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Data sheets
Data sheet - Flat cylinder DZF-18- -P-A - 164012
Function
Feature values
Stroke 1 - 200 mm
Piston diameter 18 mm
Equivalent diameter
Max. angular deflection of piston rod +/- 1.2 deg
Cushioning P: Flexible cushioning rings/plates at both ends
Assembly position Any
Mode of operation double-acting
Design structure Piston
Piston rod
Position detection For proximity sensor
Protection against torque/guide Oval piston
Working pressure 1 - 10 bar
Operating medium Dried compressed air, lubricated or unlubricated
Corrosion resistance classification CRC 2
Ambient temperature -20 - 80 °C
Max. torque for protection against rotation 0.2 Nm
Theoretical force at 6 bar, return stroke 123 N
Moving mass with 0 mm stroke 24 g
Additional weight per 10 mm stroke 13 g
Basic weight for 0 mm stroke 107 g
Additional mass factor per 10 mm of stroke 4g
Mounting type with accessories
Optional
with internal (female) thread
Pneumatic connection M5
Materials information for cover Wrought Aluminum alloy
Materials information for seals NBR
TPE-U(PU)
Materials information, housing Aluminum
Smooth anodized
Materials information for piston rod High alloy steel, non-corrosive
Function
Feature values
Stroke 50 mm
Adjustable end-position range/length 7 mm
Piston diameter 6 mm
Operating mode of drive unit Yoke
Cushioning P: Flexible cushioning rings/plates at both ends
Assembly position Any
Guide Ball bearing cage guide
Design structure Yoke kinematics
Position detection For proximity sensor
Operating pressure 1.5 - 10 bar
Mode of operation double-acting
Operating medium Dried compressed air, lubricated or unlubricated
Corrosion resistance classification CRC 1
Ambient temperature -20 - 60 °C
Impact energy in end positions 0.016 Nm
Max. force Fy 190 N
Max. force Fz 190 N
Max. torque Mx 1.4 Nm
Max. torque My 1.4 Nm
Max. torque Mz 0.5 Nm
Theoretical force at 6 bar, return stroke 25 N
Theoretical force at 6 bar, advance stroke 34 N
Moving mass 223 g
Product weight 270 g
alternative connections See product drawing
Mounting type with through hole
Pneumatic connection M5
Materials note Free of copper and PTFE
Function
Feature values
Valve function One-way flow control function for exhaust air
Pneumatic connection, port 1 QS-4
Pneumatic connection, port 2 M5
Adjusting element Slotted head screw
Mounting type Threaded
Standard nominal flow rate in flow control direction 110 l/min
Standard nominal flow rate in non-return direction 65 - 110 l/min
Working pressure 0.2 - 10 bar
Ambient temperature -10 - 60 °C
Operating medium Filtered, unlubricated compressed air, 40 µm filtration
Filtered, lubricated compressed air, 40 µm filtration
Authorization Germanischer Lloyd
Assembly position Any
Standard flow rate in direction of flow control: 6 -> 0 165 l/min
bar
Standard flow rate in blocked direction: 6 -> 0 bar 140 - 160 l/min
Medium temperature -10 - 60 °C
Max. tightening torque 1.5 Nm
Product weight 13 g
Materials information for screw-in stud Brass
Materials information for seals NBR
Release ring material data POM
Regulating screw material data Brass
Swivel joint material data Zinc die-casting
Chromed
Function
Feature values
Size Mini
Nominal size 1.5 mm
Type of seal on screw-in stud Sealing ring
Assembly position Any
Container size 10
Design structure Push/pull principle
Temperature dependent working pressure -0.95 - 14 bar
Operating medium Filtered compressed air
Vacuum
Corrosion resistance classification CRC 1
Ambient temperature -10 - 80 °C
Authorization Germanischer Lloyd
Max. tightening torque 0.7 Nm
Product weight 3g
Pneumatic connection Male thread M3
for tubing, 4mm outside diameter
color of release ring blue
Materials note Conforms to RoHS
Materials information, housing Brass
Nickel plated
Release ring material data POM
Materials information for tubing seal NBR
Hose clamping segment material data High alloy steel, non-corrosive
Function
Feature values
Size Mini
Nominal size 2 mm
Type of seal on screw-in stud Sealing ring
Assembly position Any
Container size 10
Design structure Push/pull principle
Temperature dependent working pressure -0.95 - 14 bar
Operating medium Filtered compressed air
Vacuum
Corrosion resistance classification CRC 1
Ambient temperature -10 - 80 °C
Authorization Germanischer Lloyd
Max. tightening torque 2 Nm
Product weight 5.6 g
Pneumatic connection Male thread M7
for tubing, 4mm outside diameter
color of release ring blue
Materials note Conforms to RoHS
Materials information, housing PBT
Release ring material data POM
Materials information for tubing seal NBR
Hose clamping segment material data High alloy steel, non-corrosive
Function
Feature values
Size 12
Rotation angle adjustment range 0 - 210 deg
Stroke per gripper jaw 2.5 mm
Max. angular gripper jaw backlash ax,ay 0 deg
Max. gripper jaw backlash Sz 0 mm
Swivel angle 210 deg
Number of gripper fingers 2
Cushioning of swivel drive P: Flexible cushioning rings/plates at both ends
Assembly position Any
Fine adjustment of swivel drive -6 deg
Mode of operation double-acting
Gripper function Parallel
Design structure Swivel drive
With parallel gripper and gripper drive
Position detection, gripper with proximity sensor
Position detection, swivel drive with proximity sensor
Operating pressure 3 - 8 bar
Max. swivel frequency at 6 bar 2 Hz
Min. opening time at 6 bar 20 ms
Min. closing time at 6 bar 30 ms
Operating medium Filtered, unlubricated compressed air, 40 µm filtration
Filtered, lubricated compressed air, 40 µm filtration
Corrosion resistance classification CRC 2
Ambient temperature 5 - 60 °C
Torque at 6 bar 0.85 Nm
Gripping force per gripper jaw at 6 bar, opening 29 N
Total force at 6 bar, opening 58 N
Gripping force per gripper jaw at 6 bar, closing 26 N
Function
Feature values
Assembly position Any
Working pressure 0 - 10 bar
Operating medium Compressed air, filtered, unlubricated
Filtered, lubricated air
Sound pressure level 58 dB(A)
Ambient temperature -10 - 70 °C
Product weight 0.9 g
Pneumatic connection M7
Materials information for shock absorber insert PE
Materials information for screw-in stud PE
Function
Feature values
Valve function 3/2 closed, single solenoid
Type of actuation electrical
Width 10 mm
Standard nominal flow rate 10 l/min
Working pressure 0 - 8 bar
Design structure Poppet valve with spring return
Type of reset mechanical spring
Protection class IP40
Authorization c UL us - Recognized (OL)
Width 10 mm
Nominal size 0.65 mm
Grid dimension 10 mm
Exhaust-air function throttleable
Sealing principle soft
Assembly position Any
Manual override Pushing
Type of piloting direct
Flow direction non reversible
Valve position identification Label
Maximum switching frequency 20 Hz
Switching time off 4 ms
Switching time on 4 ms
Duty cycle 100%
Electrical power consumption 1W
Characteristic coil data 24V DC: 1W
Permissible voltage fluctuation +/- 10 %
Operating medium Dried compressed air, lubricated or unlubricated
Corrosion resistance classification CRC 2
Function
Feature values
Cable attribute Standard
Operating voltage range AC <= 45 V
Operating voltage range DC <= 70 V
Permissible current load 2,8 A
Protection class IP65
IP67
in assembled condition
to IEC 60529
Ambient temperature -5 - 70 °C
-40 - 70 °C
Min. cable bending radius 45 mm
Electrical connection Plug socket, straight
M8x1
4-pin
Cable structure 4 x 0,25 mm²
Cable diameter 4,5 mm
Cable length 2,5 m
Cable sheath color Grey
Materials information for locknut Brass
Nickel plated
Materials note Free of copper and PTFE
Materials information, housing PUR
Materials information, cable sheaths PUR
Function
Feature values
Cable attribute Standard
Operating voltage range AC <= 45 V
Operating voltage range DC <= 70 V
Permissible current load 2,8 A
Protection class IP65
IP67
in assembled condition
to IEC 60529
Ambient temperature -5 - 70 °C
-40 - 70 °C
Min. cable bending radius 45 mm
Electrical connection Plug socket, straight
M8x1
3-pin
Cable structure 3 x 0,25 mm²
Cable diameter 4,5 mm
Cable length 2,5 m
Cable sheath color Grey
Materials information for locknut Brass
Nickel plated
Materials information, housing PUR
Materials information, cable sheaths PUR
Function
Feature values
Measurement method Fiber-optic unit
Type of light Red
Size 30x30x15 mm
Working range 0 - 120 mm
Switch output PNP
Switching element function Antivalent
Electrical connection Plug
M8x1
4-pin
Conforms to standard DIN EN 60947-5-2
Short circuit strength Pulsing
Polarity protected for all electrical connections
Upper limit of adjustment range 100 - 400 mm
Setting range upper limit depends upon fiber-optics 100 mm for SOEZ-LLG-RT-0,5-M6
120 mm for SOEZ-LLK-RT-2,0-M6
280 mm for SOEZ-LLG-SE-0,5-M4
400 mm for SOEZ-LLK-SE-2,0-M4
Setting options Potentiometer
Operating reserve display Green LED
Operating status display Yellow LED
Max. switching frequency 1,000 Hz
Operating voltage range DC 10 - 30 V
Idle current 25 mA
Max. output current 200 mA
Residual ripple 20 %
Voltage drop 2V
CE symbol (see declaration of conformity) according to EU-EMV guideline
Corrosion resistance classification CRC 2
Function
Feature values
Measurement method Diffuse reflection sensor
Fiber optics
Size M6
Upper limit of adjustment range 120 mm
Protection class IP65
Ambient temperature -40 - 70 °C
Product weight 20 g
Materials information, housing PE
Function
Feature values
Measurement method Through-beam sensor
Fibre optics
Size M4
Upper limit of adjustment range 400 mm
Protection class IP65
Ambient temperature -40 - 70 °C
Product weight 20 g
Materials information, housing PE
Function
Feature values
Operating voltage range DC 12 - 27 V
Operating voltage range AC 12 - 27 V
Switch output with contact, bipolar
Switching element function Normally open contact
Max. output current 100 mA
Cable length 2.5 m
Electrical connection Cable
3-core
Design for round slot
Conforms to standard DIN EN 60947-5-2
Short circuit strength No
Measuring principle Reed magnetic
Polarity protected No
Operating status display Yellow LED
Switch-off time <= 0.05 ms
Switch-on time <= 0.6 ms
Max. switching frequency 500 Hz
Insulation voltage 50 V
Max. contact rating DC 1W
Voltage drop 0V
Surge strength 0.8 kV
Overload withstand capability Not available
Degree of contamination 3
CE mark (see declaration of conformity) to EU directive for EMC
Protection class IP65
IP67
Ambient temperature -5 - 70 °C
-20 - 70 °C
General notes Please read the short description completely. Then start connecting the multipol
distributor.
Before commissioning:
Switch of power supply, before plug or unplug any connections (damage possible).
Please unplug all pneumatical or electrical supplies before repair or maintenance
workings are started.
See ISO 4414-1982 or DIN 24 558 for security regulations of installation and
commitment of pneumatic components.
0 PIN 4 1 IN 0
1 PIN 4 2 OUT 0
2 PIN 4 3 IN 1
3 PIN 4 4 OUT10
4 PIN 4 5 IN 2
5 PIN 4 6 OUT2
6 PIN 4 7 IN 3
7 PIN 4 8 OUT 3
0-7 PIN 1 13 13
2/6 Subject to change © Festo Didactic GmbH & Co. KG, 07/2009
378355
Mini terminal
4I / 4O
Data sheet - Cover cap ISK-M8 - 177672
Function
Feature values
Product weight 5g
Materials information, housing PA-reinforced
Function
Feature values
Assembly position Any
Operating voltage range DC <= 30 V
Permissible current load 2.8 A
Protection class IP65
Ambient temperature -20 - 80 °C
Product weight 300 g
Electrical connection Plug socket
Sub-D
15-pin
Cable structure 15 x 0,25 mm²
Cable diameter 8.2 mm
Cable length 5m
Mounting type with through hole
Materials information, housing PBT-reinforced
Materials information, cable sheaths PUR
Material information for crimp connectors Copper alloy
Gold plated
Function
Feature values
Permissible cable diameter 4 - 6 mm
Based on the standard EN 61076-2-101
EN 61984
Assembly position Any
Operating voltage range AC <= 250 V
Operating voltage range DC <= 250 V
Surge strength 2.5 kV
Acceptable current load at 40°C 4A
Degree of contamination 3
CE mark (see declaration of conformity) to EU directive low-voltage devices
Corrosion resistance classification CRC 2
Protection class IP67
Ambient temperature -40 - 85 °C
Max. tightening torque for locking 0.5 Nm
Product weight 17 g
Terminal cross-section 0.75 mm2
Electrical connection Straight plug / screw terminal
Design A
M12x1
4-pin
Cable gland connection Pg7
Mounting type with threaded sleeve
Housing colour Black
Materials information for locknut PBT
Materials note Conforms to RoHS
Materials information, housing PBT
Material information for crimp connectors Brass
White bronze coated
Function
Feature values
Permissible cable diameter 2.5 - 5 mm
Based on the standard EN 61076-2-101
EN 61984
Assembly position Any
Operating voltage range AC <= 60 V
Operating voltage range DC <= 60 V
Surge strength 1.5 kV
Acceptable current load at 40°C 3A
Degree of contamination 3
CE mark (see declaration of conformity) to EU directive low-voltage devices
Corrosion resistance classification CRC 2
Protection class IP65
Ambient temperature -40 - 85 °C
Max. tightening torque for locking 0.3 Nm
Product weight 11 g
Terminal cross-section 0.14 - 0.5 mm2
Electrical connection Straight plug / screw terminal
M8x1
3-pin
Cable gland connection Pg7
Mounting type with threaded sleeve
Housing colour Black
Materials information for locknut Brass
Chromed-plated
Nickel plated
Materials note Conforms to RoHS
Materials information, housing PA
Material information for crimp connectors Brass
Gold plated
Function
Feature values
Operating voltage range DC 10 - 30 V
Switch output PNP
Switching element function Normally open contact
Max. output current 200 mA
Electrical connection Plug
M8x1
3-pin
Design for T-slot
Conforms to standard EN 60947-5-2
Short circuit strength Yes
Measuring principle Inductive
Polarity protected for all electrical connections
Operating status display Yellow LED
Switch-off time <= 0.5 ms
Switch-on time <= 0.5 ms
Max. switching frequency 1,000 Hz
Insulation voltage 50 V
Max. contact rating DC 6W
Residual current <= 0.1 mA
Voltage drop <= 1.8 V
Overload withstand capability Available
Degree of contamination 3
CE symbol (see declaration of conformity) according to EU-EMV guideline
Protection class IP65
IP67
Ambient temperature -25 - 70 °C
Authorization C-Tick
Max. tightening torque 0.2 Nm
Bright metal die-cast aluminium end shields, ball Konstruktionsmerkmale Phase-shifting capacitor1)
bearings and surface cooling by built-in fan ensure maxi- Lagerschilde aus Aludruckguß metallisch blank, Betriebs-Kondensator 1)
Capacitance CB Kapazität CB µF 1.5 - 2 -
mum life. Kugellagerung und Oberflächenkühlung durch eingebauten
Voltage UC Spannung UC V~ 240 - 240 -
The motor has degree of protection IP 44 when flange- Lüfter garantieren maximale Lebensdauer.
