INJkon 01 4.0 Manual

STREAMLINE CONTROLS PVT.LTD.
INJkon 01/4.0/ Manual
OPERATING MANUAL
FOR CONTROL SYSTEM
OF INJECTION
MOLDING MACHINE
Page 1 of 93
Business Mission
Streamline Controls Pvt. Ltd. (SCPL) is in the business of providing electronic &
computerized automation solution for different industries so as to enhance the quality and
productivity. Our motto is to provide indigenous, reliable and proven products & hence to
ensure consistent performance. Our concept of value to the customers is to supply
indigenous control systems designed with latest technology, developed through extensive
R & D, incorporating state of art technology (world technology trend), manufactured under
strictest quality control system and duly tested, at competitive prices, delivered in time and
supported by service teams.
We feel it to be our responsibility to ensure that our business operates at a reasonable

profit, as profit provides opportunity for R&D, growth and job security. Therefore we are
dedicated to profitable growth - growth as a company and growth as an individual.
For detailed inquiry and trouble shooting contact:

401/402,”meghansh”complex, opp. Oxford tower,
Gurukul road, Memnagar, Ahmedabad-380 052.
Gujrat,India.
Phone. – (079) 27411463(O)
E-mail –
customercare@Streamlinecontrols.com
Web - www.streamlinecontrols.com
Page 2 of 93
PREFACE
INJkon is multi functional controller incorporating micro controller, making it most versatile and cost
effective solution optimally designed to best suit the automation needs of injection molding machines.
For letter usage and maintenance of control system, detail study of this operating manual will be
helpful.
We would be glad to assist your quarries.
Features & Specifications are subject to change without prior notice.
Page 3 of 93
CONTENTS
(A) SYSTEM SPECIFICATIONS

(B) INTRODUCTION
(C) FEATURES
(D) SCOPE OF SUPPLY
(E) PROGRAMMING OF THE SYSTEM
(F) OPERATING PANEL DESCRIPTION

(G) MANUAL MODE OF OPERATION
(H) PRECAUTIONS
(I) SETTING PROCEDURES FOR:
(1) MOLD OPEN

(2) MOLD CLOSE
(3) CARRIAGE
(4) CORE
(5) INJECTION
(6) REFILL
(7) EJECTOR
(8) TEMPERATURE
(9) PASSWORD
(10) CONFIGURE
(11) ANALOG INPUT CALIBRATION PROCEDURE
(12) ANALOG OUTPUT CALIBRATION PROCEDURE
(J) DESCRIPTION OF TEST MODES:

(1) DIGITAL OUTPUT
(2) ANALOG OUTPUT
(K) FUNCTIONAL DESCRIPTION OF:

(1) MOULD SAFETY
(2) FAST APPROACH
(3) HEAT OFF
(4) HAND
(5) SEMI AUTO
(6) FULLY AUTO
(7) ONLINE PARAMETERS
(L) INTERLOCKS
(M) LIST OF I/P AND O/P
(N) SEQUENCE OF OPERATION
(O) WIRING DIAGRAM
Page 4 of 93
(A) SPECIFICATIONS:
Input
Power:
Voltage -- 0-440Vac ± 10%
Frequency -- 49-50 Hz
Consumption -- 30VA Max.
Control:
Thermocouple -- J / K type - Isolated
Proximity/ -- NPN (NO type)
Limit switches 10-30 Vdc - 50 mA Max.
Output
For Solenoids -- For 230VAC 2 Amp. Max. - SSR Output

-- For 24VDC - 2 Amp. Max. – MOSFET Driver
Output
For Heater -- SSR Output - 2 Amp max 230VA Contactors
Environment
Temperature -- 0ºC to 55ºC

Humidity -- 5 to 95% RH non-condensing
MECHANICAL DIMENSIONS (All are in MM)
Operating Box -- Depth X Width X Height

80 mm 184mm 365 mm
Page 5 of 93
(B) INTRODUCTION
INJkon is a complete proven & reliable control system for Injection Molding Machine.
System consists of three units.
(1) Display unit
(2) Input/Output drivers
(3) C.V.T. (Optional)/Transformer
(1) Operating Panel:

This is small lightweight Display unit with soft touch keypad & TFT colour screen. This unit is connected to
Input/Output drivers via 15core factory assembled flexible cable.
(2) Input/Output Drivers:

System provide with Junction card, Digital Input card, Digital Output card, Contactor output card, Analog
Output with Driver card (Optional), Analog Input card (Optional) & interconnecting cables (factory
assembled).
Junction card
¾ Junction card is junction between all Input/Output driver cards & Display unit.
¾ Require Power supply for driver cards and display unit provide by this junction card.
¾ Thermocouples for measuring barrel temperature are also connected to this card.
Digital Input Card (DIN8X) (Standard for 2, available extend to 6)

All the inputs to the system are connected to digital input cards. Each input card accepts 8 nos. of
digital inputs.
Digital Output Card (DOP8X) (Standard for 2, available extend to 6)

All the outputs of the system are connected to digital output cards. Each output card is provided with
8nos. of digital output.
Heater Output Card (DOP8X) (Standard for 1, available extend to 2)

All the Heater controlling contactors are connected to heater output card. Each card is provided with
8nos. of outputs.
Analog Output Card (AOPX) (Standard for 2, available extend to 6)

Analog output driver card is driver unit that gives proportional output to drive the Proportional valve.
One card is able to drive only one Proportional valve.
Analog Input Card (AIPX) (Standard for 2, available extend to 6)

Analog Input Card is 4 Channel A/D voltage input interface card.
This package has some obvious advantages over existing conventional Electrical Systems. This
occupies lesser space then conventional system. The simplicity of wiring from solenoids to systems or limit
switches to system and from Thermocouples to system makes it easier and less time consuming for
commissioning. This system has no moving parts, so periodical maintenance is drastically reduced and there
for reliability is definitely improved. Function like suck back ON-OFF, Heating ON-OFF and Cycle Time
Interlock makes this system much more superior then the conventional system.
Page 6 of 93
(C) FEATURES
¾ Inherently reliable Micro controller based technology 8051 / 20MHz CPU.
¾ Offers up to 64 digital inputs, Up to 64 digital outputs, 8 Analog Inputs, 8 Analog Output, 8-zone time
Proportional controlled Temperature Controllers, 2 Zone % Heat control, timers, Extensive feather touch
membrane keypad for user interface for manual/Semi auto/fully auto functions of the machine.
¾ Latest E2PROM Technology ensures security of programmed parameters.
¾ User friendly programming through an extensive membrane keypad for easy operator interface (Details of
manual mode operations available is appended on separate sheet)
¾ Five digits batch counter to count Number of Pieces & Six digit tantalizer counter.
¾ Six digits hour counter.
¾ Facility for counting cycle time helpful in production analysis.
¾ Three different programs for Ejector operations provide to suit the operational needs with various molds.
¾ Thermocouple "Open" & "Reverse" conditions are self detected and are displayed as "Opn" and "rev"
respectively.
¾ Programmable High & Low limits for all temperature zones.
¾ Automatic cold junction compensation for Thermocouple inputs.
¾ Mold Safety interlock provided in case of abnormal pressure rise while the mold is getting closed (For that
pressure switch input has to be provided in case of limit switch.)
¾ Inbuilt interlocks for Low & High temperature, Front and/or Back guards, Maximum Cycle Time, Emergency
stop.
¾ Built in 50 sets of mold memory.
¾ Operating Input/Output diagnosis.
¾ Central lubrication control with precisely On/Off timer.
¾ Data logging & analysis for last 100 interlocks history, Hourly production for last running 24 hours, and
Monthly production for last 30 running days.
(D) SCOPE OF SUPPLY

Streamline Controls To provide:
1 Display Unit.
2 Input & Output cards.
3 Inter connecting cables.
4 Operating Manual.
E) PROGRAMMING OF THE SYSTEM
The system will be programmed to suit your application by us.
Page 7 of 93
(F) OPERATING PANEL DESCRIPTION
Front Key Board Sticker
GATE GATE
OPEN CLOSE
Page 8 of 93
Page 9 of 93
TO
View Mode: Call the page directlyby using 0-9 key .
Page 10 of 93
GATE GATE
OPEN CLOSE
Page 11 of 93
(G) MANUAL MODE OF OPERATIONS

1. Mould Close 14.Mould Open
2. Carriage Forward 15.Carriage backward
3. Injection 16.Refilling
4. Suck Back 17.Ejector forward
5. Ejector Backward 18.Air jet punch
6. Core In 1 19.Air jet cavity
7. Core Out 1 20.Dieset
8. Mould Height (+) 21.Mould Height (-)
9. Core In 2 22.Core Out 2
10. Gate Open 23.Gate Close
11. Motor on 24.Motor Off
12.Core In 3 25.Core Out 3
13 Lubrication
(H) PRECAUTIONS to prevent damage from human and machine, please obey the
following safety caution.
¾ Equipment must be operating under correct power. (Install a voltage stabilizer or CVT while need)
¾ Earth terminal must be connected to qualified terminal.
¾ All electrical elements with EARTH terminal, it is necessary for users to connect with the EARTH terminal.
¾ The high power cables should be separated from the low power cables to avoid interferes.
¾ To prevent fire or hazard shock, do not expose the unit to rain or moistly place.
¾ Please understand the operating process before use.
¾ When system shut down, wait 10seconds for re-start.
¾ Thermocouples used for this system must be isolated (ungrounded) Fe/k type.
¾ The wiring of each zone starting from thermocouple of heater must be verified.
For ex: first zone thermocouple must be connected to first channel of the system and heater of first zone
must be connected to heater 1of the system.
¾ The limit switch and solenoids wiring must be done as per given wiring diagram.
¾ If the proximity switches are used then use only NPN-NO type proximity switches.
¾ While using Increamental Encoder for positioning single phase UPS is must be required for control supply.
Page 12 of 93
(I) SETTING PROCEDURES

Pg11:Temperature(1/2)
TEMPERATURE
(1) Press TEMP. key once in direct page call.
(2) Now Pg11:Temperature(1/2) is displayed on screen in first line.
(3) Select required parameter position using CURSOR keys.
(4) Set required value using 0-9 numerical keys.
(5) Use INC or DEC key to on or off any function.
(6) On pressing ENTER key the set value will be saved.
(7) Press TEMP. key once again to exit from Temperature menu or if there is no any data
entry should be done within few second display is automatically exit from Temperature menu.
Temperature page and list of parameter is given below.
List of Programmable Parameter:
Zone No. Message Description Range Default Value Operating Password Level
SET C> Set temperature 0-500 C 200 C User
ACT C> Actual temperature
Display Alarm Low &
Z1
STAT> Alarm High online status
AL C> Alarm low 0-200 C 025 C Level 1
AH C> Alarm High 0-999 C 025 C Level 1
Display Alarm Low &
Z2
Display Alarm Low &
Z3
Z4 SET C> Set temperature 0-500 C 200 C User
Page 13 of 93
Display Alarm Low &
Display Alarm Low &
Z5
Display Alarm Low &
Z6
Display Alarm Low &
Z7
Display Alarm Low &
Z8
%HEAT1 SET Set Percentage 0-100 C 000 C User
%HEAT2 SET Set Percentage 0-100 C 000 C User
Page 14 of 93
Pg12:Temperature(2/2)
TEMPERATURE
(1) Press PGDN key once in Pg11:Temperature(1/2) page.
(2) Now Pg12:Temperature(2/2) is displayed on screen in first line.
(7) Press Temperature key twice to exit from Temperature menu or if there is no any data
entry should be done within few second display is automatically exit from Temperature menu.
Temperature page and list of parameter is given below.
PB C > Proportional band 0-100 C 030 C Level 1
TI SEC> Integral time 0-999 Sec 900 Sec Level 1
Z1 TD SEC> Derivative time 0-999 Sec 000 Sec Level 1
CT SEC> Cycle time 0-200 Sec 015 Sec Level 1
BP C > Blower Point 0-200 Sec 005 C Level 1
Page 15 of 93
%HEAT1 CYTM(SEC) Cycle time 0-999 Sec 10 Sec Level 1
%HEAT2 CYTM(SEC) Cycle time 0-999 Sec 10 Sec Level 1
Parameter Description
NO. Message Description Operating Level
Parameter Type Range
21 AUTOHEAT: OFF If set to on, auto heat function is Function ON / OFF Level 1
enable.
22 AUTOHEAT: TIM: Set auto heat on time. Time Hour 00-23 Level 1
Time Minute 00-59 Level 1
23 AUTOHEAT: DAT: Set auto heat on date. Date 01-31 Level 1
Month 01-12 Level 1
Year 01-99 Level 1
Page 16 of 93
Pg13:Injection(1/2)
INJECTION
(1) Press INJECTION key once in direct page call.
(2) Now Pg13:Injection(1/2) is displayed on screen in first line.
(6) On pressing SET key the set value will be saved.
(7) Press INJECTION key once again to exit from Injection menu or if there is no any data
entry should be done within few second display is automatically exit from Injection menu.
Injection operation page and list of parameter is given below.
Message Parameter Description

Of Operating
Sr Page Parameter
Page Name Paramet Function Description Parameter Password
No No Description Range
er On Type Level
Screen
Select Number of 0–4 Level 1

