Professional Documents
Culture Documents
https://doi.org/10.1007/s12649-021-01360-x
REVIEW
Abstract
This work, on a real scale, aims to characterize and quantify the production of biogas from poultry litter based on Napier
grass (CN) and rice husk (CZ) as substrates. The system uses four substrate feed tanks, followed by four anaerobic reactors
and a stabilization pond for the effluent. The system has a generator set used in the production of electricity. Poultry litter was
analyzed for the chemical determination of the constituents. Samples were collected at the entrance and exit of the biodigester
to verify the efficiency of removal of organic matter. Biogas production and consumption were monitored. In this research,
a new methodology was used to replace the residue of CN with CZ and feed the biodigestion system without interrupting
the process until the complete replacement of one residue with another.The values of N, P, K obtained were, respectively,
2.92, 3.72 and 2.12 g/100 g. The COD removal efficiency in the biodigesters was 51%, representing a load of 79.8 kgDQO/
day. The values of C H4 and C
O2 concentrations in biogas were 52.5 and 47.5%, respectively. The highest energy produc-
tion occurred in September (9280 kWh/month). In the months of July and September, the highest values of energy demand
(around 2000 kWh/month) were perceived, with exhaust fans and fans as the main responsible for energy consumption (48%
of the total). The research showed how the use of poultry waste can contribute to reducing the cost of electricity from rural
properties, providing economic development and improving the local energy sector.
Graphic abstract
13
Vol.:(0123456789)
Waste and Biomass Valorization
Statement of Novelty nuclear power plants, 4.5% use coal and 3.5% from the
matrix national energy comes from wind power plants.
In this research, a full scale biodigestion system was used, Faced with these energy sources, it can be considered that
with Napier grass and rice husk as a base for poultry litter. the national matrix had a composition of approximately
Some aspects of innovation in this research are highlighted 75% of renewable energies, among which 8.0% of the total
here: (1) optimization of the substrate preparation system uses biomass as an energy source [3, 4].
(poultry litter) in a dilution process with the biofertilizer Among the energy alternatives, biomass stands out in
generated in the biodigester; (2) new methodology for Brazil for its enormous residual potential for the produc-
replacing Napier grass residue with rice husk and feeding tion of “clean” energy. Climatic conditions associated with
the biodigestion system without interrupting the operation of different types of regional economic activities favor the
the process, with control of the mass flow of the two residues production of raw material in order to satisfy considerable
until the complete replacement of one residue by the other; market levels, as well as being recognized by the scientific
(3) optimization of the internal mixture of the biodigester community of the energy area as one of the most relevant
with the recirculation of the liquid as a way to avoid areas new forms of energy for electricity production tending to
of stagnation. an increasing use. In this regard, attention has focused on
identifying suitable species of biomass, which may pro-
vide options for replacing conventional sources of energy
from fossil fuels [3, 4].
Introduction Poultry waste is called poultry litter, chicken bed or
poultry bed. It is a material used to coat the floor of a
All large developed societies have their economy based on poultry facility, in order to avoid diseases of the birds in
a source of energy of fossil origin that until recently was confinement, to incorporate the excreta (feces and urine),
considered almost inexhaustible, based mainly on nonrenew- to absorb moisture and to contribute to the reduction of
able sources, with petroleum as the main raw material [1–4]. the temperature oscillations in the shed. The absorbent
However, the need to meet a high energy consumption material can be constituted of several vegetal components
has shown that some of the natural resources are finite and (shaving, peanut shell, rice straw, corn cob) that finalizing
that by high consumption can be exhausted. For this reason, each production cycle becomes quite heterogeneous due to
the constant search for alternative renewable natural energy the type of ration, the age and types of birds, the the quan-
sources has intensified [3, 5]. tity of feathers and excreta, the number of lots created,
Over the past century, the world’s population has become the length of time of the lots, the number of lots using the
significantly dependent on energy from non-renewable same bed and the form of storage [1, 6–10].
sources, fossil fuels, all of which exploitation and consump- In Brazil alone, in 2015, 10.2 billion chicks, which
tion activities have contributed intensively to the planet’s resulted in the production of 20.03 million tonnes of meat.
imbalance, directly interfering with global warming and in In the same period, 20.2 million tons of poultry bed were
the conditions of man’s survival on Earth. These petroleum produced. In fact, poultry litter has a pollutant potential
fuels at various times had their supplies compromised, gen- higher than that of human waste, and the residual water
erating high prices and huge political and economic crises produced by the poultry industry has a biochemical oxygen
[3–6]. demand (BOD), approximately 8 times higher than that of
In this sense, the search for clean energy generation from urban sewage [8, 9].
renewable sources is increasing, which does not release In this sense, the chicken bed has considerable ener-
pollutants to the environment during its generation process. getic potential that can be made available in the form of
Sustainability research has been more and more successful biogas. Thus, many studies emerged at the beginning of
and the concern with the emission of gases and reduction of the century to evaluate the anaerobic biodigestion of poul-
the use of water resources, as well as the adequate allocation try waste in order to optimize the production of biogas.
to the waste generated are increasing [6, 7]. The biodigestion or anaerobic digestion is shown as a good
In 2015, the Brazilian energy matrix consisted of 64.0% alternative for the treatment of this residue. This is a pro-
of hydroelectric power generation plants, 12.9% of genera- cess by which anaerobic bacteria, through fermentation
tion plants using natural gas, 4.8% used oil as an energy in biodigestors, degrade organic matter producing biogas,
source, 8.0% use biomass (sugarcane bagasse, black liq- basically in three stages with different groups of microor-
uor, wood and rice husk) as an energy source, 2.4% from ganisms [1, 6, 7].