Rated current IN Nennstrom IN
mounted. Im angeflanschten Zustand hat der Motor Schutzart A 0.11 0.06 0.17 0.10
(at 400 V at type DR)
Insulation material to VDE 0530, corresponding to in- IP 44.
Starting torque MA Anzugsmoment MA Ncm 3.5 7.5 6.5 21
sulating class E, is used. Surface protection ensured by Isolationsmaterial nach VDE 0530 entsprechend Pull-out torque MK Kippmoment MK Ncm 4.2 - 11.0 -
passivated casing or die-cast aluminium casing. The stated Isolierstoffklasse E wird verwendet. Oberflächenschutz ist
Moment of inertia J
power ranges are obtained with different design diameters durch passiviertes Gehäuse bzw. Alu-Druckgußgehäuse g cm2 206 234 280 280
Massenträgheitsmoment J
and design lengths.. sichergestellt.
Weight m Gewicht m
Note: Pay attention to VDE 1000 when mounting and dis- kg 1.2 1.2 1.6 1.6
Hinweis: Bei Ein- und Anbau der Motoren, Getriebe, (B 14)
mounting motors, gearboxes or control components. Getriebemotoren oder Steuerungskomponenten, ist VDE
) A capacitor is not supplied as a matter of course. Please bear this in mind when ordering. Ein Kondensator wird nicht grundsätzlich mitgeliefert. Bitte bei Bedarf in der Bestellung berücksichtigen.
1
1000 zu beachten. ) Four-pole motors are also available as torque transmitters. This results in a performance derating to 60%. Vierpolige Antriebe sind auch als Drehgeber lieferbar. Die angegebenen Leistungsdaten reduzieren sich dann auf 60%.
2
black
Order No. 49797 57164 blue
Sachnummer 49797 57164
KD 42 KD 52.1/62.1 DR 52.1/62.1
4 5
Single-phase capacitor motors Einphasen-Kondensatormotoren Single-phase capacitor motors Einphasen-Kondensatormotoren
Series/Baureihe KD/KD.1 Series Baureihe KD.0
Motor KD 42x30 - 2
Design Aufbau
The motors are solidly designed and are maintenance- Die Motoren sind robust aufgebaut und während ihrer
free for life. Lebensdauer wartungsfrei. Die im vielnutigen Ständerfeld
The multi-grooved stator contains a threefold winding eingelegte dreisträngige Wicklung bildet zusammen mit
which, together with the phase-shifting capacitor, creates a dem Betriebskondensator ein im Nennpunkt des Motors
symmetrical rotating field at the rated working point of the symmetrisches Drehfeld.
Motor KD 52.1/DR 52.1 motor. Der Läufer ist als Kurzschlußanker ausgebildet.
Zwei Baudurchmesser und verschiedene Baulängen
DIM. 52.1 X 30 52.1 X 60 The rotor is of the squirrel-cage type. ergeben Nennmomente von 6,9 bis 31,5 Ncm.
MASSE
l1 ± 1 106.5 136.6
Two design diameters and a variety of design lengths
7 depth
provide rated torques from 6.9 to 31.5 Ncm in double-pole Konstruktionsmerkmale
l2 ± 1 90 120 or four-pole versions. Lagerschilde und Motorgehäuse sind aus Aluminium-
l3 ± 1 106.5 136.6 Druckguß hergestellt.
Design features
Terminal box can be turned Die Feldwicklung aus Backlackdraht, Motorläufer kugel-
180° by user. Bearing end shields and motor casing of die-cast alu- gelagert, integrierte Eigenbelüftung.
Electrical connection: minium.
terminal strip and M3 earthing screw.
End float of drive shaft ≤ 0.1 against ball Field winding of stove-enamelled wire; rotor carried Besonderheiten:
bearing spring disc. by ball bearings; integral seIf-ventilation.
Klemmenkasten vom Anwender wahlweise • Robustheit, Wartungsfreiheit, Funkstörfreiheit
um 180° drehbar. Special points: • Drehrichtungsumkehrbarkeit
Elektrischer Anschluß:
Klemmbrett und Erdungsschraube M3. • Solid, maintenance-free • Isolation nach VDE 0530, Isolierstoffklasse F
Axialspiel der Abtriebswelle 0.1 gegen • Reversible • Hohe Schutzklasse, IP 54, als Bremsmotor durch integrier-
Kugellager-Federscheibe.
• Insulation to VDE 0530, insulating class F te Ankerstoppbremse ohne Beeinflussung dieser hohen
• High degree ot protection, IP 54; the brake motor Schutzklasse beliebige Einbaulage
Motor KD 62.1/DR 62.1 version can be installed in • Klemmkastendeckel um 4 x 90 ° drehbar
any position without affecting this high degree of • Optimale Eigenbelüftung durch integrierten Lüfter
DIM. 62.1 X 60 protection, owing to its integrated armature-stop brake
MASSE
l1 ± 1 146.5
• Terminal box cover, can be turned by 4 x 90° Hinweis: Bei Ein- oder Anbau der Motoren, Getriebe,
• Built-in fan tor optimum cooling Getriebemotoren oder Steuerungskomponenten, ist VDE
l2 ± 1 128
7 depth
NOTE: Pay attention to VDE 1000 when mounting and 1000 zu beachten.
l3 ± 1 61.5 dismounting motors, gearboxes or control components.
Terminal box can be turned
180° by user.
Electrical connection: Note: Because of increasing cases of disturbances (high Hinweis: Aufgrund der zunehmenden „Verseuchung“ der
terminal strip and M3 earthing screw. voltage spikes) on the power lines, we re- Netze (Spannungsspitzen) empfehlen wir in
End float of drive shaft ≤ 0.1 against ball
bearing spring disc.
commend to use line filters (RC-Filters) for the jedem Fall eine Schutzbeschaltung der
Klemmenkasten vom Anwender wahlweise motors. The filter should be placed directly on the Drehstrommotoren mit RC-Gliedern. Die RC-
um 180° drehbar. motor terminals. Glieder sollen direkt am Motor angebracht werden.
Elektrischer Anschluß:
Klemmbrett und Erdungsschraube M3. We recommend our line filter: RC3R Wir empfehlen: RC3R
Axialspiel der Abtriebswelle ≤ 0.1 gegen
Kugellager-Federscheibe.
Order No. 49797 57164 Sachnummer 49797 57164
6 7
PERFORMANCE DATA LEISTUNGSDATEN KD/DR.0 Single-phase capacitor motors Einphasen-Kondensatormotoren
Series/Baureihe KD.0
Double-pole motors Normal voltage 230 V, 50 Hz ∆ (Type KD.0) 400/230 V, 50/60 Hz Y/∆ (Type DR.0)
Zweipolige Motoren Normalspannung
DESIGNATION/TYPE KD DR KD DR KD DR KD DR KD DR
Three-phase motors Drehstrommotoren
BEZEICHNUNG/TYP
52.0x40-2 52.0x40-2 52.0x60-2 52.0x60-2 62.0x40-2 62.0x40-2 62.0x60-2 62.0x60-2 62.0x80-2 62.0x80-2
Series/Baureihe DR.0
Rated output power PN
Abgegebene Nennleistung
Abgegebene Nennleistung PN PN W 19 22 25 30 36 42 54 66 76 87 Motor KD 52.0/DR 52.0
Rated speed nN Nenndrehzahl nN
Nenndrehzahl nN rpm/min-1 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 DIM. 52.0 X 40 52.0 X 60
7 depth
Rated torque MN MASSE
Nenndrehmoment MNMN
Nenndrehmoment Ncm 6.9 8.0 10.4 12.0 13.8 15.8 22.0 24.5 28.0 31.5
Phase-shifting capacitor1) l1 ± 1 130 146
Betriebs-Kondensator 1) )
Betriebs-Kondensator 1
CapacitanceCBCB Kapazität CB
Kapazität µF 3.5 – 4 – 5 – 7 – 8 – l2 ± 1 108.5 124.5
Voltage UC Spannung
Spannung UC UC V 260 – 260 – 260 – 260 – 250 –
Rated current IN Nennstrom IN l3 ± 1 31.5 47.5
Nennstrom IN A 0.24 0.12 0.3 0.15 0.38 0.19 0.54 0.26 0.66 0.31
(at 400 V at Typ DR.0)
(bei 400 V bei Typ DR.0)
Starting torque MA
Anzugsmoment MA Ncm 4.8 15 6.8 22 10 33 14 58 16 72
Anzugsmoment MA
Pull-out torque MM
Kippmoment K KKippmoment MK Ncm 8.5 – 12.5 – 17 – 27 – 33.5 –
Moment of inertia J
Massenträgheitsmoment J g cm2 170 170 230 230 240 240 290 290 370 370
Massenträgheitsmoment J
Weight m m
Gewicht (B 14mDIN 42950)
Gewicht kg 1.10 1.10 1.20 1.20 1.35 1.35 1.60 1.60 2.00 2.00
(B 14 DIN 42950)
Motor KD 62.0/DR 62.0
7 depth
DIM. 62.0x40 62.0x60 62.0x80
Four-pole motors2) Normal voltage 230 V, 50 Hz ∆ (Typ KD.0) 400/230 V, 50/60 Hz Y/∆ (Typ DR.0) MASSE
Vierpolige Motoren 2) Normalspannung l1 ± 1 133 149 169
Klemmbrettanschluss
KD 52.0/62.0 DR 52.0/62.0
8 9
-V- New
SOEL-RTD-Q50-PU
• Fibre-optic units
• Distance sensors
• Colour sensors
• Ranges up to 20 m
Type
SOE Opto-electronic sensors
Design
G Standard sensor
L Laser sensor
C Colour sensor
Function
RT Diffuse sensor
RSP Retro-reflective sensor
S Through-beam sensor, transmitter
E Through-beam sensor, receiver
L Fibre-optic unit
RTH Sensor with background suppression
RTZ Diffuse sensor with cylindrical light beam
RTD Distance sensor
RSG Retro-reflective sensor for transparent objects
Switch output
PS PNP, normally open
NS NPN, normally open
PA PNP, antivalent
NA NPN, antivalent
PP PNP, switchable
NP NPN, switchable
PU Analogue 0 … 10 V
Electrical connection
K Cable
S Plug
Indication
L 1 LED
2L 2 LEDs
3L 3 LEDs
7L 7 LEDs
Options
Standard version
TI Teach-in by means of a button and via electrical connection
Electrical data
Size ∅ 4 mm M5 M12x1 M18x1, M18x1, 20x32x12 mm 30x30x15 mm
straight angled
Electrical connection Cable 3-wire 4-wire 3-wire 4-wire 3-wire
Plug M8x1, 3-pin M12x1, M12x1, M12x1, M8x1, 4-pin M8x1, 3-pin
3-pin 4-pin 3-pin
Operating voltage range [V DC] 10 … 30 10 … 36 10 … 30
Max. output current [mA] 100 200 100 200
Max. switching frequency [Hz] 250 1,000 1,000
Protection against short circuit Pulsed
Protection against polarity reversal For all electrical connections
Protection class IP67 IP65, IP67 IP67 IP65
Materials
Size ∅ 4 mm M5 M12x1 M18x1, M18x1, 20x32x12 mm 30x30x15 mm
straight angled
Housing High-alloy stainless steel Brass, chrome-plated Acrylic buta- Polybutylene
diene styrene terephthalate,
reinforced
Cable sheath Polyurethane
Ordering data
Size Workingg Switchingg el- Switch out- Electrical connection
range ement function pput Cable Plug
[mm] Part No. Type Part No. Type
∅ 4 mm
50 Light
g switchingg PNP 537 671 SOEG-RT-4-PS-K-L 537 673 SOEG-RT-4-PS-S-L
NPN 537 674 SOEG-RT-4-NS-K-L 537 676 SOEG-RT-4-NS-S-L
M5
50 Light
g switchingg PNP 537 677 SOEG-RT-M5-PS-K-L 537 679 SOEG-RT-M5-PS-S-L
NPN 537 680 SOEG-RT-M5-NS-K-L 537 682 SOEG-RT-M5-NS-S-L
M12
70 … 300 Light
g switchingg PNP 547 908 SOEG-RT-M12-PS-K-2L 547 909 SOEG-RT-M12-PS-S-2L
NPN 547 906 SOEG-RT-M12-NS-K-2L 547 907 SOEG-RT-M12-NS-S-2L
20x32x12 mm
10 … 300 Switchable PNP 537 732 SOEG-RT-Q20-PP-K-2L-TI 537 731 SOEG-RT-Q20-PP-S-2L-TI
NPN 537 734 SOEG-RT-Q20-NP-K-2L-TI 537 733 SOEG-RT-Q20-NP-S-2L-TI
30x30x15 mm
0 … 600 Light
g switchingg PNP 165 350 SOEG-RT-Q30-PS-K-2L 165 351 SOEG-RT-Q30-PS-S-2L
NPN 165 348 SOEG-RT-Q30-NS-K-2L 165 349 SOEG-RT-Q30-NS-S-2L
Electrical data
Size ∅ 4 mm M5
Electrical connection Cable, 3-wire
Operating voltage range [V DC] 10 … 30
Max. output current [mA] 100
Max. switching frequency [Hz] 250
Protection against short circuit Pulsed
Protection against polarity reversal For all electrical connections
Protection class IP67
Materials
Size ∅ 4 mm M5
Housing High-alloy stainless steel
Cable sheath Polyurethane
Ordering data
Size Workingg Switchingg element function Switch output
p Electrical connection
range Cable
[mm] Part No. Type
∅ 4 mm
10 Light
g switchingg PNP 537 672 SOEG-RTZ-4-PS-K-L
NPN 537 675 SOEG-RTZ-4-NS-K-L
M5
10 Light
g switchingg PNP 537 678 SOEG-RTZ-M5-PS-K-L
NPN 537 681 SOEG-RTZ-M5-NS-K-L
Electrical data
Size M18x1, straight M18x1, angled 20x32x12 mm 30x30x15 mm 50x50x17 mm
Electrical connection Cable 3-wire 4-wire 3-wire 4-wire
Plug M12x1, 3-pin M8x1, 4-pin M12x1, 3-pin M12x1, 4-pin
Operating voltage range [V DC] 10 … 36 10 … 30 10 … 36 10 … 30
Max. output current [mA] 200 100 200
Max. switching frequency [Hz] 500 1,000 500 1,000
Protection against short circuit Pulsed
Protection against polarity reversal For all electrical connections
Protection class IP65, IP67 IP67 IP65 IP67
Materials
Size M18x1, straight M18x1, angled 20x32x12 mm 30x30x15 mm 50x50x17 mm
Housing Brass, chrome-plated Acrylic butadiene sty- Polybutylene tereph- Acrylic butadiene
rene thalate, reinforced styrene
Cable sheath Polyurethane
Ordering data
Size Workingg Switchingg el- Switch out- Electrical connection
range ement function pput Cable Plug
[mm] Part No. Type Part No. Type
M18, beam exit straight
10 … 120 Antivalent PNP 537 687 SOEG-RTH-M18-PS-K-2L 537 689 SOEG-RTH-M18-PS-S-2L
NPN 537 705 SOEG-RTH-M18-NS-K-2L 537 707 SOEG-RTH-M18-NS-S-2L
