r= = MADE EASY Inda’s Best Institute for IES, GATE & PSUs yar a soy UPSC ENGINEERING SERVICES EXAMINATION Mechanical Engineering Test 1: Heat Transfer + Theory of Machines Name: Arxpit Singh Folto: [MJE 1 8 Mal] LielF|/a2 Test Centres Student's Signature Da —Bhopsi CN =p Indore 3} 3 wir fa to es | sinh) ‘Hyderabad | i 1, Do furnish the appropriate details ir the ee Ler SUE NSE | Question No. Marks Obtained Section ansver sheet (ie Narn 6 Rull No} — Ae be Hh uh 2 3 Me ee er g == aiestionis specified inthis uestionCurm oa —_——4 Answer Bootle, Cancldate should i | section | 1wer Ih tho space provided, ‘Any page or portion atl page et ak I Se : | In the Question Cum Answer Booklet L ai ome must be clearly stuck aff Qr aH quy 5. (ast two pages of this booklet are ee) + Peevided for rough work Strike off ¥ these we pages afer Gomttion ofthe Total Marks examination Obtained | : —— Sept retiree rors checked by ‘ Corp offs 44 Ai all Sx}, New Bethi46 | Pheoti-as. 7583) | Webs wwnmadeessjin | ae alPage | of 68 @G MADE EASY Question Cum Answer Booklet | Donat writen this margin Q.1 (a) Show the variation of thermal conductivity of following metallic sclids with temperature: Pure silver, Copper, Gold, Aluminium, 9% pure aluminium, Brass, Platinum, Uranium, Lun, Stainless steel. (i) Show that no surface at any temperature Cau have emissivity greater than unity, [6 +6 marks} . ; Ereiyy Padlote fy looky () emissivity: € = Eneayy Pediated Oy Clark Gl if © | ¢ 7, eS ia Ofete Enaty Roda by bo > nee Roctiated ay P hig ak any ter 7 Croker jg TAK ‘ A Energy Radinked by Ae Bok Geely 18 ng wy. 33 c a correpebay to ary Mfr Codey od fe emisnvity 7" not ) een Jaye sy feat | ® Offeater fan ORL: gem ep & € <| | ahonysA thin walled copper tube of ontside metal rad = 0.01 m caries steam at 400K. Tt inside a room where the surounding air temperature is 30C K, The tube is insulated with magnesia insulation of an approximate thermal conductivity of 0.07 W/mK. ()) What is the critical thickness of insulation for an external convective coefficient sed (@) Determine the rate of heat transfer per meter of tube length for conditions: 1. 20.002 m thick ‘ayer of insulation. 2, the critical thickness of insulation. 34.005 m thick loyer of ineulation. opahiee ‘Comment on the result. [12 marks} Qe2 oom Steorenfep T, = Hook Toot Zoot. A= bole | CH cothiced Badin > ie, | a arauy ee toe K=O OPO ra n = oongm ) = IFS mM. e we = Ae Ye mS Pal ge Caled Heicewema) inated ‘ Gro (1) Bote Qa aa WA Ir icb, 2 _(h-Te) alt (nt) hn) i Soe hp © %\- Ta) on (1-t) Cee, 2 . a Sel a ate eb 2ixh ORK Seah i C0 pray teoverm™ =7F2= 010} 4 o-p9Fe eal ee re 2m ua—300) o = 6b 9 : = TWP Mori) 8 {rm ag ait DOD aoF — MADE EASY Question cum Answer Booklet | Page 3 of 68 Doret this marginMADE EASY Question cum Answer Booklet | Donat Fage sof 68 [irre thiusasgs- Crittofibidnnyy = 75 rm = eooaey @ ¢ i (ex fr ay | 7 . a = z 3 4 7 coed few Q.7 9) — aed 979, : 2r (40 ~30>) aad on Peay = 26-201 Alm oe) ge ” af teams OFM 9 Su=O'O HOT = 006m 2« (40 -3u0 ) a = Ahi %5 \ Int 224/00) z [nx TR PE 3 Ko 06 5 a 4x0 os = Commaut + i Os WE Can Ae, “ak cited Lutckreyy hood promer {3 ma: ants