure TEFC TEFC
Frame Number By Bidder
Horizontal or Vertical Vertical Vertical
Cable Size kCM By Bidder
Space Heaters Watts/Volts By Bidder/220 V
Bearings (sealed, anti-friction, etc) By Bidder Anti-friction
Rotation (Viewed from Shaft End) By Bidder Bidirectional
Drive Connection By Bidder Direct
Slide Raids (Yes or No) No No
Length By Bidder 7.5”
Shaft Details Diameter By Bidder 4.5”
Keyway By Bidder Sq. : 1.0” ; Lgth : 6.50”

PUMP DATA SHEET No 045P – DS – 002


DESCRIPTION Bomba ILS Oxidos
EQUIPMENT No 45 - PP – 072 thru 075 REVISION 1

4 of 4
Aker Kvaerner
PROJECT N° C-454

Compañía Minera Riochilex SA


SPENCE PROJECT
PUMP DATA SHEET No 045P – DS – 003 SPECIFICATION No 045P – TS – 006
DESCRIPTION Bomba Refino Sulfuros DESCRIPTION Vertical Turbine Pumps
EQUIPMENT No 45 - PP – 078 thru 083 P. O. No
(QUOTED AS EQ. No 045 - PP – 010 thru 015) ITEM No
REVISION 1
DATE 19.Ago.2004

A - OPERATING AND DESIGN CONDITION


Duty: Nominal Design
3 817 817
Flow (m /h)
87.6 87.6
Static Head (m lc)
Residual Pressure (m lc) 25 25
146.0 146.0
Total Dynamic Head (m lc)
6+0
Pumps Operating + Pumps Stand –By
Continuous (98% Availability)
Service (Continuous / Intermittent)
Pump Location ( Indoors / Outdoors ) Outdoors
Variable Speed / Fixed Speed Fixed Speed (1,500 RPM Maximum)
Type of Variable Speed Control: -------
Suction Strainer Required
Fluid Data:
Sulfide Raffinate Solution
Description of fluid being pumped
Specify Gravity / pH 1.1/ 1.7 to 1.9
Solution Chemical Composition See 045B-DS-127 - Process Solutions
S = Submergency 1,100 (mm) *

y = Strainer height By Vendor

A = Pit Bottom 350 (mm) *

L = Deep of Pond 8,200 (mm)

Length Estimate (Under of Mounting Plate, with strainer)= L – A = 7,850 (mm)


L
(*) Shell be verified by Vendor

S Notes:
- Wetted parts shall be 904 SS, or equivalent material.
y
- Pump and Motor shall be capable to operate from 50% up to 130% of design
A flow, without disturbance.

SUMP
1 19 Ago. 04 Issued for Purchase FRT RRA SCR

0 28 Jul. 04 Issued for Purchase FRT RRA SCR

E 19 Jul. 04 Issued for Internal Coordination FRT RRA SCR

D 19 Abr. 04 Issued for Final Feasibility Study FRT RRA SCR

C 09 Dic 03 Issued for Basic Engineer RPS RRA SCR

REV. DATE DESCRIPTION BY DISC. LEAD P.ENG.

Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-003
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (1 of 2)

Vendor ITT Goulds Pumps

Manufacturer ITT Goulds Pumps

Model VIT-FF 18DX/20CHC – 04 STG


Quantity 6

PUMP DATA Minimum Rated Maximum


Flow (Continuous Operation) (m3/h) 413 817 1080
TDH (as operating head) (m lc) 146
Pump Efficiency % 84.3%
Pump Brake Horsepower Hp 429 568 639
Submergence (minimum) (S) (mm) 758
NPSH Required (m wc abs) 3.8
Pump Speed (rpm) 1475
Maximum Head at 0 Flow (Shut-Off) (m lc) 198.3
Number of Stages 04
Impeller Type Enclosed
Diameter supply 277 (1rst stage) / 344 (other stages)
Discharge Size / Flange Rating / Face 10” / 150 # / R.F.

