Professional Documents
Culture Documents
Figure
T-275 Location Marker Sketches ............................................................................................................ 29
Tables
T-233.1 Hole-Type IQI Designation, Thickness, and Hole Diameters, in . ............................................ 26
T-233.2 Wire IQI Designation, Wire Diameter, and Wire Identity ......................................................... 27
T-276 IQI Selection .................................................................................................................................. 30
T-283 Equivalent Hole-Type IQI Sensitivity ......................................................................................... 32
A00
19
Appendix III Digital Image Acquisition, Display, and Storage for Radiography and
Radioscopy …………………………………………………………………………………. 39
III-210 Scope ………………………………………………………………………………………….. 39
III-220 General Requirements ………………………………………………………………………… 39
III-221 Procedure Requirements ……………………………………………………………………… 39
III-222 Original Image Artifacts ……………………………………………………………………… 39
III-230 Equipment and Materials …………………………………………………………………….. 39
III-231 Digital Image Examination Record ………………………………………………………….. 39
III-234 Viewing Considerations …………………………………………………………………….... 39
III-236 Calibrated Optical Line Pair Test Pattern and Optical Density Step Wedge ………………… 39
III-250 Image Acquisition and Storage ………………………………………………………………. 39
III-255 Area of Interest ……………………………………………………………………………….. 39
III-258 System Configuration ………………………………………………………………………… 39
III-260 Calibration ……………………………………………………………………………………. 40
III-263 System Performance Measurement …………………………………………………………… 40
III-280 Evaluation ...................………………………………………………………………………… 40
A00 20
Appendix VI Digital Image Acquisition, Display, Interpretation, and Storage of Radiographs for
Nuclear Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
VI-210 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
VI-220 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
VI-221 Supplemental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
VI-222 Written Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
VI-223 Personnel Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
VI-230 Equipment and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VI-231 System Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VI-232 System Spot Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VI-240 System Performance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VI-241 Spatial Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VI-242 Contrast Sensitivity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VI-243 Dynamic Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VI-244 Spatial Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VI-250 Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VI-251 Spatial Resolution Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VI-252 Contrast Sensitivity Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
VI-253 Dynamic Range Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
21
Figures
I-263 ........................................................................... 36
VI-A-1 Reference Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Nonmandatory Appendices
Appendix A Technique Sketches for Pipe or Tube Welds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
A-210 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Single-Wall Radiographic Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Double-Wall Radiographic Techniques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
A99 22
Figures
C -210-1 Side and Top Views of Hole-Type IQI Placements….….….….….….….….…….. 62
C-210-2 Side and Top Views of Hole-Type IQI Placements….….….….….….….…..……. 63
C-210-3 Side and Top Views of Hole-Type IQI Placements….….….….….….….…...…… 64
C-210-4 Side and Top Views of Hole-Type IQI Placements….….….….….….….…...…… 65
D-210-1 Complete Circumference Cylindrical Component….….….….….….….…….…… 68
D-210-2 Section of Circumference 240 deg. or More Cylindrical Component………….…. 68
D-210-3 Section(s) of Circumference Less Than 240 deg. Cylindrical Component……….. 68
D-210-4 Section(s) of Circumference Equal to or More Than 120 deg. and Less Than 240
deg. Cylindrical Component………………………...………….……………….. 68
D-210-5 Complete Circumferential Welds Spherical Component………………………….. 69
D-210-6 Welds in Segments of Spherical Component…………….………………………... 69
D-210-7 Plan View A-A…………….…………….…………………………….…………... 69
D-210-8 Array of Objects in a Circle.…………….………………………….……………... 69
23 A00
be made to demonstrate that the required coverage has the same radiograph. For double-wall viewing, only a
been obtained. source-side IQI shall be used. Care should be exercised
to ensure that the required geometric unsharpness is
T-271.1 Single-Wall Technique. In the single-wall not exceeded. If the geometric unsharpness requirement
technique, the radiation passes through only one wall cannot be met, then single-wall viewing shall be used.
of the weld (material), which is viewed for acceptance on (1) For welds, the radiation beam may be offset
the radiograph. from the plane of the weld at an angle sufficient to
A00 T-271.2 Double-Wall Technique. When it is not separate the images of the source-side and film-side
practical to use a single-wall technique, one of the portions of the weld so that there is no overlap of the
following double-wall techniques shall be used. areas to be interpreted. When complete coverage is
(a) Single-Wall Viewing. For materials and for welds in required, a minimum of two exposures taken 90 deg.
components, a technique may be used in which the radia- to each other shall be made for each joint.
tion passes through two walls and only the weld (material) (2) As an alternative, the weld may be radio-
on the film-side wall is viewed for acceptance on the radio- graphed with the radiation beam positioned so that the
graph. When complete coverage is required for circumfer- images of both walls are superimposed. When complete
ential welds (materials), a minimum of three exposures coverage is required, a minimum of three exposures
taken 120 deg. to each other shall be made. taken at either 60 deg. or 120 deg. to each other shall
(b) Double-Wall Viewing. For materials and for welds be made for each joint.
in components 31 /2 in. (89 mm) or less in nominal (3) Additional exposures shall be made if the
outside diameter, a technique may be used in which the required radiographic coverage cannot be obtained using
radiation passes through two walls and the weld the minimum number of exposures indicated in (b)(1)
(material) in both walls is viewed for acceptance on or (b)(2) above.