20x32x12 mm
25 … 100 Switchable PNP 537 724 SOEG-RTH-Q20-PP-K-2L-TI 537 723 SOEG-RTH-Q20-PP-S-2L-TI
NPN 537 726 SOEG-RTH-Q20-NP-K-2L-TI 537 725 SOEG-RTH-Q20-NP-S-2L-TI
30x30x15 mm
15 … 150 Light
g switchingg PNP 537 719 SOEG-RTH-Q30-PS-K-2L 537 720 SOEG-RTH-Q30-PS-S-2L
NPN 537 721 SOEG-RTH-Q30-NS-K-2L 537 722 SOEG-RTH-Q30-NS-S-2L
50x50x17 mm
30 … 300 Light
g switchingg PNP 537 771 SOEG-RTH-Q50-PA-K-3L 537 773 SOEG-RTH-Q50-PA-S-3L
NPN 537 772 SOEG-RTH-Q50-NA-K-3L 537 774 SOEG-RTH-Q50-NA-S-3L
Electrical data
Size M12x1 M18x1, straight M18x1, angled 20x32x12 mm 30x30x15 mm 50x50x17 mm
Electrical connection Cable 3-wire 4-wire 3-wire 4-wire
Plug M12x1, 3-pin M8x1, 4-pin M8x1, 3-pin M12x1, 4-pin
Operating voltage range [V DC] 10 … 36 10 … 30
Max. output current [mA] 200 100 200
Max. switching frequency [Hz] 1,000
Protection against short circuit Pulsed
Protection against polarity reversal For all electrical connections
Protection class IP65, IP67 IP67 IP65 IP67
Materials
Size M12x1 M18x1, straight M18x1, angled 20x32x12 mm 30x30x15 mm 50x50x17 mm
Housing Brass, chrome-plated Acrylic butadiene Polybutylene ter- Acrylic buta-
styrene ephthalate, rein- diene styrene
forced
Cable sheath Polyurethane
Ordering data
Size Workingg Switchingg el- Switch out- Electrical connection
range ement function pput Cable Plug
[mm] Part No. Type Part No. Type
M12
1,500 Dark switchingg PNP 537 683 SOEG-RSP-M12-PS-K-2L 537 684 SOEG-RSP-M12-PS-S-2L
NPN 537 685 SOEG-RSP-M12-NS-K-2L 537 686 SOEG-RSP-M12-NS-S-2L
20x32x12 mm
2,500 Switchable PNP 537 750 SOEG-RSP-Q20-PP-K-2L-TI 537 749 SOEG-RSP-Q20-PP-S-2L-TI
NPN 537 752 SOEG-RSP-Q20-NP-K-2L-TI 537 751 SOEG-RSP-Q20-NP-S-2L-TI
2,500 Switchable PNP 537 784 SOEG-RSP-Q20-PS-S-2L1) –
30x30x15 mm
0 … 2,000 Dark switchingg PNP 165 330 SOEG-RSP-Q30-PS-K-2L 165 331 SOEG-RSP-Q30-PS-S-2L
NPN 165 328 SOEG-RSP-Q30-NS-K-2L 165 329 SOEG-RSP-Q30-NS-S-2L
50x50x17 mm
0 … 5,500 Antivalent PNP 537 763 SOEG-RSP-Q50-PA-K-3L 537 765 SOEG-RSP-Q50-PA-S-3L
NPN 537 764 SOEG-RSP-Q50-NA-K-3L 537 766 SOEG-RSP-Q50-NA-S-3L
Electrical data
Size 20x32x12 mm
Electrical connection Cable 4-wire
Plug M8x1, 4-pin
Operating voltage range [V DC] 10 … 30
Max. output current [mA] 100
Max. switching frequency [Hz] 1,000
Protection against short circuit Pulsed
Protection against polarity reversal For all electrical connections
Protection class IP67
Materials
Size 20x32x12 mm
Housing Acrylic butadiene styrene
Cable sheath Polyurethane
Ordering data
Size Workingg Switchingg el- Switch out- Electrical connection
range ement function pput Cable Plug
[mm] Part No. Type Part No. Type
20x32x12 mm
5 … 500 Switchable PNP 537 754 SOEG-RSG-Q20-PP-K-2L-TI 537 753 SOEG-RSG-Q20-PP-S-2L-TI
Electrical data
Size M18x1, straight M18x1, angled 20x32x12 mm 30x30x15 mm 50x50x17 mm
Electrical connec- Transmitter Cable 3-wire 4-wire 3-wire 4-wire
tion Plug M12x1, 3-pin M8x1, 4-pin M8x1, 3-pin M12x1, 4-pin
Receiver Cable 4-wire 4-wire 3-wire 4-wire
Plug M12x1, 4-pin M8x1, 4-pin M8x1, 3-pin M12x1, 4-pin
Operating voltage range [V DC] 10 … 36 10 … 30
Max. output current [mA] 200 100 200
Max. switching frequency [Hz] 1,000 500 1,000
Protection against short circuit Pulsed
Protection against polarity reversal For all electrical connections
Protection class IP65, IP67 IP67 IP65 IP67
Materials
Size M18x1, straight M18x1, angled 20x32x12 mm 30x30x15 mm 50x50x17 mm
Housing Brass, chrome-plated Acrylic butadiene sty- Polybutylene tereph- Acrylic butadiene
rene thalate, reinforced styrene
Cable sheath Polyurethane
Ordering data
Size Workingg Function Switchingg el- Switch out- Electrical connection
range ement function pput Cable Plug
[mm] Part No. Type Part No. Type
M18, beam exit straight
20,000
, Transmitter – – 537 691 SOEG-S-M18-K-L 537 703 SOEG-S-M18-S-L
Receiver Antivalent PNP 537 692 SOEG-E-M18-PA-K-2L 537 704 SOEG-E-M18-PA-S-2L
NPN 537 709 SOEG-E-M18-NA-K-2L 537 711 SOEG-E-M18-NA-S-2L
20x32x12 mm
6,000
, Transmitter – – 537 744 SOEG-S-Q20-K-L-TI 537 743 SOEG-S-Q20-S-L-TI
Receiver Switchable PNP 537 746 SOEG-E-Q20-PP-K-2L-TI 537 745 SOEG-E-Q20-PP-S-2L-TI
NPN 537 748 SOEG-E-Q20-NP-K-2L-TI 537 747 SOEG-E-Q20-NP-S-2L-TI
30x30x15 mm
2,000
, Transmitter – – 165 352 SOEG-S-Q30-K-L 165 353 SOEG-S-Q30-S-L
Receiver Dark switchingg PNP 165 322 SOEG-E-Q30-PS-K-2L 165 323 SOEG-E-Q30-PS-S-2L
NPN 165 320 SOEG-E-Q30-NS-K-2L 165 321 SOEG-E-Q30-NS-S-2L
50x50x17 mm
15,000
5, Transmitter – – 537 779 SOEG-S-Q50-K-L 537 781 SOEG-S-Q50-S-L
Receiver Antivalent PNP 537 780 SOEG-E-Q50-PA-K-3L 537 782 SOEG-E-Q50-PA-S-3L
Electrical data
Size 20x32x12 mm 30x30x15 mm
Electrical connection Cable 4-wire
Plug M8x1, 4-pin
Operating voltage range [V DC] 10 … 30
Max. output current [mA] 100 200
Max. switching frequency [Hz] 1,000
Protection against short circuit Pulsed
Protection against polarity reversal For all electrical connections
Protection class IP67 IP65
Materials
Size 20x32x12 mm 30x30x15 mm
Housing Acrylic butadiene styrene Polybutylene terephthalate, reinforced
Cable sheath Polyurethane
Ordering data
Size Workingg Switchingg el- Switch out- Electrical connection
range ement function pput Cable Plug
[mm] Part No. Type Part No. Type
20x32x12 mm
0 … 250 Switchable PNP 537 740 SOEG-L-Q20-PP-K-2L-TI 537 739 SOEG-L-Q20-PP-S-2L-TI
NPN 537 742 SOEG-L-Q20-NP-K-2L-TI 537 741 SOEG-L-Q20-NP-S-2L-TI
30x30x15 mm
0 … 120 Antivalent PNP 165 326 SOEG-L-Q30-P-A-K-2L 165 327 SOEG-L-Q30-P-A-S-2L
NPN 165 324 SOEG-L-Q30-NA-K-2L 165 325 SOEG-L-Q30-NA-S-2L
Electrical data
Size 20x32x12 mm
Analogue output [V] 0 … 10
Electrical connection Cable 4-wire
Plug M8x1, 4-pin
Operating voltage range [V DC] 15 … 30
Max. output current [mA] 100
Max. switching frequency [Hz] 200
Protection against short circuit Pulsed
Protection against polarity reversal For all electrical connections
Protection class IP67
Materials
Size 20x32x12 mm
Housing Acrylic butadiene styrene
Cable sheath Polyurethane
Ordering data
Size Workingg Switchingg el- Switch out- Electrical connection
range ement function pput Cable Plug
[mm] Part No. Type Part No. Type
20x32x12 mm
20 … 80 Switchable PNP 537 758 SOEG-RTD-Q20-PP-K-2L-TI 537 757 SOEG-RTD-Q20-PP-S-2L-TI
Electrical data
Method of measurement Contrast sensor (diffuse) With background suppression
Size 20x32x12 mm 20x32x12 mm 50x50x17 mm
Electrical connection Cable 4-wire 4-wire 4-wire
Plug M8x1, 4-pin M8x1, 4-pin M12x1, 4-pin
Operating voltage range [V DC] 10 … 30 10 … 30
Max. output current [mA] 100 100 200
Max. switching frequency [Hz] 4,000 1,000 2,500
Protection against short circuit Pulsed
Protection against polarity reversal For all electrical connections
Protection class IP67
Materials
Housing Acrylic butadiene styrene
Cable sheath Polyurethane
Ordering data
Size Workingg Switchingg Switch out- Electrical connection
range element function pput Cable Plug
[mm] Part No. Type Part No. Type
20x32x12 mm, contrast sensor (diffuse)
10 … 150 Switchable PNP 537 736 SOEL-RT-Q20-PP-K-2L-TI 537 735 SOEL-RT-Q20-PP-S-2L-TI
NPN 537 738 SOEL-RT-Q20-NP-K-2L-TI 537 737 SOEL-RT-Q20-NP-S-2L-TI
Electrical data
Size 20x32x12 mm 50x50x17 mm
Electrical connection Cable 4-wire 4-wire
Plug M8x1, 4-pin M12x1, 4-pin
Operating voltage range [V DC] 10 … 30
Max. output current [mA] 100 200
Max. switching frequency [Hz] 4,000 2,500
Protection against short circuit Pulsed
Protection against polarity reversal For all electrical connections
Protection class IP67
Materials
Size 20x32x12 mm 50x50x17 mm
Housing Acrylic butadiene styrene
Cable sheath Polyurethane
Ordering data
Size Workingg Switchingg el- Switch Electrical connection
range ement function output
p Cable Plug
[mm] Part No. Type Part No. Type
20x32x12 mm
100 … 1,000 Switchable PNP 537 760 SOEL-RSP-Q20-PP-K-2L-TI 537 759 SOEL-RSP-Q20-PP-S-2L-TI
NPN 537 762 SOEL-RSP-Q20-NP-K-2L-TI 537 761 SOEL-RSP-Q20-NP-S-2L-TI
50x50x17 mm
20,000 Antivalent PNP 537 769 SOEL-RSP-Q50-PA-K-3L 537 767 SOEL-RSP-Q50-PA-S-3L
NPN 537 770 SOEL-RSP-Q50-NA-K-3L 537 768 SOEL-RSP-Q50-NA-S-3L
Electrical data
Size 50x50x17 mm
Working range [mm] 38 … 58 44 … 84 80 … 300
Analogue
g output
p [mA] – – 4 … 20
[V] 0 … 10 0 … 10 –
Electrical connection Plug M12x1, 4-pin Plug M12x1, 4-pin Plug M12x1, 8-pin
Operating voltage range [V DC] 18 … 28 18 … 28 16 … 30
Max. load current on the analogue [mA] 3,0 3,0 –
voltage output
Max. output current [mA] – – 100
Measuring frequency [Hz] 40 40 –
Max. switching frequency [Hz] – – 1,000
Protection against short circuit Pulsed
Protection against polarity reversal For operating voltage For operating voltage For all electrical connections
Protection class IP67
Materials
Size 50x50x17 mm
Housing Acrylic butadiene styrene
Ordering data
Size Workingg Switchingg element Switch output
p Analogue
g output
p Electrical connection
range function Plug
[mm] Part No. Type
50x50x17 mm
38 … 58 – – 0 … 10 V 549 315 SOEL-RTD-Q50-PU-S-2L-20 -V- New
44 … 84 – – 0 … 10 V 549 316 SOEL-RTD-Q50-PU-S-2L-40 -V- New
80 … 300 Switchable 2x PNP 4 … 20 mA 537 823 SOEL-RTD-Q50-PP-S-7L
Electrical data
Size 50x50x17 mm
Electrical connection Plug M12x1, 8-pin
Operating voltage range [V DC] 10 … 30
Max. output current [mA] 100
Max. switching frequency [Hz] 500
Protection against short circuit Pulsed
Protection against polarity reversal For all electrical connections
Protection class IP67
Materials
Size 50x50x17 mm
Housing Acrylic butadiene styrene
Ordering data
Size Workingg Switchingg el- Switch out- Electrical connection
range ement function pput Plug
[mm] Part No. Type
50x50x17 mm
12 … 32 Light switching 3x PNP 538 236 SOEC-RT-Q50-PS-S-7L
Peripherals overview
Round design, ∅ 4 mm, M12, M18, M18W Block design, 20x32x12 mm
aC
9
9 3
aJ
aB aJ
1 4
aA
aD
2
aG
9 9
5
aJ 7 aJ
aE
aG
Function
Feature values
Measurement method Distance sensor
Type of light Laser
Red
Size 50x50x17 mm
Working range 80 - 300 mm
Switch output PNP
Switching element function Antivalent
Electrical connection Plug
M12x1
8-pin
Design Block design
Short circuit strength Pulsing
Measured variable Travel
Measuring principle Optoelectronic
Polarity protected for all electrical connections
Ready status display Green LED
Setting range lower limit 80 mm
Upper limit of adjustment range 300 mm
Setting options Teach-In
Teach-in via electrical connection
Operating status display LED
Max. switching frequency 1,000 Hz
Analogue output 4 - 20 mA
Operating voltage range DC 16 - 30 V
Idle current 40 mA
Max. output current 100 mA
Residual ripple 10 %
Voltage drop <= 2.4 V
Function
Feature values
Measurement method Colour sensor
Type of light white
Size 50x50x17 mm
Working range 12 - 32 mm
Switch output PNP
Switching element function Light switching
Electrical connection Plug
M12x1
8-pin
Design Block design
Conforms to standard EN 60947-5-2
Short circuit strength Pulsing
Measured variable Position
Measuring principle Optoelectronic
Polarity protected for all electrical connections
Ready status display Green LED
Setting range lower limit 12 mm
Upper limit of adjustment range 32 mm
Setting options Teach-In
Teach-in via electrical connection
Operating status display LED
Max. switching frequency 500 Hz
Operating voltage range DC 10 - 30 V
Idle current 40 mA
Max. output current 100 mA
Residual ripple 10 %
Voltage drop <= 2.4 V
CE mark (see declaration of conformity) to EU directive for EMC
"VGCBV
Auf einer Leiterplatte ist ein Relais und eine elektronische Strombegrenzung untergebracht.
