Evolution Model range

Machine control panel Electrical cabinet

NC
CNC Frequency
converter
24V
DC PLC
1A

WE-M10
WE-M10 WE-M01

RJ-P01 SW-A05 WP-CN-S032

Machine Tool
Laptop PC
(Backup) WP-Visu-C
Spindle
WL-E05

Single-spindle machine tool with numeric control

General characteristics Evolution

Drilling Max number of different machining cycles 120
Wear Minimum machining cycle time 0.07 sec.
Drill breakage Maximum machining cycle time 50 minutes
Missing tool Reaction speed 0.005 sec.
Saved machining cycle curves last 30
Saved faults last 30
Saved wear rate last 65,000
Power, derivative, energy control Simultaneous
Boring Measurement accuracy
0
0.01 /0
Wear
Double boring Technical characteristics Single
Reamer breakage Power supply 24 VDC r 10%, 0.5 A
Insert breakage PLC Protocol - Fieldbus ProfiNet IO-RT
Profibus-DP I/O Slave
DeviceNet Slave
Ethernet/IP
Tapping EtherCat
Wear Smart (Digital I/O)
Double tapping Supervision interface Ethernet, 10/100 Base TX
Tap breakage Fast Inputs 24 VDC type II, 15 mA
Fast Outputs Work contact static relay 24VDC
Ambient temperature 0 ... 50°C
Assembly Symmetrical rail DIN EN50 023
Dimensions L 170 mm, W 105 mm, H 96 mm
Deep hole Protection rating IP 20
drilling Weight 1kg 260
Wear
Drill breakage
WattPilote Single Evolution reference Part Nr.
Missing tool WP–C X – X 000
ProfiNet IO-RT : N 000 : Power rating in kW
ProfiBus DP Slave : B S : Three-phase spindle motor
Milling DeviceNet Slave : D H : High-frequency three-phase spindle motor
Wear Ethernet TCP/IP : E A : Three-phase axis motor
Double milling Smart Interface : S D : Direct current motor
Insert breakage Example - WP-CN-S032 : WattPilote Single Evolution – 32KW three-phase spindle – ProfiNet interface
Evolution Model range
Machine control panel Electrical cabinet

NC
CNC Frequency Frequency Frequency Frequency
converter converter converter converter
24V
DC PLC
3A

SW-A05
WE-M10
WE-M10 WE-M01

RJ-P01 WP-QN-S032
Laptop PC Machine Tool
(Backup)
WP-Visu-C
Spindle Spindle Spindle Spindle
WL-E05

4 spindle machine tool with numeric control

General characteristics Evolution

Drilling Max number of different machining cycles 4 x 120
Wear Minimum machining cycle time 0.07 sec.
Drill breakage Maximum machining cycle time 50 minutes
Missing tool Reaction speed 0.005 sec.
Saved machining cycle curves 4 x last 30
Saved faults 4 x last 30
Saved wear rate 4 x last 65,000
Power, derivative, energy control Simultaneous
Boring Measurement accuracy
0
0.01 /0
Wear
Double boring Technical characteristics Quad
Reamer breakage Power supply 24 VDC r 10%, 1.7 A
Insert breakage PLC Protocol - Fieldbus ProfiNet IO-RT
Profibus-DP I/O Slave
DeviceNet Slave
Ethernet/IP
Tapping EtherCat
Wear Smart (Digital I/O)
Double tapping Supervision interface Ethernet - 10/100 Base TX
Tap breakage Fast Inputs 24 VDC type II, 15 mA
Fast Outputs Work contact static relay 24VDC
Ambient temperature 0 ... 50°C
Assembly Symmetrical rail DIN EN50 023
Dimensions L 536 mm, W 105 mm, H 96 mm
Deep hole Protection rating IP 20
drilling Weight 3kg 820
Wear
Drill breakage
WattPilote Quad Evolution reference Part Nr.
Missing tool WP–Q X – X 000
ProfiNet IO-RT : N 000 : Power rating in kW
ProfiBus DP Slave : B S : Three-phase spindle motor
Milling DeviceNet Slave : D H : High-frequency three-phase spindle motor
Wear Ethernet TCP/IP : E A : Three-phase axis motor
Double milling Smart Interface : S D : Direct current motor
Insert breakage Example - WP-QN-S032 : WattPilote Quad Evolution – 4 x 32KW three-phase spindle – ProfiNet interface
Evolution Model range
Electrical cabinet Electrical cabinet – Unit 1 Electrical cabinet – Unit 2 Electrical cabinet – Unit 3

PLC WE-M20
WE-M15
WE-M02 WE-M10
Frequency Frequency Frequency
SW-A05 converter converter converter

RJ-P01

WE-M05
WP-TN-S016 WP-TN-S016 WP-TN-S016
WL-E05
WP-Visu-C

Spindle Spindle Spindle

WM-B10
Laptop PC
(Backup) Electrical cabinet Machine Tool
Transfer machine, 3 units with supervision on WM-B10 monitor