13
Waste and Biomass Valorization
Anaerobic biodigestion offers several advantages such as climate is typically tropical. The temperatures oscillate
conversion of organic waste to methane gas, which can be between 30 and 42 °C in the summer period, in a transitional
used directly as an energy source; reduction of ammonia region of cerrado and dense caatinga. The plant (in real
emission and odor control. The process effluent can be used scale) has two adjacent blocks, in which each one has four
as a biofertilizer in the plantations, as it is a source of several anaerobic reactors and an independent biofertilizer pond.
minerals, besides contributing to the rapid amortization of The two blocks contribute to energy production for the entire
the costs of the installed technology. In addition to these, the system and other farm activities. However, the study focused
contribution to the mitigation of emissions of greenhouse only on studying a single block, since the characteristics are
gases such as C H4; the conservation of areas destined to similar. In this sense, the plant under analysis uses four (4)
landfill of residues, reducing the accumulation of metals in substrate feed tanks, followed by four (4) anaerobic reactors
the soil, as well as the leaching of the same to the ground- and one stabilization pond, used to receive effluents from
water [11, 12]. anaerobic reactors (Fig. 1). The system has a fully automated
The objective of this work was to evaluate biogas produc- power generator set.
tion and its energy potential in biodigesters, in real scale,
using as substrate the poultry litter of residual chicken pro-
duced in Fazenda Bom Tempo, Amazon region of Brazil. Description of the System
Fig. 1 Anaerobic reactors with gasometers inflated with biogas. a agitation pumps, b Gasometers inflated with biogas; c Pumps used to agitate
the substrate contained in anaerobic reactors; d Internal agitation piping in anaerobic reactors
13
Waste and Biomass Valorization
of the mentioned aviaries The farm also uses rice husk as an fermentation is composed of a straight PVC cylinder with
adsorbent material in its aviaries. a diameter of 400 cm and a length of 24 m. The ends were
After the confinement of five batches of birds, the entire secured with two PVC plates, with a thickness of 1.5 cm on
biomass was removed from the barns by means of loader each side. In the plate is fixed the inlet pipe, through which
tractors, and then disposed in the waste storage shed. the feed was made and in the other end two pipes, one of
The procedure for the collection and storage of the bio- them destined to the exit of the biofertilizer and the other
mass samples (poultry litter) was carried out obeying each one for the exit of the biogas.
productive cycle of birds (interval of 45 days). The farm The gasometer consists of two cylinders 4.0 and 5.0 m
under study adopts the use of poultry litter during three pro- in diameter, the first one being inserted into the second, in
duction cycles, with the material being disinfected at the end such a way that the space between them contains a volume
of each cycle. After this period the material is completely of water (“water seal”), reaching depth of 3.9 m. The larger
removed from the poultry houses. Three samples were col- cylinder was attached to a PVC plate with a thickness of
lected for analysis of the percentages of NPK in the residue: 2.5 cm. The cylinder of diameter 4.0 m has one end sealed,
(a) Sample 1 (collected and stored after the end of a feedlot thereby receiving the gas produced, and the other end poured
cycle with 45 days), (b) Sample 2 (end of the second cycle into the water seal to store the gas produced.
with 90 days) and (c) Sample 3 (collected after the third
cycle with 135 days). Efficiency of Anaerobic Digestion Treatment
Solid biomass was measured using a mechanical clam-
shell loader and then transported to each hydrolysis tank. In The physical–chemical parameters were monitored by col-
each tank of preparation of the inoculum there was the liq- lecting samples at two different sample points, the first
uid compound (biofertilizer pond effluent), rich in bacteria one at the entrance P1 and the P2 located at the exit of the
specialized in the degradation of biomass. This composition anaerobic reactor. Sample collection in the hydrolysis tank
had the ratio of 660 kg of solid biomass and 5 m3 of recir- was performed after the homogenization of all the substrate
culated effluent. material with the aid of a mixing motor. The parameters
After 24 h of maturation period, the solid biomass and were measured according to the Standard Methods [13].
recycle effluent mixture is converted into the affluent liq- Before inoculation of the substrate in the anaerobic reac-
uid substrate (SLA) by means of facultative bacteria that tor, the liquid temperature was measured at two depths in the
transform most of the larger molecules of the substrate into homogenization tank. The first calibration was performed on
micromolecules. Then all the material was homogenized the surface of the liquid (ambient temperature at the time of
through a mixing motor and completely discharged into the measurement) and the second was performed at 50 cm depth
anaerobic reactors. of the tank. The temperature measurements were performed
For 6 months of the year, the studied farm uses Capim in the substrate homogenization tanks with the same depths
Napier as poultry litter, and the rest of the year uses rice and then the average of the observed temperatures in all
husks. This change in the type of material supporting the the measurements was determined. The determination of
poultry litter is related to the ease of acquisition and season- the effluent flow rate in each reactor was measured by the
ality of these residues in the vicinity of the farm. volumetric method.
13
Waste and Biomass Valorization
Fig. 2 Effluent treatment from anaerobic reactors: a Liquid effluent storage pond, b Biofertilizer, c View of the four reactors that supply the sta-
bilization pond and d effluent distribution pipes in the stabilization pond
of the poultry litter used in this research (Napier grass and Generation of Electrical Energy in the System
rice husk). It is important to note that two residues used
have different chemical characteristics (cellulose, hemi- The production and consumption of the biogas of the
cellulose and lignin). This methodology aimed to avoid whole system was monitored through the electronic panel
interrupting the system throughout its operation. Thus, of the digital display of the motor-generator that provided
the replacement was carried out gradually. In the first two the main variations of the parameters regarding the con-
months of changing Capim Napier residue by rice husk, sumption of biogas, among them: (a) percentage of C O 2,
the mixture was made up of 80% of the first support and (b) quality of the methane burned and (c) the amount of
the rest of the other residue. This proportion was modified energy produced by the system and released into the dis-
until the complete substitution of one residue for another, tribution network of the Tocantins electricity company.
being evaluated daily the performance of the biodigester The production and consumption of biogas from each
in terms of biogas production over time. reactor of the system plant was performed through the
analysis of the data monitored in the digital panel of the
Otto combustion engine.
Biogas Collection and Analysis The biogas produced in the reactors was stored in the
gasometers and then transported to the combustion engine
The biogas collection was performed directly at the gas- through a gas conduction pipe (high strength PVC mate-
ometer outlet of the biodigester. Biogas samples were rial) coupled to the bottom of each gasometer. The desul-
collected in anaerobic reactors at different ambient tem- furization process has yet to be adapted in the system and
peratures (23, 28 and 34 °C), totaling twelve samples to will be carried out via a biological route with the introduc-
be analyzed. tion of a calculated amount of ambient air to be injected
For the identification of the constituent compounds of into the biodigesters. The system must be retrofitted with
the biogas, a chromatograph was used, brand Shimadzu, a biogas purification module prior to entering the firing
model GC-2014, coupled to the detectors of type TCD engine. The gas mixture must undergo a cooling system
and FID.