Seal arrangement Mechanical Seal


Wear Rings Yes
Line Shaft Enclosed or Exposed Enclosed ( ) / Exposed ( X)
Shaft Lubrication Pumped Fluid
Strainer Length 432 mm
Pump Length (Under of Mounting Plate, with strainer) 7,924 mm
MATERIALS
Bowl / Impeller 254 SMO
Sole Plate & Motor Support 316 SS
Discharge Head 254 SMO
Column Pipe 254 SMO
Wear Rings (Casing & Impeller) 254 SMO
Line Shaft 254 SMO
Strainer 254 SMO

PUMP DATA SHEET No 045P – DS – 003


DESCRIPTION Bomba Refino Sulfuros
EQUIPMENT No 45 - PP – 078 thru 083 REVISION 1

Page 2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-003
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (2 of 2)

ELECTRIC MOTOR DRIVER

Manufacturer Reliance

Power Selected 650 HP


Synchronous Speed (RPM) 1500
Service Factor 1.0

COUPLING
Type Direct Drive
Manufacturer Goulds
Model Type A Adjustable

TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only

WEIGHTS
Pump and Head (kg) 3416
Motor (kg) 3000 (Approx.)
Total Weight (kg) 6416

REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head

Note to the Bidder:


Bidder is requested to confirm the data filled in the right hand column
and fill in any blank lines as completely as possible.

PUMP DATA SHEET No 045P – DS – 003


DESCRIPTION Bomba Refino Sulfuros
EQUIPMENT No 45 - PP – 078 thru 083 REVISION 1

Page 3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-003
Vertical Turbine Pumps
Rev. 1

C - ELECTRICAL MOTOR DATA


DESCRIPTION SPECIFIED (1) OFFERED REMARKS
Motor Identification By Bidder P.O. Nr.
Equipment Number 45-PP-078M thru 083M Item:
Manufacturer and Model By Bidder Reliance / Large Frame XT Type
Site altitude m 1,750 a.s.l. 1750 a.s.l. Notes:
Rated Power Output kW By Bidder 650 HP 1. The specified values are
Voltage V 3,300 3300 at site conditions and 40ºC
Full Load Current A By Bidder 102 2. Bidder shall be o obtain the
Frequency Hz 50 50 information from motor
Service Factor (1.00 or 1.15) 1.0 1.0 manufacturer
Speed Synchronous RPM By Bidder 1500 3. Bidder shall complete one
Full Load RPM By Bidder 1484 form for each set motors.
Locked-Rotor Current A By Bidder 661 4. Applicable to medium
Stall time : Hot / Cold s By Bidder voltage motors
Cool time constant running min By Bidder 5. Applicable to motor
Cool time constant stopped min By Bidder Connected to Inverter
Current unbalance (% of FLC) By Bidder or AFD
Type (Squirrel Cage – Wound Rotor) Squirrel Cage Sq. Cage
Secondary (WR) Short-circuit
Amps
Open circuit
Other Characteristics:
Volts
Starting By Bidder - VSS High Trust Motor
Power Factor Full Load By Bidder 86.7 - Non Reverse Ratched
75% Load By Bidder 84.4
50% Load By Bidder 77.9
Full Load By Bidder 95.7
Efficiency 75% Load By Bidder 96.0
50% Load By Bidder 95.8
Surge protection : Yes / No (Note 4) No
Inverter Duty (Note 5) No
Torque NEMA Design (A B C D) By Bidder
Full load Torque Nm By Bidder
Starting Torque (% of Full Load) By Bidder 122
Pull-Up Torque (% of Full Load) By Bidder 111
Breakdown Torque (% of Full load) By Bidder 240
2 2
Load Wk Nm By Bidder
Time Duty (Continuous or Time Rated) Continuous Continuous
Insulation Class F F
Temperature Rise Over 40C Ambient B B
Thermal Protection Required (Yes or No) By Bidder RTD
Enclosure TEFC TEFC
Frame Number By Bidder
Horizontal or Vertical Vertical Vertical
Cable Size kCM By Bidder
Space Heaters Watts/Volts By Bidder/220 V
Bearings (sealed, anti-friction, etc) By Bidder Anti-friction
Rotation (Viewed from Shaft End) By Bidder Bidirectional
Drive Connection By Bidder Direct
Slide Raids (Yes or No) No No
Length By Bidder 7.5”
Shaft Details Diameter By Bidder 4.5”
Keyway By Bidder Sq. : 1.0” ; Lgth : 6.50”

