Professional Documents
Culture Documents
<1>
LGE Internal Use Only
Contents
1. Check point for each Error Code
CH21 4
CH23 5
CH26 6
CH52 7
CH104 8
CH105 9
CH106 10
2. In case of power on (A# means test method with power on)
A1. Check input Voltage 12
A2. Check DC Voltage on Main 19
A3. Check DC_Link Voltage on Converter 21
A4. Check Communication(ODU↔ODU) 22
3. In case of power off (B# means test method with power off)
B1. Check PCBA _Inverter 25
B2. Check PCBA _Converter 34
B3. Check PCBA _Fan 35
B4. Check PCBA_Main 38
B5. Check PCBA_External & Harness 39
4. Power wiring diagram
Multi V IV/Pro 41
Multi V 5 44
Multi V S 46
5. How to disassemble the product
Multi V IV/Pro 49
Multi V 5 53
Multi V S 54
<2>
1. Check point for each Error Code
<3>
LGE Internal Use Only
Check point for each Error Code _ CH21
CH21 Define Purpose of circuit and Comp protection when Abnormal current occurs during Comp operation
Checklist
Cause How to check Defective App.
Check Point Normal Abnormal
parts
SMPS PCBA
A2
(Multi V 4)
Under Voltage(15V) 15V Voltage measurement Voltage 14.5V ~ 15.5V 14V ↓ (Power
Inverter PCBA
ON)
(Multi V 5)
Check Inverter PCBA appearance Appearance Good Damage
Check resistance of 5V,15V line 5V, 15V Resistance 10kΩ↑ 1kΩ↓ ~ 0Ω B1
Inverter Inverter
(Power
PCBA damaged IGBTM (Check IGBT and Diode) P-U,V,W / N-U,V,W 0.3V ~ 0.7V Non-normal PCBA
Off)
Inverter Drive circuit (Check diode) Diode 0.3V ~ 0.7V Non-normal
※ Additional inspection methods in models with 2-Comp(Available only when Comp1 and Comp2 have the same capacity)
<General connection status> <Status after cross-connection>
If Inv.1 CH21 display consistently ,
Ex) Inv.1 CH21 display ※ Be sure to turn off the product and change the wiring.
Inv1 PCBA is defective
CH211 is displayed on the Main PCBA If Inv.2 CH21 display, Compessor1 is defective
(CH211 is displayed on the Main PCBA)
(CH212 is displayed on the Main PCBA)
<4>
LGE Internal Use Only
Check point for each Error Code _ CH23
CH23 Define Purpose of circuit and Comp protection when DC link high / low Voltage occurs.
Checklist
Defective
Cause How to check App.
Check Point Normal Abnormal parts
3P3W
220V ± 15%
220V
Input 3P3W A1
Check input Voltage Voltage 460V ± 15% Non-normal Input Voltage
Voltage Abnormal 460V (Power ON)
3P3W
575V ± 10%
575V
3P3W
310V±20% 140V↓, 420V↑
220V
3P4W Converter A3
540±20% 300V↓, 780V↑
380V PCBA (Power ON
DC Link
Check DC Link Voltage Voltage And
Power Abnormal
3P3W Comp.
650V±20% 300V↓, 780V↑
460V operating )
3P3W Inverter
813V±20% 50↓, 1,500↑
575V PCBA
<5>
LGE Internal Use Only
Check point for each Error Code _ CH26
CH26 Define Purpose of Comp protection when abnormal current during Comp start.
Checklist
Cause How to check App.
Defective
Check Point Normal Abnormal
parts
※ Additional inspection methods in models with 2-Comp(Available only when Comp1 and Comp2 have the same capacity)
<6>
LGE Internal Use Only
Check point for each Error Code _ CH52
Checklist
Cause How to check App.
Defective
Check Point Normal Abnormal
parts
<7>
LGE Internal Use Only
Check point for each Error Code _ CH104
Checklist
Cause How to check App.
