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Waste and Biomass Valorization

https://doi.org/10.1007/s12649-018-0421-8

ORIGINAL PAPER

Enzymatic Hydrolysate of Palm Oil Mill Effluent as Potential Substrate


for Bioflocculant BM-8 Production
Nurul Adela Bukhari1   · Soh Kheang Loh1 · Abu Bakar Nasrin1 · Jamaliah Md Jahim2

Received: 21 January 2018 / Accepted: 1 August 2018


© Springer Nature B.V. 2018

Abstract
Purpose  The aim of this study was to optimize the enzymatic hydrolysis of palm oil mill effluent (POME) to release ferment-
able sugar as a platform convertible to value-added product i.e. bioflocculant.
Methods  A Plackett–Burman design followed by a central composite design of response surface methodology was applied
to optimize the enzymatic hydrolysis of POME to release fermentable sugars. Subsequently the enzymatic hydrolysate of
POME was used to produce bioflocculant (BM-8) using POME-isolated Bacillus marisflavi NA8. The produced BM-8 was
then characterized and its potential in microalgae harvesting was explored.
Results  Pure substrate (100%, v/v) dosed with 1% (v/v) enzyme and agitated at 200 rpm yielded optimum fermentable sugar
from POME hydrolysate. Subsequently, the medium produced 9.72 g/L of BM-8 during 24 h of cultivation. The BM-8, which
composed primarily of polysaccharide (74%) and protein (25%) with 1% nucleic acid was found to be thermally stable and
able to withstand a wide pH range, with its optimum tolerance at pH 6. Additionally, the BM-8 was found efficient (90%
biomass recovery in 30 min) for precipitation of Chlorella vulgaris, thus suggesting its great potential as a flocculating agent.
Conclusion  The study demonstrated that POME hydrolysate may be used as a cheap and renewable substrate for BM-8
production. In addition, BM-8’s flocculating capability showed it potential to substitute hazardous chemical flocculants.
Graphical Abstract

Keywords  Enzymatic hydrolysis · Wastewater · Fermentation · Bioflocculant · Microalgae

1
* Nurul Adela Bukhari Energy & Environment Unit, Engineering & Processing
adela@mpob.gov.my Research Division, Malaysian Palm Oil Board (MPOB),
6, Persiaran Institusi, Bandar Baru Bangi, 43000 Kajang,
Soh Kheang Loh
Selangor, Malaysia
lohsk@mpob.gov.my
2
Department of Chemical and Process Engineering,
Abu Bakar Nasrin
Faculty of Engineering and Built Environment, Universiti
nasrin@mpob.gov.my
Kebangsaan Malaysia, 43600 Bangi, Selangor, Malaysia
Jamaliah Md Jahim
jamal@ukm.edu.my

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Waste and Biomass Valorization

Statement of Novelty [12], in synthesis of nanoparticles [13], as potential emulsi-


