Professional Documents
Culture Documents
Andreas Fuchs
• Naval Architect
• Mainly Bulk Carrier
• Dep. NHT Seagoing Ships Steel (Bulker/Tanker)
• Phone: +49 (0) 40 361 49 - 423
• e-mail: andreas.fuchs@gl-group.com
1
Schedule
8:30 Welcome and Introduction
8:45 Session 1
9:45 Small Break
10:00 Session 2
11:00 Small Break
11:15 Session 3
12:30 Finish
Index
• Leading in
• Definitions • IACS Unified Requirements
• Bulk carrier • New ships
• Single side skin (SSS) • Damage scenarios
• Existing ships
• IMO • IACS information sources
• Solas convention
• Practical impementation of
• New Solas amendments requirements for exist.
• Load Lines convention bulkers (reinforcements)
• IMO information sources
• CSR
• Case study (skipped)
2
Navigator
Module 1:
Bulk Carrier General
• Brief History
• Definition of Bulk Carrier
• Bulk Carrier Sizes
3
Closed Shelter-Deck Cargo Vessel of 50s
Manual trimming of
Fitting of Shift-Boards cargo surface
Manual filling of
empty spaces
Cargo difficult to
reach by grab
Preparation of cargo holds => Often neglected, because time consuming and
therefore cost intensive.
4
Purpose built bulk carriers
5
1970s
6
1980s
1. Big boom in ship building: Industry greatly over-estimated
the way in which trade would develop
2. Optimization due to…
• Advanced ship technology
• Increased higher tensile steel ratio
• Introduction of direct strength assessment using FE method.
…caused two effects:
• optimization of plate thicknesses created corrosion
vulnerable vessels of increased sizes
• oversupply of tonnage
• 3 factors in common
• Average age of ships was above 18 years
• Carriage of coal & heavy mineral cargoes (corrosive + abrasive)
• Heavy weather
=> Water ingress to holds
7
Casualties by Categories
Structural Failure 72,7 %
80 72,7
70
60
Casualties % 50
40
30
20
9,4 8,1
10 4,2 3 1,4 1,2 0
0
s
n
t
n
ed
ac
s
er
e
io
io
ag
tie
ag
th
nt
llis
nd
os
tili
m
O
am
Co
ra
Co
pl
Da
os
Ex
St
lD
/H
ry
d/
/
ul
re
ar
ne
e
H
Fi
ck
W
hi
g/
re
ac
sin
W
M
is
M
g/
r in
de
un
Source: IACS FSA Report based on Lloyd's Statistical Tables (1978 to 1998).
Hatch Cover
Failure
18,7
8
Trend in average loss/year
Sources: Intercargo
Module 1:
Bulk Carrier General
• Brief History
• Definition of Bulk Carrier
• Bulk Carrier Sizes
9
Definition of the Term “Bulk Carriers”
10
Definition of the Term “Bulk Carriers”
• IACS Z11.2.2
• The ship type notation "BULK CARRIER", or equivalent, and the
notation "ESP" shall be assigned to sea going self-propelled ships
which are constructed generally with single deck, double bottom,
hopper side tanks and topside tanks and with single or double side
skin construction in cargo length area and intended primarily to
carry dry cargoes in bulk. Typical midship sections :
11
SOLAS Chapter XII amendment (MSC. 170(79))
New definition of new bulk carrier (keel laying date ≥ 1 July 2006) :
“Bulk carrier” means a ship which is intended primarily to carry
dry cargo in bulk, including such types as ore carriers and
combination carriers.
12
Definition of the Term “Single Side
Skin”
• Amendment by • where any part of cargo hold is bound by the
MSC 170(79) side shell only; or
for B/C (incl.
• Where one or more cargo holds are bounded
Combination
by double side skin, the width of which is:
Carriers) with
keel laying date • less than 760 mm apart in bulk carriers,
which are constructed before 1 January
≥ 1 July 2006
2000,
• less than 1000 mm apart in bulk carriers,
constructed on or after 1 January 2000,
but before 1 July 2006.
