BUGGY

4 seater

6 seater
8/11 seater

14 seater

OPERATOR’S MAINTENANCE
SERVICE AND SPARE PARTS
MANUAL
MANUAL NO : 50009053 6S
EFFECTIVE DATE: 09-02-2021

4S-50009052, 8S-50009054, 11S-50009055, 14S-50009056

 WARRANTY
We Here by Warranty To The Original Purchaser That The Vehicle Is Free Of All
Manufacturing Defects. We Undertake To Service And/Or Replace Any Defective Part/S
Free Of Charge, For A period Of 12 Months From The Date Of Our Invoice. This Warranty Is
Valid For A Normal 8hours Per Shift Per Day Operational Usage Of The Vehicle. Any Eccess
To This Usage Proportionately Reduces Period Of Subject Warranty.

Parts replaced or repaired during the warranty period are also warranted to be free from
defects. However, the warranty for these parts is valid for only the remaining period of
warranty of the original product.

The scope of the warranty , however, does not include item subject to normal wear and tear
Conditions, like seals, axles, rollers, bearings, values, switches, tires, consumables like
hydraulic oil etc. and all rubber and electrical item including horns and electric switches.

Warranty stands VOID for all or any of the following incidents

 Vehicle as whole or in part is modified or altered in any manner, either temporarily or

permanently, under any circumstances without written permission of the
manufacturer
 Damages or repairs or replacements necessitated due to negligence, misues,
Overloading, or willful damage to equipment or damage due to force majeure
circumstances
 Overfilling of batteries

Note: vehicles are checked, tested and approved under ideal testing conditions and not
under all possible conditions. Actual performance of the product may very from tested
conditions.
 OPERATING LIMITS
TABLE OF CONTENTS
ABOUT ...................................................................................................................................................................... 2
Introduction ....................................................................................................................................................... 2
About This Manual .......................................................................................................................................... 2
Before Operating .............................................................................................................................................. 2
Safety Message .................................................................................................................................................. 2
Operators responsibility ............................................................................................................................... 2
Driving and Conduct while driving ........................................................................................................... 3
BUGGY ...................................................................................................................................................................... 5
Features ............................................................................................................................................................... 5
BUGGY MAIN SYSTEMS ................................................................................................................................. 5
OPERATION ............................................................................................................................................................ 6
NOTICE ................................................................................................................................................................ 6
OPERATING BUGGY ............................................................................................................................................ 8
RIDER CONTROLS ........................................................................................................................................... 8
Power Key SWITCH ........................................................................................................................................ 8
Accelerator and Service brake .................................................................................................................... 8
FWD & REVERSE CONTROLS ...................................................................................................................... 9
BATTERY MODULE ....................................................................................................................................... 10
For battery charger details please refer Delta – Q charger manual. ............................................. 11
MAINTANANCE ................................................................................................................................................... 12
CLEANING ......................................................................................................................................................... 14
Tyre and Wheel .............................................................................................................................................. 14
Front suspension................................................................................................................................................ 15
Rear suspension ................................................................................................................................................. 17
Rear suspension Prime Mover ...................................................................................................................... 19
Steering Assembly ............................................................................................................................................. 21
Operating Platform ............................................................................................................................................ 23
Rear Seat frame assembly............................................................................................................................... 25
Panel Assembly ................................................................................................................................................... 29
Canopy Assembly…………………………………………………………………………………………………………33

Battery Shroud assembly ................................................................................................................................ 33

Controller Mount .......................................................................................................................................... 33
Electrical schematic .......................................................................................................................................... 37

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ABOUT

INTRODUCTION
Experience smooth and stability ride throughout the the journey with Our Buggy

ABOUT THIS MANUAL

This manual helps and guide in operating all seater buggy. It is important to follow all the
instructions and warnings should be studied and well understood by the operator before
operating this vehicle.

BEFORE OPERATING
Before operating the Vehicle battery should be charged to 100%. Read thoroughly and
understand all the instructions and cautions listed in this manual

SAFETY MESSAGE
All designated operators of the vehicle must read and understand the contents of this manual
before operating the vehicle.

