Method Statement For Installation & Hydrotest of GRP & Upvc Pipes

METHOD STATEMENT FOR
INSTALLATION & HYDROTEST FOR

GRP & UPVC PIPES
Table Of Contents
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Method Statement for
Installation & Hydrotest of
GRP & uPVC pipes Page 1 of 19 162-C20
1. TITLE
2. SCOPE OF WORK
2.1. GENERAL DESCRIPTION
2.2. PLANT & EQUIPMENT
2.3. MATERIAL
2.4. SITE PLANNING & PREPERATION
2.5. WORK METHODOLOGY
2.6. ORGANIZATION, RESPONSIBILITY & SUERVISION
3. HEALTH & SAFETY
3.1. GENERAL
3.2. RISK ASSESSMENT
3.3. ES&H CONTRACTOR REQUIREMENTS
3.4. PERSONAL PROTECTIVE EQUIPMENT (PPE)
3.5. CONTRACTUAL REQUIREMENT
3.6. INFORMATON TO PERSONNEL
3.7. PERMIT REQUIREMENTS
3.8. EMERGENCY PROCEDURE
3.9. TRAFFIC MANAGEMENT PLAN
4. ENVIRONMENTAL ISSUES
4.1. ENVIRONMENTAL IMPACT ASSESSMENT
4.2. ES&H CONTRACTUAL REQUIREMENTS
4.3. CONTRACTUAL REQUIREMENT
5. QUALITY ASSURANCE
5.1. CONTRACTUAL REQUIREMENTS
5.2. CRITICAL WORK
5.3. INSPECTION & TESTING
5.4. FOLLOW UP & EVALUATION
6. APPENDICES
6.1. RISK ASSESSMENT
6.2. SUPPLIER CATALOGUE
6.3. JOINT TESTER CATALOGUE & METHODOLOGY
6.4. LIFTING PLAN
6.5. EXCAVATION COMPETENT PERSON
6.6. LIFTING COMPETENT PERSON
1. TITLE.
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Method statement for installation and Hydro test of GRP and uPVC pipe lines for Treated
Sewage Effluent Overall Improvements Line system
2. SCOPE OF WORK
2.1 General Description.
This method statement is intended to outline the ways, procedures and the proper execution of
Installation and Hydro Test of GRP and uPVC pipe line for Treated Sewage Effluent Overall
Improvements Line of Irrigation network system of the above contract.
RC Specification reference:
 SECTION 02082 GUIDELINE SPECIFICATIONS FOR MANHOLE COVER AND FRAMES
 SECTION 02085 GUIDELINE SPECIFICATIONS FOR UNDERGROUND PIPING
MATERIALS
 SECTION 02086 GUIDELINE SPECIFICATIONS FOR FIBERGLASS REINFORCED PIPES
 SECTION 02230 GUIDELINE SPECIFICATIONS FOR SITE CLEANING AND GRABBING
 SECTION 02310 GUIDELINE SPECIFICATIONS FOR GRADING
 SECTION 02315 GUIDELINE SPECIFICATIONS FOR BACK FILL MATERIAL & FILL
 SECTION 02340 GUIDELINE SPECIFICATIONS FOR SOIL STABILIZATION
 SECTION 02530 GUIDELINE SPECIFICATIONS FOR SANITARY SEWAGE
 SECTION 02585 GUIDELINE SPECIFICATIONS FOR UNDERGROUND UTILITY PIPE
SLEEVES
 SECTION 03215 GUIDELINE SPECIFICATIONS FOR REINFORCEMENT OF CONCRETE
 SECTION 03310 GUIDELINE SPECIFICATIONS FOR STRUCTURAL CONCRETE
 SECTION 09910 GUIDELINE SPECIFICATIONS FOR PAINTS
 SECTION 09960 GUIDELINE SPECIFICATIONS FOR HIGH PERFORMANCE COATING
 SECTION 15110 GUIDELINE SPECIFICATIONS FOR VALVES
 SECTION 15150 GUIDELINE SPECIFICATIONS FOR SANITARY WASTE AND VENT
PIPING
2.2 Plant and equipment
To execute the job below listed equipment shall be used but not limited to the following
1) Crane with lifting tools of sling belt, shackle, chain block
2) Bulldozer
3) Backhoe
4) Dump Truck / Dump Trailer
5) Grader
6) Pay loader
7) Generator
8) Pipe Shaver & Cutter
9) Hand Grinder
10) Hydrostat Pump and Pressure Gauges
11) Joint Tester & Accessories.
12) Water Pump
13) Level Instrument
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14) Aluminum Ladder
15) Mortar Pans
16) Mamoties
17) Shovels
18) Buckets
19) Pick Axes
20) Hand Axes
21) Crow Bars
22) Water Truck
23) Roller and Plate Compactor
24) Chainsaws and axes
25) Traffic Control equipment
26) Complete Dewatering pump unit set
