Professional Documents
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https://doi.org/10.1007/s12649-018-0421-8
ORIGINAL PAPER
Abstract
Purpose The aim of this study was to optimize the enzymatic hydrolysis of palm oil mill effluent (POME) to release ferment-
able sugar as a platform convertible to value-added product i.e. bioflocculant.
Methods A Plackett–Burman design followed by a central composite design of response surface methodology was applied
to optimize the enzymatic hydrolysis of POME to release fermentable sugars. Subsequently the enzymatic hydrolysate of
POME was used to produce bioflocculant (BM-8) using POME-isolated Bacillus marisflavi NA8. The produced BM-8 was
then characterized and its potential in microalgae harvesting was explored.
Results Pure substrate (100%, v/v) dosed with 1% (v/v) enzyme and agitated at 200 rpm yielded optimum fermentable sugar
from POME hydrolysate. Subsequently, the medium produced 9.72 g/L of BM-8 during 24 h of cultivation. The BM-8, which
composed primarily of polysaccharide (74%) and protein (25%) with 1% nucleic acid was found to be thermally stable and
able to withstand a wide pH range, with its optimum tolerance at pH 6. Additionally, the BM-8 was found efficient (90%
biomass recovery in 30 min) for precipitation of Chlorella vulgaris, thus suggesting its great potential as a flocculating agent.
Conclusion The study demonstrated that POME hydrolysate may be used as a cheap and renewable substrate for BM-8
production. In addition, BM-8’s flocculating capability showed it potential to substitute hazardous chemical flocculants.
Graphical Abstract
1
* Nurul Adela Bukhari Energy & Environment Unit, Engineering & Processing
adela@mpob.gov.my Research Division, Malaysian Palm Oil Board (MPOB),
6, Persiaran Institusi, Bandar Baru Bangi, 43000 Kajang,
Soh Kheang Loh
Selangor, Malaysia
lohsk@mpob.gov.my
2
Department of Chemical and Process Engineering,
Abu Bakar Nasrin
Faculty of Engineering and Built Environment, Universiti
nasrin@mpob.gov.my
Kebangsaan Malaysia, 43600 Bangi, Selangor, Malaysia
Jamaliah Md Jahim
jamal@ukm.edu.my
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with the standard methods published by the American Public from POME were taken as the response for the respective
Health Association [25, 26]. variable.
Three significant variables were identified from PBD as
the independent variables i.e. agitation (X1, rpm), enzyme
Bacterial Strain and Enzyme dosage (X2, %, v/v) and substrate concentration (X3, %, v/v)
which were then further examined via central composite
The bioflocculant-producing strain, B. marisflavi NA8 was
design (CCD). Both the Triton X-100 concentration and
previously isolated from the aerobically treated POME
incubation time were insignificant influencing factors as
[23]. The lignocellulase used was obtained from Universiti
identified, were set at 0.05% (v/v) and 18 h, respectively. The
Kebangsaan Malaysia (UKM) namely UKM-enzyme For-
RSC (Yi, g/L) was used as the dependent output variable.
mulation-3 (F3) with a total enzyme activity of 1493 U/mL.
A 23-factorial CCD, with 6 central points leading to a total
The mixture of lignocellulases i.e. endoglucanase was pro-
number of 20 experiments was employed for the optimiza-
duced in submerged fermentation process by a genetically
tion of POME hydrolysis. The second degree polynomials
modified strain of Pichia pastoris. One unit of enzyme activ-
(Eq. 1) were calculated based on the derived statistical data
ity is defined as the quantity of enzyme to produce reducing
to estimate the response, RSC (Yi).
sugars equivalent to 1 µmol of glucose per minute from oil
palm empty fruit bunch as substrate under standard assay Yi = b0 + b1 X1 + b2 X2 + b3 X3 + b11 X12 + b22 X22 + b33 X32
conditions at pH 5.0 and 50 °C.