No part of the vehicle may be modified or altered in any way, either temporarily or permanently
under any circumstances without written permission of the manufacturer, MAINI MATERIALS
MOVEMENT. Violation of this requirement voids warranty.

The following safety message symbols are used throughout this manual.

Warns You About Actions That Could Result In Serious Injury And Death

Warns You About Actions That Could Result In Minor Or Moderate Injury
NOTE Indicates Information Covered Is Important But Not Related To Any Injuries

OPERATORS RESPONSIBILITY
1. The Vehicle Sould Alays Be Driven With Care, Good Judgement And In A Responsible Manner.
2. The Vehicle Capacity Is Limited To Maximum Of 2 Persons Per Seat For 4,6,8 And 3 Persons
Per Seat For 11 & 14 Seater.
3. Incorrect Operation Or Maintenance May Result In Damage. Therefore, Do Not Operate Or
Repair The Vehicle Unless You Have Received Sufficient Instructions. Please Read The
Operating And Maintenance Manual Carefully.
4. Check All The Vehicle Functions Before Driving.

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 OPERATING LIMITS

5. Do Not Use The Vehicle If It Is Defective. Report The Defect To The Supervisor Or Incharge.

6. Read And Understand The Vehicle’s Authorised Capacity As Indicated On The Vehicle Name
Plate Which Is Located On Dashboard Panel Near Parking Brake Lever.

7. Do not overload the vehicle.

Caution!

This Vehicle Is Designed To Be Highly Mobile. It Is Most Vulnerableto Damage When In

Motion Because Of Very Uneven Ground Surface, Extreme Gradients Or Turning Too
Rapidly, Creating Exessive Structural Stress. In The Event Of Damage, Moving Parts Such As
Steering Mechanisms, Drive Axle And Suspension May Not Function Normally Or Properly.

DRIVING AND CONDUCT WHILE DRIVING

1. Follow all saftey rules established in the area where the vehicle is beign driven.
2. Always reduce speed to compensate for poor terrain or conditions and wet areas. Maintain
adequate distance between vehicles.
3. Observe applicable traffic regulations. Yeild right of way to pedestrains. Slow down and horn
at intersections and where vision is obstructed.
4. Always look in the direction of the travel.
5. Do not attempt to drive the vehicleuntil comfortable with the location and operaton of the
driving controls. Only trained and authorised drivers should operate th vehicle.
6. Do not carry loads. Loads shuld be carried only on specified vehicles and should not exceed
the maximum capacity as mentioned on the name plate.
7. To avoid damage and accidents, the operator must be especially aware of other personel as
well as fixed and moving objects within the working area.
8. Avoid cornering at high speed. Slow down for turns and on uneven or slippery surfaces that
could cause vehicle to slide or tip. Be aware that the vehicle behaves differently without load
than with load.
9. While driving on slopes the vehicle shall be driven with extreme care. Use foot brake for
safety.
10. Keep safe distance edge of loading bays and loading ramps. Be attentive to marked risk
areas. Before the equipment is driven over a loading ramps. correctly secured and has the
necessary load bearing capacity. The equipment must be driven slowly and carefully across
the ramp.
11. On steep hills, it is possible for the vehicle to coast at a greater speed than normal speed
encountered on flat surface. Reduce speed by applying foot brake to prevent loss of vehicle
control and possible serious injury.
12. While towing the vehicle, use extra caution and do not tow the vehicle in speeds excess of
5kmph. Do not tow more than two vehicles and do not exceed a speed of 5kmph while doing
so.

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 OPERATING LIMITS

While Parking the vehicle, turn the FNR switch to neutral position, turn
the key switch to OFF position and engage the parking brake.

It is advisable not to park the vehicle on a slope. If done so, use wheel
IMPORTANT chocks as precautionary measure.
NOTICE During monsoon season, always park the vehicle in a covered area.

While washing the vehicle, ensure that the water does not enter the
electronics area.

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BUGGY
Buggy has built for superior performance and comfort ride through your journey.

