You are on page 1of 20

Cleaning, sanitizing,

Chain Lubricating
in Breweries
Competition forces each company to optimize its production
efficiency at the lowest cost. You – as a sanitation specialist –
have the responsibility to ensure your processes function
optimally. This responsibility also includes selecting and using
the appropriate products, procedures and programs.

Ecolab can supply the tailor made chemicals and equipment


for cleaning, sanitizing and chain lubrication in the brewing
industry as well as for other fields of application.

To meet your needs or solve your problems, Ecolab provides


service by trained specialists and a wide selection of products
and equipment.

This brochure summarizes the result and knowledge of more


than 70 years of experience in serving the beverage and food
industries.

2
Contents Page
Malthouse 4
Brewhouse 5
Fermenting and storage cellar 6
Pitching vessels, horizontal and cylindroconical fermenting and storage tanks
Hoses, fittings, disinfection, immersion bath
Filter cellar 8
Plate filters, vertical leaf pressure filters (Metafilters), sheets of synthetics
Pressure tanks, pipelines
Plate pasteurizers
Cask cellar 11
Open casks /KEG
Kegs, casks
Filler (Isobarometer)
Bottling plant 13
Bottle washing machines
Conveyor chains
Synthetic lubricants
Bottle fillers and crowners
Crates
Bottle pasteurizers – see Water treatment 17
Water treatment
Bottle or can pasteurizer tunnel pasteurizer / Can or bottle warmer / Can or bottler cooler
Boiler / Open cooling systems
General plant cleaning 18
Exterior cleaning of equipment, in all production rooms, floors and walls
Floors
Sanitary rooms
Personnel
P3-Equipment 20
Abbreviations

3
Malthouse

St
Methods Product Product Characteristics P Li St Al Cu Application/Control
Cleaning by hand P3-clint KF Alkaline product for cleaning of x + - + C. 1-4% depending on
or spraying plants and vehicles. Highly application (see product
effective against grease, oil and data sheet)
dust.
foaming P3-topax 19 Highly alkaline product with x + - - C. 2 - 5%
complexing agents for heavy T. 20 - 60°C
soils. t. 15 min
F. 0.25
S. 50 ml
L. 0.5 n HCl
I. Phenolphthalein
Combined P3-asepto MT Slightly alkaline product. The x + + 0 C. 0.5 - 2%
cleaning and cleaning and sanitizing effect is T. cold to 50°C
sanitation by hand due to phosphates, silicates and F. 0.1
or spraying available chlorine. Suitable for S. 50 ml
use in hard water. L. 0.5 n HCl
A 1% solution contains 250 ppm I. Methyl Orange
available chlorine
foaming P3-topax 66 Alkaline combined cleaner and x + - - C. 2 – 5%
sanitizer specially suited for the T. 20 – 60 °C
removal of organic residues. t. 15 min
A 2% solution contains 800 ppm F. 0.86
available chlorine. S. 50 ml
L. 0.5 n HCl
I. Phenolphthalein
Sanitation by hand P3-triquart Neutral sanitizer based on x + + + C. 0.1 – 0.3%
or spraying quaternary ammonium T. cold
compounds (QAC). Extremely
good sanitizing effect through
supplementary reduction of
surface tension.
foaming P3-topax 99 Liquid, neutral foaming x + + + C. 1 – 2%
desinfectant T. 20 – 60°C
t. 15 min

4
Brewhouse
St
Type/Methods Product Product Characteristics P Li St Al Cu M Application/Control
Additives for P3-reen konz. Liquid concentrated mixture of x + - + + C. 0.3 – 0.8%
CIP-processes complexing, sequestering agents T. 70 – 90°C
and corrosion inhibitors. (see special
Used in combination with caustic titration
soda solutions of 1 – 3% instruction)

P3-stabilon WT Liquid concentrated mixture of x + - - + C. 0.1 – 0.3%


sequestering, other cleaning T. 70 – 90°C
agents and dispersants. Free
from phosphates and surfactants.
Product can be mixed with
concentrated liquid caustic soda
without separation!
P3-stabicip OXI Liquid, slighty acid cleaning x + - - - C. 0.2 – 0.7%
bosster based on active oxygen. (see product data
Environmentally-oriented sheet)
alternative to chlorine products. T. 70 – 80°C

Scale remover for P3-horolith V Liquid acid cleaner for x + + - + C. 0.5 – 1.5%
CIP-processes pasteurizers, centrifuge- Cold – 70°C
plates,stainless steel tanks.