Defective
Check Point Normal Abnormal
Parts
<8>
LGE Internal Use Only
Check point for each Error Code _ CH105
Checklist
Cause How to check App.
Defective
Check Point Normal Abnormal
parts
<9>
LGE Internal Use Only
Check point for each Error Code _ CH106
CH106 Define Purpose of circuit and Motor protection when Abnormal current occurs during Motor operation
Checklist
Cause How to check App.
Defective
Check Point Normal Abnormal
parts
< 10 >
2. In case of power on
※ In this case, follow the procedure below.
1. Turn off the power of product.
2. Remove the product panel and control box cover.
3. Turn on the power of product.
4. Check according to the guide.
< 11 >
LGE Internal Use Only
A1. In case of power on : Check input Voltage(Multi V IV)
■ Check input Voltage (3-Phase/4-Wire, 2 Inverter)
※ Multi Meter
RED(+)
Converter(IV) Converter(IV)
Inverter(IV Pro) Inverter(IV Pro)
N R S T
BLACK(-) Defective parts : Input voltage
N
Multi Meter Measured value
R Check Point
Mode BLACK RED Normal Abnormal
S R S
Input Voltage
T (3-Phase
R T
380V ±
Non-normal
/4-Wire 15%
380V) S T
terminal R S T N
< 12 >
LGE Internal Use Only
A1. In case of power on : Check input Voltage(Multi V IV)
■ Check input Voltage (3-Phase/4-Wire, 1 Inverter)
※ Multi Meter
RED(+)
Converter(IV)
Inverter(IV Pro)
BLACK(-) Defective parts : Input voltage
N R S T
Multi Meter Measured value
Check Point
Mode BLACK RED Normal Abnormal
Input Voltage R S
(3-Phase 380V ±
R T Non-normal
/4-Wire 15%
380V) S T
terminal R S T N
< 13 >
LGE Internal Use Only
A1. In case of power on : Check input Voltage(Multi V IV)
■ Check input Voltage (3-Phase/3-Wire)
※ Multi Meter
RED(+)
Converter
PCBA
R S T
Input Voltage R S
(3-Phase 220V ±
R T
/3-Wire 15%
220V) S T
Non-normal
Input Voltage R S
(3-Phase 460V ±
R T
/3-Wire 15%
460V) S T
terminal R S T
< 14 >
LGE Internal Use Only
A1. In case of power on : Check input Voltage(Multi V 5)
■ Check input Voltage (3-Phase/4-Wire)
※ Multi Meter
RED(+)
Inverter
PCBA
Defective parts : Fuse or Input voltage
R S T BLACK(-) (For 380V models, The Fuse is applied only to Europe.)
Input Voltage R S
(3-Phase 380V ±
R T
/3-Wire 15%
380V) S T
Non-normal
Input Voltage R N
For Korea Model For Europe Model
No Fuse 3 Fuses (3-Phase 220V ±
S N
/4-Wire 15%
220V) T N
N
terminal R S T N
< 15 >
LGE Internal Use Only
A1. In case of power on : Check input Voltage(Multi V 5)
■ Check input Voltage (3-Phase/3-Wire)
※ Multi Meter
RED(+)
Inverter Inverter
PCBA PCBA
Input Voltage R S
(3-Phase 220V ±
R T
/3-Wire 15%
220V) S T
Non-normal
Input Voltage R S
(3-Phase 460V ±
R T
/3-Wire 15%
460V) S T
220V 460V
terminal R S T R S T terminal
< 16 >
LGE Internal Use Only
A1. In case of power on : Check input Voltage(Multi V S 3-Phase)
■ Check Voltage
※ Multi Meter : Be careful of the probe color.
RED(+)
Noise Filter
BLACK(-)
Input Voltage R T
(3-Phase 380V Non-
R S
/4-Wire ± 15% Normal
R S T N 380V) S T
< 17 >
LGE Internal Use Only
A1. In case of power on : Check input Voltage(Multi V S 1-Phase)
■ Check Voltage ※ Multi Meter : Be careful of the probe color.
