Professional Documents
Culture Documents
Walk-Behind Trowels
CT36/CT36A
CT48/CT48A
Document 5100019763
Date
Version 0
Language EN
5 1 0 0 0 1 9 7 6 3
Copyright notice © Copyright 201 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks All trademarks referenced in this manual are the property of their
respective owners.
Original instructions This Operator’s Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
Foreword
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machines
covered by
this manual Machine Item Number Machine Item Number
CT 36-6 5000009443 CT 48-9 5000009453
5000620830 5000620838
CT 36-9 5000009444
5000620833
CT 36-9V 5000009447
5000620834
CT 36-5A 5000009438 CT 48-8A 5000009449
5000620106 5000620837
5000620829
5200016256
CT 36-8A 5000009439 CT 48-11A 5000009450
5000620831 5000620835
CT 36-8A-V 5000009442 CT 48-13A-V 5000009452
5000620832 5000620836
Type/Model
kg lbs kW hp m ft m3/hr
150188
gpm Manuf.Yr.
MADE IN USA
wc_gr010106
Machine A nameplate listing the model number, item number, revision number, and serial
identification number is attached to this machine. The location of the nameplate is shown above.
Serial number For future reference, record the serial number in the space provided below. You will
(S/N) need the serial number when requesting parts or service for this machine.
Serial Number:
wc_tx004116gb_FM10.fm 3
Foreword
Machine Ŷ From this point forward in this documentation, Wacker Neuson Production
documentation Americas LLC will be referred to as Wacker Neuson.
Ŷ Keep a copy of the Operator’s Manual with the machine at all times.
Ŷ )RUVSDUHSDUWVLQIRUPDWLRQSOHDVHVHH\RXU:DFNHU1HXVRQ'HDOHURUYLVLW
WKH:DFNHU1HXVRQZHEVLWHDWKWWSZZZZDFNHUQHXVRQFRP
Ŷ When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations Ŷ This manual provides information and procedures to safely operate and
for maintain the above Wacker Neuson model(s). For your own safety and to
information in reduce the risk of injury, carefully read, understand, and observe all instructions
this manual described in this manual.
Ŷ Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
Ŷ The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change any
portion of this information without notice.
Ŷ The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.
CALIFORNIA Engine exhaust, some of its constituents, and certain vehicle components contain
Proposition or emit chemicals known to the State of California to cause cancer and birth
65 Warning defects or other reproductive harm.
Laws NOTICE: State Health Safety Codes and Public Resources Codes specify that in
pertaining to certain locations spark arresters be used on internal combustion engines that use
spark hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
arresters discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
4 wc_tx004116gb_FM10.fm
Foreword
Manufacturer’s This manual contains references to approved parts, attachments, and
approval modifications. The following definitions apply:
Ŷ Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Ŷ Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Ŷ Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Ŷ Serious injury hazards to the operator and persons in the work area
Ŷ Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
wc_tx004116gb_FM10.fm 5
Foreword
6 wc_tx004116gb_FM10.fm
EC Declaration of Conformity
Manufacturer
Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,
Menomonee Falls, Wisconsin 53051, USA
Product
Foreword 3
EC Declaration of Conformity 7
1 Safety Information 11
1.1 Signal Words Used in this Manual ..................................................... 11
1.2 Machine Description and Intended Use ............................................. 12
1.3 Operating Safety ................................................................................ 13
1.4 Service Safety .................................................................................... 15
1.5 Operator Safety while Using Internal Combustion Engines ............... 17
2 Labels 18
2.1 Label Locations .................................................................................. 18
2.2 Label Meanings .................................................................................. 19
4 Operation 25
4.1 Preparing the Machine for First Use ................................................... 25
4.2 Recommended Fuel ........................................................................... 25
4.3 Refueling the Machine ........................................................................ 26
4.4 Installing the Blades ........................................................................... 27
4.5 Adjusting the Handle—CT 36-5A ....................................................... 28
4.6 Installing and Adjusting the Handle .................................................... 29
4.7 Controls .............................................................................................. 31
4.8 Braking System .................................................................................. 32
4.9 Testing the Engine Control Module .................................................... 32
4.10 Position of the Operator ..................................................................... 32
4.11 Optional Weights ................................................................................ 33
4.12 Before Starting the Machine ............................................................... 33
4.13 Starting, Operating, and Stopping the Machine ................................. 34
4.14 Emergency Shutdown Procedure ....................................................... 37
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9
Table of Contents Walk-behind Trowels
5 General Maintenance 38
5.1 Maintaining the Emission Control System .......................................... 38
5.2 Periodic Maintenance Schedule ......................................................... 38
5.3 Belt Replacement ............................................................................... 39
5.4 Trowel Lubrication .............................................................................. 40
5.5 Long-Term Storage ............................................................................. 40
5.6 Machine Disposal / Decommissioning ................................................ 41
6 Engine Maintenance 42
6.1 Periodic Maintenance Schedule: Wacker Neuson WM170 ................ 42
6.2 Engine Oil: Wacker Neuson WM 170 ................................................. 43
6.3 Periodic Maintenance Schedule: Honda GX 160 ............................... 44
6.4 Oil recommendations .......................................................................... 45
7 Technical Data 46
7.1 Dimensions ......................................................................................... 46
7.2 Engine: Honda .................................................................................... 47
7.3 Engine: Wacker Neuson ..................................................................... 50
7.4 Trowel ................................................................................................. 52
7.5 Sound and Vibration Specifications .................................................... 53
8 Troubleshooting 54
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10
Walk-Behind Trowels Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
Ź Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
Ź To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Ź To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Ź To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
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Safety Information Walk-Behind Trowels
1.2 Machine Description and Intended Use
This machine is a walk-behind concrete finishing trowel. The Wacker Neuson
Walk-Behind Trowel consists of a frame onto which are mounted a gasoline
engine, a fuel tank, a gearbox, and a control handle. A set of four metal blades is
connected to the gearbox and is surrounded by a ring guard. The engine rotates
the blades through the gearbox and clutch mechanism. The rotating blades ride on
the surface of curing concrete, creating a smooth finish. The operator walks behind
the machine and uses the handle to control speed and direction of the machine.
This machine is intended to be used for floating and burnishing curing concrete.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
Ŷ Using the machine as a ladder, support, or work surface
Ŷ Using the machine to carry or transport passengers or equipment
Ŷ Using the machine to finish inappropriate materials such as slurries, sealers, or
epoxy finishes
Ŷ Operating the machine outside of factory specifications
Ŷ Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operator’s Manual
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
Ŷ Heat, noise, exhaust, and carbon monoxide from the engine
Ŷ Chemical burns from curing concrete
Ŷ Fire hazards from improper refueling techniques
Ŷ Fuel and its fumes, fuel spillage from improper lifting technique
Ŷ Personal injury from improper lifting techniques or operating techniques
Ŷ Cutting hazards from sharp or worn blades
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
wc_si000959gb_FM10.fm
12
Walk-Behind Trowels Safety Information
1.3 Operating Safety
Operator Before operating the machine:
training Ŷ Read and understand the operating instructions contained in all manuals
delivered with the machine.
Ŷ Familiarize yourself with the location and proper use of all controls and safety
devices.
Ŷ Contact Wacker Neuson for additional training if necessary.