PUMP DATA SHEET No 045P – DS – 003


DESCRIPTION Bomba Refino Sulfuros
EQUIPMENT No 45 - PP – 078 thru 083 REVISION 1

Page 4 of 4
Aker Kvaerner
PROJECT N° C-454

Compañía Minera Riochilex SA


SPENCE PROJECT

PUMP DATA SHEET No 045P – DS – 004 SPECIFICATION No 045P – TS – 006


DESCRIPTION Bomba ILS Sulfuros DESCRIPTION Vertical Turbine Pumps
EQUIPMENT No 45 - PP – 085 thru 089 P. O. No
(QUOTED AS EQ. No 045 - PP – 019 thru 023) ITEM No
REVISION 1
DATE 19.Ago.2004

A - OPERATING AND DESIGN CONDITION


Duty: Nominal Design

Flow
3
(m /h) 844 844
55.6 55.6
Static Head (m lc)
25 25
Inlet Pressure (m lc)
110.5 110.5
Total Dynamic Head (m lc)
5 + 0
Pumps Operating + Pumps Stand –By
Continuous (98% Availability)
Service (Continuous / Intermittent)
Pump Location ( Indoors / Outdoors ) Outdoors
Variable Speed / Fixed Speed Fixed Speed (1,500 RPM Maximum)
Type of Variable Speed Control: -------
Suction Strainer Required
Fluid Data:
Sulfide ILS Solution
Description of fluid being pumped
Specify Gravity / pH 1.1/ 1.7 to 1.9
Solution Chemical Composition See 045B-DS-127 - Process Solutions
S = Submergency 1,100 (mm) *

y = Strainer height By Vendor

A = Pit Bottom 350 (mm) *

L = Deep of Sump 8,100 (mm)

Length Estimate (Under of Mounting Plate, with strainer)= L – A = 7,750 (mm)


L
(*) Shall be verified by Vendor

S Notes:
- Wetted parts shall be 904 SS, or equivalent material.
y
- Pump and Motor shall be capable to operate from 50% up to 130% of design
A flow, without disturbance.
SUMP
1 19 Ago. 04 Issued for Purchase FRT RRA SCR

0 28 Jul. 04 Issued for Purchase FRT RRA SCR

E 19 Jul. 04 Issued for Internal Coordination FRT RRA SCR

D 19 Abr. 04 Issued for Final Feasibility Study FRT RRA SCR

C 09 Dic 03 Issued for Basic Engineer RPS RRA SCR

REV. DATE DESCRIPTION BY DISC. LEAD P.ENG.

Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-004
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (1 of 2)

Vendor ITT Goulds Pumps

Manufacturer ITT Goulds Pumps

Model VIT-FF 18DHXC/20CHC – 03 STG


Quantity 5

PUMP DATA Minimum Rated Maximum


Flow (Continuous Operation) 3
(m /h) 414 844 1078
TDH (as operating head) (m lc) 110.5
Pump Efficiency % 85.5%
Pump Brake Horsepower Hp 317 437.7 479
Submergence (minimum) (mm) 778
NPSH Required (m wc abs) 4.0
Pump Speed (rpm) 1475
Maximum Head at 0 Flow (Shut-Off) (m lc) 145
Number of Stages 03
Impeller Type Enclosed
Diameter supply 299 (1rst stage) / 344 (other stages)
Discharge Size / Flange Rating / Face 10” / 150 # / R.F.

Seal arrangement Mechanical Seal


Wear Rings Yes
Line Shaft Enclosed or Exposed Enclosed ( ) / Exposed ( X)
Shaft Lubrication Pumped Fluid
Strainer Length 432 mm
Pump Length (Under of Mounting Plate, with strainer) 7,924 mm
MATERIALS
Bowl / Impeller 254 SMO
Sole Plate & Motor Support 316 SS
Discharge Head 254 SMO
Column Pipe 254 SMO
Wear Rings (Casing & Impeller) 254 SMO
Line Shaft 254 SMO
Strainer 254 SMO