General characteristics Evolution

Drilling Max number of different machining cycles 15
Wear Minimum machining cycle time 0.07 sec.
Drill breakage Maximum machining cycle time 50 minutes
Missing tool Reaction speed 0.005 sec.
Saved machining cycle curves last 30
Saved faults last 30
Saved wear rate last 65,000
Power, derivative, energy control Simultaneous
Boring Measurement accuracy
0
0.01 /0
Wear
Double boring Technical characteristics Transfer
Reamer breakage Power supply 24 VDC r 10%, 0.5A
Insert breakage PLC Protocol - Fieldbus ProfiNet IO-RT
Profibus-DP I/O Slave
DeviceNet Slave
Ethernet/IP
Tapping EtherCat
Wear Smart (Digital I/O)
Double tapping Supervision interface Ethernet - 10/100 Base TX
Tap breakage Fast Inputs 24 VDC type II, 15 mA
Fast Outputs Work contact static relay 24VDC
Ambient temperature 0 ... 50°C
Assembly Symmetrical rail DIN EN50 023
Dimensions L 170 mm, W 105 mm, H 96 mm
Deep hole Protection rating IP 20
drilling Weight 1kg 260
Wear
Drill breakage
WattPilote Transfer Evolution reference Part Nr.
Missing tool WP–T X – X 000
ProfiNet IO-RT : N 000 : Power rating in kW
ProfiBus DP Slave : B S : Three-phase spindle motor
Milling DeviceNet Slave : D H : High-frequency three-phase spindle motor
Wear Ethernet TCP/IP : E A : Three-phase axis motor
Double milling Smart Interface : S D : Direct current motor
Insert breakage Example - WP-TN-S016 : WattPilote Transfer Evolution – 16KW three-phase spindle – ProfiNet interface
Evolution Model range
Machine control panel Electrical cabinet

NC
CNC

24V Frequency Frequency Frequency

DC PLC converter converter converter
3A

SW-A05
WE-M10
WE-M10 WE-M01

RJ-P01 WP-LN-S032/A008

Machine Tool
Laptop PC
(Backup) WP-Visu-C
X Z Main
WL-E05 Axis Axis Spindle

Turning center with 30kW spindle and 10A axis motors.

General characteristics Evolution

Max number of different machining cycles 120
Slide-turning
Tool wear Minimum machining cycle time 0.07 sec.
Maximum machining cycle time 50 minutes
Insert chipping
Reaction speed 0.005 sec.
Insert breakage Saved machining cycle curves last 30
Missing tool Saved faults last 30
Raising Saved wear rate last 65,000
Tool wear Power, derivative, energy control Simultaneous
0
Insert chipping Measurement accuracy 0.01 /0
Insert breakage Technical characteristics Turning
Missing tool Power supply 24 VDC r 10%, 1.3 A
Slicing/Cut-off PLC Protocol - Fieldbus ProfiNet IO-RT
Tool wear Profibus-DP I/O Slave
DeviceNet Slave
Insert chipping
Ethernet/IP
Insert breakage EtherCat
Missing tool Smart (Digital I/O)
Supervision interface Ethernet - 10/100 Base TX
Drilling
Tool wear Fast Inputs 24 VDC type II, 15 mA
Fast Outputs Work contact static relay 24VDC
Drill breakage Ambient temperature 0 ... 50°C
Missing tool Assembly 4 x screw M5
Boring Dimensions L 292 mm, W 105 mm, H 135 mm
Tool wear Protection rating IP 20
Weight 2kg 560
Insert chipping
Insert breakage WattPilote Turning Evolution reference Part Nr.
Missing tool
WP–L X – S 000 / A000 / S000
Threading Optional driven tool
ProfiNet IO-RT : N 000 Power rating in kW
Tool wear ProfiBus DP Slave : B X and Z Axis
Insert chip DeviceNet Slave : D 000 Power rating in kW
Insert breakage Ethernet TCP/IP : E Main spindle
Missing tool Smart Interface : S 000 Power rating in kW
Example - WP-LN-S032/A008 : WattPilote Turning Evolution - 32 kW Main Spindle / 12 A axis – ProfiNet interface
 Tool wear and breakage monitoring system WattPilote

w w w . d i g i t a l w a y g r o u p . c o m

WattPilote - the perfect solution for

every type of machine and every application

Transfer

Contact
Turning
Single

Triple
Quad

Easy
Dual
Selection guide
Automatic boring machines with single tools - - -
Boring / deep hole drilling machines or multi-spindle machines - -
Transfer machines and multi-station special machines - -
Fully automatic milling machines -
Single-spindle machining centers and special machines -
Machines

Double-spindle machining centers and special machines -

Three-spindle machining centers and special machines -
Four-spindle machining centers and special machines -
Fully automatic turning machines and turning centers -
Special turning machines . . . -
Surface, cylindrical, internal, and centerless grinding machines - -
Balancing machines - -
Shaving machines -
Gear cutting machines -

Boring or deep hole drilling with single tools - - - - - - -

Boring, drilling or tapping using a multi-spindle head - - - - -
Machining / Applications

Drilling with a boring bar or a tool with multiple inserts - - - - - -

Machining with complex cutting tools - - - - - -
Boring with ¾ borer - - - - -
Rough machining, machining of raw parts - - - - -
Finishing milling - - - - - /
Turning / rough milling, turning work on a rough part . . -
Finish turning work . . . -
Detection of contact tool / part - - - -
Detection of contact tool / part + tool breakage and wear detection - - -
Machining of sandwiched materials (detecting each material change) - - -
Beam drilling (cycle optimization) - - /
Crankshaft shaving -
Gear cutting - -

- : Optimal performance
. : Works under certain circumstances
/ : Not recommended