27) Forms materials
2.3 Material
Material such as GRP pipe (ASTM D3517), uPVC pipe Class 5, Air Release Valves, Butterfly
Valves, Gate Valve, Flange, Raiser Pipe, Tee, Bolts & Nuts, coupling, Rubber Wrap, vent pipe, wire
mesh, SS strips, FRP cage ladder, J bolts, Flexible Coupling, Manhole, FRP Platform, Dismantling Piece,
Flange , conduit, Tee, Mitered Elbow, Reducer, Reinforcement bar, marker Post, Timber post,
Anticorrosive paint, Adhesive, Concrete, Hessian sack, bolts, nuts, gaskets etc.
2.4 Site Planning & Preparation
Before starting, survey, coordinates and elevation of the center line of the trench, verify the depth
and exact location of all existing underground facilities by manual excavation of trial pits and/or by cable
detector wherever necessary prior to commencement of the work and shall take all necessary precautions
to protect the existing facilities without any disturbance of the existing pipes / structures or underground
cables, provide necessary supports where required and all the procedures shall be shown on the workshop
drawings subject to RC approval, valve chamber, pipe sleeve, etc are to be established as per the latest
revision of IFC drawing. Surveyor shall write down the number and revision of the drawing in the survey
report. Copy of the IFC drawing and approved shop drawing if any shall be attached along with the
survey report. Develop a geotechnical report to determine the characteristic and properties of the soil
materials that will be encountered during excavations for the design control measures. Lay a temporary
access road leading to specific work area and install the directional sign boards. Obtain the encroachment
permit and work permit from RC prior to start the job. A competent person shall inspect the work
condition for excavation including the location and detection of all utilities & services. No employees
shall be within the swing radius of the excavator and erect the warning signs for safety.
2.5Work Methodology
2.5.1 Trench Excavation / Excavation
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 Access and egress shall be installed at the edge of excavation and the perimeter to be
barricaded.
 Identify the location to keep the required equipment’s of cranes, trucks and other
equipment’s within the adjacent marking area.
 Before starting any excavation RC approved Excavation Competent person shall be
consulted.
 If an unexpected item of archaeological interest is encountered, work must be stopped
and inform to RC for their instruction.
 Inspect and ensure the required pipes and its connecting accessories are in conformance
with the specifications.
 Trench size and shape depends on soil parameters such as type, density, moisture content
and stable/unstable condition. Develop a geotechnical report for the characteristic and
properties of soil, propose the design control measures of trench construction and obtain
RC approval prior to start the work.
 The width of execution shall be made minimum in such a way that worker can stand in
the space on either side of pipe to work comfortably.
 Edge of excavation shall be properly slope and excavated material shall be stored away
from excavation
 If excavated material is suitable for backfilling shall be used, otherwise shall be hauled
away and dumped in disposal area as approved by RC.
TRENCH DETAILS:
2.5.2 Control of Ground Water (Dewatering)