When operating this machine:
Ŷ Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Operator Only trained personnel are permitted to start, operate, and shut down the machine.
qualifications They also must meet the following qualifications:
Ŷ have received instruction on how to properly use the machine
Ŷ are familiar with required safety devices
The machine must not be accessed or operated by:
Ŷ children
Ŷ people impaired by alcohol or drugs
wc_si000959gb_FM10.fm
13
Safety Information Walk-Behind Trowels
Safe When operating this machine:
operating Ŷ Remain aware of the machine’s moving parts. Keep hands, feet, and loose
practices
clothing away from the machine’s moving parts.
When operating this machine:
Ŷ Do not operate a machine in need of repair.
Ŷ Do not consume the operating fluids used in this machine. Depending on your
machine model, these operating fluids may include water, wetting agents, fuel
(gasoline, diesel, kerosene, propane, or natural gas), oil, coolant, hydraulic fluid,
heat transfer fluid (propylene glycol with additives), battery acid, or grease.
Personal Wear the following Personal Protective Equipment (PPE) while operating this
Protective machine:
Equipment
(PPE) Ŷ Close-fitting work clothes that do not hinder movement
Ŷ Safety glasses with side shields
Ŷ Hearing protection
Ŷ Safety-toed footwear
General Ŷ Do not operate the machine with the beltguard missing. Exposed drive belt and
operating pulleys create potentially dangerous hazards that can cause serious injuries.
safety
Ŷ Never operate this machine in applications for which it is not intended.
Ŷ Do not use the trowel around pop-ups in the concrete that are lower than the
lowest ring on the ring guard.
Ŷ Do not use a mobile device while operating this machine.
Ŷ Do not tip the machine for cleaning or for any other reason.
Ŷ Do not operate the trowel with the engine control module (safety interlock)
disabled. Serious injury could occur if struck by rotating trowel due to disabling
this interlock.
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Walk-Behind Trowels Safety Information
1.4 Service Safety
Service training Before servicing or maintaining the machine:
Ŷ Read and understand the instructions contained in all manuals delivered
with the machine.
Ŷ Familiarize yourself with the location and proper use of all controls and
safety devices.
Ŷ Only trained personnel shall troubleshoot or repair problems occurring with
the machine.
Ŷ Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Ŷ Do not allow improperly trained people to service or maintain the machine.
Personnel servicing or maintaining the machine must be familiar with the
associated potential risks and hazards.
wc_si000959gb_FM10.fm
15
Safety Information Walk-Behind Trowels
Cleaning When cleaning and servicing the machine:
Ŷ Keep the machine clean and free of debris such as leaves, paper, cartons,
etc.
Ŷ Keep the labels legible.
When cleaning the machine:
Ŷ Do not clean the machine while it is running.
Ŷ Never use gasoline or other types of fuels or flammable solvents to clean
the machine. Fumes from fuels and solvents can become explosive.
Personal Wear the following Personal Protective Equipment (PPE) while servicing or
Protective maintaining this machine:
Equipment (PPE)
Ŷ Close-fitting work clothes that do not hinder movement
Ŷ Safety glasses with side shields
Ŷ Hearing protection
Ŷ Safety-toed footwear
In addition, before servicing or maintaining the machine:
Ŷ Tie back long hair
Ŷ Remove all jewelry (including rings)
Safe service Ŷ Do not crank a flooded engine with the spark plug removed on gasoline-
practices powered engines. Fuel trapped in the cylinder will squirt out the spark plug
opening.
Ŷ Do not test for spark on gasoline-powered engines if the engine is flooded or
the smell of gasoline is present. A stray spark could ignite the fumes.
Ŷ Disconnect the spark plug on machines equipped with gasoline engines,
before servicing, to avoid accidental start-up.
Ŷ Do not remove blades while the machine is hanging overhead.
Ŷ Only change the blades when the machine is supported securely.
Ŷ Handle blades carefully. The blades can develop sharp edges which can
cause serious cuts.
After use Ŷ Stop the engine when the machine is not being operated.
Ŷ Close the fuel valve on engines equipped with one when the machine is not
being operated.
Ŷ Ensure that the machine will not tip over, roll, slide, or fall when not being
operated.
Ŷ Store the machine properly when it is not being used. The machine should
be stored in a clean, dry location out of the reach of children.
wc_si000959gb_FM10.fm
16
Walk-Behind Trowels Safety Information
1.5 Operator Safety while Using Internal Combustion Engines
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
Ź Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
Ź NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through such items as exhaust fans or hoses.
wc_si000959gb_FM10.fm
17
Labels Walk-Behind Trowels
2 Labels
2.1 Label Locations
A B
C
E F
G
D
H
M J K
wc_gr010351
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Walk-Behind Trowels Labels
2.2 Label Meanings
C WARNING
WARNING Always wear hearing and eye protection when
WARNUNG operating this machine.
ADVERTENCIA
AVERTISSEMENT
118085
178745
D DANGER
DANGER Asphyxiation hazard.
GEFAHR Ŷ Engines emit carbon monoxide.
PELIGRO Ŷ Do not run the machine indoors or in an
STOP enclosed area.
DANGER
117034
Ŷ NEVER use inside a home or garage, EVEN
IF doors and windows are open.
Ŷ Only use OUTSIDE and far away from
windows, doors, and vents.
Ŷ Read the Operator’s Manual.
STOP
Ŷ No sparks, flames, or burning objects near the
machine.
178715
Ŷ Stop the engine before refueling.
Ŷ Use only clean, filtered fuel.
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19
Labels Walk-Behind Trowels
E NOTICE
Lifting point
178709
F CAUTION
Read and understand the supplied Operator’s
Manual before operating this machine. Failure to
do so increases the risk of injury to yourself and
others.
178714
G WARNING
WARNING Hot surface
ADVERTENCIA
AVERTISSEMENT
117039
178713
H WARNING
Hand injury if caught in moving belt.
Always replace beltguard.
178712
WACKER NEUSON
wc_si000960gb_FM10.fm
20
Walk-Behind Trowels Labels
K This machine may be covered by one or more
patents.
L WARNING
WARNING Cutting hazard. Keep hands and feet away from
ADVERTENCIA blades. Always replace blade guard.
AVERTISSEMENT
111453
178740
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21
Lifting and Transporting Walk-Behind Trowels
3 Lifting and Transporting
3.1 Lifting the Machine
WARNING
Personal injury hazard. NEVER lift the machine solely by the handle.The
component may fail, causing the machine to fall, possibly injuring bystanders.
Manual lifting To manually lift the machine, perform the procedure below.
1. Stop the engine.
2. Grip the machine by the guard ring (a) or attach and grip the optional lifting
bracket (c).
a. Attach the optional lifting bracket to the trowel with screws and locknuts.
Torque the screws to 25 Nm (18 ft.lbs.).
b. Insert a 2x4 or other suitable lumber into the bracket. The lumber must be
long enough to extend past the ring guard.
c. Grip the machine by the handle and the lumber.
c b
a a
wc_gr001762
3. Balance the weight between the partners
4. Lift the machine.
WARNING
To reduce risk of back injury while lifting, keep your feet flat on ground and shoulder
width apart. Keep your head up and back straight.
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22
Walk-Behind Trowels Lifting and Transporting
Mechanically Ŷ Motor stopped
lifting Ŷ Machine unplugged
requirements
Ŷ Lifting equipment (crane, hoist, or fork truck) capable of supporting the
machines weight
Ŷ Lifting devices (hooks, chains, and shackles) capable of supporting the
machines weight.
WARNING
Crushing hazard. An unstable machine may cause the lifting devices and
equipment to fail. You may be crushed if the lifting devices and equipment fail.