RED(+)
BLACK(-)
Input Voltage
(1-Phase 220V Non-
N L
/2-Wire ± 15% Normal
220V)
Noise Filter
L N
< 18 >
LGE Internal Use Only
A2. In case of power on : Main PCBA DC Voltage Check(Multi V IV/Pro)
■ DC Voltage Check (SMPS Voltage)
Check point
These two wires should be connected
SMPS PCBA
During check DC volatage
Main PCBA
RED(+)
10
2
4
6
8
GND3 12.0V
Vdc
Main
5.0V Ext. BLACK(-)
Vdc
Defective parts : Main PCBA
※ Caution when measuring : GND is separated.
Multi Meter Measured value
Check Point
Mode BLACK RED Normal Abnormal
12.0V
Main 5V 5V 4.5V~5.5V 4V ↓
Vdc GND2
Ext. 12V 12V 11.5V~12.5V 11V ↓
Comm 5V 5V 4.5V~5.5V 4V ↓
Comm. GND3
5.0V 12V 12V 11.5V~12.5V 11V ↓
Vdc
Main
Ext.
6 5 4 3 2 1
12V 5V GND2
< 20 >
LGE Internal Use Only
A3. In case of Comp. operating : Converter DC Link Voltage Check
■ Converter DC Link Voltage Check
※ Multi Meter : Be careful of the probe color.
1Comp 2Comp
RED(+)
BLACK(-)
Defective parts : Converter PCBA
Multi Meter Measured value
Check Point
Mode BLACK RED Normal Abnormal
3-
Phase 140V↓,
N P 310V±20%
/ 3-Wire 420V↑
/ 220V
3-
Phase 300V↓,
N P 540±20%
DC / 4-Wire 780V↑
Link / 380V
3-
Voltage Phase 300V↓,
N P 650V±20%
/ 3-Wire 780V↑
/ 460V
P
3-
Phase 50V↓,
N N P 813±20%
P N / 3-Wire 1500V↑
/ 575V
< 21 >
LGE Internal Use Only
A4. In case of power on : Check ODU↔ODU Communication
■ How to check outdoor ↔ outdoor communcation wire <Check if shield line is used>
Defective parts : Communication wire connection
<Master> <Slave>
SODU comm. A
NG
SODU comm. B
< 22 >
LGE Internal Use Only
A4. In case of power on : Check ODU↔ODU Communication
■ How to check voltage for operating communication IC(Slave Unit)
Multi V IV/Pro ※ Multi Meter : Be careful of the probe color.
Comm. Connector
(White)
RED(+)
2 1
4 3 5V
GND3
6 5 BLACK(-)
8 7
Defective parts : Main PCBA
Multi V S 10 9
Multi Meter Measured value
12 11 Check
Platform Mode
Point BLACK RED Normal Abnormal
14 13
16 15
Multi V
18 17 IV/Pro
20 19
Multi V 5
22 21
Multi V Main GND3 5V
24 23 PCBA 4.5V~5.5V 4V↓
5 (DC-Comm.)
(pin2) (pin1)
24 23
26 25
28 27
Multi V
S
< 23 >
3. In case of power off
※ In this case, follow the procedure below.
- Turn off power of the product.
- Disconnect all connectors on the PCB before you are going to check.
. If it is possible for the hand to touch the PCB, check according to the guide.
(No need to separate PCB from product. )
. If your hands can’t reach the PCBA, remove the PCB and then check it.
< 24 >
LGE Internal Use Only
B1. In case of power off : Check PCBA _Inverter(Multi V IV)
■ How to check Inverter PCBA
U V W ※ Multi Meter : Be careful of the probe color.
RED
P
- - - BLACK Defective parts : Inverter PCBA
Thick line
V N
!Precautions!
W
When measuring a diode with a multi meter,
Pay attention to the direction. 0.3 ~
- Put the black probe(-) of the tester on the thick line. Diode (9EA) - + Non-normal
0.7 V
< 25 >
LGE Internal Use Only
B1. In case of power off : Check PCBA _Inverter(Multi V IV 220V)
■ How to check Inverter PCBA ※ Multi Meter : Be careful of the probe color.