13
Waste and Biomass Valorization
for the removal of water and then a carbon filter activated [17], with values of N, P, K of 3.0, 2.4 and 3.65 g/100 g
for the removal of hydrogen sulphide gas. respectively in the vegetal dry matter of Napier grass. Sev-
The gases are released to the Otto Cycle engine through erino et al. [18], in his studies with Napier grass found
the opening of the check valve. After the valve is opened 2.95 g/100 g of nitrogen, 3.87 g/100 g of phosphorus and
the engine is started and the consumption (burning) of the 1.10 g/100 g of potassium. Marin et al. [19], also observed
biogas of the four gasometers of the system is started. values close to those found in the present research, but
In the machine house, coupled to the generator motor, using rice husk as dry vegetable matter, having 18 g/100 g
there is an electronic equipment (display) that measures the of nitrogen, 10.73 g/100 g of phosphorus and 18.10 g/100 g
amount of energy that the system throws in the electric net- of potassium, showing a proximity in the values of macro-
work of the ENERGISA Electric Company. nutrients N, P, K present in the poultry litter studied here.
In this research, the potassium content growth was
observed over the three cycles (2.07 to 2.16 g/100 g).
Results and Discussion According to Konzen [17], different types of dry matter
influence the absorption of minerals present in poultry lit-
Characterization of Raw Poultry Litter ter and which directly affect the biological functioning of
anaerobic reactors. This fact that the absorbent material
The experimental data obtained in the characterization of incorporates more or less macronutrients is connected with
the poultry litter studied in this research are presented in the reactions that happen with the poultry litter in the con-
Table 1. finement sheds and mainly with the granulometry of the
Nitrogen (N) was responsible for the highest concentra- material. According to Severino et al. [18], in the housing
tion per unit of poultry litter analyzed in this research, about of birds in high density there may be greater deposition of
40.07% within the criteria of N, P, K, followed by potas- water in the poultry litter, due to the stress suffered by the
sium (K) 37.7% and (P) 22.21%. Studies by Abouelenien birds, increasing the consumption of water and consequently
et al. [14], showed that FC had 4440 mg kg−1 of ammoniacal the amount of wet excreta, releasing many minerals in their
nitrogen. According to the same author, during the anaerobic excreta, especially potassium. The incorrect handling of ani-
digestion process, uric acid and proteins present in poultry mals may also increase the humidity of the poultry litter, a
litter, result in the production of free ammonia and ammo- fact that explains the high levels of potassium 40.33% found
nium ions. Among these two compounds, free ammonia is by Konzen [17] and 50.68% by Severino et al. [18].
considered the compound that causes inhibition for anaero- The ammoniacal nitrogen content observed in this
bic digestion, due to the diffusivity of the cell membrane, research was 4403 mg/kg in the third cycle studied. High
and within the cell it causes load imbalance and potassium levels of phosphorus and nitrogen present in the poultry lit-
deficiency [14–16]. ter can favor soil contamination and consequently the water
The concentration of minerals in poultry litter can influ- bodies located in the vicinity of the material disposal area
ence the development of anaerobic biodigestion, and its without any treatment. At the farm studied here, the poultry
knowledge is important to better manage the reactor and, litter was improperly disposed in its facilities, but today, the
consequently, to know the agronomic value of the effluent material is fully utilized in the process of anaerobic digestion
(biofertilizer) for fertilizing plants, since these high levels for energy generation.
of N or P interfere in the microbiological reactions of the
different groups of bacteria present in the anaerobic reactors
[14, 16]. Efficiency of Removal of Organic Matter
The values of N, P, K found in the analysis of the samples in the Anaerobic Reactors Studied in the Research
of this research are close to the percentages found by Konzen
Table 2 presents the experimental results obtained through
Table 1 Characterization of the percentage of NPK in poultry litter
the physical–chemical analysis of the analytical parameters:
(dry matter) in three cycles temperature, pH, alkalinity, ammonia, total phosphorus,
COD and fractions of solids.
Parameters Poultry litter Poultry litter Poultry lit-
(cycle 1) (cycle 2) ter (cycle The temperature values, as shown in Table 2, in the afflu-
3) ent and in the effluent of the biodigester were always very
close. The maximum temperature found in this work was
N (g/100 g) 2.82 2.92 3.01
28.7 and 28.0 °C in the affluent and in the effluent of the
P (g/100 g) 3.68 3.72 3.79
biodigester, respectively. According to Dalólio et al. [20],
K (g/100 g) 2.07 2.12 2.16
temperature is one of the main factors in anaerobic diges-
N-NH3 mg kg−1 4390 4394 4403
tion, since it affects biological processes in different ways,
13
Waste and Biomass Valorization
Table 2 Results obtained from monitoring the studied system volatile solids together with the parameter of total alka-
Parameters Samples
linity makes it possible to build a relationship, aiming to
observe some disturbance in the anaerobic digestion pro-
P1 (input) P2 (output)
cess. The average values of total solids found were between
Temperature (°C) 24.4–28.7 24.0–28.9 50,866 mg/L in the affluent and 28,284 mg/L in the efflu-
pH (−) 6.0–6.7 7.5–7.6 ent. The maximum value found was 51,245 mg/L at the
Alkalinity (mgCaCO3/L) 8854–8867 12,340–12,345 entrance of the biodigester and the minimum value found
Chemical oxygen demand (mg/L) 23,100–29,000 11,300–14,200 was 27,302 mg/L at the exit of the system.