FEATURES
 Built in charger
 Key switch, Emergency stop, Horn, Flash light
 Controls on Steering Column

BUGGY MAIN SYSTEMS

A - Key switch
B - Direction Select switch (FNR Switch)
C - Head light switch
D - Wiper Switch
E - AUX Switch (Optional)
F - Battery Discharge Indicator
G - Parking Brake
H - Brake Pedal
I - Foot accelerator

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OPERATION

 Ensure that the key switch (A) on the left side of the steering column is OFF and the
parking brake (F) is engaged.
 Ensure that the directional control switch (FNR Switch)(B) on the right side of the
steering column is in neutral position.
 Release the foot brake pedal and smoothly apply pressure to the foot accelerator (E) to
move the vehicle.

NOTICE
Since the propulsion system is very quiet, it is generally good habit to sound the horn when
starting to move or change directions with the vehicle. This warns any person in the area that a
vehicle is moving.

When not in use, always return the FNR switch to NEUTRAL, activate the parking brake and turn
the switch to OFF position.

RECOMMENDED BRAKING

The Vehicle Can Be Smoothly Slowed Down Electrically. This Is Accomplished By Simply
Releasing The Accelerator Pedal. Which Then Activates The Vehicle’s Regenerative Braking
Mechanism? This Is An Efficient Braking Mechanism As It Feeds The Energy Lost In Braking
Back To The Battery For Longer Working Cycles.

HYDRAULIC BRAKING

This Constitutes The Standard Braking Where By The Vehicle Can Be Stopped By Pressing Down
The Foot Brake Pedal. (For Vehicles With Hydraulic Braking Systems.)

If The Battery Is Not Fitted In The Equipment Of If The Battery Has Been Run Down To A Voltage
Below The Nominal, The Vehicle Is Unable To Be Driven. In This Situation, The Parking Brake
Has To Release First For Towing The Vehicle Away.

SAFETY FEATURES

Horn (H)

Provided To Caution People Or Other Vehicles When Driving And Negotiative Corners.

Parking Brake (F)

Provided To Secure The Vehicle In A Stand Still Position Or A Slope Before Or After Usage. When
The Parking Brake Is Engaged, A Switch Cuts Off The Power Supply To The System, Ensuring
Unintentional Movement Of The Vehicle..

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Indicator

Indicator

Provided to caution people or other vehicles about the direction being taken. (Left/Right)

INSTRUMENTS PANEL

Battery discharge indicator

Indicates the state of charge of the battery against deep discharge.

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 OPERATING BUGGY

OPERATING BUGGY
 Rider Controls
 Display
 Brake System
 Battery Module

RIDER CONTROLS
1. Power Key Switch
2. Accelerator and Service Brake
3. Horn
4. FNR Switch

POWER KEY SWITCH

KEY SWITCH

To turn on Buggy insert key and turn towards right. Turn left to turn off.

ACCELERATOR AND SERVICE BRAKE STEERING WHEEL

Accelerator Controls Movement Of Vehicle Towards Front Or

Reverse. Press The Accelerator Forward To Move Vehicle
Towards Front Or Reverse.

Service Brake Controls The Braking Of Vehicle, Release

Accelerator Before Operating Brake.

CAUTION: Always maintain safe distance before applying

brake.

ACCELERATOR
BRAKE PEDAL

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 OPERATING BUGGY

BATTERY INDICATOR

The Engage IV/ BDI/ Virya Charger display is advanced features and helps to understand the
operation of vehicle.

Display has features like battery charge level, speedometer, hour meter, vehicle movement
direction, side indicator beeper and parking brake indication.

FWD & REVERSE CONTROLS

An advanced control unit located on the steering column is with multi features and easy to
operate.

H e a d L ig h t

Fo r w a rd

H orn

Reverse S id e I n d ic a to r

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 OPERATING BUGGY

BATTERY MODULE
The buggy battery module is rechargeable and a maintenance-free power pack. With proper
charging, the battery will last longer. To achieve good performance do charge the battery at
recommended intervals. Charge battery when the battery charge reaches 20%.

NOTE: See Engage IV display to understand Battery state of charge.

To charge the vehicle

 Park vehicle in clean and dry place.

Check that the charge port, power cord and AC power outlet is dry.
 Plug one end to the AC grounded plug and another
End to Charger port located in Vehicle
 Verify that the charge indicator LED is light up.

WARNING: Do not plug power chord plug if the charger Port, power chord or AC outlet is wet

NOTE: Power Cord should be plugged to Grounded AC port only.

