Load Calculations

Cross Sectional Area of Box Girder = 6.7 m2

Width of bottom of box girder = 6.38 m
Density of concrete during construction = 2.6 t/m3
Dead Load of concrete = 2.73 t/m2
Dead weight of shuttering arragment = 80 kg/m2
Dead weight of shuttering arragment = 0.08 ton/m2
Construction Live load = 0.15 t/m2
Total Dead Load 1.35 2.81 t/m2
Total Construction Live load 1.5 0.15 t/m2

Total design Load ULS 4.0185 t/m2

Spacing of crib 1.25 m

Total Load on Crib 6.3 ton

Crib member sizes 4 nos of ISA 50x50x6

Total Area of crib 2272 mm2

Stress in crib 17.69 N/mm2

Spacing of crib 6.25 m Along Traffic

1.25 m trans
Total Load 15.69727 ton
Total no of cribs 2 nos
Stress in crib 35 N/mm2

Maximum Stress in crib 34.55 N/mm2

 Design of Compression Member
As whole crib
Acc. IRC:24-2010 CL NO 207
Design Strength of member (Pd) = Ae*fcd
Ae = Effective Sectional Area
Design compressive stress(fcd) =

fcd = (fy/ɣm0)/(φ+[φ^2-λ^2]^0.5) = χfy/ɣm0, ≤ fy/ɣm0

where
Effective length(L) = 3000 mm
Partial safety Factor for material strength(ɣm0) = 1.15
Modulas of Elasticity (E) = 2.00E+05 N/mm^2
Stress of Steel(fy) = 250 N/mm^2
Moment of Interia (I) = 0.000101 m^4
Effective Sectional Area (Ae) = 0.005 m^2
Radius of Gyration (r)= (I/A)^1/2 = 140 mm
Effective Slenderness Ratio(KL/r) = 21
KL = 3000 Acc to IRC:24-2010
Table no 7
Imperfection Factor(α) = 0.21 Acc to IRC:24-2010
Table no 3
Stress Reduction Factor(χ) = [1/φ+(φ^2-λ^2)^0.5 = 0.991
φ= 0.5[1+ɣ(λ-0.2)+λ^2] = 0.53
Euler Buckling Stress, fcc = 3.14^2*E/(KL/r)^2 = 4297 N/mm^2
Non dimensional effective slenderness ratio(λ) =(fy/fcc)^1/2 = 0.24
Design compressive stress(fcd) =

(fy/ɣm0)/(φ+[φ^2-λ^2]^0.5) = χfy/ɣm0, ≤ fy/ɣm0

215 ≤ 18
Check Safe
 Design of Compression Member
Crib Local Elements
Acc. IRC:24-2010 CL NO 207
Design Strength of member (Pd) = Ae*fcd
Ae = Effective Sectional Area
Design compressive stress(fcd) =

fcd = (fy/ɣm0)/(φ+[φ^2-λ^2]^0.5) = χfy/ɣm0, ≤ fy/ɣm0

where
Effective length(L) = 450 mm
Partial safety Factor for material strength(ɣm0) = 1.15
Modulas of Elasticity (E) = 2.00E+05 N/mm^2
Stress of Steel(fy) = 250 N/mm^2
Moment of Interia (I) = 1.29E-07 m^4
Effective Sectional Area (Ae) = 1.29E-03 m^2
Radius of Gyration (r)= (I/A)^1/2 = 10 mm
Effective Slenderness Ratio(KL/r) = 45
KL = 450 Acc to IRC:24-2010
Table no 7
Imperfection Factor(α) = 0.21 Acc to IRC:24-2010
Table no 3
Stress Reduction Factor(χ) = [1/φ+(φ^2-λ^2)^0.5 = 0.922
φ= 0.5[1+ɣ(λ-0.2)+λ^2] = 0.66
Euler Buckling Stress, fcc = 3.14^2*E/(KL/r)^2 = 974 N/mm^2
Non dimensional effective slenderness ratio(λ) =(fy/fcc)^1/2 = 0.51
Design compressive stress(fcd) =

(fy/ɣm0)/(φ+[φ^2-λ^2]^0.5) = χfy/ɣm0, ≤ fy/ɣm0

200 ≤ 18
Check Safe
DESIGN OF MAIN LONGITUDINAL BEAM

Girder Span = 5.2 m

Girder spacing = 1.25 m

ULS load Factor

SR.NO LOADING BM KN-M S.F (KN)

