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SPE 1556
653
C
Copyright 2012, Society
y of Petroleum Enginee
ers
T
This paper was prepare
ed for presentation at the SPE EOR Conferen
nce at Oil and Gas We
est Asia held in Muscatt, Oman, 16–18 April 2
2012.
T
This paper was selected for presentation by an a SPE program comm mittee following review of information containned in an abstract submmitted by the author(s)). Contents of the papeer have not been
re
eviewed by the Society y of Petroleum Engine eers and are subject to o correction by the autthor(s). The material ddoes not necessarily reeflect any position of the Society of Petroleu
um Engineers, its
officers, or members. Electronic
E reproductionn, distribution, or stora
age of any part of thiss paper without the wrritten consent of the S Society of Petroleum E Engineers is prohibite
ed. Permission to
re
eproduce in print is res
stricted to an abstract of
o not more than 300 words;
w illustrations mayy not be copied. The abbstract must contain co
onspicuous acknowled dgment of SPE copyrig ght.
A
Abstract
IIt is estimated that
t about 7,00 00 billion barreels of oil will remain
r in reserrvoirs after prooduction by connventional metthods. This
vvalue is the taarget for Enhaanced Oil Reccovery (EOR) techniques. T The purpose off the water-sooluble polymerrs in EOR
aapplication is to enhance th he rheologicall properties off the displacinng fluids. These polymers have been suuccessfully
immplemented in n China’s oilfiields. Given thhe harsh condiitions present iin most oil resservoirs, new pproblems and challenges
aarise with the use of such polymers. Currrently partiallly hydrolyzed polyacrylamiides (HPAMs)) are the majoor class of
ppolymers used for chemical EOR applicatiion. However, due to the hiigh flexibility of HPAM chaain in aqueouss solutions,
pparticularly at high
h temperatuure (HT) and ata high salinity (HS), the mollecular chains begin to fold iirreversibly ressulting in a
ssignificant losss in viscosity. In this paper, we are reportiing a bench-sccale developm ment of new PA AM-based polyymers with
immproved perfo ormance in HS SHT conditionss. The new pollymers were evvaluated condiitions for their viscosity perfo formance at
vvarious temperratures and sallinities. The polymers
p weree dissolved at different conccentrations in brines with T TDS (Total
DDissolved Solid ds) of 34,655 ppm
p and 180,00 00 ppm. Visco osity measured at room tempeerature is in thee range of 30 too 120 cP at
thhe shear rate of
o 6 RPM. Aftter aging at 90 0 °C and 120 °C ° for six monnths under ultraalow oxygen llevel (< 5 ppb)), viscosity
rremains relativvely stable forr some polymeers while show w a decline fo
for others. Com mpared with tthe conventionnal HPAM
ppolymers, thesee new polymerrs have much better stability at a HTHS condiitions.
Introduction
PPolymer floodiing is the technnology wherein n high molecullar weight, waater-soluble pollymers are addded to the injecction water
inn order to incrrease the visco water and the ccrude oil to be displaced.
osity and to reeduce the mobility ratio of thhe injection w
CCompared with h secondary water
w flooding, polymer flooding has beenn found to signnificantly acceelerate the process of oil
rrecovery and immprove econom mic efficiency of chemical fllooding. In adddition, equipmeent is relativelyy simple and aavailable at
loower cost. To date, various polymers
p are used for floodin
ng. They includde synthetic poolymers, modiffied natural pollymers and
bbiological polyymers. Due to low thermal stability of th he modified naatural polymerrs and the higgh cost of the biological
ppolymers, theirr applications in
i large scale have
h been limiited. Hydrolyzeed polyacrylam mides (HPAMss) are syntheticc polymers
thhat are widely used for chemmical flooding.
Once a polymer solution is injected into the reservoir, it will impact the reservoir in two ways: (1) Increasing the viscosity of
water phase; (2) Increasing polymer retention in the oil strata caused by the reduced permeability. These are accomplished by
two mechanisms: one is the control of water-phase flow in the water injected section, by which the water-oil mobility ratio
and the actual flooding efficiency can be improved; the other is the reduction of water penetration into the flooded section of
the total fluid layer. Water-line movement speed is much lower in the oil layer segment with low permeability than the layer
with high permeability. Adjusting the water injection profile can increase the actual sweep efficiency. A higher viscosity in
the water phase will cause a greater residual resistance coefficient, a lower movement speed of the water phase (driving
phase) and a lower mobility ratio between water (driving phase) and oil phase (driven phase). All these allow higher oil
Design New Polymer Molecules for Flooding at High Temperature and High Salinity
HPAM solutions rapidly lose their viscosity at high temperatures and high salinity which limits their application for polymer
flooding. Therefore new polymer products with enhanced performance must be developed to meet the requirements for harsh
reservoir conditions.[11-17]
In general, there are two major reasons for loss of polymer solution viscosity under reservoir conditions:
1) Polyacrylamide can lose molecular weight through hydrolysis and mechanical degradation during pumping and
injection.