fier [14], cell removal and biomass recovery i.e. microalgae
harvesting, etc. In recent years, microalgae have increas-
• Hydrolysis of palm oil mill effluent (POME) was opti- ingly been used as a potential biofuels feedstock but some-
mized by means of applying statistical tools to enhance how the progress hindered by high biomass harvesting cost
the release of reducing sugar for bioconversion into i.e. 20–30% of the total cost for biofuel production [15].
value-added product i.e. bioflocculant BM-8. Applying flocculant in bulk harvesting of microalgae could
• The BM-8 was produced using high yielding strain, lower the cost [16]. It was shown earlier that bioflocculants
Bacillus marisflavi NA8 previously isolated from aer- from Solibacillus silvestris and Bacillus agaradhaerens C9
obically-treated POME, in a 5-L bioreactor. W01 have a potential in harvesting microalgae Nannochlo-
• The physico-chemical properties of BM-8 was char- ropsis oceanica DUT01 [15] and Chlorella minutissima
acterized for the first time and it was found to be ther- UTEX2341 [16], respectively. Recently, Li et al. [17–19]
mally stable and able to withstand a wide pH range. proved that Streptomyces sp. hsn06, Aspergillus niger and
• BM-8 was found efficient for precipitating Chlorella vul- Shinella albus are highly efficient bioflocculants to har-
garis, thus suggesting its great potential as a flocculating vest Chlorella vulgaris biomass. Bioflocculant, a promis-
agent to substitute the hazardous chemical flocculants. ing alternative to synthetic flocculant as its name implies
is derived from microorganisms during growth; hence is
naturally occurring without involving chemicals. As such,
it is generally recognised as being a non-toxic, environmen-
Introduction tally-friendly and highly biodegradable substitute with no
secondary pollution [20, 21].
The palm oil industry is one of the leading industries in Although bioflocculants hold great potential, their com-
Malaysia with the production of 18.43 million tonnes of mercial production is still not economically viable. Numerous
crude palm oil (CPO) from 5.7 million hectares of oil palm researches have been carried out attempting to reduce their
planted area [1]. At the same time, palm oil mill effluent production cost and increase yield and applicability [22].
(POME) nearly three times the quantity of CPO is gener- Examples were (1) screening of high-yielding strains, (2)
ated as wastewater. More precisely, ~ 0.67 tonne of POME genetic modification of microorganisms, (3) utilisation of low-
is generated for each tonne of fresh fruit bunches (FFB) cost substrates, (4) optimization of fermentation conditions, (5)
processed. The FFB processed (85.84 million tonnes) thus improvement of bioreactor performance, (6) improvement in
produced about 57.51 million tonnes of POME in 2016. downstream processing and (7) expanding the field applica-
Due to its high chemical oxygen demand (COD) and bio- tions of bioflocculants [16]. Previously, we have successfully
chemical oxygen demand (BOD), POME is known to be produced bioflocculant from POME in shake flasks using a
highly polluting if it is to be discharged to river stream newly isolated high-yielding strain i.e. Bacillus marisflavi NA8
without any treatment. Through common POME treat- [23]. Under the conventionally-derived optimized conditions
ment system i.e. open ponding or digester tank, biogas using the enzymatically hydrolyzed POME, about 6.4 g/L of
is released freely into the atmosphere. The biogas con- bioflocculant was attainable [24]. Therefore, in this study, we
stitutes 60–70% methane, 30–40% carbon dioxide and attempted optimizing the enzymatic hydrolysis of POME by
trace amount of hydrogen sulphide. Its annual produc- means of applying statistical tools to enhance the release of
tion is estimated to be ~ 1713 million ­m 3 consisting of reducing sugar. Subsequently, up scaling of bioflocculant from
674,368 tonnes of methane. However, the organic loading the hydrolysed POME using the strain NA8 in a 5-L biore-
of POME can be transformed into opportunities by recov- actor was conducted. The physico-chemical properties of the
ering the readily available nutrients for microbial fermen- obtained bioflocculant was characterized, and its potential in
tation. In bioconversion, POME serves as an organic-rich microalgae harvesting was explored.
substrate for specific microorganisms to consume and grow
yielding biomass and some of the targeted bio-products.
One of the intended bio-products, bioflocculants, have Materials and Methods
received great attention for scientific and biotechnological
consideration. Many studies have noted on the diversified Raw Material
compositions and properties of bioflocculants from differ-
ent sources [2–5]. Their unique characteristics have con- The fresh POME was sampled from Labu Palm Oil Mill
tributed to varying applications for bioremediation, e.g. in at Labu, Negeri Sembilan, Malaysia. The sample was pre-
various industrial processes to treat water and wastewater served at 4 °C prior to analysis and further treatment. The
[6, 7], heavy metals [8–10], toxic materials [11], and colour characteristics of raw POME were determined in accordance

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Waste and Biomass Valorization

with the standard methods published by the American Public from POME were taken as the response for the respective
Health Association [25, 26]. variable.
Three significant variables were identified from PBD as
the independent variables i.e. agitation (X1, rpm), enzyme
Bacterial Strain and Enzyme dosage (X2, %, v/v) and substrate concentration (X3, %, v/v)
which were then further examined via central composite
The bioflocculant-producing strain, B. marisflavi NA8 was
design (CCD). Both the Triton X-100 concentration and
previously isolated from the aerobically treated POME
incubation time were insignificant influencing factors as
[23]. The lignocellulase used was obtained from Universiti
identified, were set at 0.05% (v/v) and 18 h, respectively. The
Kebangsaan Malaysia (UKM) namely UKM-enzyme For-
RSC ­(Yi, g/L) was used as the dependent output variable.
mulation-3 (F3) with a total enzyme activity of 1493 U/mL.
A ­23-factorial CCD, with 6 central points leading to a total
The mixture of lignocellulases i.e. endoglucanase was pro-
number of 20 experiments was employed for the optimiza-
duced in submerged fermentation process by a genetically
tion of POME hydrolysis. The second degree polynomials
modified strain of Pichia pastoris. One unit of enzyme activ-
(Eq. 1) were calculated based on the derived statistical data
ity is defined as the quantity of enzyme to produce reducing
to estimate the response, RSC ­(Yi).
sugars equivalent to 1 µmol of glucose per minute from oil
palm empty fruit bunch as substrate under standard assay Yi = b0 + b1 X1 + b2 X2 + b3 X3 + b11 X12 + b22 X22 + b33 X32
conditions at pH 5.0 and 50 °C.
+ b12 X1 X2 + b23 X2 X3 + b13 X1 X3 (1)

Optimization of Enzymatic Hydrolysis of POME where Yi is the predicted response (RSC), X1, X2, X3 are
independent variables, b0 is offset term, b1, b2, b3 are linear
The enzymatic hydrolysis was performed on raw POME effects, b11, b22, b33 are squared effects and b12, b22, b13 re
(100 mL) in a 250-mL screw capped flask. Initially, Plack- interaction terms.
ett–Burman Design (PBD) was used for variables screening. All statistically and mathematically-derived results were
Five independent variables (i.e. agitation, enzyme dosage, analyzed via PBD and CCD using Design Expert 9.0.5.1
incubation time, substrate concentration and Triton X-100 Software (Statease, Inc., Minneapolis, MS, USA), and their
concentration) were selected and their conditions set in two significance levels evaluated by variance analysis (ANOVA).
levels: (− 1) for low level and (+ 1) for high level (Table 1). The proposed quadratic polynomial equation (Eq. 1) was
Twelve experimental runs were formed by the software. used to describe the mathematical relationship between the
All experiments were conducted in triplicate and the mean response (RSC) and the independent variables. The RSC
values of reducing sugar concentration (RSC) released was analyzed according to the dinitrosalicylic acid method