Battery
The battery performance is highly dependent upon the condition of the battery. It is
therefore of vital importance to the operation of the vehicle that the battery is maintained
well. The battery should be fully charged every day before the start of work. The following
routine checks are recommended for a better life of the battery.

During periods of prolonged storage, the batteries will need to be fully charged. If a battery is
left in a discharged state, sulphating takes place on and within the plates. This condition is
not reversible and will cause permanent damage to the battery. The charged battery should
be disconnected from any circuit that could discharge the battery. For on-board and
outboard chargers, disconnect the charging harness from the receptacle. The batteries must
be cleaned and all deposits neutralized and removed from the battery tray to prevent
discharge

Electrolyte level
Check at least once a week that the electrolyte level is at the correct level. The electrolyte
specific gravity at 25° C is shown below for the corresponding

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 COMPONENTS & PARTS LIST

State of discharge
Remaining battery Specific gravity
Capacity in g / cm3
100 % 1.290
75 % 1.240
50 % 1.180
20 % 1.150

Refilling

Only distilled water should be used for refilling. Refilling should be undertaken only after
the charging has been completed. This is because the
The electrolyte tends to expand during charging and will otherwise run over.

Cleaning

The battery surface must be kept clean. Remove any spilt electrolyte using cloth with
dissolved soda or ammonia and rinse with water. No dust and dirt
The battery must be allowed to deposit on the battery surface. They may carry so-called
leak currents between the poles of the element.

Battery Poles

Maintain clean battery surface and remove any sulphate deposits by filing. Such deposits
may result in considerable loss of voltage. Grease the poles
With acid-free grease and always ensure that the cable terminals are tightened securely
too The battery poles.

For battery charger details please refer Delta – Q / Virya charger

manual.

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 COMPONENTS & PARTS LIST

MAINTANANCE
The vehicle may become hazardous if maintenance is neglected or improperly performed.
Therefore, a regularly scheduled inspection and preventive maintenance program in
accordance with the manufacturer’s recommendation should be established. Only qualified,
trained and authorised person should be allowed to inspect and maintain the vehicle.

Maintenance safety procedure

 Maintenance is recommended being performed in line with the Maini’s guidelines as

mentioned in this manual. A list of safety procedures is mentioned and they are general
in nature.
 Before performing any maintenance on the electric vehicle, disable the electrical system
by disconnecting the main negative and positive terminals of the battery pack. Cover the
battery terminals with the insulating material.
 Use properly insulated tools when working around the batteries.
 Put the vehicle on stands before working underneath the vehicle.
 Brakes, Steering mechanism, Warning devices and other safety features shall be
inspected and maintained in a safe and proper operating condition and should not be
modified as supplied by the manufacturer.
 After each maintenance or repair the vehicle will be driven by a qualified, trained and
authorised person to ensure the proper operation.

Daily Check
1. Checks the brake and horn.
2. Check if the batteries are fully charged and if the water level is correct in each cell.
Refer to the battery section in this manual for more details.
3. Check foot and parking brake for performance.
4. Check the tyres for pressure, cuts and excessive wear.
5. Check wheels for bent rims, missing or loosing nuts.

Monthly Check (All the above and following)

1. Clean batteries and terminals with baking soda and water solution (1/4 cup: 5 litres
water), rinse with clear water. Check charge condition and all connections.
2. Check all wiring for loose connections and insulations.
3. Check steering assembly for abnormal play and tightness of all hardware.
4. Check the charger for proper functioning.
5. Lubricate as per instructions.

Quarterly check (All the previous and following)

1. Check for damage at front axle and loose for missing hardware.
2. Check for oil leakage in front and rear shock absorbers.
3. Check front and rear leaf springs for cracks at attachments and check for loose
hardware.
4. Check for unusual tyre wear and align if required.

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 COMPONENTS & PARTS LIST

Annual check (All the previous and following)

1. A thorough overhaul of the vehicle should be made once a year. Lubricate as per
instructions.
2. Check the stub axle spindle for excessive play and grease the hub. Check tightness of
retaining nuts.
3. Check if all the bearings are functioning smoothly.
4. Lubricate the machine as at assembly.
5. Check the oil level in the transmission and top up if necessary. Replace oil after
every 1000 hours of use. (SAE 50).
6. Clean and check brake linings, wear limit 1.5mm.