Module 1:
Bulk Carrier General
• Brief History
• Definition of Bulk Carrier
• Bulk Carrier Sizes
13
Limitation in Size
• Port restrictions: draft limitations, air draft limitations,
lock limitations
• Infrastructure restrictions : less advanced port /
inland infrastructure makes it impossible to quickly
transport large quantities of cargoes to/from the port
areas
• Trade restriction: lack of financial strength to deal in
large volumes / limited demand for individual cargoes
at various destinations
Minor Bulks: Gypsum, Fertilisers, Forest Products, Minerals, Rice, Scrap, Sugar, etc.
14
Handymax Development
DWT ~ 55.000 t 200
Length Development
180
LoA (m )
Breadth ~ 32,26 m 170
160
Draught ~ 11,50 m
DW T
Depth Development
Breadth Development
25
40
35
20
Breadth (m )
Depth (m )
30
15
25
20 10
30.000,00 35.000,00 40.000,00 45.000,00 50.000,00 55.000,00 60.000,00 30.000,00 35.000,00 40.000,00 45.000,00 50.000,00 55.000,00 60.000,00
DW T DW T
Panamax Development
DWT ~ 78.000 t Kamsarmax:
LoA ~ 225,00 m LoA = 229 m
Breadth = 32,26 m DWT ~ 82.000 t
Depth ~ 19,60 m
Draught ~ 14,40 m
15
Capesize Development
DWT ~ 175.000 t
Dunkirkmax
LoA ~ 289,00 m (for the French port’s eastern harbour lock at
Dunkirk)
Breadth ~ 45,00 m
Depth ~ 24,50 m Newcastlemax
~185,000 dwt large Capesize with max beam
Draught ~ 18,00 m B = 47 m
(for use of the Australian port of Newcastle)
Navigator
16
SOLAS Convention
17
SOLAS Chapter II-1
Structure, subdivision and stability
• Reg. II-1/3-2 (until now existing regulation by MSC.47(66))
• Corrosion protection of seawater ballast tanks
• New B/C ≥ 1 July 1998
• New amendments with MSC.215(82) and MSC.216(82)
• Protective coatings of dedicated seawater ballast tanks in all ship
types and double skin spaces of B/C (≥ 500 GT)
• For vessels…
• Contracted for construction ≥ 1 July 2008
• (in absence of contract) keellaying ≥ 1 January 2009
• Delivery ≥ 1 July 2012
18
SOLAS Reg. II-1/3-6
Access to and within spaces in cargo area of oil
tankers and bulk carriers
New B/C ≥ 1 January 2005 ≥ 20.000 GT
• Scope: • Provision of suitable means for access to
ensure that the ships can be properly
inspected throughout their lifetime.
• Provision of a Ship Structure Access-
Manual
• Technical Provision for detailed structural
arrangements MSC.133(76)
• Interpretation in MSC/Circ.1176
19
Technical Provisions for Means of Access
20
SOLAS Reg. II-1/3-6
Access to and within spaces in cargo area
of oil tankers and bulk carriers
21
SOLAS Chapter XII
Additional safety measures for bulk carriers
• In force since 1 July 1999
• Applicable for new bulk carriers
• constructed on or after 1 July 1999
• L ≥ 150 metres
• γC ≥ 1,0 t/m3
and for existing bulk carriers
• constructed before 1 July 1999
• L ≥ 150 metres
• γC ≥ 1,78 t/m3
With regard to strength: Basis of IACS rules S18, S20 (new ships); S19, S22, S23 (existing vessels)
22
Stability and strength (Reg. XII/4,6)
Existing Bulk Carriers of Single Side Skin Construction
(strength check only, if sufficient damage stability has been proven)
23
Compliance Information (Reg. 8)
Deck Line
~ 300 mm
s = 500 mm
24
SOLAS Reg. XII/12
Hold, ballast and dry space water ingress
alarms
• Application: All bulk carriers regardless of age.
• Scope: Fitting of Water Level Detectors in:
- Cargo Holds
- Ballast Tanks fwd. Collision Bhd.
- Void Spaces extending fwd. of Hold
No. 1 (except chain locker)
• Implementation: Next survey after 1 July 2004
Dry Space
0,1 m
Dry Space
0,1 m
Cargo Hold No.n Cargo Hold No.1
25
Water level detector (transverse-level of detector)
IACS UI SC180: Position of detector in cargo holds if keel
laying < 1 July 2004
≤ B/6
Otherwise one detector at each side of cargo hold (PS & Stb)
≤e ≤a
C.L. C.L.