1 BOX GIRDER 2.81x5.2^2/10x1.25 9.50 2.81x5.2/2x1.25 9.13 1.35

2 CONS. LL 0.15x5.2^2/10x1.25 0.51 0.15x5.2/2x1.25 0.4875 1.5

ULS FORCES 13.58 13.06

JACK FORCE

MAXIMUM DESIGN MOMENT 135.83 KN-M

MAXIMUM DESIGN SHEAR 130.60 KN

200

16
1

450

2
Z-AXIS

3 16

SECTION PROPERT AT MID SPAN

Element NO. Area Factor B D Nos A top dist cgy` Izz Izcg
m m m2 m m m4 m4
1 1 200 16 1 3200 0 8 1.74E+08 6.83E+04
2 1 12 450 1 5400 16 241 0.00E+00 9.11E+07
3 1 200 16 1 3200 466 474 1.74E+08 6.83E+04

11800 241 3.47E+08 9.13E+07

Izz = 4.39E+08

cgz` Iyy Iycg k1 Ixx

m m4 m4 m4
100 0.00E+00 1.07E+07 3.17E-01 2.59E+05
100 0.00E+00 6.48E+04 3.28E-01 2.55E+05
100 0.00E+00 1.07E+07 3.17E-01 2.59E+05

100 0.00E+00 2.14E+07

Iyy = 2.14E+07 Ixx= 7.73E+05
Considering two ISMC 300 (back to back)
A = 9128 mm2
IZZ = 1.27E+08 mm4
IYY = 1.13E+07 mm4 S4 6826667
Load Fact.
DESIGN OF MAIN CROSS BEAM

Girder Span = 12.5 m

Girder spacing = 1.25 m

SR.NO LOADING BM KN-M S.F (KN) ULS load Factor

1 BOX GIRDER 16.00 74.00 1.35

2 CONS. LL 0.35 1.68 1.5

ULS FORCES 22.13 102.42

JACK FORCE

MAXIMUM DESIGN MOMENT 22.13 KN-M

MAXIMUM DESIGN SHEAR 102.42 KN
1 23
Considering Two ISMB 150 sections side by side.
A = 3800 mm2
IZZ = 1.45E+07 mm4
IYY = 1.05E+06 mm4 ..
ycg_t = 75 mm
ycg_b = 75 mm
Zt = 1.94E+05 mm3
Zb = 1.94E+05 mm3
rx = 62 mm
ry = 17 mm

Effective thk of comp flange tf = 15.2 mm

Depth of Section D= 150 mm
Effective span = 1.25 m
LLT (Effective span for cross bracing) = 1.25 m
S =l/ry = 75
hf = 165
hf/tf = 11
fy = 250 Mpa
Check for Structural Capacity
Considering design stress check governed by compression flange
Md = βb*Zp*fbd =

where
βb =1 for plastic and compact sections & Ze/Zp for semi-compact sections
Ze (Elastic Section Modulus) = 193707
Zp (Plastic Section Modulus) = 95821

βb = 0.495

fbd = ᵡLT * (fy/ymo) 179 Mpa

ymo (partial safety factor for material) = 1.1

ᵡlt (Bending stress reduction Factor) = 1 /(ølt +(ølt^2-λlt ^2)^0.5) ≤ 1.0

ᵡLT = 0.789
 øLT = 0.51 (1 + αlt (λlt - 0.2)+ λlt2)
øLT = 0.773
αLT(Imperfection Factor) 0.49 (Note = 0.21 for Rolled Steel Section)
0.49 for welded sections

λLT (Non - Dimensional Slenderness Ratio) = √βb * Zp * fy / Mcr ≤ √1.2 * Ze *fy / Mcr =
OR √ fy /fcr,b
λLT = 0.594

fcr,b (Extreme Fibre Compressive Elastic Lateral Buckling Stress) 1.1*3.14^2*E(s)^2*((1 + 1/20 *((s/(hf/tf))^2)^0.5)
fcr,b = 708 Mpa

Section Ultimate Moment Capacity

Md = βb*Zp*fbd = 35 kN-m
Maximum Design shear Force 22 kN-m Safe
SHEAR CAPACITY VERIFICATION
Shear Strength of the Beam (Clause 509.4 of IRC 24)

Vd (Design Strength) = Vn / ymo

ymo (Partial Safety Factor against Shear Failure) = 1.1 Refer Table 1 Clause 503.4 of IRC 24:2014

According To Clause 509.4.1 : The nominal plastic resistance under pure shear is given by: Vn = Vp