.
27.1
T-272 Radiation Energy NOTE: Refer to Standard Guide for Radiographic Testing SE-94 for
a method of determining geometric unsharpness. Alternatively, a
nomograph as shown in Standard Guide for Radiographic Testing
T-272.1 X-Radiation. The radiographic technique SE-94 may be used.
shall demonstrate that the required radiographic sensitiv-
ity has been obtained.
T-275 Location Markers
T-272.2 Gamma Radiation. The recommended mini-
um thickness for which radioactive isotopes may be Location markers (see Fig. T-275), which are t o
used is as follows: appear as radiographic images on the film, shall be
Minimum Thickness1 placed on the part, not on the exposure holder/cassette.
Material Iridium 192 Cobalt 60 Their locations shall be permanently marked on the
Steel 0.75 in. 1.50 in. surface of the part being radiographed when permitted,
Copper or or on a map, in a manner permitting the area of interest
High Nickel 0.65 in. 1.30 in. on a radiograph to be accurately traceable to its location
Aluminum 2.50 in. … on the part, for the required retention period of the
radiograph. Evidence shall also be provided on the
NOTE: radiograph that the required coverage of the region
(1) Overall radiographic sensitivity is primarily influenced by factors being examined has been obtained. Location markers
such as: shall be placed as follows.
(a) film selection
(b) intensifying screen selection
(c) geometric unsharpness T-275.1 Single-Wall Viewing
(d) film density (a) Source-Side Markers. Location markers shall be
placed on the source side when radiographing the
The maximum thickness for the use of radioactive following:
isotopes is primarily dictated by exposure time; there- (1) flat components or longitudinal joints in cylin-
fore, upper limits are not shown. The minimum recom- drical or conical components;
mended thickness limitation may be reduced when (2) curved or spherical components whose concave
the radiographic techniques used demonstrate that the side is toward the source and when the “source-to-
required radiographic sensitivity has been obtained. material” distance is less than the inside radius of the
component;
(3) curved or spherical components whose convex
side is toward the source.
T-273 Direction of Radiation
(b) Film-Side Markers
The direction of the central beam of radiation should (1) Location markers shall be placed on the film
be centered on the area of interest whenever practical. side when radiographing either curved or spherical
components whose concave side is toward the source
and when the “source-to-material” distance is greater
T-274 Geometric Unsharpness than the inside radius.
(2) As an alternative to source-side placement in
Geometric unsharpness of the radiograph shall be
T-275.1(a)(1), location markers may be placed on the
determined in accordance with:
film side when the radiograph shows coverage beyond
the location markers to the extent demonstrated by Fig.
Ug = Fd/D T-275, sketch (e), and when this alternate is documented
in accordance with T-291.
(c) Either Side Markers. Location markers may be
where placed on either the source side or film side when
Ug = geometric unsharpness radiographing either curved or spherical components
F = source size: the maximum projected dimension whose concave side is toward the source and the
of the radiating source (or effective focal spot) “source-to-material” distance equals the inside radius
in the plane perpendicular to the distance D of the component.
from the weld or object being radiographed, in.
D = distance from source of radiation to weld or T-275.2 Double-Wall Viewing. For double-wall
object being radiographed, in. viewing, at least one location marker shall be placed
d = distance from source side of weld or object bei- adjacent to the weld (or on the material in the area
ng radiographed to the film, in. of interest) for each radiograph.
28
29
ARTICLE 2 — RADIOGRAPHIC EXAMINATION
•
Location marker — [See T-275.1(b)(2)]
(a)
Component center —
Fig. T-275
A00
TABLE T-276
IQI SELECTION
IQI
Up to 0.25, incl. 12 5 10 4
Over 0.25 through 0.375 15 6 12 5
Over 0.375 through 0.50 17 7 15 6
Over 0.50 through 0.75 20 8 17 7
Over 0.75 through 1.00 25 9 20 8
Over 1.00 through 1.50 30 10 25 9
Over 1.50 through 2.00 35 11 30 10
Over 2.00 through 2.50 40 12 35 11
Over 2.50 through 4.00 50 13 40 12
Over 4.00 through 6.00 60 14 50 13
Over 6.00 through 8.00 80 16 60 14
Over 8.00 through 10.00 100 17 80 16
Over 10.00 through 12.00 120 18 100 17
Over 12.00 through 16.00 160 20 120 18
Over 16.00 through 20.00 200 21 160 20
T-275.3 Mapping the Placement of Location Mark- Backing rings or strips shall not be considered as part of
ers. When inaccessibility or other limitations prevent the weld thickness in IQI selection.
the placement of markers as stipulated in T-275.1 and
T-276.3 Welds Joining Dissimilar Materials or A00
T-275.2, a dimensioned map of the actual marker
placement shall accompany the radiographs to show Welds With Dissimilar Filler Metal. When the weld
that full coverage has been obtained. metal is of an alloy group or grade that has a radiation
attenuation that differs from the base material, the IQI
material selection shall be based on the weld metal
T-276 IQI Selection and be in accordance with T-276.1. When the density
limits of T-282.2 cannot be met with one IQI, and the
T-276.1 Material. IQIs shall be selected from either exceptional density area(s) is at the interface of the
the same alloy material group or grade as identified weld metal and the base metal, the material selection
in SE-1025 or from an alloy material group or grade for the additional IQIs shall be based on the base
with less radiation absorption than the material being material and be in accordance with T-276.1.
radiographed.
