CHANGES DETAILS DATE WRITTEN APPROVED

SD300N-EX10

(Mechanical Lever)
CONTENTS PAGE

1. GENERAL SPECIFICATION …………………………………………..…………….2

2. SPECIFICATION COMPARISON............................................................................. 3

- ENGINE PERFORMANCE CURVE.................................................................. 6

4. HYDRAULIC SYSTEM............................................................................................. 8

5. DRIVE MECHANISM

5.1 TRAVEL SYSTEM .............................................................................................. 9

- TRANSMISSION HYD. CIRCUIT ................................................................... 10

- TRAVEL PERFORMANCE CURVE ................................................................ 12

5.2 BRAKE SYSTEM.............................................................................................. 13

5.3 STEERING SYSTEM........................................................................................ 13

6. HYDRAULIC CYLINDERS ..................................................................................... 14

7. FRONT

7.1 FRONT LINKAGE PIN SIZES .......................................................................... 14

8. DIMENSIONS AND WORKING RANGE ................................................................. 15

9. PERFORMANCE DATA ........................................................................................... 17

10. NOISE LEVEL........................................................................................................ 18

11. USER SERVICE DATA........................................................................................... 18

12. SUB GROUP WEIGHTS........................................................................................ 19

13. TIPPING LOAD ...................................................................................................... 19

MODEL SD300N-EX10 DOCUMENT No 1/19

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1. GENERAL SPECIFICATION
ITEMS UNIT STANDARD OPTION(1) OPTION(2) OPTION(3)

OPERATING WEIGHT ton 16.3 16.4 16.35 16.55

3
BUCKET CAPACITY ( SAE HEAPED) m 2.7 2.7 3.0 4.0
RATED POWER (Gross) ps(kw)/rpm 220(162)/2000
ENGINE
MAX. TORQUE (Gross) N.m/rpm 900/1300-1500
2
SYSTEM PRESSURE (WORK/STEER) kg/cm 170/140
TRAVEL SPEED km/h 0~38.4

GRADEABILITY %( º) 58 (30)

TIRE SIZE 23.5-25-16PR 23.5-25-16PR 23.5-25-16PR 23.5-25-16PR

BREAKOUT FORCE ton 16.3 16.3 16.3 13.4
DUMP HEIGHT AT 45° (w/ tooth) mm 3030 3005 3030 2960
DUMP REACH AT 45° (w/ tooth) mm 1330 1360 1330 1310
MAX. DUMP ANGLE (fully raised) deg 48º 48 º 48 º 48 º
WORKING MAX. TILT ANGLE (on ground) deg 45º 45º 45º 45º
RANGE MAX. TILT ANGLE (fully raised) deg 61.5º 61.5º 61.5º 61.5º
MAX. TILT ANGLE (at carry) deg 50.6º 50.6º 50.6º 50.6º
BUCKET HINGE HEIGHT mm 4100 4100 4100 4100
DIGGING DEPTH (0° level) mm 94 100 94 64
OVERALL LENGTH mm 7780 7830 7780 7810
OVERALL WIDTH mm 2992 2992 2992 2992
TRAVEL OVERALL HEIGHT mm 3470 3470 3470 3470
DIMENSION GROUND CLEARANCE mm 480 480 480 480
WHEEL BASE mm 2900 2900 2900 2900
TREAD mm 2150 2150 2150 2150
MAX. STEERING ANGLE deg 36 36 36 36
TURNING RADIUS(OUT TIRE EDGE) mm 6015 6015 6015 6015
SOUND LEVEL in CAB (2000/14/EC) dB(A) 84.6 84.6 84.6 84.6
EXTERNAL SOUND POWER LEVEL(2000/14/EC) dB(A) 112 112 112 112
FUEL TANK CAPACITY Litre 260 260 260 260

z STANDARD BUCKET (2.7 m3)

z GENERAL BUCKET(2.7 m3)
OPTION ATTACHMENTS
z ROCK BUCKET (3.0 m3)
z LIGHT MATERIAL BUCKET (4.0 m3)

z Standard is 2.7 m3 Standard Bucket, Standard Arm & Long Arm，23.5-25-16 PR Tire
z OPTION(1) is 2.7 m3 Bucket（Replaceable tooth set）, Standard Arm，23.5-25-16 PR Tire
z OPTION(2) is 3.0 m3 Big Bucket, Standard Arm，23.5-25-16 PR Tire
z OPTION(3) is 4.0 m3 Big Bucket, Standard Arm，23.5-25-16 PR Tire

MODEL SD300N-EX10 DOCUMENT No 2/19

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 2. SPECIFICATION COMPARISON