Die Leiterplatte wird mechanisch in einem Hutschienenelement gehalten und ist somit für die
Montage auf Hutschiene vorbereitet. Der elektrische Anschluss erfolgt durch
Schraubklemmen.
'VOLUJPO
Die Strombegrenzung begrenzt den Strom im Einschaltmoment auf maximal 2A. Ansonsten
wird die Baugruppe wie ein Relais betrieben.
)JOXFJT
Es dürfen nur Verbraucher mit einem maximalen statischen Strombedarf von 1A über diese
Baugruppe betrieben werden. Der Strombegrenzungseffekt darf nicht zur ständigen
Strombegrenzung eines Verbrauchers eingesetzt werden.
"OTDIMVTTTDIFNB
9
6
3
6 9 9
,1 9 287 9
9
Festo Didactic
150768 Anlaufstrombegrenzer
2/2
5FDIOJTDIF%BUFO
Steuerspannung 24 V DC
Strom 1A
Strombegrenzung 2A
Zeitdauer der Begrenzung maximal 50 ms
Schalthäufigkeit maximal 1/s
Änderungen vorbehalten
Festo Didactic
s
MICROMASTER 420
0.12 kW - 11 kW
Operating Instructions (Compact) Issue 10/06
User Documentation
Warnings, Cautions and Notes Issue 10/06
NOTES
¾ Before installing and commissioning, please read these safety instructions and
warnings carefully and all the warning labels attached to the equipment.
¾ Make sure that the warning labels are kept in a legible condition and replace
missing or damaged labels.
¾ Maximum permissible surrounding ambient temperature is 50°C.
MICROMASTER 420
2 Operating Instructions (Compact)
Issue 10/06 Contents
Contents
1 Installation ............................................................................................................... 4
1.1 Clearance distances for mounting ............................................................................ 4
1.2 Mounting dimensions ................................................................................................ 4
2 Electrical Installation.............................................................................................. 5
2.1 Technical Specifications ........................................................................................... 5
2.2 Power Terminals ....................................................................................................... 6
2.3 Control terminals....................................................................................................... 6
2.4 Block diagram ........................................................................................................... 7
4 Communications..................................................................................................... 9
4.1 Establishing communications MICROMASTER 420 ⇔ STARTER.......................... 9
4.2 Establishing communications between the MICROMASTER 420 ⇔ AOP .............. 9
4.3 Bus interface (CB)................................................................................................... 10
6 Commissioning ..................................................................................................... 13
6.1 Quick commissioning .............................................................................................. 13
6.2 Commissioning the application ............................................................................... 15
6.2.1 Serial Interface (USS) ............................................................................................. 15
6.2.2 Selection of command source ................................................................................ 16
6.2.3 Digital input (DIN).................................................................................................... 16
6.2.4 Digital output (DOUT) ............................................................................................. 17
6.2.5 Selection of frequency setpoint............................................................................... 17
6.2.6 Analog input (ADC) ................................................................................................. 18
6.2.7 Analog output (DAC)............................................................................................... 19
6.2.8 Motor potentiometer (MOP) .................................................................................... 20
6.2.9 Fixed frequency (FF)............................................................................................... 20
6.2.10 JOG......................................................................................................................... 21
6.2.11 Ramp-function generator (HLG) ............................................................................. 21
6.2.12 Reference/limit frequencies .................................................................................... 22
6.2.13 Motor control (V/f) ................................................................................................... 22
6.2.14 Inverter/motor protection......................................................................................... 24
6.2.15 Inverter-specific Functions...................................................................................... 25
6.3 Series commissioning ............................................................................................. 28
6.4 Parameter reset of factory setting........................................................................... 28
MICROMASTER 420
Operating Instructions (Compact) 3
1 Installation Issue 10/06
1 Installation
15 mm 0 mm 15 mm
...
MICROMASTER 420
4 Operating Instructions (Compact)
Issue 10/06 2 Electrical Installation
2 Electrical Installation
3 AC 200 V – 240 V
Order No. 2AC 11- 12- 13- 15- 17- 21- 21- 22- 23- 24- 25-
6SE6420- 2UC 2AA1 5AA1 7AA1 5AA1 5AA1 1BA1 5BA1 2BA1 0CA1 0CA1 5CA1
Frame Size A B C
Inverter Output kW 0.12 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5
Rating hp 0.16 0.33 0.5 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5
Input Current A 1.1 1.9 2.7 3.6 4.7 6.4 8.3 11.7 15.6 19.7 26.3
Output Current A 0.9 1.7 2.3 3.0 3.9 5.5 7.4 10.4 13.6 17.5 22.0
Recommended A 10 10 10 10 10 16 16 20 25 32 35
Fuse 3NA 3803 3803 3803 3803 3803 3805 3805 3807 3810 3812 3814
2
mm 1.0-2.5 1.0-2.5 1.0-2.5 1.0-2.5 1.0-2.5 1.0-6.0 1.0-6.0 1.0-6.0 2.5-10 2.5-10 4.0-10
Input Cable
AWG 17-13 17-13 17-13 17-13 17-13 17-9 17-9 17-9 13-7 13-7 11-7
2
mm 1.0-2.5 1.0-2.5 1.0-2.5 1.0-2.5 1.0-2.5 1.0-6.0 1.0-6.0 1.0-6.0 1.5-10 2.5-10 4.0-10
Output Cable
AWG 17-13 17-13 17-13 17-13 17-13 17-9 17-9 17-9 15-7 13-7 11-7
Nm 1.1 1.5 2.25
Tightening Torque
(lbf.in) (10) (13.3) (20)
3 AC 380 V – 480 V
Order No. 2AD 13- 15- 17- 21- 21- 22- 23- 24- 25- 27- 31-
6SE6420- 2UD 7AA1 5AA1 5AA1 1AA1 5AA1 2BA1 0BA1 0BA1 5CA1 5CA1 1CA1
Frame Size A B C
Inverter Output kW 0.37 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11.0
Rating hp 0.5 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5 10.0 15.0
Input Current A 2.2 2.8 3.7 4.9 5.9 8.8 11.1 13.6 17.3 23.1 33.8
Output Current A 1.2 1.6 2.1 3.0 4.0 5.9 7.7 10.2 13.2 19.0 26.0
Recommended A 10 10 10 10 10 16 16 20 20 25 35
Fuse 3NA 3803 3803 3803 3803 3803 3805 3805 3807 3807 3810 3814
2
mm 1.0-2.5 1.0-2.5 1.0-2.5 1.0-2.5 1.0-2.5 1.0-6.0 1.0-6.0 1.5-6.0 2.5-10 4.0-10 6.0-10
Input Cable
AWG 17-13 17-13 17-13 17-13 17-13 17-9 17-9 15-9 13-7 11-7 9-7
2
mm 1.0-2.5 1.0-2.5 1.0-2.5 1.0-2.5 1.0-2.5 1.0-6.0 1.0-6.0 1.0-6.0 1.5-10 2.5-10 4.0-10
Output Cable
AWG 17-13 17-13 17-13 17-13 17-13 17-9 17-9 17-9 15-7 13-7 11-7
Nm 1.1 1.5 2.25
Tightening Torque
(lbf.in) (10) (13.3) (20)
MICROMASTER 420
Operating Instructions (Compact) 5
2 Electrical Installation Issue 10/06
L3
L2/N
L1/L
U V W
MICROMASTER 420
6 Operating Instructions (Compact)
Issue 10/06 2 Electrical Installation
PE L/L1, N/L2
+10 V or
1 L/L1, N/L2, L3
0V or
2 L1, L2, L3
≥ 4.7 kΩ ADC+
3 A/D BOP link
ADC-
4 RS232
External 24 V 150.00
Hz
I Fn
0 Jog P
DIN1 DIN1
BOP/AOP
5 5
DIN2 DIN2
6 6 ~
DIN3 DIN3
7 7 =
+
DC-link connection
_ 24 V PNP
Output +24 V
max. 100 mA
or
8 (isolated) DC+
NPN Output 0 V
max. 100 mA
9 9 (isolated) CPU DC−
RL1-B
30 V DC / 5 A (resistive)
250 V AC / 2 A (inductive) Relay 10RL1-C
11
DAC+ =
0 - 20 mA 12 D/A
max. 500 Ω DAC-
3~
13
Not
60 Hz
P+ used
50 Hz
14 RS485 COM link
1 2
N-
The analog input circuit can be DIP switch
alternatively configured to
15
provide an additional digital PE U,V,W
input (DIN4): CB
automatic
2 Option
DIN4 3
M
4
+ - 9
24 V
MICROMASTER 420
Operating Instructions (Compact) 7
3 Factory setting Issue 10/06
3 Factory setting
The MICROMASTER 420 frequency inverter is set in the factory so that it can be
operated without any additional parameterization. To do this, the motor parameters
set in the factory (P0304, P0305, P0307, P0310), that correspond to a 4-pole 1LA7
Siemens motor, must match the rated data of the connected motor (refer to the
rating plate).
Further factory setting:
¾ Command sources P0700 = 2 (Digital input, see Fig. 3-1)
¾ Setpoint source P1000 = 2 (Analog input, see Fig. 3-1)
¾ Motor cooling
P0335 = 0
¾ Motor current limit
P0640 = 150 % I/O
¾ Min. frequency Ack
P1080 = 0 Hz
Digital Inputs
¾ Max. frequency
P1082 = 50 Hz
Analog input
¾ Ramp-up time
P1120 = 10 s
¾ Ramp-down time
< 4.7 k Ω
P1121 = 10 s
¾ Control mode Fig. 3-1 Analog and Digital Inputs
P1300 = 0
Input/Output Terminals Parameter Function
Digital input 1 5 P0701 = 1 ON / OFF1 (I/O)
Digital input 2 6 P0702 = 12 Reverse ( )
Digital input 3 7 P0703 = 9 Fault reset (Ack)
Digital input 8 - Power supply Digital input
3/4 P1000 = 2 Frequency setpoint
Analog input
1/2 - Power supply Analog input
Output relay 10/11 P0731 = 52.3 Default identification
Analog output 12/13 P0771 = 21 Output frequency
MICROMASTER 420
8 Operating Instructions (Compact)
Issue 10/06 4 Communications
4 Communications
STARTER
Menu, Options --> Set PG/PC interface -->
Select "PC COM-Port (USS)" --> Properties --
> Interface "COM1", select a baud rate
NOTE
The USS parameter settings in the
MICROMASTER 420 frequency inverter and
the settings in STARTER must match!
Table 4-1
AOP at the BOP link AOP at the COM link
MM420 parameters
- baud rate P2010[1] P2010[0]
- bus address – P2011
AOP parameters
- baud rate P8553 P8553
- bus address – P8552
Options
- direct connection No option necessary Not possible
- indirect connection BOP/AOP door mounting kit AOP door mounting kit
(6SE6400-0PM00-0AA0) (6SE6400-0MD00-0AA0)
MICROMASTER 420
Operating Instructions (Compact) 9
4 Communications Issue 10/06
Baud rate is
automatically specified
by the master
MICROMASTER 420
10 Operating Instructions (Compact)
Issue 10/06 5 BOP / AOP (Option)
MICROMASTER 420
Operating Instructions (Compact) 11
5 BOP / AOP (Option) Issue 10/06
6 Now access level 3 is set and all level 1 to level 3 parameters are visible to the user.
MICROMASTER 420
12 Operating Instructions (Compact)
Issue 10/06 6 Commissioning
6 Commissioning
START
Factory setting
User access level * 1
P0003 = 2
1 Standard: Allows access into most frequently used parameters
2 Extended: Allows extended access e.g. to inverter I/O functions
3 Expert (For expert use only)
Commissioning parameter * 0
P0010 = 1
0 Ready
1 Quick commissioning
30 Factory setting
NOTE
P0010 should be set to 1 in order to parameterize the data of the motor rating
plate.
Europe/ North America 0
P0100 =... 60 Hz
(enters the line supply frequency) 50 Hz
0 Europe [kW], frequency default 50 Hz
P0100 = 1, 2 1 North America [hp], frequency default 60 Hz
2 North America [kW], frequency default 60 Hz 50/60 Hz DIP switch
for frequency setting
NOTE
For P0100 = 0 or 1, the setting of switch DIP2(2)
P0100 = 0 determines the value of P0100 (refer to the
parameter list).
FU-spec.