Table 1  PBD variable screening for enzymatic hydrolysis of POME


Run Variable Sugar concentration (g/L)
Agitation, X1 (rpm) Enzyme dos- Incubation Substrate Triton-X conc., X5 (%) Experimental Predicted
age, X2 (%, time, X3 (h) conc., X4 (%,
v/v) v/v)

1 100 (− 1) 1.0 (+ 1) 24 (+ 1) 100 (+ 1) 0.05 (− 1) 32.90 26.88
2 100 (− 1) 0.5 (− 1) 18 (− 1) 100 (+ 1) 0.05 (− 1) 32.54 26.88
3 200 (+ 1) 1.0 (+ 1) 18 (− 1) 100 (+ 1) 1.00 (+ 1) 15.92 26.88
4 100 (− 1) 0.5 (− 1) 24 (+ 1) 50 (− 1) 1.00 (+ 1) 18.01 26.88
5 200 (+ 1) 0.5 (− 1) 18 (− 1) 50 (− 1) 1.00 (+ 1) 34.20 26.88
6 200 (+ 1) 0.5 (− 1) 24 (+ 1) 100 (+ 1) 1.00 (+ 1) 17.74 26.88
7 100 (− 1) 1.0 (+ 1) 24 (+ 1) 50 (− 1) 1.00 (+ 1) 38.44 26.88
8 200 (+ 1) 0.5 (− 1) 24 (+ 1) 100 (+ 1) 0.05 (− 1) 18.99 26.88
9 100 (− 1) 1.0 (+ 1) 18 (− 1) 100 (+ 1) 1.00 (+ 1) 35.70 26.88
10 100 (− 1) 0.5 (− 1) 18 (− 1) 50 (− 1) 0.05 (− 1) 34.24 26.88
11 200 (+ 1) 1.0 (+ 1) 24 (+ 1) 50 (− 1) 0.05 (− 1) 20.86 26.88
12 200 (+ 1) 1.0 (+ 1) 18 (− 1) 50 (− 1) 0.05 (− 1) 22.98 26.88
Standardized effects 3.32 2.04 − 1.21 15.59 0.003167
Contribution (%) 4.22 1.60 0.56 93.02 3.84 × 10−6

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Waste and Biomass Valorization

[27]. A linear equation obtained from the glucose standard (B − A)