V W R S T RED (+)
U
P-(UVW) V
+
P-(UVW) W
U
V N
W 0.3V
1 2 3 4 5 6 7
IGBTM ~ Non-normal
R 0.7 V
GND 5V 15V
P-(RST) S
T
BLACK (-) RED (+) R
Thick line S N
!Precautions! T
When measuring a diode with a multi meter,
Pay attention to the direction. Diode (9EA) - + 0.3 ~ 0.7 V Non-normal
- Put the black probe(-) of the tester on the thick line.
< 26 >
LGE Internal Use Only
B1. In case of power off : Check PCBA _Inverter(Multi V IV 575V)
■ How to check Inverter PCBA
T S R RED (+)
V W
P
RED (+)
T
N Defective parts : Inverter PCBA
S P BLACK
Multi Meter Measured value
Check Point
+ Mode BLACK RED Normal Abnormal
- +
R - + -+ 5V part Resistance GND 5V 1kΩ↑ 1kΩ↓ ~ 0Ω
-
U - + +
- + 15V part Resistance GND 15V 10kΩ↑ 10kΩ↓ ~ 0Ω
- + -
+ - U
V +
- - + P V
W + - W
U
V N
W 0.3V
IGBTM ~ Non-normal
R 0.7 V
1 2 3 4 5 6 7
P S
T
BLACK (-) RED (+) GND 5V 15V R
Thick line S N
!Precautions!
When measuring a diode with a multi meter, T
Pay attention to the direction. Diode (12EA) - + 0.3 ~ 0.7 V Non-normal
- Put the black probe(-) of the tester on the thick line.
< 28 >
LGE Internal Use Only
B1. In case of power off : Check PCBA _Inverter(Multi V 5)
■ How to check Inverter PCBA
RED (+)
N
R P BLACK Defective parts : Inverter PCBA
Multi Meter Measured value
S Check Point
Mode BLACK RED Normal Abnormal
T -
- + - 15V 5V part Resistance GND 5V 1kΩ↑ 1kΩ↓ ~ 0Ω
+ +
- + - 15V part Resistance GND 15V 10kΩ↑ 10kΩ↓ ~ 0Ω
U - + + - +
U
-
V - + GND P V
+
W
W
4 3 2 1 U
(GND)
EEPROM V N
(5V)
5 6 7 8 W 0.3V
IGBTM ~ Non-normal
R 0.7 V
P S
5V T
BLACK (-) RED (+) R
Thick line S N
!Precautions!
When measuring a diode with a multi meter, T
Pay attention to the direction. Diode (9EA) - + 0.3 ~ 0.7 V Non-normal
- Put the black probe(-) of the tester on the thick line.
< 29 >
LGE Internal Use Only
B1. In case of power off : Check PCBA _Inverter(Multi V S 3-Phase)
■ How to check Inverter PCBA
Inv.
15V
RED (+)
Inv.
BLACK(-) Defective parts : Inverter PCBA
5V Fuse
Inv. Multi Meter Measured value
GND - Check Point
+ Mode BLACK RED Normal Abnormal
- U
+ - + Fuse Both sides Short Open
V
- 5V part Resistance GND 5V 1kΩ↑ 1kΩ↓ ~ 0Ω
+ - + W
- 15V part Resistance GND 15V 10kΩ↑ 10kΩ↓ ~ 0Ω
+ U
P V
T
W
S U
V N
R
W 0.3V
P N IGBTM ~ Non-normal
R 0.7 V
P S
T
BLACK (-) RED (+)
R
Thick line
!Precautions! S N
When measuring a diode with a multi meter, T
Pay attention to the direction. Diode (9EA) - + 0.3 ~ 0.7 V Non-normal
- Put the black probe(-) of the tester on the thick line.
< 30 >
LGE Internal Use Only
B1. In case of power off : Check PCBA_Inverter(Multi V S 1-Phase)
■ How to check Inverter PCBA ※ Multi Meter : Be careful of the probe color.