P3-horolith PA Liquid, acid cleaner x + + + + C. 0.5 – 1.5%


T. cold – 80°C

Sanitation by P3-oxonia active Slightly acid sanitizer based on a x + + - - C. 0.2 – 0.5%


circulating stabilized combination of T. cold/ambient
process peracetic acid and hydrogen
peroxide. Rinses freely from
equipment surfaces. A 0.2%
solution contains 90 ppm
peracetic acid. FDA-approved for
no rinse procedure.
Alkaline cleaning P3-mip CIP Liquid highly alkaline cleaner x + - - + C. 1 – 2.5%
containing complexing and T. cold 80°C
cleaning agents. Suitable for use
in hard water. Concentration can
be controlled by conductivity.
P3-mip zentra Liquid, alkaline cleaning agent x + - - + C. 1 – 2.5%
with excellent scale removal. T. cold 80°C
Suitable for any water hardness.
Combined P3-asepto MT Slightly alkaline product. The x + + 0 - C. 0.5 – 2%
cleaning and cleaning and quick sanitizing T. cold to 50°C
sanitation by effect is due to phosphates, F. 0.10
hand silicates and available chlorine. A S. 50 ml
1% solution contains 250 ppm L. 0.5 n HCl
available chlorine. I. Methyl Orange

5
Fermenting and storage cellar

Pitching vessels, horizontal and cylindroconical


fermenting and storage tanks
St
Methods/Type Product Product Characteristics P Li St Al Cu M Application/Control
Single phase Trimeta PLUS Premium, acid one-phase cleaning x + + + + C. 1.5 – 2%
Acid processes agent for CIP applications. T. ambient
CIP-cleaning
under CO2-
atmosphere
Trimeta PSF Liquid acid cleaning agent. x + + + + C. 1.5 – 2%
Phosphate free. T. ambient
Trimeta LPC Liquid, acid one phase cleaning x + + 0 + C. 1.5 – 2%
agent. Reduced phosphate content. T. ambient
Single phase acid P3-trimeta DUO Innovative, acid one-phase cleaning x + + 0 + C. 1.5-2%
cleaning with and disinfecting. Microbiological (see product data
sanitation efficacy against beverage specific sheet)
micro-organisms. T. ambient
Compounded P3-mip zentra Liquid, alkaline cleaning agent with x + - - + C. 1 – 2.5%
detergent for excellent scale removal. Suitable for T. ambient
CIP-processes or any hardness water.
spraying under P3-stabilon WT Liquid concentrated mixture of x + - - + C. 0.1 – 0.3%
CO2-free sequestering, other cleaning agents T. ambient
atmosphere and dispersants. Free from
phosphates and surfactants.
Product can be mixed with
concentrated liquid caustic soda
without separation!
Sanitation by P3-reen konz. Liquid concentrated mixture of x + - + + C. 0.3 – 0.8%
CIP-process complexing, sequestering agents T. ambient
under and corrosion inhibitors. (see special
CO2-atmosphere Used in combination with caustic titration
soda solutions of 1 – 3% instruction)

P3-oxonia active Slightly acid sanitizer based on x + + - 0 C. 0.2 – 0.5%


a stabilized combination of T. ambient
peracetic acid and hydrogen (see product data
peroxide. Rinses freely from sheet)
equipment surfaces. A 0.2%
solution contains 90 ppm
peracetic acid. FDA-approved
for no rinse procedure.

6
St
Methods/Type Product Product Characteristics P Li St Al Cu M Application/Control
Combined P3-asepto MT Slightly alkaline product. The x + + 0 - C. 1 – 2%
cleaning eaning cleaning and sanitazing effect T. ambient
and sanitation. is due to phosphates, silicate
Manual, spraying and available chlorine. Suitable
or CIP-process for use in hard water. A 1%
under CO2-free solution contains 250 ppm
atmosphere available chlorine. Most
suitable for periodical removal
of organic residues (yeast, etc.)
Beerstone P3-horolith BSR Liquid highly acid cleaner x + + - - C. 1-5%
remover for based on sulfuric acid with T. ambient
manual or corrosion inhibitors for removal max. 400C
CIP-processes of beerstone.

Hoses, fittings, disinfection, immersion baths


St
Methods Product Product Characteristics P Li St Al Cu M Application/Control
Combined P3-asepto MT Slightly alkaline product. The x + + 0 - C. 0.5 – 0.2%
cleaning and cleaning and quick sanitizing T. cold to 50°C
sanitation effect is due to phosphates, F. 0.1
manual/ silicates and available chlorine. S. 50 ml
circulation Suitable for use in hard water. L. 0.5 n HCl
CIP A 1% solution contains 250 ppm I. Methyl Orange
available chlorine.
P3-trimeta DUO Innovative, acid one-phase x + + 0 0 T. ambient
cleaning and disinfecting. C 1,5 – 2%
Microbiological efficacy against
beverage specific micro-
organisms.
Manual sanitation P3-topax 99 Liquid, neutral foaming x + + + - C. 1 – 2%
by immersion of disinfectant, based on amine T. 20 – 60°C
equipment acetates. t. 15 min

Sanitation P3-oxonia active Slightly acid sanitizer based x + + - 0 C. 0.2 – 0.5%


by circulation on a stabilized combination of T. ambient
peracetic acid and hydrogen
peroxide. Rinses freely from
equipment surfaces. A 0.2%
solution contains 90 ppm
peracetic acid.FDA-approved
for no rinse procedure.
For short time application!