vi la becouse Hat terre seerieenie OH fo oan 2 ke Z Convection ip mins caikient thicken 0] PUENTE (ON 7 Bure 0:0 (40 w5yrDont vere Gc MADE EASY Question cum Answer Booklet | Page of 68 | rien 21 ()] A very longeopper rod 20mm in diamoter extends horizontally from a plane heated wall maintained at 100°C. The surface ofthe rod is exposed toan airenvironmentat 20°C with convertive heat transfer coefficient of 9 W/mK. Determine the heat joss if the thermal conductivity of Copper is 410 W/mK. Further estimate how long the rod should be in ordar to be considered infinite. [12 marks} d= 2emm= 002m th) 6 he 98) ro. Ke Uo aime for \npine rad (ia - te uot poner ge Shpem (he -B) fe Me aiuloxis” 6 5] [29 P= Rd= 0:0623m — = | & [ 2 x (00628) UID y (BME 0 gs ae Ml 2 APS o8 S Fir fine legty Bet, Ke rinfewr Qhe Shera (te) earkcbeais tan hime) : ‘nfl Re “osfat jhe leegth md fo be i tes a fine jeugth a hele lentred Ingaife one 8 Gt Cachlay) Co Ge | Hnb(me) 70-7) ML 4646S me [AB _ [Pxe069 Copano fl 41 ¥ (OTaenin) iMADE EASY Question cum Answer Booklet | Page 6 of 68 Dance thsmagia =7 MOTB LY RGUCE = fhe }-262%4 my i x@ | MADE EASY Question cum Answer Booklet | Page 7 of 68 Do not vwitein Qu (d), a lumped Sythe. anys gi Convective () Nem Lem, cine je Sea fo (6 Ps fe fad uk Veet firm Her tedae ib deraly i) What is the significance of Biot number in lumped system analysis? {) Explain the phenomenon of heat transfer by free convection. What forces control the fluid motion? Can free convection cecur in space vehicles with zero gravity trajectory? [8 +8 marks] @ Biol No Sanifiiong | tame = Onticlie brisienc 9 Bey AS (ENO = Gonvtelee Poaivfane of Bad Randy _ Vol pf fedy aS Arex jBe4y - i Gi 20-1 bata, corduthive Pon sianu-o frody is e 3) brody, Cry furistanu_o| faicl ok fra temo YJ . Any 7 be conmdued me iq ale bade “eel The f akon | Thy 19 old Hr i) eg ligibte temp, seabed 19 Ihody i 4ya onvection te Placg amr to Heat men by free Convection a i bh -huisf i (3 Huld — andh fo j downhy obi ete fof Dib wp, Anal fhuy allows decrease, 4 it ee aa fuevior wolf Feed jo come-on: Thay fo “5 ute fro conveahion, | Ayanpta— hongsex $F Plan fer, ticcwume A id at 5 fomp. ial fren q HBP Suetpeed rod Boh frog] Shoring ft, “The thi motion 12 contr by only da“ aeraitg cli bfemnee this marinMADE ERSHY Question Cum Answer Booklet | Page 8 of 68 Donat wie in thsmagin free. convection can aol fetes ple is space vebile with Zena gravibe 8 4 datyiny Bra iy dorothy alilpeconte anh dat to zaro gravity . Prove. vill fii motion anh hack — Parson a - if Fe, eG ligthle. aiBonet @ MADE ERSY Question Cum Answer Booklet | Page Sof 68 fren Qu (ei) Establish a relation for the shape laclor of following cavities with respect to itself () Conical cavity of diameter d and depth h il) Liemispherical bow! of disuneter d Cavities ere dosed on its outer surface with a Met surface. 0 [6+ 6 marks] A! Gmy'cone angle ts O/\ tne eo =ah rs rd—— cuwed bere + Daf — Sirface ek j " fey =l | “Pobr Oifia, (Reeipoely ) wer Adl= aie - (in \ a (a en HKd— fio=0 — — Afyd d o& Pifo= Mh, > Fire fz akin AeMADE EASY Question Cum Answer Booklet Page 10 of 68 Dorot ‘wei ‘hiemargin fps 1 he Phe.