Additional Maintenance Instructions

Drive Motor

Checking lubricant level

The rear axle is provided with a lubricant level check/fill plug which is located at the bottom
right side of the housing. Clean the area around the check/fill plug. Remove the plug using a 13-
mm spanner, the correct level is just below the threaded hole. If the lubricant is to be filled, add
slowly until the oil starts to seep out of the hole. Fit the plug into the threaded hole and tighten
it.

Lubrication Instructions

Description Lubricant Frequency

Stub axle AP grease monthly

Break oil reservoir Brake fluid monthly

Differential unit SAE-50 Biannually

Brake lever linkage SAE-10 Motor oil monthly

*Ensure that all contaminated grease is evacuated as new grease is pumped in.

All lubrication and change of oil should be carried out by a service engineer in connection with
the regular service. Regular service is recommended, frequencies are for normal operating
conditions. In corrosive conditions, increase lubrication accordingly.

WARNING: Do not access inner components of the drive motor, gear box. By doing this you
could void the limited warranty

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 COMPONENTS & PARTS LIST

CLEANING
 Before cleaning, ensure the vehicle is unplugged from the charge port or power is
turned off.
 Do not use high pressure hose or power wash for cleaning.
 Do not spray water on the charge port.
 Do not submerge the vehicle in water.
 Use a dust suction device for cleaning near the Dead-man pedal.
 Prevent water from entering into the Air-vent or Electric components area..

TIRE AND WHEEL

• Make sure the vehicle is turned off.
• Check cracks, cuts and abnormal tire wear-out which might be
caused due to the wrong alignment.
• Check for wheel wobble by holding the tire/wheel assembly
and attempting to move sideways. (Wheel assembly should not move laterally).
• Tighten the wheel or tyre fasteners if wobble is observed.

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 COMPONENTS & PARTS LIST

Front suspension

10
3

13
21
22 11
1 25
12
2 23
24 9
4 7 14

15
16
6

18 17
20
19

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 COMPONENTS & PARTS LIST

Front suspension

Part Part No Description QTY Order process

1 50010118 Clamp weldment - RH 1 MTO
2 50026445 A-arm-RH 1 MTO
3 50034300 WSS sensor 2 MTO
4 50026388 Leaf spring front 1 MTO
5 50026389 Leaf Spring Mint 1 MTO
6 50002556 Leaf spring mount bracket 1 MTO
7 50026444 A-arm-LH 1 MTO
8 50010117 Clamp weldment - LH 1 MTO
9 50034298 Wheel hub 2 MTO
10 50026709 Steering Rack Assy 1 MTO
11 50037000 Steering Rack Rubber Clamp 2 MTO
12 50036999 Steering Rack Clamp 2 MTO
13 50010134 Front shock absorber 2 MTO
14 50024991 Wheel assy 2 MTO
15 70000143 Hex nut 8 MTO
16 70000216 Split pin 2 MTO
17 70000162 Castel nut 2 MTO
18 70000008 Hex bolt, 2 MTO
19 70000142 Hex nut 2 MTO
20 70000142 Hex nut 4 MTO
21 70000183 Washer plain 1 MTO
22 70000088 Hex socket head bolt 1 MTO
23 70000004 Hex bolt 4 MTO
24 70000142 Hex nut 2 MTO
25 70000008 Hex bolt 2 MTO