Select injection-
1 Injection(1/2) Pg13 Stages operating stage
operating stage.
stage
Total time for injection Timer 000.0 – Level 1
function. If injection 999.9
time is exceed from
Set total time
Total total time at that time
2 Injection(1/2) Pg13 for injection
Tim system come in hand
function
mode & display
IL..INJECTION TIMER
OVER.
000.0 – User
Pre Injection 999.9mm
When AUTO
CARRIAGE function is
enable at that time Set Pre
before carriage Injection
3 Injection(1/2) Pg13 Pre-Inj forward function function over Posi
Injection function take operating
place & Function work position.
till to reach the Pre
injection’s set position
or over the set time.
Page 17 of 93
Set Pre Pressure 000% – User
Injection 100%
function
operating
pressure
proportional
output
Set Pre Flow 000% – User
Injection 100%
function
operating Flow
proportional
output
Set Pre Time 000.0 – User
Injection 999.9Sec
operating time
000.0 – User
Set Injection 999.9mm
Stage-1
function over Posi
operating
position.
Set Injection Pressure 000% – User

Stage-1 100%
function
operating
pressure
proportional
output
Injection Stage 1 Set Injection Flow 000% – User
Injection stage 1 Stage-1 100%
Stage Function work till to function
4 Injection(1/2) Pg13
1 reach the stage 1 set operating Flow
position or over the set proportional
time output
On completion User
of set delay
time Injection
Stage-1
function take
Delay 00.0-99.9
place. Its start
on completion
of Carraige
Forward
function
Set Injection Time 000.0 – User
Stage-1 999.9Sec
operating time
Injection Stage 2 Set Injection 000.0 – User
Injection stage 2 Stage-2 999.9mm
Stage
5 Injection(1/2) Pg13 Function work till to function over Posi
2
reach the stage 2 set operating
position or over the set position.
time Set Injection Pressure 000% – User
Stage-2 100%
function
operating
pressure
proportional
output
Page 18 of 93
Set Injection Flow 000% – User
Stage-2 100%
function
operating Flow
proportional
output
Time 000.0 User
Set Injection
–
Stage-2
999.9
operating time
Sec
Set Injection 000.0 – User
Stage-3 999.9mm
function over Posi
operating
position.
Stage-3 100%
function
Injection Stage 3
operating
Injection stage 3
pressure
Stage Function work till to
6 Injection(1/2) Pg13 proportional
3 reach the stage 3 set
output
position or over the set
time
Stage-3 100%
function
operating Flow
proportional
output
Stage-3 999.9Sec
operating time
Set Injection 000.0 – User
Stage-4 999.9mm
function over Posi
operating
position.
Stage-4 100%
function
Injection Stage 4
operating
Injection stage 4
pressure
Stage Function work till to
7 Injection(1/2) Pg13 proportional
4 reach the stage 4 set
output
position or over the set
time
Stage-4 100%
function
operating Flow
proportional
output
Stage-4 999.9Sec
operating time
Hold On-1 100%
Injection HOLD ON 1
function
Injection hold Function
8 Injection(1/2) Pg13 Hold 1 operating
work till to over the set
pressure
time on
proportional
output
Flow 000% – User
100%
Set Injection
Hold On-1
Page 19 of 93 function
operating Flow
proportional
output

Hold On-1 999.9Sec
operating time
Hold On-2 100%
function
operating
pressure
proportional
Injection HOLD ON 2 output
Injection hold Function Set Injection Flow 000% – User
9 Injection(1/2) Pg13 Hold 2
work till to over the set Hold On-2 100%
time on function
operating Flow
proportional
output
Hold On-2 999.9Sec
operating time
Pg14:Injection(2/2)
INJECTION
(1) Press PG DN key once in Pg13:Injection(1/2) direct page call.
(2) Now Pg14:Injection(2/2) is displayed on screen in first line.
(7) Press INJECTION key twice to exit from Injection menu or if there is no any data
entry should be done within few second display is automatically exit from Injection menu.
Injection operation page and list of parameter is given below.
Messa Parameter
ge Of Description Operating
Sr Page Parameter
Page Name Param Function Description Password
No No Description Paramet
eter On Range Level
er Type
Screen
Make on to
Pre- Select pre injection
1 Injection(2/2) Pg14 operate Pre Function On/Off Level 1
Injct function.
injection function
2 Injection(2/2) Pg14 Pre-Inj
Set Pre Injection AN3 000% – User
function 100%
Page 20 of 93
operating AN3
proportional
output
Set Pre Injection
function
000% –
operating AN4 AN4 User
100%
proportional
output
Select verious type of pump
selection with Injection
function as per output
selection provide in
sequence table.
With boost selection 0 to 3
provide fix output selection. Select operating
3 Injection(2/2) Pg14 Boost Number 0-5 Level 1
With boost selection 4 boost option
pump selection very with
set pressure proportional
output.
With boost selection 5
pump selection very with
set flow proportional output.
Set Injection
Stage-1 function
000% – User
operating AN3 AN3
100% Level
proportional
output
4 Injection(2/2) Pg14 Stage 1
Set Injection
Stage-1 function
000% – User
operating AN4 AN4
100% Level
proportional
output
Set Injection
Stage-2 function
000% – User
operating AN3 AN3
100% Level
proportional
output
Set Injection
Stage-2 function
000% – User
operating AN4 AN4
100% Level
proportional
output
Set Injection
Stage-3 function
000% – User
operating AN3 AN3
100% Level
proportional
output
Set Injection
Stage-3 function
000% – User
operating AN4 AN4
100% Level
proportional
output
Set Injection
Stage-4 function
000% – User
operating AN3 AN3
100% Level
proportional
output
Set Injection
Stage-4 function
000% – User
operating AN4 AN4
100% Level
proportional
output
Page 21 of 93
Set Injection Hold
On-1 function
000% – User
operating AN3 AN3
100% Level
proportional
output
Set Injection Hold
On-1 function
000% – User
operating AN4 AN4
100% Level
proportional
output
Set Injection Hold
On-2 function
000% – User
operating AN3 AN3
100% Level
proportional
output
Set Injection Hold
On-2 function
000% – User
operating AN4 AN4
100% Level
proportional
output
Boost
On
Time:
Make on to
Option operate time
Function On/Off Level 1
: base boost
Select Time base Boost function
option function. Delay time On completion of
10 Injection(2/2) Pg14
for injection boost function. set delay time
On time for injection boost Start boost on
User
Delay function. time. Its start on Delay 00.0-99.9
Level
completion of
Carraige Forward
function
User
Time: Set boost on time Timer 00.0-99.9
Level
Pg15:Auto Purge
Auto Purge
(1) Press PG DN key twice in Pg13:Injection(1/2) direct page call.
(2) Now Pg15:Auto Purge is displayed on screen in first line.
(7) Press INJECTION key twice to exit from Auto Purge menu or if there is no any data
entry should be done within few second display is automatically exit from Auto Purge menu.
(8) Press PgUp key once to enter in Pg14:Injection(2/2) page.
Auto Purge operation page and list of parameter is given below.
Page 22 of 93
Parameter List For Auto Purge Mode:

¾ Parameters in this page are used for executing in purge action only, and don’t affect any normal operation data.
¾ When auto purge mode is enabling Semi auto mode and Fully auto mode are disable.
¾ Purge option is disable by actual temperature lower than LOW LIMIT setting.
Message Parameter Description Operating

Sr Page Page Of Function
Parameter Description Parameter Password
No Name No Parameter Description Range
Type Level
On Screen
Auto This function is Set auto purge mode
1 Pg15 Cycles use to clean up Number 00-99 Level 2
Purge operating cycle.
injection barrel
while you Total time for purge mode
change operation. If total time is
material. exceed before completion
Auto 000.0-
2 Pg15 Tot Tim of set cycles at that time Timer Level 2
Purge 999.9 sec
system come in hand
mode & display IL..TOTAL
TIMER OVER.
Set Purge Injection 000.0 –

function over operating Posi 999.9mm Level 2
position.
Pressure 000% –
Set Purge Injection 100%
function operating pressure Level 2
proportional output
Set Purge Injection Flow 000% –

Auto function operating Flow 100% Level 2
3 Pg15 Inject
Purge proportional output
Set Purge Injection
000% –
function operating AN3 AN3 Level 2
100%
proportional output
Set Purge Injection
000% –
function operating AN4 AN4 Level 2
100%
proportional output
Time 000.0 –
Set Purge Injection time 999.9Sec Level 2
Auto Set Purge Refill function 000.0 –

4 Pg15 Refill Posi 999.9mm Level 2
Purge over operating position.
Set Purge Refill function Pressure 000% –
operating pressure 100% Level 2
proportional output
Page 23 of 93
Set Purge Refill function Flow 000% –
operating Flow proportional 100% Level 2
output
Set Purge Refill function
000% –
operating AN3 proportional AN3 Level 2
100%
output
Set Purge Refill function
000% –
operating AN4 proportional AN4 Level 2
100%
output
Time 000.0 –
Set Purge Refill time 999.9Sec Level 2
Pg16:Refill(1/2)
REFILL
(1) Press REFILL key once in direct page call.
(2) Now Pg16:Refill(1/2) is displayed on screen in first line.
(7) Press REFILL key once again to exit from Refill menu or if there is no any data
entry should be done within few second display is automatically exit from Refill menu.
Refill operation page and list of parameter is given below.

Sr Page Page Of Parameter
Function Description Parameter Password
Type Level
On Screen
Enable or Disable Level 1
Make on to operate
backpressure digital
1 Refill (1/2) Pg16 Back Pres digital output of back Function On/Off
output during refill
pressure
function.
Total time for refill Level 2
function. If refill time
is exceed from total
time at that time Set total time for refill 000.0-
2 Refill (1/2) Pg16 Total Tim Timer
system come in hand function 999.9
mode & display
IL..REFILL TIMER
OVER.
Page 24 of 93
Set Cooling function Pressure 000% – User
operating pressure 100%
proportional output
Set Cooling function Flow 000% – User
3 Refill (1/2) Pg16 Cooling 100%
operating Flow
proportional output
Set Cooling Time 000.0 – User
operating time. 999.9Sec
Set Suck back-1 000.0 – User
function over Position 999.9mm
operating position.
Set Suck back-1 Pressure 000% – User
function operating 100%
pressure proportional
output
Set Suck back-1 Flow 000% – User
4 Refill (1/2) Pg16 Sukbak 1 Flow proportional
output
On completion of set User
delay time Suck
back-1 function take
Delay 00.0-99.9
place. Its start on
completion of
injection function
Set Suck back-1 Time 000.0 – User
operating time 999.9Sec
Set Refill-1 function 000.0 – User
over operating Position 999.9mm
position.
Set Refill-1 function Pressure 000% – User
proportional output
Set Refill-1 function Flow 000% – User
5 Refill (1/2) Pg16 Refill 1 operating Flow 100%
proportional output
On completion of set Delay User
delay time Refill-1
function take place.
00.0-99.9
Its start on
completion of
injection function
Set Refill-2 function 000.0 – User
over operating Position 999.9mm
position.
Set Refill-2 function Pressure 000% – User
6 Refill (1/2) Pg16 Refill 2 operating pressure 100%
proportional output
Set Refill-2 function Flow 000% – User
operating Flow 100%
proportional output
Set Suck back-2 000.0 – User
7 Refill (1/2) Pg16 Sukbak function over Position 999.9mm
operating position.
Set Suck back-2 Pressure 000% – User
output
Page 25 of 93
Set Suck back-2 Flow 000% – User
Flow proportional
output
delay time Suck
back-2 function take
Delay 00.0-99.9
place. Its start on
completion of Refill
function
Set Suck back-2 Time 000.0 – User
Set Intrusion function Pressure 000% – User
proportional output
Set Intrusion function Flow 000% – User
8 Refill (1/2) Pg16 Intruson 100%
operating Flow
proportional output
Set Intrusion Time 000.0 – User
Set Intensifier Pressure 000% – User
output
Set Intensifier Flow 000% – User
Flow proportional
output
9 Refill (1/2) Pg16 Intensfr
delay time Intensifier
Delay 00.0-99.9
Its start on
completion of
Injection function
Set Intensifier Time 000.0 – User
¾ Enter data entry for Refill or Suck Back function is in increasing order from Suck Back 1 to Suck Back 2.
Pg17:Refill(2/2)
REFILL
(1) Press PG DN key once in Pg16:Refill(1/2) direct page call.
(2) Now Pg17:Refill(2/2) is displayed on screen in first line.
(7) Press REFILL key twice again to exit from Refill menu or if there is no any data
entry should be done within few second display is automatically exit from Refill menu.
Refill operation page and list of parameter is given below.
(8) Press PgUp key once to enter in Pg16:Refill(1/2) page.
Page 26 of 93