@ MADE ERSH Question Cum Answer Booklet =| rage 11 of 68 Donat ite 9 thisrraccn 0.2 (a) Ahandle is used in the frying, it is required to heat oil to about 300°C for frying purpose. The section of the handle is 6 mm * 2C nim, The surroundings is at 30°C. The conductivity of the material is 205 W/mK. If the temperature at a distance of 380 mm frem the oil should not reach above 40°C, determine the convective heat transfer coefficient. Assume the handle as long fin. [20 marks} t= 900°C Ae 6x 202 20mm = [20419 me twa | Ko 205e)mp, t= ye O 68bm Pe 2(6+%)= S2mm=0-05) cw) he? ig == z t-te -pebie"™ —m (0-98 tn ZO) 8, ome 956993 Zen —30 AE. $699 cA hye 0962 gf RE See s Gane aos X aff = 26-5854 Of sr sia OF ile one clirectionl leat Aremniter Only hers! Honties~ Glexly dake > No soiaye-a| ost tft A ge hest trae, = conductivify, confMADE EASY Question Cum Answer Booklet | Page 12 of 68 Donat ‘writen tis margin 7 Nor feat generation voir fin,@ MADE EASY Question Cum Answer Booklet | Page 13 of 68 Donet vite +tismargn Q2 (H)] Ait 41 20°C andl maintained ot 1 bar is flowing over a flat plate at a velocity of + m/s. Ifthe plate is 300 mm wide and at 56°C, calculate the following cuantities at x~ 300 mm, given that properties ofairat the bulk mean temperature, 38°C are p= 11374 ke/ m3 k = 0.02732 W/mK, ¢, = 1.005 kI/kgk: v = 16.768 « 104 m/s, Pr= 07 (i) Boundary layer thickness (ii) Local friction coeificient (iii) Average convect.ve heat transfer coeffident (iv) Rate of heat transfer by convection (v) Total maas flow rate thraugh the houndary [20 marks] de BUg= UmI¢ | bene b= 03m <7 f J 7 posse 120°3m [Lf [0m — HES) =o OMEE KIO Clamianefl AQ), ) - Cy . Sar ae = Ae = 6-6bo it Jen | FIs6 y+ 386 re (i) local friction Coeff a gee ee ( Ser Sarninordi: 20. Be hae O82 #5 = 042% Gist 6) (07 004% ! 598Donat Cy Batref het Feansfer: ge RA e-Te) = -syav(osersy(r2») 2 ( 4465@ woth \ i % Sy / . EE me wi riot Yow Bh. piso4 \ m= [(s15)x @uex e| 5 [Gen® PF ONE A Fb59g RIO” Hs % we Ss, ce sed MADE EASY Question Cum Answer Booklet | Page 14 of 68 ire rain > hit . 4600 = 43 D nt O2 spent 002732 > ty 699 BIER 3 Ai eh 2 wy 2h "t xg + heat Ararat tr —— : we ™ ao@ MADE ERSY Question Cum Answer Booklet | Page 160f ca Da nat writin tismergi 02 ©) Draw the typical boiling curve for pool boiling of water at saturatior temperature and atmospheric pressure with schematic representation o each boilirg curve. [20 marks] vot pen nudleakeMADE EASY Question cum Answer Booklet | Page 20 of 68 Dorner thismarcin Q3 (by ‘A pprocessind:stry employs a counter flow heatexchanger tocool 1 kg/sof oil (¢, = 25 kI/kgk) from % 130°C ta 50°C by the nse of water enterirg at 20°C. The overall Feat transfer coefficient is estimated tobe 1500 W/mK. Itis assumed that the exit temperature of water will rot exceed 75°C. Using NTU method and taking NTU (i) Mass flow rate of waler (ii) Serface area required in this case, calculate the following (ii) Effectiveness of heat exchanger [20 marks] BhDonat svete in @ | MADE EASY auestion cum AnswerBooklet | Page29orea min Q.5 (a)| (iY What is the significance of pressure angle ir Cam follower mechanism? (J) Define