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TATA Protect365 & Vetex 2011F_Corus SRD brochure FINAL 26/01/2011 11:20 Page 4
A PIONEERING APPROACH
We pioneered our vehicle restraint system back in 1962. Nearly 50 years on,
we are still leading the way. Our generation of systems provide enduring
benefits for road users and the highways industry.
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SIMULATION
TECHNOLOGY
Using advanced simulation technology, we can accurately
predict the behaviour of our vehicle restraint products in conjunction
with modern simulation technology of vehicles in various impact extremes,
evaluating all foreseeable worst case scenarios leading to the product design
and future development. This ensures that all our systems meet or exceed the
requirements of EN1317 test criteria.
Using technology
We have an extremely advanced computer
modelling systems in the highways industry. OUR HIGHWAYS SYSTEM IS ENGINEERED
Using our expertise and close links with the
motor industry, we have taken an industry FOR OPTIMUM PERFORMANCE AND TO
standard software package and developed its
use for a truly precise representation of modern
MEET THE MOST DEMANDING CURRENT
vehicles and road restraint crash scenarios. AND FORSEEABLE FUTURE VEHICLE.
Challenging assumptions Tested with modern vehicles
In a bid to optimise our family of restraint All Tata Steel Highways systems are tested By absorbing energy within the construction
products and generate absolute confidence with cars less than five years old. Our in this controlled way, Protect 365® parapets
in their performance, we have challenged development modelling and subsequent not only reduce the level of injuries in crashes
assumptions. Material properties and dynamic tests showed that cars with modern but also reduce anchorage forces acting on
tolerance variations were checked and proven rigid passenger cell designs require the the bridge structure.
– as were individual components and fixings. barrier system to have more energy
With increased vehicle speed, together
adsorption than older (pre-NCAP tested)
All system configurations – including our with volume and weight on UK roads, we
vehicles.
range of parapet post centres – were recognised the importance on passive safety
CRASH SIMULATION VIDEOS modelled and proven in crash tests. Various This is where our rectangular hollow section performance and developed an industry
ARE AVAILABLE TO SHOW impact points along the system were steel parapet restraint system really comes leading product that has undergone
OUR WHOLE PRODUCT simulated in addition to the actual physical into it’s own. The material provides a uniform extensive testing and development for
RANGE IN ACTION. test impact point to demonstrate the and repeatable high impact resistance and modern roads.
complete system performance. affords excellent ductility. This ensures post
and rail sections yield optimum performance All our safety barrier systems are compliant to
Safety assurance to give our system a high-energy absorption UK regulations and are built to suit a range of
Analysis of test results prove that our parapet, performance and maximum occupant applications on verge and central
safety fence and transitions offer an protection. reservations, along with trunk and non-trunk
impressive combination, enabling consistent roads. Off road barrier is also available for use
performance to help minimise impact within car parks, factory buildings and
severity irrespective of impact position. machinery protection.
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HIGHWAY ENGINEERING
Through years of experience in the highway engineering market we can
offer a wide range of products and services to suit almost every situation.
Diverse skills, knowledge and experience enable us to produce a wide
variety of highway engineering products ranging from parapet and
safety barrier through to end terminals, transitions and lighting
columns. The Protect 365® family of restraint systems deliver
passive safety benefits to all road users and are designed
to perfectly integrate with Vetex™ safety barriers
for a complete end-to-end solution.
