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焊 接 工 艺 规 程
WELDING PROCEDURE SPECIFICATION WPS HYDSW/01

应 用 范 围 手工氩弧焊 PNo.7 类不锈钢间单面对接

APPLICAYION Single side butt weld with GTAW between PNo7 stainless steels
焊接工艺评定编号 HYDSQR/19
SUPPORTING PQR No.
焊 接 方 法 手工氩弧焊 GTAW
焊 接 型 式 手工 Manual
WELDING PROCESS(ES) WELDING TYPE
接头 JOINTS (QW-402)
接头型式 Joint Design 对接 Butt weld 衬垫 Backing 无 Without
衬垫材料 Backing Material / 衬块 Retainer 无 Without
母材 BASE METALS (QW-403)
P-No. 7 组别号 Group No. 1 与 to P-No. 7 组别号 Group No. 1 相焊
材料牌号 Material Brand SA240 Type 410S 与 to 材料牌号 Material Brand SA240 Type 410S 相焊
厚度范围 Thickness Range 1.5--12 mm
焊接材料 FILLER METALS (QW-404)
型号 Spec. No. (SFA) SFA 5.9
类别号 AWS No. (Class) ER309L
F-No. 6 A-No. 8
商品牌号 Trade Name JINGLEI TGS-309L 焊剂型号 Flux Type /
化分及机性 Chemical Analysis and Mechanical Properties

/
填充金属 Filler / 熔化性嵌条 Consumable Insert /
焊接材料规格 Size of Filler Metals Φ1.6mm
每种焊接方法熔敷金属厚度范围 ≤12mm
Deposited Weld Metal Thickness Range for each Process ≤12mm

不允许加入附加填充金属或粉状填充金属。Supplemental or powdered filler material will not be added .

最大焊道厚度应小于 1/2"。Max. pass thickness should be less than 1/2" .
位置 POSITION (QW-405)
对接 Groove 所有位置 All Positions 角接 Fillet /
焊接方向 Welding Progression /
预热 PREHEAT (QW-406)
O
最低预热温度 Min. Preheat Temperature 24 (Ambient) C
O
最高层间温度 Max. Interpass Temperature 150 C
预热保持 Preheat Maintenance 在焊接时保持最低预热温度 Maintained during welding
焊后热处理 POSTWELD HEAT TREATMENT (QW-407)
O
焊后热处理 PWHT : 无 Without X 有 With / 温度范围 Temp. Range / C
其它规范参数详见热处理工艺卡。For details of other PWHT parameters , see related HTI .
气体 GAS (QW-408)
正面气体 Shielding Gas Ar 流量 Gas Flow Rate 10-12 L/min 混合比 Percent Composition(Mixture)99.99%
反面气体 Backing Gas Ar 流量 Gas Flow Rate 8-10 L/min 混合比 Percent Composition(Mixture)99.99%
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焊 接 工 艺 规 程
WELDING PROCEDURE SPECIFICATION
WPS HYDSW/01

电特性 ELECTRICAL CHARACTERISTICS (QW-409/ QW-407)

直流或交流 Current AC or DC DC 极性 Polarity EN
钨极类型及尺寸 Tungsten Electrode Size and Type 铈钨 CE-W 2.4mm
气保护焊金属过渡方式 Mode of Metal Transfer for GMAW /
送丝速度范围 Electrode Wire Feed Speed Range /
其它工艺参数详见下表。For details of other technological parameters , see the following tabular .
焊接材料 Filler Metal 电 流 Current 电压范围 焊接速度 最大线能量
焊道 方法 (J/cm)
Weld Layer(s) Process
类别号 规格 电流型式 电流范围(A) (V) (mm/min)
Type and Polarity Volt Range Travel Speed Max. Energy
Class. Size Amp. Range
1 GTAW ER309L 1.6mm DCEN 70-110 12-14 80-100 /
2 GTAW ER309L 1.6mm DCEN 70-110 12-14 80-100 /
3 and above GTAW ER309L 1.6mm DCEN 70-110 12-14 100-120 /

操作技术 TECHNIQUE (QW-410)

直线或摆动 String or Weave Bead 直线或微摆动 String or Tiny Weave
焊前清理 Initial Cleanin 认真去除焊接区域水，锈，油污等并用酒精擦洗。 remove moisture , rust , grease etc. of welding area
and clean with alcohol. .
中间清理 Interpass Cleaning 用不锈钢钢丝刷清理 cleaning with stainless brush
清根方法 Method of Back Gouging 砂轮磨 Grind with grinding wheel.
气体喷嘴尺寸 Cup Size 16-24mm 焊丝干伸长 Electrode Extension / mm
单道或多道焊/每侧 Single or Multi Pass for Each Side 单道或多道 Single or Multi Pass
单丝或多丝焊 Single or Multi Electrodes 单电极 SIngle
其它 Others /
典型接头形式和焊道顺序 TYPICAL JOINT GEOMTRY AND SEQUENCE

清根
Back gouging

注 ：1 . 接头尺寸详见图纸。 2 . 本规程所示焊缝熔敷顺序允许根据实际施焊条件作适当修正。
Notes : 1 . For details of joint dimensions , refer to drawings . 2 . The weld deposit sequence shown in this specification
is allowed to correct properly, according to practical welding conditions.
编制 PREPARED BY 校对 CHECKED BY 批准 APPROVED BY