P0304 =... P0304 =... Rated motor voltage
(Nominal motor voltage [V] from rating
plate)
The rated motor voltage on the rating
plate must be checked, regarding the
star/delta circuit configuration to ensure P0310 P0304
that it matches with the circuit
connection configured at the motor
terminal board
FU-spec.
P0305 =... P0305 =... Rated motor current
(Nominal motor current [A] from rating
plate)
FU-spec. P0307 P0305
P0307 =... P0307 =... Rated motor power P0308 P0311
(Nominal motor power [kW/hp] from
rating plate)
If P0100 = 0 or 2, value will be in kW. If
P0100 = 1, value will be in in hp.
FU-spec.
P0308 =... P0308 =... Rated motor cosPhi
(Nominal motor power factor (cos ϕ) from rating plate)
If the setting is 0, the value is automatically calculated
P0100 = 1,2: P0308 no significance, no entry required.
MICROMASTER 420
Operating Instructions (Compact) 13
6 Commissioning Issue 10/06
FU-spec.
P0309 =... P0309 =... Rated motor efficiency
(Nominal motor efficiency in [%] from rating plate)
Setting 0 causes internal calculation of value.
P0100 = 0: P0309 no significance, no entry required.
Rated motor frequency 50.00 Hz
P0310 =...
(Nominal motor frequency in [Hz] from rating plate)
Pole pair number recalculated automatically if parameter is changed.
Rated motor speed FU-spec.
P0311 =...
(Nominal motor speed in [rpm] from rating plate)
Setting 0 causes internal calculation of value.
NOTE
For slip compensation, the input is absolutely necessary.
Motor cooling 0
P0335 =...
(Selects motor cooling system used)
0 Self-cooled: Using shaft mounted fan attached to motor
1 Force-cooled: Using separately powered cooling fan
Motor overload factor 150 %
P0640 =...
(Motor overload factor in [%] relative to P0305)
This defines the limit of the maximum output current as a % of the rated motor
current (P0305).
Selection of command source 2
P0700 =...
0 Factory default setting
1 BOP (keypad)
2 Terminal
4 USS on BOP link
5 USS on COM link
6 CB on COM link
Selection of frequency setpoint 2
P1000 =...
1 MOP setpoint
2 Analog setpoint
3 Fixed frequency
4 USS on BOP link
5 USS on COM link
6 CB on COM link
Min. frequency 0.00 Hz
P1080 =...
(enters the minimum motor frequency in Hz)
Sets minimum motor frequency at which motor will run irrespective of frequency
setpoint. The value set here is valid for both clockwise and anticlockwise rotation.
Max. frequency 50.00 Hz
P1082 =...
(enters the maximum motor frequency in Hz)
Sets maximum motor frequency at which motor will run irrespective of the
frequency setpoint. The value set here is valid for both clockwise and
anticlockwise rotation.
Ramp-up time 10.00 s
P1120 =...
(enters the ramp-up time in s)
Time taken for motor to accelerate from standstill up to maximum motor
frequency (P1082) when no rounding is used.
Ramp-down time 10.00 s
P1121 =...
(enters the deceleration time in s)
Time taken for motor to decelerate from maximum motor frequency (P1082) down
to standstill when no rounding is used
OFF3 ramp-down time 5.00 s
P1135 =...
(enters the fast stop ramp-down time in s)
Defines ramp-down time from maximum frequency to standstill for OFF3
command.
MICROMASTER 420
14 Operating Instructions (Compact)
Issue 10/06 6 Commissioning
Control mode 0
P1300 =...
(enters the required control mode)
0 V/f with linear characteristic
1 V/f with FCC
2 V/f with parabolic characteristic
3 V/f with programmable characteristic
End of quick commissioning 0
P3900 = 1
(start of the motor calculation)
0 No quick commissioning (no motor calculations)
1 Start quick commissioning with factory reset
2 Start quick commissioning
3 Start quick commissioning only for motor data
NOTE
For P3900 = 1,2,3 → P0340 is internally set to 1 and the appropriate data
calculated (refer to the parameter list P0340).
Factory setting
User access level * 1
P0003 = 3
1 Standard (Allows access into most frequently used parameters)
2 Extended (Allows extended access e.g. to inverter I/O functions)
3 Expert (for expert use only)
MICROMASTER 420
Operating Instructions (Compact) 15
6 Commissioning Issue 10/06
DIN channel
Kl.8 P24 Function of DIN 1
Debounce time: DIN 0 ... 99
0 ... 3 P0701 (1)
Kl.9 0 V P0724 (3)
24 V T 0 0
Function
&
...
99
0V
r0722
r0722
CO/BO: Bin.inp.val
MICROMASTER 420
16 Operating Instructions (Compact)
Issue 10/06 6 Commissioning
MOP
Sequence control
ADC
FF P1000 = 12 Additonal
setpoint
USS Setpoint Motor
BOP link channel control
USS P1000 = 12 Main
COM link setpoint
CB
COM link
MICROMASTER 420
Operating Instructions (Compact) 17
6 Commissioning Issue 10/06
P0757
P0758
P0759
P0760
r0754 P1000
P0756 P0753 P0761
Setpoint
KL ADC
ADC+ A ADC ADC dead r0755 Pxxxx
KL type scaling
ADC D zone
r0752
P0756 P0761 P0762
T 0
Wire F0080
breakage
sensing r0751
r0751
1.7 V r0722
1
r0722.3 Pxxxx
0 P0704
3.9 V
Function
MICROMASTER 420
18 Operating Instructions (Compact)
Issue 10/06 6 Commissioning
MICROMASTER 420
Operating Instructions (Compact) 19
6 Commissioning Issue 10/06
USS on P0719 = 0, P0700 = 5, P1000 = 1 USS control word USS control word
or
COM link P0719 = 51 r2036 Bit13 r2036 Bit14
P0719 = 0, P0700 = 6, P1000 = 1 CB control word CB control word
CB or
P0719 = 61 r2090 Bit13 r2090 Bit14
MICROMASTER 420
20 Operating Instructions (Compact)
Issue 10/06 6 Commissioning
6.2.10 JOG
JOG frequency right 5.00 Hz
P1058 =...
Frequency in Hz when the motor is being
jogged in the clockwise direction of rotation. JOG
f1
t
P1120 P1121
MICROMASTER 420
Operating Instructions (Compact) 21
6 Commissioning Issue 10/06
V
Linear V/f
Boost voltage
Vmax
Validity range
Vn e
ag ON
(P0304) olt
u tv OFF t
tp ⏐f⏐
Ou
actual VBoost
VConBoost,100 f
V/ )
al = 0 t
m
or 0 P1310 active
N 130
VConBoost,50 (P 1
0 t
f
0 fBoost,end fn f max
(P1316) (P0310) (P1082)
MICROMASTER 420
22 Operating Instructions (Compact)
Issue 10/06 6 Commissioning
0.0 Hz
Programmable V/f freq. coord.
P1324 =...
3
f0 f1 f2 f3 fn fmax f
Programmable V/f volt. 0.0 Hz
P1325 =... 0 Hz P1320 P1322 P1324 P0310 P1082
coord. 3
P1310[%] r0395[%]
P1310[V] = ⋅ ⋅ P0304[V ]
100[%] 100[%]
MICROMASTER 420
Operating Instructions (Compact) 23
6 Commissioning Issue 10/06
MICROMASTER 420
24 Operating Instructions (Compact)
Issue 10/06 6 Commissioning
Flying start 0
P1200 =...
Starts inverter onto a spinning motor by rapidly changing the output frequency of the
inverter until the actual motor speed has been found.
0 Flying start disabled
1 Flying start is always active, start in direction of setpoint
2 Flying start is active if power on, fault, OFF2, start in direction of setpoint
3 Flying start is active if fault, OFF2, start in direction of setpoint
4 Flying start is always active, only in direction of setpoint
5 Flying start is active if power on, fault, OFF2, only in direction of setpoint
6 Flying start is active if fault, OFF2, only in direction of setpoint
Motor-current: Flying start (entered in %) 100 %
P1202 =...
Defines search current used for flying start.
Search rate: Flying start (entered in %) 100 %
P1203 =...
Sets factor by which the output frequency changes during flying start to synchronize with
turning motor.
Automatic restart 0
P1210 =...
Configures automatic restart function.
0 Disabled
1 Trip reset after power on
2 Restart after mains blackout
3 Restart after mains brownout or fault
4 Restart after mains brownout
5 Restart after mains blackout and fault
6 Restart after mains brown/blackout or fault
MICROMASTER 420
Operating Instructions (Compact) 25
6 Commissioning Issue 10/06
6.2.15.4 DC braking
⏐f⏐
fact
fset
MICROMASTER 420
26 Operating Instructions (Compact)
Issue 10/06 6 Commissioning
P2261
MOP
r2273
r2294
P2254 P2291 0
ADC Motor
PID PID PID control
P2253 PID 1
PID SUM RFG PT1
FF −
∆PID
P2269
P2270
P2292
USS PIDOutput
P2267
BOP link
USS PID PID
P2264
COM link PT1 SCL
Example:
Parameter Parameter text Example
P2200 BI: Enable PID controller P2200 = 1.0 PID controller active
P2253 CI: PID setpoint P2253 = 2224 PID-FF1
P2264 CI: PID feedback P2264 = 755 ADC
P2267 Max. PID feedback P2267 Adapt to the application
P2268 Min. PID feedback P2268 Adapt to the application
P2280 PID proportional gain P2280 Determined by optimizing
P2285 PID integral time P2285 Determined by optimizing
P2291 PID output upper limit P2291 Adapt to the application
P2292 PID output lower limit P2292 Adapt to the application
MICROMASTER 420
Operating Instructions (Compact) 27
6 Commissioning Issue 10/06
Commissioning parameter 0
P0010=30
30 Factory setting
Factory reset 0
P0970 = 1
0 disabled
1 Parameter reset
The drive inverter carries-out a parameter reset (duration, approx. 10 s) and then
automatically exits the reset menu and sets:
P0970 = 0 : disabled
END P0010 = 0 : ready
MICROMASTER 420
28 Operating Instructions (Compact)
Issue 10/06 7 Displays and messages
OFF
ON
approx. 0.3 s, flashing
approx. 1 s, twinkling
MICROMASTER 420
Operating Instructions (Compact) 29
MICROMASTER 420 Operating Instructions (Compact)
Regional Contacts
Please get in touch with your contact for Technical Support in your Region for questions
about services, prices and conditions of Technical Support.
America
Tel: +1 423 262 2522
Fax: +1 423 262 2589
Email: simatic.hotline@sea.siemens.com
Asia / Pacific
Tel: +86 1064 757 575
Fax: +86 1064 747 474
Email: adsupport.asia@siemens.com
Internet Address
Customers can access technical and general information under the following address:
http://www.siemens.com/micromaster
Siemens AG
Bereich Automation and Drives (A&D)
Geschäftsgebiet Standard Drives (SD)
Postfach 3269, D-91050 Erlangen © Siemens AG, 2004, 2006
Federal Republic of Germany Subject to change without prior notice
1
Type: E10
Article No.: 090351
Sales text 1 CONTACT
1
Type: Q25LT−GE/WB
Article No.: 089137
Sales text ILLUMINATED PUSH−BUTTON
1
Type: Q25PV
Article No.: 072370
Sales text Emergency stop button
1
Type: Q25TS−02
Article No.: 046185
Sales text LEGEND PLATE W. INSERT Q25TS
1
Type: Q25TS−X
Article No.: 036601
Sales text Label mount Q25TS−X
1
Type: SQT1
Article No.: 058874
Sales text EMERGENCY STOP PLATES 16MM
1
INTERNET-DATASHEET of Art.-No. 56419
Digital inputs/outputs
4 inputs 0.2 A
4 outputs 0.5 A
Image
Technical Data
AS-Interface bus voltage 26.5...31.6 V DC
Addressing via master or M12 connection and programming device, address presetting 0
Profile (IO/ID/ID2 code) S-7.0.0
Total current max. 250 mA
Address range 1...31
Inputs
Number 4
Type for 3 wire sensors or mechanical switches, p-switching, acc. to (EN 61131-2)
Sensor supply <= 200 mA from AS-Interface bus, short-circuit and overload protected
short-circuit protection electronically
LED display LED (yellow) per input
Outputs
Number 4
Total current max. 2 A
LED display LED (yellow) per output
Supply voltage external 24 V DC, (EN 61131-2)
Load per output max. 0.5 A, short-circuit and overload protected
short-circuit protection electronically
Lamp load 2W
Switching frequency max. 100 Hz resistive load; max. 1 Hz: inductive load
Diagnostics
LED (green)/LED (red) coded acc. to AS-Interface, specification 2.0 (Watchdog, 0-address, sensor/actuator supply, short-circuit/overload)
External supply LED (green)
General data
Protection IP68
Temperature range -20...+60 °C (storage temperature -20...+70 °C)
Mounting method screw fixing
Dimensions H x W x D 34.5 x 126 x 30 mm
Commercial data
Gross weight 180,000
Net weight 180,000
Weight unit Gramm
Basic unit ST
Customs tariff number 85389091
Unit (piece) 1,000
Limited value 1,000
Comments
For connection cables please see chapter "Field passive"
All housings are fully potted
Dimension drawing
| Projecting
| Installation
| Diagnosis
| Technical Data
AS-Interface
Manual
for Devices of
the MASI68 Series
Contents
1 REGARDING THIS MANUAL: .................................................................................. 7
1.1 Chapter Overview ........................................................................................................................... 7
4 INSTALLATION ...................................................................................................... 22
4.1 Assembly Instructions ................................................................................................................. 22
4.1.1 Base and Mounting Position ..................................................................................................... 22
4.1.2 Spacing ..................................................................................................................................... 22
4.1.3 Module Dimensions ................................................................................................................... 23
4.1.4 Mounting Positions .................................................................................................................... 24
V 2.4 3
Manual for Devices of the MASI68 Series
6 DIAGNOSTICS ....................................................................................................... 39
6.1 Displays ........................................................................................................................................ 39
4 V 2.4
Manual for Devices of the MASI68 Series
8 ACCESSORIES ...................................................................................................... 63
V 2.4 5
Manual for Devices of the MASI68 Series
Supplements/Corrections
Notes:
6 V 2.4
Manual for Devices of the MASI68 Series
The texts, illustrations, diagrams, and examples used in this manual are designed for the description,
operation, and application of input and output modules of the MASI68 series.
Please contact us if you need more information regarding the installation and set-up of the devices
described in this manual. We are pleased to provide support.
Internet: http://www.murrelektronik.com
Murrelektronik reserves the right to make technical changes or changes to this manual without special
notice.
You must read the chapter “Safety Instructions” before you start working with these products and the
system. It includes information required for safe installation and handling.