the following terms frequently being used to describe the geometry cf a radial cam: He Trace point 2 Pitch point 37 Prime circle pio the vertical 16+ 6marks] CY Prem orgle 18 +e Anjle_ mole a eleven and FRR Noatre| re atte hy . diculay Carn Suatath O” filowe hich i aay pragnde + com aw. oe ¢ it Eng* Fe 19 te. sai Pere : + | , (of W Qs ane too fe ole te Nee 4 uy tips Re fend Follogse may Jam w ‘neces dosle Froweane — ear of cam alse air a ir (') Ce “Trae Point: ae Oky cam is Ro shh ad He folfrcer moves f (\) across 1B confoyy ss fe. polgf Which dawg \ A #& cm conbur ig aed Bra Point Oi kela Poind Durioy complete notew f| a at which = Pre aige |S Tem , oe ane changer The pala} tg Caled Pech foot.MADE ERSY Question Cum Answer Booklet | Page 300° 68 bore thiemieas 4 Prima. ele: y TL Cire. ctsawon —-thvongh ite pei alt seni 4 ation 9] Came conve“ 19 Calleol Pam (rhs.@ MADE ERSY Question cum AnswerBooklet | Paget of 68 ono! wien thismargn Qs & Cy a Show that the automobile window glass guiding mechanism given below has a single degree of freedom, a vwindoie 8 Haedle Antomofile window guidance Tiniage “7 [12 marks] No: alink= L=F ai highta pods = 1 =h a aes, =e dog = 30” -aj hk = 89) -298-] = [bye L ze we e ae We can tay Hreb we have fo Gwe erly ane “inpuk- while @ lovely ar movin 4 far indow hs car Which aloo anode jt hea Sine choy. — wa aolQs © MADE EASY Question Cum Answer Booklet | Page 33 of 68 Ina Davis stecring meckanism, the distance between the pivots of the front axle ie 1.5m and wheel base is 33m. When the aatomotive vehicle is moving alonga straight path, find the inclination of the tack amms te longitudinal axis ef the vehicle. Ifthe vehicle takes tum and the angle turned through ty the inner wheel is 30, find the angle turned through by theautar wheels [12 marks] satel ane Fund ab Jnrerand néew Li hut — @4 4 rengratively. it Q=%4n} @tP-wle rt+—tn | = bhi oxet thismargras @ MADE EASY Question Cum Answer Booklet | Page 35 of 68 Ina Whitworth quick rtum motion mechanism as shown below, the distance between the fixed centzes ie 100. mm and the length of the driving crank is 120 mm. The length of the slotted lever is 200 mmand the length of the connecting rod is 170 mm. Calculate the ratio of the time of cutting to return stroke. [12 marks] ec a : (20 tus - im sy = 61-1146" B= Bo0-4= 292-888 Dont were thismrginMADE ERSY Question cum Answer Booklet — | Page 36 of 66 this marin Q5 (e) ‘The system shown below by a block attached toa angle spring: Find the equivalent stiffness of combined system. k p | Wa ‘ A ‘ 2 AM} +m | anf wr! i 2k WW goos, [12 marks] ye se emagae Fa}! ae RE ye ae © ety all Sprig ane = © th yt Hae main Seriey Conners — ff msMADE EASY Question Cum Answer Booklet Page 37 of 68 Donat stein thismergn nak Syne: : Fe ee = lye tee Ee oS x xDonat | Page 38 of 68 | Te @ MADE EASY Ouestion Cum Answer Booklet A mass of 10 kg is suspended irom one end ofa helical spring, theether end being fixed. The stiffiess 26 (a)| J of che spring is 10 N/mm. The viscous damping causes the amplitude to decrease to one-tensh of the initial value in four compkete oscilations. Ifa perodic force ef 15) cos 