NOTES :

1.0 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED.

±etrans. TRANSVERSE MOVEMENT ±etrans. D5 Ø = 350.0 dØ = 08 mm Round Bar 2.0 MATERIAL :
Welded on both sides 2.1 TOP PLATE PISTON & POT / BOTTOM PLATE WILL BE MADE UP OF CAST STEEL OF GRADE
Pth=50.0 340-570W OF IS : 1030.
c c Nt=28 (for Anti Rotation)
+0.0002 ROTATION -0.0002
A6=46

2.2 STAINLESS STEEL WILL CONFIRM TO AISI:316 WITH THE SLIDING SURFACE FINISHED SMOOTH.
AH1=71

2.3 SLIDING MATERIAL WILL BE PTFE AS PER THE CL. 4.2 & 4.2.1OF IRC : 83 (PART III) - 2018.

Lb / Ls = 160 / 160
SUPERSTRUCTURE
Lt=15

DØ 2.4 THE CONFINED ELASTOMER INSIDE POT WILL HAVE PROPERTIES SPECIFIED IN TABLE 4.3
OF IRC : 83 (PART III) - 2018.
2.5 ANCHOR BOLT MATERIAL AS PER GRADE 4.6 OF IS : 1367 & SLEEVE MATERIAL AS PER IS : 2062
A2=25 & DETAIL OF THREAD AS PER IS : 1367 & ACCESSORIES CONFIRMING TO IS : 2062.
2.6 THE STAINLESS STEEL WILL BE WELDED ON THE BACKING PLATE.
'D' A1 Ø / A7 Ø = 450.0 Ll=70 2.7 SUITABLE NOS. OF WASHERS ARE TO BE USED AS A PACKING TO TIGHTEN THE ANCHOR BOLTS WITH
BEARING TOP PLATE & BOTTOM PTATE.
160

STD. WASHER
TOTAL HEIGHT

SECTIONAL ELEVATION A-A OF POT 2.8 INTERNAL SEAL WILL BE PROVEN TYPE POLY OXY METHYLENE ( POM ) SEALING CHAIN.PROPERTIES
= 124.0+3.0

BfØ BOLT X lg AS SPECIFIED IN THE TABLE 4.4 OF IRC : 83 ( PART III ) - 2018.
2.9 EXTERNAL SEAL WILL BE GLUED WITH POT BY ADHESIVE MATERIAL.
ANCHOR SLEEVE 3.0 WELDING :
(For Top & Bottom) ALL WELDING WILL BE MANUAL METAL ARC PROCESS CONFIRMING TO IS : 816 & IS : 9595 WITH
04 LUGS FOR ANCHOR BOLTS ELECTRODE AS PER IS : 814.
4.0 TOLERANCES :
EQUIDISTANT AT A4 Ø = 520.0 P.C.D. GENERALLY MANUFACTURING TOLERANCES AS PER CL. 6.1 OF IRC : 83 (PART III) -2018.
160

5.0 FINISHING : (AS PER CL. NO. 6.3 OF IRC : 83 (PART III) - 2018)
1. ALL NON WORKING SURFACES WILL BE COATED WITH TWO COATS OF EPOXY PRIMER AND ONE OR
MORE COATS EACH OF HIGH BUILD EPOXY PAINT REINFORCED WITH MIO (MICACEOUS IRON OXIDE)
ANCHOR SLEEVE
& FINISH PAINT AFTER SHOT BLASTING TO SA 2 1/2 QUALITY AS PER IS : 9954. TOTAL DRY
FILM THICKNESS > / = 160 microns.
2. ANCHOR SLEEVES WILL BE GALVANISED PAINT BEFORE DESPATCH.
PEDESTAL
SECTIONAL ELEVATION X-X 18Ø MM HOLE FOR
6.0 INSTALLATION :
1. INSTALLATION AS PER CL. 9.4 OF IRC : 83 (PART III) -2018.
2. MATERIAL IN CONTACT WITH BEARING :
M16 ANCHOR BOLT
Ll=70