 Work area shall be kept a well-drained at all times and work shall be carried out in
accordance as per RC specification. Detailed method statement for control of water and
dewatering arrangement will be submitted separately for RC approval to this
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 Remove the underground water to prevent softening of foundation bottoms, under cutting
footings and soil changes, detrimental stability of subgrades and foundations, convey the
removed water from excavation and rain water to collecting or run-off area as per RC’s
direction
 Establish and maintain temporary drainage ditches and other diversions limits for each
structure and shall not use trench excavations as temporary drainage ditches.
 As per RC direction and opinion - construct, operate, and maintain all temporary dams,
watercourses and other work of all kinds including pumping plant, well point dewatering
sets and relief of well systems to remove and pump the groundwater from the work and to
ensure the stability of excavations, while construction is in progress. Well point systems
and relief systems pumping units shall be designed specifically for the type of service
required.
 Methods of disposal of all water from the work and waste products shall be subject to RC
approval.
 Standby suction pump shall be kept aside and be used as and when the existing
dewatering pump operation gets a breakdown
 Dewatering system is removed after backfilling the pipe trench layer by layer till 1 meter
above the ground water level.
2.5.3 Foundation & Pipe Laying Procedure

 Trench foundation shall be a compacted sand layer without stones or sharp objects.
 Use 5Ton Crane for GRP Pipes up to 1900mm Dia, 13Ton Crane for RCP Pipe Sleeves
up to 2400mm Dia, Backhoe and Excavator at site to lift and place heavy construction
materials doing the job in safety manner.
 Pipe foundation shall be filled by bedding material of clean dune sand with less than
0.5% combined chlorides and sulphates material with proper gradation and to be
compacted to 90% maximum dry density by hand tampers. Pipe laying shall always take
place in dry trenches
 Position the crane near the trench at a safe distance and lowering the pipe into the trench
in correct position and ensure the pipe is rested in the soil bed at a depth of 0.25D (D is
diameter of Pipe) and lay the pipe with a little slope for gravity flow as per the
contractual drawing by using sling belt. Bedding material on either side of the pipe to be
compacted suitably.
 After placing the first pipe, lay the second pipe near the pipe earlier placed one.
 Tag lines shall be used for every lifting operation
 Release the pipe from crane slings and clamps, ensure the pipe is supported firmly
 Pipe haunch is an important part for back filling, except the joints
 Carry on the same procedure to lay rest of the pipes.
2.5.4 Pipe Joint
i) GRP Pipe.
 RC representative shall inspect the pipes and approve prior to install
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 By using crane, lay the standard length of the pipe to the trench
 During the pipe handling or installation of the pipe, if any damage such as cracks,
delamination, fracture occurs, the pipe shall be repaired/replaced
 The joint shall be carried out by an experienced and trained pipe technicians
 Select and use the proper lubricant and its quantity requirement per joint as recommended
by pipe manufacturer
 The rubber gaskets received along with the pipes and fittings shall be stored in shelter
with the original packing and must be protected from the exposure to grease, oils and
solvents
 Mark the home line on the pipe around the circumference, measure back from the edge of
the spigot the required insert depth plus 50 mm and scribe a line or as per manufacturer
recommendation
 Fix one coupling at each pipe end prior to lower into the trench
 Clean the inside coupling and internal groove from dirt, grease or any other foreign
material deposited in it
 Insert the gasket into the coupling groove by applying a uniform pressure and push it into
the gasket grove in position and do not put any lubricant in the coupling groove or on the
gasket at this stage
 When installed, pull carefully the gasket in radial direction around the whole
circumference to check for well distributed compression of the gasket
 Use by spatula or adhesive scrapper to apply the lubricant on gasket to facilitate easily
fixing the coupling to the pipe
 Apply a thin film of lubricant on the pipe spigot and align the coupling with the pipe
 Any excessive lubricant shall be quickly removed from the pipe or fittings, as this may
affect the integrity of the system
 Fix a cross bar on the coupling face, use two nylon rings and fix the puller (come along
with jacks) at each side of the pipe spring line.
 Ensure that the coupling and pipe are in aligned position, then start tighten the puller
from both ends in same time, the pipe will gradually insert into the coupling, till the joint
is firmly fixed together
 After assembly by putting the joint together, the scribe line on the pipe shall be 50 mm
from the coupling.
 Remove pullers and follow the same procedure for other pipe joints
 In case of Plain Coupling Joint: Pipes are usually delivered with a coupling attached,
clean the pipe end with a fine brush, lubricate the pipe end by means of a dry clean piece
of cloth and sponge, inspect the pipe ends for delamination, use come along type puller to
push the pipe in the coupling of the already installed pipe, the pipe is pushed until it
touches the middle center of the rubber sleeve in the coupling, Backhoe may be used for
pipe joining.
 Immediate backfilling after joining is recommended to prevent hazards like floating of
pipe due to heavy rain and thermal movements due to large difference between day and
night temperatures. Floating of pipe can damage the pipe and create unnecessary
reinstallation costs. Thermal expansion and contraction can cause loss of seal due to
movement of several pipe lengths.
 If the section of pipe are placed into trench and backfilling is delayed, the center portion
of the pipe has to be backfilled till the pipe crown portion to help minimize the
movements.
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 A copy of MSDS for adhesive shall be submitted to RC later, since, supplier will deliver
it along with the ordered our pipe material at our end.
ii) uPVC Pipe.

 RC representative shall inspect the pipes and approve prior to install
 By using crane, lay the standard length of the pipe to the trench
 During the pipe handling or installation of the pipe, if any damage such as cracks,
delamination, fracture occurs, the pipe shall be repaired/replaced
 The joint shall be carried out by an experienced and trained pipe technicians
 Select and use the proper solvent cement and its quantity requirement per joint as
recommended by pipe manufacturer
 The rubber gaskets received along with the pipes and fittings shall be stored in shelter
with the original packing and must be protected from the exposure to grease, oils and
solvents
 Mark the home line on the pipe around the circumference, measure back from the edge of
the spigot the required insert depth plus 50 mm and scribe a line or as per manufacturer
recommendation
 Clean the bell end thoroughly from inside, specially the internal groove from dirt, grease
or any other foreign material disposition
 Clean the beveled end of the spigot and insert the gasket in the bell groove of pipe by
applying a uniform pressure in position
 Use two nylon slings and fix it along jacks (pullers) at each side of the pipe.
 Apply thin film of solvent cement on the spigot portion and bell groove using by spatula
or adhesive scrapper, align and push spigot into the bell by bar and block method
gradually as recommended by field technician, till the joint is firmly fixed together.
 Any excessive solvent shall be quickly removed from the pipe or fittings, as this may
affect the integrity of the system
 After assembly by putting the joint together, the scribe line on the pipe shall be 50 mm
from the bell end.
 Remove pullers and follow the same procedure for other pipe joints
 Immediate backfilling after joining is recommended to prevent hazards like floating of
pipe due to heavy rain and thermal movements due to large difference between day and
night temperatures. Floating of pipe can damage the pipe and create unnecessary
reinstallation costs. Thermal expansion and contraction can cause loss of seal due to
movement of several pipe lengths.
 If the section of pipe are placed into trench and backfilling is delayed, the center portion
of the pipe has to be backfilled till the pipe crown portion to help minimize the
movements.
 A copy of MSDS for adhesive shall be submitted to RC later, since, supplier will deliver
it along with the ordered our pipe material at our end
2.5.5 Thrust Block