Total solids (mg/L) 50,190–51,245 27,302–28,495 The COD values were between 23,100 and 29,000 at the
Fixed Solids (mg/L) 25,803–26,331 14,450–15,032 entrance of the system and 11,300 and 14,200 after the bio-
Volatile Solids (mg/L) 24,387–24,914 12,852–13,463 digestion system, with an average removal rate of 51%. This
Ammoniacal nitrogen (mgN/L) 600–621 830–851 low COD removal in the biodigestor may be related to the
Total Phosphorus (mgP/L) 280–420 290–370 low biomass preparation time in the hydrolysis tank (only
24 h). The diameter of the solid particle is a variable that
interferes with the hydrolysis process of biodigestion. The
including changes in the speed of bacteria metabolism, in materials used CZ and CN are completely heterogeneous
ionic balance and in the solubility of substrates, mainly (large and small particles) and this may have interfered with
lipids. the bacterial metabolism of the first stage of anaerobic diges-
Throughout the investigation period, the pH remained tion. Large particles require high hydraulic retention times
between 6.0 and 6.7 in the affluent and 7.5 and 7.6 in the of the reactor for total biological degradation.
effluent of the biodigester and in general it was close to the According to the literature, the poultry litter must undergo
neutral value. According to Converti et al. [21], the optimal a pretreatment before being added to the biodigester, the
pH range for bacterial growth is between 6.5 and 7.5, and grinding process being the most suitable, as the residue par-
that the main indicators of disturbances in anaerobic pro- ticles are very large and this can decrease the efficiency of
cesses are the increase in the concentration of volatile acids, the microorganism activity present in biodigesters. Regard-
an increase the percentage of CO2 in the biogas, decreased ing the moisture content of the bed, it is necessary to add
pH, decreased total gas production and decreased process water to favor the decrease in the solids content. For high
efficiency. The production of volatile acids in anaerobic levels of total solids in the substrate, it is necessary to hold
digestion can lead to process instability, since methanogenic the liquid in the high biodigester, which makes it difficult to
bacteria are sensitive to pH values below 6.0. This instability purchase and install reactors with large volumes. In order
of the biodigester was not observed in the system studied to reduce the hydraulic retention time of the biodigester,
here. agitation, heating and, mainly, inoculum addition systems
The alkalinity present must be sufficient for the neutrali- can be used. In this research, the biomass was diluted with
zation of the Total Volatile Acids (AVT) formed [20, 21]. the biofertilizer from the stabilization pond located near
The alkalinity values of the digester effluent were between the biodigester. According to Chernicharo [23], there are
12,340 and 12,345 mgCaCO3/L, much higher than those biomasses that only diluted can present good results in the
found in the affluent substrate (8854 and 8867 mgCaCO3/L). process of anaerobic digestion, with relative ease of deg-
This increase in the alkalinity of the system may be related radation, however others, are more difficult to be degraded
to the consumption of volatile acids and the formation of by the microorganisms involved in the process, presenting
ammonia gas in the biodigester. According to the literature, slow degradation and in these cases, it is necessary not only
the alkalinization of the substrate resulting from the anaero- dilution but also inoculation. Admitting the effluent inlet and
bic biodigestion process is an expected phenomenon, since outlet flows equal to 6 m 3/day in each biodigester, there is
there is a transformation of the acids contained in the afflu- a load removed value of COD equal to 79.8 kgDQO/day in
ents into gaseous products [20–22]. the system studied here.
According to the experimental data of total and vola- In natural anaerobic digestion processes, the proteins
tile solids, there is a reduction during the treatment, which found in the environment are degraded and converted into
proves that the anaerobic digestion process promoted the two species, the ammonium ion and ammonia, commonly
partial removal of the inoculated material (organic and called ammoniacal nitrogen. On the other hand, in the diges-
inorganic). The average values of volatile solids found were tion process large amounts of ammonia can be produced,
between 24,725 mg/L in the affluent and 13,207 mg/L in the with ammonia being a toxic substance to microorganisms
effluent. The maximum value found was 24,914 mg/L in the in high concentrations. In addition to its toxicity, ammonia
tributary and the minimum value found was 12,832 mg/L can cause the inhibition of the biological process, and, con-
in the effluent, at the outlet of the system. The analysis of sequently, decrease the rate of degradation of organic matter.
13
Waste and Biomass Valorization
An increase in the concentration of ammoniacal nitrogen is Table 3 Daily temperature profile in the internal and external parts of
observed in the system, with values between 830 and 851 the anaerobic digesters studied in this research
mgN/L being found in the final effluent, which compromises Time of day External tem- Internal tem- Temperature
the disposal of the liquid in receiving aquatic bodies, since perature (°C) perature (°C ) difference (°C)
the Brazilian resolution stipulates the maximum value of 20
7: 00 21.5 23.5 3.0
mgN/L. According to Jing et al. [24], at higher temperatures
8:00 22.5 26 3.5
the concentration of ammonia in the non-dissociated form
9:30 24.5 27.5 3.0
(NH3 (aq)) increases in anaerobic systems, which can cause
10:15 26 28.5 2.5
the process to fail. Free ammonia is toxic to methanogenic
11:00 28.5 29.5 1.0
archaea, as it easily diffuses through the cell membrane of
12:00 29.5 31.5 2.0
microorganisms, causing proton imbalance and/or potassium
13:00 32 33 1.0
(K+) deficiency. Among the ecological implications of the
14:00 33.5 35 1.5
insertion of high ammonia loads in the environment is the
15:00 35 36.5 1.5
consumption of dissolved oxygen in the medium, due to
16:30 33 34 1.0
H4+, approximately
nitrification, since to oxidize 1 mg of N
17:30 31 32.5 1.5
4.3 mg of O2 is required, which can cause death aquatic
18:30 29 32 3.0
organisms [23, 24]. In addition, the residual nitrogen dis-
19:30 29.5 31 2.0
charged in watercourses stimulates autotrophic activity,
20:30 27.5 29 1.5
causing eutrophication due to the production of a large
22:00 24.5 26 1.5
amount of biomass in the form of algae.
24:00 23 25 2.0
The average concentration of total phosphorus found
in the final effluent varied between 290 and 370 mgP/ L.