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SYSTEM SELECTOR
Performance Accident Surface Mount Post Foundation Environmental
Tata Steel Product System Description Post Spacing Post Size Available Comments
Class Severity Index Option Options Protection
Protect 365® Safety Fence N2 W1 Normal Containment N2 B 2m Y Surface mount Hot Dipped Galvanised Surface mount tested system
130x40 RHS Y
Single or Double sided N2 W3 Highways safety fence B 4m (part tested) Socketed to BS EN 1464 available Spring 2011
Protect 365® N1 Parapet 3-Rail N1 W1 Normal Containment N1 A 2.5m Hot Dipped Galvanised
90x90 RHS Y Y Surface mount
Single sided N1 W2 Highways bridge parapet - 3 Rail A 3.75m to BS EN 1464
Protect 365® H4a Parapet Very High Containment B 2.5m Hot Dipped Galvanised
H4a W4 200x200 RHS Y Y Surface mount
Single sided Highways bridge parapet B 3.75m to BS EN 1464
Protect 365® H4a Parapet N2 W3 Protect 365® H4a Parapet to Protect 365® N2 Hot Dipped Galvanised
B 3.75m Various Y Y Surface mount
Transition N2 W4 Parapet Transition to BS EN 1464
Protect 365® N2 Parapet N2 W3 Protect 365® N2 Parapet to Protect 365® N2 Hot Dipped Galvanised
B 3.75m Various Y Y Surface mount
Transition N2 W4 Safety Fence Transition to BS EN 1464
Protect 365® N2 Safety Fence Protect 365® N2 Safety Fence to Vetex™ N2 Surface mount Hot Dipped Galvanised Surface mount tested system
N2 W2 B 1.8m Various Y Y
Transition Safety Fence Transition Socketed to BS EN 1464 available Spring 2011
Driven
Hot Dipped Galvanised
Vetex™ Single sided system N2 W3 Normal Containment highway safety fence A 3.2m 210 x 49 Z Post N Excavated
to BS EN 1461
Socketed
Driven
Hot Dipped Galvanised
Vetex™ Single sided system N2 W4 Normal Containment highway safety fence A 2.5m 110 x 49 Z Post Y Y Excavated
to BS EN 1461
Socketed
Driven
Hot Dipped Galvanised
Vetex™ Single sided system N2 W5 Normal Containment highway safety fence A 5m 110 x 49 Z Post Y Y Excavated
to BS EN 1461
Socketed
Driven
Hot Dipped Galvanised
Vetex™ Double sided system N2 W3 Normal Containment highway safety fence A 4.0m 110 x 49 Z Post Y Y Excavated
to BS EN 1461
Socketed
Driven
Hot Dipped Galvanised
Vetex™ Double sided system N2 W4 Normal Containment highway safety fence A 5.0m 110 x 49 Z Post Y Y Excavated
to BS EN 1461
Socketed
Driven
Y Hot Dipped Galvanised
Vetex™ Single sided system H2 W4 High Containment highways safety fence B 2.0m 125 x 90 Z Post Y Excavated
(untested) to BS EN 1461
Socketed
Driven
Normal Containment highway Hot Dipped Galvanised
Vetex™ Transition N2 W3 B 2.0m 210 x 49 Z Post N N Excavated
safety fence to N2 bridge parapet to BS EN 1461
Socketed
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RESTRAINT SYSTEM
The Protect 365® parapet systems have been developed to specifically
reduce injury levels and increase safety for all road users. Fully compliant
with the EN1317 Standard, Protect 365® delivers passive safety benefits
on modern highways, and has also been designed to meet the long-term
needs of the highways industry to ensure lifetime value. Low maintenance,
ease of installation and repair are key features of the system.
Protect 365® Normal Containment Protect 365® Transitions
Parapets N1 and N2 multi-rail systems for Road Restraint Systems
Normal containment parapets are widely used A range of high-performance transitions
on trunk and local roads, available with standard for use in creating a safe connection
and anti-vandal mesh or solid cladding. between Protect 365® H4a and N2 parapets,
Protect 365® parapets and safety fence,
Protect 365® Normal Containment and Protect 365® and Vetex™ safety fence.
Parapets N1 vertical infill system
Normal containment parapets are widely used Protect 365® N2 W1 Safety Fence
in urban areas with pedestrian protection built A robust and versatile normal containment
into the standard design. double sided safety fence, with a low
working width, for modern highways.
Protect 365® Very High
Containment Parapets H4a
A very high containment parapet for use in
locations with high risk of consequential
accidents.
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CONTAINMENT PARAPETS
• With post centres tested to a range of • All parapets are hot dipped galvanised to
2.5m-3.75m, Protect 365® is suitable for BS EN ISO 1461 giving a nominal life span of the parapets beyond the scope of EN1317
retrofitting and new builds 30+ years (dependant on conditions with no to ensure the highest performance standard
need for painting) and safety
• Tested and proven for use on short bridges
and bridges of lighter construction • Stainless steel bolts enhance the long term Easy to install
• Protect 365® parapets offer reduced reliability and durability
Normal Containment Parapets are widely used on trunk and local roads. All our anchorage forces on the bridge structure • All fabrication and installation of Protect 365®
• Out-of position tolerances mean that any
site variances can be amended without
normal containment parapets comply with EN1317 Standard and are approved • A range of fully approved compatible systems is carried out by Tata Steel approved structural or system changes
installers, accredited companies with
by the UK Highways Agency and the National Road Authority of Ireland. Protect 365® transitions to Protect 365®
Highways Agency Sector Scheme approval
• Pre-threaded holes allow quick and simple
safety fences and Vetex™ safety fences are on site assembly
available to meet overall road requirements and ISO 9001 or ISO 9002 assurance
• Simple rail joints allow for quick repair after
• Both N1 and N2 multi-rail parapets can be Assurance of safety impact
fitted with standard or anti-vandal mesh
• All our parapets have been simulated • All this means that our parapets are very
• N1 vertical infill parapet system with extensively and tested to worse case scenarios quick and easy to install leading to cost
pedestrian protection built into the to offer consistent safety characteristics savings in both installation and repair works
standard design irrespective of the impact position
• The MIRA tests have also proven that during
impact the car wheels never protrude from
THE RECTANGULAR the bridge deck during impact and the For Protect 365® transitions to Protect 365® safety
HOLLOW SECTION STEEL vehicle roll and yaw are well within the fences and Vetex™ safety fences see page 20
PROVIDES A UNIFORM requirements set by the standard For Vetex Safety Barrier see page 24
PERFORMANCE, WITH
REPEATABLE HIGH IMPACT
RESISTANCE THAT
AFFORDS EXCELLENT
DUCTILITY.