Otherwise one detector at each side of cargo hold (PS & Stb)
26
Performance Standard for SOLAS Reg. XII/12 by
MSC.145(77)
Amended Resolution MSC.188(79) extends application to single hold cargo ships
other than bulk carriers
27
Availability of pumping system
Means for draining Remote controlled
and pumping to be hydr. or electrical
operational from driven power unit
bridge or engine
control room.
F.P.T.
28
New SOLAS Amendments
29
SOLAS Chapter XII amendment (MSC. 170(79))
New definition of new bulk carrier (keel laying date ≥ 1 July 2006) :
“Bulk carrier” means a ship which is intended primarily to carry
dry cargo in bulk, including such types as ore carriers and
combination carriers.
(These requirements have been deemed not to be justified for bulk carrier with wide
double side spaces, such as “ore carriers”)
30
SOLAS Chapter XII amendment (MSC. 170(79))
Excluded are holds in DSS-bulk-carriers where distance “d” of side shell
to longitudinal bulkhead d ≥ Min(B/5;11,5 m)
= min (B/5;11,5m)
31
SOLAS Chapter XII amendment (MSC. 170(79))
DSS - B/C, L ≥ 150 m, φc ≥ 1,0 t/m³: Min. distances in DSS:
≥ 600mm ≥ 800mm
≥ 1.000mm
32
New SOLAS Reg. IIX/6.5.1 & 6.5.3
33
SOLAS Chapter XII amendment
MSC.170(79)
New B/C < 150 m load. instrument providing stability info
34
SOLAS Chapter XII amendment
MSC. 170(79) => New Reg. 14 in SOLAS chapter XII
Restrictions from sailing with any hold empty
• bulk carriers…
• having length L ≥ 150 m
• single side skin construction (SSS)
• carrying cargos with density ρc ≥ 1,78 tm³
• …if not meeting…
• requirements for withstanding flooding of any one cargo hold (UR S17 1998)
• criteria for side structure of SSS-bulk carrier (UR S12 or S31) (MSC. 168(79))
35
SOLAS Chapter XII amendment
MSC. 170(79) => New Reg. 14 in SOLAS chapter XII
Restrictions from sailing with any hold empty
36
SOLAS II-1/3.7 amendment
MSC. 194(80) => B/C ≥ 1 January 2007
One set of each…
• As-built construction drawings
• Plans showing subsequent structural changes
…must be kept on board and at the company ashore.
37
IMO Information Source
GL IMO-Pilot
38
Navigator
39
IACS Rules affecting
New Ships
Global
Global Strength
Strength Local Strength
New Ships
Strength/Securing Strength of
Strength of Side Shell of Hatch covers, S21 Fore Deck
Harmonized
Harmonized Notations
Notations and
and Fittings and
and Side Frames, S12
Design
Design Loading
Loading Condition,
Condition, S25
S25 Small Hatches,
S26 & S27
Longitudinal Strength in Flooded Condition, S17
40
UR S25
Harmonised Notation and Corresponding Design
Loading Conditions for Bulk Carriers
BC-C
Homogeneous Loading,
Cargo density < 1,0 t/m3
41
BC-B
• Homogeneous Loading,
• Cargo density ≥ 1,0 t/m3
BC-A
• Specified holds empty at maximum draught
• Cargo density ≥ 1,0 t/m3
42
Additional Notations:
• {no MP}
for all notations when the vessel has not been
designed for loading and unloading in multiple ports.