Ź Check for stability before continuing.
4. Check for stability. If necessary, lower the machine, reposition the lifting devices
and lift the machine a small distance again.
5. Continue lifting the machine when it is stable.
WARNING
Personal injury hazard. Do not lift the trowel overhead with a float pan attached, as
the pan could fall off and strike personnel working in the vicinity.
wc_tx004126gb_FM10.fm
23
Lifting and Transporting Walk-Behind Trowels
3.2 Transporting the Machine
Requirements Ŷ Transport vehicle capable of handling the weight of the trowel. See topic
Dimensions and Weight for the weight of the machine.
Ŷ Suitable ropes or chains.
Procedure Perform the procedure below to tie down and transport the machine.
1. Adjust the pitch (angle) of the trowel blades until the pitch cable is loose.
2. Lift the trowel onto the transport vehicle.
3. Position the handle so that it does not protrude outside of the transport vehicle.
4. Connect the ropes/chains to the ring guard of the trowel as follows.
a. Connect them as low on the ring guard as possible to minimize stress on the
gearbox output shaft.
b. Use a crossing pattern (a).
wc_tx004126gb_FM10.fm
Walk-Behind Trowels Operation
4 Operation
4.1 Preparing the Machine for First Use
1. Make sure all loose packaging materials have been removed from the machine.
2. Check the machine and its components for damage. If there is visible damage,
do not operate the machine! Contact your Wacker Neuson dealer immediately
for assistance.
3. Take inventory of all items included with the machine and verify that all loose
components and fasteners are accounted for.
4. Attach component parts not already attached.
5. Add fluids as needed and applicable, such as fuel and engine oil.
6. Move the machine to its operating location.
Use of Some conventional gasolines are blended with alcohol. These gasolines are
oxygenated collectively referred to as oxygenated fuels. If you use an oxygenated fuel, be sure
fuels it is unleaded and meets the minimum octane rating requirement.
Before using an oxygenated fuel, confirm the fuel’s contents. Some states and
provinces require this information to be posted on the fuel pump.
The following is the Wacker Neuson approved percentage of oxygenates:
ETHANOL - (ethyl or grain alcohol) 10% by volume. You may use gasoline
containing up to 10% ethanol by volume (commonly referred to as E10). Gasoline
containing more than 10% ethanol (such as E15, E20, or E85) may not be used
because it could damage the engine.
If you notice any undesirable operating symptoms, try another service station, or
switch to another brand of gasoline.
Fuel system damage or performance problems resulting from the use of an
oxygenated fuel containing more than the percentages of oxygenates mentioned
above are not covered under warranty.
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25
Operation Walk-Behind Trowels
4.3 Refueling the Machine
Requirements Ŷ Machine shut down
Ŷ Engine cool
Ŷ Machine/fuel tank level with the ground
Ŷ Fresh, clean fuel supply
WARNING
Fire hazard. Fuel and its vapors are extremely flammable. Burning fuel can cause
severe burns.
Ź Keep all sources of ignition away from the machine while refueling.
Ź Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner.
Static electricity can ignite the fuel or fuel vapors.
Ź Refuel only when the machine is outdoors.
Ź Clean up spilled fuel immediately.
wc_gr013038
2. Fill the fuel tank to the base of the neck.
CAUTION
Fire and health hazard. Fuel expands when heated. Expanding fuel in an over-filled
tank can lead to spills and leaks.
Ź Do not overfill the fuel tank.
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26
Walk-Behind Trowels Operation
4.4 Installing the Blades
Background Four types of blades are available for the trowels.
Blade When to Use Description
Note: Trowel blades must NOT be interchanged, i.e., do NOT put larger diameter
blades on a smaller diameter trowel.
wc_gr001097
This procedure continues on the next page.
wc_tx004127gb_FM10.fm
27
Walk-Behind Trowels Operation
Continued from the previous page.
2. Secure the blades to the trowel arms with screws (b).
Note: Dip the threads of the screws in grease prior to installation. This will prevent
concrete from cementing the screws in place and will make removal of the blades
easier.
3. Plug the remaining threaded holes in the blade brace with plastic plugs (c) to
prevent them from filling with concrete.
wc_gr012093
3. Position the adjustable handle by loosening the lever (b) and adjusting the
handle up or down to suit the operator.
4. Tighten the lever to secure the handle in position.
NOTICE: Do not fully pitch the trowel blades and fold the handle. This will result in
binding the pitch cable and possibly damaging the pitch assembly. Flatten the
trowel blades before folding the handle.
wc_tx004127gb_FM10.fm
Walk-Behind Trowels Operation
4.6 Installing and Adjusting the Handle
Background On new machines, the handle comes folded and must be unfolded before use.
Procedure Perform the following procedure to unfold and adjust the handle.
1. On machines with the foldable handle, straighten the handle and tighten the
knob (e) to secure the handle in position.
a1 a
b
cc2
a2
d
c1
e
d
wc_gr012094
Installing the 2. Pull the pitch control cable (j) from the bottom end of the tube.
pitch control
cable
f
g
hh
j
m k
wc_gr001758
3. Remove the cable nut (m) from the pitch control cable.
wc_tx004127gb_FM10.fm
29
Operation Walk-Behind Trowels
Continued from the previous page.
4. Thread the pitch control cable through the handle base (f) and over the pulley
(h).
5. Attach the pipe handle to the handle base with two M8x65 screws (g). Torque
the screws to 25 Nm (18 ft.lbs.).
6. Push the Pro-Shift® handle (c1) all the way forward (away from the operator)
OR turn the twist pitch control handle (c2) counterclockwise as far as possible.
7. Connect the pitch control cable to the fork (k) and adjust the cable nut so the
cable is snug and the trowel blades lay flat (0° pitch).
wc_gr013049
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30
Walk-Behind Trowels Operation
4.7 Controls
a1 a
b
cc2
a2
d
c1
e
d
wc_gr012094
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31
Operation Walk-Behind Trowels
4.8 Braking System
The braking system of the trowel is spring-loaded.
Ŷ The brake is engaged when the input shaft of the gearbox is not rotating and/or
there is no resistance against the blades of the trowel.
Ŷ The brake is released when the input shaft is rotating while there is resistance
on the blades.
Note: If there is no or low resistance against the blades, the brake may not release.
Resistance against the blades allows the brake to release. If the machine is
suspended or on a highly polished, slippery surface, the brake will not release and
the belt could slip.
Procedure Perform the following procedure to test the engine control module.
1. Start the engine.
2. Jerk the handle to the right.
Ź If the engine stops, the engine control module is functioning.
Ź If the engine does not stop, repeat the jerking motion until the engine stops. If
the engine still does not stop, push the stop button and turn the engine off. DO
NOT operate the machine until the engine control module is replaced.
WARNING
Personal injury hazard. The uncontrolled spinning of the trowel may cause injury to
the operator and others in the vicinity.
Ź Do not operate the trowel if the engine control module is disconnected or not
functioning properly.
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Walk-Behind Trowels Operation
4.11 Optional Weights
Background Wacker Neuson supplies weight kits in order to add weights to the trowel guard
rings to increase the burnishing force.
WARNING
Personal injury hazard. Using weights not authorized by Wacker Neuson could
lead to personal injury or machine damage.
Ź Do not use any object as additional weight other than the weights
recommended by Wacker Neuson.
Before starting the machine, perform each item on the following checklist.