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 COMPONENTS & PARTS LIST

Rear suspension

19

18
1716
15
25
24

8
3
14 12 21
13

23

6
11
7 4
10
9 20 2
5 1 22

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 COMPONENTS & PARTS LIST

Rear suspension

Part Part No Description QTY Order process

1 50014433 Wheel nut 8 MTO
2 50014201 Wheel assy 2 MTO
3 50001501 Brake drum 2 MTO
4 70000169 Washer hardened 8 MTO
5 50005281 Leaf mount plate assy LH 1 MTO
6 70000332 Hex bolt 2 MTO
7 70000171 Washer 4 MTO
8 70000143 M12 Nut 2 MTO
9 70000341 Hex bolt, 2 MTO
10 50007259 Leaf spring bush 4 MTO
11 50026314 Rear leaf spring assy 2 MTO
12 70000142 Hex nut 4 MTO
13 50025550 Shackle assy 2 MTO
14 50005282 Leaf mount plate assy RH 1 MTO
15 70000332 Hex Bolt 2 MTO
16 50010135 Rear shock absorber 2 MTO
17 70000171 Washer 2 MTO
18 70000143 Nut 2 MTO
19 50005165 U bolt 4 MTO
20 70000142 Hex nut 8 MTO
21 50003528 Wheel Spacer 2 MTO
22 70000162 Castle Nut 2 MTO
23 70000216 Split Pin 2 MTO
24 50022267 Break Assy LH 1 MTO
25 50022268 Break Assy RH 1 MTO

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COMPONENTS & PARTS LIST

Rear Axle Motor Assembly

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 COMPONENTS & PARTS LIST

Rear Axle Motor Assembly

Part Part No Description QTY Order Process

1 50008392 Rear transmission 2 MTO
2 50003247 Motor 1 MTO
3 70000071 Allen bolt 5 MTO
* 50011780 Gearbox 1 MTO
* 50022267 Brake plate LH 1 MTO
* 50022268 Brake plate RH 1 MTO

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 COMPONENTS & PARTS LIST

Steering Assembly

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 COMPONENTS & PARTS LIST

Steering Assembly

Part Part No Description QTY Order Process

1 50031544 Steering wheel cover 1 MTO
2 50024401 Steering Wheel 1 MTO
3 50034714 Connecting tube assy 1 MTO
4 50034694 Steering column assy 1 MTO
5 50034704 Intermediate shaft assy (UJ assy) 1 MTO

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COMPONENTS & PARTS LIST

Operating Platform

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 COMPONENTS & PARTS LIST

Operating Platform

Buggy
ITEM DESCRIPTION 4 6 8 11 14
SEATER SEATER SEATER SEATER SEATER
4 Pedal Brake Assy 50026403 50026403 50026403 50026403 50026403
24 Flexible Hose 50019796 50019796 50019796 50019796 50019796
32 Parking Brake Cable 50026415 50026408 50026415 50026415 50026415
25 Hose Holder 50026413 50026413 50026413 50026413 50026413

Part Part No Description QTY Order Process

1 50001509 Fp6 Assembly 1 MTO
2 70000004 Bolt 3 MTO
3 70000169 Washer 3 MTO
4 Refer table Pedal Brake Assy 1 MTO
5 70000001 Bolt 1 MTO
6 70000152 Nut 1 MTO
7 70000169 Washer 2 MTO
8 50025551 Master Cylinder 1 MTO
9 70000054 Bolt 2 MTO
10 70000185 Washer 2 MTO
11 50014183 Brake Return Spring 1 MTO
12 50024873 Cotter Pin 1 MTO
13 70000185 Washer 1 MTO
14 70000217 Spilt Pin 1 MTO
15 70000186 Spring Washer 2 MTO
16 59.0537 Cover Near Accl - 6s/8s 1 MTO
17 59.0190 Cover Near Accl - 14s 1 MTO
18 50025560 Bandi Hose Right - 6s 1 MTO
19 50025561 Bandi Hose Right - 8s 1 MTO
20 50025563 Bandi Hose Right - 14s 1 MTO
21 50025560 Bandi Hose Left - 6s 1 MTO
22 50002051 Bandi Hose Left - 8s 1 MTO
23 50025563 Bandi Hose Left - 14s 1 MTO
24 Refer table Flexible Hose 2 MTO
25 Refer table Hose Holder 48 MTO
26 70000088 Bolt 48 MTO
27 50026414 Parking Brake Lever 1 MTO