50t N is applied to the mass is in the vertical direction, find the amplitude of the forced vibrations. What is its value of resonance? neni [20 marks} =} Ky-- Ke Johny = jo! hm pL = Jsotos (Sot) © CoCos(Ot) ax Se raf} ¢ Fa = 1S0N Ko : YY Do. 158i oo Ga 7 f 4 ase Ink q. A tee Ata € jr] 4 Zi)- IaCI9) jie > J 00952 Sie a = > To Lg ganeare Ae peg ‘ 2 Bei = W134 rs i a | = Le oot 2136-092 ee | a fe) Re Ample: A= — if ei] OmeMADE EASY Question cum Answer Booklet | Dono! Page29of 68 | We ; So} io4 a _ = pecagem 3-179 x12 % = pagame 9 .4]99m I soit} [ vane say] *Doms writen @ | MADE EASY Question cum Answer Booklet | Paget of 68 [mn Q6 (b)| The torque exerted on the crankshaft of a two stroke engine is given by M-= 15000 +2000 sin26 - 1800 cos20 Nan where @iis the crankangle measured from inner deed-centre position. Assuming the resisting torque to be constant, determire: (the power of the engine when turning at 260 epm Gi) the momentof inertia of the flywheel if the speed variation from the mean speed of 200 rpm is not to exceed +74, Gii) the angular acceleration of the flywheel for © = 30° [0 marks] Ma Iso00+ 4.000 Mn29 — {82 0 Car eo = = | | fipeae + 2oovsine® ~ 18.00 cose JV Vinee nz FE | o (Pe af [ ree K) + 9000/0) 1600 (2) | = [sooo NM = iy Powers Vnean % D = 4 aay Doo) = 3I4IS9 266 walt = \s000% ¢ om \ aus wa = els = ii GH) Og= 2x08 0-02 _ onkdoe . 20°9439 ved) ( to = oon Ponta) inkuectionsy WK Troan 8 ME "heay Gay |S0004 2ou2Sin28 —lBoo@er) = 1520 Qoev Gin? = (G00 Cas29 2 danrg = 05° eyMADE EASY Question Cum Answer Booklet | Page 42 of «€ Donet vite ‘his margin Oo = 4)-987", 2219BF , Gol 9er” O= g099%, 1999" 200-1919" @ cohich lin ble ( 0.94) . Or 2800. Qa= lI” we Me OS ee mi 9- 0 48) wt @ 20°94y w Ja 7 @ 1a 44 be s jbo" Jag only | (m- Tron) ° } gory i (2008 Sines —{b00s?) «| > [Emmy = 945-68 Toe Ay AEo = | (Gone S90 — \8oo Gosia) 40 0944 ype zs |15070 2 jeo| = 269074 Pm AE) < " jo xMADE EASY Question Cum Answer Booklet | Page 43 of 68 —— ? \ QE= | Tessie — Gorito120) 49 ' Totty ‘ z [vv lo ¥ "igo = 2167-88 Pm AE mine < 2690 F941 g. AE nag = OO te Ssqo-9eus OK (deqysy) 60 - 9 2 906-419 Que — a w ao §=3"" M—Traay = 4 2000 Sin( 232) — 12 0.Cos(2-¥2®) = £47068 Note qa £48 par n(0h = WOUIR A par-9998= 3 Ae ee 9-352 red) 7 ae we Done toto thismarcinone @ MADE EASY Questioncumanswer Booklet | ve Page ator 68 |r, Q6 (c)| Theanvil lof a forging hammer weighs 5000 Nand is monnted ona foundation that has a stifiness nF /m and a viscous damping constant of 10000 Ns/m. During a particular forging operation, the tup (Le. the falling weight or the hammer), weighing 1000, is made to fall froma heightof 2m onto the anvil. If the anvil is at rest before impact by the tup, determine the response of the anvil alter the impact, Assame that the coefficient of restitution between the anvil and the tup is 04. Ce [20 marks] M=(500°/ Pg, ) = 5097683 ke EBD k= sx ¥[m C= Isoon tm)MADE EASY Question cum Answer Booklet Page 45 of 68 Donat ain thismagh Oye 1000 /95)= Io 4968 ky he om EZ =a, adm reg Be anvil = rm =) wae [syet ra 2 4qoust v4),Page 49 of 68 MADE ERSY Question cum Answer Booklet —_ | Do not writeln this rain