Type Level
On Screen
Select verious type Level 1
of pump selection
with Refill function as
per output selection
provide in sequence
table.
With boost selection
0 to 3 provide fix
Refill output selection. Select operating
1 Refill (2/2) Pg17 Number 0-5
Boost With boost selection boost option
4 pump selection
very with set
pressure
proportional output.
5 pump selection
very with set flow
Select verious type Level 1
of pump selection
with Suck back
function as per
output selection
provide in sequence
table.
0 to 3 provide fix
Suckbak Select operating
2 Refill (2/2) Pg17 output selection. Number 0-5
Boost boost option
4 pump selection
very with set
pressure
5 pump selection
very with set flow
Page 27 of 93
Set Cooling function User
000% –
operating AN3 AN3
100%
proportional output
3 Refill (2/2) Pg17 Cooling
Set Cooling function User
000% –
operating AN4 AN4
100%
proportional output
Set Suck back-1 User
function operating 000% –
AN3
AN3 proportional 100%
output
4 Refill (2/2) Pg17 Sukbak 1
AN4
output
Set Refill-1 function User
000% –
operating AN3 AN3
100%
proportional output
5 Refill (2/2) Pg17 Refill 1
000% –
operating AN4 AN4
100%
proportional output
000% –
operating AN3 AN3
100%
proportional output
6 Refill (2/2) Pg17 Refill 2
000% –
operating AN4 AN4
100%
proportional output
AN3
output
7 Refill (2/2) Pg17 Sukbak 2
AN4
output
Set Intrusion function User
000% –
operating AN3 AN3
100%
proportional output
8 Refill (2/2) Pg17 Intruson
Set Intrusion function User
000% –
operating AN4 AN4
100%
proportional output
Set Intensifier User
AN3
output
9 Refill (2/2) Pg17 Intnsifr
Set Intensifier User
AN4
output
Select Suck Back 1 Level 1
Suckback Make on to operate
10 Refill (2/2) Pg17 function enable (on) Function On/Off
1 suck back-1 function
or disable (off).
Page 28 of 93
Enable or disable Level 1
Combine Refill
option. When cooling
time is less than refill
time at that time for
reducing cycle time
made on this
function. In this
function after
completion of cooling
time MOLD OPEN
function start parallel Make on to operate
11 Refill (2/2) Pg17 Comb.Refl Function On/Off
to REFILL function & combine refill function
complete the mold
side whole cycle.
After mold fully close
function is over
system wait for refill
function over & on
completion of refill
function injection is
taken place and
repeat this sequence
in every cycle.
Select Suck Back 2 Level 1
Suckback Make on to operate
12 Refill (2/2) Pg17 function enable (on) Function On/Off
2 suck back-2 function
or disable (off).
intrusion function.
When over shot wait
is needed from
barrel size at that
time made on this
function, In this
function after unit Make on to operate
13 Refill (2/2) Pg17 Intrusion Function On/Off
forward in semi or intrusion function
auto cycle instead of
injection function
refill function is start
for set intrusion time.
After completion of
on time injection
function start.
intensifier function. If Make on to operate
14 Refill (2/2) Pg17 Intensifr Function On/Off
set to on, intensifier intensifier function
function is enable.
Page 29 of 93
Pg18:Mold Open(1/3)
MOLD OPEN
(1) Press M.OPEN key once in direct page call.
(2) Now Pg18:Mold Open(1/3) is displayed on screen in first line.
(7) Press M.OPEN key once again to exit from mold open menu or if there is no any data entry
should be done within few second display is automatically exit from Mold Open menu.
Mold open page and list of parameter is given below.
Note: The position setting should be in increasing order while set mold open page.
Sr Page Page Of Function Parameter
Parameter Password
No Name No Parameter Description Description Range
Type Level
On Screen
With on of this
function Slow-Fast-
Slow sequence
Mold done during Mold
Fast Approach User
1 Open Pg18 Fast Appro Open function. Function On/Off
function on/off. Level
(1/3) With off of this
function Mold Open
moves only in Slow
motion.
If mold open time is
exceed from total
Mold time then system
Set Total time for 00.0 –
2 Open Pg18 Total Tim come in hand mode Timer Level 2
mold open function. 99.9Sec
(1/3) & display IL..MOLD
OPEN TIMER
OVER.
This function is use Decompression
Mold in RAM type Function. Set
000.0 – User
3 Open Pg18 Decompres injection molding decompression Position
999.9 BAR Level
(1/3) machine to reduce function over
tonnage pressure. operating position.
Set decompression
function operating 000% – User
Pressure
pressure proportional 100% Level
output
Page 30 of 93
Set decompression
Flow
Flow proportional 100% Level
output
Decompression delay
time. This time is for
ram type machine
only. This time
operate only in semi
or fully auto mode
User
cycle. This time Delay 00.0 – 99.9
Level
should be run if
AFTER INJ option
select in DECMP
OPT [refer
Pg19:Mold Open
(2/3)].
Set decompression
User
function operating Time 00.0 – 99.9
Level
Time
Set Slow Open 1
0000.0 – User
function over Position
2000.0mm Level
operating position.
Set Slow Open 1
With select Position function operating 000% – User
in type From mold Pressure
Mold pressure proportional 100% Level
Slow fully close position output
4 Open Pg18
Open1 to this position mold Set Slow Open 1
(1/3)
moves slow in open function operating 000% – User
direction. Flow
output
Set Slow Open 1
User
Level
Time
Set Fast Open
0000.0 – User
2000.0mm Level
With select Position operating position.
in type From mold Set Fast Open
Mold Slow Open1 function operating 000% – User
Pressure
5 Open Pg18 Fast Open position to this pressure proportional 100% Level
(1/3) position mold output
moves Fast in open Set Fast Open
direction. function operating 000% – User
Flow
output
Set Slow Open 2
0000.0 – User
2000.0mm Level
operating position.
With select Position
in type From mold Set Slow Open 2
Mold function operating 000% – User
Slow Fast Open position Pressure
6 Open Pg18 pressure proportional 100% Level
Open2 to this position mold
(1/3) output
moves Slow in open
direction. Set Slow Open 2
Flow
output
With select Position Set Slow Open 3
Mold
Slow in type From mold (Open End) function 0000.0 – User
7 Open Pg18 Position
Open3 Slow Open2 over operating 2000.0mm Level
(1/3)
position to this position.
Page 31 of 93
position mold Set Slow Open 3
moves Slow in open function operating 000% – User
direction and stop Pressure
on set position. output
Set Slow Open 3
Flow
output
Set Open Intensifier
Pressure
This function is use output
Mold in RAM type Set Open Intensifier
8 Open Pg18 Open Intns injection molding function operating 000% – User
(1/3) machine to reduce Flow
tonnage pressure. output
Time Level 1
Pg19:Mold Open(2/3)
MOLD OPEN
(1) Press PG DN key once in Pg18:Mold Open(1/3) page.
(7) Press MOLD OPEN key twice to exit from mold open menu or press Pg Up key for enter in
Pg18:Mold Open(1/3) page. If there is no any data entry should be done within few
second display is automatically exit from MOLD OPEN menu.
Page 32 of 93
Type Level
On Screen
With on of this
function intensifier
sequence done after
Mold completion of
Intensifier functions User
1 Open Pg19 Intensifier decompression. Function On/Off
on/off. Level
function Mold Open
Slow1 start after
decompression.
Select various type
of pump selection
with open function as
per output selection
provide in sequence
table.
0 to 3 provide fix
Mold
output selection. Select Mold Open User
2 Open Pg19 Boost Number 0-5
With boost selection Boost option. Level
(2/3)
4 pump selection
very with set
pressure
5 pump selection
very with set flow
If select Mold Opn
than decompression
start on completion Select
Mold Mold
Decomp of cooling time. Decompression User
3 Open Pg19 Function Opn/Aftr
Option If select Aftr Inj than function operating Level
(2/3) Inj
decompression start sequence.
on completion of
injection function
Set decompression
AN3
AN3 proportional 100% Level
Mold
output
4 Open Pg19 Decompres
Set decompression
(2/3)
AN4
output
Set Slow Open1
AN3
Mold
Slow output
5 Open Pg19
Open1 Set Slow Open1
(2/3)
AN4
output
Set Fast Open
Mold
6 Open Pg19 Fast Open AN3
(2/3)
output
Page 33 of 93
Set Fast Open
AN4
output
Set Slow Open2
AN3
Mold
Slow output
7 Open Pg19
(2/3)
AN4
output
Set Slow Open3
AN3
Mold
Slow output
8 Open Pg19
(2/3)
AN4
output
AN3
Mold
output
9 Open Pg19 Open Intns
(2/3)
AN4
output
Pg20:Mold Open(3/3)
MOLD OPEN
(1) Press Pg Dn key once in Pg20:Mold Open(2/3) page.
(7) Press MOLD OPEN key twice to exit from mold open menu or press Pg Up key for enter in
Pg19:Mold Open(2/3) page. If there is no any data entry should be done within few
second display is automatically exit from MOLD OPEN menu.

Type Level
On Screen
Page 34 of 93
Mold This function operate
Parallel Parallel Intensifier
1 Open Pg20 parallel to mold open Function On/Off Level 2
Intensifier function on/off.
(3/3) function
Mold Set Parallel
2 Open Pg20 Time Intensifier function Time 00.0 – 99.9 User
(3/3) operating time.
Set Parallel
000.0 –
Limits:Lo Intensifier function Position User
Mold 999.9
operating low limit.
3 Open Pg20
(3/3) Set Parallel
000.0 –
Limits:Hi Intensifier function Position User
999.9
operating high limit.
Mold Set Thermoset option
Thermoset
4 Open Pg20 function operating Time 0.0 – 9.9 User
open time
(3/3) time.
Pg21:Gate / Shutter
Gate / Shutter
(1) Press Pg Up key once in Pg22:Mold Close(1/2) page.
(2) Now Pg21:Gate / Shutter is displayed on screen in first line.
(7) Press M.CLOSE key twice again to exit from Gate / Shutter menu or press Pg Dn key for enter in
Pg22:Mold Close(1/2) page. if there is no any data entry should be done within few second
display is automatically exit from Gate / Shutter menu.
Gate / Shutter page and list of parameter is given below.
List Of Programmable Parameter:

Of Operating
Sr Page Parameter
Page Name Parameter Function Description Parameter Password
No No Description Range
On Type Level
Screen
Set Front Safety Level 1
Gate Gate Close function 000% –
1 Gate/Shutter Pg21 Pressure
Close operating pressure 100%
proportional output
Gate Close function 000% –
Flow
operating flow 100%
proportional output
Level 1
Set Front Safety AN3 000% –
Gate Close function 100%
Page 35 of 93 operating AN3
proportional output

Gate Close function 000% –
AN4
operating AN4 100%
proportional output
Gate Open function 000% –
Pressure
proportional output
Flow
operating flow 100%
Gate proportional output
2 Gate/Shutter Pg21
Open Set Front Safety Level 1
AN3
operating AN3 100%
proportional output
AN4
operating AN4 100%
proportional output
Shutter Close Level 1
function.
Set Shutter Close 000% –
Pressure
pressure
proportional output
After mold safety
Set Shutter Close Level 1
step over & before
starting Tonnage Flow
Shutter flow proportional 100%
3 Gate/Shutter Pg21 function shutter
Close output
close function on till
to receive shutter
close input. AN3
output
AN4
output
Shutter Open Level 1
function.
Set Shutter Open 000% –
Pressure
pressure
proportional output
Set Shutter Open Level 1
After decompression
function over start Flow
flow proportional 100%
shutter open delay
output
Shutter and over on it
4 Gate/Shutter Pg21 Set Shutter Open Level 1
Open shutter open
function take place AN3
till receive shutter
output
open input.
AN4
output
00.0 –
operating delay Delay
99.9
time.
Page 36 of 93
Pg22:Mold Close(1/2)
MOLD CLOSE
(1) Press M.CLOSE key once in direct page call.
(2) Now Pg22:Mold Close(1/2) is displayed on screen in first line.
(7) Press M.CLOSE key once again to exit from mold close menu or if there is no any data
entry should be done within few second display is automatically exit from Mold Close menu.
Mold close page and list of parameter is given below.
Note: The position setting should be in decreasing order while set mold close page.
Type Level
On Screen
Select Mold close
Mold safety function
1 Pg22 Safety Function On/Off Level 1
Close(1/2) enable (on) or
disable (off).
Total time for mold
close function. If
mold close time is
exceed from total
Mold
2 Pg22 Total Time time at that time Time 00.0 – 99.9 Level 2
Close(1/2)
system come in
hand mode & display
IL..MOLD CLOSE
TIMER OVER.
With select Position Set Mold close slow
Mold Clos in type From mold 0000.0 –
3 Pg22 1 function over Position User
Close(1/2) Slow1 fully open position to 2000.0mm
operating position.
this position mold Set Clos Slow1
moves slow in close function operating 000% –
direction. Pressure User
pressure 100%
proportional output
Set Clos Slow1
Flow User
Flow proportional 100%
output
Page 37 of 93
Set Clos Slow1
function operating Time 00.0 – 99.9 User
time
Set Mold close fast
0000.0 –
function over Position User
2000.0mm
operating position.
in type From mold Set Clos Fast
Mold Clos Slow1 position function operating 000% –
4 Pg22 Clos Fast Pressure User
Close(1/2) to this position mold pressure 100%
moves Fast in close proportional output
direction. Set Clos Fast
Flow User
output
Set Close Slow2
0000.0 –
2000.0mm
operating position.
in type From mold Set Clos Slow2
Mold Clos Clos Fast position to function operating Pressure
000% –
User
5 Pg22 pressure 100%
Close(1/2) Slow2 this position mold
moves Slow in close proportional output
direction. Set Clos Slow2
Flow User
output
With select Position Set Mold close
in type From mold Safety 1 function 0000.0 –
Position User
Clos Slow2 position over operating 2000.0mm
to this position mold position.
moves Slow in close Set Clos Safety 1
direction. Here mold function operating 000% –
safety time observe Pressure User
Mold Safty1 pressure 100%
6 Pg22 position if in settable proportional output
Close(1/2) End
mold safety time
actual position is not
reach safety 2 end Set Clos Safety 1
position than creat function operating 000% –
Flow User
IL Mold Safety Flow proportional 100%
Time Over and output
mold gets open.
Set Close Safety 2
0000.0 –
2000.0mm
operating position.
Set Clos Safety 2
Pressure User
pressure 100%
Mold Safty2 proportional output
7 Pg22
Close(1/2) End Set Clos Safety 2
Flow User
output
Set Close Safety
time.
Locking Tonnage 1. Set lockine tonnage1
Mold Lock Ton 0000.0 –
8 Pg22 After completion of function over Position User
Close(1/2) 1 2000.0mm
mold safety stage operating position.
Page 38 of 93
operate locking Set locking tonnage
delay as per its set 1 function operating 000% –
delay and than Pressure User
pressure 100%
applying tonnage for proportional output
moving platen fully
Set locking tonnage
close.
1 function operating 000% –
Flow User
output
Set locking tonnage
1 function operating Delay 00.0-99.9 User
delay.
Set lockine tonnage
0000.0 –
2 function over Position User
2000.0mm
operating position.
Locking Tonnage 2. Set locking tonnage

After completion of 2 function operating 000% –
Pressure User
locking tonnage pressure 100%
Mold Lock Ton proportional output
9 Pg22 stage 1 applying
Close(1/2) 2 Set locking tonnage
tonnage 2 for
moving platen fully 2 function operating 000% –
Flow User
close. flow proportional 100%
output
Set locking tonnage
time.
Pg23:Mold Close(2/2)
MOLD CLOSE
(1) Press M.CLOSE key once in direct page call.
(2) Now press Pg Dn key once in Pg22:Mold Close(2/2) page.
(3) Now Pg23:Mold Close(2/2) is displayed on screen in first line.
(8) Press M.CLOSE key twice to exit from Mold Close menu or press PG UP key for enter in
Pg22:Mold Close(1/2) page. If there is no any data entry should be done within few
second display is automatically exit from Mold Close menu.
Mold Close page and list of parameter is given below.