curve was used to indicate the yield of enzymatic hydrolysis Flocculating activity = × 100%
B (2)
of POME.
where A and B are OD of the sample and the control super-
Production of Bioflocculant in a 5‑L Bioreactor natant measured at 550 nm, respectively.
The effect of pH of Kaolin clay suspension on flocculat-
The strain seed was prepared as described previously ing activity of BM-8 was determined by adjusting the pH
[24]. The fermentation medium (pH 7.0) composed of from 2 to 10 using ­H2SO4 or NaOH, before adding BM-8
(per liter): 200 mL POME hydrolysate, 5 g ­K2HPO4, 2 g and ­CaCl2 as described previously. Beside ­CaCl2, other cat-
­KH2PO4, 0.5 g urea, 0.2 g M ­ gSO4·7H2O, 0.2 g (­ NH4)2SO4, ion sources i.e. NaCl, M­ gCl2, ­AlCl3, ­CaCl2, ­MnCl2, ­FeCl2,
0.5 g yeast extract. All the fermentation experiments were ­FeCl3, ­CoCl2, ­NiCl2, ­CuCl2 and ­ZnCl2 were each added to
performed in a 5-L bioreactor (Minifors™, Infors AG) assess if a cation was indeed required by BM-8 to trigger
with 3.0 L working volume. The bioreactor was equipped flocculation.
with control modules for pH, temperature, agitation, air
flow and dissolved oxygen (DO). Pre-cultures were pre- Characterization of the Novel BM‑8
pared by transferring a single fresh colony into 10 mL
nutrient broth (NB) and shaken at 150 rpm overnight at The molecular composition of BM-8 i.e. carbohydrate was
37 °C. Then, the culture was used to inoculate 300 mL determined in accordance to the phenol–sulphuric acid
NB in a 1-L baffled flask held at 30 °C and 150 rpm for method using glucose as standard [28]. Its total protein and
24 h and the resulting pre-culture was added to 2.1 L of DNA contents were analyzed using a digestor/auto distil-
growth medium. An antifoaming agent (J673A Struktol, lation unit (KjelROC, OPSIS LIQUIDLINE, Sweden) and
Germany) at 5% (v/v) was used to control foaming. The a NanoDrop spectrophotometer (ND-1000) equipped with
temperature was maintained at 37 °C by a cooling element NanoDrop 3.0.1 software (Coleman Technologies Inc),
connected to a circulating chiller held at 5 °C. Throughout respectively.
the fermentation, pH was maintained at 7.0 by automati- The functional groups of BM-8 was analysed using a Fou-
cally adding 5 M ­H2SO4 and 30% (w/v) ­NH4OH, while the rier transform infrared (FTIR) spectrometer (Perkin-Elmer
rest—agitation within the range of 200–600 rpm, aeration System, USA). The resulting spectra were recorded over a
at 1 L/min, and DO above 20% by cascading the agita- wavelength range of 650–4000 cm−1 under ambient condi-
tion. IRIS (Infors AG) software was employed to moni- tions. The thermogravimetric analysis (TGA) of BM-8 by
tor and record all available fermentation parameters. The a thermogravimetric analyser (Perkin-Elmer System, USA)
samples were collected at predetermined time intervals to was carried out at a temperature range of 20–900 °C with a
determine the bioflocculant production yield and cell dry heating rate of 20 °C/min under a constant flow of nitrogen
weight (CDW). The culture broth was harvested by cen- gas. The elemental content of BM-8 was analysed using an
trifugation at 4000 rpm for 15 min and the bioflocculant elemental analyser (CHN628S, LECO, USA).
was purified using cold ethanol precipitation [24]. The The thermo-stability of BM-8 was determined by incubat-
precipitate was dried to obtain bioflocculant (designated ing the bioflocculant solutions for 30 min at different incuba-
as BM-8) and used for analysis. tion temperatures (10–100 °C), and its residual flocculating
activity measured.
Flocculating Properties of BM‑8
Precipitation of Microalgae by BM‑8
A kaolin clay solution was used as the test material to deter-
mine the flocculating properties of BM-8. Briefly, 5 g of A microalgae species—C. vulgaris UMACC 283 was
kaolin clay was suspended in 1 L of distilled water to make donated by University of Malaya, Malaysia. The micro-
a solution with suspension concentration of 5 g/L. 100 mL algae was cultivated on agar slant and kept in a culture
of kaolin suspension, 3 mL of 1% (w/v) ­CaCl2 and 3 mL chamber (25 ± 1 °C and irradiance of 8 µmol photon/m2/s).
of culture supernatant were added into a 500-mL flask. The single colony was inoculated in Bold’s Basal Medium,
The mixture was agitated vigorously for 60 s, then poured followed by flask cultivation for 12 days. The flasks were
into a 100-mL measuring cylinder and allowed to settle for incubated in a controlled environment at 25 ± 1 °C, illumi-
5 min at room temperature. The optical density (OD) of the nated with cool white fluorescent lamps (40 µmol photon/
clarifying supernatant was measured at 550 nm using a UV m−2/s) on a 12:12-h light–dark cycle and supplied with
spectrophotometer (Genesys, Thermo Scientific, USA). The 100 mL/min filtered ambient air [29]. Subsequently, the
resulting flocculating activity of BM-8 was determined as flask culture was transferred to an outdoor enclosed 200-L
in Eq. (2). photobioreactor (PBR) i.e. high rate alga pond and grown

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Waste and Biomass Valorization

at ambient conditions for 12 days using 5% (v/v) POME Optimization via Response Surface Methodology
with 10% (v/v) inoculum [30]. For sampling purpose, a (RSM)
100-mL C. vulgaris culture was aliquoted from the PBR
into a 250-mL beaker. Through PBD screening, some of the process variables such
The collected culture was dosed with BM-8 at various as pH and temperature which had been previously optimized
concentrations from 50 to 1000 mg/L followed by vigorous (pH 5.0 and T: 50 °C) [24] were eliminated. The resulted
stirring at 150 rpm for 2 min until completely dissolved. experimental sugar yield (RSC) ranged 15.92–38.44 g/L
A gentle agitation mode at 20 rpm was then applied for (Table 1). In Table 1, the investigated ranges for agitation
2 min to facilitate the formation of flocs. The suspension (X1), enzyme dosage (X2), incubation time (X3), substrate
was allowed to rest for another 15 min. Additionally, four concentration (X4) and Triton X-100 (X5) were 100–200 rpm,
types of chemical flocculant—solid poly aluminium chlo- 0.5–1.0% (v/v), 18–24 h, 50–100% (v/v) and 0.05–1.00%
ride (PAC)—were tested accordingly for comparison: (1) (v/v), respectively. The decreasing order of the standard-
high-purity PAC (aluminium hydroxide + synthetic hydro- ized effect and percentage contribution by the tested vari-
chloric); (2) PAC-S (aluminium hydroxide + synthetic ables was: substrate concentration > agitation > enzyme
hydrochloric + aluminium sulphate); (3) PAC-V (alumin- dosage > incubation time > Triton X-100, thus devoting
ium hydroxide + synthetic hydrochloric + aluminium cal- that substrate concentration was the most significant vari-
cium) and (4) PAC-V Industrial class (bauxite + industrial able towards the response (RSC), followed by agitation and
hydrochloric). enzyme dosage. The incubation time was insignificant, prob-
The algal biomass recovery efficiency was calculated ably due to the employed narrow range of reaction interval
according to Eq. (3). (6 h); in fact it would cause a decreased sugar yield as was
indicated by the negative standardized effect (Table 1). Thus,
a 18-h period was used for subsequent experiment. Similarly,
( )
A750 t0 − A750 (t)
Biomass recovery (%) = × 100 (3)
A750 (t0 ) the Triton X-100 concentration was found far too insignifi-
cant; hence the lowest concentration of 0.05% (v/v) was
where the culture absorbance (A) before the clarified zone selected. The PBD screening revealed that substrate con-
(t0) and after (t) was measured at 750 nm. centration, agitation and enzyme dosage would give greater
influence on enzymatic hydrolysis of POME.
The response (RSC) from POME hydrolysis, as a func-
Results and Discussion tion of agitation (X1), enzyme dosage (X2) and substrate
concentration (X3) was evaluated based on CCD. The pro-
The raw POME has about 95–96% water, 0.34% oil and posed quadratic model by Design-Expert 9.0.5.1. showed
2.6% total solid (Table 2). It is acidic (pH 4.27 ± 0.1) due low standard deviation (0.99), high R2 value (0.9877) and
to the presence of complex organic acids. The high BOD insignificant lack-of-fit p-value (0.0785). The design and
and COD of POME in the range of 15,800–19,300 mg/L results of CCD are shown in Table 3. The sugar concentra-
and 95,313–96,250 mg/L, respectively reveals that it can be tions at the centre points (Run no: 2, 3, 4, 5, 6 and 18) were
favourably hydrolyzed into simple or reducing sugars to aid close to each other (standard deviation = 0.64) indicating the
microbial fermentation process. In this study, the enzymatic reproducibility of the experiments. The interactive relation-
hydrolysis of POME was thus optimized using response sur- ship between two variables on the sugar yield was visualized
face methodology (RSM) to find the optimum conditions in three dimensional (3D) response surface plots while the
required to produce reducing sugars. other variable was kept at level 0 (Fig. 1a–c).