Example: Hold-mass-diagram
Specification of max/min loading capacity of
Mass [t] Hold No. “x”
MFull + MDB-Fuel
Condition x.1 Buoyancy
0,5 MH
43
Damage Scenarios IACS
rules are aiming at …
Corrugated
Bulkhead
Side Shell Structure
Secondary Barrier
Inner Bottom
44
Damage Scenarios
• Due to massive corrosion, fatigue and mechanical
damages during the unloading process the side shell
frames are loosing their supporting strength of the side
shell plating
Damage Scenarios
45
Damage Scenarios
46
Global
Global Strength
Strength Local Strength
Existing Ships
Strength/Securing of Hatch covers, S30
Strength of
Fore-Deck
Fittings and
Strength of Side Frames, small Hatches,
S31
S26 & S27
UR S30
Hatch Cover Securing Requirements for Bulk
Carriers not built in acc. to UR S21 (Rev.3)
47
UR S30
Hatch Cover Securing Requirements for Bulk
Carriers not built in acc. to UR S21 (Rev.2)
175 kN/m²
0,25L
Substructure to be assessed
48
UR S31
Renewal Criteria for Side Shell Frames (not built in
acc. with UR S12)
UR S31
Renewal Criteria for Side Shell Frames not
built in acc. with UR S12 (Rev. 1)
49
UR S31
4 Areas to be gauged
50
Gauging for zones A, B and D
Gauging of Zone C
Depending on condition
• 3 points over height
• 5 points over height (if general corrosion)
51
Definition
• tren Thickness where renewal is required
• tcoat Recoating thickness (and tripping bkts.)
• tas built As-built thickness
• tgauged Gauged thickness
tas built
tcoat
tren
Conditions
• tas built ≥ tgauged > tcoat • No measures to be taken
• tcoat ≥ tgauged > tren • Sand blasting and recoating
• Reinforcements (e.g. tripping bkts.)
• tgauged < tren • Steel renewal is required
52
Example: tcoat ≥ tgauged > tren for zone A and/or B
D D D
Tripping Brackets
C C C
B B B
Sand blasting & Coating
A A A
53
Example: tcoat ≥ tgauged > tren for zone C
D D
Tripping Brackets
C C
B B
Sand blasting & Coating
A A
D D
C C
B B
A Renewal A
54
Bending capacity of frames (2. part of S31)
Side
„h“ = distance between
shell
inter-section line hopper
tank/side shell and wing
Web height „d“ tank/side shell
0,125*h
Hoppertank
0,5*d
D
0,25h
C
h
B
section b) 0,25h
section a) A
55
Necessary gauging pattern in case,
bending check is required
56
Example for special survey copied from
IACS UR Z10.2
special cases:
• Thickness AND coating found in „as-new“-condition =>
less extent of thickness measurements acceptable. (snap-
shots for documentation if possible)
• „as-new“ means t not less than t – 0,3 mm and sufficient coating
gauged as-built
57
Local Strength
UR Subject E N
UR S26
Strength and Securing of small Hatches on the
exposed Fore-Deck
58
UR S26
Strength and Securing of small Hatches on the
exposed Fore-Deck
UR S26
Strength and Securing of small Hatches on the
exposed Fore-Deck
• 0,25L for new constructions
59
UR S26
Strength and Securing of small Hatches on the
exposed Fore-Deck
UR S26
Strength and Securing of small Hatches on the
exposed Fore-Deck
Scope :
• Strength of hatch cover plating and stiffener system
• Alignment of stiffener with metal-to-metal contacts
• Coaming reinforcement by stiffeners
• Securing requirements for hatch covers:
• Primary securing devices of sufficient strength and close to metal-to-metal
contact points
• Secondary securing devices, independent working
• Location of hinges towards the green water (normally bow direction)
60
UR S26
Strength and Securing of small Hatches on the
exposed Fore-Deck
UR S26
Strength and Securing of small Hatches on the
exposed Fore-Deck
Small Hatches
• Primary Securing Device
61
UR S26
Strength and Securing of small Hatches on the
exposed Fore-Deck
62
Examples for secondary securing devices
stiffener
100*10
steel wire
rope as
secondary e.g. securing by bolt, lock or
securing split pin
device
strong pipe
iron bar, min. 20,0 mm Securing by bolt, lock or
split pin
10,0 mm
A weld connection of FB to
coaming
≤ 170 ~ 190 mm
63
UR S26
Strength and Securing of Small Hatches on
the Exposed Fore-Deck
Small Hatches
• hinges in direction from
which the “green water”
is mainly expected
• Number and location of hatches giving access to spaces forward of the collision
bulkhead and to spaces which extend over this line backwards.
• Shape (circular/rectangular) and scantlings of these hatch covers, plate thicknesses,
stiffener arrangement, stiffener scantlings and information if stiffener is welded to
inner edge stiffener.
• In case stiffeners are crossing each other – which one is continuous?
• Location of metal-to-metal contact points.