7
Filter cellar

Plate filters, vertical leaf pressure filters (Metafilters),


sheets of synthetics
St
Methods/Types Product Product Characteristics P Li St Al Cu M Application/Control
Cleaning by P3-mip CIP Alkaline cleaner containing special x + - - + C1 – 2.5%
circulating sequestering and cleaning agents. T. cold – 80°C
processes with Suitable for use in hard water. F. 0.13
compounded Concentration can be controlled by S. 50 ml
product and conductivity. L. 0.5 n HCl
special I. Phenolphthalein
additives P3-mip zentra Liquid highly alkaline cleaner x + + - + C. 1 – 2.5%
containing complexing and cleaning T. cold – 80°C
agents. Suitable for use in hard
water. Concentration can be
controlled by conductivity.
P3-reen konz. Liquid, alkaline cleaning activator for x + - + + C. 0.3-0.8%
0
the cleaning of systems made of T. cold - 80 C
copper. Suitable for all water
hardnesses.

P3-stabilion WT Liquid concentrated mixture of x + - - + C. 0.1 – 0.3%


sequestering, other cleaning agents T. cold – 80°C
and dispersants. Free from
phosphates and surfactants.
Product can be mixed with
concentrated liquid caustic soda
without separation!
P3-stabicip OXI Cleaning booster based on active x + - - - C. 0.3 – 0.5%
oxygen in combination with T. 60 – 80°C
surfactants and inhibitors, to be
combined with alkaline cleaning
solutions in order to remove
stubborn soil. Do not use product in
closed systems!
P3-horolith V Liquid acid cleaner for pasteurizers, x x x - - C. 0.5 – 1.5%
centrifuge-plates, stainless steel T. max 70°C
tanks.
Manual P3-asepto MT Slightly alkaline product. The x + + 0 - C. 1 – 3 %
cleaning and cleaning and quick sanitizing effect T. cold to 50°C
sanitation is due to phosphates, silicates and F. 0.1
available chlorine. Suitable for use S. 50 ml
in hard water. A 1% solution L. 0.5 n HCl
contains 250 ppm available chlorine. I. Methyl Orange

8
Pressure tanks, pipelines
St
Methods/Types Product Product Characteristics P Li St Al Cu M Application/Control
Combined P3-asepto MT Slightly alkaline product. The x + + 0 - C. 1 – 3%
cleaning and cleaning and quick sanitizing effect T. ambient to 50°C
sanitation by CIP- is due to phosphates, silicates and F. 0.1
process and by available chlorine. Suitable for use S. 50 ml
hand (CO2-free in hard water. A 1% solution L. 0.5 n HCl
atmosphere contains 250 ppm available chlorine. I. Methyl Orange
required)

Acid processes Trimeta PLUS Premium, acid one-phase cleaning x + + + + C. 1.5 – 2%


Cleaning by agent for CIP applications. T. ambient
CIP-process Trimeta PSF Liquid acid cleaning agent. x + + + + C. 1.5 – 2%
under CO2- Phosphate free. T. ambient
atmosphere
Trimeta LPC Liquid, acid one phase cleaning x + + 0 + C. 1.5 – 2%
agent. Reduced phosphate content. T. ambient

Single phase acid P3-trimeta DUO Innovative, acid one-phase cleaning x + + 0 + C. 1.5-2%
cleaning with and disinfecting. Microbiological (see product data
sanitation efficacy against beverage specific sheet)
micro-organisms. T. ambient
Sanitation by P3-oxonia active Slightly acid sanitizer based on a x + + - - C. 0.2 – 0.5%
CIP-process stabilized combination of peracetic T. ambient
under CO2- acid and hydrogen peroxide. Rinses
atmosphere freely from equipment surfaces. A
0.2% solution contains 90 ppm
paracetic acid. FDA-approved for no
rinse procedure.

9
Plate pasteurizers
St
Methods Product Product Characteristics P Li St Al Cu M Application/Control

Cleaning by P3-mip 100 Highly alkaline cleaning compound x + - - + C. 1 – 3%


circulating process containing complexing and T. 80 – 90°C
sequestering and other cleaning F. 0.06
agents. S. 50 ml
For improving the cleaning effect L. 0.5 n HCl
P3-stabicip OXI could be added. I. Phenolphthalein
P3-mip CIP Alkaline cleaner containing x + - - + C. 1 – 2.5%
complexing and cleaning agents. T. cold – 80 °C
Suitable for use in hard water. F. 0.13
Concentration can be controlled by S. 50 ml
conductivity. L. 0.5 n HCl
For improving the cleaning effect I. Phenolphthalein
P3-stabicip OXI could be added.
P3-mip zentra Liquid, alkaline cleaning agent with x + - - + C. 1 – 2.5%
excellent scale removal. Suitable for T. cold 80°C
any water hardness.
For improving the cleaning effect
P3-stabicip OXI could be added.
P3-horolith V Liquid acid cleaner. x + + - + C. 0.5 – 1.5%
Cold – 70°C
P3-horolith PA Liquid, acid cleaner x + + + + C. 0.5 – 1.5%
T. cold – 80°C
P3-reen konz. Liquid, alkaline cleaning activator for x + - + + C. 0.3 – 0.7%
the cleaning of systems made of T. cold – 80°C
copper. Suitable for all water
hardnesses.
P3-stabilon WT Liquid concentrated mixture of x + - - + C. 0.1 – 0.3%
sequestering, other cleaning agents T. cold – 80°C
and dispersants. Free from
phosphates and surfactants.
Product can be mixed with
concentrated liquid caustic soda
without separation!
For improving the cleaning effect
P3-stabicip OXI could be added.
P3-stabicip OXI Cleaning booster based on active x + - - - C. 0.3 – 0.5%
oxygen in combination with T. 60 – 80°C
surfactants and inhibitors, to be (see special titration
combined with alkaline cleaning instruction)
solutions in order to remove
stubborn soil.
Do not use product in closed
systems!
P3-trimeta PSF Liquid acid cleaning agent. x + + + + C. 1 – 2%
Phosphate free. T. cold