Sr Page Page Message Function Description Parameter Parameter Description Operating
Page 39 of 93
No Name No Of Description Password
Parameter
Parameter Range Level
Type
On Screen
With on of this
function Slow-Fast-
Slow sequence done
Mold during Mold Close
Fast Fast Approach
1 Close Pg23 function. Function On/Off User
Appro function on/off.
function Mold Close
moves only in Slow
motion.
Select verious type
of pump selection
with close function
as per output
sequence table.
0 to 3 provide fix
Mold
output selection. Select Mold Close
2 Close Pg23 Boost Number 0-5 Level 1
With boost selection Boost option.
(2/3)
4 pump selection
very with set
pressure
5 pump selection
very with set flow
After mold fully close
if close actual
Mold position exceed from
Clos IL Set Close Interlock 0000.0-
3 Close Pg23 this set position than Position Level 1
Tolrnc Tolrance position. 0010.0
(2/3) system stop all
function and creat
interlock.
Set Close Slow1
AN3 User
Mold
Clos output
4 Close Pg23
Slow1 Set Close Slow1
(2/3)
AN4 User
output
Set Close Fast
AN3 User
Mold
output
5 Close Pg23 Clos Fast
Set Close Fast
(2/3)
AN4 User
output
Set Close Slow2
AN3 User
Mold
Clos output
6 Close Pg23
Slow2 Set Close Slow2
(2/3)
AN4 User
output
Page 40 of 93
Set Close Safety1
AN3 User
Mold
Safty1 output
7 Close Pg23
End Set Close Safety1
(2/3)
AN4 User
output
Set Close Safety2
AN3 User
Mold
Safty2 output
8 Close Pg23
End Set Close Safety2
(2/3)
AN4 User
output
Set Locking
tonnage1 function 000% –
AN3 User
operating AN3 100%
Mold
Lock Ton proportional output
9 Close Pg23
1 Set Locking
(2/3)
AN4 User
operating AN4 100%
proportional output
Set Locking
AN3 User
operating AN3 100%
Mold
Lock Ton proportional output
10 Close Pg23
2 Set Locking
(2/3)
AN4 User
operating AN4 100%
proportional output
Pg24:DIESET
DIESET MOD
(1) Press MOLD CLOSE key once in direct page call.
(2) Now press Pg Dn key twice in Pg22: Mold Close (1/2) page.
(3) Now Pg24: DIESET is displayed on screen in first line.
(8) Press MOLD CLOSE key twice to exit from die set mode menu or press Pg Up key for enter in
Pg23:Mold Close(2/2) page. If there is no any data entry should be done within few
second display is automatically exit from DIESET menu.
Die set page and list of parameter is given below.
Page 41 of 93

Type Level
On Screen
Select various type Level 1
of pump selection
with mold height
function as per
output selection
provide in sequence
table.
0 to 3 provide fix
Mold Ht Select Mold Height
1 Dieset Pg24 output selection. Number 0-9
Boost Boost option.
4 pump selection
very with set
pressure
5 pump selection
very with set flow
Set Mold Close Level 1
Pressure
pressure proportional 100%
output
Mold moves in close
direction in slow Flow
motion in Die Set
Mold output
2 Dieset Pg24 mode. Disable SEMI
Close Set Mold Close Level 1
AUTO and FULLY
AUTO mode in this AN3
mode.
output
AN4
output
Mold moves in open Set Mold Open Level 1
Mold direction in slow function operating 000% –
3 Dieset Pg24 Pressure
Open motion in Die Set pressure proportional 100%
mode. Disable SEMI output
AUTO and FULLY Set Mold Open Level 1
AUTO mode in this function operating 000% –
Flow
mode. flow proportional 100%
output
Page 42 of 93
Set Mold Open Level 1
AN3
output
Set Mold Open Level 1
AN4
output
Set Mold Height Level 1
Maximum function 000% –
Pressure
proportional output
Increase distance
between moving Maximum function 000% –
Flow
platten and fix operating flow 100%
Mold platten with help of proportional output
4 Dieset Pg24
Height+ this function. Set Mold Height Level 1
This function is use Maximum function 000% –
in only toggle type AN3
operating AN3 100%
machine. proportional output
Maximum function 000% –
AN4
operating AN4 100%
proportional output
Minimum function 000% –
Pressure
proportional output
Decrease distance Set Mold Height Level 1
between moving Minimum function 000% –
Flow
platten and fix operating flow 100%
Mold platten with help of proportional output
5 Dieset Pg24
Height- this function. Set Mold Height Level 1
This function is use Minimum function 000% –
in only toggle type AN3
operating AN3 100%
machine. proportional output
Minimum function 000% –
AN4
operating AN4 100%
proportional output
Auto die height Level 1
adjustment and also Select Auto Dieset
set locking tonnage function On/Off.
Auto with use of this With press FULL
6 Dieset Pg24 Function On/Off
Dieset feature. AUTO key in dieset
This feature is use mode start auto
for toggale type dieset function.
machine only.
Mold close time for Level 1
dieset mode only.
This time operate
parallel to mold close
Set mold close time
Mclose function and if mold
7 Dieset Pg24 for auto dieset mode Time 00.0-99.9
Time is not fully close
only.
during this time over
than mold gets open
and adjust mold
height maximum.
Page 43 of 93
Note : Above all describe functions are work only in DIE SET MODE only.
Page 44 of 93
Pg25:Carriage(1/2)
CARRIAGE
(1) Press CARRIAGE key once in direct page call.
(2) Now Pg25:Carraige(1/2) is displayed on screen in first line.
(7) Press CARRIAGE key once again to exit from CARRIAGE menu or if there is no any data
entry should be done within few second display is automatically exit from CARRIAGE menu.
Carriage operation page and list of parameter is given below.

Message Parameter
Of Description Operating
Sr Page Parameter
Page Name Paramet Function Description Param Password
No No Description
er On eter Range Level
Screen Type
Select carriage backward
operating action in semi
auto & fully auto.
With OFF selection carriage
stays in forward direction
only.
With Aftr Inj selection
carriage backward delay
start on completion of
injection function and
complete of delay time OFF
Select after which
carriage backward function AFTR INJ
function carriage
Auto take place. Functi AFTR
1 Carriage(1/2) Pg25 backward
Carriage With Aftr Ref selection on REF
function take
carriage backward delay AFTR
place.
start on completion of refill SUK
function and complete of
delay time carriage
backward function take
place.
With Aftr Suk selection
carriage backward delay
start on completion of
suckback2 function and
complete of delay time
carriage backward function Level 1
Page 45 of 93
take place.
Set position for

carriage forward
fast function from Positio 000.0- User
Carriage n 999.9 Level
backward end
position.
Set Carriage
forward fast
function
Press 000% – User
operating
ure 100% Level
pressure
proportional
output
Carriage forward fast
Car For Set Carriage
2 Carriage(1/2) Pg25 functions. As per selection
Fas forward fast
in function type
function 000% – User
Flow
operating flow 100% Level
proportional
output
Set delay time
before carriage
User
forward fast Delay 00.0-99.9
Level
function take
place
Set carriage
forward fast User
Timer 00.0-99.9
function Level
operating time.
Set position for
carriage forward
Positio 000.0- User
end function from
n 999.9 Level
Carriage forward
fast position.
Set Carriage
forward slow
function
Press 000% – User
operating
ure 100% Level
pressure
Carriage forward slow
CarFor proportional
3 Carriage(1/2) Pg25 function. As per selection in
Slo output
function type
Set Carriage
forward slow
Flow
proportional
output
Set carriage
forward slow
Timer 00.0-99.9
function
operating time. Level 1
CarbBak Functi User
4 Carriage(1/2) Pg25 On/Off
Fas on Level
Set position for
carriage
Carriage backward fast
backward fast Positio 000.0- User
function. As per selection in
function from n 999.9 Level
function type
Carriage forward
end position.
Page 46 of 93
Set Carriage
backward fast
function
Press 000% – User
operating
ure 100% Level
pressure
proportional
output
Set Carriage
backward fast
Flow
proportional
output
Set delay time
before carriage
User
backward fast Delay 00.0-99.9
Level
function take
place
Set carriage
backward fast User
Timer 00.0-99.9
function Level
operating time.
Set position for
carriage
backward end
Positio 000.0- User
Carriage(1/2) function from
n 999.9 Level
Carriage
backward fast
position.
Set Carriage
backward slow
function
Press 000% – User
operating
Carriage forward slow ure 100% Level
CarbBak pressure
5 Pg25 function. As per selection in
Slo proportional
function type
output
Set Carriage
backward slow
Flow
proportional
output
Set carriage
backward slow User
Timer 00.0-99.9
function Level
operating time.
Set carriage
Carriage backward stops
backward auto
position for auto mode.
position. Always
CarBk With enable auto carriage Positio 000.0- User
6 Carriage(1/2) Pg25 set it less than
Auto function carriage backward n 999.9 Level
carriage
stop on this set position in
backward end
every cycle.
position.
Page 47 of 93
Set carriage
forward direction
proportional Press 000% – User
The proportional output is
pressure output ure 100% Level
enable if carriage forward
during injection or
with injection or refill option
refill time in semi
is enable
CarFor auto & fully auto.
7 Carriage(1/2) Pg25 Select carriage forward
Dir
direction proportional output
operating action during refill
Set carriage
time in semi auto & fully
forward direction
auto.
proportional flow 000% – User
Flow
output during 100% Level
injection or refill
time in semi auto
& fully auto.
Pg26:Carriage(2/2)
CARRIAGE
(1) Press CARRIAGE key once in direct page call.
(2) Now press Pg Dn key once in Pg26:Carriage(2/2) page.
(2) Now Pg26:Carraige(2/2) is displayed on screen in first line.
(7) Press CARRIAGE key twice again to exit from CARRIAGE menu or press Pg Up key for enter in
Pg25:Carriage(1/2) page. If there is no any data entry should be done within few second
display is automatically exit from CARRIAGE menu.
Carriage operation page and list of parameter is given below.
Page 48 of 93

Of Operating
Sr Page Function Parameter
Page Name Parameter Parameter Password
No No Description Description Range
On Type Level
Screen
Select carriage
forward direction
output operating
action during
injection time in
semi auto & fully Select on to enable
Carg Fwd User
1 Carriage(2/2) Pg26 auto. this function or off to Function On/Off
with Inj Level
This function is use disable this function
to stop leakage of
material from nozzle
during injection
function due to its
high pressure
Select verious type
of pump selection
with carriage
function as per
output selection
provide in sequence
table.
0 to 3 provide fix
Select carriage User
2 Carriage(2/2) Pg26 Boost output selection. Number 0-5
boost option Level
4 pump selection
very with set
pressure
5 pump selection
very with set flow
Select carriage
forward direction
output operating
action during refill
time in semi auto &
Select on to enable
Carg Fwd fully auto. User
3 Carriage(2/2) Pg26 this function or off to Function On/Off
with Ref This function is use Level
disable this function
to stop leakage of
material from nozzle
during refill function
due to its high
pressure
Set Carriage
forward fast function 000% – User
AN3
operating AN3 100% Level
CarFor proportional output
4 Carriage(2/2) Pg26
Fas Set Carriage
forward fast function 000% – User
AN4
operating AN4 100% Level
proportional output
CarFor
Slo Set Carriage AN3 000% – User
forward Slow 100% Level
function operating
Page 49 of 93 AN3 proportional
output
Set Carriage
forward Slow
000% – User
function operating AN4
100% Level
AN4 proportional
output
Set Carriage
backward fast
000% – User
100% Level
AN3 proportional
CarbBak output
Fas Set Carriage
backward fast
000% – User
100% Level
AN4 proportional
output
Set Carriage
backward slow
000% – User
100% Level
AN3 proportional
CarbBak output
Slo Set Carriage
backward slow
000% – User
100% Level
AN4 proportional
output
Set carriage forward

direction
proportional AN3 000% – User
AN3
injection or refill
time in semi auto &
fully auto.
8 Carriage(2/2) Pg26 CarFor Dir
Set carriage forward
direction
proportional AN4 000% – User
AN4
injection or refill
time in semi auto &
fully auto.
This function is use
for move injection
carriage unit from
center position to
one side of machine
for maintenance.
This function is
operating only in
Carriage swivel User
9 Carriage(2/2) Pg26 Swivel HAND mode. If Function On/Off
function on/ off. Level
carriage swivel is on
during SEMI/FULL
auto cycle system
gives interlock &
come into hand
mode & display IL
…UNIT SWIVEL
NOT AT HOME…
Page 50 of 93
Pg27:Core(1/4)
CORE
(1) Press CORE key once in direct page call.
(2) Now Pg27:Core(1/4) is displayed on screen in first line.
(7) Press CORE key once again to exit from CORE menu or if there is no any data entry should be done
within few second display is automatically exit from CORE menu.
Core operation page and list of parameter is given below.