Anaerobic reactors have an unsatisfactory ability to remove
phosphorus and nitrogen during treatment. According to According to Massé et al. [26], the performance of the
Chernicharo [23], the effluents will not be able to provide the anaerobic digester decreases significantly when the oper-
receiving body with undesirable quality characteristics, thus ating temperature decreases from 20 to 10 °C. On farms,
compromising its classification. This enrichment of aquatic biodigesters can be subject to temperature fluctuations, due
ecosystems by nutrients, such as phosphorus and nitrogen, to large variations in air temperature. Therefore, it is neces-
can lead to the formation of dense populations of algae and sary to heat the substrate in digestion, for greater uniform-
cyanobacteria, in addition to aquatic plants. Such blooms ity in the substrate temperature and, consequently, greater
of algae and cyanobacteria are prominent symptoms of efficiency of the biodigester. Internal heating can be done by
eutrophication in aquatic environments, and seriously affect circulating water in a heat exchanger.
water quality, causing an unpleasant appearance, generally The anaerobic digestion process is influenced by several
making the environment unsuitable for supply, recreation factors, including temperature, applied organic load, pres-
and fishing [25]. ence of toxic substances (ammonia and hydrogen sulphide),
etc. At high temperatures, biological reactions occur with
Biogas Production and Electricity Generation greater speed, possibly resulting in greater efficiency of the
process [21, 23]. For Zamanzadeh et al. [12], in general, the
The temperature during the anaerobic digestion process anaerobic digestion process can be developed at tempera-
can vary between 10 and 65 °C, having as an ideal range tures at the mesophilic level (30 to 45 °C), or at the ther-
of bacterial activity the values between 30 and 35 °C [23]. mophilic level (45 to 60 °C). Despite not being at the ideal
Table 3 shows the temperature values obtained during the temperature for biogas production, from 21.5 to 29 °C, the
daily monitoring of the system, observing the internal and digesters used in this research remained in the mesophilic
external temperatures of the biodigester. The largest tem- range, between 20 and 45 °C.
perature gradients observed inside and outside the reactors It was observed in the system that the external tempera-
were 3.5 °C (8 h) and 3.0 °C (9:30 and 18:30 h). The highest tures varied from 21.5 (minimum) to 35 °C (maximum), val-
internal temperature value of the reactor was 36.5 °C, being ues not far from those observed inside the biodigesters that
verified at 15 h. were 23.5 to 36.5 °C. The temperature in the upper region
Low temperatures or many oscillations make this a lim- of the biodigester, above 30 °C, was higher at certain times,
iting factor in the anaerobic biodigestion process. In loca- which can be explained by the exothermic biodegradation
tions where climatic conditions have low temperatures or of organic matter, with the release of heat in the biodigester.
have great thermal variation, it can reduce the production The results obtained in Table 3 also show a relation-
of biogas due to inhibitions in microbial activity [23]. ship between the internal and external temperatures of the
13
Waste and Biomass Valorization
13
Waste and Biomass Valorization
Fig. 4 Concentrations of CH4 and CO2 observed in the anaerobic reactor using the CN inoculum
13
Waste and Biomass Valorization
The dissipated energy (not used) is a variable that inter- Comparing the months of the studied period, February
feres with the percentage increase in energy (kWh) gener- was the one that presented the greatest relationship between
ated per day. The motor-generator system does not release energy demand/consumption, around 34.5% and this was
an average of 2.8 kWh/day of electricity into the distribution due to the fact that the legal Amazon region (where the plant
network. under study is located) presents the greatest rain concen-
The factor that justifies this high value in energy produc- tration/month and consequently a considerable decrease in
tion (kWh/month) is related to the increase in temperature temperature inside the aviaries. This action results in the
inside the anaerobic reactors. Temperature is a fundamental immediate activation of thermal heaters, which gradually
parameter in biological processes, since it directly influences raise the temperature inside the aviaries between 6 and 8 °C.
the rate of microbial growth, the process kinetics and stabil- And yet, another system variable that interferes with
ity, and consequently the production of methane [23, 33, 34]. the percentage increase in energy (kWh) generated is the
Massé and Masse [31], also evaluated the influence of amount of electrical energy dissipated (not used) per day, by
temperature on the anaerobic treatment of poultry effluent, the generator group of the biogas plant. The motor-generator
by removing COD and producing biogas in the range of system no longer releases an average of 2.8 kWh/day of elec-
20 to 30 °C, with removals of 90.8; 88.7 and 84.2% COD tricity into the distribution network. This value represents
in the following thermal ranges: 30, 25 and 20 °C, respec- 0.5% of wasted energy compared to the winter period.
tively. When analyzing the production of methane, the Electricity generation is greater than the amount of
authors found that in the condition in which the temperature energy demanded by the system, therefore, the Farm under
decreased from 30 to 25 °C, the specific production rate was study gains energy credits in kWh for the surplus percent-
not affected. However, the data obtained in the present study age of energy released in the electric network of Energisa
inform that the process temperature had a great influence on (Companhia de Energia Elétrica do Tocantins), which is
the production of biogas, with the highest volumes of biofu- directly responsible for inspecting and reading the kWh of
els obtained at the highest levels of temperature. energy generated by the motor-generator and consumed by
This argument of biogas production as a function of the the entire system. This positive difference in kWh is con-
temperature of the anaerobic reactor is verified in the system verted into electricity “credits”, which can be used by the
under study, when comparing the semiannual percentages of system itself when there is no electricity generation due to
demand and energy generation (kWh) of the plant. In the six insufficient poultry litter at a certain time of the year. During
months analyzed (winter period + summer period), the plant the cleaning months of the aviaries, the energy consump-
generated an average of 41,884 kWh/semester of electricity, tion is very low, favoring the accumulation of the amount of
26,785 kWh in the dry period of the state and 15,099 kWh energy credits by the system.
in the rainy period. The substrate mixing engines in the hydrolysis tanks and
Regarding the demand for semi-annual energy consump- the effluent mixing pump of the anaerobic reactors, and
tion, there was a considerable increase between the two peri- the three residences on the farm consume approximately
ods of the year studied here. The system demanded 10,086 260 kW/month, about 1% of the electric energy produced
kWh/semester of electricity, of which 40.33% was in win- by the system in the winter period. The energy consumption
ter and 59.66% in the warmest months in the region. This of the warehouses is influenced by the period of the year. In
increase in energy demand is directly associated with the summer, exhaust fans and fans remain on for a longer time,
fact that fans and air conditioners are activated in the poul- consuming a greater amount of electrical energy due to the
try houses, in the afternoon and night periods, where high intense heat during the day, a fact that does not occur in
temperature indexes are noticed, requiring high energy con- winter. The average energy consumption of the lamps in the
sumption equipment in operation for a longer time. inside warehouses increased in the winter period by 3%, followed
the aviary. Naegele et al. [35] studied anaerobic digestion of by the thermal heaters by 5%. The engine that transports
livestock manure and renewable energy crops under meso- water for animals, which in the summer period consume 5%
philic conditions and observed that a percentage of 8.5% of electricity and in winter only 4%.
