JIG_Coolant_Pro5_2_3_en.

doc
Makino GmbH / WKS (Bm) 06.09.2016

Software Control Specification

JIG Controller
Coolant Functions

Pro.5/Pro.6 (PMC2)
a/A – Series
(Original instructions)
Version Modifications Chapter PMC2 SW-Version Date PIC
2.0 First Version EXMEC700A-AU 22.01.2009 Bm
2.1 Revised Version EXMEC703A-BF 19.07.13 Bm
2.2 First Pro.6 version EXMEC70BC-BO 31.08.16 Bm
2.3 First a40 version 3.1, 3.2, 4.1, 4.2, 5, EXMEC70BD-BO 06.09.2016 Bm
6

1 About this manual............................................................................................................................................. 2

2 Function Overview ........................................................................................................................................... 8

2.1 Jig-Cleaning Coolant Function ............................................................................................................. 9

2.2 Fixture-Cleaning Coolant Function .................................................................................................... 11

3 Elements of the APC Manual Operation Panel ......................................................................................... 14

3.1 Jig-Cleaning coolant ........................................................................................................................... 14

3.2 Fixture-Cleaning coolant .................................................................................................................... 19

4 Functional Description ................................................................................................................................... 23

4.1 Jig-Cleaning Coolant Sequence .......................................................................................................... 23

4.2 Fixture-Cleaning Coolant Sequence ................................................................................................... 27

5 Alarm Table ..................................................................................................................................................... 31

6 I/O Table .......................................................................................................................................................... 33

6.1 I/O Unit 2, Slot 1: Inputs ................................................................................................................... 33

6.2 I/O Unit 2, Slot 3: Inputs ................................................................................................................... 35

6.3 I/O Unit 2, Slot 3: Outputs ................................................................................................................ 37

JIG-Control Pro.5/Pro.6 (PMC2)

Coolant Functions
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 JIG_Coolant_Pro5_2_3_en.doc
Makino GmbH / WKS (Bm) 06.09.2016

1 About this manual

The Jig-Controller is a separate device that controls all activities at the pallet loading station of the machining
centre. Moreover functions are prepared to supervise and control the fixture during machining inside the
workzone.

The controller itself is the 2nd PMC (PMC2) of the Fanuc Controller. The PMC2 works independent of other
Elements of the Pro.5/Pro.6 Controller. A wide interface to other Pro.5/Pro.6 components allows a high
automation level.

The main components of the Jig-Controller are:

 Manual Operation Panel Control
 Hydraulic Unit Control
 Pneumatic Unit Control
 Fixture control
 APC Safety Door Control
 Jig Cleaning Coolant Control
 Stocker Functions
 Robot Interface Control

This manual describes only PMC2-Software-specific control-functions of the Jig-Controller, related to the Jig
Coolant.

In order to get a complete description of the Jig Controller Functions, please refer to other Software Control
Specifications of the Jig-Controller:
 Jig Controller Fixture Functions
 Jig Controller Hydraulic Unit
 Jig Controller CPH Connection
 Jig Controller TPH Connection
 Jig Controller Pneumatic Unit
 Jig Controller APC Safety Door Functions
 Jig Controller Stocker Functions
 Jig Controller Parameters Manual

A couple of functions are prepared as ‘special customer-solutions’. These functions might be explained in
separated documentations.

The Robot Interface description is not part of this manual. Please refer to the manuals for the Robot Interface:
 Robot Interface (standard)
 Jig Controller Work Data Registration

In order to get the complete functionality of each Jig-Controller, information about the hardware-circuits are
necessary:
 Explanations about the hydraulic- and pneumatic-lines are not part of this manual. Please contact the
mechanical design group, in order to get information about it.
 Explanations about the electric-circuits are not part of this manual. Please contact the electrical design group,
in order to get information about it.

JIG-Control Pro.5/Pro.6 (PMC2)

Coolant Functions
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 JIG_Coolant_Pro5_2_3_en.doc
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2 Function Overview
Two optional coolant functions are provided, in order to clean the fixture:

The Jig-Cleaning coolant function is provided for an outer cleaning of the fixture via coolant-nozzles.

The Fixture-Cleaning coolant function is provided for the selective cleaning of the fixture (coolant thru the
fixture).

In Robot systems cleaning cycles for both coolant functions (inclusive APC safety door control) can be started
automatically by the robot. (About details, please refer to the Robot documentation.)

2.1 Jig-Cleaning Coolant Function

Coolant nozzles are prepared inside the stocker area.

By a manual operation button it’s possible to start and stop the Jig-cleaning coolant at stocker side.

Conditions to enable the Clean-Coolant Button:

 APC Manual Operation Mode must be active
 The automatic door must be closed
 Other functions are not active
 Robot mode is not active

2.2 Fixture-Cleaning Coolant Function

This function is prepared only for permanent connected Fixtures (CPH).

The coolant flows thru the fixture to specific points, in order to clean supporting surfaces, etc..

By a manual operation button it’s possible to start and stop a fixture-cleaning coolant at stocker side.

Conditions to enable the Clean-Coolant Button:

 APC Manual Operation Mode must be active
 The automatic door must be closed. (Depends on parameter settings)
 Other functions are not active
 Robot mode is not active

Moreover it’s possible to start and stop the coolant inside the work-zone via M-functions.