Type Level
On Screen
Select core in
operating mode.
Select core in-
Core in function start
operating mode &
at mold fully open
position. In MODE
position With Mold
you can select core
Opn selection.
in function start Mold Opn
position. At select Mode Mold Clos Level 1
at mold fully close
position core in In Beetwn
1 Core(1/4) Pg27 Core In position With Mold
function start. When
Clos selection.
select in between
position core in start
at select position
on set position in
With In Beetwn
POSI. The selection
selection.
are common for all
of three cores in Select core in
0000.0-
position for In Position Level 1
2000.0
Beetwn option.
Page 51 of 93
Select core out
Select core out- operating mode.
operating mode & Core out function
position. In MODE start at mold fully
you can select core open position With
out function start Mold Opn selection.
Mod Opn
position. At select Core out function
Mode Mold Clos Level 1
position core out start at mold fully
In Beetwn
2 Core(1/4) Pg27 Core Out function start. When close position With
select in between Mold Clos selection.
position core out Core out function
start on set position start at select
in POSI. The position With In
selection are Beetwn selection.
common for all of Select core out
three cores out. 0000.0-
position for In Position Level 1
2000.0
Beetwn option.
Select core 1 IN
operating type.
Core In 1 function is
disable with Off
selection
Core In 1 function is Off
over on limit switch Type Ls
or proxy switch input Timr
with Ls selection
over on completion
of set time with Timr
This function is use selection Level 1
3 Core(1/4) Pg27 Core In to move core 1 unit Set Core In 1
in to die. function operating 000% –
Pressure
output User
Set Core In 1
Flow
output User
On completion of set
delay time Core In 1 Delay 00.0-99.9
function take place. User
Set Core In 1
function operating Timer 00.0-99.9
time. User
Select core 1 Out
operating type.
Core Out 1 function
is disable with Off
selection
This function is use Core Out 1 function Off
4 Core(1/4) Pg27 Core Out to pull out core 1 is over on limit switch Type Ls
unit from die. or proxy switch input Timr
with Ls selection
Core Out 1 function
is over on completion
selection Level 1
Set Core Out 1
Pressure
output User
Page 52 of 93
Set Core Out 1
Flow
output User
delay time Core Out Delay 00.0-99.9
1 function take place. User
Set Core Out 1
function operating Timer 00.0-99.9
time. User
Select core 1 Partial
Out operating type.
Core Partial Out 1
function is disable
with Off selection
Core Partial Out 1
function is over on
limit switch or proxy Type On/Ls/Timr
switch input with Ls
selection
Core Partial Out 1
function is over on
completion of set
time with Timr
to pull out core 1 Set Core Partial Out
5 Core(1/4) Pg27 Parl Out unit partially from 1 function operating 000% –
die during cooling Pressure
function. output User
Set Core Partial Out
Flow
output User
delay time Core
Partial Out 1 function
Delay 00.0-99.9
take place. Its start
after completion of
injection function User
1 function operating Timer 00.0-99.9
time. User
Pg28:Core(2/4)
CORE
(1) Press Pg Dn key once in Pg27:Core(1/4).
(7) Press CORE key twice to exit from CORE menu or if there is no any data entry should be done
Page 53 of 93

Type Level
On Screen
Select all of three
Cores In direction
output operating
action during
injection time in semi
Select on to enable
Core In auto & fully auto.
1 Core(2/4) Pg28 this function or off to Function On/Off Level 1
With Inj This function is use
disable this function
to stop pull out core
from die during
injection function
due to its high
pressure
Set Core In 1
AN3 User
output
2 Core(2/4) Pg28 Core In
Set Core In 1
AN4 User
output
Set Core Out 1
AN3 User
output
3 Core(2/4) Pg28 Core Out
Set Core Out 1
AN4 User
output
AN3 User
output
4 Core(2/4) Pg28 Parl Out
AN4 User
output
Select verious type Select Core In 1
of pump selection Number 0-5 Level 1
boost option
with Core In1 and
BOST
5 Core(2/4) Pg28 Core Out1 function
COR1 Select Core Out 1
as per output Number 0-5 Level 1
selection provide in boost option
sequence table.
Page 54 of 93
0 to 3 provide fix
output selection.
4 pump selection
very with set
pressure
5 pump selection
very with set flow
boost option
with Core In2 and
Core Out2 function
as per output
sequence table.
0 to 3 provide fix
BOST
6 Core(2/4) Pg28 output selection.
COR2
With boost selection Select Core Out 2 Number 0-5 Level 1
4 pump selection boost option
very with set
pressure
5 pump selection
very with set flow
boost option
with Core In3 and
Core Out3 function
as per output
sequence table.
0 to 3 provide fix
BOST
7 Core(2/4) Pg28 output selection.
COR3
With boost selection Select Core Out 3 Number 0-5 Level 1
4 pump selection boost option
very with set
pressure
5 pump selection
very with set flow
Page 55 of 93
Pg29:Core(3/4)
CORE

Type Level
On Screen
Select core 2 IN
operating type.
disable with Off
selection
over on limit switch Type On/Ls/Timr
or proxy switch input
with Ls selection
over on completion
1 Core(3/4) Pg29 Cor2 In to move core 2 unit Set Core In 2
in to die. function operating 000% –
Pressure User
output
Set Core In 2
Flow User
output
delay time Core In 2 Delay 00.0-99.9 User
Set Core In 2
function operating Timer 00.0-99.9 User
time.
Page 56 of 93
Select core 2 Out
operating type.
Core Out 2 function
is disable with Off
selection
Core Out 2 function
is over on limit switch Type On/Ls/Timr
with Ls selection
Core Out 2 function
2 Core(3/4) Pg29 Cor2 Out to pull out core 2 Set Core Out 2
unit from die. function operating 000% –
Pressure User
output
Set Core Out 2
Flow User
output
delay time Core Out Delay 00.0-99.9 User
2 function take place.
Set Core Out 2
time.
Out operating type.
Core Partial Out 2
function is disable
with Off selection
Core Partial Out 2
function is over on
selection
Core Partial Out 2
function is over on
completion of set
time with Timr
3 Core(3/4) Pg29 Par2 Out unit partially from 2 function operating 000% –
die during cooling Pressure User
function. output
Flow User
output
delay time Core
Delay 00.0-99.9 User
after completion of
injection function
2 function operating Timer 00.0-99.9 User
time.
Page 57 of 93
Select core 3 IN
operating type.
disable with Off
selection
over on limit switch Type On/Ls/Timr
with Ls selection
over on completion
selection Level 1
Set Core In 3
Pressure User
output
4 Core(3/4) Pg29 Cor3 In to move core 3 unit
Set Core In 3
in to die.
Flow User
output
delay time Core In 3 Delay 00.0-99.9 User
Set Core In 3
time.
Select core 3 Out

operating type.
Core Out 3 function
is disable with Off
selection
Core Out 3 function
is over on limit switch Type On/Ls/Timr
with Ls selection
Core Out 3 function
5 Core(3/4) Pg29 Cor3 Out to pull out core 3 Set Core Out 3
unit from die. function operating 000% –
Pressure User
output
Set Core Out 3
Flow User
output
delay time Core Out Delay 00.0-99.9 User
3 function take place.
Set Core Out 3
time.
Page 58 of 93
Out operating type.
Core Partial Out 3
function is disable
with Off selection
Core Partial Out 3
function is over on
selection
Core Partial Out 3
function is over on
completion of set
time with Timr
6 Core(3/4) Pg29 Par3 Out unit partially from 3 function operating 000% –
die during cooling Pressure User
function. output
Flow User
output
delay time Core
Delay 00.0-99.9 User
after completion of
injection function
3 function operating Timer 00.0-99.9 User
time.
Pg30:Core(4/4)
CORE
Page 59 of 93

Type Level
On Screen
Set Core In 2
AN3
output
1 Core(4/4) Pg30 Cor2 In
Set Core In 2
AN4
output
Set Core Out 2
AN3
output
2 Core(4/4) Pg30 Cor2 Out
Set Core Out 2
AN4
output
2 function operating 000% – User
AN3
output
3 Core(4/4) Pg30 Par2 Out
AN4
output
Set Core In 3
AN3
output
4 Core(4/4) Pg30 Cor3 In
Set Core In 3
AN4
output
Set Core Out 3
AN3
output
5 Core(4/4) Pg30 Cor3 Out
Set Core Out 3
AN4
output
AN3
output
6 Core(4/4) Pg30 Par3 Out
AN4
output
Page 60 of 93
Pg31:Ejector(1/2)
EJECTOR
(1) Press EJECTOR key once in direct page call.
(2) Now Pg31:Ejector(1/2) is displayed on screen in first line.
(7) Press EJECTOR key once again to exit from EJECTOR menu or if there is no any data
entry should be done within few second display is automatically exit from EJECTOR menu.
Ejector operation page and list of parameter is given below.

Parameter Oper
Message
Description ating
Sr Page Page Of Function
Parameter Description Pass
No Name No Parameter Description Parameter
Range word
On Screen Type
Level
to ejector forward
and backward Select Ejector function’s User
1 Ejector(1/2) Pg31 Shots Number 0-5
action multiple time operating stroke. Level
in semi and full auto
mode.
Select Ejector
function’s operating
mode. If selection is
FWRD then Ejector
Forward only after
mould gets fully
open & in next cycle
first of all ejector
Off
take backward & Select ejector operating Level
2 Ejector(1/2) Pg31 Ej Prog Function Fwrd
then all other program. 1
Puls
function start. If
selection is PULS
then Ejector is
operate Forward
/Hold /Backward. If
selection is OFF
then Ejector is
disable.
Page 61 of 93
Select ejector Select ejector operating
operating mode. mode.
Here you can select Ejector function start at
With
ejector function mold fully open position
Opn
operating position. With Aftr Opn selection.
Opn Level
3 Ejector(1/2) Pg31 Ej Opt At select position Ejector function start with Function
Posi 1
ejector function mold open function in With
Aftr
start. When select Opn selection.
Opn
Opn Posi option Ejector function start at
ejector start on set select position With Opn
position in POSI. Posi selection.
This function is use Set Ejector Forward 1
to throw out piece 000.0-
function over operating Position User
from punch side of 999.9
position.
die.
Set Ejector Forward 1
000% –
function operating pressure Pressure User
100%
proportional output

000% –
4 Ejector(1/2) Pg31 Ejct For1 function operating Flow Flow User
100%
proportional output
On completion of set delay
time Ejector Forward 1
00.0-
function take place. Its start Delay User
99.9
as per option select in Ej
Opt.
Set Ejector Forward 00.0-
Timer User
1function operating time. 99.9
000.0-
function over operating Position User
999.9
position.

000% –
100%
5 Ejector(1/2) Pg31 Ejct For2 proportional output

000% –
function operating Flow Flow User
100%
proportional output
Set Ejector Forward 2 00.0-
Timer User
function operating time. 99.9
Set Ejector Backward
000.0-
6 Ejector(1/2) Pg31 Ejct Bkwd function over operating Position User
999.9
position.

000% –
100%
proportional output

000% –
function operating Flow Flow User
100%
proportional output

time Ejector Backward
00.0-
function take place. Its start Delay User
99.9
on completion of ejector
forward 2 function
Page 62 of 93
Set Ejector Backward 00.0-
Timer User

time Air Punch function 00.0-
Delay User
take place. Its start as per 99.9
7 Ejector(1/2) Pg31 Air Punch option select in Punch Opt.
Set Air Punch function 00.0-

Timer User
operating time. 99.9

time Air Cavity 1 function
00.0-
take place. Its start after Delay User
99.9
8 Ejector(1/2) Pg31 Air Cavi1 completion of injection
function
Set Air Cavity 1 function 00.0-

Timer User
time Air Cavity 2 function
00.0-
take place. Its start after Delay User
99.9
9 Ejector(1/2) Pg31 Air Cavi2 completion of injection
function
Set Air Cavity 2 function 00.0-
Timer User
Set Unscrew function
000% –
operating pressure Pressure User
100%
proportional output
Set Unscrew function
000% –
operating Flow proportional Flow User
This function is use 100%
output
to unscrewing
10 Ejector(1/2) Pg31 Unscrew On completion of set delay
molded product
from die time Unscrew function take
00.0-
place. Its start on Delay User
99.9
completion of
decompression function
Set Ejector Backward 00.0-
Timer User
Pg32:Ejector(2/2)
Page 63 of 93
EJECTOR
(1) Press EJECTOR key once in direct page call.
(3) Press Pg Dn key once in Pg31:Ejector(1/2).
(9) Press EJECTOR key once again to exit from EJECTOR menu or if there is no any data
entry should be done within few second display is automatically exit from EJECTOR menu.
Ejector operation page and list of parameter is given below.