of the produced electric energy was consumed by the com-
bined heat and power unit, which was required to operate Aspects Related to the Granulometry of Poultry
the biogas plant. Litter for the Biodigestion Process
Another factor to be considered is the high water con-
sumption by birds in the summer (12% more than in the The granulometry of the inoculated biomass interferes with
winter), increasing the frequency of activation of the water the COD removal rate in anaerobic digesters. According to
supply pump for the reservoirs located inside the aviaries, Zhang et al. [28] and Kantarli et al. [36], the granulometry
growing about 50% its daily use, compared to the rainy sea- of solid organic waste is an important indicator, as it can
son in the studied region. interfere with the biostabilization of the organic input fed
13
Waste and Biomass Valorization
into the reactor. The particle size of the solid residues is pro- should be adapted through the physical sieving step, as a pre-
portional to the contact with the microorganisms, therefore, liminary phase, prior to the hydrolysis process. This sieving
the greater the specific surface area, the greater the interac- will assist in the removal of larger particles and will improve
tion between the attack of the organisms on the substrate, the use of the material, making it more homogeneous and
allowing to accelerate the biological degradation process favoring all other subsequent phases of the anaerobic diges-
[22]. In the view of Shahriari et al. [37], the decrease in the tion process.
granulometry of the residues is healthy for hydrolysis, as Scarlat et al. [39] and Chernicharo [23] report that the
a consequence, it favors the following stages of anaerobic first phase in the anaerobic degradation process consists of
digestion, a phenomenon that can be partially linked to the the hydrolysis of complex particulate materials (polymers),
increase of the available surface contact area of the substrate transforming them into simpler soluble compounds (smaller
with microorganisms, providing increased decomposition of molecules), which can cross the cell walls of microorgan-
organic input. The granulometry can also affect contribut- isms anaerobic, since bacteria are not able to assimilate par-
ing to the reduction of the retention time of the solids inside ticulate organic matter (macromolecules). This conversion
the reactor [20, 36]. As shown by the studies by Izumi et al. of particulate materials into soluble materials is achieved
[38], the particle size reduction of the substrate caused deg- through the action of exoenzymes excreted by hydrolytic
radation of about 30% of total COD and increased the pro- fermentative bacteria. The high presence of particulate mate-
duction of methane by 28%. rials in the tributary can hinder the hydrolysis of these com-
The studied system uses two types of plant material such pounds, limiting anaerobic degradation, which would require
as poultry litter (Napier grass and rice husk). When Napier longer hydraulic detention times for complete solubilization
grass is used, 12 tons of dry vegetable matter are inserted to of organic matter. If the organic matter to be hydrolyzed
cover 1800 m 2 of the poultry house and thus allocate 30,000 is presented in smaller particles, these will theoretically
chicks per house, over a period of 42 days, with a density be more easily hydrolyzed, favoring the next steps of the
of 16 birds/m2, being housed 300 thousand birds per batch. anaerobic digestion process. Therefore, hydrolysis can be,
Rice husk is purchased in the city of Paraiso do Tocantins, for some particulate compounds, the limiting step of anaero-
since the region does not have the residue. From the point of bic degradation.
view of granulometry, the rice husk biomass has a smaller
particle diameter, which in theory, favors the composition
and homogenization of the stirred substrate in the hydroly- Conclusion
sis tank and the stabilization process that occurs inside the
reactors by the microorganism consortium, whereas Napier The load of organic matter removed in the biodigestion sys-
grass, due to its own vegetal characteristic, has a larger par- tem was 79.8 kgDQO/day, with an efficiency in terms of
ticle, which makes the homogenization process and the sub- COD degradation of 51%. This low removal may be associ-
strate inoculation in the reactor difficult. ated with the following aspects: (a) large biomass particle
Consequently, because the particle is larger, it makes the used, which hindered the hydrolysis of the material, (b) high
work of anaerobic bacteria difficult, which requires a longer levels of ammonia detected, which inhibits the growth of
hydraulic retention time for the degradation of organic methanogenic bacteria and (c) deficiency in the homogeniza-
matter. The larger size of the substrate material favors the tion of the substrate inside the reactor, with the appearance
process of decanting the material, expanding the dead zone of dead zones. The values of temperature, pH and alkalinity
areas within the reactor, and promoting the silting up of the were within those commonly established for the proper func-
biodigesters, decreasing the liquid retention time within tioning of biodigesters. A positive correlation was observed
the system [21, 33]. The increase in the contact surface between the temperature inside the biodigester and the con-
between the biomass and the microorganisms, caused by centration of methane in the biogas. The greatest production
the mechanical reduction in the size of the Napier Grass or of biogas in the reactors studied was observed between 15:00
Rice husk particles, may favor the organic decomposition and 16:30 h, using Napier grass as substrate. The values
and, therefore, cause the greater production of biogas in the of concentrations of CH4 and CO2 are in accordance with
treatments with smaller particle sizes. Himmel et al. [33], those commonly cited in the literature. With regard to the
already highlights that there may be a need for pre-treatment monitored periods, energy balances are observed positively
of poultry litter before being added to the biodigester. Grind- (energy credit) in the two periods studied (winter and sum-
ing or sifting is a way of making the material with suitable mer), noting that in the warmer months, the highest biogas
granulometry, since the shavings particles can be large and flow rates were observed in the biodigesters and, conse-
hinder the activities of microorganisms. quently, in the production energy. The energy demand on
It is recommended that the granulometry of the feed bio- the farm is influenced by the period of the year. The high-
mass of the anaerobic digesters of the Fazenda Bom Tempo est energy expenditure was verified in the summer period,
13
Waste and Biomass Valorization
highlighting aviary exhaust fans and fans as the main respon- 9. Rogeri, D.A., Ernani, P.R., Mantovani, A., Lourenço, K.S.: Com-
sible for energy consumption at Fazenda Bom Tempo (48% position of poultry litter in Southern Brazil. Rev Bras Cienc Solo
(2016). https://doi.org/10.1590/18069657rbcs20140697
of the total). This research presented a new methodology for 10. Lynch, D., Henihan, A.M., Bowen, B., Lynch, D., McDonnell,
replacing solid substrate (grass by rice husk) and optimiz- K., Kwapinski, W., Leahy, J.J.: Utilisation of poultry litter as
ing the dilution of the residue with biofertilizer obtained in an energy feedstock. Biomass Bioenergy (2013). https://doi.
the process, without compromising the biogas production org/10.1016/j.biombioe.2012.12.009
11. Yangin-Gomec, C., Ozturk, I.: Effect of maize silage addition on
of the system. biomethane recovery from mesophilic co-digestion of chicken and
cattle manure to suppress ammonia inhibition. Energy Convers.