Table 2  Characteristics of raw Parameters Unit Raw POME Hydrolysed POME


and hydrolysed POME
Biochemical oxygen demand (BOD) mg/L 17,550 ± 2475 59,483 ± 1200
Chemical oxygen demand (COD) mg/L 95,912 ± 520 72,727 ± 6389
Total solid (TS) mg/L 26,422 ± 139 78,956 ± 4337
Oil and grease (O&G) mg/L 3400 ± 141 9033 ± 368
Volatile fatty acid (VFA) mg/L 3843 ± 89 1287 ± 120
pH 4.27 ± 0.1 4.47
Temperature °C 80–90 50
Moisture content % 95–96 95.8–99.1

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Table 3  CCD matrix showing Run Variable Sugar concentration (g/L)


the independent variables and
the experimental response of Agitation, X1 (rpm) Enzyme dosage, Substrate concentra- Experimental Predicted
reducing sugar yield X2 (%, v/v) tion, X3 (%, v/v)

1 1 (200) 1 (1.00) − 1 (50) 19.77 20.31


2 0 (150) 0 (0.75) 0 (75) 26.40 27.04
3 0 (150) 0 (0.75) 0 (75) 27.53 27.04
4 0 (150) 0 (0.75) 0 (75) 27.03 27.04
5 0 (150) 0 (0.75) 0 (75) 26.82 27.04
6 0 (150) 0 (0.75) 0 (75) 27.69 27.04
7 1 (200) 1 (1.00) 1 (100) 35.65 34.69
8 0 (150) − α (0.25) 0 (75) 23.69 24.68
9 1 (200) − 1 (0.50) − 1 (50) 17.20 16.48
10 α (250) 0 (0.75) 0 (75) 22.74 23.45
11 − α (50) 0 (0.75) 0 (75) 19.46 19.45
12 0 (150) 0 (0.75) α (125) 32.19 33.42
13 − 1 (100) 1 (1.00) − 1 (50) 15.13 15.42
14 − 1 (100) 1 (1.00) 1 (75) 28.87 28.89
15 1 (200) −α (0.25) 1 (75) 31.62 28.25
16 0 (150) α (1.25) 0 (75) 28.54 28.24
17 − 1 (100) − 1 (0.50) − 1 (50) 18.04 18.30
18 0 (150) 0 (0.75) 0 (75) 26.04 27.04
19 − 1 (100) − 1 (0.50) 1 (75) 29.47 29.16
20 0 (150) 0 (0.75) − α (25) 8.72 8.18

Fig. 1  Three dimensional response surface plots showing the com- and substrate concentration, enzyme dosage = 0.75% (v/v); c enzyme
bined interactive effects of variables on POME hydrolysis: a agitation dosage and substrate concentration, agitation = 150 rpm
and enzyme dosage, substrate concentration = 75% (v/v); b agitation

The statistical significance of the developed model was vs. 62.18) and low p-value (< 0.0001), when compared to
evaluated by analysis of variance (ANOVA) (Table 4). The enzyme dosage (X22; F = 0.53, p = 0.4832) (Table 4). X1X2
adequacy of the model generated was indicated by p-value was also significant (p = 0.0007) in demonstrating the inter-
of < 0.0001 and R2 of 0.9877, implying that 98.77% of sam- action between agitation and enzyme dosage unlike X1X3 and
ple variation for sugar production was attributed to the 3 X2X3 with poor interaction. This interaction implies that the
independent variables. The p-values of X1 (agitation), X2 faster the agitation rate, the more dispersion the enzyme is
(enzyme dosage), X3 (substrate concentration), X1X2, X12 and towards the substrate, thus more reducing sugars is released.
X32 were all lower than 0.05 indicating that they were the The insignificant lack of fit (p = 0.0785) further validated
significant factors influencing the sugar yield from POME. the model terms (X1, X2, X3, X1X2, X12, X32) used in this
The quadratic effects of agitation (X12) and substrate concen- response model.
tration (X32) were found dominant with high F-value (49.98

