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Abstract - The influence of the choice of controller design on the a control scheme is systematically deduced from this causal
efficiency of an EV is discussed in this paper. A classical modeling. As previous works have been developed using EMR
2-driven-wheels traction with a Permanent Magnet Synchronous for EV and 1HEV, this tool is extended with models taking
Machine (PMSM) is studied. Energetic Macroscopic Representa- losses into account.
tion (EMR) is used for the modeling of the system with different
losses. A simplified model is used to define the control scheme. In
order to find out the influence of control design on energetic
performance, the model taking losses into account is used to assess 1. MODELING OF AN ELECTRIC VEHICLE CONSIDERING LosSES
this control. Simulation results and comparative studies are pro-
vided.
A. Structure ofthe Studied Vehicle Traction System
Keywords - Electric Vehicle, Modeling, Efficiency, Control
The traction drive is composed of a set of batteries, a Voltage
I. INTRODUCTION Source Inverter (VSI) and a Permanent Magnet Synchronous
Machine (PMSM) (Fig. 1). The shaft of the machine is con-
Presently, with the aim to significantly reduce fuel consumption nected with two driven-wheels through a fixed speed reduction
and exhaust emission, Electric Vehicles (EVs) and Hybrid gear and a differential.
Electric Vehicles (lEVs) are more and more developed [1] [2].
EVs can provide emission-free urban transportation and higher i I QwhI
h Tdiffl
efficiency than Internal Combustion Engine Vehicles (ICEVs). V T Tgear
But at the moment, because of the reduced EVs' autonomy and Vbat *
long charging time of battery, HEVs become a compromise T2 wh2Tdjf2
between EVs and ICEVs. However, because of the simple iein
structure of EVs, the study of its energetic performance may be
an interesting step for the HEVs'. Fig. 1 Traction system scheme of the studied vehicle
The efficiency of such systems is thus a key point of their de- B. EMR of the Vehicle Traction System with Losses Modeling
velopment. A lot of previous studies have been made to im-
prove efficiency acting on design of power components [3]. The system is described using EMR. Pictograms are defined for
Some optimal controls also have been suggested [4].
each component in function of their energy property. The
This paper is focused on the influence of the choice of con- model considering the losses has the same global EMR as the
troller design on the efficiency of an EV for a given control simple one that is depicted in the upper part of Fig. 4.
scheme. A model taking into account losses is firstly developed
and checked. Then, a control scheme is defined from a simple Battery Model with losses - The battery is an Electrical
model. Finally, influence ofthe control parameters is studied to Source (Fig. 4: ES, oval), which delivers the DC voltage Vbat to
improve the efficiency. This study isa preliminary work before supply the traction system. This one reacts by a circulating
anproextheensiooeVcy.
an extension to H-EV.n current iin,v We choose an electrical equivalent circuit (Fig. 2)
[6]. The open-circuit voltage v0 is a function of
EMR (Energetic Macroscopic Representation) is used for this State-Of-Charge (SOC). Two resistances Rd and Rc represent
study. EMR is a graphical modeling tool to describe electro- the difference of charging and discharging efficiency.
mechanical systems [5] (see Appendix). Using inversion rules,
35
Vbat Rinv +v 2 =
.2f
_ ~~~~~fg Td,v Fh2 tRo .
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~4::
4- 2. : , 4.-/-g--k I'
Else~~~~~~~~~~~~~~~~~~~~~~~~~
Fig. 4 EMR and Control structure based on a simple model
VSI model considering losses - The total losses (the switching In one period of sinusoidal AC currents, Is could be calculated
and conduction losses) depend mainly on the AC RMS current by:
Is under the assumption of sinusoidal AC currents [8]. We 1.2 .2
extend this conclusion by a function of the RMS value Aw the A5 = ilah + 1,(4)
DC link voltage Vbat and switching frequencyfSw.
The currents i'a and iA transformed by Concordia matrix:
If IsjO0then Pin 0
p
~~ ~ ~~~lg If modlaio strteg is '['/=
-( -;
KJ
40 11
s2!"i, (5w)
P1,V is the inverter losses froelg fmdlto taeyi
symmetrical, the inverter losses of 3-phase is: f', f2 andf3 are the coefficients in function of DC link voltage
p _ p3 Vbat and modulation frequencyfSw. The general relation forf (t2,
imlV3p imi (3 J 2 orf3) iS:
* The charging or discharging rate of a cell or battery, expressed in terms of its total storage capacity in Ah or mAh. So a rate of 1iC means transfer of all of the stored
energy in one hour.