O7 @ = We 8 ‘two gear wheels mesh externally and are tp give a velocity ratio of 3: 1. The teeth are of involule mm, addendum = onemodule, pressure angle = 20°. The pinion rotates at 120 rpm. form; medul Determine Mf the number of teeth on the pinion to avoid interference on itand the corresponding number of teeth on the wheel (i) the length of path ard arc of contact (iii)the number of pairs of teeth In contact tiv) te maxiniunt velocity of slidig QO H=3 , module 6mm, - @ AycAp=l pea WEARIM Wp = 1Doapm, D De = 19'S66 red |s 12 marks] , Wq= Be = 4189 wale the. Sine module 13 SIH SE Lege deogn imin timin = nyctrin OBI TH : 2 ad ee Yn= 45+6= Simm@ | MADE EASY Question cum Answer Booklet | Page 50 of 68 oa net tary cabo: [[ pe Pete ~Mnp] i Jeg x? oq —15ing | - = est 0 = oByrs) my wed Bik EE) = Sate . acd = Sok 30:2 218-7 Cir Crud ope: = EP = axcones) = 19-9496 mo rete gf Cenfuct! Oe AE 3 Civewle Pi key Z x ? ff BOSE. pose 1B. Bue i Kael j@rtat fatio= fommeet Ore pair O) fet pil any pCa and 60-8 Ht pe Pains of feats ‘alll, bg TA erate a“ of f CW) Max veloc, 4g} slidly = academe a. Yo pithy) enh a and the Pint) 8 20 a = (12se6+ 9189) (w15:242!) = hassdt ~ {O00 i ‘hsmaginMADE EASY Qtestion Cum Answer Booklet | —_Pages3 of 68 Dore vwrtein this margin O7 (b) ‘The turbine-rotor of a ship has a mass of 2.2 :onnes and rotates + 1800 rpm clockwise when viewed from the aft. The radius of gyration of the rolor is 32) mm. Determine the gyroscopic ceuple and its effect when (the ship tums rightat a radius of 25 m with a speed of 25 km/> (ii) the ship pitches with thebow rising at an angular velocity of 0.8 rad/s (iii)the ship rolls at an argular velocity of 0.1 rad/s [20 marks} Mpa D2honej- 2200kg w= Box Za__ . Grad (BOX Z — CD 1B94ASG \s ke 0:42m —" Y € TH myls Besee ign a ase |h= 6: Suym) 4 Re omm, we = 0:0978 t4/¢ sa Rao P\ oy sorte. couple = LO ep _ " = 296-28x (84-ya56x_[6-9778) = (ose 18 Te pee oper — Row wi) move. ie oil) che (ii)? eb Op = 0B rads Gyro xopic. auple = = 22 198-49GX ©9 ee FS I99}). 43, WH ajfed ha ail rame Teve agit Biot BenMADE EASY Question cum Answer Booklet — | Page 54 of 63 Dont ‘writen this margin qu Bolling: fiysvtepic cowle Zero % velacify of zoey Ord Dll e yey as Y oe top-0- angular in Dhy ome olirectiog.@ MADE EASY Question cum Answer Booklet | Pages6or 68 |", Q7 (| G@ Why do spur gear make noise? (ii) What is the key difference beeen spur gear and helical gear? (20 marks} The teeth fn spur gear avn panaltsl to ons a Shut whey foo spur’ gear in mary ovakiy comple. teeth, atte fo contact - ub then B\ teh @ looses conte ond a nu pair -wheel— ahen tome inzConbade _ tree It Suddon engayereoty 8) feat, sebn pha Thee Pre epyr gear Ard ape ot Hoe dime 9) Asengyeret oD Maley nlc» “oy fou ie Ctaldon — dhoengayoreart- S| ae = CL, a Teeth ae paral te ‘ > Fol me Sogn fo / Ua ano} thy fe Shaffeenie~ SP er ihe stontansartcin Ta Pia conta a fete a 7 ‘1 Suddom engaprrsrt 2 Chadual_ -engpyprvent- A) disengryernout- yet ___ be aisengayernerd > = Move_ payy. af > les Noise a be how cpa Aprliotin 2 Caner hija Speed application. ls Contact falta 23 4 wred pate (—% eae — Le Cumed Tooth 1 Sprouy ht Bort