10
Cask cellar

Open casks / KEG


St
Methods Product Product Characteristics P Li St Al Application/Control

Combined cleaning P3-asepto MT Slightly alkaline product. The cleaning x + + C. 0.5 – 2%


and sanitation by and sanitazing effect is due to T. cold to 50°C
spraying under phosphates, silicates and available F. 0.1
under CO2-free chlorine. Suitable for use in hard water. S. 50 ml
atmosphere A 1% solution contains 250 ppm L. 0.5 n HCl
available chlorine. CO2-residues should I. Methyl Orange
be removed prior cleaning in order to
avoid carbonisation of the solution.
Cleaning by P3-mip CIP Alkaline cleaner containing complexing x + - C. 1 – 2.5%
spraying under and cleaning agents. Suitable for use in T. cold – 80°C
CO2-free hard water. CO2-residues should be F. 0.13
atmosphere removed prior cleaning in order to avoid S. 50 ml
carbonisation of the solution. L. 0.5 n HCl
Concentration can be controlled by I. Phenolphthalein
conductivity.
P3-mip zentra Liquid, alkaline cleaning agent with x + - C. 1 – 2.5%
excellent scale removal. Suitable for any T. cold 80°C
water hardness.
P3-horolith KEG Acid product based on phosphoric acid x + + C. 1 – 2%
with low foaming surfactants and T. 60 - 80°C
corrosion inhibitors. Only suitable for F. 0.23
acid proof equipment! S. 50 ml
L. 1 n NaOH
I. Phenolphthalein
P3-horolith V Liquid acid cleaner for pasteurizers, x + + C. 0.5 – 1.5%
centrifuge-plates,stainless steel tanks. Cold – 70°C
P3-horolith CIP Concentrated cleaner based on x + + C. 0.5 – 2%
phosphoric acid with surfactants, T. 50 - 80°C
antifoam agents and corrosion inhibitors. F. 0.23
The sanitation due to the synergetic S. 50 ml
effect of the surfactants and the acid. L. 1n HCl
I. Phenolphthalein
Sanitation P3-oxonia active Slightly acid sanitizer based on a x + + C. 0.2 – 0.5%
stabilized combination of peracetic acid T. cold to hot, steam
and hydrogen peroxide. Rinses freely
from equipment surfaces. A 0.2%
solution contains 90 ppm peracetic acid.
FDA-approved for no rinse procedure.
Even effective under CO2-atmosphere.
Can be added to hot water or steam.

11
Filler (Isobarometer)
St
Methods Product Product Characteristics P Li St Br Cu M Application/Control
Manual P3-mip CIP Highly alkaline cleaner containing x + - - + C. 1 – 2.5%
cleaning sequestering and cleaning agents. T. cold – 80°C
Suitable for use in hard water. F. 0.13
Concentration can be controlled by S. 50 ml
conductivity. L. 0.5 n HCl
I. Phenolphthalein
P3-mip zentra Liquid, alkaline cleaning agent with x + - - + C. 1 – 2.5%
excellent scale removal. Suitable for T. cold 80°C
any water hardness.
Trimeta PSF Liquid acid cleaning agent. x + + + + C. 1 – 2%
Phosphate free. T. cold
Combined P3-asepto MT Slightly alkaline product. The x + + 0 - C. 1 – 2%
cleaning and cleaning and sanitizing effect is due T. cold to 50°C
sanitation by to phosphates, silicates and F. 0.1
hand or available chlorine. Suitable for use S. 50 ml
circulation / CIP in hard water. A 1% solution L. 0.5 n HCl
contains 250 ppm available I. Methyl Orange
chlorine.
Combined acid P3-trimeta DUO Innovative, acid one-phase cleaning x + + + + Pre-rinse with diluted
cleaning and and disinfecting. Microbiological NaoH-solution(0,5-0,8%)
sanitation by efficacy against beverage specific (optional)
circulation / CIP micro-organisms. C. 1.5 – 2%
T. 5 – 400C