Message Parameter
Of Description Operating
Sr Page Page Parameter
Paramet Function Description Password
No Name No Description Paramet
er On Range Level
er Type
Screen
Page 64 of 93
Select verious type of pump

selection with Ejector function
as per output selection
provide in sequence table.
With boost selection 0 to 3
provide fix output selection. Select ejector
1 Ejector(2/2) Pg32 Boost Number 0-5 Level 1
With boost selection 4 pump boost option
selection very with set
pressure proportional output.
With boost selection 5 pump
selection very with set flow
Select ejector-operating
position. Here you can select
Post:Ejct ejector function start position Select ejector 0000.0-
2 Ejector(2/2) Pg32 Position Level 1
: during mold open function. At operating position 9999.9
select position ejector
function start.
Select Air Punch operating

position. Here you can select
Air punch function start Select Air Punch 0000.0-
3 Ejector(2/2) Pg32 Punch Position Level 1
position during mold open operating position 9999.9
function. At select position Air
Punch function start.
Enable or Disable
Ejector Plate User
4 Ejector(2/2) Pg32 Ej Plat Function On/Off
function Level
operation.
Select Air Punch
operating mode.
Air Punch
function start at
mold fully open
Select Air Punch operating
position With Aftr
mode. Here you can select With
Opn selection.
Air Punch function operating Opn
Air Punch
Punch position. At select position Air Opn
5 Ejector(2/2) Pg32 function start with Function Level 1
Opt Punch function start. When Posi
mold open
select Opn Posi option Air Aftr
function in With
Punch start on set position in Opn
Opn selection.
POSI.
Air Punch
function start at
select position
With Opn Posi
selection.
Set Ejector
Forward 1
function 000% –
6 Ejector(2/2) Pg32 Ejct For1 AN3 User
operating AN3 100%
proportional
output
Page 65 of 93
Set Ejector
Forward 1
function 000% –
AN4 User
operating AN4 100%
proportional
output
Set Ejector
Forward 2
function 000% –
AN3 User
operating AN3 100%
proportional
output
7 Ejector(2/2) Pg32 Ejct For2
Set Ejector
Forward 2
function 000% –
AN4 User
operating AN4 100%
proportional
output
Set Ejector
Backward
function 000% –
AN3 User
operating AN3 100%
proportional
Ejct output
8 Ejector(2/2) Pg32
Bkwd Set Ejector
Backward
function 000% –
AN4 User
operating AN4 100%
proportional
output
Set Unscrew
function
000% –
100%
proportional
output
9 Ejector(2/2) Pg32 Unscrew
Set Unscrew
function
000% –
100%
proportional
output
Pg33:Configure(1/5)
CONFIGURE
(1) This is a password-protected page. So please open your password first.
Now Press CONFIG key once.
(2) Now Pg33:Configure(1/5) is displayed on screen in first line.
(7) Press CONFIG key once again to exit from CONFIGURE menu or if there is no any data
entry should be done within few second display is automatically exit from CONFIGURE menu.
CONFIGURE page and list of parameter is given below.
Page 66 of 93
Message Parameter
Description Operating
Function Description Password
No Name No Parameter Description Paramet
Range Level
On Screen er Type
Select mold close and mold

open operating type. In case
use of Analog input (Linear
Transducer or Encoder) select Select
Configurat POSI (position) mode operating mold side
1 Pg33 Mold Side Function Posi/Ls Level 2
ion(1/5) type. operating
In case use of Digital Input type
(Limit Switches or Proximity
Switches) select LS mode
operating type.
Select injection-operating type.

In case use of Analog input
(Linear Transducer or Encoder)
select POSI (position) mode
Select
operating type.
injection
Configurat In case use of Digital Input Posi/Ls
2 Pg33 Injection function Function Level 2
ion(1/5) (Limit Switches or Proximity /Timr
operating
type.
operating type.
None of above two operating
type feedback select TIMR
mode operating type.
Page 67 of 93
Select refill-operating type. In

case use of Analog input
Select refill
Configurat function
3 Pg33 Refill operating type. Function Posi/Ls Level 2
ion(1/5) operating
In case use of Digital Input
type
operating type.
Select suck back-operating

type. In case use of Analog
input (Linear Transducer or
Encoder) select POSI (position)
Select
suckback
4 Pg33 Suckback function Function Level 2
operating
type.
operating type.
Select ejector-operating type. In

case use of Analog input
Select
operating type.
ejector
5 Pg33 Ejector function Function Level 2
operating
type
operating type.
Select tonnage-operating type.

In case use of Analog input
(Pressure Transducer) select
POSI (position) mode operating
Select
type.
tonnage
6 Pg33 Tonnage function Function Level 2
operating
type.
operating type.
Page 68 of 93
Select decompression-
operating type. In case use of
Analog input (Pressure
Transducer) select POSI
(position) mode operating type.
Select
decompres
(Limit Switches or Proximity Off/Pos
Configurat sion
7 Pg33 Decompres Switches) select LS mode Function i/Ls/Ti Level 2
ion(1/5) function
operating type. mr
operating
type.
If decompression function is not
available in machine then made
it OFF.
Select carriage-operating type.

Switches) select LS mode Select Off/Pos
operating type. carriage i /Ls-
Configurat
8 Pg33 Carriage Otherwise select TIMR mode function Function Timr Level 2
ion(1/5)
operating type. operating /Ls/Tim
In case use of Analog input type. r
(Linear Transducer) select
POSI (position) mode operating
type.
Select
Accumulat
or charging
Configurat Accumulat function 000.0-
9 Pg33 Posi Level 2
ion(1/5) or:Auto Min minimum 999.9
limit for
AUTO
mode only.
Select
Accumulat
or charging
Accumulat
function 000.0-
or:Auto Posi Level 2
maximum 999.9
Max
limit for
AUTO
mode only.
Select
Accumulat
or charging
Accumulat
Configurat function 000.0-
10 Pg33 or:Hand Posi Level 2
ion(1/5) minimum 999.9
Min
limit for
HAND
mode only.
Select
Accumulat
Accumulat or charging
000.0-
or:Hand function Posi Level 2
999.9
Max maximum
limit for
HAND
Page 69 of 93
mode only.
Set
Accumulat
Configurat accumulato 00.0-
11 Pg33 or:Charg Delay Level 2
ion(1/5) r charge 99.9
Dely
delay
Pg34:Configure(2/5)
CONFIGURE
(3) Press Pg Dn key once in Pg33:Configure(1/5).
(9) Press CONFIG key twice again to exit from CONFIGURE menu or press Pg Up or Pg Dn
To go previous or next page .if there is no any data entry should be done within
few second display is automatically exit from CONFIGURE menu.
¾ Limits :
Set analog inputs minimum & maximum value to calibrate linear scale or encoder according to set value. Entered
value is display in mm.

Parameter
Message Of Description Operating
Page Name Parameter On Password
No No Description Description Parameter
Screen Range Level
Type
Set mold
minimum
Set mold
position limit.
side
I.e. mold fully 000.0- User
Mold Side(mm): Clos minimum
close position. 999.9 Level
calibration
Calibrate liner
limit.
scale at this
1 Configuration(2/5) Pg34
position. Position
Set mold
Set mold
maximum
side
Mold Side(mm): position limit. 000.0- User
maximum
Open I.e. mold fully 999.9 Level
calibration
open position.
limit.
Calibrate liner Position
Page 70 of 93
scale at this
position.
Set screw
Set screw
minimum
side
position limit. 000.0- User
Screw(mm):Inje: minimum
Calibrate liner 999.9 Level
calibration
scale at this
limit.
position. Position
Set screw
Set screw
maximum
side
position limit. 000.0- User
Screw(mm):Refl: maximum
Calibrate liner 999.9 Level
calibration
scale at this
limit.
position. Position
Set ejector
backward Set ejector
minimum position
000.0- User
Ejector(mm):Bkwd position limit. minimum
999.9 Level
Calibrate liner calibration
scale at this limit
position. Position
Set ejector
forward Set ejector
maximum position
000.0- User
Ejector(mm):Frwrd position limit. maximum
999.9 Level
scale at this limit
position. Position
Set carriage
forward Set carriage
minimum position
000.0- User
Carriage(mm):For position limit. minimum
999.9 Level
scale at this limit
position. Position
Set carriage
backward Set carraige
maximum position
000.0- User
Carriage(mm):Back position limit. maximum
999.9 Level
scale at this limit
position. Position
Set tonnage
Set tonnage
minimum limit.
pressure
Calibrate
transducer 000.0- User
Tonnage(%):Minm tonnage
minimum 999.9 Level
pressure
calibration
transducer at
limit
this position. Position
Set tonnage
Set tonnage
maximum limit.
pressure
Calibrate
Tonnage(%):Maxm tonnage
maximum 999.9 Level
pressure
calibration
transducer at
limit
Systm.Pres1(%):Low Set System Set System 000.0- User
pressure Pressure 1 999.9 Level
minimum limit. pressure Position
Page 71 of 93
Calibrate transducer
System minimum
pressure calibration
pressure limit
transducer at
this position.
Set System
pressure Set System
maximum limit. Pressure 1
Calibrate pressure
000.0- User
Systm.Pres1(%):High System transducer
999.9 Level
pressure maximum
transducer at limit
Set System
pressure 2 Set System
minimum limit. Pressure 2
Calibrate pressure
000.0- User
Systm.Pres2(%):Low System transducer
999.9 Level
pressure minimum
transducer at limit
Set System
pressure 2 Set System
maximum limit. Pressure 2
Calibrate pressure
000.0- User
Systm.Pres2(%):High System transducer
999.9 Level
pressure maximum
transducer at limit
Set Injection
pressure
Set Injection
minimum limit.
Pressure
Calibrate
Inject Pres(%):Low System
minimum 999.9 Level
pressure
calibration
pressure
limit
transducer at
Set Injection
pressure
Set Injection
maximum limit.
Pressure
Calibrate
Inject Pres(%):High System
maximum 999.9 Level
pressure
calibration
pressure
limit
transducer at
Page 72 of 93
Pg35:Configure(3/5)
CONFIGURE
(3) Press Pg Dn key twice in Pg33:Configure(1/5).

Parameter
Page Name Parameter On Password
Screen Range Level
Type
RESET
FUNCTION
Batch counter reset
enable (on) or
Make on to
disable (off). When User
2 Configuration(3/5) Pg35 Batch Cnt reset batch Function On/Off
put to on, reset the Level
counter.
5-digit batch
counter reset to 0.
If set to on, totalize Make on to
User
3 Configuration(3/5) Pg35 Totalizer counter is reset to reset totalizer Function On/Off
Level
zero. counter.
If set to on, hour Make on to
User
4 Configuration(3/5) Pg35 Hour Count counter is reset to reset Hour Function On/Off
Level
zero. counter.
Page 73 of 93
Production data
reset enable (on) Make on to
or disable (off). Put reset User
5 Configuration(3/5) Pg35 Prod Data Function On/Off
on to reset daily production Level
and hourly data.
production data.
6 Configuration(3/5) Pg35 CALIBRATION
Select various type Off
Select
of calibration Temp.
calibration
mode. I.e. Analg
7 Configuration(3/5) Pg35 Calibration mode which is Function
Temperature, IP
under
Analog Input, Analg
calibration
Analog Output OP Level 2
When put to on
load default home
Make on to
count in case of User
8 Configuration(3/5) Pg35 Preset On load home Function On/Off
incremental Level
count.
encoder as an
analog input.
9 Configuration(3/5) Pg35 LUBRICATION
With enter count
Set auto cycle
here time base
then after
lubrication function 000- User
10 Configuration(3/5) Pg35 After Pcs lubrication
is disable and auto 999 Level
function make
cycle base
on.
lubrication is start. Number
Set lubrication on Set lubrication 00.0- User
11 Configuration(3/5) Pg35 On Time
time. on time. Number 99.9 Level
Set lubrication off Set lubrication 00.0- User
12 Configuration(3/5) Pg35 Off Time
time. off time. Number 99.9 Level
13 Configuration(3/5) Pg35 PASSWORDS

Set password level
1 to protect
software decided Set password 0000-
Level 1
configures level 1 9999
parameters at level
1. Number Level 3
Set password level
2 to protect
14 Configuration(3/5) Pg35 Level 2
parameters at level
2. Number Level 3
Set password level
3 to protect
Level 3
parameters at all
level. Number Level 3
Set password lock
delay. If there is no
any data entry
Set password User
15 Configuration(3/5) Pg35 Lok Delay within this set time Timer 00-99
lock delay Level
open any password
level is lock
automatically.
Page 74 of 93
Pg36:Configure(4/5)
CONFIGURE
(3) Press Pg Dn key three times in Pg33:Configure(1/5).