307
f (Vbat fsw)= ali a2ifsw+ a3ivbat + 700
w15kHz, t=240V (IPOSIM)
2 2 (6) s w=15kHz, at=240V (Model )
+ a4ifsw + a5ivbat + a6iJswvbat 600 fw=21kHz,Vat=180V1(POS1M)
-__ I=2kK
1zat=1SQlV MVodele1 /
with i E {1,2,3}. The coefficients a11, a21, a31, a4, and a5, are
500
/
written by the form of matrix a as l/
YEs 400 e
ai =a,1,a2 _,a3 _ 1a4 _,a5 i4 (7)
300
The matrix ai could be calculated by Taguchi's Methodology
using manufacturer data or from the results given by manu- 200
facturers.
100
In order to reduce the simulation time, an average converter
modeling is usually used. The relationship between the DC link . l lll
voltage Vbat and AC voltages can be expressed as [9]: 0 50 100 160 200 250 300 350 400 450
Is (A)
S1l -S31 ml7 Fig. 5 Inverter losses of IGBT FF400R06KE3 600V-400A by calculation
U 21 s LI Vbatt=lfbat of IPOSIM and by simulation of our model
S21 -
S23 M2- (8)
PMSM model - The model of PMSM is described in a general
SI e { m e I d-q rotating reference frame (Fig. 4: a square and a rectangle).
A more detailed model considering the losses is depicted in Fig.
Su is switching functions and m is the modulation vector. The EMR. So firstly we need the transformation [T(O)](Fig.
average canbbuilbaseonheenrgycns7
average model can be built based on the energy conservation
model using
7:sur)whcexessstorvlasu
principle. The instantaneous power on the DC side Pdc must be and stator currents
the same as that of the AC side Ps adding the inverter losses: b in the (d, q) frame:
Pdc = Ps + Pinv3p s_pdq = [T((s1d
Vbatlinv = Vslisl + Vs2is2 + Vs3.s3 + Pinv 3p is [T(Os/d s dq
(12)
Vbati/nv = Usl3 sl + Us231s2 + Pinv 3p Fig. 6 shows the d-q axes equivalent circuits of PMSM
= +including the iron loss [11]. Two equivalent resistances are
Vbat inv = m vbat Is + Pinv 3p introduced respectively to represent the hysteresis (k1w) and
The DC current is: eddy-current losses (Rio).
m vbat is + Pinvhs3p
bat
m bat + (d+) q + q +
Li +
Vsd V1T ed Vs n eq
t. 3p (I+ - q k +
'bat -!i?L' + -
e
Vbat
t.
'bat m 1 s + Ip Fig. 6 Equivalent circuits of d-axis and q-axis for PMSM
We introduce a fictive current ip that represent the inverter includingironlosses
losses: Equivalent Park Rs Parallel Magnetic Electromechanical Equivalent
Pn Electrical ransformation (13) Coupling windings conversion Mechanical
i=ffinv 3p (11) Source (12) (14) (16) (17)(22)(24) source
308
According to these equivalent circuits, the voltage equation is eddy current loss which is proportional to the product of the
expressed as (Fig. 7: square): square of electrical angular velocity and the square of flux
linkage, the third term is the hysteresis loss which is propor-
JVmd Vsd -Rsisd tional to the product of the angular velocity and the square of
{vtmq = v sq -R s i sq (13) flux linkage, and the fourth term is the sum of the output me-
chanical power pu and the mechanical losses pm:
with the stator resistance Rs. The two equivalent iron loss re- T Q = pu + PM (21)
sistances (Rio and k1w) are inserted in parrallel. Thus, the d-q em gear
axes line currents (isd, isq ) are divided into iron loss currents (iid, With the torque equation (Fig. 7: circle):
iiq) and magnetizing currents (imd, imq). So we have a parallel
coupling (Fig. 7: overlapped square): Ter n Pnmq [(De+ (Ld-Lq)lmd] (22)
(isd = imd + ifd The mechanical equation is:
i +i (14) Ten -TT,-T = J d g (23)
These iron loss currents (iid, iiq) are expressed as following (Fig. with the load torque T, and an equivalent losses torque Tp ex-
7: square): pressed as:
C. vmd Vmd Tp =am0Sign(Qgear)+a 1Q gear (24)
d=
|f RkAco
+
amo and amn are the mechanical losses coefficients. And the
d V (15) mechanical losses are:
Iv mq q q
d
dImq (16)
(17) 26
- -1 -7) - 250- - -- - - - - - - - - - - - - - - - - - - - - - - - -
UeCl~~~~~~~~~~~~~~~~~~~~~~~~~'D
= 1qE00 --------- r-------- r-------- r-------- -------- T------- T-----
309
Tgear kkgearTern measurement. Actually, the velocity controller corresponds to
(26) the behavior of driver.