Scale remover P3-horolith V Liquid acid cleaner for pasteurizers, x + - + C. 0.5 – 1.5%
for CIP- centrifuge-plates,stainless steel T. Cold – 70°C
processes tanks.
P3-horolith PA Liquid, phosphoric acid cleaner x x + + + C. 0.3 – 1.5%
T. cold – 80°C
Sanitation by P3-triquart Neutral sanitizer based on x + + + + C. 0.1 – 0.3%
hand or quaternary ammonium compounds T. cold
spraying (QAC). Extremely good sanitizing
effect by supplementary reduction
of surface tension.
Sanitation P3-oxonia active Slightly acid sanitizer based on a x + - - - C. 0.2 – 0.5%
stabilized combination of peracetic T. cold to hot, steam
acid and hydrogen peroxide. Rinses
freely from equipment surfaces. A
0.2% solution contains 90 ppm
peracetic acid. FDA-approved for no
rinse procedure. Even effective
under CO2-atmosphere. Can be
added to hot water or steam.

12
Bottling plant

Bottle washing machines


Type Product Product Characteristics Application/Control
Additives to clean P3-stabilon BP Concentrated powder with cleaning, C. 0.3 – 0.5%
very dirty bottles complexing sequestering agents, T. 60 – 80°C
and to remove surfactants and antifoam. Used in see special
mould, larvae, combination with caustic soda solutions. titration instructions
pectine rustrings, Especially suitable to remove the specific
etc. contaminants of mineral water bottles, as
well as mould, larvae, pectine, cockroach
eggs, rust rings, etc. The concentration will
depend on the water hardness and degree
of soil.
P3-stabilon BPC Concentrated powder with cleaning, C. 0.3 – 0.5%
complexing sequestering agents, T. 60 – 80°C
surfactants and a high content of antifoam see special
agents which makes the product very titration instructions
suitable for spray type washers. Used in
combination with caustic soda solutions.
Especially suitable to remove the specific
contaminants of mineral water bottles, as
well as mould, larvae, pectine, cockroach
eggs, rust rings, etc. The concentration will
depend on the water hardness and degree
of soil.
Additive P3-stabilon WT Liquid concentrated mixture of C. 0.1 – 0.3%
sequestering, other cleaning agents and T. 60 – 80°C
dispersants. Free from phosphates and Mixing ratio of NaOH
surfactants. Product can be mixed with 50% and
concentrated liquid caustic soda without P3-stabilon WT
separation! 95:5 for normal soil
Mixing ratio depending on degree of soil. 90:10 for heavy soil
It is also suitable to be used on aluminium
labels!
Stabilon MEX Liquid additive for alkaline cleaning C. 0.2.- 0.6%
Power solutions, especially for the cleaning of T. 60 - 80°C
returnable bottles.
Additives to P3-stabilon SCP Especially designed liquid concentrated C. 0.15 – 0.3%
reduce glass mixture of sequestering, other cleaning T. 60 – 80°C
corrosion agents dispersants, surfactants and
antifoamers which improve the cleaning
effect and reduce the glass corrosion.
It is also suitable to be used in aluminium
labels!

13
Bottlewashing machines

Type Product Product Characteristics Application/Control


Additives for the P3-stabilon AL Liquid concentrated mixture of C. 0.15 – 0.3%
removal of aluminium sequestering and other cleaning T. 60 – 80°C
labels agents with a high content of antifoam (see product data
agents. sheet)
Used in combination with caustic soda
solutions.
P3-stabilon plus Liquid concentrated mixture of C. 0.15 – 0.3%
sequestering and other cleaning T. 60 – 80°C
agents, surfactants and antifoam (see product data
agents. sheet)
Used in combination with caustic soda
solutions. The synergistic effect of the
composition makes this product well
suited for cleaning the dirtiest
bottles.
Antifoamers P3-prevafoam DUO Neutral liquid antifoam agent C. 0.01 – 0.03%
containing foam depressing T. cold - 80°C
surfactants, to be added to alkaline
solutions if required.
P3-prevafoam HD Liquid hot-defoames C. 0.01 – 0.07%
T. 60 – 80°C
Rust ring remover P3-ferisol Liquid concentrated additive T. 60 – 80°C
containing cleaning, complexing and C. minimum 0.5%
sequestering agents. Used in depending on water
combination with 2 – 4% caustic soda hardness.
solutions. It also improves cleaning
results on mould contaminates bottles.
Scale preventor P3-polix XT Liquid acid concentration containing C. 5 – 80 ppm
organic sequestering agents to
prevent calcium deposits in the warm
water rinsing selection. P3-polix XT
has a threshold effect on the water
hardness, but in order to prevent a
settling of the hardness particles the
compartments should be rinsed
thoroughly after each production.
Sanitizer for rinsing P3-oxonia active Slightly acid sanitizer based on a C. 0.01 – 0.1%
water stabilized combination of peracetic T. ambient
acid and hydrogen peroxide. A 0.2%
solution contains 90 ppm peracetic
acid. FDA-approved
P3-horolith AS Highly acid powder with corrosion C. 5 – 10%
inhibitors and colour indicator, suitable T. 30 – 60°C
for all metals.
Sanitation by P3-topax 99 Sanitizer based on amine acetates. C. 1 – 2%
circulation or Producing a foam – layer at higher T. ambient
spraying of the bottle concentrations t. > 15 min
washer head section P3-polix DES A nearly neutral disinfectant based on C. 0.2 – 0.3%
the synergistic effect of Biguanide and T. ambient
quaternary ammonium compounds t. > 15 min
(QAC).