2) Interactions with various ions in formation water result in a change of macromolecular conformation. Solubility of
water-soluble polymer under HTHS conditions depends on their molecular nature. For non-ionic polymers, the
salinity has little effect on their water solubility, but for ionic polymers, solubility is very sensitive to the ionic
strength of the aqueous phase. At high salt concentrations, solubility of ionic polymers decreases rapidly, and phase
separation may take place. Many water-soluble polymer products are commercially available with different salt
tolerance and temperature resistance. But only a few products can satisfy requirements of HTHS conditions.
The following approaches may be tried to make new polymers with better stability under HTHS conditions:
McCormick and Salazar synthesized a type of MPS/AM copolymer with high molecular weight and high linear regularity.[30]
It was determined that copolymer has good performance in viscosity build-up and excellent resistance to high salinity.
However, due to hydrolysis of amide group at elevated temperatures, this MPS/AM copolymer is only stable at temperatures
up to 93 °C. Song and co-workers synthesized copolymers of AM-N,N-dimethyl acrylamide (DMAM)-AMPS and
experimental results indicated that this type copolymer may have good heat resistance and anti-aging performance.[31]
Experimental Procedures
Polymer Samples
More than 10 different polymer samples were tested in this study. Results from representative polymers are presented here.
All the polymers were synthesized in laboratory scale by polymerization of acrylamide with one or more monomers such as
sodium 2-acrylamido-2-ethyl sulfonate(Na-AMPS), N-vinyl pyrrolidone(N-VP), sodium 3-acrylamide 3-methyl butyrate
(Na-AMB), N-vinyl amide (N-VAM).
Brines
The low salt brine has a total dissolved solids (TDS) of 34,655 mg/L and relative high hardness. The high salinity brine has a
TDS of 180,000 mg/L, with relatively high hardness of 14,558 mg/L Ca2+ and 3,253 mg/L of Mg2+. Recipes for the brines in
the test program are given below in Tables 1-3.
4 S
SPE 155653
TThe sealed amp poules were weeighed using an n analytical baalance to 0.000 1 grams, and th then were placeed in an oven aand aged at
TThe solution th
hen was taken from
f the glovee box and the viscosity
v was mmeasured at 25 ºC with the Brrookfield viscoometer at 3
oor more shear rates.
r The visccosity at 6 and 30 RPM were used as the ba sis of comparisson before andd after thermal aging. The
innitial concentrration of the poolymer solutions were selectted such that thhey would inittially generate a solution visccosity near
220 cp at 90 ºC at
a 6 RPM rotattion with a #18 8 spindle on thee Brookfield viiscometer.
Figure 1. Manifold
M to purge dissolved O2 in polymer brine so
olution.
FFilterability Teest
TThis test metho od is recommended by API (American
( Petrroleum Institutte) RP 63.[39] A 600 mL presssurized cell annd a 5 μ m
mmembrane filteer are used to measure
m variatiions in solution
n filterability ddue to non-disssolved solids aas shown in Figgure 3. The
ffilterability will be evaluated by the filter raatio (FR):
(1)
Table 1. Compositions
C s and Recipe for Low Salt Brine
Salt M.W.
M mg/L Ions mg
g/L
+
NaCl 58.5
5 24,000 Total Na 10,7
736
2+
KCl 74.5
7 740 Ca 414
2+
Na2SO4 14
42.0 4,010 Mg 1,303
+
CaCl2⋅2H2O 47.0
14 1,520 K 38
87
Table 2. Compositions
s and Recipe for High Saltt Brine
Salt M.W.