30
of-interest density tolerance requirements of T-282.2 sections span 240 or more deg., is radiographed using
are met. one or more film holders. Additional film locations
(1) The IQI on the source side of the separate may be required to obtain necessary IQI spacing.
block shall be placed no closer to the film than the (2) For cylindrical components where the source
source side of the part being radiographed. is placed on the axis of the component for a single
(2) The separate block shall be placed as close exposure, at least three IQIs, with one placed at each
as possible to the part being radiographed. end of the span of the circumference radiographed and
(3) The block dimensions shall exceed the IQI one in the approximate center of the span, are required
dimensions such that the outline of at least three sides under the following conditions:
of the IQI image shall be visible on the radiograph.
(a) When a section of the circumference, the
(b) Film-Side IQI(s). Where inaccessibility prevents
length of which is greater than 120 deg. and less than
hand placing the IQI(s) on the source side, the IQI(s)
shall be placed on the film side in contact with the 240 deg., is radiographed using just one film holder, or;
part being examined. A lead letter "F" shall be placed (b) When a section or sections of the circumfer-
adjacent to or on the IQI(s), but shall not mask the ence, where the length between the ends of the outermost
essential hole where hole IQls are used. sections span less than 240 deg., is radiographed using
(c) IQI Placement for Welds — Hole IQIs. The more than one film holder.
IQI(s) may be placed adjacent to or on the weld. The (3) In (1) and (2) above, where sections of longitu-
identification number(s) and, when used, the lead letter dinal welds adjoining the circumferential weld are
"F," shall not be in the area of interest, except when radiographed simultaneously with the circumferential
geometric configuration makes it impractical. weld, an additional IQI shall be placed on each longitu-
(d) IQ1 Placement for Welds — Wire IQIs. The dinal weld at the end of the section most remote
IQI(s) shall be placed on the weld so that the length from the junction with the circumferential weld being
of the wires is perpendicular to the length of the weld. radiographed.
The identification numbers and, when used, the lead (4) For spherical components where the source is
letter "F," shall not be in the area of interest, except placed at the center of the component for a single
when geometric configuration makes it impractical. exposure, at least three IQIs, spaced approximately 120
(e) IQI Placement for Materials Other Than Welds. deg. apart, are required under the following conditions:
The IQI(s) with the IQI identification number(s), and,
(a) When a complete circumference is radio-
when used, the lead letter "F," may be placed in the
graphed using one or more film holders, or;
area of interest.
(b) When a section or sections of a circumfer-
A00 T-277.2 Number of IQ1s. When one or more film ence, where the length between the ends of the outermost
holders are used for an exposure, at least one IQI sections span 240 or more deg., is radiographed using
image shall appear on each radiograph except as outlined one or more film holders. Additional film locations
in (b) below. may be required to obtain necessary IQI spacing.
(a) Multiple IQIs. If the requirements of T-282 are (5) For spherical components where the source is
met by using more than one IQI, one shall be representa- placed at the center of the component for a single
tive of the lightest area of interest and the other the exposure, at least three IQIs, with one placed at each
darkest area of interest; the intervening densities on end of the radiographed span of the circumference
the radiograph shall be considered as having acceptable radiographed and one in the approximate center of the
density.
span, are required under the following conditions:
(b) Special Cases3
(1) For cylindrical components where the source (a) When a section of a circumference, the
is placed on the axis of the component for a single length of which is greater than 120 deg. and less than
exposure, at least three IQIs, spaced approximately 120 240 deg., is radiographed using just one film holder, or;
deg. apart, are required under the following conditions: (b) When a section or sections of a circumfer-
(a) When the complete circumference is radio- ence, where the length between the ends of the outermost
graphed using one or more film holders, or; sections span less than 240 deg. is radiographed using
(b) When a section or sections of the circumfer- more than one film holder.
ence, where the length between the ends of the outermost (6) In (4) and (5) above, where other welds are
radiographed simultaneously with the circumferential
weld, one additional IQI shall be placed on each
3
Refer to Nonmandatory Appendix D for additional guidance. other weld.
31
33
FIG. I-263
also at approximately equal intervals not exceeding Wire IQIs, when used, shall be placed on the weld
15 in. seam so that the length of the wires is perpendicular
to the length of the weld and spaced as indicated above
for hole IQIs.