Acknowledgements The authors are gratefully acknowledged to Con- Manage. (2013). https: //doi.org/10.1016/j.enconm an.2013.03.020
selho Nacional de Desenvolvimento Cientifico e Tecnológico (CNPq) 12. Zamanzadeh, M., Hagen, L.H., Svensson, K., Linjordet, R., Horn,
(Process: 468833/2014-5), for financial support. S.H.: Anaerobic digestion of food waste – effect of recirculation
and temperature on performance and microbiology. Water Res.
Open Access This article is licensed under a Creative Commons Attri- (2016). https://doi.org/10.1016/j.watres.2016.03.058
bution 4.0 International License, which permits use, sharing, adapta- 13. APHA: Standard Methods for the Examination of Water and
tion, distribution and reproduction in any medium or format, as long Wastewater, 21st edn. APHA, AWWA, WPCF, Washington
as you give appropriate credit to the original author(s) and the source, (2005)
provide a link to the Creative Commons licence, and indicate if changes 14. Abouelenien, F., Fujiwara, W., Namba, Y., Kosseva, M., Nishio,
were made. The images or other third party material in this article are N., Nakashimada, Y.: Improved methane fermentation of
included in the article’s Creative Commons licence, unless indicated chicken manure via ammonia removal by biogas recycle. Biores.
otherwise in a credit line to the material. If material is not included in Technol. (2010). https://doi.org/10.1016/j.biortech.2010.03.071
the article’s Creative Commons licence and your intended use is not 15. Rajagopal, R., Massé, D.I.: Start-up of dry anaerobic diges-
permitted by statutory regulation or exceeds the permitted use, you will tion system for processing solid poultry litter using adapted
need to obtain permission directly from the copyright holder. To view a liquid inoculum. Process Saf. Environ. Prot. (2016). https://doi.
copy of this licence, visit http://creativecommons.org/licenses/by/4.0/. org/10.1016/j.psep.2016.05.003
16. Wang, X., Yang, G., Feng, Y., Ren, G., Han, X.: Optimizing
feeding composition and carbon–nitrogen ratios for improved
methane yield during anaerobic co-digestion of dairy, chicken
manure and wheat straw. Biores. Technol. (2012). https://doi.
References org/10.1016/j.biortech.2012.06.058
17. Konzen, E.A.: Fertilização de lavoura e pastagem com dejetos
1. Miah, M.R., Rahman, A.K.L., Akanda, M.R., Pulak, A., Rouf, de suínos e cama de aves. Embrapa Milho e Sorgo, Sete Lagoas.
A.: Production of biogas from poultry litter mixed with the http://docsagencia.cnptia.embrapa.br/milho/circul31_Fertilizac
co-substratecow dung. J. Taibah Univ. Sci. (2016). https://doi. ao_de_lavoura_e_pastagem_com_dejetos.pdf (2003). Accessed
org/10.1016/j.jtusci.2015.07.007 26 June 2020.
2. Achinas, S., Euverink, G.J.W.: Theoretical analysis of biogas 18. Severino, L. S., Lima, R. L. S., Beltrão, N. E. M.: Composição
potential prediction from agricultural waste. Resour. Effic. Tech- Química de Onze Materiais Orgânicos Utilizados em Substratos
nol. (2016). https://doi.org/10.1016/j.reffit.2016.08.001 para Produção de Mudas. Embrapa, Campina Grande. https://
3. Nascimento, P.F.P., Sousa, J.F., Oliveira, J.A., Possa, R.D., San- www.infoteca.cnptia.embrapa.br/infoteca/bitstream/doc/27725
tos, L.S., Carvalho, F.C., Ruiz, J.A.C., Pedroza, M.M., Bezerra, 4/1/COMTEC278.pdf (2006). Accessed 26 June 2020.
M.B.D.: Wood sawdust and sewage sludge pyrolysis chars for C O2 19. Marín, O.L.Z., Tinoco, I.F.F., Saraz, J.A.O., Souza, C.F., Vieira,
adsorption using a magnetic suspension balance. Can. J. Chem. M.F.A.: Evaluation of the fertilizer and contamination potential
Eng. (2017). https://doi.org/10.1002/cjce.22861 of different broiler litter types subjected to various use cycles.
4. Pedroza, M.M., Sousa, J.F., Vieira, G.E.G., Bezerra, M.B.D.: Rev. Fac. Nac. Agron. Medellín (2015). https://doi.org/10.15446
Characterization of the products from the pyrolysis of sewage /rfnam.v68n2.50967
sludge in 1 kg/h rotating cylinder reactor. J. Anal. Appl. Pyrol 20. Dalólio, F.S., Silva, J.N., Oliveira, A.C.C., Tinôcoa, I.F.F., Bar-
(2014). https://doi.org/10.1016/j.jaap.2013.10.009 bosa, R.C., Resende, M.O., Albino, L.F.T., Coelho, S.T.: Poul-
5. Torrijos, M.: State of development of biogas production in europe. try litter as biomass energy: a review and future perspectives.