Pre-operation Read and understand the engine owner’s manual.
checks Review and follow the safety instructions found in the front of this Operator’s
Manual.
Know the label locations and meanings.
External Make sure the motor box, switch box, and terminal box covers are tight.
checks Check the condition of the trowel arms and blades.
Check the condition of the ring guard.
Check that the handle height suits the operator.
Make sure the adjustable lever is tight.
Check the condition of the fuel lines.
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Operation Walk-Behind Trowels
4.13 Starting, Operating, and Stopping the Machine
Requirements Ŷ Fuel in fuel tank
Ŷ Oil in the engine
aa11 aa
b
kk11 n
m2
2
aa22
kk22 nm11
wc_gr001098
2. Turn the ON/OFF switch to the ON position (c1).
c2
c1
d
wc_gr013022
WARNING
Personal injury hazard. Placing foot on the ring guard when starting the engine may
cause severe injury if the foot slips through the ring guard.
Ź Do not place foot on the ring guard when starting the engine.
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34
Walk-Behind Trowels Operation
Continued from the previous page.
5. Open the choke as the engine warms (n2).
WARNING
Personal injury hazard. ALWAYS test the function of the engine control module
before operating the trowel.
Ź DO NOT operate the trowel if the engine control module is not functioning
properly.
6. Test the engine control module. See the topic Testing the Engine Control
Module.
7. Open the throttle to operate the trowel (a2).
Notes Ŷ When operating on soft concrete, do not let the trowel stand in one spot too
long. Always lift the trowel from the slab when operation is complete.
Ŷ “Left” and “Right” references are made from the operator's position.
WARNING
Personal injury hazard. Personnel other than the trowel operator should not be
allowed in the work area, as severe injury can occur from contact with operating
trowel blades.
Ź Only allow trowel operator in the area during trowel operation.
wc_tx004127gb_FM10.fm
35
Operation Walk-Behind Trowels
Continued from the previous page.
8. Move the trowel in the desired direction.
a. To move trowel forward, twist handle clockwise (e).
f g
hb
wc_gr004418
y1
x
2
wc_gr003239
This procedure continues on the next page.
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36
Walk-Behind Trowels Operation
Continued from the previous page.
Stopping the 9. Move the throttle to the idle position (a1).
machine
10.Push the stop button (b).
11.Turn the ON/OFF switch to the OFF position (c2).
12.Close the fuel valve by moving the lever to the left (k2).
13.Allow the machine to cool.
14.Clean the trowel after each use by flushing with water to remove concrete
splatter. Do not use a high pressure washer to clean electrical equipment.
Note: Do not attempt to clean, service or perform adjustments on the trowel while it
is running.
WARNING
Personal injury hazard. Touching a hot motor could burn the operator.
Ź Allow the motor to cool before cleaning or servicing the machine.
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37
General Maintenance Walk-Behind Trowels
5 General Maintenance
WARNING
A poorly maintained machine can malfunction, causing injuries or permanent
damage to the machine.
Ź Keep the machine in safe operating condition by performing periodic
maintenance and making repairs as needed.
Every Every
Daily 50 100
hr hr
Check external hardware. 3
Clean trowel after each use to
remove concrete splatter.
3
Grease blade arms as needed.
Check drive belt.
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38
Walk-Behind Trowels General Maintenance
5.3 Belt Replacement
Background The trowel is equipped with a self-adjusting clutch. This clutch automatically
tightens the belt and compensates for belt wear. Replace the belt if the clutch can
no longer tighten the belt enough to engage gearbox without slipping.
WARNING
Personal injury hazard. Working on the machine with the spark plugs in may cause
accidental starting of the machine which may lead to severe injury.
Ź Always disconnect the spark plug lead before working on the machine.
3. Loosen the screws (d) and remove the belt guard (c).
c
a
b
d b
d
wc_gr003221 wc_gr002380
4. Slowly turn the pulley (b) and roll the belt (a) off.
Note: The clutch and the pulley are aligned at the factory and neither should be
removed during belt replacement.
5. Install the new belt.
6. Re-install the belt guard with washers and screws. Torque the screws to 5 Nm
(3.7 ft.lbs.).
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39
General Maintenance Walk-Behind Trowels
5.4 Trowel Lubrication
Trowel part Instructions
Gearbox Oil should not require replacement unless it was drained to ser-
vice gearbox. Check quantity through plug located on the side of
the gearbox. Oil level should be to the bottom of the plug threads.
See chapter Technical Data for oil quantity and type.
When Prepare your machine for extended storage if it will not be operated for 30 days or
more.
Preparing for Perform the procedures below to prepare your machine for storage.
storage Ŷ Complete any needed repairs.
Ŷ Replenish or change oils (engine, exciter, hydraulic, and gearcase) per the
intervals specified in the Scheduled Maintenance table.
Ŷ Grease all fittings and, if applicable, repack bearings.
Ŷ Inspect engine coolant. Replace coolant if it appears cloudy, is more than two
seasons old, or does not meet the average lowest temperature for your area.
Ŷ If your machine has an engine equipped with a fuel valve, start the engine, close
the fuel valve, and run the engine until it stops.
Ŷ Consult the engine owner’s manual for instructions on preparing the engine for
storage.
Stabilizing the After completing the procedures listed above, fill the fuel tank completely and add a
fuel high-quality stabilizer to the fuel.
Ŷ Choose a stabilizer that includes cleaning agents and additives designed to
coat/protect the cylinder walls.
Ŷ Make sure the stabilizer you use is compatible with the fuel in your area, fuel
type, grade and temperature range. Do not add extra alcohol to fuels which
already contain it (for example, E10).
Ŷ For engines with diesel fuel, use a stabilizer with a biocide to restrict or prevent
bacteria and fungus growth.
Ŷ Add the correct amount of stabilizer per the manufacturer’s recommendations.
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40
Walk-Behind Trowels General Maintenance
Storing the Perform these remaining steps to store your machine.
machine Ŷ Wash the machine and allow it to dry.
Ŷ Move the machine to a clean, dry, secure storage location. Block or chock
wheels to prevent machine movement.
Ŷ Use touch-up paint as needed to protect exposed metal against rust.
Ŷ If the machine has a battery, either remove or disconnect it.
NOTICE: Allowing the battery to freeze or completely discharge is likely to cause
permanent damage. Periodically charge the battery while the machine is not in
use. In cold climates, store and charge the battery indoors or in a warm location.
Ŷ Cover the machine. Tires and other exposed rubber items should be protected
from the weather. Either cover them or use a readily available protectant.
Preparation Perform the following tasks to prepare the machine for disposal.
Move the machine to a protected location where it will not pose any safety
hazards and cannot be accessed by unauthorized individuals.
Ensure that the machine cannot be operated from the time of final shutdown to
disposal.
Drain all fluids, including fuel, engine oil, and coolant.
Seal any fluid leaks.
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41
Engine Maintenance Walk-Behind Trowels
6 Engine Maintenance
6.1 Periodic Maintenance Schedule: Wacker Neuson WM170
The table below lists basic machine and engine maintenance. Tasks designated
with check marks may be performed by the operator. Tasks designated with square
bullet points require special training and equipment.
Refer to the engine owner’s manual for additional information.
Every
Every Every
Daily After month
2 weeks year Every
before first 20 or
or or 500 hrs.
starting hours 100
50 hrs. 300 hrs.
hrs.