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 COMPONENTS & PARTS LIST

Operating Platform

Part Part No Description QTY Order Process

28 70000058 Bolts 3 MTO
29 50025595 Nylon Roller 1 MTO
30 70000052 Bolt 1 MTO
31 70000161 Nut 1 MTO
32 50026408 Parking Brake Cable-Gc/6s 1 MTO
33 Refer table Parking Brake Cable 1 MTO
34 50025581 Parking Brake Cover 1 MTO
34 50026875 Micro Switch 2 MTO
34 50019684 Parking Brake Micro switch 1 MTO
35 50025559 Bundi Hose Small 1 MTO
36 50010622 Brake Adjuster - 14s 1 MTO
37 70000054 Bolt 1 MTO
38 70000185 Washer 1 MTO
39 70000186 Spring Washer 2 MTO
40 70000056 Bolt 2 MTO
41 70000180 Spring Washer 1 MTO
42 70000186 Spring Washer 1 MTO
43 50026416 Brake Fluid Reservoir 1 MTO
44 50026417 Brake Fluid Reservoir Cap 6 MTO
45 70000562 Screw 2 MTO

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COMPONENTS & PARTS LIST

INTENTIONALY LEFT BLANK

26
 COMPONENTS & PARTS LIST

Rear Seat frame assembly

27
 COMPONENTS & PARTS LIST

Rear Seat frame assembly

Buggy
ITEM DESCRIPTION 4 6 8 11 14
SEATER SEATER SEATER SEATER SEATER
2 Seat assembly 50026351 50026351 50026351 50026351 50026351
3 Seat frame cover 50002791 50002791 50002791 50002791 50002791
6 Back rest seat 50002792 50002792 50002792 50002792 50002792

Part Part No Description Qty Order Process

1 50023513 Rear support assy 1 MTO
2 Refer table Seat assembly 3 MTO
3 Refer table Seat frame cover 3 MTO
4 50028935 Rear seat mount weldment , LH 1 MTO
5 50028936 Rear seat mount weldment , RH 1 MTO
6 Refer table Back rest seat 2 MTO
7 70000142 Nut 4 MTO

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 COMPONENTS & PARTS LIST

Panel Assembly

6
3

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 COMPONENTS & PARTS LIST

Panel Assembly

Buggy
ITEM DESCRIPTION 4 6 8 11 14
SEATER SEATER SEATER SEATER SEATER
2 Battery frame assy 50002550 50002550 50002550 50002550 50002550
6 Seat frame weldment 50002790 50002790 50002790 50002790 50002790
7 Rear Panel 50002803 50002803 50002803 50002803 50002803

Part Part No Description Qty Order Process

1 50002817 Front bumper assy 1 MTO
2 Refer table Battery frame assy 1 MTO
3 50026953 Front head light 2 MTO
4 50007952 Rear platform weldment 1 MTO
5 50002806 Front panel assy 1 MTO
6 Refer table Seat frame weldment 1 MTO
7 Refer table Rear Panel 1 MTO
8 50008232 Rear Combination lights 2 MTO
9 50012810 Delta-Q Charger 1 MTO

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 COMPONENTS & PARTS LIST

Canopy Assembly

10

11

12

13

14
15
3
9
6
8
7
4

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 COMPONENTS & PARTS LIST

Canopy Assembly

Buggy
ITEM DESCRIPTION 4 6 8 11 14
SEATER SEATER SEATER SEATER SEATER
1 Canopy 50024313 50024311 50024315 50024315 50024309
2 Canopy Frame weldment 50023845 50037485 50023848 50023848 50023843
Top Canopy Rubber
12 Damper 50011269 50011269 50011269 50011269 50011269
Bottom Canopy Rubber
13 Damper 50011270 50011270 50011270 50011270 50011270

Part Part No Description Qty Order Process

1 Refer table Canopy 1 MTO
2 Refer table Canopy frame weldment 1 MTO
3 50010639 Wind shield clip long 2 MTO
4 50034963 Wind-shield 1 MTO
5 50010638 Wind shield clip small 4 MTO
6 50010855 Canopy support, mirror mtg 1 MTO
7 50028939 Windshield mounting frame 1 MTO
8 50026360 Seat Holding Frame Rh 1 MTO
9 50026361 Seat Holding Frame Lh 1 MTO
10 70000036 Bolt 6 MTO
11 50011364 Spacer 6 MTO
12 Refer table Top Canopy Rubber Damper 9 MTO
13 Refer table Bottom Canopy Rubber Damper 9 MTO
14 70000384 Nut 6 MTO
15 70000185 Washer 6 MTO