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Waste and Biomass Valorization

Table 4  Analysis of variance Source Sum of squares df Mean square F-value p-value


(ANOVA) of response surface
model for reducing sugar yield Model 786.83 9 87.43 88.96 < 0.0001*
X1—agitation 15.96 1 15.96 16.24 0.0024*
X2—enzyme dosage 12.67 1 12.67 12.90 0.0049*
X3—substrate concentration 637.06 1 637.06 648.25 < 0.0001*
X1 X2 22.51 1 22.51 22.91 0.0007*
X1 X3 0.41 1 0.41 0.42 0.5309
X2 X3 3.41 1 3.41 3.47 0.0923
X12 49.12 1 49.12 49.98 < 0.0001*
X22 0.52 1 0.52 0.53 0.4832
X32 61.11 1 61.11 62.18 < 0.0001*
Residual 9.83 10 0.98
Lack of fit 7.85 5 1.57 3.96 0.0785
Pure error 1.98 5 0.40
Cor total 796.66 19

R 2 = 0.9877; adjusted R2 = 0.9766


*
 Significant

results. The RSM employed was able to optimize the enzy-


matic hydrolysis of POME to produce 17.3% more sugar
compared to the conventional one-factor-at-a-time method
previously studied [24].

Production of BM‑8

The released sugars from the hydrolyzed POME were sub-


sequently fed into a 5-L bioreactor containing B. marisflavi
NA8, and fermentation was performed using the previously
Fig. 2  Time course of BM-8 production by B. marisflavi NA8 in
optimised conditions: pH 7.0, 37 °C and without N supple-
hydrolyzed POME ment [24] to ensure cell growth and bioflocculant formation.
The POME was enriched with proteins sufficient for bacte-
rial growth. The DO set at above 20% provided enough oxy-
Equation (4) represented the relationship between the gen for B. marisflavi to metabolize the POME. This coupled
significant variables and the sugar yield from enzymatic with appropriate agitation rate (200–600 rpm) maximized
hydrolysis of POME in the resulted factors. the oxygen concentration to ensure the cells receiving an
Yi = −2.44534 + 0.073402 X1 − 20.94455 X2 + 0.52095 X3
adequate supply of air during their growth.
The cell growth correlates with the DO saturation
+ 0.13420 X1 X2 − 5.59091 × 10−4 X1 2 − 2.49436 × 10−3 X3 2
curve (Fig. 2). Initially for the first 6 h, the NA8 became
(4) acclimated to the new environment i.e. POME medium. Its
While positive coefficient improves the response vector, growth accelerated exponentially within the next 9-h fer-
the negative value suggests inverse relationship. The pre- mentation period, due to the excess available carbon sources.
dicted sugar yield based on Eq. 4 are very close to the exper- The BM-8 production reached its maximum of 9.72 g/L at
imental results (Table 3). The model performed optimum the 24 h with a productivity of 0.41 g/L/h. The DO level
sugar production occurred at 200 rpm agitation, 1% (v/v) above 20% was maintained for about 50 h (from 10 to 60 h
enzyme dosage and 100% (v/v) substrate concentration. The fermentation time) to support the growth of NA8 throughout
experimental yield of 35.65 g/L sugar was in good agree- and for another day before decreasing drastically at 72 h;
ment with the RSM model predicted value of 34.69 g/L. probably due to denatured activities caused by accumu-
Validation of the model was done by conducting three con- lation of toxic metabolites [31]. This was followed by an
firmation experimental runs at selected optimal level. One increase in the DO level at 60 h indicating the depleted car-
sample t test with p-value of 0.08 (> 0.05) confirmed that the bon source for growth; hence the beginning of cell death
model was valid and applicable to predict the experimental phase. Therefore, it was best to harvest BM-8 at the 24 h