SUPERSTRUCTURE : CONCRETE ( M45 GRADE MIN. ) ; PEDESTAL : CONCRETE ( M45 GRADE MIN. )
90 12
° D5Ø 3. DISMANTLING OF BEARING AT SITE IS NOT RECOMMENDED. IF REQUIRED , SPECIAL CARE SHOULD
PISTON 28 BE TAKEN.
w=8 4. CLAMPS ( FOR TRANSPORTATION AND ERECTION ) ARE TO BE REMOVED AFTER INSTALLATION AT
TOP PLATE AN APPROPRIATE TIME.
POT 5. THE GROUT OF THE BEDDING MORTAR SHALL BE HIGH STRENGTH FREE FLOW NON SHRINK
GROUT SUCH AS CONBEXTRA - GP2 OR EQUIVALENT.
7.0 GREASING :
'A' 'A' DETAIL - E
±elong.

SILICON GREASE WILL BE APPLIED AT PTFE STAINLESS STEEL INTERFACE.

8.0 TESTS :
1. RAW MATERIALS : NECESSARY TEST CERTIFICATES FOR ALL RAW MATERIALS SHALL BE
FURNISHED BY MANUFACTURERS.
2. ACCEPTANCE TESTS ON BEARINGS SHALL BE CARRIED AS PER CL.7.4.3 OF IRC : 83 (PAR III)- 2018.
LONGITUDINAL MOVEMENT

2.1 BEARINGS WILL BE CHECKED FOR OVERALL DIMENSIONS.

2.2 BEARINGS WILL BE VERTICAL LOAD TESTED TO 1.5 x DESIGN VERTICAL LOAD IN SLS CONDITION.
2.3 A PAIR OF BEARINGS SELECTED AT RANDOM WILL UNDERGO TESTING IN ORDER TO DETERMINE
90 THE COEFFICIENT OF FRICTION AT DESIGN VERTICAL LOAD IN SLS CONDITION.
° 2.4 BEARINGS SELECTED AT RANDOM WILL BE TESTED FOR PERMISSIBLE ROTATION.
2.5 THE CERTIFICATES FOR LOAD TESTING AND DIMENSIONS OF ALL BEARINGS WILL BE SUBMITTED
tp= 8 mm THK. PTFE Sheet TO THE DEPARTMENT.
PLAN OF POT (Dimpled) 9.0 POT / PTFE BEARINGS WILL BE DESIGNED, MANUFACTURED & TESTED AS PER

5.0
3mm Protrusion IRC : 83 ( PART III ) - 2018 SPECIFICATION.

C2=40
'X' 'X'
2mm THK. S.S. PLATE Dp Ø = 346.0
BW = 480.0 'E'
B2=26 Ll=70 SECTIONAL ELEVATION C-C OF PISTON

Lt=15
±elong.

10 EXTERNAL SEAL ELASTOMER 1

LUGS CAST STEEL
9
(Ll x Ll x Lt)
70 x 70 x 15 (GRADE 340-570W) 8
SECTIONAL ELEVATION B-B OF TOP PLATE ELASTOMER
8 WIPER SEAL 8mm WIDE ALL AROUND PTFE 1
DIRECTION

7 INTERNAL SEAL POM SEAL

TRAFFIC

PLAN POT CAST STEEL

18Ø MM HOLE FOR 6
(A1Ø/A7Øx AH1/A6/A2)
450 Ø / 450 Ø x 71 / 46 / 25 (GRADE 340-570W) 1
( SHOWING HALF POT , HALF PISTON M16 ANCHOR BOLT ELASTOMERIC PAD
5
(D5 Ø x Nt)
350 Ø x 28 ELASTOMER 1
& TOP PLATE )
4 PISTON CAST STEEL 1
420 Ø x 346 Ø x 40

