Instruction of Disassembly and Assembly of Low-pressure

Relief Valve

3 D 1

4 2
"O-ring" P/N: 95113-02100 "O-ring" P/N: 21001-00213
FG007736

Figure 40

1. This unit has press fit portion (D) and it should be replaced
as a complete assembly.

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CLEANING AND INSPECTION
(WEAR LIMITS AND
TOLERANCES)
For general cleaning and inspection procedures, refer to
"General Maintenance Procedures" section.

Cleaning
Clean all parts thoroughly using a suitable cleaning fluid and dry
them with moisture free compressed air. Put them on a clean
paper or a vinyl for inspection.

Inspection
Inspect all parts for scratches, notches and other defects.
1. Inspect load check seat surface of valve housing for
scratches, scores, dirt, notches and corrosion. Remove
small scratches with oilstone.
2. Inspect exterior surface of spool for scratches and notches.
Remove small scratches with oilstone.
3. Sliding parts should be moved lightly and foreign materials
should be removed in all grooves and passages.
4. Replace any springs that are damaged, heavy deformed or
worn.
5. If relief valve malfunction, inspect it using relief valve
maintenance procedure.
6. Replace all O-rings and backup rings with new.
7. After disassembling cap or plug, check whether there are
paint chips around body hole or plug. If paint chips
penetrate into valve, they can cause malfunction or valve to
leak.

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REASSEMBLY

Caution on Assembly

Caution on Handling O-ring

1. Do not use O-ring which has any defect or scratches from
handling.
2. Apply grease or hydraulic oil to installation portion of O-ring
grooves and O-ring to ease installation.
3. Do not stretch O-ring beyond permanent set.
4. When installing O-ring, be careful not to twist it. (A twisted
O-ring, is very difficult to return to its original shape after
installing it. This could also cause a leak.)

Caution on Handling Spool

1. Rated torque should be kept because over torque of screw
portion, can cause a malfunction of spool.
2. Be careful that each spool, spring and spool end should be
reassembled like before disassembling.

Method of Painting the Adhesives (screw part and arm

screw part of parts requiring the adhesiveness)
NOTE: Male and female screw threads of parts which need
to adhere.

CAUTION!
When working with Loctite, work in a place that is well
ventilated.

1. Cleaning (removal of grease)

Remove grease with steam, acetate, etc. or clean with an
alkali cleanser.
2. Dry
Dry Loctite surface with moisture free air or naturally. If it is
not completely dried, the effect of Loctite is weakened.
3. Primer painting
Slightly spray Loctite primer T effect promoter to Loctite
surface and leave it for three or five minutes to dry.
4. Loctite application
Lightly apply Loctite #274 or equivalent to two or three
threads of spool female inlet. At this time, be careful not to
touch coated part to spring seat.

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