A00 I-277 Placement and Number of IQIs
(a) For longitudinal welds, hole IQIs shall be placed I-279 Repaired Area
adjacent to and on each side of the weld seam, or on
the weld seam at the beginning and end of the weld When radiography of a repaired area is required, the
seam, and thereafter at approximately equal intervals length of the film used shall be at least equal to the
not exceeding 36 in. (914 mm) or for each film cassette. length of the original location marker interval.
Wire IQIs, when used, shall be placed on the weld
seam so that the length of the wires is perpendicular I-280 EVALUATION
to the length of the weld and spaced as indicated above
for hole IQIs. I-285 Geometric and In-Motion
(b) For circumferential welds, hole IQIs shall be Unsharpness Limitations
placed adjacent to and on each side of the weld seam Neither the geometric nor in-motion unsharpness of
or on the weld seam in each quadrant or spaced no the radiograph shall exceed the values specified in
greater than 36 in. (914 mm) apart, whichever is smaller. T-285.
36
37
38
39
40
APPENDIX IV — INTERPRETATION, After the interpretation has been completed, the inter-
EVALUATION, AND DISPOSITION pretation data and the digital image, which shall include
OF RADIOGRAPHIC AND the unprocessed original full image and the digitally
RADIOSCOPIC EXAMINATION TEST processed image, shall be recorded and stored on video
tape, magnetic tape, or optical disk.
RESULTS PRODUCED BY THE
DIGITAL IMAGE ACQUISITION
AND DISPLAY PROCESS
IV-210 SCOPE
IV-221 Procedure Requirements
The digital image examination test results produced
in accordance with Article 2, Mandatory Appendix II, A written procedure is required and shall contain,
and Article 2, Mandatory Appendix III, may be interpre- as a minimum, the following system performance param-
ted and evaluated for final disposition in accordance eters:
with the additional provisions to Article 2 as indicated (a) image digitizing parameters — modulation trans-
herein. fer function (MTF), line pair resolution, contrast sensi-
The digital information is obtained in series with tivity, dynamic range, and pixel size;
radiography and in parallel with radioscopy. This data (b) image display parameters — monitor size includ-
collection process also provides for interpretation, evalu- ing display pixel size, luminosity, format, contrast, and
ation, and disposition of the examination test results. magnification;
(c) signal processing parameters — including density
shift, contrast stretch, log transform, and any other
techniques that do not mathematically alter the original
IV-220 GENERAL REQUIREMENTS digital data, e.g., linear and area measurement, pixel
sizing, and value determination;
The digital image shall be interpreted while displayed
(d) storage — identification, data compression, and
on a cathode ray tube (soft display). The interpretation
media (including precautions to be taken to avoid data
may include density and contrast adjustment, quantifica-
loss). The non-erasable optical media should be used
tion, and pixel measurement, including digital or optical
for archival applications. This is frequently called the
density values and linear or area measurement.
WORM (Write Once Read Many) technology. When
The interpretation of a digitized image is dependent
storage is accomplished on magnetic or erasable optical
upon the same subjective evaluation by a trained inter-
media, then procedures must be included that show
preter as the interpretation of a radiographic or radio-
trackable safeguards to prevent data tampering and
scopic image. Some of the significant parameters consid-
guarantee data integrity.
ered during interpretation include: area of interest, image
quality, IQI image, magnification, density, contrast,
discontinuity shape (rounded, linear, irregular), and
artifact identification.
The digital image interpretation of the radiographic
IV-222 Original Image Artifacts
and radioscopic examination test results shall be per-
formed in accordance with the modified provisions to Any artifacts that are identified shall be noted or
Article 2 as indicated herein. annotated on the digital image.
41
IV-230 EQUIPMENT AND MATERIALS The electrical performance of the hardware and the
quality of the digital image shall be measured and
IV-231 Digital Image Examination Record
recorded.
The digital image examination data shall be recorded
and stored on video tape, magnetic disk, or optical disk. IV-263 System Performance Measurement
System performance parameters (as noted in IV-221)
IV-234 Viewing Considerations shall be determined initially and monitored regularly
The digital image shall be evaluated using appropriate with the system in operation to assure consistent results.
monitor luminosity, display techniques, and room light- The system performance shall be monitored at the
ing to insure proper visualization of detail. beginning and end of each shift to minimize the proba-
bility of time-dependent performance variations.