 Soil shall be compacted to 95% dry density as per RC specification 02315
 All reinforcement shall be fusion bonded epoxy coated as per RC specification 03215.
Welding of the reinforcement steel bars is not allowed
 Trench should be undercut beneath joint at the location, where the thrust block to be
formed and ensure the center of the thrust block should coincide with the horizontal
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centerline of pipe. Reinforcement shall be provided at every faces of concrete thrust
block
 Spread the polyethylene sheet on the compacted sand surface, where the concrete to be
casted
 Forms to be made with adequate support to get the required size of thrust block size,
dimension, shape, reinforcement by steel bars shall be as per the contractual drawings
 Prior to pour concrete, the form works and all preparatory works shall be inspected by
RC
 Concrete class C25b shall be used within 90 minutes from the time of mixed and
transported to site from the batching plant as per RC specification 03310
 Thrust block shall be casted by cast in site concrete at bends, elbows, tee, valves, caps,
plugs, etc. as per contractual drawings and site requirements
 Vibrator shall not be used to move concrete horizontally
 If the concrete temperature is greater than 30 degree or wind blow as in sand condition,
concrete pouring shall not be performed
 Concrete pouring is very sensitive matter is to prevent the uplift of the fittings, extra care
shall be taken during the process
 Concrete pouring of thrust blocks shall be constructed as per IFC drawing and site
requirements and as per manufacturer’s recommendation
 Curing of the concrete shall be made as per RC specification
2.5.6 Pipe Sleeve

 Reinforced concrete pipe (RCP) sleeve being used to bear and withstand the additional
load support and additional protection, is deemed necessary, act as a protective sleeve in
the form of a pressure relieving arch.
 Pipe sleeve diameters, segment length, type of joint shall be as per drawings
 Manufacture the precast RCP sleeve arrangement shall be in accordance with ASTM
C76M, design requirements of class IV, to be coated with epoxy coal tar,
 Exposed ring surfaces of the installed pipe shall be protected by cement mortar,
alignment and gradient shall be checked, when all sleeves are in place, interior pipe
surfaces shall have a smooth transition at the joints, shall inform to RC the pipe
placement completion for inspection and approval.
 FRP pipe sleeves shall be made of a thermosetting resin reinforced with fibrous
reinforcement, shall comply as per BS 5480.
 Backfill, compaction, markings and signage as per the requirement.
2.5.7 Valve / Washout Chamber

 Excavate for chamber and excavated material shall be placed at a safe distance from the
edge of excavation
 Maintain the slope and other dimension as per contractual drawing and provide the
necessary service access and egress shall be provided as required.
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 Level and compact the surface, lay the polythene sheet and pour the blinding concrete to
50 mm thick as per drawing
 Construct the reinforced concrete base
 Construct the valve / washout chamber with puddle flange and water stopper, removable
precast concrete slabs, provide the concrete support with J bolt, sump pit, FRP platform,
install valve support assembly, protected coat by polymide epoxy, .. etc as per the
contractual drawing
 Inside the chamber, mount the gate / butterfly valve on the concrete support, connect the
pipe with valve, flange, dismantling piece, flexible coupling, flange adaptor, tee, elbow,
reducer, FRP hand rail, pressure indicator, flow meter, analyzer, coupling, extension rod,
pedestal base mounting, GRP puddle pipe, mechanical coupling, carrier pipe, fix
neoprene warp around rubber, sealant, bolts & nuts, gaskets, water proof membrane,... etc
as per drawing
 RC representative will conduct a field inspection and witness the hydro test, follow the
hydro test procedure as mentioned below, Prepare the inspection records and obtain RC
approval
 Paint the chamber by epoxy, and other mechanical parts., etc shall be painted by anti-
corrosive paint as per specification
 Close the chamber at top cover by constructing the reinforced bar of precast concrete slab
with the provision of manhole provision, vent pipe, extension spindle, wire mesh,, etc as
per drawing
 Use suitable material to back fill and to be compacted to at least 95% of the maximum
density.
2.5.8 Air Release Valve

