Engineer'S Manual: Series

R
Computer-controlled, Direct-drive, High-speed, 1-needle,

Lockstitch, Zigzag Stitching Machine
LZ-2290A Series
IP-100A / SC-915
IP-100D / SC-916
ENGINEER’S MANUAL
40011067
No.E355-01
PREFACE
This Engineer’s Manual is written for the technical personnel who are responsible for the service and maintenance
of the machines.
The Instruction Manual for these machines intended for the maintenance personnel and operators at an apparel
factory contains operating instructions in detail. And this manual describes “Standard Adjustment”, “Adjustment
Procedures”, Results of Improper Adjustment”, and other important information which are not covered by the
Instruction Manual.
It is advisable to use the relevant Instruction Manuals and Parts Lists for LZ-2290A and LZ-2290A-SR together
with this Engineer’s Manual.
This manual gives the “Standard Adjustment” on the former page under which the most basic adjustmenr value
is described, and on the latter page “Results of Improper Adjustment” under which stitching errors and troubles
arising from mechanical failures are described together with the “Adjustment Procedures”.
CONTENTS
1. SPECIFICATIONS .......................................................................................................... 1
(1) Specifications of the machine head ...................................................................................................... 1
(2) Stitch pattern table ................................................................................................................................ 2
(3) Function list .......................................................................................................................................... 3
(4) Cautions in operation ............................................................................................................................ 4
2. NAME OF EACH COMPONENT .................................................................................... 4
3. STANDARD ADJUSTMENT .......................................................................................... 6
(1) Height and inclination of the feed dog .................................................................................................. 6
(2) Adjusting the feed timing ...................................................................................................................... 6
1) Adjusting the feed timing (Excluding A-SR) .................................................................................... 6
2) Adjusting the feed timing (for A-SR only) ....................................................................................... 8
(3) Adjusting the feed amount .................................................................................................................. 10
1) Adjusting the feed amount (Excluding A-SR) ............................................................................... 10
2) Adjusting the feed amount (A-SR only) ........................................................................................ 12
(4) Position of the feed dog ...................................................................................................................... 14
(5) Adjusting the slippage of materials (For A-SU and A-DU) .................................................................. 16
(6) Adjusting the origin of the needle rocking motor ................................................................................ 18
(7) Adjusting the needle entry position (In terms of needle rocking direction) ......................................... 20
(8) Adjusting the needle entry position (In terms of longitudinal direction) .............................................. 20
(9) Adjusting the longitudinal play at the needle bar ................................................................................ 20
(10) Position of the needle bar connection guide ..................................................................................... 22
(11) Height of the needle bar ................................................................................................................... 22
(12) Adjusting the needle-to-hook timing and the needle guard .............................................................. 24
(13) Position of the bobbin case stopper ................................................................................................. 26
(14) Orientation of the needle bar thread holder ...................................................................................... 26
(15) Position of the thread tension ........................................................................................................... 28
(16) Position of the pre-tension ................................................................................................................ 28
(17) Position of the thread take-up spring guard ...................................................................................... 30
(18) Installing the thread take-up thread guide B ..................................................................................... 30
(19) Installing the thread take-up ............................................................................................................. 30
(20) Installation of the presser foot .......................................................................................................... 32
(21) Installing and adjusting the bobbin winder unit ................................................................................. 32
(22) Adjusting the amount of oil in the hook (A-SS/-7, A-SU/-7, A-SR) ................................................... 34
(23) Adjusting the thread trimming unit (Thread trimmer type only) ......................................................... 36
(24) Initial position of the moving knife (Thread trimmer type only) ......................................................... 36
(25) Timing of the thread trimming cam (Thread trimmer type only) ........................................................ 38
(26) Installing/removing the knife unit (Thread trimmer type only) ........................................................... 38
(27) Stop position of the needle after thread trimming (Needle UP stop) ................................................ 38
(28) Clearance provided between the main shaft handwheel and the stator ........................................... 40
(29) Position of the automatic reverse stitching magnet (Excluding A-SR) ............................................. 40
(30) Adjusting the thread tension releasing solenoid (Thread trimmer type only) .................................... 40
(31) Adjusting the stitch length dial (Excluding A-SR) ............................................................................. 42
(32) Adjusting the lubrication mechanism (A-SS and A-SU, A-SR only) ................................................. 44
(33) Adjusting the position of the thread draw-out wire
(For the machine with thread trimmer only) ...................................................................................... 44
(34) Adjusting the stroke of the thread draw-out wire
(For the machine with thread trimmer only) ...................................................................................... 46
(35) Installing the wiper base (WB type only) .......................................................................................... 46
(36) Adjusting the wiper solenoid (WB type only) .................................................................................... 48