LiuGong LinGong XCMG

ITEMS UNIT
ZL50CN CLG855 LG953L LW500F

OPERATING WEIGHT ton 16.5±0.3 16.3±0.2 16.6 16.5

BUCKET CAPACITY (BOT/BOC, SAE heaped) m3 3.0 2.7 2.8 3.0

MODEL WD10G220E23 WD10G220E22 WD10G220E23 WD10G220E22

FUEL CONTROL Mechanical Mechanical Mechanical Mechanical

ENGINE
MAX. POWER (Gross) ps/rpm
RATED POWER(Gross) ps/rpm 220/2000 220/2200 220/2000 220/2200
MAX. TORQUE (Gross) kg.m/rpm 900/1500 900/1500 900/1500 900/1500
2
SYSTEM PRESSURE (WORK/STEER) kg/cm 170/120 170/140 180/140 160/ -
TRAVEL SPEED (Low /High) km/h 12/38 11.5/38 13.5/38 11.5/38
BOOM UP SPEED sec 6.5 6.5 5.7 5.6
TIRE SIZE 23.5-25 23.5-25 23.5-25 23.5-25
BREAKOUT FORCE ton 16.7 15.0 16.0 15.8
DUMP HEIGHT AT 45°(w/ edge) mm 2970 3100 3050 3100
DUMP REACH AT 45° (w/ edge) mm 1200 1230 1148 1274
MAX. DUMP ANGLE (fully raised) deg 45º 45º 45º 45º
WORKING MAX. TILT ANGLE (on ground) deg 42º - 45º -
RANGE MAX. TILT ANGLE (fully raised) deg 59º 58º 60º 60º
MAX. TILT ANGLE (at carry) deg 46º 50º 51º -
BUCKET HINGE HEIGHT mm 4020 - 4064 -
DIGGING DEPTH (0° level) mm 60 - - -
OVERALL LENGTH (BOC) mm 8030 7730 7753 8010
OVERALL WIDTH mm 2976 2990 3030 3016
TRAVEL
OVERALL HEIGHT mm 3470 3415 3423 3350
DIMENS
-ION GROUND CLEARANCE mm 485 485 534 563
WHEEL BASE mm 3427 2850 2920 2900
TREAD mm 2150 2150 2250 2250
MAX. STEERING ANGLE deg 35 35 35 35
TURNING RADIUS (out -tire edge) 6647 5650 6201 6172
mm
(Bucket edge) 7598 6750 6888 6920

SOUND LEVEL in CAB (2000/14/EC) dB(A) 92

EXTERNAL SOUND POWER dB(A) 116
FUEL TANK CAPACITY Liter 300 260 270 300
*Big Bucket
OPTION ATTACHMENTS * Side dump ← ← ←
* ROCK

MODEL SD300N-EX10 DOCUMENT No 3/19

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3. ENGINE SYSTEM

1) ENGINE
MAKER & MODEL : WD10G220E23
RATED HORSE POWER : 162 kW/2000 rpm
MAX. TORQUE : 900 N.m/1300-1500 rpm
FUEL CONSUMPTION : ≤215g/kw.h
TYPE : TURBO, DIRECT INJECTION
DISPLACEMENT : 9726cc
NO. OF CYLINDER : 6
BORE & STROKE : 126 X 130(mm)
HIGH IDLE SPEED : 2200±50 rpm
LOW IDLE SPEED : 750±25 rpm
STARTING MOTOR : 24V X 7.5 kw

2) ALTERNATOR
VOLTAGE : 28 V
RATING AMPERES : 55A

3) BATTERY
SYSTEM VOLTAGE : 24 V
QUANTITY : 12 V x 2
CAPACITY (AMP) : 120 AH

4) AIR CLEANER
TYPE : DRY, DOUBLE ELEMENT
FILTRATION AREA : 6.75 m2 (MAIN), 0.9 m2 (STEER)
SIZE (DIA. X LENGTH) : Φ 303 mm X 450 mm

5) MUFFLER
DESCRIPTION : SIDE INLET, HORIZONTAL TAIL PIPE
SIZE : φ 246 mm X 485 mm

MODEL SD300N-EX10 DOCUMENT No 4/19

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 6) FAN (Remote Driven by Hydraulic Motor)
TYPE : EXHAUST DRAFT, 7BLADES, STEEL
SIZE : Φ 760 mm
RPM @ MAX ENGINE RPM : 2200 rpm