Message Of Parameter Description Operating
Page Name Parameter Parameter Password
No No Description Description Range
On Screen Type Level
Configuration(4/5) Pg36 OTHER

Batch
Counter
preset value.
The batch
counter
resets on
Set batch
1 Configuration(4/5) Pg36 Batch Cntr reaching this 00000-99999
count
Count. On
overflow
batch
counter
system
comes into Number Level 1
Page 75 of 93
HAND mode.
On setting
value 00000
disables the
counter.
Select
Set memory
operating
count which
2 Configuration(4/5) Pg36 Memory No memory no 00-99
should be
which to be
operate
operate. Number Level 1
Set delay
between two Set delay
3 Configuration(4/5) Pg36 Cycle Dely continues time between 00.0-99.9
cycles in fully two cycle.
auto mode. Timer User
Set 000.0 – Level 1
maximum 999.9Sec
cycle over
time. If
current cycle
time is
exceed then
Set cycle
4 Configuration(4/5) Pg36 Cycle Time set cycle Timer
time
time then IL
CYCLE
TIME OVER
occurs &
system
comes in
HAND mode.
Set pulses Number 0–5 Level 2
per
revolution of
screw to
Set PPR to
measure
5 Configuration(4/5) Pg36 Screw PPR measure
screw RPM.
RPM
Not more
than 4
pulses per
revolution
With on of
this
parameter
default
values of all
the
Make on to
parameters
6 Configuration(4/5) Pg36 Factry Set load default Function On/Off
loaded.
value.
Please wait
few minutes
while system
loading
default
values. Level 2
Selection
provide for
Select
Fe-K or Cr-Al
7 Configuration(4/5) Pg36 Thermcoupl thermocouple Function Fe-K/Cr-Al
type
type
termocouple
to measure
Page 76 of 93
temperature
of barrel
REAL TIME
CLOCK
Set current Set hour time Time Hour 00-23 Level 2
time in hour
& minutes.
HH: Shows
8 Configuration(4/5) Pg36 hour
Time MM: Shows
(HH:MM) minute Set minute Time
00-59
In first two time Minute
digit set hour
& in next two
digit set
minutes. Level 2
Set current Set date Date Level 2
date, month Set Month Month Level 2
& year. Year
DD: Shows
date
MM: Shows
month
SET DATE YY: Shows
<DD:MM:YY> year
In first two Set year
digits set
date, in next
two digit set
month & in
next two digit
set year. Level 2
Pg37:Configure(5/5)
CONFIGURE
(3) Press Pg Dn key four times in Pg33:Configure(1/5).
Page 77 of 93
Parameter List For Transfer of Digital Input / Outputs:

¾ You should transfer maximum 4 (Four) faulty inputs to spare inputs and faulty outputs to spare outputs.
¾ For Ex: We would like to faulty input no 10 is transfer to spare input no 24.
Now put to on parameter IN1: TRANS
Enter 10 in OLD DI block and 24 in NEW DI block.
Now input no.10 is transfer in input no.24.
Remove input no.10’s connection and connect it at input no.24
Repeat above same procedure for transfer digital output also.
Parameter
Page Name Parameter Password
On Screen Range Level
Type
Transfer Of
Configuration(5/5) Pg37 Digital
inputs/outputs
If set to on, IN1 is

active. Now old
Make on to
digital input (faulty)
In1:Trans transfer digital Function On/Off
is transfer to new
input
digital input (spare)
place. Level 2
Enter old faulty Select faulty
Old DI digital input digital input Number 00-64
number. number Level 2
Select spare
Enter new spare digital input
New DI digital input number where Number 00-64
number. faulty input
shift Level 2
active. Now old
Make on to
2 Configuration(5/5) Pg37 In2:Trans transfer digital Function On/Off
is transfer to new
input
place. Level 2
Page 78 of 93
Select spare
shift Level 2
active. Now old
Make on to
is transfer to new
input
place. Level 2
Select spare
shift Level 2
active. Now old
Make on to
is transfer to new
input
place. Level 2
Select spare
shift Level 2
If set to on, OP1 is
active. Now old
digital output Make on to
Op1:Trans (faulty) is transfer transfer digital Function On/Off
to new digital output
output (spare)
place. Level 2
5 Configuration(5/5) Pg37 Enter old faulty Select faulty
Old DO digital output digital output Number 00-64
Select spare
Enter new spare digital output
New DO digital output number where Number 00-64
number. faulty output
shift Level 2
active. Now old
6 Configuration(5/5) Pg37 Op2:Trans (faulty) is transfer transfer digital Function On/Off
output (spare)
place. Level 2
Page 79 of 93
Select spare
shift Level 2
active. Now old
output (spare)
place. Level 2
Select spare
shift Level 2
active. Now old
output (spare)
place. Level 2
Select spare
shift Level 2
PASSWORD ENTRY PAGE >

PASSWORD ENTRY PAGE
(1) Press PASSWORD key once.
(2) Now PASSWORD ENTRY PAGE is displayed on screen in first line.
(3) You can access up to 3 Level passwords.
(3) Enter your password with using 0-9 numerical keys to get required access level.
(5) Now pressing SET key the set value will be saved. If your password entry is correct then
Display shows “..CORRECT PASSWORD..LEVEL 1” & display is automatically exit from
PASSWORD ENTRY PAGE. Now your password is open.
(6) If your password entry is incorrect then display shows “..WRONG PASSWORD..”
& Display is automatically exit from PASSWORD ENTRY PAGE. So still your password is
lock. You cannot change any password lock parameter till you unlock the password.
(7) Press PASSWORD key once again to exit from PASSWORD menu.
(8) To lock again password enters any incorrect password value & press SET key. Display
Shows “..WRONG PASSWORD..” & display is automatically exit from
PASSWORD ENTRY PAGE. Now your password is lock.
(9) Repeat above same procedure to access LEVEL 2 & LEVEL 3 password.
PASSWORD page and list of parameter is given below.
PASSWORD ENTRY PAGE XX/XX/XX XX:XX:XX
ENTER PASSWORD:
Page 80 of 93
Parameter Description Operating
NO. Message Description Password
Parameter Type Range Level
1 PASSWORD Enter your current password. Value 0000-9999 User
Note: Remember your set password otherwise you should not open this menu or change any
Password protected parameters. In case of forgotten password contact immediately to
Supplier.
Calibration Method For Analog Input (Linear Scale)
Calibration Procedure For Toggle Type Machine

Step 1 Open password level 3 for enters in calibration page.
Press F1 key for enter into PROG:CONFIGURE PAGE (1/4) and set all channel's
Step 2
low limit and high limit with use of numerical keys 0 to 9.
Now press PGDN key twice for enter into PROG:CONFIGURE PAGE (3/4). Here go
on CALIBRATE parameter and enable analog input calibration mode. Set ANLG IP
Step 3
value with help of INC / DEC / SET key. Now press F1 key twice for exit configure
page.
MODE:CAL-AI is displayed on VIEW page. Now go on VIEW:CALIB.AIPS(1/1)
Step 4 page with help of PGUP / PGDN keys. Access this page only in view page not in
program page.
Now VIEW:CALIB.AIPS(1/1) page is on your display. Select input channel from CH
Step 5
column, which is under calibration with use of numerical keys 0 to 7.
Step 6 Connect the scale to be calibrated to the required analog input channel.
Suppose we calibrate mold side linear. First select mold side channel. Selection is
Step 7 indicating in SELECTED CH block. Move linear scale on its zero position with help of
regarding function.
Take mold at mold fully close position with help of mold close function. Now press
Step 8 CURSOR LEFT key. So actual count, which is displayed under CNT column, should
be shifted to LCNT column and save mold minimum limit.
Take mold at mold fully open position with help of mold open function. Now press
Step 9 CURSOR RIGHT key. So actual count, which is displayed under CNT column,
should be shifted to HCNT column and save mold maximum limit.
Step 10 Thus it is end of mold side calibration. Repeat above procedure for other scale also.
Step 11 On completion of calibration procedure made OFF analog input calibration mode.
Page 81 of 93
Mold Side Calibration Procedure For RAM Type Machine

Press F1 key for enter into PROG:CONFIGURE PAGE (1/4) and set all channel's
Step 2
low limit and high limit with use of numerical keys 0 to 9.
on CALIBRATE parameter and enable analog input calibration mode. Set ANLG IP
Step 3
value with help of INC / DEC / SET key. Now press F1 key twice for exit configure
page.
MODE:CAL-AI is displayed on VIEW page. Now go on VIEW:CALIB.AIPS(1/1)
program page.
Now VIEW:CALIB.AIPS(1/1) page is on your display. Select input channel from CH
Step 5
column, which is under calibration with use of numerical keys 0 to 7.
Step 6 Connect the scale to be calibrated to the required analog input channel.
Install mold on machine. Now get minimum mold height of machine & die height of
Step 7 mold. Remember the mold die height is must be greater than minimum mold height
of machine.
First select mold side channel. Selection is indicating in SELECTED CH block. Move
Step 8
linear scale on its zero position with help of mold close function.
Take mold at mold fully close position with help of mold close function. Now here
follow this example to achieve zero position.
Ex : If your mold die height is 300mm & your minimum mold height is 200mm. so
300mm-200mm=100mm traveling less when you close the mold. So at that time
remove your linear scale rod from moving platen & pull the rod more 100mm in close
Step 8
direction, when you pull the rod display reading must be decrease for 100mm. i.e if in
mold close position display shows 0200.0mm reading then pull the rod till to display
shows 0100.0mm. Now press CURSOR LEFT key. So actual count, which is
displayed under CNT column, should be shifted to LCNT column and save mold
minimum limit.
Take mold at mold fully open position with help of mold open function. Now press
Step 9 CURSOR RIGHT key. So actual count, which is displayed under CNT column,
should be shifted to HCNT column and save mold maximum limit.
Step 10 Thus it is end of mold side calibration. Repeat above procedure for other scale also.
Step 11 On completion of calibration procedure made OFF analog input calibration mode.
Calibration Method For Analog Output
Page 82 of 93
Procedure
Step 2 Press F1 key for enter into PROG:CONFIGURE PAGE (1/4)
on CALIBRATE parameter and enable analog output calibration mode. Set ANLG
Step 3
OP value with help of INC / DEC / SET key. Now press F1 key twice for exit
configure page.
MODE:CAL-AO is displayed on VIEW page. Now go on VIEW:CALIB.AOPS(1/1)
program page.
Now VIEW:CALIB.AOPS(1/1) page is on your display. CH 0 displayed in SLCT CH
block. Use CURSOR UP / CURSOR DOWN key for select channel. Use 0 to 9
numerical keys for select step from 0 to 9. Use INC key for increase or DEC key for
Step 5
decrease analog output count and SET key for save change count in selected
channel. Press F2 key for change % SET value. CLEAR key is use for load default
count in all steps for selected channel.
For linear proportional valve always load default count. After that there is no need to
Step 6
calibrate any channel.
Step 7 For nonlinear proportional valve please obey bellow procedure.
Step 8 Select step with use of 0 to 9 numerical keys. Suppose step 0 is select.
Step 9 For required current press INC or DEC keys.
Step 10 Press SET key for save required current count.
Step 11 Repeat above procedure for all other 1 to 9 step also.
Step 12 Repeat above procedure for other channel also.
Step 13 On completion of calibration procedure made OFF analog output calibration mode.
Page 83 of 93
(J) DESCRIPTION OF INPUTS & OUTPUTS VIEW PAGE
OUTPUT VIEW PAGE:
¾ This page is useful to observe ON or OFF status of each output of the system.
¾ Press PGUP key once in VIEW : 24 HRS PROD (1/1) for display OUTPUT VIEW PAGE.
¾ First line of LCD display shows VIEW: OUTPUTS (1/1)
When any output is activated, Y is shown on LCD opposite activated output number in digital output block.
Please refer list of outputs for more information.
¾ Y indicates that output is on.
¾ Display also percentage value of operating function in ANALOG OUTPUTS block.
¾ Press PGUP key once again to exit from VIEW: OUTPUTS (1/1) & enter in VIEW: INPUTS (1/1).
DIGITAL INPUTS VIEW PAGE:
Page 84 of 93
A Pg04:Inputs XX/XX/XX XX:XX:X

----------------------------Digital Inputs ----------------------------
B 01_Y_ 02___ 03___ 04___ 05___ 06___ 07___ 08___
09___ 10___ 11___ 12___ 13___ 14___ 15___ 16___
17___ 18___ 19___ 20___ 21___ 22___ 23___ 24___
25___ 26___ 27___ 28___ 29___ 30___ 31___ 32___
33___ 34___ 35___ 36___ 37___ 38___ 39___ 40___
41___ 42___ 43___ 44___ 45___ 46___ 47___ 48___
49___ 50___ 51___ 52___ 53___ 54___ 55___ 56___
57___ 58___ 59___ 60___ 61___ 62___ 63___ 64___
--------------------Analog / Encoder Inputs ------------------
C AI 1 XXXX AI 2 XXXX AI 3 XXXX AI 4 XXX
EI 1 XXXX EI 2 XXXX EI 3 XXXX EI 4 XXX
D AI 1 XXXX AI 2 XXXX AI 3 XXXX AI 4 XXXX
Key : XX ADIE : /Y RPM : /Y F XXXX
E
F G H I
Description
A: Y Display present of input
B: Indicate input number 01 to 64
C: Indicate Analog Input 01 to 04
D: Indicate Encoder Input 01 to 04
E: Indicate Analog Input 05 to 09
F: Indicate pressed key HEX code
G: Indicate Auto Die Set Input status
H: Indicate RPM input status
I: Display temperature CH-1 input frequence count.
¾ This page is useful to view the presence of each input. (Limit switch Or proximity switch or push button)
¾ Press PGUP key once in VIEW: OUTPUTS (1/1) for display INPUT VIEW PAGE.
¾ First line of LCD display shows VIEW:INPUTS(1/1)
When Input is sensed LCD display shows Y opposite input number on LCD in digital inputs block.
For Ex: When we apply first input on input card LCD display will show Y opposite input number on LCD in
digital inputs block. Please refer list of inputs for more information.
¾ Y indicates that input is on.
¾ Changes in the input status as per sensing of input indicates that the wiring and electronic path of that input is
functioning correctly.
¾ Press PGDN key once again to exit from VIEW: INPUTS (1/1) & enter in VIEW: OUTPUTS (1/1).
(K) DESCRIPTION OF TEST MODE
TEST MODE FOR DIGITAL OUTPUTS…….