 Inspect and ensure that the Air Release Valve and its accessories parts are in
conformance with the specification
 Mark the survey point to install the Air Release Valve and its accessories
 Assemble the Treated sewage effluent water line by Gate valve with short pipes, be the
thrust block support for tee
 Install GRP pipe with Gate valve assemble it with isolation valve, flange and Air
Release valve and provide a temporary support for testing of Air release valve in
presence of RC representative.
 RC will conduct field inspection and witness the test for approval
 After RC approval, remove the temporary support; apply anticorrosive paints, backfill
and compact the surface.
 Provide the access platform to reach the Air release valve for its operation and
maintenance purpose.
2.5.9 At the above level / Embankment Pipe Installation

 Level the ground by crushed stone or sand materials and compact the layer to 90%
maximum dry density without stones or sharp objects.
 Keep the base area in dry, total installation width is quiet wide with adequate slope to
native grade level to be provided as per drawing
 Installing the pipe, its fittings connection from the underground pi ping to the above
ground pipe installation are to provide supports of pipe clips, guides and anchors points
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in such a way that deflection of unsupported span lengths are maintained within
acceptable limits as per drawing.
 Construct the concrete platform, install the valve support for fixing the valve as per
drawing, before installation, RC representative shall inspect the valve and its connected
fittings of its installation to this.
 By using the crane and a support lay and install the valve, its connected fittings of HOR
elbow, reducer, Tee, irrigation line pipe, Air release valve, FRP hand rail, access
platform to operate the Air valve, gasket, bolts & nuts., etc., ensure its connection are
assembled and aligned in line and grade as per drawing.
2.5.10 Preparation Prior for Hydro Test

 Test Package shall be prepared and submitted to RC for approval, the test package
shows the test limit and test pressure of the system to be tested.
 Inspect the completed installation, joints, flange bolting torques. Etc. have been finished
properly.
 Test shall be from flange to-flange for partial test, which requires immediate backfill of
the line as per project requirement
 Underground piping shall be partially backfilled to the required height with the joints
exposed during hydro test to detect any possible leakage.
 Test pipe ends must be sealed off with test plug or blind flange
 Provide air vent with gate valves rated 5% above the test pressure at the height portion
of the pipe to be hydro tested.
 Test pump shall be placed on a firm ground away from the piping system to be hydro
tested.
 Before the hydrostatic test is carried out, permanent and temporary supports shall be
installed.
 For the carrier pipe which will be installed inside the pipe sleeves shall be hydro tested
separately and accepted by RC prior to insert inside the pipe sleeves.
 All pressure gauges to be used for hydro testing must be calibrated.
 Thrust blocks and valve chambers cast shall be not be less than 7 days before the test is
carried out and back fill shall be placed around all thrust blocks
 Initial hydro test pressure shall be 70% of the required test pressure for a period of at
least 24 hours, inspect the pipe line joints and trench carefully for evidence of leakage.
2.5.11 Hydro Test Procedure (for pipe Dia 1200mm and below)
 Inspect the completed installation to assure that all requirements have been met
 Installed pipe lines shall be hydro tested to 1.5 times of working pressure in presence of
RC representative for approval
 Fill the line with potable water at the lowest point with open valves and vent at highest
point so that air will be expelled from the line to avoid pressure surge during the
pressure build up
 Once water comes out on the highest point of the vent, close the valve
 Pressurized the line slowly
 Wait until pressure is stabilized
 If no sign of pressure drop disconnect the pump from manifold.
 Check all joints for possible leak
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 If no leak is found, continue the test to the required period of at least 30 minutes to
complete the test
 After completion of the test and accepted by RC, open slowly the valve to release the
pressure inside the pipe.
 Upon completion the test, written records of every test indicating the tested section of
the pipe, date, time, name of the tested engineer and RC approved authority.
 Drain the line to approved location until the pipe is empty
 All necessary precaution shall be carried out during testing operation
 Initial hydrostatic test shall be made with partial backfilling keeping all joints exposed
 The gauge calibration interval shall not exceed three (3) month, calibration certificate
shall be made available upon request by RC
 Minimum two (2) pressure gauges are required for the test system, one pressure gauge
shall be checked and recorded on inspection sheet
 Walk through along with the lines to observe any trace of wet soil, check the joints
 When the pressure required is reached and applied for 24 hours, allowable 5% pressure
drop shall be calculated. Upon approval from Royal Commission, the leakage
calculation in L/Km per 24 hours can be performed in lieu of pressure drop method
 Leakage method is directed by RC, no section of the pipe will be accepted until the
leakage calculation in L/KM (pro-rated for lesser distance) per 24 hours at test pressure
is less than that as shown in the below table
Table for Leakage Rate
L/Km PER 24 HOURS PIPE DIAMETER IN MM

20 100(100PVC)
40 150 (160 PVC)
60 200 (225 PVC)
100 300
140 400
180 500
220 600
290 800
380 1000
2.5.12 Joint Tester (for pipes above Dia 1200 mm)

Refer to Appendix 6.3
2.5.13 Repair of Leaks Encountered (if any).