7) RADIATOR
TYPE (HEAT REJECTION AREA) : FLAT PLATE FIN, AIR COOL (=52.3 m2)
HEAT REJECTION CAPACITY : 200,000 kcal /hr

8) TRANSMISSION OIL COOLER

TYPE (HEAT REJECTION AREA) : PLATE, AIR COOL (=22 m2)
HEAT REJECTION CAPACITY : 75,000 kcal/hr

9) HYDRAULIC OIL COOLER

TYPE (HEAT REJECTION AREA) : PLATE, AIR COOL (=12.7m2)
HEAT REJECTION CAPACITY : 37,200 kcal/hr

MODEL SD300N-EX10 DOCUMENT No 5/19

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 - ENGINE PERFORMANCE CURVE

CONDITION SPECIFICATION
ATMOSPHERIC PRESSURE 100 kPa (25℃)
WARMING UP SUFFICIENT
COOLING FAN NON
ALTERNATOR INSTALLED
AIR CLEANER INSTALLED
MUFFLER INSTALLED
PERFORMANCE CONDITION SAE J1349
POWER (MAX. RATED) 162 kW / 2000 rpm
MAX. TORQUE 900 N.m / 1300-1500 rpm
FUEL CONSUMPTION(MAX.RATED) 225 g/kw.h

POWER OUTPUT(KW)

180.0

160.0

140.0
120.0

100.0

80.0

60.0
40.0

20.0

0.0
0 500 1000 1500 2000 2500

MODEL SD300N-EX10 DOCUMENT No 6/19

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 TOUQUE (N.m)

1000.0
900.0
800.0
700.0
600.0
500.0
400.0
300.0
200.0
100.0
0.0
0 500 1000 1500 2000 2500

FUEL CONSUMPTION(g/kw.h)

450.0
400.0
350.0
300.0

250.0
200.0

150.0
100.0
50.0
0.0
0 500 1000 1500 2000 2500

MODEL SD300N-EX10 DOCUMENT No 7/19

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4. HYDRAULIC SYSTEM

1) MAIN PUMP
TYPE : FIXED GEAR
DISPLACEMENT : 100 cc/rev
MAX. FLOW RATE : 198 l/min
TANK PRESSURIZING DEVICE : SEMI PRESSURISED (AIR BREATHER)

2) STEERING
TYPE : FIXED GEAR
DISPLACEMENT (STEER/PILOT) : 80 cc/rev
MAX.FLOW RATE (STEER/PILOT) : 158.4l/min

3) CONTROL VALVE
TYPE : FLOAT SPOOL
NO. OF SPOOLS : 2
SPOOL ARRANGEMENT : BUCKET - LOADER ARM
RELIEF VALVE PRESSURE : 170 kgf/cm2
OVERLOAD RELIEF VALVE PRESS. : 190 kgf/cm2

4) AIR BREATHER
CRACKING PRESSURE : 0.35 kgf/cm2

5) ACCUMULATOR; BRAKE
CHARGE PRESSURE : 7.84 kgf/cm2
VOLUME : 34 L

6) FILTERS
TYPE (RETURN) : PAPER ELEMENT
SIZE : 12 µ

MODEL SD300N-EX10 DOCUMENT No 8/19

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5. DRIVE MECHANISM

5.1 TRAVELLING SYSTEM

1) TRANSMISSION
TYPE : Single-style, two-phase
Four element, dual turbine
TORQUE CONVERTER STALL RATIO : 4.086
TORQUE CONVERTER SIZE : 315mm
CHARGING PUMP FLOW : 60 l/min at 2200 rpm
HYDRAULIC PUMP P.T.O RATIO : 1.167
POWER SHIFT CONTROL PRESSURE : 1.1-1.4MPa
CONVERTER SAFETY RELIEF PRESSURE : 3-4.5 kgf/cm2
MAX. ROTATING SPEED : 2200rpm
SHIFT CONTROL : MECHANICAL TYPE
OUTPUT FLANGE : FRONT DISC FLANGE
REAR DISC FLANGE
CONTROL CIRCUIT (NEXT PAGE)

2) PROPELLER SHAFT

SPECIFICATION
FRONT REAR
MAX. ALLOWABLE TORQUE 6000N.m 4000N.m
MIN. JOINT ANGLE 22° 10°
MAX. PHASE MISALIGNMENT 2° 2°
MAX. SPEED 3900 rpm 3600 rpm
COUPLING DIMENSION 9C 7C

MODEL SD300N-EX10 DOCUMENT No 9/19

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MODEL SD300N-EX10 DOCUMENT No 10/19
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 3) FRONT AXLE
TYPE : FULLY FLOATING PLANETARY-TYPE HUB DRIVE
FIXED MOUNTING
OVERALL REDUCTION RATIO : 22.85
AXLE LOAD (SINGLE CONDITION) : 18500 kg
AXLE LOAD (BREAKOUT CONDITION) : 27,000 kg
WHEEL BOLT P.C.D : Φ 475 mm
BRAKE TYPE : DRY DISC
BRAKE TORQUE per WHEEL : 22,000 N.m
DRIVE FLANGE : DISC FLANGE