L Q gear -k
- gear diff
- Coupling elements (overlappedpictograms) require criterion
The differential (Fig. 4: double triangle) leads to an equal dis- inuto inerio.
tribution of the geartribuionotheeartrquegea
speeds of each wheelQ.2h] andQ.2h2:
enablesdiFor
torque Tgea and enables different rotation iptfrivrin
instance, the mechanical coupling of chassis (29) is in-
verted using a distribution input kD [13]:
(Tdih' = Tdih' 2 = 2-Tge>crr (27)1 r_f Dtot ref , (32)
q
1
~~~~~~~~ IF ~
re=~~~~~~~~~~~~~(2
(I-k7) )Ftot_ref
)F
LF~~~~~~~~~~~~~~~~~~~wh2f
(k
laQ dig I + Q dif 2 )
-
2 with 0< kD <1 . In order to ensure an equal repartition of
The losses ofthis part are in function of rotation speeds like the forces, kD is set to 1/2 as in most of traction applications.
mechanical losses of a machine.
pdfdif7f-JftV Ao
=
diff I)Af(
IJ + J t
diff if2(8
difl 2J (28)
- Other elements can be directly inverted.
An example is the inversion of the fixed speed reduction gear.
The wheel (Fig. 4: triangle) converts a rotational motion to a The reference torque of the electric machine is obtained by the
linear motion as in [13]. The chassis (Fig. 4: double triangle) direct inversion (26):
leads to the total traction force Ftot from the wheel forces and 1
the wheel velocities from the vehicle velocity vev: T = T f (33)
common v gear
310
fluence of other controller can be also studied.) The red part the compensation dest or not in ECE 15 drive cycle (Fig. 12 a).
represents a system (Ksy, Tsy) with a disturbance d. The blue We have the same simulation results of losses (Fig. 12 b). And
part represents controller. we have always the total efficiency (0-200s) about 80.510%. So
control design has weak influences for an ECE 15 drive cycle.
d
X+ KSS
velociltr,hkmhi . Vev mes
r r _
-- -
I-
f 0 ~~~~~~~~~~~~
'_ s0 20 40 60 80 100 120 140 160 180 200
Yref (a) Velocity of the ECE 15 drive cycle reference
Fig. 10 PI controller 1500 total io6ses(wJ
1+ I K 1ooo00------0
SYS
1 + sys. iYmes -00 -~~ - ~ ~~ -~~~ ~~-~~6------
----00
I l 0 _ 1 i i i i i i F~~~~~~~~~~0 (s
0 20 40 60 80 100 120 140 160 180 200
||
dest | (b) Evolution of total losses
N ~+ K
Uref
Kp_i.C Fig. 12 Evolution of total losses for the ECE 15 drive cycle reference
Yref
Fig. 1 IP controller
in terms of efficiency. 40 - . .
Efficiency(%) - 0
T (34) Fig. 13 Velocity in traffic jam
JPbat dt Above all, we find the same results obtained if we fix the ve-
0 locity controller: same controller for the velocity loop leads to
with the output power Pout of EV and the battery power Pbat. same results (Tab. 1). So the type of current controller has
weak influences for the efficiency.
A. Simulation Results for ECE 15 Drive Cycle Secondly, we find that the efficiency increases with the setting
time of the velocity loop trV but the setting time of the current
We chose different controllers, vary their setting times and use loop tr, has weak influence for the the efficiency (Tab. 1).
311
TAB. 1 EFFICIENCY OBTAINED BY DIFFERENT CONTROLLERS AND SETTING TIMES
70 -- --- -- _ _ -
OGtr=06s tr=0G6s
70 --l---------
o; ------------ -------------- 70
65 6-----
~. 60 60
LI 0
0-01 0!02
trl(s)
003 00
50s 0-01 0_02
tr(s)
0-03 0-04
Then, if we fix the current controller (for example using IP), time and see the influence of disturbance compensation Fres.
chose different controllers for the velocity loop but keep the We find a litter better efficiency (several 0.10% differences)
same setting time (tr, =0,8s) for the velocity loop, we find the obtained without compensation.
different evolutions of total losses (Fig. 14). Using PI controller
for the velocity loop leads to whole efficiency of 66.50% (Tab. C. Simulation Resultsfor a Standardized Disturbed Cycle
1). But using IP controller for velocity loop leads up to whole
efficiency of 69.20% (Tab. 1). Under the actual use disturbed cycle supplied by the INRETS
3000 total losses!(W) 1 [15], we have also an obvious influence of control design on
energetic performances. Using PI controller for the velocity
20 00 -- -
-.-. loop leads to whole efficiency of 58.10%. But using IP con-
K41 troller for velocity loop leads up to whole efficiency of 62.20%.
_______----------- ___-----__-----1---0 - --
30 40 -- -0--
0
312
- The choice of the velocity controller is decisive. In a more REFERENCES
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gfthiv se
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ternal
ih bee s
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313