 Defective pipe, fittings shall be repaired or replaced with sound material
 Length of the piping being tested shall not be more than 1 Km
 Test pressure shall be maintained for minimum period of two (2) hour
 Test pressure shall be applied by motorized or a hand pump
 Joints showing any visible leakage shall be replaced or repaired as necessary
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 Wait until the pressure is stabilized
 Ensure the gauge location will read the highest line pressure
 Fill up the inspection sheets accordingly
 Test shall be considered as pass, if no sign of leakage is observed at the permanent joints
and there is no pressure drop
 Inspection sheets shall be signed by the RC representative
 Upon satisfactory completion of the test and acceptance the system shall be
depressurized gradually
 After completion the test, water shall be transferred to other line to use for testing, same
procedure of test shall be followed
 Remove all temporary support items installed for testing purposes.
 After approval of hydro test, warning tape shall be installed at a distance of 300 mm
height from top of the pipe.
 Trench shall be backfilled with sand above the pipe and compacted in accordance with
specification.
2.5.14 Curing.
 Curing of concrete slabs, chamber, pipe joints and thrust block shall be made as per RC
specification.
 Wet burlap curing shall comprise of at least 2 layers of constantly damped burlap laid
light against the pre-soaked concrete surface and uniformly damped by hose supplied
water
 Hot weathering concreting, the concrete surface shall be covered by plastic sheet for
curing
2.5.15 Backfilling
 Use suitable backfill material to fill the pipe trench, washout chamber, closeout
chamber, pipe sleeve, Air release valve shall be placed in layers.
 Each layer of backfill shall be compacted to at least 95% of the maximum density as per
RC specification.
 Compaction test to be done as per guideline of RC specification.
 Warring tape shall be installed as per drawing.
2.5.16 Clean Up
 After completion of the work, all equipment’s and construction materials shall be
removed
 Debris, trash, rubbish. Etc. shall be cleared and disposed to the designated disposal area.
2.6 Organization, Responsibility & Supervision
2.6.1 Construction Manager

 Responsible for overall implementation of the method statement and shall be responsible
for execution
 Responsible for coordinating the activities with the site survey team, Inspection and
safety functions correctly
 Responsible to complete the work as per schedule without a delay.
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2.6.2 Superintendent / Field Engineer
 Report to Construction Manager on all matters concerning the work and liaise with
survey, safety requirement and QC department to conduct the planned test and
inspection activity in stages as per QC program
 Responsible to manage all everyday activities as per plan and contract schedule
 Supervise the operation, workmanship and efficient use of resources to progress the
work in accordance with the approved drawings, specifications, material submittals and
schedules to achieve the required quality.
2.6.3 Quality Control Department

 QA/QC Engineer shall be responsible for ensuring test compliance from independent
testing laboratory, conducting surveillance and inspection at various stages of work as in
the QC program.
 Coordinate with RC representative for the field inspection and testing, prepare the
inspection records and report to obtain RC approval.
2.6.4 Safety Department

 Safety Manger is responsible for supervision and coordination of all activities of the
safety and reporting to Project Manager.
 Develop and maintain the safe working procedure, ES&H program, for effective
controlling of site activities.
 Safety officer is responsible to carry out the tasks identified by PM & SM. Aware and
understand all safety rules and regulations. Ensure that sub-contractors working in safe
manner and comply with the project safety policy. Conduct a regular and random
inspection at site to ensure the adherence of safety rules, regulations and procedures. In
case of dangerous situation/circumstances occur at site, authorized to stop all work
activities, until remedial measure has been carried out.
 Safety officer shall conduct the check list of equipment and manpower safety
compliance including site toolbox meeting, prior to start the work
 Nurse:
o Responsible to carry out of health and first aid programs at site,
o Carryout the first aid and medical services to personnel employed at site
o Ensure the adherence to government health regulations and requirements
o Report the findings to Project Manager
o Arrange to stock the adequate number of first aid medicine and other dressing
materials to meet the requirements o In charge to establish the operation of
medical clinic at site
o Consult and assist the hospital doctor, where circumstances dictate
3. HEALTH & SAFETY

_____________________________________________________________________________________
3.1 General
 Site and safety control will be conducted in accordance with the guidelines stipulated in
the risk assessment
 For ES&H purposes, a clear job site will be regularly maintained
 Wastes will be segregated and removed from the work site on a daily basis
 Shelters for rest and respite will be erected and provide with sufficient portable water
available at all times
 Smoking shall permitted only at the designated smoking shelter only
 Safety supervisor at site shall have radios or cellphones easily to contact at a II times
 Daily pre-Tasked briefing shall be conducted daily prior to start the work.
3.2 Risk Assessment