Vp = Av * fyw / √3 426 kN

Av (Shear Area) 1800 mm2 Refer Clause 509.4.1.1 of IRC 24:2014

fyw (yield strength of the web) 410 Mpa

Spacing of Stiffners c= 2500 mm (maximum limiting spacing)

d= 150 mm
c/d= 16.67 < 1
KV = 4 + 5.35 /(c/d)^2 = 5.35 ( 5.35 if stiffners are provided at support)
tcr,e = Kv. 3.14 E/( 12. (1-mu^2)(d/tw)^2) 6183 Mpa
lw =√(fyw/√3τcr,E) 0.20
tbd
=fyw/(3)^.50 236.7 lw < .80
= [1-.8 (lw-.8)]. fyw/(3)^.50 351.2 lw < 1.2
=fyw/(3)^.50. lw ^2 6183.0 lw > 1.2
tbd 351.2 Mpa
Vn = Av. tbd = 632 kN
Vd = Vn/ymo = 575 kN
Total Shear force applied in ULS Case 102 kN
Safe

DESIGN OF STIFFNER
c= 2500 mm
d= 150 mm
c/d= 16.67 < 1.4
(2)^.50 = 1.4
IS = 1.5 d^3. tw^3/c^2 1399.68 mm4
thickness of stiffners 10 mm
width of Stiffners 65 mm
 Moment of Inertia, ISP 2.38E+06 mm4
> IS 1.40E+03
Check IS < ISP Safe

Weld size design for the stiffners

design force Fw = tw^2/(5b) 0.31 kN/mm
Weld strength tws 80 Mpa
ymw 1.25
weld throat size required T= =Fw/ (tws/ymw) 4.80769230769 mm
weld size required S= Tx (2)^.50 6.57 mm
Provides 8 mm weld size from both side of stiffner
DESIGN OF BEARING STIFFNERS
Maximum Bearing Reaction Verti (kN) Load Fact.
DL 74.00 1.35
Cons. LL 1.68 2

Total Bearing Reaction under ULS case = 102 kN

yiled strength of bearing plates = 250 Mpa
Partial safety factor = 1.1
Provide bearing plate as
no of plate = 2
thk of plate = 10
width of plate = 65
Bearing Area = 1300 mm2
Bearing Capacity = 295 kN
Check Safe

design force Fw 0.171 kN/mm

Weld strength tws 80 Mpa
ymw 1.25
weld throat size required T= =Fw/ (tws/ymw) 2.6671875 mm
weld size required S= Tx (2)^.50 3.64 mm
Provides 6 mm weld size from both side of stiffner
DESIGN OF FOOTING FOR CRIB

Zone Factor Z/2( cons.) 0.08 Sa/g 2.5

Importance Factor 1.2 R 1
Seismic Coeff. 0.12
Point of application of loads 2m

Footing Size Bx 1.25 m

LT 1.25 m

Load Case V HL HT ML MT
DL 54.88 0 0 0 0
Cons. LL 2.9296875 0.0732421875 0.0732421875 0.2197265625 0.2197265625
Longi Seis 6.65625 1.996875 13.3125 0
Trans. Seis

Load Combinations
PRESS. CHK ULS-BASIC SEIS-LONGI SEIS-TRANS
DL 1 1.35 1.35 1.35
Shuttering 1 1.35 1.35 1.35
Cons. LL 1 1.5 0.3 0.3
Longi Seis 0 0 1.5 0.45
Trans. Seis 0 0 0.45 1.5

CASES V HL HT ML MT
PRESS. CHK 57.8125 0.0732421875 0.0732421875 0.2197265625 0.2197265625
ULS-BASIC 78.486328125 0.10986328125 0.10986328125 0.32958984375 0.32958984375
SEIS-LONGI 74.970703125 10.00634765625 3.01728515625 20.03466796875 0.06591796875
SEIS-TRANS 74.970703125 3.01728515625 0.92056640625 6.05654296875 0.06591796875
BASE PRESS. Pmax Pmin Projection Moment
PRESS. CHK 38.4 35.65 0.25 1.1984375
ULS-BASIC 52.3 48.20625 0.25 1.6330078125
SEIS-LONGI 109.7 -13.76775 0.25 3.4290703125
SEIS-TRANS 66.8 29.17305 0.25 2.0871703125
Design Moment 3.4290703125

Maximum Base Press. 38.4 kN/m2

Thickness of footing 200 mm
Grade of concrete 35 Mpa
cover to concrete 25 mm
Reinforcement Provided. di 8 mm
spacing 100 mm c/c
deff 167 mm
deff_req. = (Mu/ (.136*fck*b))^.50
26.8401364153411 mm
Check OK
Fc = .36fck b x 145696 N
Fst .87fyAst 218544 N
Assumed depth NA 11.56 mm
Net Force Fc-Fst -72848
Mu= Ft.(d-.42x) 35.44 kN.m
Check Safe
Designation Weight per Sectional Depth of Width of Thickness Thickness Moment of Inertia
Meter (w) Area (a) Section flange (b) of Flange of Web
(h) (tf) (tw)
kg cm2 mm mm mm mm
Ixx cm4 Iyy cm4