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 COMPONENTS & PARTS LIST

Battery Shroud assembly

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 COMPONENTS & PARTS LIST

Battery Shroud assembly

Buggy
ITEM DESCRIPTION 4 6 8 11 14
SEATER SEATER SEATER SEATER SEATER
1 Battery shroud 50024313 50024311 50024315 50024315 50024309
3 Battery 50026856 50026856 50026856 50008130 50006337
(8V/150Ah) (8V/150Ah) (8V/150Ah) (6C/225Ah) (3EV/200Ah)
* Delta-Q Charger 50012810 50012810 50012810 50012810 50012810
(48V/18A) (48V/18A) (48V/18A) (48V/18A) (48V/18A)
* Mahi charger 50022149 50022149 50022149 50022149 50022149
(48V/25A) (48V/25A) (48V/25A) (48V/25A) (48V/25A)
* Virya Charger 50039256 50039256 50039256 50039257 50039257
(48V/25A) (48V/25A) (48V/25A) (48V/40A) (48V/40A)

* Charger based on the Actual supply

Part Part No Description Qty Order Process

1 Refer table Battery shroud 1 MTO
2 50002790 Seat frame mounting frame 1 MTO
3 Refer table Battery 6 MTO
4 50002550 Battery frame assy 1 MTO

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 COMPONENTS & PARTS LIST

Controller Mount

12
11
10

8 9 2
7
13

14

15 4
16 6
17 1
5

35
 COMPONENTS & PARTS LIST

Controller Mount

Buggy
ITEM DESCRIPTION 4 6 8 11 14
SEATER SEATER SEATER SEATER SEATER
2 Controller 50007695 50007695 50007695 50007695 50007695
3 Main Contactor 50026912 50021196 50021196 50021196 50021196
8 Fan N/A N/A N/A 50026971 50026971

Part Part No Description Qty Order Process

1 50009968 Heat Sink 1 MTO
2 Refer table Controller 1 MTO
3 Refer table Main Contactor 1 MTO
4 50027035 Power Fuse Assy 1 MTO
5 71.0982 Blade Fuse 2 MTO
6 71.0983 Blade Fuse 1 MTO
7 50019955 Bracket Contactor Mnt 1 MTO
8 Refer table Fan 2 MTO
9 50026817 Fan Mnt Bracket 1 MTO
10 70000088 Bolt 4 MTO
11 70000183 Washer 4 MTO
12 70000184 Spring Washer 4 MTO
13 70000088 Bolt 4 MTO
14 70000132 Screw 2 MTO
15 70000147 Nut 4 MTO
16 70000179 Washer 4 MTO
17 87.8766 bolt 4 MTO

36
COMPONENTS & PARTS LIST

Electrical schematic

37
 COMPONENTS & PARTS LIST

Electrical schematic

Part Part No Description Qty

1A 50026856 Battery (8V/150Ah) 6
1B 50008130 Battery (6C/225Ah) 8
1C 50006337 Battery (3EV/200Ah) 8
2A 50007695 Controller 1
3A 50003247 Motor (4kW) 1
4A 50012810 Delta-Q Charger 1
4B 50039256 Virya Charger (48V/25A) 1
4C 50039257 Virya Charger (48V/40A) 1
4D 50022149 Mahi Charger (48V/25A) 1
5 50001972 Main contactor-48v 1
6A 50039896 Virya Display Cluster 1
6B 50007874 BDI 1
7 50007968 Key switch 1
8 50001978 Horn 1
9 50001987 Reverse beeper 1
10 50001106 Combination switch 1
11 50030350 Side indicator 2
12 50001101 Beacon (optional) 1
13 50001980 Wiper (optional) 1
14 50031340 Head light 2
15 50001985 Cooling fan (14S) 2
16 50007519 Brake pot 1
17 50001509 Accelerator 1
18 50002102 Brake pressure switch 1
19 50001979 Relay flasher 1
20 50001099 Cabin light (optional) 1
21 50027105 Fuse 1
22 50025831 Fuse 1
23 50009671 Fuse 1
24 50009938 Aux_relay 1
25 50001988 Dc-dc converter 1
26 50027194 Fuse 1
27 50002837 Emergency stop 1

For Battery, charger details ref page no-34

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