Attached, Please Refer in Appendix 6.1
3.3 ES&H Contractor Requirements

 Only authorized and qualified personnel shall be allowed to work on GRP and uPVC
pipe construction, hydro test activities,., etc
 Only trained and or expert operators will operate machinery/equipment and al I other to
be made aware of it presence
 All/who involve in the activity will be briefed to maintain a healthy and safety working
environment and health and safety gears will be provided
 Site safety control will be conducted in accordance with the guidelines stipulated in Risk
Assessment
 The following ES&H Standard Operating Procedure from MMAH ES&H Construction
Phase Plan shall be applied in this Method Statement:
o MMAH-ES&H-SOP005 -Personal Protective Equipment
o MMAH-ES&H-SOP015 -Heat and Cold Stress
o MMAH-ES&H-SOP17- Working at Heights
o MMAH-ES&H-SOP18-Scaffolding
o MMAH-ES&H-SOP19-Ladder
o MMAH-ES&H-SOP21-Manual Lifting
o MMAH-ES&H-SOP22-Machine Power Tools
o MMAH-ES&H-SOP25-Concrete Works
o MMAH-ES&H-SOP27-Excavation and Trenching
o MMAH-ES&H-SOP38-Crane, Lifting and Rigging
o MMAH-ES&H-SOP40-Man Basket
o MMAH-ES&H-SOP41-Hand Tools
3.4 Personal Protective Equipment (PPE).

 Working at site requires wearing of your Personal Protective Equipment (PPE’s) at all
times, There PPE’s shall include but not limited to Polypropylene Bunney Suit, Half
face mask respirator, Safety Shoes, Hard Hat, Safety Goggles, safety Gloves, Dusk
_____________________________________________________________________________________
Mask, Ear Plugs, Safety Belt and other safety related equipment depending on type of
work to be done. These safety item or PPE’s shall be inspected regularly and should be
maintained in serviceable and sanitary conditions. Long sleeves gloves, and long sleeves
uniform shall be required to all workers involve in Lamination.
3.5 Contractual Requirements

 MMAH shall execute the works in accordance to RC Construction ES&H Man ual and
MMAH’s ES&H Construction Phase. Whichever has the highest and stringent rules and
standard shall be applied to this work
 In absence of accepted standards, best accepted industry practices shall be engaged in
the implementation of activities which includes the following but not limited to;
o Provision of barricades with a warning sign in the working area
o Provision of safe access and egress to all personnel
o Contractor to ensure that all workers employed for the activity are all
experienced and well oriented / trained with respect to safety and hazard
necessities.
 The following RC ES&H Standards shall be followed and applied on this Method
Statement:
o RC ES&H Standard 202-Storage Material
o RC ES&H Standard 203-Fire Prevention and Protection
o RC ES&H Standard 205-General Safe Working Practices
o RC ES&H Standard 207-Personal Protective Equipment
o RC ES&H Standard 209-Small Tools
o RC ES&H Standard 212-Excavation and Trenching G^RC ES&H Standard^4-
Working at Height
o RC ES&H Standard 215-Scaffolding
o RC ES&H Standard 216-Working Platforms
o RC ES&H Standard 217-Man Lift (MWEPS)
o RC ES&H Standard 218-Fall Arrest & Work Restraint Systems
o RC ES&H Standard 221-Lifting Operations (Personnel & Planning)
o RC ES&H Standard 222-Lifting Operations (Mobile Crane)
o RC ES&H Standard 223-Man Basket
o RC ES&H Standard 301-Heat and Cold Stress Injuries
o RC ES&H Standard 302-Welfare
o RC ES&H Standard 303-CoSHH
3.6 Information to Personnel

 Before the start of activity, a pre task briefing shall be made to ensure clear
understanding of the activity listed / programmed for that day.
 Any updates on traffic management shall be discussed to all operators, drivers and
workers should it affect the working area.
_____________________________________________________________________________________
3.7 Permit Requirements
 All necessary permit shall be secured prior to any activity at site per required by RC.
3.8 Emergency Procedures

 In the event of an emergency, if deemed necessary the emergency services will be called
in the instance. The Safety Manager will be contacted immediately.
 Procedures in event of an accident will be detailed and posted in the site office welfare
units. These will include emergency contact numbers and details of nearest hospital and
emergency hotlines.
 All operatives will have access to a company mobile phone while on site.
 Any rid or events will be reported immediately to the Group health and Safety Manger.
 In the event of an emergency, if deemed necessary the emergency services will be called
in the first instance. The Safety Manager will be contacted immediately.
 Procedures in event of an accident will be detailed and posted in the site office welfare
units. These will include emergency contact numbers and details of nearest hospital and
muster point.
 Contractor is to immediately report all accidents involving Environment to Royal
Commission Security Department on 03 341 7777
 Contractor is to verbally report to Royal Commission Construction (ES&H) Department
within 20 minutes of the occurrence of Major sue Environmental accidents/incidents
EMERGENCY CONTACT NUMBER

