INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2600 CUSTOMER PART NO.: RE-505081 MODEL NO.: DB4629-5673
GOV. REGULATION: 7-10 % CUSTOMER NAME & ADDRESS: SUPERSEDES
ENGINE: 6068TFM JOHN DEERE DUBUQUE EDITION NO.: 1
APPLICATION: O.E.M. 168 kW MARINE DATED: 09-15-99
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTING: CON'T
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 4. 400 RPM (WOT):
.063" (1.4 mm) ID X 25" (635 mm) LONG. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
2. CALIBRATING INJECTORS........... SAE J968/ISO 7440: b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) (60 kPa)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B.201) 5. 2600 RPM (WOT):
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. a. SET TRANSFER PUMP PRESSURE FOR 99-101 PSI,
b. SUPPLY PRESSURE (S.B.334): 2.0 ± 0.5 PSI (683-696 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
(14 ± 3 kPa) AT PUMP INLET. b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
4. CAM MOVEMENT READ-OUT DEVICE: #23745. PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa).
PUMP INSTALLATION: IT-083 6. 2000 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 2°.
ROTATION-C-* LEVER ANGLES (REF.) 7. 2600 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
NAME PLATE-L-SIDE** THOT MIN.(∠B) 126.5-127.5 mm³/STROKE.
#1 CYL.-5-O'CLOCK** THOT MAX.(∠C) 8. 1200 RPM (WOT): SET FUEL LIMITER ADJUSTING SCREW TO OBTAIN
THROTTLE-L-SIDE** S.O. (∠ E) 89.5-90.5 mm³/STROKE.
TIMING MARK N/A S.O. (∠ F) 9. 800 RPM (WOT): SET FUEL LIMITER ADJUSTING SCREW (NEEDLE
ESO (12V E.T.S.O.) VALVE)TO OBTAIN 89.5-90.5 mm³/STROKE.
10. 2860 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 19-21 mm³/STROKE.
11. 700 RPM (L.I.): SET LOW IDLE SCREW FOR 19-21 mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 12. CHECK POINTS:
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES)
THROTTLE T.P.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE RPM POSITION mm³/STROKE ADVANCE PRESSURE
(REF. SL-222) a. 2910 WOT 5 MAX. --- ---
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO b. 2860 WOT 19-21 --- ---
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. c. 2600 WOT* 4 MAX. --- ---
2. 2800 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO d. 2600 WOT 126.5-127.5 2.5°-3.5° 99-101
OBTAIN 19-21 mm³/STROKE. e. 2000 WOT --- 1.5°-2.5° ---
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) f. 800 WOT 87.5-92.5 --- ---
g. 1200 WOT 87.5-92.5 --- ---
THROTTLE h. 700 L.I. 19-21 --- ---
RPM POSITION mm³/STROKE ADVANCE i. 400 WOT* 4 MAX. --- ---
a. 2910 WOT 5 MAX. --- j. 150 WOT 59 MIN. ---- 10 MIN.**
b. 2860 WOT 19-21 ---
c. 2600 WOT* 4 MAX. --- * E.S.O. DE-ENERGIZED ** (69 kPa) ***(476-490 kPa)
d. 2600 WOT 125-129 2.0°-4.0°
e. 2000 WOT --- 1.0°-3.0° 13. SPECIAL NOTES:
f. 1200 WOT 82.5-97.5 --- a. TORQUE ALL FASTENERS PER S.B. 106.
g. 800 WOT 82.5-97.5 --- b. SEAL FASTENERS PER S.B. 134A AND 365R1.
h. 700 L.I.** 19-21 --- c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
i. 400 WOT* 4 MAX. --- d. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
j. 150 WOT 59 MIN. --- POSITION PER S.B. 164.
e. FOR SERVICE ONLY:
* E.S.O. DE-ENERGIZED AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL 7244-
** RESET USING LOW IDLE SCREW, IF NECESSARY 27 WITH INSERT 7244-30 AND PILOT RING 7244-26E. CONNECT
AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1 CYLINDER
PUMP SETTINGS: FOLLOWING PUMP SERVICE OUTLET. SET TOOL TO 212.5° AND INSTALL TO DRIVE SHAFT.
1. ROLLER-TO-ROLLER DIMENSION: 1.979" ± .0015" SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS STRIKE CAM
(50.27 mm ± 0.04 mm) RING AND TOOL STOPS, SCRIBE LINE ON HOUSING FLANGE.
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. REPEAT PROCEDURE TO ENSURE ACCURACY. IF
2. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm) INTERFERANCE BETWEEN STRAIGHT EDGE AND HOUSING
(USE KIT #23093 S.B. 95). FLANGE OCCURS, PLACE WASHER (i.e. 13521) BETWEEN
3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO STRAIGHT EDGE AND TOOL.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. f. FOR FACTORY USE ONLY:
SET TORQUE SCREW SO AS NOT TO IMPEDE METERING
VALVE TRAVEL.

© STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
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DB4629-5673 EDITION 1 DATED 9/15/99 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(61411)
BEARING, NEEDLE 1 26359 26355 1 SEAL, VITON LIP
SHAFT, DRIVE 1 34357
30804 1 SEAL, TEFLON LIP
NUT, HEX 1 26346
WASHER, DRIVE SHAFT 1 32787 21660 1 SCREW ASSY-VENT
OR 21661-21665
KEY, WOODRUFF 1 30387 22601 1 SCREW, BUTTON HD CAP
27606 1 WASHER, SEALING
29677 1 CAP, TORQ SCR-PROD.
HOUSING ASSY, PUMP 1 32421 29671 1 NUT, TORQUE SCREW
17438 1 SEAL, O-RING
33922 1 SCREW, TORQUE

SEAL, RECT SECTION 1 26470 11331 2 SCREW, HEAD LOCKING

GASKET, TIMING COVER 1 27603 28749 1 BEARING, THRUST

COVER, TIMING WINDOW 1 23107 26468 1 WASHER, THRUST

28381 1 WASHER, DR SH SPRING
SCREW, NAME PLATE 2 24419
NAME PLATE 1 10394 26469 1 RING, RETAINING

21194 2 SCREW,HEX WASH HD M

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(62077)
ROLLER, CAM (CERAMIC) 4 26072 34444 1 H&R ASSY, 6 CYL
SHOE, CAM ROLLER -10 4 20119 11056 2 PLUNGER, BASIC
OR 20120 (-.015) OR USE 11057-11060 (STD)
20124 (-.005) AS REQ’D OR 11062-11065 (O/S)
S.B.332 AS IND. ON ROTOR S.B.60R
20250 2 PLUNGER, BASIC
USE 20251-20254 (STD)
OR 20256-20259 (O/S)
AS IND. ON ROTOR S.B.60R
12216 1 SCREW, HEAD PLUG
11438 1 SCREW, SOCKET SET
SPRING, LEAF 2 29363 20727 6 CONNECTOR, FUEL LINE
SCREW, LEAF SPRING 2 15619 27245 1 SEAL, O-RING
NUT, FUEL LIMIT LOCK 1 33083 32163 1 CAM RING
SEAL, O-RING 1 32534 21217 1 VALVE, DELIVERY 25MM
SCREW, ADJ ORIFICE 1 33211 OR 21218 (O/S) AS REQ’D
REF S.B. 143B
PISTON, REGULATOR 1 19895
SCREW, RETAINING 1 17050 20127 1 SCREW, RETAINING
SPRING, ACCUMULATOR 1 33615 20128 1 STOP, DELIVERY VALVE
GUIDE, ACCUM SPRING 1 33616 20129 1 SPRING, DLVY VALVE
33253 1 PISTON, FUEL LIMITER
33272 1 SPRING, REGULATING
SEAL, O-RING 1 27601 33274 1 SCREW, FUEL LIMITER
PLATE-LOCK 1 29384 33082 1 NUT, FUEL LIMIT LOCK
33084 2 PLUG, WELCH
SCREW, TX DR SOC HD 1 29710 27602 1 SEAL, O-RING
NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(61042)
32859 1 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608 22988 1 LINER,T.P.(THIN FUEL)
33501 4 BLADE, TRANSFER PUMP
OR 33500, 33499, 20803
REFERENCE S.B. 304
RETAINER, ROTOR 1 19870
19906 1 RING, LINER LOCATING
33040 1 REG ASSY, PORTING
SPRING, T.P. BLADE 2 15699
ROLL PIN 1 19837
SEAL, REG. SLEEVE 1 19844