+ b12 X1 X2 + b23 X2 X3 + b13 X1 X3 (1)
Optimization of Enzymatic Hydrolysis of POME where Yi is the predicted response (RSC), X1, X2, X3 are
independent variables, b0 is offset term, b1, b2, b3 are linear
The enzymatic hydrolysis was performed on raw POME effects, b11, b22, b33 are squared effects and b12, b22, b13 re
(100 mL) in a 250-mL screw capped flask. Initially, Plack- interaction terms.
ett–Burman Design (PBD) was used for variables screening. All statistically and mathematically-derived results were
Five independent variables (i.e. agitation, enzyme dosage, analyzed via PBD and CCD using Design Expert 9.0.5.1
incubation time, substrate concentration and Triton X-100 Software (Statease, Inc., Minneapolis, MS, USA), and their
concentration) were selected and their conditions set in two significance levels evaluated by variance analysis (ANOVA).
levels: (− 1) for low level and (+ 1) for high level (Table 1). The proposed quadratic polynomial equation (Eq. 1) was
Twelve experimental runs were formed by the software. used to describe the mathematical relationship between the
All experiments were conducted in triplicate and the mean response (RSC) and the independent variables. The RSC
values of reducing sugar concentration (RSC) released was analyzed according to the dinitrosalicylic acid method
1 100 (− 1) 1.0 (+ 1) 24 (+ 1) 100 (+ 1) 0.05 (− 1) 32.90 26.88
2 100 (− 1) 0.5 (− 1) 18 (− 1) 100 (+ 1) 0.05 (− 1) 32.54 26.88
3 200 (+ 1) 1.0 (+ 1) 18 (− 1) 100 (+ 1) 1.00 (+ 1) 15.92 26.88
4 100 (− 1) 0.5 (− 1) 24 (+ 1) 50 (− 1) 1.00 (+ 1) 18.01 26.88
5 200 (+ 1) 0.5 (− 1) 18 (− 1) 50 (− 1) 1.00 (+ 1) 34.20 26.88
6 200 (+ 1) 0.5 (− 1) 24 (+ 1) 100 (+ 1) 1.00 (+ 1) 17.74 26.88
7 100 (− 1) 1.0 (+ 1) 24 (+ 1) 50 (− 1) 1.00 (+ 1) 38.44 26.88
8 200 (+ 1) 0.5 (− 1) 24 (+ 1) 100 (+ 1) 0.05 (− 1) 18.99 26.88
9 100 (− 1) 1.0 (+ 1) 18 (− 1) 100 (+ 1) 1.00 (+ 1) 35.70 26.88
10 100 (− 1) 0.5 (− 1) 18 (− 1) 50 (− 1) 0.05 (− 1) 34.24 26.88
11 200 (+ 1) 1.0 (+ 1) 24 (+ 1) 50 (− 1) 0.05 (− 1) 20.86 26.88
12 200 (+ 1) 1.0 (+ 1) 18 (− 1) 50 (− 1) 0.05 (− 1) 22.98 26.88
Standardized effects 3.32 2.04 − 1.21 15.59 0.003167
Contribution (%) 4.22 1.60 0.56 93.02 3.84 × 10−6
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at ambient conditions for 12 days using 5% (v/v) POME Optimization via Response Surface Methodology
with 10% (v/v) inoculum [30]. For sampling purpose, a (RSM)
100-mL C. vulgaris culture was aliquoted from the PBR
into a 250-mL beaker. Through PBD screening, some of the process variables such
The collected culture was dosed with BM-8 at various as pH and temperature which had been previously optimized
concentrations from 50 to 1000 mg/L followed by vigorous (pH 5.0 and T: 50 °C) [24] were eliminated. The resulted
stirring at 150 rpm for 2 min until completely dissolved. experimental sugar yield (RSC) ranged 15.92–38.44 g/L
A gentle agitation mode at 20 rpm was then applied for (Table 1). In Table 1, the investigated ranges for agitation
2 min to facilitate the formation of flocs. The suspension (X1), enzyme dosage (X2), incubation time (X3), substrate
was allowed to rest for another 15 min. Additionally, four concentration (X4) and Triton X-100 (X5) were 100–200 rpm,
types of chemical flocculant—solid poly aluminium chlo- 0.5–1.0% (v/v), 18–24 h, 50–100% (v/v) and 0.05–1.00%
ride (PAC)—were tested accordingly for comparison: (1) (v/v), respectively. The decreasing order of the standard-
high-purity PAC (aluminium hydroxide + synthetic hydro- ized effect and percentage contribution by the tested vari-
chloric); (2) PAC-S (aluminium hydroxide + synthetic ables was: substrate concentration > agitation > enzyme
hydrochloric + aluminium sulphate); (3) PAC-V (alumin- dosage > incubation time > Triton X-100, thus devoting
ium hydroxide + synthetic hydrochloric + aluminium cal- that substrate concentration was the most significant vari-
cium) and (4) PAC-V Industrial class (bauxite + industrial able towards the response (RSC), followed by agitation and
hydrochloric). enzyme dosage. The incubation time was insignificant, prob-
The algal biomass recovery efficiency was calculated ably due to the employed narrow range of reaction interval
according to Eq. (3). (6 h); in fact it would cause a decreased sugar yield as was
indicated by the negative standardized effect (Table 1). Thus,
a 18-h period was used for subsequent experiment. Similarly,
( )
A750 t0 − A750 (t)
Biomass recovery (%) = × 100 (3)
A750 (t0 ) the Triton X-100 concentration was found far too insignifi-
cant; hence the lowest concentration of 0.05% (v/v) was
where the culture absorbance (A) before the clarified zone selected. The PBD screening revealed that substrate con-
(t0) and after (t) was measured at 750 nm. centration, agitation and enzyme dosage would give greater
influence on enzymatic hydrolysis of POME.