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42
Walk-Behind Trowels Engine Maintenance
6.2 Engine Oil: Wacker Neuson WM 170
Using engine oil of the correct grade and viscosity greatly lengthens engine life and
improves performance. Too much or too little oil can result in serious engine
problems, including seizure.
Ŷ Always use the automotive-type engine oil of the viscosity shown in the table.
Adjust the viscosity level as temperatures dictate.
Ŷ Check engine oil level before each use of the engine. Change engine oil
according to the maintenance schedule.
Note: When using multi-grade engine oil, consumption rate tends to increase when
the air temperature is high.
SAE
30
10W-30
5W-30
-20 0 20 40 60 80 100 F
wc_gr001822
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43
Engine Maintenance Walk-Behind Trowels
6.3 Periodic Maintenance Schedule: Honda GX 160
The engine maintenance schedule(s) in this chapter are reproduced from the
engine owner’s manual. For additional information, see the engine owner’s
manual.
Check condition of the fuel lines. Replace when necessary.2 — every 2 years
1Service more frequently in dusty conditions.
2These items should be serviced by an authorized Honda dealer, unless the owner has the
proper tools and is mechanically proficient. See the Honda Shop Manual..
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44
Walk-Behind Trowels Engine Maintenance
6.4 Oil recommendations
Use Honda 4-stroke oil, or an equivalent high-detergent, premium-quality motor oil
certified to meet or exceed U.S. automobile manufacturer’s requirements for
Service Classification SG•SF/CC•CD. (Motor oils classified SG•SF/CC•CD will
show this designation on the container.)
SAE 10W-30 is recommended for general, all-temperature use. Other viscosities
shown in the cart may be used when the average temperature in your area is within
the indicated range.
20W-40, 20W-50
10W-40
10W-30
-20 0 20 40 60 80 100 F
-30 -20 -10 0 10 20 30 40 C
770092
Notes Ŷ Engine oil is a major factor affecting engine performance and service life.
Nondetergent oils and 2 stroke engine oils are not recommended because they
have inadequate lubricating characteristics.
Ŷ Be sure to check the engine on a level surface with the engine stopped.
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45
Technical Data Walk-Behind Trowels
7 Technical Data
7.1 Dimensions
H2
H1
L1
L2
wc_gr001757
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46
Walk-Behind Trowels Technical Data
7.2 Engine: Honda
Engine Power Rating
Net power rating per SAE J1349. Actual power output may vary due to conditions
of specific use.
Item No. CT 36-5A
5000009438, 5000620106,
5000620829, 5200016256
Engine
Engine make Honda
Engine model GX 160 K1 QX2
Max. rated power @ rated speed kW (hp) 4.3 (5.7) @ 3800 rpm
Spark plug NGK BPR 6ES
Electrode gap mm (in.) 0.7–0.8 (0.028–0.031)
Operating speed rpm 3800 ± 100
Engine speed - idle rpm 1450 ± 100
Clutch engagement rpm 1800
Valve clearance (cold)
intake: mm (in.) 0.15 (0.006)
exhaust: 0.20 (0.008)
Air cleaner type Dual element
Engine lubrication oil grade SAE 10W30 SG or SF
Engine oil capacity L (oz.) 0.6 (20)
Fuel type Regular unleaded gasoline
Fuel tank capacity L (qt) 3.6 (3.8)
Fuel consumption L (qt) 1.8 (1.9)
/hr
Running time hr 2
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47
Technical Data Walk-Behind Trowels
Item No. CT 36-8A
5000009439
5000620831
CT 36-8A-V CT 48A-8A
5000009442 5000009449
5000620832 5000620837
Engine
Engine make Honda
Engine model GX 240 K1 QA
Max. rated power @ rated speed kW (hp) 6.2 (8.3) @ 3800 rpm
Spark plug NGK BPR 6ES
Electrode gap mm (in.) 0.7–0.8 (0.028–0.031)
Operating speed rpm 3800 ± 100
Engine speed - idle rpm 1450 ± 100
Clutch engagement rpm 1800
Valve clearance (cold)
intake: mm (in.) 0.15 (0.006)
exhaust: 0.20 (0.008)
Air cleaner type Dual element
Engine lubrication oil grade SAE 10W30 SG or SF
Engine oil capacity L (oz.) 1.1 (37)
Fuel type Regular unleaded gasoline
Fuel tank capacity L (qt) 6.0 (6.4)
Fuel consumption L (qt) 2.7 (2.8)
/hr
Running time hr 2.25
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48
Walk-Behind Trowels Technical Data
Item No. CT 48-11A CT 48-13A-V
5000009450 5000009452
5000620835 5000620836
Engine
Engine make Honda
Engine model GX 340 K1 QA GX 390 U1 QA
Max. rated power @ rated kW (hp) 8.7 (11.6) @ 3800 rpm 10 (13.4) @ 3800 rpm
speed
Spark plug NGK BPR 6ES
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49
Technical Data Walk-Behind Trowels
7.3 Engine: Wacker Neuson
Engine Power Rating
Net power rating per SAE J1349. Actual power output may vary due to conditions
of specific use.
Engine
Max. rated power @ rated speed kW (hp) 4.2 (5.6) @ 3800 rpm
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50
Walk-Behind Trowels Technical Data
Engine
Max. rated power @ rated speed kW (hp) 6.5 (8.7) @ 3800 rpm
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51
Technical Data Walk-Behind Trowels
7.4 Trowel
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52
Walk-Behind Trowels Technical Data
7.5 Sound and Vibration Specifications
The required sound specification, Paragraph 1.7.4.2.u of 2006/42/EC Machinery
Directive, is:
Ŷ the sound pressure level at operator’s location (LpA) : "A" dB(A)
Ŷ the guaranteed sound power level (LWA) = "B" dB(A)
These sound values were determined according to ISO 3744 for the sound power
level (LWA) and ISO 6081 for the sound pressure level (LpA) at the operator’s
location.
ISO 5349 Part 1 Annex F states, “The vibration characteristics of a vibrating tool
can be highly variable. It is therefo2re important that the range of vibration
conditions associated with different work pieces, materials, working conditions,
methods of use of the tool, and exposure duration patterns be reported.”
Ŷ The average hand and arm vibration value obtained for the entire operating
rpm range is "C" m/s2.
Ŷ The maximum hand and arm vibration value obtained within the entire
operating rpm range is “D” m/s2.
Ŷ The minimum hand and arm vibration value obtained within the entire
operating rpm range is “E” m/s2.
Products are tested for hand/arm vibration (HAV) level in accordance with ISO
5349 Part 1 and ISO 8662 Part 1.
Model A B C D E
The sound and vibration specifications were obtained on wetted and cured
concrete using the most commonly sold machine configurations. Vibration values
will vary depending on throttle position, operating conditions, and handle option.
HAV Hand-transmitted vibration was measured per ISO 5349-1. This measurement
Uncertainties includes an uncertainty of 1.5 m/s2.
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Troubleshooting Walk-Behind Trowels
8 Troubleshooting
Engine does not start Ŷ Low fuel level Ŷ Check fuel level.
or runs erratically. Ŷ Closed fuel valve Ŷ Open fuel valve.
Ŷ Dirty air filter Ŷ Clean air filter.
Ŷ Damaged spark plug Ŷ Check/replace spark plug.
Ŷ Damaged in-line fuel filter Ŷ Check in-line fuel filter.
Ŷ Low oil level Ŷ Check engine oil level.