----------------- DIGITAL OUTPUTS ----------------
1 2Y 3 4 5 6 7 8
9 10 11 12 13 14 15 16
17 18 19 20 Y 21 22 23 24
25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40
41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56
57 58 59 60 61 62 63 64
---------------ANALOG OUTPUTS ------------------
Page 85 of 93
AO0 XXX AO1 XXX AO2 XXX AO3 XXX
AO4 XXX AO5 XXX AO6 XXX AO7 XXX
AO8 XXX AO9 XXX
SELECT OUTPUT 0
DIGITAL OUTPUT TEST MODE:
¾ This mode is useful for testing each output of the system.
¾ This mode is enabled when TEST key press in HAND MODE or DIE SET mode.
¾ First line of LCD display shows TEST: DIGITAL OUTPUTS,
When any output is activated with help of SET key, Y is shown on LCD opposite activated output number in
digital output block. Please refer list of outputs for more information.
¾ The output can be made ON or OFF using SET key.
¾ Y indicates that output is on.
¾ Select required output position using CURSOR keys.
¾ If the O/P goes ON and OFF as per the status show on the display, we can say that the wiring & electronic
path of the system for that O/P is correct.
¾ During this mode all other functions are disabled.
¾ Press TEST key once again to exit from TEST MODE menu.
(K) FUNCTIONAL DESCRIPTIONS

(1) Mold Safety:
At the time of mould closing if the delay between mold safety1 position & mold safety2 position (In case of LS
type selection mold safety start switch & mold safety end switch) is more then the set value of mould safety
timer the cycle brakes here mould gets opened and machine comes into hand mode.
(2) Heat On function:
Heating on function can be enabled or disabled using HEAT ON‚ key. When heating on is active HEATON
indicate in display. And all output of heater goes ON. When heating ON is indicate in display all heater
outputs operate as per control action of temperature controller.
(3) HAND:
System (after power on) starts in HAND MODE. In this mode all the functions (like mould open, mould close,
unit forward etc) can be done using different function keys.
For ex. : Mould can be opened using mould open key. When any interlock appears during cycle the
machine transferred in to hand mode.
(4) SEMI AUTO:
On pressing SEMI AUTO key cycle starts.
Cycle stops after completion of one cycle. Here cycle can be restarted by opening and closing of front guard.
(5) AUTO:
On pressing AUTO key the auto cycle starts.
Here after completion of one cycle, cycle delay timer starts after completion of cycle delay cycle restarts.
(L) INTERLOCKS
It is a one type of alarm system which activate when cycle or any other function does not operate properly
because of those abnormal condition it indicate INTERLOCK
Following are the different interlock messages.
Interlocks Messages Type Of Mode

Sr.No. Operation Description Of Messages
On Screen
Hand Semi Auto Fully Auto
IL..MOLD OPEN END. Mold fully open end Y Y Y
1 Mold Open
IL..MOLD IS NOT OPEN FULLY Mold is not fully open Y Y
IL..MOLD IS NOT FULLY CLOSED Mold fully Close end Y Y
IL..MOLD SAFETY TIME OVER Mold Safety time over Y Y Y
2 Mold Close IL..MOLD CLOSE TIMER OVER Mold open close limits on Y Y Y
IL..LOCKING OVER Mold is fully close Y Y Y
IL..MOLD CLOSE TIMER OVER Mold close total time over Y Y Y
3 Unit Forward IL..UNIT FORWARD END REACHED Carriage Forward End Y Y y
4 Unit Backward IL..UNIT BACKWARD END REACHED Carriage Backward End Y Y y
IL..TEMPERATURE IS LOW Temperature is low Y y y
5 Injection
IL..TEMPERATURE IS HIGH Temperature is High y y y
Page 86 of 93
IL..REFILL END. Refill End y y y
IL..TEMPERATURE IS LOW Temperature is low y y y
6 Refill
IL..TEMPERATURE IS HIGH Temperature is High y y y
IL RPM too Low. Screw RPM is low y y y
IL..TEMPERATURE IS LOW Temperature is low y y y
7 Suck Back IL..TEMPERATURE IS HIGH Temperature is High y y y
IL..SUKBAK END. Suck back End y y y
8 Ejector Forward IL..EJECTOR FORWARD END. Ejector Forward end y y y
IL..EJECTOR BAKWARD END. Ejector Backward end y y y
Ejector IL..EJECTOR IS NOT BAKWARD. Ejector not back y y y
9
Backward IL..EJECTOR PLATE BACK IS NOT
PRESSED.
Ejector plate is not back
10 Core 1 In IL..CORE 1 IN END. Core 1 in End y y y
IL..CORE 1 OUT END. Core 1 out End y y y
11 Core 1 Out
IL..CORE 1 PARTIAL OUT END. Core 1 not out y y y
13 Core 2 Out
15 Core 3 Out
IL..MOLD HEIGHT MINIMUM END. Mold Height minimum End y y y
16 Mold Height Min.
IL Mold Height Min. Mold Height minimum y y y
Mold Height IL..MOLD HEIGHT MAXIMUM END. Mold Height maximum End y y y
17
Max. IL Mold Height Max. Mold Height maximum y y y
IL..TEMPERATURE IS LOW. Temperature is low y y y
18 Temperature IL..TEMPERATURE IS HIGH. Temperature is High y y y
IL..OIL TEMPERATURE IS HIGH. Oil temperature is high y y y
IL..FRONT GUARD OPEN. Front door open y y y
IL..BACK GUARD OPEN. Rear door open y y y
IL..TOTAL CYCLE TIME OVER. Cycle time over y y y
19 Common IL..EMERGENCY / MOTOR NOT AT
DELTA.
Emergency press y y y
IL..HYDRAULIC MOTOR NOT AT
DELTA.
Hydraulic motor not on Delta y y y
Page 87 of 93
Block Diagram
Display MMI Unit
Wiring Diagram:-
Seri al comm.
PC
Output Connector Output Connector Out put Connector Out put Connec tor Out put Connect or Output Connect or Output Connec t or Output Connector
el ba C CRF ni P61
Output Connector Output Connector Out put Connector Out put Connec tor Out put Connect or Output Connect or Output Connec t or Output Connector
Page 88 of 93
Temperature Module Junction Module Analog Input Module
16 Pin 16Pin
FRC FRC
el ba C C RF ni P61
Ca ble Cable
el ba C epy T- D ni P 51
10 Pi n
FRC
Ca ble
Therm oc oupl e Input

Connect or Input Connector Input Connector In put C onne ctor In put Co nnector Inp ut Co nnector Inpu t Con nector Inpu t Conn ecto r Input Conn ecto r Input Conne ctor In put C onne ctor
24VDC Power Supply

(ML 533A)
0V 24V
24V AC
INPUT
Page 89 of 93
DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL
INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT
CARDN0. CARDN0. CARDN0. CARDN0. CARDN0. CARDN0. CARDN0. CARDN0.
L9 L9 L9 L9 L9 L9 L9 L9
L10 L10 L10 L10 L10 L10 L10 L10
LS 1
LS 3
LS 5
LS 7
LS 33
LS 35
LS 37
LS 39
LS 25
LS 27
LS 29
LS 30
LS 57
LS 59
LS 61
LS 63
LS 9
LS 11
LS 13
LS 15
LS 17
LS 19
LS 21
LS 23
LS 41
LS 43
LS 45
LS 47
LS 49
LS 51
LS 53
LS 55
IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V
PNP/NPN
PNP/NPN
PNP/NPN
PNP/NPN
PNP/NPN
PNP/NPN
PNP/NPN
PNP/NPN
IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND
LS 2
LS 4
LS 6
LS 8
LS 34
LS 36
LS 38
LS 40
LS 10
LS 12
LS 14
LS 16
LS 18
LS 20
LS 22
LS 24
LS 26
LS 28
LS 30
LS 32
LS 42
LS 44
LS 46
LS 48
LS 50
LS 52
LS 54
LS 56
LS 58
LS 60
LS 62
LS 64
Page 90 of 93
DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL
INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT
CARDN0. CARDN0. CARDN0. CARDN0. CARDN0. CARDN0. CARDN0. CARDN0.
L9 L9 L9 L9 L9 L9 L9 L9
L10 L10 L10 L10 L10 L10 L10 L10
LS 1
LS 3
LS 5
LS 7
LS 33
LS 35
LS 37
LS 39
LS 25
LS 27
LS 29
LS 30
LS 57
LS 59
LS 61
LS 63
LS 9
LS 11
LS 13
LS 15
LS 41
LS 43
LS 45
LS 47
LS 17
LS 19
LS 21
LS 23
LS 49
LS 51
LS 53
LS 55
IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V IN 1IN 3IN 5IN 7 +24V
PNP/NPN
PNP/NPN
PNP/NPN
PNP/NPN
PNP/NPN
PNP/NPN
PNP/NPN
PNP/NPN
IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND IN 2IN 4IN 6IN 8 GND
LS 2
LS 4
LS 6
LS 8
LS 34
LS 36
LS 38
LS 40
LS 10
LS 12
LS 14
LS 16
LS 26
LS 28
LS 30
LS 32
LS 42
LS 44
LS 46
LS 48
LS 58
LS 60
LS 62
LS 64
LS 18
LS 20
LS 22
LS 24
LS 50
LS 52
LS 54
LS 56
Page 91 of 93
P-OUT P-OUT P-OUT P-OUT P-OUT P-OUT P-OUT P-OUT
AN ALOG A NA L OG AN ALOG A NAL OG ANA LOG AN ALOG A NALOG A NAL OG
AC INPUT OUTPUT OU T AC INPUT OUTPUT OUT AC INPUT OUTPUT O UT AC INPUT OUTPUT OUT AC INPUT OUTPUT OUT AC INPUT OUTPUT O UT AC INPUT OUTPUT OUT AC INPUT OUTPUT OUT
AC IN AC IN C OIL COIL A-OUT AC IN AC IN COIL COIL A-OUT AC IN AC IN C OIL COIL A-OUT A C IN AC IN COIL COIL A-OUT AC IN A C IN COIL COIL A-OUT AC IN AC IN COIL COIL A-OUT A C IN A C IN C OIL COIL A-OUT AC IN AC IN COIL COIL A-OUT
A C IN
A C IN
A C IN
A C IN
A C IN
A C IN
A C IN
A C IN
A A A A A A A A
Maximum 35VAC/DC COIL 10VDC/50mA Maximum 35VAC/DC COIL 10VDC/50mA Maximum 35VAC/DC COIL 10VDC/50mA Maximum 35VAC/DC COIL 10VDC/50mA Maximum 35VAC/DC COIL 10VDC/50mA Maximum 35VAC/DC 10VDC/50mA Maximum 35VAC/DC COIL 10VDC/50mA Maximum 35VAC/DC COIL 10VDC/50mA
COIL
Input From Transformer Analog Output Input From Transformer Analog Output Input From Transformer Analog Output Input From Transformer Analog Output Input From Transformer Analog Output Input From Transformer Analog Output Input From Transformer Analog Output Input From Transformer Analog Output
or SMPS Maximum or SMPS Maximum or SMPS Maximum or SMPS Maximum or SMPS Maximum or SMPS Maximum or SMPS Maximum or SMPS Maximum
Page 92 of 93
OUR PRODUCT RANGE
Dedicated Controller for Plastic Injection/Blow molding Machines
DC Stepper Drives
PID Temperature Controllers - 6 CH/1CH
Profile Generator
Pre Programmable Logic Controllers - PPLCs
Digital Timers & Counters
Dedicated Controller for Plastic Bag /Pouch Making Machines
Dedicated Controller for Food / Pharma labeling Machines
Dedicated Controller for Grinding Machines
2/3/4 Axes Motion Controller (Using DC Stepper / AC Servo Drives)
AUTOMATION... PRODUCTIVITY THROUGH TECHNOLOGY.
Page 93 of 93

INJkon 01 4.0 Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

INJkon 01 4.0 Manual

Uploaded by

Copyright:

Available Formats

STREAMLINE CONTROLS PVT.LTD.

INJkon 01/4.0/ Manual

We feel it to be our responsibility to ensure that our business operates at a reasonable

For detailed inquiry and trouble shooting contact:

STREAMLINE CONTROLS PVT.LTD.

Phone. – (079) 27411463(O)

We would be glad to assist your quarries.

Features & Specifications are subject to change without prior notice.

(A) SYSTEM SPECIFICATIONS

(F) OPERATING PANEL DESCRIPTION

(1) MOLD OPEN

(J) DESCRIPTION OF TEST MODES:

(K) FUNCTIONAL DESCRIPTION OF:

(M) LIST OF I/P AND O/P

(N) SEQUENCE OF OPERATION

(O) WIRING DIAGRAM

For Solenoids -- For 230VAC 2 Amp. Max. - SSR Output

Temperature -- 0ºC to 55ºC

MECHANICAL DIMENSIONS (All are in MM)

Operating Box -- Depth X Width X Height

(1) Display unit

(2) Input/Output drivers

(3) C.V.T. (Optional)/Transformer

(1) Operating Panel:

(2) Input/Output Drivers:

Digital Input Card (DIN8X) (Standard for 2, available extend to 6)

Digital Output Card (DOP8X) (Standard for 2, available extend to 6)

Heater Output Card (DOP8X) (Standard for 1, available extend to 2)

Analog Output Card (AOPX) (Standard for 2, available extend to 6)

Analog Input Card (AIPX) (Standard for 2, available extend to 6)

¾ Inherently reliable Micro controller based technology 8051 / 20MHz CPU.

¾ Latest E2PROM Technology ensures security of programmed parameters.

¾ Six digits hour counter.

¾ Facility for counting cycle time helpful in production analysis.

¾ Programmable High & Low limits for all temperature zones.

¾ Automatic cold junction compensation for Thermocouple inputs.

¾ Built in 50 sets of mold memory.

¾ Operating Input/Output diagnosis.

¾ Central lubrication control with precisely On/Off timer.

(D) SCOPE OF SUPPLY

E) PROGRAMMING OF THE SYSTEM

The system will be programmed to suit your application by us.

View Mode: Call the page directlyby using 0-9 key .

(G) MANUAL MODE OF OPERATIONS

(I) SETTING PROCEDURES

List of Programmable Parameter:

Message Parameter Description

Select Number of 0–4 Level 1

Set Injection Pressure 000% – User

Set Injection Time 000.0 – User

Parameter List For Auto Purge Mode:

List of Programmable Parameter:

Message Parameter Description Operating

Set Purge Injection 000.0 –

Set Purge Injection Flow 000% –

Auto Set Purge Refill function 000.0 –

List of Programmable Parameter:

List of Programmable Parameter:

Message Parameter Description Operating

List of Programmable Parameter:

List Of Programmable Parameter:

Set Front Safety Level 1

Locking Tonnage 2. Set locking tonnage