The response (RSC) from POME hydrolysis, as a func-
Results and Discussion tion of agitation (X1), enzyme dosage (X2) and substrate
concentration (X3) was evaluated based on CCD. The pro-
The raw POME has about 95–96% water, 0.34% oil and posed quadratic model by Design-Expert 9.0.5.1. showed
2.6% total solid (Table 2). It is acidic (pH 4.27 ± 0.1) due low standard deviation (0.99), high R2 value (0.9877) and
to the presence of complex organic acids. The high BOD insignificant lack-of-fit p-value (0.0785). The design and
and COD of POME in the range of 15,800–19,300 mg/L results of CCD are shown in Table 3. The sugar concentra-
and 95,313–96,250 mg/L, respectively reveals that it can be tions at the centre points (Run no: 2, 3, 4, 5, 6 and 18) were
favourably hydrolyzed into simple or reducing sugars to aid close to each other (standard deviation = 0.64) indicating the
microbial fermentation process. In this study, the enzymatic reproducibility of the experiments. The interactive relation-
hydrolysis of POME was thus optimized using response sur- ship between two variables on the sugar yield was visualized
face methodology (RSM) to find the optimum conditions in three dimensional (3D) response surface plots while the
required to produce reducing sugars. other variable was kept at level 0 (Fig. 1a–c).
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Fig. 1 Three dimensional response surface plots showing the com- and substrate concentration, enzyme dosage = 0.75% (v/v); c enzyme
bined interactive effects of variables on POME hydrolysis: a agitation dosage and substrate concentration, agitation = 150 rpm
and enzyme dosage, substrate concentration = 75% (v/v); b agitation
The statistical significance of the developed model was vs. 62.18) and low p-value (< 0.0001), when compared to
evaluated by analysis of variance (ANOVA) (Table 4). The enzyme dosage (X22; F = 0.53, p = 0.4832) (Table 4). X1X2
adequacy of the model generated was indicated by p-value was also significant (p = 0.0007) in demonstrating the inter-
of < 0.0001 and R2 of 0.9877, implying that 98.77% of sam- action between agitation and enzyme dosage unlike X1X3 and
ple variation for sugar production was attributed to the 3 X2X3 with poor interaction. This interaction implies that the
independent variables. The p-values of X1 (agitation), X2 faster the agitation rate, the more dispersion the enzyme is
(enzyme dosage), X3 (substrate concentration), X1X2, X12 and towards the substrate, thus more reducing sugars is released.
X32 were all lower than 0.05 indicating that they were the The insignificant lack of fit (p = 0.0785) further validated
significant factors influencing the sugar yield from POME. the model terms (X1, X2, X3, X1X2, X12, X32) used in this
The quadratic effects of agitation (X12) and substrate concen- response model.
tration (X32) were found dominant with high F-value (49.98
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Production of BM‑8
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with a maximum CDW of 8.4 g/L. The ability of BM-8 to present in the polysaccharide [22]. The decline in the weight
reach maximum yield and productivity at the early stage of above this temperature was attributed to thermal degradation
fermentation would be economical for commercial produc- [39]. Figure 3b showed 20% mass reduction at a degrada-
tion in the future. tion temperature of 270 °C. The decomposition eventually
reached 50% mass loss at 500 °C.