Ŷ Engine stop button is stuck Ŷ Check engine stop button.
Ŷ Throttle not in idle position at Ŷ Check that throttle is in idle
startup position when starting
machine.
Trowel handle tends to Ŷ High engine speed Ŷ Check engine idle speed.
rotate when idling. Ŷ Belt alignment off Ŷ Check belt alignment.
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Emission Control Systems Information and Warranty
9 Emission Control Systems Information
and Warranty
The Emission Control Warranty and associated information is valid only for the
U.S.A., its territories, and Canada.
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Emission Control Systems Information and Warranty
56 wc_tx001753gb_FM10.fm
SAFETY ALERT SYMBOL
WORD OF EXPLANATION
The following is a partial list of reference material on safe operating practices:
U.S. Department of Labor publishes Safety and ISO – International Standards Organization,
Health Regulations and Standards under the 1, rue de Varembe Case postale 56, CH-1211
authority of the Occupational Safety and Health Act Geneva 20, Switzerland (www.ISO.ch).
for the General Construction and Mining Industries.
SAE – Society of Automotive Engineers, Inc.,
Its address is: U.S. Department of Labor,
400 Commonwealth Drive, Warrendale, PA 15096,
Washington, DC 20210 (www.OSHA.gov and
publishes a list, “Operator Precautions” SAE J153
www.MSHA.gov). MAY 87 (www.SAE.org).
ANSI – American National Standards Institute, c/o
AEM – Association of Equipment Manufacturers,
The American Society of Mechanical Engineers,
111 East Wisconsin Avenue, Milwaukee, WI 53202
United Engineering Center, 345 East 47th Street,
(www.AEM.org).
New York, NY 10017 (www.ANSI.org).
2
TABLE OF CONTENTS
Page
WORD OF EXPLANATION ................................................................2
FOREWORD........................................................................................4
FOREWORD
This safety manual is intended to point out some of Other information which may affect the safe
the basic situations which may be encountered operation of your machine may be displayed on
during the normal operation and maintenance of safety signs, or in insurance requirements,
your walk-behind or ride-on concrete power trowel employer’s safety programs, safety codes, local,
and to suggest possible ways of dealing with these state/provincial, and federal laws, rules, and
conditions. regulations.
Additional precautions may be necessary, If you do not understand any of this information, or
depending on application and attachments used if errors or contradictions seem to exist, consult
and conditions at the work site or in the with your supervisor before operating your trowel!
maintenance area.
IMPORTANT: If you do not have the
The trowel manufacturer has no direct control over manufacturer’s manual(s) for your particular
machine application, operation, inspection, machine, get a replacement manual from your
lubrication, or maintenance. Therefore, it is your employer, equipment dealer, or manufacturer of
responsibility to use good safety practices in these your machine. Keep this safety manual and the
areas. manufacturer’s manual(s) accessible to the
operator and maintenance personnel.
Do not use the trowel for any purpose other than its
intended purposes or applications.
The information provided in this manual
supplements the specific information about your
machine and its application that is contained in the
manufacturer’s manual(s).
4
A WORD TO THE USER
Remember that YOU are the key to safety. Good
safety practices not only protect you but also
protect the people around you. It is your
responsibility to study this manual and the
manufacturer’s manual(s) for your specific machine
before operating your machine. Make them a
working part of your safety program. Keep in mind
that this safety manual is written for concrete power
trowels only. Practice all other usual and customary
safe working precautions, and above all –
REMEMBER – SAFETY IS UP TO YOU
YOU CAN PREVENT SERIOUS
INJURY OR DEATH
6
PREPARE FOR SAFE OPERATION
LEARN TO BE SAFE SAFETY DEVICES
• Read the operator’s Know what safety devices your trowel is equipped
manual. If one has not with … and see that each item is securely in place
been provided, get one and and in operating condition.
study it before operating
For example:
the equipment.
• Emergency stop switch or other “Shut-Down”
• Learn the location and
devices
understand the functions of
all controls before • Guards, Shields & Panels
attempting to operate the • Alarms or Warning Lamps
equipment.
• Drain Covers, Plugs, and Caps
• Know the meaning of all identification symbols on
the controls and gauges. • Pressure Relief Devices
• Check to determine that the manufacturer’s • Lights
furnished safety warning labels are securely
attached to the trowel and all warnings can
clearly read. Replace labels and decals if they
are missing or become worn or unreadable.
• Know the location and type of emergency shut-
down control the trowel is equipped with.
• Never start or operate the trowel without
protective guards and panels in place.
• Know the capabilities and limitations of the
trowel.
8
PREPARE FOR SAFE OPERATION
FIRE PREVENTION Inspect electrical wiring for damage or wear.
Always stop the engine and allow it to cool before Batteries produce explosive gas. Keep open flame
refueling. or sparks away.
Never refuel – In case of accident or fire, be ready to act quickly,
• When engine is running yet calmly. Do not panic. Knowing ahead of time
where to locate a first aid kit, fire extinguisher, or to
• Near open flame or sparks get assistance will help should an emergency
• While smoking situation come up.
• In poorly ventilated areas CHECK THE WORK AREA
Never overfill fuel tanks or fluid reservoirs. In the Learn – beforehand –
event of a fuel spill, do not attempt to start the as much about your
engine until the fuel residue has been completely working area as
wiped up, and the area surrounding the engine is possible.
dry. Replace fuel cap securely after refueling.
Be observant of other
workers, bystanders
and other machinery
in the area. Keep all
unauthorized,
untrained people and
children out of the
area while the trowel
is in operation.
10
START SAFELY
START CORRECTLY – START SAFELY • For trowels that use this feature, ensure that the
Before starting, check for proper functioning of all emergency stop switch is in the ON position.
operation and shutdown controls. Check all • Move the throttle to the idle position.
controls to be sure they are in the correct startup
• Switch the engine ON/OFF switch to the ON
position. Know the proper starting procedure for
position.
your trowel. Follow the manufacturer’s operational
instructions. • Never place your foot on the ring guard when
starting the engine or severe injury can occur if
WALK-BEHIND TROWELS your foot slips through the ring guard as the
blades start to spin.
• Ensure that the operator is familiar with the
trowel and is trained on its operation. • While firmly holding the handle with one hand,
start the engine following the guidelines in the
• Ensure the operator is well rested, not fatigued,
engine manufacturer’s instruction manual.
is alert, and not impaired in any way
(medications, drugs, alcohol, etc.). • Hold the handle bar firmly with both hands while
• Do not start or operate the trowel if the drive train the trowel is “throttled-up”.
will not disengage. Centrifugal force between the • If control of the trowel is lost, stay clear and do
trowel and surface when starting can cause not attempt to regain control until the trowel has
uncontrolled handle movement that can cause stopped moving. Depending on the engine
serious injury. The handle must not move while speed, the trowel handle can swing around
pulling the engine recoil starter. before it stops completely.
• Visually check to be sure that the blades are free • You are ready to operate the trowel!
of obstructions and the area is clear for
operation.
11
START SAFELY
RIDE-ON TROWELS • Observe any gauges and warning lights to
ensure they are functioning and their readings
• Ensure that the operator is familiar with the
trowel and is trained on its operation. are within the manufacturer’s normal operating
range.
• Ensure the operator is well rested and not
fatigued, is alert, and not impaired in any way • Check operation of controls. Make certain they
(medications, drugs, alcohol, etc.). operate properly.
• You are ready to operate the trowel!