IPM Fuse
GND
U V W P < 31 >
LGE Internal Use Only
B1. In case of power off : Check PCBA_Inverter(Multi V S 1-Phase)
■ How to check Inverter PCBA ※ Multi Meter : Be careful of the probe color.
RED (+)
BLACK(-)
Defective parts : Inverter PCBA
Bridge Diode Multi Meter Measured value
Check Point
Mode BLACK RED Normal Abnormal
L
B/D (+)
Bridge N
B/D L N B/D(+) Diode L 0.3V
B/D
GND GND ~ Non-normal
N
0.7 V
FRD - +
IGBT - +
FRD2
IGBT1, IGBT2 FRD1
< 32 >
LGE Internal Use Only
B1. In case of power off : Check PCBA_Inverter(Multi V S 1-Phase)
■ How to check Inverter PCBA
RED
< 33 >
LGE Internal Use Only
B2. In case of power off : Check PCBA _Converter(Multi V IV)
■ How to check Converter PCBA
※ Multi Meter : Be careful of the probe color.
RED
P S
T 0.3V
Bridge Diode ~ Non-normal
T R 0.7 V
S R
S N
1 2 3 4 5 6 7 8 9 10 11
T
GND 5V 15V
< 34 >
LGE Internal Use Only
B3. In case of power off : Check PCBA _Fan(Multi V IV)
■ How to check Fan PCBA 5V GND
※ Multi Meter : Be careful of the probe color.
15V 5 4 3 2 1
RED
< 35 >
LGE Internal Use Only
B3. In case of power off : Check PCBA _Fan(Multi V IV/Pro)
■ How to check Fan PCBA
※ Multi Meter : Be careful of the probe color.
RED
- + - +
+
- + N P
BLACK Defective parts : Fan PCBA
-
U V W Multi Meter Measured value
- Check Point
Mode BLACK RED Normal Abnormal
Fuse Both sides Short Open
1
Fuse
5V part
2
U
P V
BLACK (-) RED (+) 0.3V
W 0.2V ↓
IPM ~
Thick line
U or Short
!Precautions! 0.7V
When measuring a diode with a multi meter, V N
Pay attention to the direction.
- Put the black probe(-) of the tester on the thick line. W
0.3V ~ 0.2V ↓
Diode (6EA) - +
0.7V or Short
< 36 >
LGE Internal Use Only
B3. In case of power off : Check PCBA _Fan(Multi V IV 575V)
■ How to check Fan PCBA
※ Multi Meter : Be careful of the probe color.
RED
U V W
Fuse P N
-
+ BLACK Defective parts : Fan PCBA
IGBTM 15V
5V
5
- + - + Multi Meter Measured value
Check Point
4
GND
Mode BLACK RED Normal Abnormal
3
+ -
Fuse Both sides Short Open
2
5V part
1
GND 5V 1kΩ↑ 1kΩ↓ ~ 0Ω
Resistance
15V part
GND 15V 10kΩ↑ 10kΩ↓ ~ 0Ω
Resistance
U
BLACK (-) RED (+) P V
Thick line W 0.3V
!Precautions! 0.2V ↓
IGBTM ~
When measuring a diode with a multi meter, U or Short
0.7V
Pay attention to the direction. V N
- Put the black probe(-) of the tester on the thick line.
W
0.3V ~ 0.2V ↓
Diode (9EA) - +
0.7V or Short
< 37 >
LGE Internal Use Only
B4. In case of power off : Check Main PCBA
■ How to check Main PCBA(Communication IC)
Multi V IV / Pro ※ Multi Meter : Be careful of the probe color.