14
Conveyor chains
Soap based lubricants
Range of water hardness
soft medium hard
Methods Product Product (up to 175 ppm) (up to 250 ppm) (above 250
Characteristics ppm)
Spray-lubrication P3-ket W 5000 S Liquid alkaline yes no no
using automatic lubricants containing C. 0.3 – 1% - -
dosing systems various emulsifiers,
(e.g. P3-ket-o-mat/ special complexing
P3-lubomat) also agents and corrosion
suitable for P3-luboklar HH inhibitors. yes yes yes
dripping or C. 0.2 – 0.5% C. 0.5 – 1% C. 1 – 2%
immersion – economical dosage
– corrosion inhibition
– resistance against
microorganisms
– moderate foaming
– excellent lubrication
The right P3-lubricant depending on the water hardness in your plant. Use table as a guideline.
Note: soft water = 0 – 170 ppm CaCO3 (0 – 10° German Hardness)
medium hard water = 170 – 425 ppm CaCO3 (10 – 25° German Hardness)
hard water = > 425 ppm CaCO3 ( > 25° German Hardness)

Synthetic lubricants
Amine acetate base

Types Product Product Characteristics Application/Control


Spray-lubrication P3-luboklar DX Chain lubricant based on amine acetates C. 0.2 – 0.4%
using automatic P3-lubodrive nearly neutral pH at 1% solution depending on condition of
dosing systems P3-lubodrive AT – does not react with water hardness the lubrication system,
(e.g. P3-ket-o-mat/ P3-lubodrive TK – suitable for any water hardness number of nozzles length
P3-lubomat) also – foamfree to low foaming of conveyors, etc.
suitable for – economical dosage C. 0.5 – 2%
dripping or – cleans conveyors from slime for dripping or immersion
immersion beverage residues, dust and glass systems
abrasion Special advice:
– increase production hygiene Systems should be
cleaned if required with a
3 – 4% acetic acid solution.
Dry lubrication DryExx A new type of lubricant water – free lubricant Ready to use
– based on alkyl-amine – acetate with silicon especially for cans and
– no water or brushes PET bottles
DryExx SF Silicon-free ready to use chain lubricant for Ready to use suitable for
undiluted application on conveyors transport of NR-PET REF-
bottles, oans and KEGs on
steel and autal conveyor
chains

15
Bottle fillers and crowners
St
Methods Product Product Characteristics P Li St Br Cu M Application/Control
P3-asepto MT Slightly alkaline product. The x + 0 0 - C. 0.5 – 2%
Combined cleaninig cleaning and sanitizing effect T. cold to 50°C
and sanitation by is due to phosphates, F. 0.1
circulation process/ silicates and available S. 50 ml
CIP chlorine. Suitable for use in L. 0.5 n HCl
hard water. A 1% solution I. Methyl Orange
contains 250 ppm available
chlorine.
P3-trimeta DUO Innovative, acid one-phase x + + 0 + C. 1.5 – 2%
0
cleaning and disinfecting. T. cold – 40 C
Microbiological efficacy
against beverage specific
micro-organisms.
Alkaline cleaning P3-mip CIP Liquid highly alkaline cleaner x + - - + C. 1 – 2.5%
containing complexing and T. cold – 80°C
cleaning agents. Suitable for
use in hard water.
Concentration can be
controlled by conductivity.
P3-mip zentra Liquid, alkaline cleaning x + - - + C. 1 – 2.5%
agent with excellent scale T. cold – 80°C
removal. Suitable for any
water hardness.
Sanitation by P3-oxonia active Slightly acid sanitizer based x + - - - C. 0.2 – 0.5%
circulating/ CIP on a stabilized combination of T. cold/ambient
paracetic acid and hydrogen (see product data
peroxide. Rinses freely from sheet)
equipment surface. A 0.2%
solution contains 90 ppm
peracetic acid. FDA-approved
for no rinse procedure.
Sanitation by P3-topax 99 Liquid, neutral foaming x + + + + C. 1 – 2%
soaking (overnight, disinfectant. Sanitizer based T. ambient
weekend) or on amine acetates. t. > 15 min
spraying Producing a foam –
layer at higher concentrations
P3-triquart Neutral sanitizer based on x + + + C. 0.1 – 0.3%
quaternary ammonium T. cold
compounds (QAC). Extremely
good sanitizing effect by
supplementary reduction of
surface tension.