• Adjust the seating if necessary and get into a
comfortable position where all controls are
accessible.
• Visually check to be sure that the blades are free
of obstructions and the area is clear for
operation.
• Start the trowel following the instructions in the
engine manufacturer’s operation manual. For
diesel powered trowels, follow the instructions for
glow plug and cold start operation.
12
WORK SAFELY
SAFE WORKING PROCEDURES • Never fill the fuel tank while the engine is
running. Turn the engine off and allow it to cool
DANGER – CARBON MONOXIDE before refueling.
Exhaust from the engine contains • The muffler, exhaust pipes and
poisonous carbon monoxide gas other engine parts will become
that is not easily detected as it is hot during operation and will
colorless and odorless. Exposure remain hot for a while after
to carbon monoxide can cause shutdown. Do not touch until
loss of consciousness and may allowed to sufficiently cool. Do
lead to death! Do not operate not allow debris, rags, paper, or
your trowel indoors or in an enclosed area unless leaves to accumulate around
adequate ventilation is provided. Ensure that these areas.
permissible carbon monoxide levels are monitored
and not exceeded. • Do not keep tools, buckets, loose materials on
the trowel while it is running and never allow
OTHER PRECAUTIONS anyone other than the operator on or near the
trowel while it is in operation.
• Never leave the trowel unattended while it is
running. • Do not use the trowel for any purpose other than
its intended purposes or applications.
• Always keep clear of rotating or moving parts.
• Never use additional weights other than the
weights recommended by the manufacturer. The
use of unauthorized weights could lead to
personal injury or damage to the trowel.
13
WORK SAFELY
ELECTRICAL EQUIPMENT • Keep all electrical cords away from rotating
elements, heat, oil, and sharp edges to avoid
Some walk-behind trowels are powered by electric
motors. Electric motors and components present damaging them.
special hazards during operation. Read the • Avoid body contact with grounded surfaces such
operator’s manual. as pipes, metal railings, radiators and metal
• Never operate a trowel with a damaged or worn ductwork.
electrical cord. When using an extension cord, be • Always check the power supply before running
sure to use one heavy enough to carry the the trowel. Using the wrong voltage supply will
current load. When trowel is used outdoors, use damage the motor.
only extension cords that are marked for outdoor
• Always make sure the motor switch is OFF or in
use.
the stop position before plugging the trowel into
• Use only appropriate the power supply.
extension cords that have
• Do not operate an electric powered trowel in the
grounding-type plugs and
rain or snow. Keep the motor, switch, and
receptacles that accept the
electrical cords dry.
machine’s plug.
• Never operate the trowel in areas exposed to
flammable or explosive liquids or gases. Sparks
could ignite fumes.
14
SHUT DOWN SAFELY
SHUT DOWN PROCEDURES
Never disable or disconnect the safety devices!
Always close fuel valves when the machine is not
being used.
Refer to the manufacturer’s manuals for specific
shut down procedures.
15
• Keep all non-essential personnel clear of the Ride-on trowels are very heavy. They require
area. heavy-duty lifting devices such as cranes or heavy-
duty hoists to lift them on and off the concrete slab.
• Never hoist the trowel over areas where people
are standing or working. Be certain any lifting devices used have adequate
capacity. Some ride-on trowels are equipped with
• Remove tools and loose items before lifting. lifting bosses that are used with specialized
• Make sure the crossbars on the safety catches apparatus to assist in moving the trowels around.
are in good condition if so equipped. Use extreme care when lifting or moving a ride-on
trowel.
• Always consult your operator’s manual for the
best and proper lifting, loading, and unloading STORAGE
methods.
Always store equipment properly when it is not
WALK-BEHIND TROWELS being used. Equipment should be stored in a clean,
dry location out of reach of children.
Some walk-behind trowels can be lifted or moved
by two people utilizing lifting tubes or other special
attachments. Generally however, they must be
16
PERFORM MAINTENANCE SAFELY
SERVICE AND MAINTENANCE SAFETY GENERAL PROCEDURES
Poorly maintained equipment Do not perform any work on the trowel unless you
can become a safety hazard! In are authorized to do so.
order for your trowel to operate
Standard maintenance procedures should always
safely and properly over a long
be observed. Read the manufacturer’s manual or
period of time, periodic
find assistance if you do not understand what you
maintenance and occasional
are doing.
repairs are necessary.
Maintenance can be dangerous unless performed
Do not attempt to clean,
properly. Be certain that you have the necessary
service, or perform adjustments
skill and information, correct tools and equipment
on the trowel while it is running.
to do the job correctly.
GOOD Attach a Do Not Operate tag or
HOUSEKEEPING similar warning tag to the
Keep area clean control panel (or handle on
and dry if possible. walk-behind trowels), and
Oily and wet disconnect the battery
surfaces are (disconnect the spark plug wire
slippery; greasy on walk-behind trowels), before
rags are a fire performing maintenance on the
hazard; wet spots machine.
are dangerous Disconnect the electric cord on
around electrical electrical machines.
equipment.
17
Keep hands – and clothing – away from moving Battery electrolyte is poisonous.
parts. It is strong enough to burn your
skin, eat holes in clothing, and
GUARDS AND SAFETY DEVICES can cause blindness if splashed
into eyes. Always wear eye and
After performing maintenance make certain all face protection.
guards and panels have been reinstalled and all
safety devices are functional. Flush any contacted area with water immediately.
BATTERY MAINTENANCE
Always wear eye and face
protection.
Batteries produce explosive gases.
Keep open flame or sparks away.
See the manufacturer’s instructions
when servicing the batteries, when
using jumper cables, or when using
a battery charger.
18
PERFORM MAINTENANCE SAFELY
FIRE PREVENTION Store all flammable fluids and materials away from
Avoid fire hazards. your work area.
Always stop the engine and allow it to cool before Whenever the sparkplug is removed, do not test for
you refuel the trowel. Do not refuel while smoking spark on gasoline powered engines if engine is
or near open flame or sparks. Never overfill fuel flooded or the smell of gasoline is present. A stray
tanks or fluid reservoirs. spark could ignite fumes.
Remove all trash or debris. Make sure oily rags or Know where fire extinguishers are kept – how they
other flammable materials are not stored on or in operate – and for what type of fire they are
the trowel. intended!
Check for fuel, oil, or hydraulic fluid leaks. Repair Check readiness of fire suppression systems and
fire detectors (is so equipped).
the leaks and clean the machine before you
operate it.
Inspect electrical wiring or worn or frayed
insulation. Install new wiring if wires are damaged.
Do not weld or flame cut on pipes, tubes, or tanks
that contain flammable fluids or gases.
Ether and starting fluid is flammable. Do not smoke
when using. Always follow the instructions on the
can and in the manufacturer’s manual for your
trowel.
Always use a safe, nonflammable solvent when
you clean parts. Do not use flammable fluids or
fluids that give off harmful vapors.
19
FLUID SIPHONING
Never siphon gasoline or hydraulic fluid using a
hose and suction by mouth. Ingestion of these
fluids even in small amounts will require immediate
medical attention and can cause death.
20
PERFORM MAINTENANCE SAFELY
TROWEL BLADES AND PANS HYDRAULIC SYSTEMS
• Do not attempt to clean, service or perform Hydraulic fluid systems operate under high
adjustments on the trowel while it is running. pressure. Even a small leak can have enough force
• Do not remove while the trowel is hanging to penetrate the eyes or skin. If injury occurs, seek
overhead. Always support the trowel securely on immediate medical treatment by a physician
a flat, level surface before changing blades or familiar with injuries that are caused by hydraulic oil
pans. escaping under pressure.