4) REAR AXLE
TYPE : FULLY FLOATING PLANETARY-TYPE HUB DRIVE
TRUNNION MOUNTING
OVERALL REDUCTION RATIO : 22.85
AXLE LOAD (SINGLE CONDITION) : 18500 kg
AXLE LOAD (BREAKOUT CONDITION) : 27,000 kg
WHEEL BOLT P.C.D : Φ 475 mm
BRAKE TYPE : DRY DISC
BRAKE TORQUE per WHEEL : 22,000 N.m
DRIVE FLANGE : DISC FLANGE

5) TIRE & WHEEL

TYPE : TUBE Type
TYPE SPEC. : 23.5 -25-16PR
RIM SPEC. : 14.00/1.5-25
DISC OFFSET : 206 mm

6) TRAVELLING PERFORMANCE (REFER TO NEXT PAGE)

MAX. SPEED : 38.4KPH
MAX. TRACTIVE EFFORT : 16.4TON
GRADEABILITY : 30° (58%)

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MODEL SD300N-EX10 DOCUMENT No 12/19
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 5.2 BRAKE SYSTEM
1) BRAKE PUMP
TYPE
DISPLACEMENT
MAX. SUPPLY FLOW
2) SERVICE BRAKE VALVE (SINGLE)
BRAKE PRESSURE AIR
BRAKE PRESSURE OIL
PEDAL FORCE
3) PARKING BRAKE
TYPE
MAX. PARKING TORQUE
4) SYSTEM & PRESSURE
SYSTEM
SERVICE BRAKE PRESSURE AIR
SERVICE BRAKE PRESSURE OIL
PARKING BRAKE RELESE PRESSURE :
BRAKE DISTANCE
5.3 STEERING SYSTEM
1) PUMP
TYPE
DISPLACEMENT
CONSTANT FLOW
2) STEERING UNIT
TYPE
DISPLACEMENT
3) STEERING VALVE
TYPE
CONTROL PRESSURE
LS RELIEF VALVE SETTING
SEQUENTIAL RELIEF VALVE
MAX OIL FLOW TO STEERING
MODEL SD300N-EX10
: PISTION AIR
: 39.6cm³
: 145 l/min
: 7.84 kgf/cm2
: 140 kgf/cm2 at air pressure 7.84 kgf/cm2
: 30 kg at 140 kgf/cm2
: SPRING-APPLIED AIR RELEASED
SLIDING CALIPER DISC BRAKE
: 250kgf.m
: AIR PUSH HYDRAULIC, SINGLE LINE
: 7.84 kgf/cm2
: 140 kgf/cm2
4.0 kgf/cm2
: 7.8m at 32kph
: GEAR
: 80 cc/rev
: 158.4l/min
: Coaxial Flow Amplifying
: 1000 cc/rev
: PRIORITY VALVE,
PRESSURE RELIEF VALVE
: 140 kgf/cm2
: 140 kgf/cm2
: 140 kgf/cm2
: 160 L/min
DOCUMENT No 13/19
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6. HYDRAULIC CYLINDERS
LIFT BUCKET STEER
QUANTITY 2 1 2
BORE 160 190 90
ROD DIA. 90 90 45
STROKE 812 576 383
CLOSED LENGTH 1310 1040 620
RETRACTING CUSHION X X X
EXTENDING CUSHION X X X
MAKER TIANYI TIANYI TIANYI

7. FRONT
1) FRONT LINKAGE PIN SIZES

POINT DIA. (mm) LENGTH (mm)

A 100 306
B 80 306
C 100 276
D 100 213
E 110 400
F 90 236
G 80 276
H 90 213
I 80 220

MODEL SD300N-EX10 DOCUMENT No 14/19

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 8. DIMENSIONS AND WORKING RANGE

1) MAX. DUMP ANGLE AT FULL HEIGHT

MAX. ROLLBACK AT GROUND

DUMPING CLEA RANCE & DUMPING REACH

2) DIMENSIONS & PERFORMANCE SPECIFICATIONS

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MODEL SD300N-EX10 DOCUMENT No 16/19
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9. PERFORMANCE DATA