• Construction and scantlings of hatch coaming and, as the case may be, their
reinforcement.
• Sort, location, construction and scantlings of primary and secondary securing devices
and location of hinges relative to ships hull.
• Purpose of the space the hatch leads to (emergency escape?).
• Generally digital photos of considered fittings are very helpful for us at GL HO to
assess the situation on board.
64
UR S27
Strength Requirements for Fore-Deck
Fittings and Equipment
UR S27
Strength Requirements for Fore-Deck Fittings
and Equipment
Exposed Fore Deck
65
UR S27
Strength Requirements for Fore-Deck Fittings
and Equipment
UR S27
Strength Requirements for Fore-Deck Fittings
and Equipment
66
UR S27
Strength Requirements for Fore-Deck Fittings
and Equipment
UR S27
Strength Requirements for Fore-Deck Fittings
and Equipment
Ventilator Pipes / Air Pipes
• basic strengthening principle
tmin,gross = 8,0
≥ 100 mm
At least 3 brackets
67
UR S27
Strength Requirements for Fore-Deck Fittings
and Equipment
Example:
Air Pipe Requirements
• thickness of air pipe
• three brackets are to be fitted
• equivalent measures are permitted
UR S27
Strength Requirements for Fore-Deck Fittings
and Equipment
Air Pipes…
…NOT sufficient for installation
on forecastle deck
68
Relaxation from the requirements URS 26 and 27
• Depending on particular situation relaxations may be acceptable:
UR S27
Exemptions are to be assessed by GL HO
69
Exception in case of narrow space:
Reinforcement without brackets
• Connection to adjacent construction (individually
to be approved by GL HO)
horizontal stiffener horizontal stiffener HP 100*8
on side shell welded on side shell
HP 60*6 8,0 mm
max. 25° to
MIN. horizontal
M16
70
UR S27
Exemptions are to be assessed by GL HO
No standard pipes
71
UR S27
Strength Requirements for Fore-Deck Fittings
and Equipment => Windlasses (NEW ships)
For windlasses:
S27 requirements are
additional to GL rules
(anchor, chain)
Local Strength
UR Subject E N
Strength of transv. Bhd. between Hold Nos.
S19 ●
1 and 2 and Hold No.1 flooded
Allowable Hold Loading of Hold No.1
S22 ●
considering Hold No. 1 flooded
Implementation Schedule of UR S19 and
S23 ●
S22
72
• Bulk carriers which fail to meet the stability criteria…
(due to an insufficient number of transverse watertight bulkheads
outlined in SOLAS Chapter XII/4.2 to 4.6)
…are not required to be assessed acc. to S19 and S22.
In this case:
• BC to be provided with bilge well high water level alarms (by Reg.
XII/12 since 1 July 2004 anyway)
• Scope of inspection for foremost cargo hold prescribed for annual
survey to be replaced by those for intermediate survey
• Detailed information on flooding scenarios are to be provided
together with detailed instruction on evacuation preparedness (acc.
ISM)
See page 49
73
Implementation schedule according UR S23 Rev. 3.1 Dec.
2002 (Ships age related to 1 July 1998)
> 20 years of age, at first intermediate or special survey, whichever comes first
Between 15 and 20 years, at next special survey, but not later then 1 July 2002
less than 5 years of age, at the date on which the ship reaches 10 years
1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Bulkhead Assessment
74
Bulkhead Assessment
Bulkhead Assessment
75
Level (a); Ships without lower stool
76
Level (c); Ships with or without lower stool
tnet + 1.0mm
Coating or annual Gauging
tnet + 0.5mm
Steel renewal tnet
By calculation
77
Bulkhead Assessment
Reinforcements
• 4 types of reinforcement of Bulkheads
1.) Replace fillet weld connection of corrugated
bulkhead to the shelf plate of the lower stool or
double bottom by deep penetration weld (not
required by UR S19).
78
Bulkhead Assessment
Reinforcements
2.) Effective shedder and gusset plate arrangements
incorporating deep penetration welding
(increases bending and local plate capacities, i.e.
raises calculation point)
Bulkhead Assessment
Reinforcements
• Gusset plates are to be connected to the lower stool
shelf plate or inner bottom (if no stool is fitted) and to
the corrugations by deep penetration welds.