Physico‑chemical Properties of BM‑8 The elemental weight fractions of the purified BM-8 were
29.6 ± 2.9% C, 6.4 ± 0.58% H, 4.5 ± 0.25% N, 0.74 ± 0.04%
Biochemical Composition S and 58.76% O (calculated by difference). The high N and
O contents revealed that possibly many N- and O-containing
A bioflocculant yield of 9.72 g BM-8 was precipitated from functional groups are available offering electron lone pairs
a litre of 24-h culture, using cold ethanol. On the contrary, as preferred coordination sites for flocculation [40].
the use of acetone hardly gave any precipitation. As such,
a polysaccharide-based flocculant was indeed isolated [32]. Thermal Stability and Flocculating Property
The biochemical analysis further confirmed that BM-8
exhibited 74% polysaccharides and 25% protein. Carbohy- Industrial applications of bioflocculant often involve
drate is functionally rich with many active sites that play relatively harsh conditions. In this regards, the flocculat-
a major role in flocculation due to an increased polymeric ing activity of BM-8 over a wide range of temperature
electrostatic interactions [33, 34], and aggregating binding (10–100 °C) was assessed at a fixed 30-min time. BM-8 was
strength via hydrophobic interactions and polyvalent cations found thermally stable as ~ 80% of its flocculating activity
bridging leading to an increased stability of the resulting was retained (Fig. 4a). The thermal stability of biological
biopolymer network [35]. The major component in BM-8 products depends on their activity ingredients. Generally,
implies that it has potential in flocculation. The minor com- polysaccharide-based bioflocculants are thermo-stable,
ponent of BM-8 was deoxyribonucleic acid (DNA) (1%). while those made of protein are heat-sensitive [38] as pro-
This low level is likely due to the presence of a few dead/ tein is easily denatured by external stress such as heat. In this
lysed cells, or active generation of extracellular DNA [36]. study, the excellent stability exhibited by BM-8 indicated
that its main backbone was polysaccharide-based. BM-8 is
Functional Group, Weight Degradation and Elemental thus able to tolerate high temperature when applied indus-
Composition trially at drastic conditions. Other bioflocculants deriving
from Bacillus sp. i.e. Bacillus mojavensis [41], Bacillus
Flocculating activity of a microbial bioflocculant is depend- licheniformis [42] and Bacillus velezensis [43] were simi-
ent on its chemical structure. The purified BM-8 had several larly reported.
functional groups responsible for flocculation as shown in Adjusting the pH of the kaolin clay suspension from
Fig. 3a. A broad stretching peak at 3264 cm−1 in the FTIR + con-
acidic to alkaline showed recalcitrance effects to the H
spectrum suggested the presence of hydroxyl and amine centration [44]. BM-8 maintained high flocculating activity
groups, probably attributed to the –OH or –NH stretch- (> 70%) at a wide pH range assessed (2–10); the highest
ing modes present in the sugar ring [37]. Both the alkyl being 85% at pH 6 (Fig. 4b). Again, BM-8 is highly desir-
C–H stretching vibration at 2852 cm−1, and C–H asym- able for industrial applications. Other studies showing opti-
metrical stretching vibration at 2921 cm−1 were typical mum flocculating activity were at pH 6 via a mixed culture
of carbohydrate derivatives. The peak at 1744 cm−1 cor- of Staphylococcus and Pseudomonas [45], and at pH 7 by
responded to asymmetric C=O stretching of a carboxylate bioflocculants from B. subtilis, B. mojavensis, B. licheni-
anion, while that at 1416 cm−1 due to symmetric stretch- formis and B. velezensis [3, 41–43].
ing of the –COO– group. The broad absorption bands at Various cations (mono, di and trivalent) were tested and
1000–1100 cm−1 were characteristics of C–O–C and C–O then assayed for flocculating activity of BM-8. Figure 4c
of carbohydrate present. The polar functional groups in shows that F e3+ performed the most in stimulating the floc-
BM-8 i.e. hydroxyl, carboxyl and probably amine, were the culating activity reaching ~ 90%, followed by M g2+, Na+,
2+ 2+
major adsorptive forces responsible for flocculation due to Ca and Cu . This indeed showed that the tested floc-
their high binding capacities [38]. Our findings revealed that culating activity was cation-dependent. All of the cations
majorly the present carboxyl groups served as negative bind- stimulated the activity to a level above that of control i.e.
ing sites for cationic substances allowing for an improved 60%. Unlike other previously produced bioflocculants by
flocculation similar to that observed by Sekelwa et al. [22]. B. mojavensis [41], B. velezensis [43] and Pseudomonas
The TGA degradation profile of BM-8 showed an initial aeruginosa [46] having been inhibited by A l3+ and F e3+,
weight loss between 50 and 125 °C due to evaporation of the flocculating activity of BM-8 was not at all affected.
water during degradation of the hydroxyl/carboxyl groups Our findings further corresponded with Okeiyeto et al.