PUMP DATA SHEET No 045P – DS – 004


DESCRIPTION Bomba ILS Sulfuros
EQUIPMENT No 45 - PP – 085 thru 089 REVISION 1

Page 2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-004
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (2 of 2)

ELECTRIC MOTOR DRIVER

Manufacturer Reliance

Power Selected 500 HP


Synchronous Speed (RPM) 1500
Service Factor 1.0

COUPLING
Type Direct Drive

Manufacturer Goulds
Model Type A Adjustable

TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only

WEIGHTS
Pump and Head (kg) 3312
Motor (kg) 2200 (Approx.)
Total Weight (kg) 5512

REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head

Note to the Bidder:


Bidder is requested to confirm the data filled in the right hand column
and fill in any blank lines as completely as possible.

PUMP DATA SHEET No 045P – DS – 004


DESCRIPTION Bomba ILS Sulfuros
EQUIPMENT No 45 - PP – 085 thru 089 REVISION 1

Page 3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-004
Vertical Turbine Pumps
Rev. 1

C - ELECTRICAL MOTOR DATA


DESCRIPTION SPECIFIED (1) OFFERED REMARKS
Motor Identification By Bidder P.O. Nr.
Equipment Number 45-PP-085M thru 089M Item:
Manufacturer and Model By Bidder Reliance / Large Frame XT Type
Site altitude m 1,750 a.s.l. 1750 a.s.l. Notes:
Rated Power Output kW By Bidder 500 HP 1. The specified values are
Voltage V 3,300 3300 at site conditions and 40ºC
Full Load Current A By Bidder 79 2. Bidder shall be to obtain
Frequency Hz 50 50 the information from motor
Service Factor (1.00 or 1.15) 1.0 1.0 manufacturer
Speed Synchronous RPM By Bidder 1500 3. Bidder shall complete one
Full Load RPM By Bidder 1489 form for each set motors.
Locked-Rotor Current A By Bidder 502 4. Applicable to medium
Stall time : Hot / Cold s By Bidder voltage motors
Cool time constant running min By Bidder 5. Applicable to motor
Cool time constant stopped min By Bidder Connected to Inverter
Current unbalance (% of FLC) By Bidder or AFD
Type (Squirrel Cage – Wound Rotor) Squirrel Cage Sq. Cage
Secondary (WR) Short-circuit
Amps
Open circuit
Other Characteristics:
Volts
Starting By Bidder - VSS High Trust Motor
Power Factor Full Load By Bidder 86.2 - Non Reverse Ratched
75% Load By Bidder 84.0
50% Load By Bidder 77.1
Full Load By Bidder 95.5
Efficiency 75% Load By Bidder 95.7
50% Load By Bidder 95.4
Surge protection : Yes / No (Note 4) No
Inverter Duty (Note 5) No
Torque NEMA Design (A B C D) By Bidder
Full load Torque Nm By Bidder 122
Starting Torque (% of Full Load) By Bidder 109
Pull-Up Torque (% of Full Load) By Bidder 245
Breakdown Torque (% of Full load) By Bidder
2 2
Load Wk Nm By Bidder
Time Duty (Continuous or Time Rated) Continuous Continuous
Insulation Class F F
Temperature Rise Over 40C Ambient B B
Thermal Protection Required (Yes or No) By Bidder RTD
Enclosure TEFC TEFC
Frame Number By Bidder 6400 SP
Horizontal or Vertical Vertical Vertical
Cable Size kCM By Bidder
Space Heaters Watts/Volts By Bidder/220 V
Bearings (sealed, anti-friction, etc) By Bidder Anti-friction
Rotation (Viewed from Shaft End) By Bidder Bidirectional
Drive Connection By Bidder Direct
Slide Raids (Yes or No) No No
Length By Bidder 7.5”
Shaft Details Diameter By Bidder 4.5”
Keyway By Bidder Sq. : 1.0” ; Lgth : 6.50”