Ll=70
(C3 Ø x Dp Ø x C2) (GRADE 340-570W)
P.T.F.E. 380 Ø x 8.0 Grade A of
'C' 'C' 3
BS:3784 1
(L Ø x tp)
S.S. SHEET S.S.
2 470 x 440 x 2 1
(SSPl x SSPw x SSPt) AISI : 304

SSPl = 470.0
TOP PLATE CAST STEEL

430.0 c/c
1 500 x 480 x 26 (GRADE 340-570W) 1
(BL x BW x B2)

BL = 500.0
NO. DESCRIPTION SIZE MATERIAL QTY.
L Ø = 380.0
LIST OF MATERIAL
C3 ∅ = 420.0
hn=10
PLAN OF PISTON BEARINGS FOR MAJOR BRIDGE AT
CH: 2+120 BRAHMANI RIVER
'B' 'B'
SSPw = 440.0
PROJECT REHABILITATION AND UPGRADATION TO FOUR LANE OF

DIRECTION
TRAFFIC
BRIMITRAPUR - BRAHMANI BYPASS END OF NH - 23
( NEW NH - 143 ) KM.211.200 TO KM.217.100 & KM.0.000 TO
KM. 3.300 IN THE STATE OF ODISHA UNDER NHDP PHASE - IV
CLIENT NATIONAL HIGHWAYS AUTHORITY OF INDIA
DETAIL - D
EPC
CONTRACTOR
M/s GKC PROJECT LIMITED
550.0 c/c
SUB
M/s PRA PROJECTS PRIVATE LIMITED
CONTRACTOR
PLAN OF TOP PLATE
TITLE DETAIL OF 333 TON FREE SLIDING POT / PTFE BEARING
FREE SLIDING POT / PTFE BEARING DETAILS - TYPE FRB1
DYNAMIC PRESTRESS (I) PVT. LTD. SCALE :
TECHNICAL DATA Corporate Off. : 72, Mahavir Centre, Sector - 17 N. T. S
Vashi, Navi Mumbai - 400 705
ULS SLS DESIGN MOVEMENT SLEEVE ANCHOR POT PCD DIST. BETN. Tel : (022) 2789 1310 / 2628 Fax : 2789 1186 DESIGN BY :
SLEEVE LENGTH (L) TOTAL
(mm) DIAMETER BOLT Web Site : www.dynamicprestress.com KUNAL
FREE NORMAL SEISMIC NORMAL DESIGN A4Ø SIDE GUIDE BEARING
FOR BOTTOM / TOP BOTTOM(Lb) TOP(Ls) (BfØX lg) Email : dynamicmumbai@gmail.com, mumabi@dynamicprestress.com
SLIDING ROTATION EC THICKNESS
Max. Min. Design Max. Min. Design Max. Min. Design (DØ) (Gr. 4.6) Works : E-46, M.I.D.C. Satpur, Nasik - 422 007 CHECKED BY :
BEARING - (RADIANS)
Vertical Vertical Horizontal Vertical Vertical Horizontal Vertical Vertical Horizontal LONGITUDINAL TRANSVERSE Tel : (0253) 2351411, 660129, 6601628 Fax : 2361853
TYPE FRB1 Load Load Force Load Load Force Load Load Force
elong etrans 40.0 160.0 160.0 16Ø x 40 520.0±2.0 ----- 124.00 + 3.0 NOTE : E-mail : dynamic.nasik@gmail.com, nasik@dynamicprestress.com GIRISH
333.0 TON 0.00 kN 0.00 kN 0.00 kN ± 26.00 ± 0.0002 OTHER DETAILS OF BEARING THIS DRAWING IS THE PROPERTY OF DYNAMIC PRESTRESS (I) PVT. LTD. DRG. NO. REVISION DATE
196.0 TON 333.0 TON 196.0 TON 216.0 TON 143.0 TON ± 40.00
AND SHOULD NOT BE COPIED / USED WITHOUT PRIOR PERMISSION.
DPIL / PRA_ODISHA / BRAHMANI RIVER BRIDGE / CH: 2+120 / 333 TON FREE / TYPE FRB1 R0 30.06.2020