13
Waste and Biomass Valorization

with a maximum CDW of 8.4 g/L. The ability of BM-8 to present in the polysaccharide [22]. The decline in the weight
reach maximum yield and productivity at the early stage of above this temperature was attributed to thermal degradation
fermentation would be economical for commercial produc- [39]. Figure 3b showed 20% mass reduction at a degrada-
tion in the future. tion temperature of 270 °C. The decomposition eventually
reached 50% mass loss at 500 °C.
Physico‑chemical Properties of BM‑8 The elemental weight fractions of the purified BM-8 were
29.6 ± 2.9% C, 6.4 ± 0.58% H, 4.5 ± 0.25% N, 0.74 ± 0.04%
Biochemical Composition S and 58.76% O (calculated by difference). The high N and
O contents revealed that possibly many N- and O-containing
A bioflocculant yield of 9.72 g BM-8 was precipitated from functional groups are available offering electron lone pairs
a litre of 24-h culture, using cold ethanol. On the contrary, as preferred coordination sites for flocculation [40].
the use of acetone hardly gave any precipitation. As such,
a polysaccharide-based flocculant was indeed isolated [32]. Thermal Stability and Flocculating Property
The biochemical analysis further confirmed that BM-8
exhibited 74% polysaccharides and 25% protein. Carbohy- Industrial applications of bioflocculant often involve
drate is functionally rich with many active sites that play relatively harsh conditions. In this regards, the flocculat-
a major role in flocculation due to an increased polymeric ing activity of BM-8 over a wide range of temperature
electrostatic interactions [33, 34], and aggregating binding (10–100 °C) was assessed at a fixed 30-min time. BM-8 was
strength via hydrophobic interactions and polyvalent cations found thermally stable as ~ 80% of its flocculating activity
bridging leading to an increased stability of the resulting was retained (Fig. 4a). The thermal stability of biological
biopolymer network [35]. The major component in BM-8 products depends on their activity ingredients. Generally,
implies that it has potential in flocculation. The minor com- polysaccharide-based bioflocculants are thermo-stable,
ponent of BM-8 was deoxyribonucleic acid (DNA) (1%). while those made of protein are heat-sensitive [38] as pro-
This low level is likely due to the presence of a few dead/ tein is easily denatured by external stress such as heat. In this
lysed cells, or active generation of extracellular DNA [36]. study, the excellent stability exhibited by BM-8 indicated
that its main backbone was polysaccharide-based. BM-8 is
Functional Group, Weight Degradation and Elemental thus able to tolerate high temperature when applied indus-
Composition trially at drastic conditions. Other bioflocculants deriving
from Bacillus sp. i.e. Bacillus mojavensis [41], Bacillus
Flocculating activity of a microbial bioflocculant is depend- licheniformis [42] and Bacillus velezensis [43] were simi-
ent on its chemical structure. The purified BM-8 had several larly reported.
functional groups responsible for flocculation as shown in Adjusting the pH of the kaolin clay suspension from
Fig. 3a. A broad stretching peak at 3264 cm−1 in the FTIR ­ + con-
acidic to alkaline showed recalcitrance effects to the H
spectrum suggested the presence of hydroxyl and amine centration [44]. BM-8 maintained high flocculating activity
groups, probably attributed to the –OH or –NH stretch- (> 70%) at a wide pH range assessed (2–10); the highest
ing modes present in the sugar ring [37]. Both the alkyl being 85% at pH 6 (Fig. 4b). Again, BM-8 is highly desir-
C–H stretching vibration at 2852 cm−1, and C–H asym- able for industrial applications. Other studies showing opti-
metrical stretching vibration at 2921  cm−1 were typical mum flocculating activity were at pH 6 via a mixed culture
of carbohydrate derivatives. The peak at 1744 cm−1 cor- of Staphylococcus and Pseudomonas [45], and at pH 7 by
responded to asymmetric C=O stretching of a carboxylate bioflocculants from B. subtilis, B. mojavensis, B. licheni-
anion, while that at 1416 cm−1 due to symmetric stretch- formis and B. velezensis [3, 41–43].
ing of the –COO– group. The broad absorption bands at Various cations (mono, di and trivalent) were tested and
1000–1100 cm−1 were characteristics of C–O–C and C–O then assayed for flocculating activity of BM-8. Figure 4c
of carbohydrate present. The polar functional groups in shows that F ­ e3+ performed the most in stimulating the floc-
BM-8 i.e. hydroxyl, carboxyl and probably amine, were the culating activity reaching ~ 90%, followed by M ­ g2+, ­Na+,
2+ 2+
major adsorptive forces responsible for flocculation due to ­Ca and ­Cu . This indeed showed that the tested floc-
their high binding capacities [38]. Our findings revealed that culating activity was cation-dependent. All of the cations
majorly the present carboxyl groups served as negative bind- stimulated the activity to a level above that of control i.e.
ing sites for cationic substances allowing for an improved 60%. Unlike other previously produced bioflocculants by
flocculation similar to that observed by Sekelwa et al. [22]. B. mojavensis [41], B. velezensis [43] and Pseudomonas
The TGA degradation profile of BM-8 showed an initial aeruginosa [46] having been inhibited by A ­ l3+ and F ­ e3+,
weight loss between 50 and 125 °C due to evaporation of the flocculating activity of BM-8 was not at all affected.
water during degradation of the hydroxyl/carboxyl groups Our findings further corresponded with Okeiyeto et al.

13
Waste and Biomass Valorization

Fig. 3  Physico-chemical characterization of BM-8: a FTIR spectra; b TGA thermogram

[47] and Wang et al. [48] reaffirming the necessity of add- our study, the practicality of adding cations into BM-8
ing cations to induce flocculation amongst the microbial for specific flocculation activity needs to be investigated.
flocculants. In fact, cations is often used as coagulation aid
in achieving high flocculating activity by neutralizing the Microalgae Harvesting by BM‑8
negatively charged functional groups on the bioflocculant
and suspending particles thereby increasing the adsorp- Chlorella vulgaris UMACC 283 has potential as a bio-
tion of bioflocculant to the suspended particles [49]. In diesel feedstock [30]. Flocculants show potential as a