AVINASH BAHADUR CHETTRY GOH JOO TUAN CHUA YEN BU

日期 DATE 日期 DATE 日期 DATE

27/09/2019 27/09/2019 27/09/2019
 PAGE 1 OF 3
PROCEDURE QUALIFICATION RECORD
PQR: HYDSQR/19

WPS(P) No. HYDSW/01

Welding Process (es) GTAW
Types ( Manual , Automatic , Semi-Auto ) Manual
Welder’s Name Lee Yoon Kwai Stamp No. T1/T2 Date 27/09/2019
Others /
JOINTS (QW-402)

Groove Design of Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used.)
BASE METALS (QW-403)
Material Spec. SA240 Type or Grade TP410S Ident No. /
P-No. 7 Group No. 1 to P-No. 7 Group No. 1
Unassigned Base Metal Trade Name / to Unassigned Base Metal Trade Name /
Chemical Analysis and Mechanical Properties of Unassigned Base Metal(s) : /

Thickness of Test Coupon 6 mm Diameter of Test Coupon /

Thickness Range Qualified 1.5~12mm
Other /

FILLER METALS (QW-404)

SFA Specification SFA5.9(GTAW)
AWS Classification ER309L(GTAW)
Trade Name JINGLEI GTS-309L(GTAW) Flux Type /
F-No. 6 A-No. 8
Chemical Analysis(％) /

Filler / Consumable Insert /

Size of Filler Metals 1.6(GTAW)
Thickness of Deposited Weld Metal Qualified for Each Process 4mm(GTAW)

POSITION (QW-405)
Groove 1G Fillet /
Weld Progression (Uphill , Downhill) /
Other /
PREHEAT (QW-406)
Min. Preheat Temperature 24 ℃ (Ambient)
Max. Inter-pass Temperature 175℃
Other /
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PROCEDURE QUALIFICATION RECORD
PQR: HYDSQR/19

POSTWELD HEAT TREATMENT (QW-407)

Post-weld Heat Treatment : Without × With /
Holding Temperature × Holding Time /
GAS (QW-408)
Shielding Gas Ar Gas Flow Rate 8-10 L/min Percent Composition (Mixture) 99.99% (GTAW)
Backing Gas Ar Gas Flow Rate 10-12 L/min Percent Composition (Mixture) 99.99% (GTAW)
Shielding Gas CO2 Gas Flow Rate 8-15 L/min Percent Composition (Mixture) 99.8%(FCAW)
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Polarity EN (GTAW)
Tungsten Electrode Size and Type 2.4mm Ce-W
Mode of Metal Transfer GMAW Spray Transfer
Electrode Wire Feed Speed Range /
Other /
 For details of other technological parameters, see the following tabular.
Filler Metal Current Volt Travel
Weld Welding Range Speed
Class. Size Type and Polarity Amp. Range Remarks
Pass Process (v) (mm/min)
(A)
1 GTAW ER309L 1.6 DCEN 60-80 8~11 100 /
2 GTAW E309L 1.6 DCEN 60-80 8~11 100 /
3 GTAW E309L 1.6 DCEN 60-80 8~11 100 /

TECHNIQUE (QW-410)
String or Weave Bead String or Weave Bead
Initial and Inter-pass Cleaning Initial: Remove moisture , rust , grease etc. of welding area.
Inter-pass: Cleaning with grinding wheel and S.S brush .
Method of Back Gouging not back gouging , back grinding
Cup Size 16-24mm(GTAW)/ Electrode Extension 10~16 mm
Single or Multi Pass for Each Side /
Single or Multi Electrodes Single
Other __________________________/______________________________________________________

VISUAL TEST :
Accept : Yes × No /
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PROCEDURE QUALIFICATION RECORD
PQR : HYDSQR/19
TENSILE TEST (QW-150) File No. 03S-25
Specimen Specimen Dimensions(mm) Yield Point σs Ultimate Unit Type of Failure
Specimen
No. MPa Stress σb Elonga. and Location Remarks
Location Width Thickness
MPa
03S-25-1 Transverse 19.09 5.49 / 459 / Base Metal /

03S-25-2 Transverse 19.09 5.49 / 459 / Base Metal /

GUIDED BEND TEST (QW-160) File No. 03S-25

Specimen Specimen Bend Dia. Bending Angle (Degrees)
No. Thickness (mm) (mm) Results Remarks
Face Bend Root Bend Side Bend
03S-25-1 6 24 180  / / No Cracks /
03S-25-2 6 24 180  / / No Cracks /
03S-25-3 6 24 / 180  / No Cracks /
03S-25-4 6 24 / 180  / No Cracks /

OTHER TEST File No. /

We certify that the statements in this record are correct and that the test welds were prepared.
welded ,and tested in accordance with the requirements of Section IX of the ASME Code .

Manufacture
Signature(Quality Control Engineer) AVINASH BAHADUR CHETTRY Date 27/09/2019
Reviewed By GOH JOO TUAN Date 27/09/2019