Crates
Methods Product Product Characteristics Application/Control
Cleaning by P3-aquanta XTR Special liquid cleaning agent for plastic surfaces. C. 0.3 – 1%
spraying process T. 40 – 80°C

16
clean entire lubrication systems run with soap- T. 50-60°C
based products. Especially recommended F. 0.25
before any change of lubricants. S. 50 ml
Suitable for inside and outside cleaning L. 0.5 HCI
I. Phenolphthalein

Water treatment
Water treatment
Bottle or Can pasteurizer tunnel pasteurizer /
Bottle
Can oror Can warmer
bottle pasteurizer
/ Can/ tunnel pasteurizer
or bottle cooler /
Can or bottle warmer / Can or bottle cooler
St
Methods Product Product Characteristics P Li StSt Al Cu Application/Control
Combined
Methods cleaning P3-asepto
Product MT Slightly
Productalkaline product. The
Characteristics x P Li+ St+ Al0 CuC.Application/Control
0.5 – 2%
and sanitation
Combined by
cleaning P3-asepto MT cleaning and sanitizing
Slightly alkaline effect
product. Theis x + + 0 T.C.cold 0.5to
– 50°C
2%
spraying or
and sanitation by due to special phosphates,
cleaning and sanitizing effect is F. 0.1
T. cold – 50°C
circulating
spraying orprocess silicates and available
due to special chlorine.
phosphates, S. 50 ml
(cleaning
circulatingofprocess
the Suitable
silicatesfor
anduse in hard chlorine.
available water. L. 0.5 n HCl
machine after
(cleaning of the ASuitable
1% solution contains 225
for use in hard water. I. Methyl Orange
process)
machine after ppm
A 1% available
solutionchlorine.
contains 225
process) P3-mip CIP ppm available
Highly chlorine.
alkaline cleaner x + - - C. 1 – 2.5%
containing sequestering and T. cold – 80°C
P3-mip CIP Highly alkaline cleaner x + - - C. 1 – 2.5%
cleaning agents. Suitable for F. 0.13
containing sequestering and T. cold – 80°C
use in hard water. S. 50 ml
cleaning agents. Suitable for
L. 0.5 n HCl
use in hard water.
I. Phenolphthalein
Biocides/ Sanitation P3-polix DES A nearly neutral biocide based x + + + C. 0.03 – 0.2%
Biocides/ Sanitation P3-polix DES A nearly neutral biocide based x + + + C. 0.03 – 0.1% 3
of process water on the synergistic effect of = 300 – 2000 ml/m3
of process water on the synergistic effect of = 300 – 1000 ml/m
Biguanide and quaternary of tank volume for shock
Biguanide and quaternary of tank volume for shock
ammonium compounds. Inhibits treatment or continuous
ammonium compounds. Inhibits treatment or continuous
formation of algae and growth dosage
formation of algae and growth dosage
of microorganisms.
of microorganisms.
P3-aquacid BRM Oxidizing biocide for the x + 0 0 C. 2 – 4 ppm total
treatment of ice, cooling and halogen for shock
P3-aquacid BRM Oxidizing biocide for the x + 0 0 C. 2 – 3 ppm total
pasteurizer
treatment water,
of ice, based
cooling on an
and treatment,
halogen measured as
for shock
active bromine
pasteurizer water,releasing,
based on an chlorine measured as
treatment,
unique briquette.
active bromine releasing, *briquette
chlorine
unique briquette. T. < 50°C
*briquette
Prevention of scale P3-aquafos CPA Slightly alkaline liquid product x + + + T.C.
< 50
50°C
– 200 ppm
Prevention of scale P3-aquafos CPA Slightly alkaline 3
and corrosion containing saltsliquid product
of organic x + + + C.=50
50––200
200ppm
g/m
3
and corrosion containing saltsagents
acids, wetting of organic
and = depending
50 – 200 g/m
on quality of
acids, wetting
corrosion agents Itand
inhibitors. depending
water on quality of
corrosion
emulsifiesinhibitors.
fats and Ithas a water
emulsifies
canbrighteningand
fats has a
effect.
canbrightening effect.

Boiler / Open
Open cooling
cooling systems
systems
Type Product Product Characteristics Application/Control
Type
Descaling Product
P3-horolith AS Product Characteristics Application/Control
Highly acid powder with corrosion inhibitors C. 5 – 10%
Descaling P3-horolith AS Highly acid powder
and colour with
indicator, corrosion
suitable inhibitors
for all metals. C.T.530
– 10%
– 60°C
and colour indicator, suitable for all metals. T. 30 – 60°C

Scale and corrosion Cooling Care EFM A corrosion and scale inhibitor based on Undiluted dosing straight into the
Scale and corrosion P3-ferrocid 8583
prevention Slightly acid biocide based on organic N- 100 ml/m3 of replaced
low phosphorus phosphonates and water system. Typical use
prevention heterocyclic compounds and dispersants to water
biodegradable polymeres concentration 180 – 220 ppm.
be applied ai a pH-range of 6-9. Effective
against all kind of bacteria, fungi and For more detailed information
algae. Removes slime deposits. see our Technical Data Sheet
P3-ferrofos 8426 Liquid product based on organic 100 ml/m3 circulating
phosphorous compounds, polycarbonic water for shock
acids, inorganic corrosion inhibitors and an treatment
organic Cu-inhibitor. The water hardness in
the system should not exceed 300 ppm
CaCo3. A special dosing device is
available.