42
APPENDIX V — GLOSSARY OF calibrated line pair test pattern — see optical line
TERMS FOR RADIOGRAPHIC pair test pattern
EXAMINATION calibrated step wedge film — a radiograph with
discrete density steps, which is traceable to a national
V-210 SCOPE standard
This Mandatory Appendix is used for the purpose cathode ray tube (soft display) — a device that
of establishing standard terms and definitions of terms produces an image by exciting a fluorescent substance
relating to radiographic examination. with a magnetically guided beam
data compression — a reduction in the size of a
digital data set to a smaller data set
density shift — a function that raises or lowers all
A99 V-220 GENERAL REQUIREMENTS density/greyscale values equally such that contrast is
A00
(a) The Standard Terminology for Nondestructive maintained within the data set
Examinations (ASTM E 1316) has been adopted by designated wire — the specific wire that must be
the Committee as SE-1316. discernible in the radiographic image of a wire-type
(b) SE-1316 Section 7 provides the definitions of image quality indicator
terms listed in V-230(a). diaphragm — an aperture (opening) in a radiation
(c) For general terms, such as Indication, Flaw, opaque material that limits the useable beam size of
Discontinuity, Evaluation, etc., refer to Article 1, Man- a radiation source
datory Appendix 1. digital — of, or relating to, data in the form of
(d) Paragraph V-230(b) provides a list of terms and numerical digits (e.g., binary)
definitions that are Code specific. Paragraph V-230(c) digitizing — the act of converting an analog measure-
provides a list of terms and definitions that are specific ment of a quantity to a digital value
to Section V, Article 2, Appendix VI. display pixel size — the length and width dimensions
of the smallest element of a displayed image
display system — a system that can display an array
of pixels on a screen (CRT)
A99 V-230 REQUIREMENTS dynamic range — the range of operation of a device
A00
(a) The following SE-1316 terms are used in conjunc- between its upper and lower limit; this range can be
tion with this Article: composite viewing, contrast sensi- given as a ratio (e.g., 100:1) of the maximum signal
tivity, contrast stretch, densitometer, density (film), digi- level capability to its noise level, the number of meas-
tal image acquisition system, erasable optical medium, urable steps between the upper and lower limits, the
focal spot, intensifying screen, IQI sensitivity, line pair number of bits needed to record this number of measur-
test pattern, location marker, luminosity, magnetic stor- able steps, or the maximum and minimum measurable
age medium, optical density, pixel, pixel size, screen, values
source, step wedge, system-induced artifacts, transmis- equivalent IQI sensitivity — that thickness of hole-
sion densitometer, and transmitted film density. type lQl, expressed as a percentage of the part thickness,
(b) The following Code terms are used in conjunction in which 2T hole would be visible under the same
with this Article. radiographic conditions
annotate — to provide an explanatory note on the essential hole — the specific hole that must be
digital image discernible in the radiographic image of a hole-type IQI
43
image processing system — a system that uses mathe- sensitivity — the smallest discernible detail and/or
matical algorithms to manipulate digital image data contrast change (e.g., lQl hole or wire) in a radiographic
image quality indicator image
hole type — a rectangular plaque, made of material shim — a material, radiographically similar to the
radiographically similar to that of the object being object being radiographed, that is placed between a
radiographed, with small diameter holes (1T, 2T, and hole-type IQ1 and the object in order to reduce the
4T) used to check the image quality of the radiograph radiographic density through the image of the hole-
. wire type — a set of small diameter wires, made type IQI
of material radiographically similar to that of the object source side — that surface of the area of interest being
being radiographed, used to check the image quality radiographed for evaluation nearest the source
of the radiograph of radiation
image storage system — a system that can store WORM (write once read many) — a term relating
digital image data for future use to a type of digital storage media where the data can
I Q I — image quality indicator be stored only once but accessed (nondestructively)
line pair resolution — the number of line pairs per many times
unit distance that are detectable in an image (c) The following Code terms are used in conjunction
log transform — a function that applies a logarithmic with Article 2, Appendix VI:
mapping to all density/greyscale values in an image; contrast sensitivity — the size of the smallest detect-
this operation is often performed when the resulting
able change in optical density
distribution is normal, or if the resulting relationship
dynamic range — the extent of measurable optical
with another variable is linear
density obtained in a single scan
modulation transfer function (MTF) — a measure of
image — the digital representation of a target on the
spatial resolution as a function of contrast; a plot of these
reference film used to evaluate both the digitization
variables (spatial resolution and contrast) yields a curve
representing the frequency response of the system and display aspects of a film digitization system
national standard step tablet — an x-ray film with reference film — a single industrial radiographic film
discrete density steps produced and certified by a nation- that encompasses the targets necessary for the evaluation
ally recognized standardizing body and quantification of the performance characteristics of
nonerasable optical media (optical disk) — a storage a film digitization system
media that prevents the erasure or alteration of digital spatial linearity — the accuracy to which a digitiza-
data after it is stored tion system reproduces the physical dimensions of
optical density step wedge — a radiographic image information on the original film [both in the horizontal
of a mechanical step wedge with precise thickness (along a single scan line) and vertical (from one scan line
increments and may be used to correlate optical film to another) directions]
density to the thickness of material, also known as a spatial resolution — the size of the smallest detectable
step tablet element of the digitized image
penetrameter — no longer used in Article 2; see step wedge calibration film — a processed film with
image quality indicator discrete density steps that have been verified by
quantification — the act of determining or expressing comparison with a national standard step tablet
a quantity (i.e., giving a numerical value to a measure- step wedge comparison film — a processed film with
ment of something) discrete density steps that have been verified by
radiographic examination — nondestructive method use of a calibrated densitometer, which is used to
for detecting discontinuities in materials and components determine if production radiographs meet density limits
using penetrating radiation to produce an image on a target — a physical pattern on a reference film used to
recording medium evaluate the performance of a film digitization system
44-46
APPENDIX VI — DIGITAL IMAGE (b) physical size of the usable area of the image
ACQUISITION, DISPLAY, monitor;
INTERPRETATION, AND STORAGE (c) film size capacity of the scanning device;
OF RADIOGRAPHS FOR NUCLEAR (d) spot size(s) of the film scanning system;
(e) image display pixel size as defined by the vertical/
APPLICATIONS
horizontal resolution limits of the monitor;
VI-210 SCOPE (f) luminance of the video display; and
Digital imaging process and technology provide the (g) data storage medium.