PUMP DATA SHEET No 045P – DS – 004


DESCRIPTION Bomba ILS Sulfuros
EQUIPMENT No 45 - PP – 085 thru 089 REVISION 1

Page 4 of 4
Aker Kvaerner
PROJECT N° C-454

Compañía Minera Riochilex SA


SPENCE PROJECT

PUMP DATA SHEET No 045P – DS – 005 SPECIFICATION No 045P – TS – 006


DESCRIPTION Bomba Transferencia a DESCRIPTION Vertical Turbine Pumps
Lixiviación de Botadero P. O. No
EQUIPMENT No 45 - PP – 092 & 093 ITEM No
(QUOTED AS EQ. No 045 - PP – 027 & 028) REVISION 1
DATE 19.Ago.2004

A - OPERATING AND DESIGN CONDITION


Duty: Nominal Design

3 718 790
Flow (m /h)
82.2 82.2
Static Head (m lc)
Residual Pressure (m lc) 0,0 0,0
112.4 107
Total Dynamic Head (m lc)
2+ 0
Pumps Operating + Pumps Stand –By
Continuous (98% Availability)
Service (Continuous / Intermittent)
Pump Location ( Indoors / Outdoors ) Outdoors
Variable Speed / Fixed Speed Fixed (1,500 RPM Maximum)
Type of Variable Speed Control: --------
Suction Strainer Required
Fluid Data:
Oxide Raffinate Solution
Description of fluid being pumped
Specify Gravity / pH 1.1/ 1.7 to 1.9
Solution Chemical Composition See 045B-DS-127 - Process Solutions
S = Submergency 1,200 (mm) *

y = Strainer height By Vendor

A = Pit Bottom 350 (mm) *

L = Deep of Sump 8,200 (mm)

Length Estimate (Under of Mounting Plate, with strainer)= L – A = 7,850 (mm)


L
(*) Shell be verified by Vendor

S Notes:
- Wetted parts shall be Hastelloy C-276, or Titanium Gr. 9.
y
- Pump performance curve shall be the most restrictive of both operation points
A (Nominal and Design)
- Pump and Motor shall be capable to operate from 50% up to 110 of design
SUMP flow, without disturbance.

1 19 Ago. 04 Issued for Purchase FRT RRA SCR

0 28 Jul. 04 Issued for Purchase FRT RRA SCR

E 19 Jul. 04 Issued for Internal Coordination FRT RRA SCR

D 19 Abr. 04 Issued for Final Feasibility Study FRT RRA SCR

C 09 Dic 03 Issued for Basic Engineer RPS RRA SCR

REV. DATE DESCRIPTION BY DISC. LEAD P.ENG.

Page 1 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-005
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (1 of 2)

Vendor ITT Goulds Pumps

Manufacturer ITT Goulds Pumps

Model VIT-FF 18DHXC/20CHC – 03 STG


Quantity 2

PUMP DATA Minimum Rated Maximum


Flow (Continuous Operation) (m3/h) 375 718 1100
TDH (as operating head) (m lc) 112.4
Pump Efficiency % 81.2%
Pump Brake Horsepower Hp 307 399 482
Submergence (minimum) (mm) 728
NPSH Required (m wc abs) 3.5
Pump Speed (rpm) 1475
Maximum Head at 0 Flow (Shut-Off) (m lc) 139
Number of Stages 03
Impeller Type Enclosed
Diameter supply 279 (1rst stage) / 344 (other stages)
Discharge Size / Flange Rating / Face 10” / 150 # / R.F.
Seal arrangement Mechanical Seal
Wear Rings Yes

Line Shaft Enclosed or Exposed Enclosed ( ) / Exposed ( X)


Shaft Lubrication Pumped Fluid
Strainer Length 432 mm
Pump Length (Under of Mounting Plate, with strainer) 7,924 mm
MATERIALS
Bowl / Impeller Hastelloy-C276
Sole Plate & Motor Support 316 SS
Discharge Head Hastelloy-C276
Column Pipe Hastelloy-C276
Wear Rings (Casing & Impeller) Hastelloy-C276
Line Shaft Hastelloy-C276
Strainer Hastelloy-C276

PUMP DATA SHEET No 045P – DS – 005


DESCRIPTION Bomba Transferencia a Lixiviación de Botadero
EQUIPMENT No 45 - PP – 092 & 093 REVISION 1

Page 2 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-005
Vertical Turbine Pumps
Rev. 1

B - INFORMATION REQUIRED FROM BIDDER (2 of 2)