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PROTECT 365 VERY HIGH ® • Suitable for all H4a very high containment
situation applications
• Although the Protect 365® H4a parapet fully
compiles with EN 1317 we have looked
• Protect 365® parapets are made from
Tata Steel hot rolled rectangular and square
• A Transition to Protect 365® N2 parapet is beyond this to provide a system that will hollow sections ensuring the highest quality
available to meet the total road perform well into the future of steel
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PROTECT 365 PARAPET TO VETEX ® ™ VT100 is a transition connection between • EN1317 accredited We have challenged the standard
Vetex™ N2 and Protect 365® N2 Parapet • Low maintenance to enhance life time value performance criteria and evaluated
systems. The transition has been expertly foreseeable worst-case scenarios to ensure
Parapet Transition
Utilising nearly 50 years experience in the
manufacture of Highways restraints systems,
we have designed and manufactured a unique
transition that enables a perfect connection
between both systems.
The system has been designed and verified
using computer simulation and tested with
modern vehicles to meet the stringent
performance requirements of EN1317
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VETEX SAFETY ™
BARRIER SYSTEM
We have been manufacturing safety barriers since 1962. With the
introduction of the European Standard EN 1317, we launched our
Vetex™ barrier system in 2005, a pioneering highway restraint product,
precision-engineered to set best practice in the highways industry.
In the face of faster and heavier traffic on Our barriers are designed and manufactured for Vetex™ High Containment Systems
Britain’s motorways, safety barrier systems verge and central reservation applications on Vetex™ H2 represents an evolution in high
had to evolve and we are leading the way with motorways, trunk roads and non trunk roads. containment barrier technology, designed to
continuous product research and development. contain very large vehicles, such as coaches.
Vetex™ Normal Containment Systems These systems are used on motorways, in
Drawing on our extensive knowledge and Vetex™ N2 is suitable for all high-speed road high-risk areas, such as bridges, gantries,
expertise we constantly progress the design applications, where normal containment is concrete abutments, and off road to protect
of our system to evolve with the needs of both required. It is designed to contain average machinery and vehicles of up to 13000kg. It
road users and installers. Our barrier is value sized vehicles with a mass of 1500kg. This type has been designed with collapsible elements
engineered to reduce costs and installation of barrier is used on motorways, trunk and to absorb impact energy assisting safety
time on site whilst ensuring maximum safety non-trunk roads, in verges and central performance.
performance. reservations.
End terminals
We offer a range of End Terminals to suit
a variety of applications, ensuring the
safety barrier is effectively terminated
and anchored securely even when
space is limited.
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performance
Vetex™ is the first barrier system to
offer a 5m-beam solution for the
popular N2W2, N2W3, N2W4 and
N2W5 specifications. Combined
with the wide 3.5m and 5m posts
spacing, the 5m beams significantly
reduces foundation work, while
distance is covered efficiently.
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- doubled protection
Vetex H2 has been designed with
collapsible elemts to absorb
impact energy, assisting safety
performance. The Vetex H2 design
ptotects occupants from vehicle
crossovers and safely redirects the
vehicle back onto its highway.