IC Pin Map
5 (GND) 4
6 3
7 2
8 (VCC) 1
IC26D
IC26D IC26D
IC07C Multi V
IC26D GND Vcc
4/Pro
(pin 5) (pin 8)
IC07C IC07C
Multi V S Multi V
IC07C GND Vcc 1kΩ↑ Non-normal
5
(pin 5) (pin 8)
IC26D
IC26D IC26D
Multi V
IC26D GND Vcc
S
(pin 5) (pin 8)
< 38 >
LGE Internal Use Only
B5. In case of power off : Check External PCBA & Harness
■ How to check External PCBA & Harness ■ How to check CH104 from harness
<Multi V 5 External PCBA> <Multi V IV/Pro External PCBA> ※ Harness check
- Shortness test for each pin
(Harness both sides)
SODU SODU IDU IDU CEN CEN DRY DRY GND 12V
B A B A B A 1 2
< 39 >
4. Power wiring diagram
< 40 >
LGE Internal Use Only
Power wiring diagram(Multi V IV)
INV
Main, External
Communication
< 41>
LGE Internal Use Only
Power wiring diagram(Multi V IV)
INV
Main, External
Communication
813V
575V
/ 575V
< 42 >
LGE Internal Use Only
Power wiring diagram(Multi V Pro)
1Phase
SMPS Main External
220V
< 43 >
LGE Internal Use Only
Power wiring diagram(Multi V 5)
1Phase
Main External
220V
< 44 >
LGE Internal Use Only
Power wiring diagram(Multi V 5)
1Phase 1Phase
460V Main External
220V
Trans
< 45 >
LGE Internal Use Only
Power wiring diagram(Multi V S 3-Phase)
1Phase
1Phase 220V
Main
220V
Main 12V, GND1
Main 8V, GND2
1Phase
Main 15V, GND3
220V
485
Comm. Module
< 46 >
LGE Internal Use Only
Power wiring diagram(Multi V S 1-Phase)
1Phase
220V Main 12V, GND1
Main 8V, GND2
(for valve) Main 15V, GND3
Main
< 47 >
5. How to disassemble the product
< 48 >
Multi V IV Outdoor unit – UX3 Chassis General Layout LGE Internal Use Only
< 49 >
Multi V IV Outdoor unit C/Box Front Side PCB check LGE Internal Use Only
■ C/Box Front Side checkable PCB – Main PCB / Noise Filter PCB / External PCB
< Main PCB > < Noise Filter PCB > < External PCB >
< 50 >
Multi V IV Outdoor unit C/Box Rear Side PCB check LGE Internal Use Only
Multi V IV Outdoor Unit Outdoor C/Box Front Side Outdoor C/Box Rear Side
■ C/Box Rear Side checkable PCB – Converter / Inverter / 2Fan / SMPS PCB
< Converter PCB > < Inverter PCB > < 2Fan PCB > < SMPS PCB >
< 51 >
Multi V Pro Outdoor unit – C/Box General Layout LGE Internal Use Only
< 52 >
Multi V 5 Outdoor unit – C/Box General Layout LGE Internal Use Only
UX B Outdoor C/Box Front Side UX A Outdoor C/Box Rear Side UX A Outdoor C/Box
< External
PCB >
< Fan
PCB>
< Fan < Terminal Block >
< Terminal Block > PCB>
< IDU-OUD
Communication
PCBA >
< Main PCB > < External PCB > < Inverter PCB> < Noise Filter >
< 53 >
Multi V S Outdoor unit – C/Box General Layout(3-Phase) LGE Internal Use Only
Remove screw
< Reactor>
Remove screw Outdoor C/Box Front Side Outdoor C/Box Rear Side
Checkable PCBA Checkable PCBA
1. Remove outdoor front side screw
2. Remove Front side panel of ODU
Main PCBA checkable
- Remove T/B R,S,T,N screw
- Disconnect Main PCB connector,
- Remove C/Box front side panel screw < Main PCBA > < IDU-ODU Com < CEN-ODU Com < Noise Filter > < Inverter PCBA>
-Pull down C/Box front side panel PCBA > PCBA >
N/F, Inverter PCBA checkable < 54 >
Multi V S Outdoor unit – C/Box General Layout(1-Phase) LGE Internal Use Only
Remove screw