In the chapter “Assembly and Wiring” you will find details for the installation concerning mechanical and
electrical aspects. It is specially designed for qualified electricians that are responsible for assembly and
installation of the system components.
The chapters “System Configuration” and “Diagnostics” are designed for the start-up specialists. They
contain important information and details for a quick and uncomplicated start-up of single modules and
the total system.
The chapter “Technical Data” contains a dimension drawing and the mechanical and electrical data of the
different modules.
V 2.4 7
Manual for Devices of the MASI68 Series
2 Safety Instructions
Information …..
WARNING :
Disregard of safety measures may result in damage to equipment and other serious
consequences.
DANGER :
Non-compliance with the relevant safety measures poses a danger to the health and
life of the user.
8 V 2.4
Manual for Devices of the MASI68 Series
The input and output modules of the MASI68 series are only designed for the applications described in
this manual.
You must comply with all data indicated in this manual. The products have been developed,
manufactured, tested, and documented in compliance with the relevant safety standards.
The equipment poses no danger to operating personnel or material if configuration, assembly, and
operation are performed in compliance with the handling and safety instructions.
Unqualified modification of hardware or software, or disregard of the warnings given in this manual or
attached to the product, may result in personal injury or serious damage to property.
Only accessories and extension modules recommended by Murrelektronik may be used together with the
products of the MASI68 series.
V 2.4 9
Manual for Devices of the MASI68 Series
The requirements for qualified personnel are based on requirement profiles defined by ZVEI and VDMA.
Only qualified electricians that are familiar with the contents of this manual may install and service the
products described.
• because of their specialist training, knowledge, experience, and because of their knowledge of the
relevant standards, are capable of assessing the work to be done and possible dangers involved.
• because they have worked in the same area for many years, have the level of knowledge equivalent
to a technical training.
Only Murrelektronik specialists may modify the hardware or software of its products, if these modifications
are not explained in this manual.
Caution!
Unauthorized modification of the hardware or software, or disregard of the warnings
given in this manual may result in personal injury or serious damage to property.
10 V 2.4
Manual for Devices of the MASI68 Series
2.4 Regulations
The accident prevention and safety regulations valid for the specific application must be followed during
the configuration, installation, startup, maintenance, and testing of the devices.
2.4.1 EU Directives
There are no restrictions regarding the application in residential, business, industrial areas, and small
enterprises.
The power supply must correspond to SELV or PELV standards. Power supplies with EN 61558-2-6
(transformers), or with EN 60950-1 (switched-mode power supply), meet this requirement.
a) The intended function of the device is only guaranteed when the conditions for installation,
expansion of the system, operation, and maintenance are observed.
b) Only cables and accessories may be installed that conform to the requirements, regulations, and
specifications for safety, electromagnetic compatibility, and, where applicable, telecommunications
terminal equipment and to the data of the specification.
The installation of other accessories may compromise these requirements and regulations and
damage the system.
Information regarding which cables and accessories are approved for the installation can be
obtained from your local Murrelektronik branch office, and may also be found in this manual.
c) The intended operation of the equipment is only guaranteed with complete installation of the
housings.
d) This product is designed and made in such a way that when properly used and serviced it provides
protection from dangers that might be caused by this product.
V 2.4 11
Manual for Devices of the MASI68 Series
- EN 50 295- Low-voltage switchgear and controlgear – Controller and device interface systems –
Actuator Sensor interface (AS-Interface).
- VDE 0100 Part 410/HD 384.4.41 Installation of high voltage systems with nominal voltages
to 1 000V
Part 4: Precautionary measures
- Chapter 41 : Protection against electric shock
12 V 2.4
Manual for Devices of the MASI68 Series
3 Configuration Information
The typical application is in the lower level of industrial automation for linking simple, mostly binary
sensors and actuators.
AS-Interface is a replacement for the conventional wiring between sensors, actuators, and the PLC.
Mechanisms integrated in the system render support during startup, operation, and maintenance.
Every AS-Interface system needs a control unit: the master. The master is available as PLC specific
module, PC card, or as gateway. The application program of the control or of the PC controls the process
via the master and the decentralized input and output modules, or slaves. The master independently
performs the cyclic exchange of information between master and slaves. According to the standard
specification, an AS-Interface network supports the operation of a maximum of 31 slaves. The extended
specification allows operating up to 62 slaves.
Active modules are slaves with interfaces to conventional binary sensors and actuators. During each
cycle, 4 data bits, each in input and output, are transferred between master and slave. The specified
structure and length of the data telegrams enables the support of up to 124 inputs and 124 outputs
(standard specification).
The extended specification supports 248 inputs and 186 outputs.
Passive modules typically feature a standardized electromechanical interface (e.g. M12 round plug
connector) for direct connection of sensors and actuators with integrated AS-Interface to the fieldbus
cable.
Each slave has to be programmed as A or as B slave with a specific address in the range of 1 to 31 in
order to ensure a correct data exchange.
Address assignment can be made with an easy to use handheld programming device or through the
master.
AS-Interface products are generally marked by specific logos. This allows the distinction between certified
products and AS-Interface compliant products according to the manufacturer’s declaration.
V 2.4 13
Manual for Devices of the MASI68 Series
Due to the signal shape of the data transfer the wire ends require no terminators. The intelligent structure
of the data protocol offers the advantage of making AS-Interface systems extremely immune to
interferences. Thus, shielding the bus cable is not required.
The topology of AS-Interface systems can be compared to a conventional electrical installation. It can be
designed as linear topology, star topology, or tree topology.
The cycle time depends on the level of expansion. The cycle time is about 5ms with maximum
configuration and 31 slaves. For a maximum configuration of 62 slaves, according to the extended
specification, cycle time amounts to approx. 10ms.
14 V 2.4
Manual for Devices of the MASI68 Series
Transfer line 2 wire cable (unshielded) for data and power (typ. to 8A)
No. of binary devices up to 4 sensors and actuators per slave (max. 124 inputs and 124
(acc. to specification 2.0) outputs in the total system)
No. of binary devices up to 4 sensors and 3 actuators per slave (max. 248 inputs and 186
(acc. to specification 2.1) outputs in the total system)
Messages cyclic messages from the master to the individual slaves (master call)
with immediate response from the slave (slave response)
V 2.4 15
Manual for Devices of the MASI68 Series
In order to make access to the system even more safe and simple, we recommend proceeding according
to the following checklist:
Planning What is the required AS- Important when selecting a suitable system power
Interface system voltage? supply: AS-Interface system power supplies must not be
connected in parallel!
Planning What is the total expansion If the total length of all cables exceeds 100 m, a
of the system? repeater or extender has to be used.
Configuration Which address should be A plan should be made in order to avoid addressing
assigned to which module? errors. Addressed modules have to be labeled carefully!
Installation Where to install the Depends on the protection class of the module: either in
modules? the control cabinet or in the terminal box. Modules with
IP68 protection should be placed close to the sensors
and actuators with a view to rationalization.
Setup: How is the system The slave profiles of the recognized slaves are
configured? automatically read by the master in the configuration
mode (operation mode of the master).
Setup: Were all slaves recognized If all slaves were recognized, the master should be
by the master? switched to the protected operation mode.
This allows enhanced diagnostics.
Setup: How to do a simple I/O Conveniently and clearly with special, easy to use setup
1
function test. tools or with a gateway with graphical display.
Alternatively it can be done with the PLC software.
2
When using a bus terminator, the MASI Z Plug , it is possible to extend the AS-
Interface system cable up to 200m.
1
e.g. ASI Control Tools Art. No. 55714
2
Art. No. 55779
16 V 2.4
Manual for Devices of the MASI68 Series
Depending on the requirements of different applications, the system wiring of the fieldbus can be done
3
with a round cable or with the yellow ribbon cable usually used with AS-Interface.
The cable structure is always 2 wire without PE wire. Due to transfer technology, it is not necessary to
use shielded cables.
Two electrical aspects are decisive for the selection of suitable transfer cables:
a) direct current resistance (cable cross-section)
because of the transfer auxiliary power
b) transfer characteristics
impedance from 80 to 120Ohms at 167 kHz
Additionally supplied auxiliary power is usually required for actuators. In order to benefit from the
4
advantages of simple installation by means of a ribbon cable , cables that have the same characteristics
are identified with different colors.
Cable
Wires
AS-Interface products with direct connection for ribbon cables have geometrical coding. This creates a
reliable protection against electrical reverse polarity.
3
Art. No. 55 743
4
Art. No. 55 744
V 2.4 17
Manual for Devices of the MASI68 Series
If you don´t use a flat profile cable the capacity of 9 nF per 100 m must not be
exceeded.
The wire insulation of the standard profile cable is made of a rubber compound. For more demanding
applications, especially regarding chemical resistance, we supply cables with TPE or PUR insulation.
A typical application is a fixed system wiring in a rigorous environment of machines and installations.
Alternatively standard round cables with 2-wires can be used as transfer cable. This cable is specially
suitable for applications in C-tracks and wiring in control cabinets.
18 V 2.4
Manual for Devices of the MASI68 Series
AS-Interface systems require a direct voltage power supply in the range of 29.5V to 31.6V DC that
has to meet the IEC regulations for “safty extra-low voltage with safe separation” (SELV).
The integrated data decoupling unit is a major difference in conventional industrial power supplies. It is an
important requirement so that the connected cable can transfer both data and power.
V 2.4 19
Manual for Devices of the MASI68 Series
In any case, it must be ensured that the system voltage measured at the remotest
slave does not drop below 26.5 V DC.
A voltage drop on the system cable is caused by the load current of the slaves and their sensors.
In critical cases, the problem can be solved by moving the system supply to
another place within the system or using system cables with a wider diameter
(only possible when using round cables).
AS-Interface modules with digital inputs allow direct connection with standard sensors. The supply
voltage required for operating the sensors is generated in the slave itself from the system supply by
means of a decoupling network.
Starting from the lowest reliable supply voltage at the slave and considering voltage drops in the slave, a
correct supply of the sensors is always guaranteed.
The sensor supply voltages from the AS-Interface modules supplied via the bus cable
are unearthed and must not be coupled.
20 V 2.4
Manual for Devices of the MASI68 Series
The information regarding voltage drops and wire diameters is also applicable for auxiliary power with
even higher currents.
In case of a short circuit at the output of a slave far away from the power supply of the
system, some slaves may report a lower voltage of the auxiliary power. This is the
result of a voltage drop caused by the high current in the cable.
The slave profile is shown as follows: S-IO.ID.ID2 (e.g. : S-7.A.0). It is programmed by the manufacturer
and cannot be changed. The ID1 code, however, can be changed by the user with the command:
« Write_Extended_ID-Code_1 ». The default setting of the ID1 code is ‘F’ for a standard slave
respectively ‘7’ for an AB slave (ID=A).
All data of the slave profile (ID-, ID1-, ID2- and IO-Code) are an important requirement for an easy
exchange of slaves within an existing system. Based on these data, the master checks whether the
current configuration corresponds to the desired configuration.
V 2.4 21
Manual for Devices of the MASI68 Series
4 Installation
Before attaching the module, it must be assured that the mounting surface is smooth and flat to prevent
mechanical stress in the module housing.
4.1.2 Spacing
To ensure correct installation, it is advisable to observe the recommended minimum spacing as shown in
table 4-1 when assembling modules.
22 V 2.4
Manual for Devices of the MASI68 Series
5
The mounting depth is given without the connected cables. Allow for the bending radius of cables.
V 2.4 23
Manual for Devices of the MASI68 Series
B B
A A
A Mounting hole under the label plate A Mounting hole under the label plate
B Mounting hole and functional earth B Mounting hole and functional earth
8xM12 modules
Art. no. 56 422, 56 423
B
C C
24 V 2.4
Manual for Devices of the MASI68 Series
Initial conditions
Mounting material
Required tools
♦ Screwdriver, middle-sized
Some of the mounting holes (see table 4-3) are located under the label plates. In this case you
have to remove the corresponding label plates using a screwdriver.
For the position of the mounting holes please see table 4-3 on page 25.
Attach the cable connected to the functional earth to mounting hole B. Use a cable lug with ring on
the module side to assure an appropriate connection between the functional earth and the module.
The connection to the functional earth must be kept as short as possible, in conformity with EMC
specifications.
Attach the module to the two mounting points by means of the two fixing screws 4mm in diameter
(tightening torque: 2 Nm).
Some modules have more than 2 mounting holes. Preferably use the mounting holes A or B. The
(optional) mounting holes C are located to match the mounting holes of Murrelektronik passive
distribution boxes. This makes it easier to replace passive distribution boxes by MASI68 modules.
The mounting holes C can also be used to increase the mechanical stability, particularly in
environments subjected to vibrations.
Reinsert the previously removed label plates into the corresponding recesses of the module by
applying slight pressure.
If the I/O modules are being mounted on Bosch profiles, special spike screws must be
used. These screws are necessary because the Bosch profiles are anodized and do
not allow for low-resistance connections to the earthing points.
It must also be ensured that the Bosch profiles themselves have a connection to the
FE and/or PE.
V 2.4 25
Manual for Devices of the MASI68 Series
4.3 Connections
PWR / AUX
FAULT PWR
1
0 1
3
I
2 3
I
0 1
4 O
2 3
O +
Figure 4-2: Connections MASI68 DI4 DO3 AB 7xM8 – Art. No. 56 418
PWR / AUX
FAULT PWR
1
0 1
3
I
2 3
I
0 1
4 O
2 3
O
Figure 4-3: Connections MASI68 DI4 DO4 8xM8 – Art. No. 56 419
26 V 2.4
Manual for Devices of the MASI68 Series
FAULT 1 FAULT 2
1 / PWR / PWR
0 1
2 3
3
4 5
6 7
PWR /
FAULT
1
0 I
1 I
3
2 I
3 I
V 2.4 27
Manual for Devices of the MASI68 Series
AUX
PWR
1
= PWR /FAULT
0 I 1
3
2 I 3
0 O 1
4
2 O 3
Figure 4-6: Connections MASI68 DI4 DO4 Y 8xM12 – Art. No. 56 422
AUX
PWR
1
= PWR /FAULT
0 I 1
3
2 I 3
0 O 1
4
2 O 3
28 V 2.4
Manual for Devices of the MASI68 Series
FAULT 1 FAULT 2
/ PWR / PWR
0 1 I
2 3 I
3
4 5 I
6 7 I
V 2.4 29
Manual for Devices of the MASI68 Series
4.4 Wiring
the functional earth of the module to the protective earth. See chapter 0. This step should be done
already during assembly.
the peripheral connections of the modules. See chapter 4.4.2 and 4.4.3.