ability to digitize and store the detailed information VI-222.2 Digitizing Technique
contained in the radiograph (analog image), thus elimi- (a) digitizer spot size (in microns) to be used (see
nating the need to maintain and store radiographs for VI-232);
permanent record. (b) loss-less data compression technique, if used;
(c) method of image capture verification;
(d) image processing operations;
(e) time period for system verification (see VI-264);
VI-220 GENERAL REQUIREMENTS
(f) spatial resolution used (see VI-241);
VI-221 Supplemental Requirements (g) contrast sensitivity (density range obtained) (see
VI-242);
VI-221.1 Additional Information. Article 2, Manda-
(h) dynamic range used (see VI-243); and
tory Appendices III and IV, contain additional informa-
(i) spatial linearity of the system (see VI-244).
tion which shall be used to supplement the requirements
of this Appendix. These supplemental requirements
shall be documented in the written procedure required VI-223 Personnel Requirements
by this Appendix.
Personnel shall be qualified as follows:
VI-221.2 Reference Film. Supplement A contains (a) Level II and Level III Personnel. Level II and Level
requirements for the manufacture of the reference film. III personnel shall be qualified in the radiographic method
as required by Article 1. In addition, the employer’s written
practice shall describe the specific training and practical
VI-222 Written Procedure experience of Level II and Level III personnel involved
A written procedure is required. The written procedure in the application of the digital imaging process and the
shall be the responsibility of the owner of the radio- interpretation of results and acceptance of system perform-
graphs and shall be demonstrated to the satisfaction of ance. Training and experience shall be documented in the
the Authorized Nuclear Inspector (ANI). When other individual’s certification records.
enforcement or regulatory agencies are involved, the (b) As a minimum, Level II and III individuals shall
agency approval is required by formal agreement. The have 40 hours of training and 1 month of practical
written procedure shall include, as a minimum, the experience in the digital imaging process technique.
following essential variables: (c) Other Personnel. Personnel with limited qualifi-
cations performing operations other than those required
VI-222.1 Digitizing System Description for the Level II or Level III shall be qualified in
(a) manufacturer and model no. of digitizing system; accordance with Article 1. Each individual shall have
47
specified training and practical experience in the opera- VI-244 Spatial Linearity
tions to be performed.
Spatial linearity shall be determined as described in
VI-254. The system shall return measured dimensions
with 3% of the actual dimensions on the reference film.
VI-230 EQUIPMENT AND MATERIALS
VI-231 System Features
The following features shall be common to all digital VI-250 TECHNIQUE
image processing systems: The reference film described in Supplement A and
(a) noninterlaced image display format; Fig. VI-A-1 shall be used to determine the performance
(b) WORM — write-once/read-many data storage; of the digitization system. The system settings shall
and be adjusted to optimize the display representation of
(c) fully reversible (loss-less) data compression (if the reference targets (images). The reference film and
data compression is used). all subsequent radiographs shall be scanned by the
digitization system using these optimized settings.
VI-232 System Spot Size
The spot size of the digitizing system shall be: VI-251 Spatial Resolution Evaluation
(a) 70 microns, or smaller for radiographs made with At least two of the converging line pair images (0
energies up to 1 MeV; or deg., 45 deg., and 90 deg. line pairs) shall be selected
(b) 100 microns or smaller for radiographs made near the opposite corners of the digitizing field and
with energies over 1 MeV. one image near the center of the digitized reference
film. The spatial resolution in each position and for
each orientation shall be recorded as the highest indi-
VI-240 SYSTEM PERFORMANCE cated spatial frequency (as determined by the reference
REQUIREMENTS lines provided) where all of the lighter lines are observed
System performance shall be determined using the to be separated by the darker lines. The system resolu-
digitized representation of the reference targets (images). tion shall be reported as the poorest spatial resolution
No adjustment shall be made to the digitizing system obtained from all of the resolution images evaluated.
which may affect system performance after recording
the reference targets. VI-252 Contrast Sensitivity Evaluation
Using the contrast sensitivity images and the digitized
VI-241 Spatial Resolution stepped density scale images to evaluate the detectability
Spatial resolution shall be determined as described of each density step (the observed density changes
in VI-251. The system shall be capable of resolving shall be indicative of the system’s capability to discern
a pattern of 7 line pairs/millimeter (lp/mm) for systems 0.02 density differences), the detectability of each den-
digitizing with a spot size of 70 microns or less, or sity step and the difference in density between steps
5 line pairs/millimeter for spot sizes greater than 70 shall be evaluated.
microns.