1) PRESSURE SETS
WORKING (PORT RELIEF)
STEERING RELIEF (LS PORT SIDE)
(STEER PUMP SIDE)
BRAKE ACCUMULATOR CHARGING
SERVICE BRAKE
PARKING BRAKE RELEASE
T/M SELECTION PRESSURE
: 170 ± 5 kg/cm2
: 140 ± 5 kg/cm2
: 200 ± 5 kg/cm2
: 7.84 ± 5 kg/cm2
: 140 ± 3 kg/cm2
: 4.0 ± 3 kg/cm2
: 16 + 2 kg/cm2

2) SPEED & FORCE

OPERATION UNIT SPEED-FORCE REMARKS
UP SEC 5.3 ± 0.4
BOOM
DOWN SEC 3.6 ± 0.4
CROWD SEC 1.7 ± 0.3
BUCKET
DUMP SEC 1.3 ± 0.3
STEERING LOCK TO LOCK SEC 2.9 ± 0.4

E/G RPM HIGH RPM 2200 ± 50

(NO LOAD) LOW RPM 750 ± 50
HYDRAULIC STALL RPM 2150 ± 50
E/G RPM
CONVERTER STALL RPM 2130 ± 50
(LOAD)
T/C + HYD. STALL RPM 1770 ± 50
COOLING FAN HIGH RPM 1800± 50
TRAVEL SPEED (1/2) LOW Km/h 12.2/38.4
BRAKING DISTANCE HIGH m 7.8m at 32 kph
MAX. TRACTIVE EFFORT kg 16400
BREAKOUT FORCE kg 16,300
PAYLOAD kg 5,000
STATIC TIPPING LOAD
kg 10,600
(straight)
STATIC TIPPING LOAD
kg 9,500
(full turn)

MODEL SD300N-EX10 DOCUMENT No 17/19

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10. NOISE LEVEL

LWA SURFACE SOUND POWER LEVEL : 112 dB(A) (2000/14/EC)

LpA OPERATOR`S CABIN NOISE LEVEL : 84.6dB(A) (ISO 6396)

11. USER SERVICE DATA

COMPARTMENT/ No, OF REFILL FLUID OR SERVICE INTERVAL (hr)

GREASE JOINT C/G CAPACITY LUBRICANT LUBE FILTER

COOLING SYSTEM 1 40 ℓ WATER 1000 -

FUEL TANK 1 260 ℓ DIESEL - 500

HYD. SYSTEM 1 170 ℓ ISO #46 2000 1000

ENGINE CRANKCASE 2 17 ℓ SAE 15W40 250 250

FRONT 1 17 ℓ GEAR OIL 1500 -

DIFFERENTIAL
REAR 1 17 ℓ GEAR OIL 1500 -

FRONT 2 2x5ℓ GEAR OIL 1500 -

HUB REDUCTION
REAR 2 2x5ℓ GEAR OIL 1500 -

T/C AND T/M 1 45 ℓ SAE 15W40 1000 1000

PROPELLER SHAFT 1 - GREASE 50 -

FRONT PIN 13 - GREASE 50 -

ARTICULATION JOINT 2 - GREASE 50 -

REAR AXLE PIVOT 2 - GREASE 50 -

STEER CYLINDER 4 - GREASE 50 -

MODEL SD300N-EX10 DOCUMENT No 18/19

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12. SUB GROUP WEIGHTS

ITEM UNIT FIGURE REMARKS

COUNTERWEIGHT kg 1570
FRONT FRAME kg 1213
REAR FRAME kg 1129
OIL TANK kg 157
BODY
FUEL TANK kg 147
GROUP
ENGINE kg 980
TRANSMISSION kg 800
AXLE – FRONT kg 1120
AXLE – REAR kg 1120
TIRE(23.5-25-16PR) kg 227
TIRE(23.5-25-16PR) kg 227
RIM kg 130
PROPEL SHAFTS (2ea) kg 50
RADIATOR kg 90
MAIN PUMP + STEER PUMP kg 63.2
CONTROL VALVE kg 38
COVER GROUP kg 180
AXLE PIVOT SUPPORT kg 162.7
FENDER & LADDER kg 97
CABIN ASS'Y kg 540
LOADER ARM ASS'Y kg 1057
FRONT TILT LEVER ASS'Y kg 314
GROUP BUCKET ASS'Y (w/cutting edge) kg 1304
LINK ASS'Y kg 40
CYLINDER (BOOM + BUCKET) kg 391
BUCKET ASS'Y (w/teeth) kg --

13. TIPPING LOAD (kgf)

1) TIPPING LOAD WITH BUCKET (2.7 m3 )

-.10,600 kg AT MAX. REACH, AT STRAIGHT FRAME.
-. 9,500kg AT MAX. REACH, AT FULL TURNED FRAME.

MODEL SD300N-EX10 DOCUMENT No 19/19

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