M535 S2 Tx;
T0: Fixture Coolant off
T1: Fixture Coolant on

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Coolant Functions
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 JIG_Coolant_Pro5_2_3_en.doc
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3 Elements of the APC Manual Operation Panel

3.1 Jig-Cleaning coolant

A push button with integrated status lamp is mounted at the APC manual operation panel.

Operating Elements: or

3.1.1.1 I/O Signals

Input Signal Meaning Option

SWFIWSX Jig cleaning coolant activation button x
Output Signal Meaning
SWFIWSL Jig cleaning coolant display lamp x

3.1.1.2 Status

Coolant Status PRDYL Event Next Status

Active On Push SWFIWSX Inactive
Inactive Off Push SWFIWSX Active
Alarm Blinks Reset Alarm Inactive

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Coolant Functions
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3.2 Fixture-Cleaning coolant

A push button with integrated status lamp is mounted at the APC manual operation panel.

Operating Elements:

3.2.1.1 I/O Signals

Input Signal Meaning Option

SWFIWS2 Fixture cleaning coolant activation button x
Output Signal Meaning
SWFILP2 Fixture cleaning coolant display lamp x

3.2.1.2 Status

Coolant Status PRDYL Event Next Status

Active On Push SWFIWS2 Inactive
Inactive Off Push SWFIWS2 Active
Alarm Blinks Reset Alarm Inactive

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Coolant Functions
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 JIG_Coolant_Pro5_2_3_en.doc
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4 Functional Description

4.1 Jig-Cleaning Coolant Sequence

In order to start the coolant, the APC door must be closed.

While the function is active, the APC-Door will be locked.
A coolant pump thermal alarm will interrupt the function.

Start / Stop Start Pump Stop Pump

Command

MFSW

4.1.1.1 I/O Signals

Output Signal Meaning

MFSW Jig Clean Coolant Pump On

4.1.1.2 Related Pro.5/Pro.6 Alarms

Alarm No Meaning
990041 Clean Coolant thermal alarm

4.2 Fixture-Cleaning Coolant Sequence

In order to start the coolant on stocker, the APC door must be closed (depends on parameter setting).
If the APC-Door is closed, it will be locked while the function is active.
A coolant pump thermal alarm will interrupt the function.

Start / Stop Start Pump Stop Pump

Command

SL1368 /
SL1369

4.2.1.1 I/O Signals

Output Signal Meaning

SL1368 JIG CLEANING COOLANT 2 Valve Pallet 1
SL1369 JIG CLEANING COOLANT 2 Valve Pallet 2

4.2.1.2 Related Pro.5/Pro.6 Alarms

Alarm No Meaning
990041 Clean Coolant thermal alarm

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Coolant Functions
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 JIG_Coolant_Pro5_2_3_en.doc
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5 Alarm Table

Alarm Pro.5= E$ / Function Message Cause Recovery

Pro.6=A$
Address
990041 0005.1 Coolant Fixture wash pump Fixture wash pump motor Check fixture wash pump
(Coolant unit) thermal overload tripped - wiring. Reset thermal
thermal overload. *CLUAL [X022.7] is off. overload at motor starter.
Check for coolant flow
when pump is running.

6 I/O Table

6.1 I/O Unit 2, Slot 1: Inputs

a/A a40 Signal Status

Address Meaning
X400.0 X600.0
X400.1 X600.1
X400.2 X600.2
X400.3 X600.3
X400.4 X600.4 *CB130 JIG CONTROLLER BREAKER TRIP Power Supply
X400.5 X600.5
X400.6 X600.6
X400.7 X600.7 *EMCPH JIG CONTROLLER EMERGENCY Power Supply

6.2 I/O Unit 2, Slot 3: Inputs

a/A a40 Signal Status

Address Meaning
X408.0 X608.0
X408.1 X608.1
X408.2 X608.2
X408.3 X608.3
X408.4 X608.4
X408.5 X608.5 SWFISW2 Fixture-Cleaning coolant activation button Operation
X408.6 X608.6
X408.7 X608.7 SWFIWSX Jig-Cleaning coolant activation button Operation

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Coolant Functions
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 JIG_Coolant_Pro5_2_3_en.doc
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6.3 I/O Unit 2, Slot 3: Outputs

a/A a40 Signal Status

Address Meaning
Y405.0 Y605.0
Y405.1 Y605.1
Y405.2 Y605.2
Y405.3 Y605.3
Y405.4 Y605.4
Y405.5 Y605.5
Y405.6 Y605.6 Coolant
MFSW JIG-CLEANING PUMP ON
Y405.7 Y605.7 SWFIWSL JIG CLAEANING COOLANT LAMP Operation

a/A a40 Signal Status

Address Meaning
Y406.0 Y606.0
Y406.1 Y606.1
Y406.2 Y606.2
Y406.3 Y606.3
Y406.4 Y606.4 SWFILP2 FIXTURE-CLEANING COOLANT LAMP Operation
Y406.5 Y606.5
Y406.6 Y606.6
Y406.7 Y606.7

a/A a40 Signal Status

Address Meaning
Y407.0 Y607.0
Y407.1 Y607.1
Y407.2 Y607.2
Y407.3 Y607.3
Y407.4 Y607.4
Y407.5 Y607.5
Y407.6 Y607.6 Coolant
SL1368 FIXTURE-CLEANING COOLANT Valve Pallet 1
Y407.7 Y607.7 SL1369 FIXTURE-CLEANING COOLANT Valve Pallet 2 Coolant

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Coolant Functions
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