VI-253 Dynamic Range Evaluation
VI-242 Contrast Sensitivity The dynamic range of the digitization system shall
Contrast sensitivity shall be determined as described be determined by finding the last visible density step
in VI-252. The system shall have a minimum contrast at both ends of the density strip. The dynamic range
sensitivity of 0.02 optical density. shall be measured to the nearest 0.50 optical density.
48
and horizontal direction. The actual dimension is divided VI-272 Artifacts A99
by the measured dimension to find the percentage of
Radiographs shall be visually examined for foreign
error in the horizontal and vertical directions.
material and artifacts (e.g., scratches or water spots)
in the area of interest. Foreign material not removed
and artifacts observed shall be documented.
VI-260 DEMONSTRATION OF SYSTEM
PERFORMANCE
VI-273 Calibration A99
VI-261 Procedure Demonstration
The calibration for a specific set of parameters (i.e.,
The written procedure described in VI-222 shall be film size, density range, and spatial resolution) shall
demonstrated to the ANI and, if requested, the regulatory be conducted by following VI-240 and Supplement A.
agency, as having the ability to acquire, display, and The results shall be documented.
reproduce the analog images from radiographs. Evidence
of the demonstration shall be recorded as required by
VI-291.
VI-280 EVALUATION A99
49
VI-292 Archiving
When the final report and digitized information are
used to replace the analog radiograph as the permanent
record as required by the referencing Code Section,
all information pertaining to the original radiography
shall be documented in the final report and processed
as part of the digital record. A duplicate copy of the
WORM storage media is required if the radiographs
are to be destroyed.
49.1
VI-A-232 Spatial Resolution Targets VI-A-232.5 Measurement scale targets shall be lo-
cated in the horizontal and vertical dimensions. The
The reference film shall contain spatial resolution measurement scale targets shall be in English and/or
targets as follows: metric divisions.
VI-A-232.1 Converging line pairs shall consist of 3
identical groups of no less than 6 converging line pairs
VI-A-240 MANUFACTURING
(6 light lines and 6 dark lines). The targets shall have
SPECIFICATIONS
a maximum resolution of no less than 20 line pairs
per millimeter (lp/mm) and a minimum resolution of Manufacturing specifications shall be minimum re-
no greater than 1 lp/mm. The 3 line pair groups shall quirements necessary for producing the reference film.
be oriented in the vertical, horizontal, and the last The reference film shall have a unique identification
group shall be 45 deg. from the previous two groups. which appears as an image when digitized.
The maximum resolution shall be oriented toward the
corners of the film. Reference marks shall be provided
VI-A-241 Material
to indicate spatial resolution at levels of no less than
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, and 20 lp/mm. The The reference film shall be a fine grain, industrial
spatial resolution targets shall be located in each corner type film. The film used will be of high quality so
of the needed film sizes. the required specifications in VI-A-230 are met.
50
51
VI-A-242 Film Size (a) The tolerance for the optical density changes
stated in VI-A-232.3 and VI-A-232.4 shall be 6 0.005.
The film size shall be sufficient to accommodate the
(b) The measured densities shall be within 6 0.15
largest area of interest to be digitized.
of the values stated in VI-A-232.3 and VI-A-232.4.
The actual densities shall be recorded and furnished
with the reference film.
VI-A-243 Spatial Resolution (c) Density requirements shall be in accordance with
The spatial resolution shall be a minimum of 20 ANSI IT-2.19.
lp/mm. (d) The background density, where there are no
images located, shall have a 3.0 optical density 6 0.5.
52
APPENDIX VII — RADIOGRAPHIC cal castings 31 /2 in. or less in O.D. or when the shape of a
EXAMINATION OF METALLIC casting precludes single-wall viewing.
CASTINGS
VII-210 SCOPE
Metallic castings, due to their inherent complex con-
figurations, present examination conditions that are
unique to this product form. VII-276 IQI Selection
Radiographic examination may be performed on cast-
ings when the modified provisions to Article 2, as VII-276.3 Additional IQI Selection Requirements. A00
indicated herein, are satisfied. The thickness on which the IQI is based is the single-
wall thickness.
(a) Casting Areas Prior to Finish Machining. The
IQI shall be based on a thickness that does not exceed the
finished thickness by more than 20% or 1 /4 in.,
whichever is greater. In no case shall an IQI size be
based on a thickness greater than the thickness being
VII-220 GENERAL REQUIREMENTS radiographed.
VII-224 System of Identification (b) Casting Areas That Will Remain in the As-Cast
Condition. The IQI shall be based on the thickness being
A system shall be used to produce permanent identi- radiographed.
fication on the radiograph traceable to the contract,
component, or part numbers, as appropriate. In addition,
each film of a casting being radiographed shall be
plainly and permanently identified with the name or
symbol of the Material Manufacturer, Certificate Holder,
or Subcontractor, job or heat number, date, and, if
applicable, repairs (Rl, R2, etc.). This identification
system does not necessarily require that the information VII-280 EVALUATION
appear as radiographic images. In any case, this informa-
tion shall not obscure the area of interest. VII-282 Radiographic Density
VII-282.1 Density Limitations. The transmitted film A00
density through the radiographic image of the body of
the appropriate hole IQI or adjacent to the designated
wire of a wire IQI and the area of interest shall be
1.5 minimum for single film viewing. For composite
VH-270 EXAMINATION
viewing of multiple film exposures, each film of the
VII-271 Radiographic Technique composite set shall have a minimum density of 1.0.