ISMB 100 11.5 14.6 100 75 7.2 4 257.5 40.8

ISMB 125 13 16.6 125 75 7.6 4.4 449 43.7
ISMB 150 14.9 19 150 80 7.6 4.8 726.4 52.6

ISMB 175 19.3 24.62 175 90 8.6 5.5 1272 85

ISMB 200 25.4 32.33 200 100 10.8 5.7 2235.4 150
ISMB 225 31.2 39.72 225 110 11.8 6.5 3441.8 218.3

ISMB 250 37.3 47.55 250 125 12.5 6.9 5131.6 334.5
ISMB 300 44.2 56.26 300 140 12.4 7.5 8603.6 453.9
ISMB 350 52.4 66.71 350 140 14.2 8.1 13630.3 537.7

ISMB 400 61.6 78.46 400 140 16 8.9 20458.4 422.1

ISMB 450 72.4 92.27 450 150 17.4 9.4 30390.8 834
ISMB 500 86.9 110.74 500 180 17.2 10.2 45218.3 1369.8

ISMB 550 103.7 132.11 550 190 19.3 11.2 64893.6 1833.8
ISMB 600 122.6 156.21 600 210 20.8 12 91813 2651

BACK
Raddi of Gyration Modulli of Section

rxx cm ryy cm Zxx cm3 Zyy

cm3

4.2 1.67 51.5 10.9

5.2 1.62 71.8 11.7
6.18 1.66 96.9 13.1

7.19 1.86 145.4 18.9

8.32 2.15 223.5 30
9.31 2.34 305.9 39.7

10.39 2.65 410.5 53.5

12.37 2.84 573.6 64.8
14.29 2.84 778.9 76.8

16.15 2.82 1022.9 88.9

18.15 3.01 1350.7 111.2
20.21 3.52 1808.7 152.2

22.16 3.73 2359.8 193

24.24 4.12 3060.4 252.5
Designation Weight Sectional Depth of Width of Thickness Thickness Centre of Ixx cm4
per Mete Area (a) Section flange (b) of Flange of Web (tw) Gravity
(w) (h) (tf) Cyy

kg cm2 mm mm mm mm cm

ISMC 75 6.8 8.67 75 40 7.3 4.4 1.31 76

ISMC 100 9.2 11.7 100 50 7.5 4.7 1.53 186.7
ISMC 125 12.7 16.19 125 65 8.1 5 1.94 416.4

ISMC 150 16.4 20.88 150 75 9 5.4 2.22 779.4

ISMC 175 19.1 24.38 175 75 10.2 5.7 2.2 1223.3
ISMC 200 22.1 28.21 200 75 11.4 6.1 2.17 1819.3

ISMC 225 25.9 33.01 225 80 12.4 6.4 2.3 2694.6

ISMC 250 30.4 38.67 250 80 14.1 7.1 2.3 3816.8
ISMC 300 35.8 45.64 300 90 13.6 7.6 2.36 6362.8

ISMC 350 42.1 53.66 350 100 13.5 8.1 2.44 10008
ISMC 400 49.4 62.93 400 100 15.3 8.6 2.42 15082.8
Iyy cm4 Raddi of Raddi of Modulli Modulli
Gyration Gyration of of
rxx ryy Section Section
Zxx Zyy
Connection Details
cm cm cm3
cm 3
h1 h2 b1/2 C
mm mm mm mm

12.6 2.96 1.21 20.3 4.7 41.4 16.8 17.8 5.9

25.9 4 1.49 37.3 7.5 64 18 22.7 6.2
59.9 5.07 1.92 66.6 13.1 85.4 19.8 30 6.5

102.3 6.11 2.21 103.9 19.4 106.7 21.7 34.8 6.9

121 7.08 2.23 139.8 22.8 128.4 23.3 34.7 7.2
140.4 8.03 2.23 181.9 26.3 150.2 24.9 34.5 7.6

187.2 9.03 2.38 239.5 32.8 170.9 27.1 36.8 7.9

219.1 9.94 2.38 305.3 38.4 192.5 28.7 36.5 8.6
310.8 11.81 2.61 424.2 46.8 240.7 29.6 41.2 9.1

430.6 13.66 2.83 571.9 51 288.1 30.9 46 9.6

504.8 15.48 2.83 754.1 66.6 332.8 33.6 45.7 10.1

BACK
 Designation
Maximu
m size of
Flange
ion Details Rivet
g g1 mm
mm (min) mm

21 50 12 ISMC 75
28 50 16 ISMC 100
35 55 22 ISMC 125

40 55 25 ISMC 150
40 55 25 ISMC 175
40 60 25 ISMC 200

45 60 25 ISMC 225
45 65 25 ISMC 250
50 65 28 ISMC 300

60 65 28 ISMC 350
60 70 28 ISMC 400