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Vetex™ P1 End Terminal Performance Engineered efficiencies Our off-road systems are not designed for use Together with our off-road barrier, we also
Vetex P1 end terminal effectively anchors
™ Tailored to suit the needs of the installer, Specially designed to assist in the redirection on public highways and have been specifically offer a range of corners, both internal and
and terminates barrier runs, its straight-ended the Vetex™ P1 is simple, quick and efficiently of ramped impacts, the Vetex™ P1 end tailored to accommodate the requirements of external in stock typically 90º and 135º
design ensures it can be installed where space installed in as little as one hour with only one terminal provides a safe and controlled traffic control and pedestrian protection along configurations. We also offer wing terminals
is limited. Fully compatible with existing UK site visit necessary. The terminal requires no diversion. A discrete, sloping end detail fixed alternative locations such as: from stock in both galvanized and uncoated
barrier runs Vetex™ P1 is ideal for maintenance concrete fairing or tensioning, it is a driven below ground with an robust anchorage finishes.
• Multi-storey and surface car parks
projects, repair and new build contracts. terminal that can also be installed in concrete ensuring the key anchorage components
With a dedicated fabrication unit on site
or sockets. do not create a hazard to errant vehicles. • Tunnel and bridge approaches
we can manufacture a range of bespoke
• Embankments barrier components including off-road
Where maintenance or repair is required, The design allows a vehicle to mount the
Vetex™ P1 end terminal is fully compatible terminal smoothly, without snagging, and • Within industrial premises, surrounding plant, column protection fabricated in either an
with tensioned corrugated beam and open redirects it into the ground, giving an machinery and stock from surrounding vehicles open box or corrugated configuration
box beam barriers, in addition to Vetex™ improved level of safety for vehicle tailored to suit individual applications.
• Perimeter roads
N2 and H2 systems. The Vetex™ P1 is designed occupants.
• Alongside public foot paths, offices and Contact us for further information
with familiar components with Highways
public buildings on 01633 290 011.
Agency Sector Scheme approved training
available to installers. • Race tracks
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USING OUR
RESTRAINT SYSTEMS Protect 365® and Vetex™ systems are manufactured to high standards.
WITH CONFIDENCE We have gone to great lengths to ensure that our customers can
use them with confidence and ease.
Our close involvement in evolving new Our expectations for Protect 365® were not Tata Steel is committed to delivering value in
standards for vehicle restraint systems means limited or constrained by EN 1317 Standard its steel products. We do this through
we are acutely aware of the growing desire to requirements. We recognised that the new ongoing investment in the research and
expand the safety benefits they can provide. standard provided an opportunity to create development of materials and products for
For us at Tata Steel, the notion of passive safety a product that delivered something extra modern industrial use.
embraces vehicle drivers and passengers – – lasting confidence.
We offer well-engineered products that can
both in the errant vehicle and in other vehicles
Our idea was to provide a system that was be trusted to work in high specification
on the road. We believe it also extends to the
evaluated through simulation so that we could environments. We apply our energy, our
safety of other road ‘users’ including system
fully test its robustness and ensure it was likely expertise and our thorough understanding of
installers and maintainers.
to meet future expectations of performance. the ways in which steel behaves so we can
Achieving passive safety benefits for all apply its attributes to best advantage. We
This meant considerable investment in a
requires close attention to a large combination have developed our knowledge over many
robust product development methodology for
of factors. These include not only the decades and our products have stood the test
the entire restraint system family of products.
characteristics of the restraint system itself but of time.
The result is a range that stands out from the
also how it and other structures interact with
rest and performs in foreseeable worst case A sustainable product
surrounding events.
scenarios to deliver impressive results.
In a world of increasing concern about the
It is important to ensure that Protect 365®
In addition to delivering safety benefits for environment, our passion for steel is fuelled
works in a wide variety of event and
drivers and passengers, our thinking has also by the fact that it is a material that can be
installation scenarios. To help us in this aim
included the safety of highways industry recycled over and over again without loss of
during development, we adopted a philosophy
employees. All our systems have been quality. Indeed, steel is the most recycled
and principles similar to those used by the car
designed for low maintenance and for swift material in the world.
industry when evaluating crash performance
and easy installation and repair. This means
of cars. Steel highway barriers and components are
reduced on-site work time and exposure to
similar in construction to the structural
risks. Together with the long life of our systems,
sections used in buildings – where recycling
it also means a reduced cost of system
and reuse rates of 99 per cent are the norm in
ownership – another big part of our thinking.
the UK. Our steel know-how has also been
applied throughout the development of
Protect 365® and Vetex™ safety fence giving
our vehicle restraint systems customer even
greater choice and flexibility.
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www.tatasteel.com
Tata Steel
Llanwern Works
Newport
South Wales,
NP19 4QZ
United Kingdom
T: +44 (0) 1633 290011
F: +44 (0) 1633 464508
E: cep.sales@tatasteel.com
www.tatasteelcp.com