28135 1 SPRING, REGULATING

PISTON, REGULATOR 1 19895

PLUG, END PLATE ADJ 1 32642

FILTER, INLET 1 28986 32636 1 CAP, T.P. END

NOTES:

INDENTED ITEMS INCLUDED

DB4629-5673 EDITION 1 DATED 9/15/99 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(60441)
SPRING, GOV CONTROL 1 18074
BROWN-BROWN 12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 19866
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING

SHAFT, GOV ARM 1 12214 24726 1 STUD, GUIDE

SEAL, O-RING 2 31332
NUT, PIVOT SHAFT RET. 2 12288
SPACER, GOV SPRING 1 15284
21895 1 ARM ASSY-MET.VALVE
SLEEVE, GOV. THRUST 1 21709 11563 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MET.VALVE SPRG
WASHER, THRUST 1 19860 20359 1 SPRING, MTR VALVE

WEIGHT, GOVERNOR 6 19858 29136 3 CLIP, RETAINING

REF. S.B. 370
RETAINER ASSY, WEIGHT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, WEIGHT RET.
NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 22249 REFERENCE S.B. 336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60128)
SEAL, O-RING 2 17438
WASHER, SPACER 2 14408
SHAFT ASSY, THROTTLE 1 12019 16279 1 SHAFT, SHUT-OFF

SCREW, LEVER ADJUST 1 12972

12253 1 CLIP, SHAFT RETAINER
NUT, HEX 1 12174
12221 1 LEVER, THROTTLE FORK

12169 1 SCREW, LEVER ADJUST

SPACER, THR.LEVER ADJ 1 16135
12174 1 NUT, HEX
SCREW, SOCKET CAP 1 12051
ARM, ADJUSTING SPACER 1 16136 18021 1 HOOK ASSY, GOV.LINK.
LEVER ASSY, THROTTLE 1 16392 12360 1 SCREW, HEX HEAD MACH.
12362 1 LOCKWASHER,SHAKEPROOF
SPRING, THROT. LEVER 1 13003 18020 1 HOOK, GOV LINK

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK
SCREW, SOCKET HD CAP 1 15668
RETAINER, TH.LEV.SPRG 1 13010

NOTES: THROTTLE LEVER BUSHING OUT

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(60686)
SCREW, REED VALVE 2 19834
SEAL, O-RING 1 26126 21361 1 PLUG, PISTON HOLE
SEAL, O-RING 1 29280
RING, PISTON SEAL 1 18967 22773 1 VALVE, REED
SEAL, PISTON RING 1 29281

29280 1 SEAL, O-RING

20276 1 SPRING, ADVANCE
PISTON, ADVANCE 1 20471 WHITE-BLUE
0-3 DEG. ADVANCE 12679 1 SPRING, INNER ADVANCE
SEAL, O-RING 1 29282 RED-YELLOW
PLUG, PISTON HOLE 1 15744 14940 1 GUIDE, ADV.ADJ.SPRING

SCREW, ADVANCE 1 14544

SEAL, O-RING 1 17438 27602 1 SEAL, O-RING

NUT, LOCK 1 13807 26787 1 SCREW,HEAD LOCATING

PIN, CAM ADVANCE 1 21147

SEAL, O-RING 1 27610
PLUG, ADV. SCREW HOLE 1 23056

NOTES:

INDENTED ITEMS INCLUDED

DB4629-5673 EDITION 1 DATED 9/15/99 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60857)
22109 1 REG ASSY, HSG PRESS

27607 1 SEAL, O-RING

14760 2 NUT, LOCK
22985 1 TERMINAL, BLADE
SCREW, BUTTON HD CAP 3 22351 21618 1 INSULATOR, TERMINAL
STRAP, TERM GROUNDING 1 20951 12049 2 LOCK WASHER, TOOTH
12500 2 WASHER, TERM INSUL
LOCK WASHER, TOOTH 1 18493
30789 1 CAP, COVER SCREW
NUT, HEX 2 12519

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW

SEAL, RECT SECTION 1 27244 21898 1 COVER, GOV CONTROL

26921 1 SOLENOID, 6V ETSO

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP, REFERENCE S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 09/15/99 26501 1
ESO MOUNTING AND GROUNDING KIT 26431
GASKET KIT 33702

INDENTED ITEMS INCLUDED