Procedia Environ. Sci. (2016). https://doi.org/10.1016/j.proen Renew. Sustain. Energy Rev. (2017). https://doi.org/10.1016/j.
v.2016.07.043 rser.2017.03.104
6. Shen, J., Zhu, J.: Optimization of methane production in anaerobic 21. Converti, A., Oliveira, R.P.S., Torres, B.R., Lodi, A., Zilli,
co-digestion of poultry litter and wheat straw at different percent- M.: Biogas production and valorization by means of a two-
ages of total solid and volatile solid using a developed response step biological process. Biores. Technol. (2009). https://doi.
surface model. J. Environ. Sci. Health Part A (2016). https://doi. org/10.1016/j.biortech.2009.05.072
org/10.1080/10934529.2015.1109395 22. Frigon, J.C., Guiot, S.R.: Biomethane production from starch
7. Markou, G.: Improved anaerobic digestion performance and and lignocellulosic crops: a comparative review. Biofuels Bio-
biogas production from poultry litter after lowering its nitrogen prod. Biorefining (2010). https://doi.org/10.1002/bbb.229
contente. Biores. Technol. (2015). https://doi.org/10.1016/j.biort 23. Chernicharo, C.A.L.: Post-treatment options for the anaerobic
ech.2015.07.067 treatment of domestic wastewater. Rev. Environ. Sci. Bio/Tech-
8. Leal, R.M.P., Figueira, R.F., Tornisielo, V.L., Regitano, J.B.: nol. (2006). https://doi.org/10.1007/s11157-005-5683-5
Occurrence and sorption of fluoroquinolones in poultry litters and 24. Jing, Z., Hu, H., Niu, Q., Liu, Y., Li, Y.Y., Wang, X.C.: UASB
soils from São Paulo State, Brazil. Sci. Total Environ. (2012). performance and electron competition between methane-pro-
https://doi.org/10.1016/j.scitotenv.2012.06.002 ducing archaea and sulfate-reducing bacteria in treating sulfate-
rich wastewater containing ethanol and acetate. Biores. Technol.
(2013). https://doi.org/10.1016/j.biortech.2013.03.137
13
Waste and Biomass Valorization
25. O’Neil, J.M., Davis, T.W., Burford, M.A., Gobler, C.J.: The Engineering Plants and Enzymes for Biofuels Production. Science
rise of harmful cyanobacteria blooms: the potential roles of (2007). https: //scienc e.scienc emag. org/conten t/315/5813/804.full.
eutrophication and climate change. Harmful Algae (2012). https 34. Babaee, A., Shayegan, J., Roshani, A.: Anaerobic slurry co-
://doi.org/10.1016/j.hal.2011.10.027 digestion of poultry manure and straw: effect of organic loading
26. Massé, D.I., Masse, L., Croteau, F.: The effect of temperature and temperature. J. Environ. Health Sci. Eng. (2013). https://doi.
fluctuations on psychrophilic anaerobic sequencing batch reac- org/10.1186/2052-336X-11-15
tors treating swine manure. Biores. Technol. (2003). https://doi. 35. Naegele, H.J., Lemmer, A., Oechsner, H., Jungbluth, T.: Elec-
org/10.1016/S0960-8524(03)00009-9 tric energy consumption of the full scale research biogas plant
27. Achinas, S., Achinas, V., Euverink, G.J.W.: A technological “Unterer Lindenhof”: results of longterm and full detail measure-
overview of biogas production from biowaste. Engineering ments. Energies (2012). https://doi.org/10.3390/en5125198
(2017). https://doi.org/10.1016/J.ENG.2017.03.002 36. Kantarli, I.C., Kabadayi, A., Ucar, S., Yanik, J.: Conversion of
28. Zhang, C., Su, H., Baeyens, J., Tan, T.: Reviewing the anaerobic poultry wastes into energy feedstocks. Waste Manage. (2016).
digestion of food waste for biogas production. Renew. Sustain. https://doi.org/10.1016/j.wasman.2016.07.019
Energy Rev. (2014). https://doi.org/10.1016/j.rser.2014.05.038 37. Shahriari, H., Warith, M., Hamoda, M., Kennedy, K.J.: Anaerobic
29. Yenigün, O., Demirel, B.: Ammonia inhibition in anaerobic diges- digestion of organic fraction of municipal solid waste combin-
tion: a review. Process Biochem. (2013). https: //doi.org/10.1016/j. ing two pretreatment modalities, high temperature microwave
procbio.2013.04.012 and hydrogen peroxide. Waste Manage. (2012). https: //doi.
30. Dai, X., Li, X., Zhang, D., Chen, Y., Dai, L.: Simultaneous org/10.1016/j.wasman.2011.08.012
enhancement of methane production and methane content in 38. Izumi, K., Okishio, Y.K., Nagao, N., Niwa, C., Yamanoto,
biogas from waste activated sludge and perennial ryegrass anaero- S., Toda, T.: Effects of particle size on anaerobic digestion of
bic co-digestion: the effects of pH and C/N ratio. Biores. Technol. food waste. Int. Biodeterior. Biodegrad. (2010). https://doi.
(2016). https://doi.org/10.1016/j.biortech.2016.05.100 org/10.1016/j.ibiod.2010.06.013
31. Massé, D.I., Masse, L.: The effect of temperature on slaughter- 39. Scarlat, N., Dallemand, J.F., Fahl, F.: Biogas: developments and
house wastewater treatment in anaerobic sequencing batch reac- perspectives in Europe. Renewable Energy (2018). https://doi.
tors. Biores. Technol. (2001). https://doi.org/10.1016/S0960 org/10.1016/j.renene.2018.03.006
-8524(00)00105-X
32. Kispergher, E.M., D’aquino, C.A., Costa, L.C., Mello, T.C., Wein- Publisher’s Note Springer Nature remains neutral with regard to
schutz, R., Mathias, A.L.: Effect of organic load and alkalinity on jurisdictional claims in published maps and institutional affiliations.
dairy wastewater biomethanation. Eng. Agríc. (2017). https://doi.
org/10.1590/1809-4430-Eng.Agric.v37n4p820-827/2017
33. Himmel, M. E., Ding, S. Y., Johnson, D. K., Adney, W. S., Nim-
los, M. R., Brady, J. W., Foust, T. D.: Biomass Recalcitrance:
2
* Marcelo Mendes Pedroza Department of Environmental Engineering, Federal
mendes@ifto.edu.br University of Tocantins (UFT), Palmas, Brazil
3
1 Institute of Chemistry, Federal University of Rio Grande
Department of Electrical Engineering, Federal Institute
do Norte (UFRN), Natal, Brazil
of Tocantins (IFTO), Palmas, Brazil
13