MEDICAL
SI NO NAME POSITION CONTACT #
1 KHALID HABIB AL-SHAMMARI MALE NURSE 055 191 9811
2 YUSUF AMBULANCE DRIVER 054 751 4364
CONSTRUCTION
3 MUSHTAQ ALI PROJECT MANAGER 054 751 4057
4 BASIM AHED CONSTRUCTION MANAGER 059 179 7056
ES&H
5 JACKSON THOMAS ES&H MANAGER 054 751 4809
6 FAYAZ KHAN SAFETY OFFICER 055 205 0752
_____________________________________________________________________________________
RC EMERGENCY CONTACT NUMBER
7 ROYAL COMMISSION SECURITY DEPT 013-3417777
8 FIRE BRIGADE 998
9 POLICE 999
10 AMBULANCE 997
3.9 Traffic Management Plan

 Refer to Approved Traffic Management Plan for Area1, Area2, and Area3.
4. ENVIRONMENTAL ISSUE
4.1 Environmental Impact Assessment

 Do not leave materials lying beside the area of work if not required for
 All necessary precautions shall be made to minimize if not eliminate all environmental
impact on this work.
4.2 ES&H Contractor Requirements

 The following ES&H Standard Operating Procedure from MMAH’s ES&H
Construction Phase Plan shall be applied to address environmental issue that may occur
during work;
o MMAH-ES&H-SOP-007-Good Housekeeping
o MMAH-ES&H-SOP-045-Waste Management.

 The Company shall execute all ES&H Manual of RC related no environment to ensure
compliance to environmental management regulations and programs.
o Standard 400 Pollution Control
o Standard 401 Waste Management
5. QUALITY ASSURANCE.

 Contractor is bound to meet the requirement of Quality Assurance issues as RC
specification 01450, contractual documents, drawing and other pertinent or related
specification.
5.2 Critical Works

 All critical activities will be performed in accordance with the client’s specification,
instruction as well as international standards.
5.3 Inspection & Testing
_____________________________________________________________________________________
 Inspection and testing to be carried out in accordance with the approved ITP and RC
specification - under preparation, will be submitted after RC approval.
5.4 Follow Up & Evaluation

 Work executed shall be evaluated and followed up in accordance with RC specification
and international standards
 An internal audit on the QC program and procedures will be conducted regularly.
6. APPENDICES
6.1 Hazard Identification and Risk Assessment
6.2 Supplier’s catalogue copy - recommendation / Guidance on the method of various pipe joint,
installation of pipe system, Pipe bedding, Back filling, Thrust block, Field Hydro test, Repair
work, Safety, .. etc
6.3 Joint Testing Catalogue & Methodology.
6.4 Lifting Plan
6.5 Excavation competent person
6.6 Lifting competent person
_____________________________________________________________________________________

Method Statement For Installation & Hydrotest of GRP & Upvc Pipes

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Method Statement For Installation & Hydrotest of GRP & Upvc Pipes

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METHOD STATEMENT FOR

INSTALLATION & HYDROTEST FOR

2.2 Plant and equipment

2.4 Site Planning & Preparation

2.5.1 Trench Excavation / Excavation

2.5.2 Control of Ground Water (Dewatering)

2.5.3 Foundation & Pipe Laying Procedure

2.5.4 Pipe Joint

ii) uPVC Pipe.

2.5.5 Thrust Block

2.5.6 Pipe Sleeve

2.5.7 Valve / Washout Chamber

2.5.8 Air Release Valve

2.5.9 At the above level / Embankment Pipe Installation

2.5.10 Preparation Prior for Hydro Test

Table for Leakage Rate

L/Km PER 24 HOURS PIPE DIAMETER IN MM

2.5.12 Joint Tester (for pipes above Dia 1200 mm)

2.5.13 Repair of Leaks Encountered (if any).

2.6 Organization, Responsibility & Supervision

2.6.1 Construction Manager

2.6.3 Quality Control Department

2.6.4 Safety Department

3. HEALTH & SAFETY

3.2 Risk Assessment

3.3 ES&H Contractor Requirements

3.4 Personal Protective Equipment (PPE).

3.5 Contractual Requirements

3.6 Information to Personnel

3.8 Emergency Procedures

EMERGENCY CONTACT NUMBER

3.9 Traffic Management Plan

4.1 Environmental Impact Assessment

4.2 ES&H Contractor Requirements

4.3 Contractual Requirements

5.1 Contractual Requirements

5.2 Critical Works

5.3 Inspection & Testing

5.4 Follow Up & Evaluation

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