When screwing on the connections, you must apply the recommended torque. If
cables are not screwed tightly (fieldbus, internal system connection, I/O connections),
it often causes failures.
We recommend the use of the Murrelektronik torque wrench (see accessories) to
ensure correct assembly and the right torque.
CAUTION:
Misplacing the MASI68 modules in an installation may cause damage to person or
property.
30 V 2.4
Manual for Devices of the MASI68 Series
Required tools
♦ Screwdriver
♦ Insulation tool
♦ Crimping pliers
Required accessories
♦ Fixing screw
♦ Cable lug with eye connector
♦ Earthing cable (flexible wire)
+ 0,5
M4 2- Nm
For single-row modules and modules with M8 sockets the mounting hole for the connection of functional
earth is located under the label plate.
V 2.4 31
Manual for Devices of the MASI68 Series
Required accessories
♦ Pre-wired plug connectors.
or
2
♦ Field-wireable round plug connectors M12 (3, 4, 5 wires, with cable diameter ≤ 0.75 mm )
♦ M12 blind caps for unused M12 sockets.
Required tools
♦ When using field-wireable connectors an insulation tool and a suitable screwdriver may be required.
♦ Torque wrench for 0.6 Nm
Figure 4-4: Configuration male or female M12 connector for digital inputs / outputs
Outline
Pin Configuration input Configuration output Socket Plug
(on module) (on cable)
1 U sensor+ n.c.
2 Input signal / n.c. Output signal / n.c. 1 2 2 1
3 U sensor- 0V 5
5
4 Input signal Output signal 4 3 3 4
5 n.c. Functional earth
M12 input and output sockets with Y connection (56421 and 56423):
2 2 n.c.
DI/DO 4 DI/DO 4
32 V 2.4
Manual for Devices of the MASI68 Series
CAUTION:
Unused sockets have to be closed with blind caps. Otherwise, IP68 protection is not
assured.
CAUTION:
Please screw down the plug correctly using the torque wrench! (See accessories)
Screwing down too tightly may destroy the sealing ring, causing loss of leak
tightness!
Required accessories
♦ Pre-wired plug connectors.
or
♦ Field-wireable round plug connectors M8 (3 wires, with cable diameter ≤ 0.75 mm²).
Required tools
♦ When using field-wireable connectors an insulation tool and a suitable screwdriver may be required.
Figure 4-5: Configuration male or female M8 connector for digital inputs / outputs
Outline
Pin Configuration input Configuration output Socket Plug
(on module) (on cable)
1 U sensor+ n.c. 3 4 1 4
3 U sensor- 0V
4 input signal Output signal 1 3
V 2.4 33
Manual for Devices of the MASI68 Series
CAUTION:
Unused sockets have to be closed with blind caps. Otherwise, IP68 protection is not
assured.
CAUTION:
Please screw down the plug correctly using the torque wrench! (See accessories)
Screwing down too tightly may destroy the sealing ring, causing loss of leak
tightness!
34 V 2.4
Manual for Devices of the MASI68 Series
Table 4-6: Configuration male or female M12 connector for fieldbus and supply voltage
Outline
Pin Configuration
Socket (on module) Plug (on cable)
1 AS-Interface +
2 0 VDC (GND) 1 2
2 1
3 AS-Interface -
4 + 24VDC
4 3 3 4
Thread
ed ring
The power supply for the external supply voltage has to meet the requirements
according to IEC 364-4-41 (PELV).
V 2.4 35
Manual for Devices of the MASI68 Series
5 System Configuration
5.1 Addressing
Before operating the AS-Interface system, every slave has to be programmed with an address. This can
6
be done either offline by means of a programming device or online via the master. For instructions on
how to proceed please refer to the corresponding description.
Addresses are non-volatile: they remain stored in the slave even in case of
power cutoff due to an EEPROM.
Addressing is unlimited for these slaves.
According to the standard specification all figures from 1 to 31 are valid addresses.
For systems with up to 62 slaves according to the extended specification the address range is 1A to 31A
and 1B to 31B.
All new slaves not yet addressed have the address 0. They will be identified by the master, however, they
will not be integrated into the communication.
When slaves have to be replaced in a running system (maintenance, repair, etc.), the slave must have
the address 0 in order to allow automatic address assignment by the master (chapter 5.3
Autoconfiguration).
2
1
1 2
e
ve
e
av
av
av
a
Sl
Sl
Sl
Sl
6
Programming device Art. No. 55 696
36 V 2.4
Manual for Devices of the MASI68 Series
As soon as the complete system is configured and the master is operating in “protected mode”,
differences in relation to the configured system can be automatically detected by the master. Typical
differences are slave failures, damaged bus cables, or system extensions.
Configuration can be done by means of a programming device or directly via the master. But the
procedures are different.
V 2.4 37
Manual for Devices of the MASI68 Series
5.3 Autoconfiguration
In case of a slave failure while the system is running, the slave can be easily replaced by a new one.
Provided that:
the new slave will be automatically configured with the same address, stored in the master, as the faulty
slave.
38 V 2.4
Manual for Devices of the MASI68 Series
6 Diagnostics
6.1 Displays
Diagnostic information is an important basis for easy startup. Errors can be quickly identified and
removed through thanks to clear information regarding the fieldbus system, the I/O module and its
peripheral components such as sensors and actuators.
All modules of the MASI68 series feature separate, clearly arranged displays for bus status,
device status, and I/O status. These displays are integrated into the front of the housing.
1 1 1
2 2 2
2 2 2
2 2 2
2 2 2
V 2.4 39
Manual for Devices of the MASI68 Series
40 V 2.4
Manual for Devices of the MASI68 Series
After troubleshooting:
The error status at the slave will be deleted (the red LED “FAULT“ is off).
The sensors are supplied again.
The error state at the master will be deleted.
6.3.2 Outputs
Short circuit or overload of the sensor supply is a peripheral fault (FID) of a slave that is indicated at the
master if the master corresponds to the AS-Interface specification 2.1.
The peripheral fault is shown at the slave by the red LED “Fault“ flashing. The slave continues to
function.
The output with short circuit is disconnected from mains via the output driver.
The peripheral fault is shown at the master by the LED “CONFIG ERR“ flashing.
After troubleshooting:
The error status at the slave will be deleted (the red LED “FAULT“ is off).
The output is reset (output state at the AS-Interface bus).
The error state at the master will be deleted.
V 2.4 41
Manual for Devices of the MASI68 Series
7 Technical Data
Figure 7-1: Dimensions MASI68 DI4/0.2A DO3/0.5A AB 7xM8 – Art. No. 56 418
42 V 2.4
Manual for Devices of the MASI68 Series
Materials
Housing PBT 30% fiberglass (UL94, V0), black
Contact carrier M8 PLC (UL94 V0), black
Contact CuZn, with nickel sublayer and gold plated
M8 O ring Viton, green
Light comb + light ring PC (UL94, V0 )
Mechanical data
Protection acc. to EN 60629 IP 68 (only when plugged and screwed)
Vibration, sinusoidal EN 60068-2-6 15 g
Shock, half-sine EN 60068-2-27 50 g / 11 ms
Assembly data
Weight ~180 g
Torques
M8 round plug connector 0.6 Nm
M4 fixing screw 2.0 Nm
Connections
Bus / external supply M12 connector (A coded) 4 poles
I/O connections 7 x M8 round plug connector 3 pole
V 2.4 43
Manual for Devices of the MASI68 Series
AS-interface
Operating voltage 26.5 … 31.6 V DC
Current consumption max. 250 mA
Reverse polarity protection integrated
Profile S-7.A.0
Addressing (0), 1A…31A, 1B … 31B
External supply
Operating voltage Ub 24V DC ± 25%
Reverse polarity protection integrated
Note The external supply has to comply with IEC 364-4-41(PELV)
Sensor supply
Max. current 200 mA
Overload / shortcircuit fuse Peripheral fault (FID)
The inputs are galvanically coupled with the AS-Interface. The must not be fed with
Note
external supply voltages.
Inputs
Input characteristics EN61131-2, type 2
Current consumption 10mA
Input filter approx. 1 ms
Outputs
Nominal current 0.5 A per channel
max. total current 1.5 A
Typical output voltage at nominal load Ub – 0.8V
0.75 mm² max. 10 m
Cable length
0.34 mm² max. 5 m
Cable diameter max. 1.5 mm²
Signal delay 10 ms
max. switching frequency at resistive load 100 Hz
max. switching frequency at inductive load 0.2 Hz
Max.lamp load 10 W
electronic short circuit detection, tripping time < 10 ms
Overload / shortcircuit fuse
Peripheral fault (FID)
EMC
EN 50295 EN 61000-4-2 ESD contact ± 4 kV ; air ± 8 kV
EN 61000-4-3 HF-field + GSM 10 V/m
EN 61000-4-4 Burst ± 2 kV
asym./sym. ± 0.5 kV DC power input
EN 61000-4-5 Surge
asym. ± 1 kV signal connections
EN 61000-4-6 HF asymmetric 10 V
class B
EN 61000-6-3 interference strength
class B
44 V 2.4
Manual for Devices of the MASI68 Series
Figure 7-2: Dimensions MASI68 DI4/0.2A DO4/0.5A 8xM8 – Art. No. 56 419
V 2.4 45
Manual for Devices of the MASI68 Series
Materials
Housing PBT 30% fiberglass (UL94, V0), black
Contact carrier M8 PLC (UL94 V0), black
Contact CuZn, with nickel sublayer and gold plated
M8 O ring Viton, green
Light comb + light ring PC (UL94, V0 )
Mechanical data
Protection acc. to EN 60629 IP 68 (only when plugged and screwed)
Vibration, sinusoidal EN 60068-2-6 15 g
Shock, half-sine EN 60068-2-27 50 g / 11 ms
Assembly data
Weight ~180 g
Torques
M8 round plug connector 0.6 Nm
M4 fixing screw 2.0 Nm
Connections
Bus / external supply M12 connector (A coded) 4 poles
I/O connections 8 x M8 round plug connector 3 pole
46 V 2.4
Manual for Devices of the MASI68 Series
AS-interface
Operating voltage 26.5 … 31.6 V DC
Current consumption max. 250 mA
Reverse polarity protection integrated
Profile S-7.F.E
Addressing (0), 1…31
External supply
Operating voltage Ub 24V DC ± 25%
Reverse polarity protection integrated
Note The external supply has to comply with IEC 364-4-41(PELV)
Sensor supply
Max. current 200 mA
Overload / shortcircuit fuse Peripheral fault (FID)
The inputs are galvanically coupled with the AS-Interface. The must not be fed with
Note
external supply voltages.
Inputs
Input characteristics EN61131-2, type 2
Current consumption 10mA
Input filter approx. 1 ms
Outputs
Nominal current 0.5 A per channel
max. total current 2A
Typical output voltage at nominal load Ub – 0.8V
0.75 mm² max. 10 m
Cable length
0.34 mm² max. 5 m
Cable diameter max. 1.5 mm²
Signal delay 10 ms
Max. switching frequency at resistive load 100 Hz
Max. switching frequency at resistive load 0.2 Hz
Max. lamp load 10 W
electronic short circuit detection, tripping time < 10 ms
Overload / shortcircuit fuse
Peripheral fault (FID)
EMC
EN 50295 EN 61000-4-2 ESD contact ± 4 kV ; air ± 8 kV
EN 61000-4-3 HF-field + GSM 10 V/m
EN 61000-4-4 Burst ± 2 kV
asym./sym. ± 0.5 kV DC power input
EN 61000-4-5 Surge
asym. ± 1 kV signal connections
EN 61000-4-6 HF asymmetric 10 V
class B
EN 61000-6-3 interference strength
class B
V 2.4 47
Manual for Devices of the MASI68 Series
48 V 2.4
Manual for Devices of the MASI68 Series
Materials
Housing PBT 30% fiberglass (UL94, V0), black
Contact carrier M8 PLC (UL94 V0), black
Contact CuZn, with nickel sublayer and gold plated
M8 O ring Viton, green
Light comb + light ring PC (UL94, V0 )
Mechanical data
Protection acc. to EN 60629 IP 68 (only when plugged and screwed)
Vibration, sinusoidal EN 60068-2-6 15 g
Shock, half-sine EN 60068-2-27 50 g / 11 ms
Assembly data
Weight ~180 g
Torques
M8 round plug connector 0.6 Nm
M4 fixing screw 2.0 Nm
Connections
Bus connection M12 connector (A coded) 4-pole
I/O connections 8 x M8 round plug connector 3-pole
V 2.4 49
Manual for Devices of the MASI68 Series
AS-interface
Operating voltage 26.5 … 31.6 V DC
Current consumption max. 300 mA
Reverse polarity protection integrated
Profile 2x S-0.A.0
Addressing 2x (0), 1A…31A, 1B … 31B
Sensor supply
Max. current 240 mA
Overload / shortcircuit fuse Peripheral fault (FID)
The inputs are galvanically coupled with the AS-Interface. The must not be fed with
Note
external supply voltages.
Inputs
Input characteristics EN 61131-2 type 2
Current consumption < 10mA
Input filter approx. 1 ms
EMC
EN 50295 EN 61000-4-2 ESD contact ± 4 kV ; air ± 8 kV
EN 61000-4-3 HF-field + GSM 10 V/m
EN 61000-4-4 Burst ± 2 kV
EN 61000-4-5 Surge
asym. ± 1 kV signal connections
EN 61000-4-6 HF asymmetric 10 V
class B
EN 61000-6-3 interference strength
class B
50 V 2.4
Manual for Devices of the MASI68 Series
30
V 2.4 51
Manual for Devices of the MASI68 Series
Materials
Housing PBT 30% fiberglass (UL94, V0), black
Contact carrier M12 PLC (UL94 V0), black
Contact CuZn, with nickel sublayer and gold plated
M12 O ring Viton, green
Light comb + light ring PC (UL94, V0 )
Mechanical data
Protection acc. to EN 60629 IP 68 (only when plugged and screwed)
Vibration, sinusoidal EN 60068-2-6 15 g
Shock, half-sine EN 60068-2-27 50 g / 11 ms
Assembly data
Weight ~180 g
Torques
M12 round plug connector 0.6 Nm
M4 fixing screw 2.0 Nm
Connections
Bus connection M12 connector (A coded) 4-pole
I/O connections 4 x M12 round plug connector 5-pole
52 V 2.4
Manual for Devices of the MASI68 Series
AS-interface
Operating voltage 26.5 … 31.6 V DC
Current consumption max. 250 mA
Reverse polarity protection integrated
Profile S-0.A.2
Addressing (0), 1A…31A, 1B … 31B
Sensor supply
Max. current 200 mA
Overload / shortcircuit fuse Peripheral fault (FID)
The inputs are galvanically coupled with the AS-Interface. The must not be fed with
Note
external supply voltages.