ELECTRIC MOTOR DRIVER

Manufacturer Reliance
Power Selected 500 HP
Synchronous Speed (RPM) 1500
Service Factor 1.0

COUPLING
Type Direct Drive

Manufacturer Goulds
Model Type A Adjustable

TESTS
Hydrostatic Testing Required, Non Witnessed, all pumps
Performance Testing Required, one pump per service only

WEIGHTS
Pump and Head (kg) 3312
Motor (kg) 2200
Total Weight (kg) 5512

REMARKS:
- Testing shall be include Bowl, Column Pipe and Discharge Head

Note to the Bidder:


Bidder is requested to confirm the data filled in the right hand column
and fill in any blank lines as completely as possible.

PUMP DATA SHEET No 045P – DS – 005


DESCRIPTION Bomba Transferencia a Lixiviación de Botadero
EQUIPMENT No 45 - PP – 092 & 093 REVISION 1

Page 3 of 4
Project C-454
Aker Kvaerner Data Sheet Nº 045P-DS-005
Vertical Turbine Pumps
Rev. 1

C - ELECTRICAL MOTOR DATA

DESCRIPTION SPECIFIED (1) OFFERED REMARKS


Motor Identification By Bidder P.O. Nr.
Equipment Number 45-PP-092M & 093M Item:
Manufacturer and Model By Bidder Reliance / Large Frame XT Type
Site altitude m 1,750 a.s.l. 1750 a.s.l. Notes:
Rated Power Output kW By Bidder 500 HP 1. The specified values are
Voltage V 3,300 3300 at site conditions and 40ºC
Full Load Current A By Bidder 79 2.. Bidder to obtain the
Frequency Hz 50 50 information from motor
Service Factor (1.00 or 1.15) 1.0 1.0 manufacturer
Speed Synchronous RPM By Bidder 1500 3. Bidder shall complete one
Full Load RPM By Bidder 1489 form for each motor.
Locked-Rotor Current A By Bidder 502 4. Applicable to medium
Stall time : Hot / Cold s By Bidder voltage motors
Cool time constant running min By Bidder 5. Applicable to motor
Cool time constant stopped min By Bidder Connected to Inverter
Current unbalance (% of FLC) By Bidder or AFD
Type (Squirrel Cage – Wound Rotor) Squirrel Cage Sq. Cage
Secondary (WR) Short-circuit
Amps
Open circuit
Other Characteristics:
Volts
Starting By Bidder - VSS High Trust Motor
Power Factor Full Load By Bidder 86.2 - Non Reverse Ratched
75% Load By Bidder 84.0
50% Load By Bidder 77.1
Full Load By Bidder 95.5
Efficiency 75% Load By Bidder 95.7
50% Load By Bidder 95.4
Surge protection : Yes / No (Note 4) No
Inverter Duty (Note 5) No
Torque NEMA Design (A B C D) By Bidder
Full load Torque Nm By Bidder
Starting Torque (% of Full Load) By Bidder 122
Pull-Up Torque (% of Full Load) By Bidder 109
Breakdown Torque (% of Full load) By Bidder 245
2 2
Load Wk Nm By Bidder
Time Duty (Continuous or Time Rated) Continuous Continuous
Insulation Class F F
Temperature Rise Over 40C Ambient B B
Thermal Protection Required (Yes or No) Yes RTD
Enclosure TEFC TEFC
Frame Number By Bidder 6400 SP
Horizontal or Vertical Vertical Vertical
Cable Size kCM By Bidder
Space Heaters Watts/Volts By Bidder/220 V
Bearings (sealed, anti-friction, etc) By Bidder Anti-friction
Rotation (Viewed from Shaft End) By Bidder Bidirectional
Drive Connection By Bidder Direct
Slide Raids (Yes or No) No No
Length By Bidder 7.5”
Shaft Details Diameter By Bidder 4.5”
Keyway By Bidder Sq. : 1.0” ; Lgth : 6.50”

PUMP DATA SHEET No 045P – DS – 005


DESCRIPTION Bomba Transferencia a Lixiviación de Botadero
EQUIPMENT No 45 - PP – 092 & 093 REVISION 1

Page 4 of 4

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