13
Waste and Biomass Valorization

Fig. 5  Recovery efficiency (%) of BM-8 and other flocculants


[PAC-HP (high-purity PAC; aluminium hydroxide  + 
synthetic
hydrochloric), PAC-S (aluminium hydroxide + synthetic hydrochlo-
ric + aluminium sulphate), PAC-V (aluminium hydroxide + synthetic
hydrochloric + aluminium calcium), PAC-V Industrial class (baux-
ite + industrial hydrochloric)] in C. vulgaris harvesting

Fig. 4  The effect of: a temperature; b pH; c cations on flocculating


activity of BM-8

low-cost agent to aggregate microalgae. The newly char-


acterized BM-8 (this study) shows potential too as a floc- Fig. 6  BM-8’s flocculating efficiency on C. vulgaris at 0.1  g/L and
examination under microscopic view at × 100 magnification: a before
culating agent. In this regard, the feasibility of flocculat- flocculation; b after 30 min flocculation
ing the C. vulgaris cells using BM-8 was investigated.
Interestingly, BM-8 was found more efficient than the
chemical PACs in microalgae harvesting (Fig. 5). It was
able to precipitate about 60% C. vulgaris biomass at lower
dose (100 mg/L), while > 500 mg/L of PACs was required
to achieve similar recovery efficiency over 15 min. Using
this, a dilute suspension of 0.1 g/L dry matter of C. vul-
garis could be concentrated to a 5-g/L biomass slurry, i.e.
a 50 × concentration achieved (Fig. 6). Due to BM-8’s
unique compositions, we suggested that an electrostat-
ically-charged patching could be the mechanism behind
the flocculation of (BM-8)—(C. vulgaris) network, as
they were seemingly more connected locally (Fig. 6b).
BM-8 offers a net positive charge that may quickly and Fig. 7  Proposed mechanism of BM-8’s flocculation by patching

13
Waste and Biomass Valorization

Table 5  Comparison of chemicals flocculants and bioflocculant used for microalgae harvesting

Flocculants (dosage) Classification Microalgae (cell density) FE (setting time) References Features Cost (USD/kg)

Al2(SO4)3 (0.1 g/L) Inorganic Scenedesmus sp. > 90% (60 min) [51] Risk of secondary pol- 5.70
(0.23 g/L) lution
Fe2(SO4)3 (1 g/L) Inorganic Chlorella minutissima > 90% (60 min) [52] High dosage, cell dam- 10.00
age
Polyaluminium chloride Inorganic Nannochloropsis 70–80% (30 min) [53] Low cost, risk of second- 0.30
(PAC) (20–40 mg/L) gaditana (132 mg/L) ary pollution
Aluminium hydroxide Inorganic C. vulgaris (0.1 g/L) 60% (15 min) This study 0.50
(500 mg/L)
Polyacrylamide (PAM) Inorganic Scenedesmus sp. 60% (10 min) [51] Risk of toxic acrylamide 2.00
(50 mg/L) (0.54 g/L)
Chitosan (10 mg/L) Organic Chlorella sorokiniana 99% (30 min) [54] High cost of chitosan 20.00
(2 g/L)
BM-8 (100 mg/L) Organic C. vulgaris (0.1 g/L) 60% (15 min) This study Medium cost 5.14
90% (30 min)

FE flocculation efficiency

completely bind the negatively-charged C. vulgaris cells using B. marisflavi NA8, under a controlled environment
to create a patched-network with positive surface charges (bioreactor). The results show that 48.6 kg of BM-8 can
accessible to more microalgae cells and this attractive be derived from 1 tonne of POME. BM-8’s biochemical
interaction resulted in cells flocculation (Fig. 7) [50]. and molecular characteristics reveal its potential flocculat-
Comparing the efficacy and cost of BM-8 to those ing capability and was extended to microalgae harvesting.
of chemical flocculants (inorganic) and organic floccu- Indeed, it showed higher efficiency in precipitating microal-
lants (Table 5), we found that the flocculation times for gae than the conventional chemical flocculants.
100 mg/L of BM-8 to achieve ~ 60% and 90% precipita-
tion of C. vulgaris i.e. 15 and 30 min, respectively were Acknowledgements  The authors thank the Malaysian Palm Oil Board
(MPOB) for permission to publish the findings. Thanks are also due to
much lower than in several other studies where > 90% of the Malaysia Genome Institute (MGI) for providing the enzyme under
Scenedesmus sp. and C. minutissima biomass were recov- Ministry of Agriculture No. TF0310F086, and Shanxi Tianli Jinrun
ered using 0.1 g/L and 1 g/L of sulphate salts, respectively Industrial Co. Ltd. for the chemical flocculants provided. The technical
[51, 52]. The one-step solvent extraction of BM-8 using assistance provided by the interns and the staff of the Engineering and
Processing Research Division of MPOB is also deeply appreciated.
ethanol was relatively inexpensive as the solvent can
be recycled. The estimated processing cost of BM-8 in
this study was USD 5.14/kg, which appeared much more
Compliance with Ethical Standards 
attractive compared to sulphate salts (inorganic floccu- Conflict of interest  The authors declare that they have no conflict of
lant) and chitosan (organic flocculant). Hence, BM-8 pro- interest.
duced from an abundantly available wastewater source—
POME—at zero feedstock cost is more advantageous (in
terms of cost and environmental benefits) compared to
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