Inputs
Input characteristics EN 61131-2, type 2
Current consumption < 10mA
Input filter approx. 1 ms
EMC
EN 50295 EN 61000-4-2 ESD contact ± 4 kV ; air ± 8 kV
EN 61000-4-3 HF-field + GSM 10 V/m
EN 61000-4-4 Burst ± 2 kV
EN 61000-4-5 Surge
asym. ± 1 kV signal connections
EN 61000-4-6 HF asymmetric 10 V
class B
EN 61000-6-3 interference strength
class B
V 2.4 53
Manual for Devices of the MASI68 Series
50
Figure 7-5: Dimensions MASI68 DI4/0.2A DO4/2A Y 8xM12 – Art. No. 56 422
54 V 2.4
Manual for Devices of the MASI68 Series
Materials
Housing PBT 30% fiberglass (UL94, V0), black
Contact carrier M12 PLC (UL94 V0), black
Contact CuZn, with nickel sublayer and gold plated
M12 O ring Viton, green
Light comb + light ring PC (UL94, V0 )
Mechanical data
Protection acc. to EN 60629 IP 68 (only when plugged and screwed)
Vibration, sinusoidal EN 60068-2-6 15 g
Shock, half-sine EN 60068-2-27 50 g / 11 ms
Assembly data
Weight ~180 g
Torques
M12 round plug connector 0.6 Nm
M4 fixing screw 2.0 Nm
Connections
Bus / external supply M12 connector (A coded) 4-pole
I/O connections 8 x M12 round plug connector 5-pole
V 2.4 55
Manual for Devices of the MASI68 Series
AS-interface
Operating voltage 26.5 … 31.6 V DC
Current consumption max. 250 mA
Reverse polarity protection integrated
Profile S-7.F.E
Addressing (0), 1…31
External supply
Operating voltage Ub 24V DC ± 25%
Reverse polarity protection integrated
Note The external supply has to comply with IEC 364-4-41(PELV)
Sensor supply
Max. current 200 mA
Overload / shortcircuit fuse Peripheral fault (FID)
The inputs are galvanically coupled with the AS-Interface. The must not be fed with
Note
external supply voltages.
Inputs
Input characteristics EN61131-2, type 2
Current consumption < 10mA
Input filter approx. 1 ms
Outputs
Nominal current 2 A per channel
Max. total current 8 A at 40°C / 6 A at 60°C
Typical output voltage at nominal load Ub – 3V
0.75 mm² max. 10 m
Cable length
0.34 mm² max. 5 m
Cable diameter max. 1.5 mm²
Signal delay 10 ms
Max. switching frequency at resistive load 100 Hz
Max. switching frequency at resistive load 0.2 Hz
Max. lamp load 10 W
electronic short circuit detection, tripping time < 10 ms
Overload / shortcircuit fuse
Peripheral fault (FID)
EMC
EN 50295 EN 61000-4-2 ESD contact ± 4 kV ; air ± 8 kV
EN 61000-4-3 HF-field + GSM 10 V/m
EN 61000-4-4 Burst ± 2 kV
asym./sym. ± 0.5 kV DC power input
EN 61000-4-5 Surge
asym. ± 1 kV signal connections
EN 61000-4-6 HF asymmetric 10 V
class B
EN 61000-6-3 interference strength
class B
56 V 2.4
Manual for Devices of the MASI68 Series
50
Figure 7-6: Dimensions MASI68 DI4/0.2A DO4/1.6A AB Y K3 8xM12 – Art. No. 56 423
V 2.4 57
Manual for Devices of the MASI68 Series
Materials
Housing PBT 30% fiberglass (UL94, V0), black
Contact carrier M12 PLC (UL94 V0), black
Contact CuZn, with nickel sublayer and gold plated
M12 O ring Viton, green
Light comb + light ring PC (UL94, V0 )
Mechanical data
Protection acc. to EN 60629 IP 68 (only when plugged and screwed)
Vibration, sinusoidal EN 60068-2-6 15 g
Shock, half-sine EN 60068-2-27 50 g / 11 ms
Assembly data
Weight ~200 g
Torques
M12 round plug connector 0.6 Nm
M4 fixing screw 2.0 Nm
Connections
Bus / external supply M12 connector (A coded) 4-pole
I/O connections 8 x M12 round plug connector 5-pole
58 V 2.4
Manual for Devices of the MASI68 Series
AS-interface
Operating voltage 26.5 … 31.6 V DC
Current consumption max. 250 mA
Reverse polarity protection integrated
Profile S-7.A.7
Addressing (0), 1A…31A, 1B…31B
External supply
Operating voltage Ub 24V DC ± 25%
Reverse polarity protection integrated
Note The external supply has to comply with IEC 364-4-41(PELV)
Sensor supply
Max. current 200 mA
Overload / shortcircuit fuse Peripheral fault (FID)
The inputs are galvanically coupled with the AS-Interface. The must not be fed with
Note
external supply voltages.
Inputs
Input characteristics EN61131-2, type 2
Current consumption < 10mA
Input filter approx. 1 ms
Outputs
Nominal current 1.6 A per channel
Max. total current 6,4 A at 40°C / 5 A at 60°C
Typical output voltage at nominal load Ub – 3V
0.75 mm² max. 10 m
Cable length
0.34 mm² max. 5 m
Cable diameter max. 1.5 mm²
Signal delay 10 ms
Max. switching frequency at resistive load 100 Hz
Max. switching frequency at resistive load 0.2 Hz
Max. lamp load 10 W
electronic short circuit detection, tripping time < 10 ms
Overload / shortcircuit fuse
Peripheral fault (FID)
EMC
EN 50295 EN 61000-4-2 ESD contact ± 4 kV ; air ± 8 kV
EN 61000-4-3 HF-field + GSM 10 V/m
EN 61000-4-4 Burst ± 2 kV
asym./sym. ± 0.5 kV DC power input
EN 61000-4-5 Surge
asym. ± 1 kV signal connections
EN 61000-4-6 HF asymmetric 10 V
V 2.4 59
Manual for Devices of the MASI68 Series
30
60 V 2.4
Manual for Devices of the MASI68 Series
Materials
Housing PBT 30% fiberglass (UL94, V0), black
Contact carrier M12 PLC (UL94 V0), black
Contact CuZn, with nickel sublayer and gold plated
M12 O ring Viton, green
Light comb + light ring PC (UL94, V0 )
Mechanical data
Protection acc. to EN 60629 IP 68 (only when plugged and screwed)
Vibration, sinusoidal EN 60068-2-6 15 g
Shock, half-sine EN 60068-2-27 50 g / 11 ms
Assembly data
Weight ~180 g
Torques
M12 round plug connector 0.6 Nm
M4 fixing screw 2.0 Nm
Connections
Bus connection M12 connector (A coded) 4-pole
I/O connections 4 x M12 round plug connector 5-pole
V 2.4 61
Manual for Devices of the MASI68 Series
AS-interface
Operating voltage 26.5 … 31.6 V DC
Current consumption max. 300 mA
Reverse polarity protection integrated
Profile 2x S-0.A.2
Addressing 2x (0), 1A…31A, 1B … 31B
Sensor supply
Max. current 240 mA
Overload / shortcircuit fuse Peripheral fault (FID)
The inputs are galvanically coupled with the AS-Interface. The must not be fed with
Note
external supply voltages.
Inputs
Input characteristics EN 61131-2, type 2
Current consumption < 10mA
Input filter approx. 1 ms
EMC
EN 50295 EN 61000-4-2 ESD contact ± 4 kV ; air ± 8 kV
EN 61000-4-3 HF-field + GSM 10 V/m
EN 61000-4-4 Burst ± 2 kV
EN 61000-4-5 Surge
asym. ± 1 kV signal connections
EN 61000-4-6 HF asymmetric 10 V
class B
EN 61000-6-3 interference strength
class B
62 V 2.4
Manual for Devices of the MASI68 Series
8 Accessories
Blind caps
Art. no. Quantity Description
38 58627 4 pc. M8 blind plug
56 952 4 pc. M12 blind plug
AS-Interface cables
Art. no. Description
55 743 AS-Interface flat profile cable yellow 2x1.5mm² (sold by the meter)
55 744 AS-Interface flat profile cable black 2x1.5mm² (sold by the meter)
Cable
See our general catalog
V 2.4 63
Murrelektronik GmbH|Falkenstraße 3, D-71570 Oppenweiler|P.O. Box 1165, D-71567 Oppenweiler
Phone +49 7191 47-0|Fax +49 7191 47-130|info@murrelektronik.com|www.murrelektronik.com
The information in this manual has been compiled with the utmost care. Liability for the correctness, completeness and topicality
of the information is restricted to gross negligence.
Baureihe 0270 (SWMK)
Motortyp 403 438
Technische Daten
Nennspannung UN [Volt] 36
Leerlaufdrehzahl n0 [min-1] 120
Nenndrehmoment MN [Nm] 2,0
Einschaltdauer %
EIN [min]
Anlaufmoment MA [Nm] 16,0
Getriebeübersetzung i 53/2
Anschlusswiderstand 2 Lamellen R [mΩ] 3400,0
48
Baureihe 0270 (SWMK)
Motortyp 403 438
Notizfeld:
49
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
Type SDPB-0404D-0005
Ident-No. 6824116 Fieldbus M12 x 1
Outputs
Number of channels 4 digital outputs acc. to EN 61131-2 ç C0...C7
Output voltage 20…29 VDC from load voltage
Output current per channel 2 A (æ 4 A), short-circuit proof
Load type resistive, inductive, lamp load output M8 x 1
Switching frequency ð 500 Hz
Simultaneity factor 0.5
4
(+)
Dimensions (W x L x H) 30 x 175 x 26.5 mm 3 1
Operating temperature 0 to 55 °C +24 VDC ()
Storage temperature -25 to 85 °C
Vibration test as per EN 60068-2-6 è C0...C7
Shock test acc. to DIN EN 60068-2-27
Electro-magnetic compatibility according to EN 61000-6-2/EN 61000-6-4
Degree of protection IP67 voltage supply M8 x 1
Approvals CE, C-UL U.S.
w v
1 = 24 VDC U
2 4 2 = 24 VDC UB 4 2
L
1 3 = GND
3 3 1
4 = GND
ñEdition: • 11.06.2009
lBmax = lLmax = 4 A
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
BL20-P3S-SBB 12 22
24 VDC
117,6 Ident-No. 6827037 +
13 23
screw connection
12,6
12 22
24 VDC
BL20-P4S-SBBC +
13 23
128,9 Ident-No. 6827039
PE
14 24
screw connection, access to C rail
12,6
ñEdition: • 11.07.2009
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
Inputs
Input type pnp
Low level signal voltage -30 V … +5 V
High level signal voltage 15 V … 30 V
Low level signal current 0 mA … 1.5 mA
High level signal current 2 mA … 10 mA
Input delay < 0.2 ms
Electrical isolation electronics for the field level
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
12 22
BL20-S4S-SBBS + +
13 23
Bit 2 Bit 3
128,9 Ident-No. 6827047
S 14 24 S
screw connection
12,6
12 22
+ +
13 23
BL20-S6S-SBBSBB 14 24
Bit 2 Bit 3
+ +
screw connection 16 26
12,6
ñEdition: • 11.07.2009
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
C1 C3 C7
● Direct connection to the IP link
C5
● Fibre-glass reinforced housing
23 30
● Encapsulated module electronics
C0 C2 C4 C6 ● Metal connector
119
● Degree of protection IP67
126
input M8 x 1
Type SNNE-0404D-0003
(+)
Ident-No. 6824191 ( )
4
()
Operating / load voltage 20…29 VDC 3 1
Operating current ð 25 mA
ç C0...C7
Fibre-optic length ð 15 m
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
LEDs
Coupling module parameter Byte alignment is activated. Input Byte 0 idle idle idle idle C1P2 C1P4 C0P2 C0P4
1 byte input data and output data each are mapped.
Output Byte 0 C3P2 C3P4 C2P2 C2P4 idle idle idle idle
C
= Connector no., P
= Pin no.
ñEdition: • 11.07.2009
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
Type SDPL-0404D-1003
Ident-No. 6824450 Fieldbus M12 x 1
Fibre-optic length ð 15 m
input M8 x 1
Number of channels 4 digital inputs acc. to EN 61131-2
Input voltage 20…29 VDC via operating voltage (+)
Low level signal voltage -3…5 VDC (EN 61131-2, type 2) 4 ( )
()
High level signal voltage 11…30 VDC (EN 61131-2, type 2) 3 1
Input delay 3 ms
Max. input current 6 mA
ç C0...C7
Outputs
Number of channels 4 digital outputs acc. to EN 61131-2
Output voltage 20…29 VDC from load voltage output M8 x 1
Output current per channel 0.5 A, short-circuit proof
Load type resistive, inductive, lamp load
Switching frequency ð 500 Hz 4
(+)
Simultaneity factor 1 3 1
+24 VDC ()
Dimensions (W x L x H) 30 x 210 x 26.5 mm
Operating temperature 0 to 55 °C
è C0...C7
Storage temperature -25 to 85 °C
Vibration test as per EN 60068-2-6
Shock test acc. to DIN EN 60068-2-27
voltage supply M8 x 1
Electro-magnetic compatibility according to EN 61000-6-2/EN 61000-6-4
Degree of protection IP67
w v
Approvals CE, C-UL U.S.
1 = 24 VDC U
2 4 2 = 24 VDC UB 4 2
L
1 3 3 = GND 3 1
4 = GND
ñEdition: • 11.07.2009
lBmax = lLmax = 4 A
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
LEDs
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.compiconet®
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
Inputs
Input type pnp
Low level signal voltage -30 V … +5 V
High level signal voltage 15 V … 30 V
Low level signal current 0 mA … 1.5 mA
High level signal current 2 mA … 10 mA
Input delay < 0.2 ms
Electrical isolation electronics for the field level
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
12 22
BL20-S4S-SBBS + +
13 23
Bit 2 Bit 3
128,9 Ident-No. 6827047
S 14 24 S
screw connection
12,6
12 22
+ +
13 23
BL20-S6S-SBBSBB 14 24
Bit 2 Bit 3
+ +
screw connection 16 26
12,6
ñEdition: • 11.07.2009
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
ñEdition:
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com
12 22
BL20-S4S-SBCS Bit 2
13 23
128,9 Ident-No. 6827060
14 24
screw connection, access to C rail
12,6
PE PE
13 23
BL20-S6S-SBCSBC Bit 2
14 24
Bit 3
154,5 Ident-No. 6827066 15 25
PE PE
12,6
ñEdition: • 11.07.2009
Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñmore@turck.com ñwww.turck.com