The maximum density shall be 4.0 for either single or
VII-271.2 Double-Wall Viewing Technique. A composite viewing. A tolerance of 0.05 in density is
double-wall viewing technique may be used for cylindri- allowed for variations between densitometer readings.
53
VII-290 DOCUMENTATION
VII-293 Layout Details 1
54
APPENDIX A TECHNIQUE
SKETCHES FOR
PIPE OR TUBE WELDS
A-210 SCOPE
55
Location
Radio- Source-Weld-Film Arrangement IQI
Marker
Pipe Exposure Graph
Place-
O.D. Technique Viewing Place-
End View Side View Selection ment
ment
Single- Source
Wall Side
T-271.1 T-277.1(a)
T-276 Either
and Side
Single-
Any Table T-275.3
Wall T-276 T-275.1(c)
Film
Side
T-277.1(b)
Exposure Arrangement — A
Single- Source
Wall Side
T-271.1 T-277.1(a)
T-276 Film
Single- and Side
Any
Wall Table T-275.1
T-276 (b)(1)
Film
Side
T-277.1(b)
Exposure Arrangement — B
Source
Side
Single- T-277.1(a)
Wall
T-276 Source
T-271.1
Single- and Side
Any
Wall Table T-275.1
T-276 (a)(3)
Film
Side
T-277.1(b)
Exposure Arrangement — C
56
Location
Exposure Radio- Source-Weld-Film Arrangement IQI
Marker
Pipe Tech- graph
Place-
O.D. nique Viewing Selection Place-
End View Side View ment
ment
Source
Double- Side
Wall: T-277.1(a)
T-271.2(a)
at Least 3 T-276 Film
Exposures Single- and Side
Any
120 deg.to Wall Table T-275.1
Each Other T-276 (b)(1)
for
Complete Film
Coverage Side
T-277.1(b)
Exposure Arrangement — D
Double- Source
Wall: Side
T-271.2(a) T-277.1(a)
at least 3
T-276 Film
Exposures
Single- and Side
Any 120 deg.to
Wall Table T-275.1
Each
T-276 (b)(1)
Other
For
Film
Complete
Side
Coverage
T-277.1(b)
Exposure Arrangement — E
Double- Source
Wall Side
T-271.2 Double- T-277.1(a)
(b)(1) Wall
at least 2 (Ellipse): T-276 Either
Exposures Read Offset and Side
Any
at 90 deg. Source Table T-275.2
to Each Side and T-276
Other Film Side
for Images
Complete
Coverage
57
Location
Exposure Radio- Source-Weld-Film Arrangement IQI
Marker
Pipe Tech- graph
Place-
O.D. nique Viewing Place-
End View Side View Selection ment
ment
Double-
Wall: Source
T-271.2 Double- Side
(b)(2) Wall: T-277.1(a)
at Least 3 Read
T-276
31/2 in. Exposures Super- Either
and
or at 60 deg. or Imposed Side
Table
Less 120 deg. to Source T-275.2
T-276
Each Side and
Other Film Side
for Images
Complete
Coverage
58
(PENTRAMETER)
SENSITIVITY (EPS)
DELETED
59, 60
61
62
(a) Double-Wall Technique, Double-Wall Viewing, With Weld Reinforcement and Back-Up Strip
(b) Double-Wall Technique, Double-Wall Viewing, With Weld Reinforcement and No Back-Up Strip
FIG. C-210-2 SIDE AND TOP VIEWS OF HOLE-TYPE IQI PLACEMENTS A00
63
A00 FIG. C-21O-3 SIDE AND TOP VIEWS OF HOLE-TYPE IQI PLACEMENTS
64
(a) Double -Wall Technique, Double -Wall Viewing, With Weld Reinforcement and Back -Up Strip
(b) Double -Wall Technique, Double -Wall Viewing, With Weld Reinforcement and No Back -Up Strip
(a) P and P1 are suggested placements of IQI s and are not intended P = IQI placement
to cover all geometric configurations or applications of produ- P1 = alternate IQI placement
ction radiography. SH = shim
T = weld thickness upon which the IQI is based
(b) IQI is based on the single-wall thickness plus reinforcement. TN = nominal wall thickness
TS = total thickness including backing strip and/or reinforcement
when not removed
FIG. C-21O-4 SIDE AND TOP VIEWS OF HOLE-TYPE IQI PLACEMENTS A00
65
D-210 SCOPE
67
68
FIG. D-210-7 PLAN VIEW A-A FIG. D-210-8 ARRAY OF OBJECTS IN A CIRCLE
[T-277.2(b)(7)]
69