17
General plant cleaning
Exterior cleaning of equipment in all production rooms,
floors and walls
St
Methods Product Product Characteristics P Li St Al Cu Application/Control
Low pressure P3-topax 12 Mild alkaline product with x + + + C. 2 – 5%
foam cleaning and phosphates especially suitable T. ambient
sanitation with P3 for cleaning the outside of filling F. 0.47
foam cleaning machines. S. 50 ml
systems (see L. 0.1 n HCl
special brochures I. Methyl Orange
for equipment) P3-topax 19 Highly alkaline product with x + + - C. 2 – 5%
complexing agents for heavy T. ambient
soils. F. 0.25
S. 50 ml
L. 0.5 n HCl
I. Phenolphthalein
P3-topax 52 Acid cleaner based on x + + + C. 2 – 5%
phosphoric acid, removes T. ambient
inorganic residues, scale F. 0.27
deposits and light grease. S. 50 ml
Leaves surfaces shiny. L. 1 n NaOH
I. Phenolphthalein
P3-topax 56 Acid cleaner based on x + + + C. 2 – 5%
phosphoric acid with inhibitors, T. ambient
removes inorganic residues, F. 0.32
scale deposits and light grease. S. 50 ml
L. 1 n NaOH
I. Phenolphthalein
P3-topax 58 Liquid, acidic cleaning agent x + + + C. 2 – 5%
based on organic acid, T. ambient
phosphate and nitrogen free
P3-topax 66 Alkaline combined cleaner and x + - - C. 2 – 5%
sanitizer especially suited for the T. ambient
removal of organic residues. F. 0.86
S. 50 ml
L. 0.5 n HCl
I. Phenolphthalein
P3-topax 686 Liquid, alkaline cleaning agent x + + 0 C. 2-5%
with available chlorine T. ambient
F. 0.222
S. 100 ml
L. 0.1 n HCl
I. Phenolphthalein
P3-topax 99 Liquid, neutral foaming agent x + + + C. 1 – 2%
T. ambient
t. 15 min
P3-triquart Sanitizer based on quaternary x + + + C. 0.1 – 0.3%
ammonium compounds. Also T. ambient
applicable by spraying device.

18
Floors
Methods Product Product Characteristics Application/Control
Manual or P3-clint KF Liquid, alkaline cleaning agent for plant C. 2 – 4%
automatic cleaning cleaning and vehicle cleaning T. 40 – 60°C
of floors (brushes F. 1,2
or single disc S. 50 ml
machines)* L. 0,5 n HCL
I. Phenolphthalein
* We can also offer floor cleaning machines, please ask for our detailed catalogues!

Sanitary rooms
Methods Product Product Characteristics Application/Control
Manual cleaning Into Sanitary cleaner for daily and heavy-duty For all acid-resistant
cleaning tasks. surfaces.
Apply diluted.

Personnel
Methods Product Product Characteristics Application/Control
Hand cleaning and P3-manosan Antimicrobial hand washing lotion, Put on dry hands, rub well
sanitizing perfume-free. and rinse off with water.
Hand washing P3-manosoft Mild general hand wash lotion, Put on dry hands, rub well
perfume-free. and rinse off with water.
Sanitation of P3-manodes Neutral, liquid hand disinfectant, Rub in dry hands until
hands based on alcohol, perfume-free. are dry again.

Hand care P3-manoguard Hand care lotion, wich prevents Rub in dry hands until skin
dehydration of the skin, perfume-free is covered, before starting
work and after finishing work.

*All products are applied best in P3-manocenter

19
P3-Equipment
We plan, develop, supply, install and service for you:

complete automatic conveyor lubrication


systems,

dosing and proportioning pumps and systems to


dispense cleaners and sanitizers,

conductivity measuring equipment to control


alkaline, acid or sanitizing solutions,

foam cleaning systems.

Abbreviations: Key to the symbols used:


P = powder - = not suitable C. = concentration
Li = liquid + = suitable T. = temperature
Al = aluminium 0 = limited suitable F. = factor
Cu = copper S. = sample
St = stainless steel I. = indicator
St (4301, AISI 304 4401, AISI 316) L. = titration solution
M = Multiple use of solution possible
Br = Brass

Special remark : The titration instructions for alkaline solutions are only valid for fresh solutions. Used solutions must be
titrated against phenolphthalein and methyl orange as indicators, calculation: (2p – m) x factor.
11.2010.500

For each P3-product mentioned in this brochure, Ecolab Export GmbH


a separate leaflet is available providing detailed P.O. box 13 02 70
information about composition, characteristics 40552 Düsseldorf Germany
and application. These technical information Phone: +49 (0) 211 9893-928
sheets are available upon request. Fax: +49 (0) 211 9893-207 www.ecolab.com

You might also like