• Ensure good alignment between gusset plate,
corrugation flange and lower stool sloping plate.
(reduction of stress concentrations at the corrugation corners)
79
Bulkhead Assessment
Reinforcements
• Shedder plates may be fitted in one piece or
prefabricated with a welded knuckle (to gusset plate).
• Shedder plates are to be attached by one side full
penetration welds onto backing bars
Bulkhead Assessment
Reinforcements
3.) Reinforcement strips on bulkhead corrugation
flanges (increases bending capacity)
80
Bulkhead Assessment
Reinforcements
• Reinforcing doubling strips only, if net thickness is not
dictated by shear strength requirements for web plates, or
local pressure requirements for web / flange plates
• Length of reinforcing strips: Extend over the whole depth of lower part,
resp. middle part of plating (acc. to def. S19).
• Material of strips: Same as corrugation plating.
• Attachment of strips to existing bulkhead by continuous fillet welds.
• Strips to be suitable tapered or connection at ends to IB or lower stool
top plate by deep penetration weld.
• If strips continued below lower stool top plate => alignment with strips of
same scantlings on stool side plating, length equal to breadth of
corrugation flange.
81
Bulkhead Assessment
Reinforcements
4.) Partial renewal of lower part of corrugated
bulkhead (increases bending, shear and local
pressure capacity)
≥ 0.15 l
(l = length of corrugation at CL )
82
Surveyor Training, Hamburg June 2005 No. 208
83
Surveyor Training, Hamburg June 2005 No. 210
84
Surveyor Training, Hamburg June 2005 No. 212
85
Double Bottom Assessment
• Areas to be gauged
• Floors in way of panel adjacent to hoppers
• Double bottom girders in way of panel adjacent to
stools (or transverse bulkheads, if no stool is fitted)
Hopper Tank
CL
Bhd./ Bhd.
Bhd. Stool
86
Double Bottom Assessment
87
Double Bottom Assessment
Reinforcements
• 2 types of reinforcement to Double Bottom
1.) Closing of manholes in floor and girder webs in
the bay adjacent to hopper and bulkhead
lower stool respectively
2.) Partial renewal of floor and girder webs, with
increased thickness, in bays adjacent to hopper
and bulkhead
88
Survey Requirements for Bulk Carrier
UR Subject
89
IACS Common Structural Rules
For Bulk Carriers and Double Hull Tankers
Aims of CSR implementation:
• Meet IMO Goal-Based Standards
• Create a uniform set of technical requirements:
“no difference on scantlings between class societies”
90
Principles of JBP Rules
• JBP started from existing Rules (IACS Unified
Requirements and Solas Rules) and brought in
experience :
• Improved Rules => more safe and robust ships
• Increased corrosion additions
• Check of accidental limit state
• Detailed sea loads
• Ultimate hull girder strength check
• Fatigue check
=> 2 – 7 % increased steel weight
91
CSR replace GL-Rules for vessels affected
by CSR with following chapters:
1. General Principles
2. General Arrangement Design
3. Structural Design Principles
4. Design Loads
5. Hull Girder Strength
6. Hull Scantlings Volume 1
7. Direct Strength Analysis Volume 2
Volume 3
Volume 4
8. Fatigue Check of Structural Details +
9. Other Structures
10. Hull Outfitting
11. Construction and Testing
12. Additional Class Notations
13. Ships inOperation
Volume 5
Volume 5
92
Principles of JBP Rules
“Net Scantling Concept”
• Net scantlings of construction calculated by:
Corrosion additions
93
Definitions
Corrosion additions
Example:
tC1=1,7 mm
tC2 = 1,0 mm
Sum rounded:
tC1,2=3,0 mm
Add treserve = 0,5 mm
tC = 3,5 mm
94
Objectives
25 years
of service in North Atlantic environmental conditions
considered for
• Corrosion additions
• Fatigue calculation
95
Bulkers built in accordance with CSR
are expected to experience:
• less structural problems
• require less repairs
• and less steel replacements during service life
due to:
• comprehensive fatigue criteria => 25-years lifetime
• extensive FEM design verification => global and local FE-analysis required
=> more different load cases observed
• increased scantlings => increased corrosion additions
• greater steel-weight => 2 - 7 %
96
The End…..
97