• Always handle blades and pans carefully. Worn Use a piece of wood or cardboard to find hydraulic
blades or pans may develop sharp edges that oil leaks. Do not use your bare hands.
can cause serious cuts. Wear safety glasses to prevent injuries to the eyes.
• Always replace worn or damaged parts with
service parts designated by the manufacturer.
• Replace blades and pans as a complete set –
even if only one blade or pan is showing wear or
damage. They can wear differently depending on
different jobs, and a difference in blade size will
damage the finish of the slab surface.
21
22
A FINAL WORD TO THE USER
Remember that YOU are the key to safety. Good
safety practices not only protect you but protect the
people around you.
You have read this safety manual and the
manufacturer’s manual(s) for your specific trowel.
Make them a working part of your safety program.
Keep in mind that this safety manual is written for
only this type of machine.
Practice all other usual and customary safe
working precautions, and above all –
REMEMBER – SAFETY IS UP TO YOU
YOU CAN PREVENT SERIOUS
INJURY OR DEATH
23
Important: For spare parts information, please see your Wacker Neuson Dealer, or visit the
Wacker Neuson website at http://www.wackerneuson.com/.
Wichtig! Informationen über Ersatzteile erhalten Sie von Ihrem Wacker Neuson Händler oder
besuchen Sie die Wacker Neuson Website unter http://www.wackerneuson.com/.
Important : Pour des informations sur les pièces détachées, merci de consulter votre
distributeur Wacker Neuson, ou de visiter le site Internet de Wacker Neuson sur
http://www.wackerneuson.com/.
Importante : Para saber más sobre las piezas de repuesto, póngase en contacto con su
distribuidor de Wacker Neuson o acceda al sitio web de Wacker Neuson en
http://www.wackerneuson.com/.
Importante : Per informazioni sui pezzi di ricambio, contattare il rivenditore Wacker Neuson o
visitare il sito di Wacker Neuson all’indirizzo www.wackerneuson.com.
Viktigt : För information om reservdelar, kontakta din Wacker Neuson-leverantör eller besök
Wacker Neusons webbplats på http://www.wackerneuson.com/.
Tärkeää : Pyydä varaosatietoja Wacker Neusonin jälleenmyyjältä tai vieraile Wacker Neusonin
web-sivustolla osoitteessa http://www.wackerneuson.com/
Viktig : For informasjon om reservedeler, vennligst kontakt din Wacker Neuson-forhandler, eller
besøk Wacker Neusons nettside på http://www.wackerneuson.com/.
Vigtigt : Hvis du ønsker oplysninger om reservedele, bedes du kontakte din Wacker Neuson
forhandler eller besøg Wacker Neuson websiden på http://www.wackerneuson.com/.
Belangrijk! Neem contact op met uw Wacker Neuson dealer of bezoek de website van Wacker
Neuson op http://www.wackerneuson.com/ voor meer informatie over reserveonderdelen.
Importante : Para obter informações sobre as peças sobresselentes, consulte o seu
fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em
http://www.wackerneuson.com
WaĪne : W celu uzyskania informacji na temat czĊĞci zamiennych skontaktuj siĊ z
przedstawicielem firmy Wacker Neuson lub skorzystaj z witryny internetowej
http://wackerneuson.com/.
DĤležité upozornČní! Pro informace o náhradních dílech, prosím, kontaktujte svého Wacker
Neuson dealera, nebo navštivte webové stránky http://www.wackerneuson.com/.
FONTOS: A pótalkatrészekre vonatkozó információkért kérjük, forduljon Wacker Neuson
kereskedĘjéhez vagy látogasson el a Wacker Neuson weboldalára a következĘ címen:
http://www.wackerneuson.com/.
ȼɚɠɧɨ! Ⱦɥɹ ɨɡɧɚɤɨɦɥɟɧɢɹ ɫ ɢɧɮɨɪɦɚɰɢɟɣ ɨ ɡɚɩɚɫɧɵɯ ɱɚɫɬɹɯ, ɩɨɠɚɥɭɣɫɬɚ, ɨɛɪɚɬɢɬɟɫɶ ɤ
ɦɟɫɬɧɨɦɭ ɬɨɪɝɨɜɨɦɭ ɩɪɟɞɫɬɚɜɢɬɟɥɸ ɤɨɦɩɚɧɢɢ Wacker Neuson ɢɥɢ ɩɨɫɟɬɢɬɟ ɜɟɛ-ɫɚɣɬ
http://www.wackerneuson.com/.
ȈȘȝĮȞIJȚțȩ : īȚĮ ʌȜȘȡȠijȠȡȓİȢ ıȤİIJȚțȐ ȝİ IJĮ ĮȞIJĮȜȜĮțIJȚțȐ, ȝȚȜȒıIJİ ȝİ IJȠȞ ĮȞIJȚʌȡȩıȦʌȩ ıĮȢ IJȘȢ
Wacker Neuson, Ȓ İʌȚıțİijșİȓIJİ IJȠȞ ȚıIJȩIJȠʌȠ http://www.wackerneuson.com/.
Važno : Za rezervne dijelove obratite se svom Wacker Neuson prodavaþu ili posjetite mrežne
stranice tvrtke Wacker Neuson: http://www.wackerneuson.com/.
Önemli : Yedek parça bilgileri için Wacker Neuson Bayinize bakın veya Wacker Neuson web
sitesini ziyaret edin. http://www.wackerneuson.com/
㔜せ 㒊ရࡢሗࡘ࠸࡚ࡣࠊ࣡ࢵ࣮࢝ࣀࢯࣥࢹ࣮࣮ࣛ࠾ၥ࠸ྜࢃࡏ㡬ࡃࠊ࣡ࢵ
࣮࢝ࣀࢯ࢙ࣥ࢘ࣈࢧࢺ KWWSZZZZDFNHUQHXVRQFRP ࢆࡈぴࡃࡔࡉ࠸ࠋ
䠃㾷 ᴿީ༽Ԭؗᚥθ䈭䈘ᛞⲺ့ށ䈰ἤ㔅䬶ᡌ䇵䰤့ށ䈰ἤ㖇ㄏφ
KWWSZZZZDFNHUQHXVRQFRPȾ
Important : Pentru informaĠii referitoare la piesele de schimb, vă rugăm să vă adresaĠi
distribuitorului Wacker Neuson sau să vizitaĠi site-ul web Wacker Neuson la adresa
http://www.wackerneuson.com/.
ȼɚɠɧɨ : Ɂɚ ɢɧɮɨɪɦɚɰɢɹ ɨɬɧɨɫɧɨ ɪɟɡɟɪɜɧɢ ɱɚɫɬɢ, ɦɨɥɹ, ɨɛɴɪɧɟɬɟ ɫɟ ɤɴɦ ɦɟɫɬɧɢɹ ɞɢɥɴɪ
ɧɚ Wacker Neuson ɢɥɢ ɩɨɫɟɬɟɬɟ ɭɟɛɫɚɣɬɚ ɧɚ Wacker Neuson ɧɚ ɚɞɪɟɫ
http://www.wackerneuson.com/.
Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, D-80809 München,
Tel.: +49-(0)89-3 54 02-0 Fax: +49 - (0)89-3 54 02-390
Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051
Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957
Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward
Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032