M mg/L Ions mg
g/L
+
NaCl 58.5
5 126,500 Total Na 49,8
848
2+
KCl 74.5
7 0 Ca 14,5
558
2+
Na2SO4 14
42.0 350 Mg 3,253
+
CaCl2⋅2H2O 14
47.0 53,500 K 0
2-
MgCl2⋅6H2O 20
03.3 27,200 SO4 23
37
-
Total Cl 112,104
pH Adjusted to 7.0 TDS 180,000
Table
T 3. Expe
erimental Con
nditions for the
e New HTHS Polymers
Brine Salinity
Temperature
Low Salt Brine Low Sallt Brine
25 °C √ √
90 °C √ √
120 °C √ √
4
(2)
R
Results and Discussion
D
PPolymer Therm mal Stability att 90 ºC and 12 20 ºC: Figures 5-8 show the detailed plotss of the polymer viscosity veersus aging
tiime at 90 ºC and
a for some caases also at 12 20 ºC and in loow salt and higgh brines. Recall that the proocedure is to mmeasure the
vviscosity of theese samples at 6 and 30 RPM M at 25 ºC. Th hese viscosity measurementss were perform med for polymeer solutions
wwhen made up initially and th hen measured again
a for sealeed ampoule sammples as they w were removed after their aginng times at
thhe test temperaature. Samplees were allowed d to cool beforre measuring thhe solution visscosity again aat 25 ºC. A bettter thermal
sstability is indiicated by a staable viscosity for
f a longer peeriod of aging time. As an exxample, Figuree 5 shows thatt the initial
Figure 5. Visc
cosity in low salt brine vs. aging tiime (90 °C) Figure
e 6. Viscosity in low salt brine vss. aging time (120
0 °C)
Figure 7. Visco
osity in high salt brine vs. aging time
t (90 °C) Figure 8. Viscosity in h
high salt brine vs. aging time (120
0 °C)
Figure 9.
9 Filtration curv
ves of the polyme
ers through 5 µm
m filter and underr pressure of 20 p
psi.
Table 4. Filterability
F Re
esults of New
w Polymer Sam
mples
Polymer Sam
mple t5000 (min) t 400(min) t 2000(min) t 100(min) FR
R500
Polymer A 91.5
9 72.5
7 37.0 17.6 1
1.0
Polymer B 101.5 77.0
7 38.5 23.2 1
1.6
Polymer C 126.0 94.5
9 4
45.0 23.2 1
1.4
Polymer D 154.5 108.0 4
49.5 25.5 1
1.9
MMechanical Deegradation Ressults: As descrribed in previo ous part of thiss paper, mechaanical degradattion of the new w polymers
hhas been determmined by visco osity and screeen factor of thee solutions beffore and after tthe shear degraadation at diffferent shear
rrate. A decreasee of the viscosity and screen factor indicatees a degradationn of the polym
mer molecules ccaused by the m mechanical
eeffect. The resu
ults for the fourr polymers are listed in Tablee 5 and shown in Figure 10.
In Figure 10, it can be found that the polyacrylamide based polymers are sensitive to mechanical degradation. The effect of
shear degradation on the polymer performance can be evaluated by the viscosity retention percentage (η /η0×100%) after
degradation at different shear rates. At shear rate of 50,000 sec-1, Polymers A and B can only maintain about 48% of their
initial viscosity (η0); Polymer C can maintain 76% of the initial viscosity; Polymer D can maintain about 70% of the initial
viscosity. Even at very high shear rate 80,000 sec-1, Polymer D can still maintain about 40% of its initial viscosity. However,
viscosity of Polymer D solution is generally lower than the others as listed in Table 6.
Conclusions:
1) There are several different approaches to design and synthesize new polymers for better performance at higher
temperature and in high salinity brines. A successful design of new water-soluble polymers or modification of PAM-
based polymers for application under these conditions requires multidisciplinary approach. Therefore, knowledge of
polymer molecular structure must be conceptually linked to the desired product performance requirements.
2) For the four new polymers developed for EOR application under the HTHS conditions, Polymers A and B show better
performance of thermal stability than Polymers C and D at 90 °C and in low salt brine. But at 120 °C and in high salt
brine, Polymer D is the most stable sample. As to filtration and shear degradation test results, Polymer C and D are better
than Polymer A and B. Particularly Polymer D has very good performance of filtration and shear degradation. But its
viscosity is the lowest compared with the other polymer samples.
3) The effect of external parameters such as temperature, salinity, pressure, shear rate on polymer rheological behavior
must be correlated with a comprehensive understanding of the relationship between the chemical structure and
architecture of the polymer and the rheological behavior. A comprehensive study of new polymers for EOR application
should include the effect of temperature, salinity, pressure and mechanical degradation on their rheological properties.
The other parameters like screen factor and filtration ratio should be also determined.
10 SPE 155653
4) There are many different water-soluble polymers capable of increasing the solution viscosity, it is important to be aware
of their differences and similarities. For example, on a molecular level the fundamental is indeed quite general: the
presence of relatively weak inter-molecular interactions, e. g. hydrophobic association and hydrogen bonding, will
increase the molecular weight of the polymer chains. As a result, the solution viscosity will increase. However, an
excessively strong interaction might compromise solubility of the system by leading to gel formation.
Acknowledgements
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SPE 155653 11
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