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Waste and Biomass Valorization
[47] and Wang et al. [48] reaffirming the necessity of add- our study, the practicality of adding cations into BM-8
ing cations to induce flocculation amongst the microbial for specific flocculation activity needs to be investigated.
flocculants. In fact, cations is often used as coagulation aid
in achieving high flocculating activity by neutralizing the Microalgae Harvesting by BM‑8
negatively charged functional groups on the bioflocculant
and suspending particles thereby increasing the adsorp- Chlorella vulgaris UMACC 283 has potential as a bio-
tion of bioflocculant to the suspended particles [49]. In diesel feedstock [30]. Flocculants show potential as a
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Flocculants (dosage) Classification Microalgae (cell density) FE (setting time) References Features Cost (USD/kg)
Al2(SO4)3 (0.1 g/L) Inorganic Scenedesmus sp. > 90% (60 min) [51] Risk of secondary pol- 5.70
(0.23 g/L) lution
Fe2(SO4)3 (1 g/L) Inorganic Chlorella minutissima > 90% (60 min) [52] High dosage, cell dam- 10.00
age
Polyaluminium chloride Inorganic Nannochloropsis 70–80% (30 min) [53] Low cost, risk of second- 0.30
(PAC) (20–40 mg/L) gaditana (132 mg/L) ary pollution
Aluminium hydroxide Inorganic C. vulgaris (0.1 g/L) 60% (15 min) This study 0.50
(500 mg/L)
Polyacrylamide (PAM) Inorganic Scenedesmus sp. 60% (10 min) [51] Risk of toxic acrylamide 2.00
(50 mg/L) (0.54 g/L)
Chitosan (10 mg/L) Organic Chlorella sorokiniana 99% (30 min) [54] High cost of chitosan 20.00
(2 g/L)
BM-8 (100 mg/L) Organic C. vulgaris (0.1 g/L) 60% (15 min) This study Medium cost 5.14
90% (30 min)
FE flocculation efficiency
completely bind the negatively-charged C. vulgaris cells using B. marisflavi NA8, under a controlled environment
to create a patched-network with positive surface charges (bioreactor). The results show that 48.6 kg of BM-8 can
accessible to more microalgae cells and this attractive be derived from 1 tonne of POME. BM-8’s biochemical
interaction resulted in cells flocculation (Fig. 7) [50]. and molecular characteristics reveal its potential flocculat-
Comparing the efficacy and cost of BM-8 to those ing capability and was extended to microalgae harvesting.
of chemical flocculants (inorganic) and organic floccu- Indeed, it showed higher efficiency in precipitating microal-
lants (Table 5), we found that the flocculation times for gae than the conventional chemical flocculants.
100 mg/L of BM-8 to achieve ~ 60% and 90% precipita-
tion of C. vulgaris i.e. 15 and 30 min, respectively were Acknowledgements The authors thank the Malaysian Palm Oil Board
(MPOB) for permission to publish the findings. Thanks are also due to
much lower than in several other studies where > 90% of the Malaysia Genome Institute (MGI) for providing the enzyme under
Scenedesmus sp. and C. minutissima biomass were recov- Ministry of Agriculture No. TF0310F086, and Shanxi Tianli Jinrun
ered using 0.1 g/L and 1 g/L of sulphate salts, respectively Industrial Co. Ltd. for the chemical flocculants provided. The technical
[51, 52]. The one-step solvent extraction of BM-8 using assistance provided by the interns and the staff of the Engineering and
Processing Research Division of MPOB is also deeply appreciated.
ethanol was relatively inexpensive as the solvent can
be recycled. The estimated processing cost of BM-8 in
this study was USD 5.14/kg, which appeared much more
Compliance with Ethical Standards
attractive compared to sulphate salts (inorganic floccu- Conflict of interest The authors declare that they have no conflict of
lant) and chitosan (organic flocculant). Hence, BM-8 pro- interest.
duced from an abundantly available wastewater source—
POME—at zero feedstock cost is more advantageous (in
terms of cost and environmental benefits) compared to
harvesting methods using the chemical flocculants and References
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