(37) Position of the wiper ......................................................................................................................... 48
1) WB type ........................................................................................................................................ 48
2) CB type ......................................................................................................................................... 50
4. PROCEDURES OF DISASSEMBING/ASSEMBLING AND CAUTIONS .................... 52
(1) Adjusting and assembling of the gear box (large) .............................................................................. 52
(2) Replacing the motor ........................................................................................................................... 54
(3) Replacing the timing belt .................................................................................................................... 56
(4) Removing/installing the gear box cover .............................................................................................. 58
(5) Disassembling/assembling the needle bar support base shaft (asm.) ............................................... 58
(6) Adjusting/assembling the reverse feed control lever (A-SR only) ...................................................... 70
5. MAINTENANCE ............................................................................................................ 76
(1) Changing procedure between single phase 100 to 120V and 3-phase 200 to 240V ......................... 76
(2) Replacing procedure of the printed circuit board ................................................................................ 77
(3) Maintenance of the hook lubricating pipe oil filter ............................................................................... 78
(4) Cleaning the cooling fan ..................................................................................................................... 79
(5) Applying the exclusive grease ............................................................................................................ 80
(6) Hook shaft gear .................................................................................................................................. 84
(7) Adjusting the needle rocking link ........................................................................................................ 85
(8) Lubricating to face plate section (A-SS and A-SU, A-SR only) .......................................................... 86
(9) Protruding amount of the hook shaft .................................................................................................. 88
(10) Adjusting the feed stepping motor unit (A-SR only) .......................................................................... 88
(11) Draining of CB type .......................................................................................................................... 89
(12) Cleaning the dust bag of CB type ..................................................................................................... 89
6. OPERATION PANEL .................................................................................................... 90
(1) Names of the respective sections ....................................................................................................... 90
(2) Information .......................................................................................................................................... 92
(3) Matters that demand special attention regarding the operation panel, IP-100 ................................. 106
7. SPECIFICATIONS OF SC-915/916 ............................................................................ 107
8. FUNCTION SETTING PROCEDURE OF SC-915/916 ............................................... 107
(1) How to change over to the function setting mode ............................................................................ 107
9. FUNCTION SETTING LIST ........................................................................................ 111
10. DETAILED EXPLANATION OF SELECTION OF FUNCTIONS .............................. 115
11. EXTERNAL OUTPUT/INPUT CONNECTORS ......................................................... 121
(1) Connector connection diagram ......................................................................................................... 121
12. ERROR DISPLAY ..................................................................................................... 122
(1) ERROR DISPLAY ............................................................................................................................ 122
(2) Error code list (Error display in panel) .............................................................................................. 123
(3) Warning list ....................................................................................................................................... 126
13. SCREWS FOR ATTACHMENTS ............................................................................. 127
14. SPARE PARTS......................................................................................................... 127
15. OPTIONAL CORD .................................................................................................... 128
(1) Relay cord A asm. for standing machine (Part No. M9701351AA0) ................................................ 128
(2) Relay cord A asm. for DC24V (Part No. M9703351AA0) ................................................................. 129
16.TROUBLES AND CORRECTIVE MEASURES ......................................................... 130
(1) With regard to lubrication .................................................................................................................. 130
(2) With regard to sewing ....................................................................................................................... 132
(3) With regard to mechanical components ........................................................................................... 137
17. CONFIRMATION ...................................................................................................... 144
18. BLOCK DIAGRAM ................................................................................................... 145
(1) Block diagram A (for SC-915) ........................................................................................................... 145
(2) Block diagram B (for SC-916) ........................................................................................................... 146
(3) Operation panel block diagram ......................................................................................................... 147
19. DRAWING OF TABLE .............................................................................................. 148
CUSTOM PATTERN NEEDLE ENTRY POSITION DATA SHEET ....................................................... 149
1. SPECIFICATIONS
(1) Specifications of the machine head
Model LZ-2290A-SS / -7 LZ-2290A-SU / -7 LZ-2290A-DS / -7 LZ-2290A-DU / -7 LZ-2290A-SR-7
1 Application Light- to medium-weight materials
2 Max. sewing speed 5,000 rpm (*1) 4,500 rpm (*1) 4,000 rpm (*1) 5,000rpm (*1)
3 Max. zigzag width 10 mm (*2)
4 Max. feed amount 5 mm/4 mm (*3) 2.5 mm/2.5 mm (*3) 5mm/4 mm (*3) 2.5mm/2.5 mm (*3) 5mm/5 mm
(Normal/reverse) (Stepless fine adjustment) (Stepless fine adjustment) (Stepless fine adjustment) (Stepless fine adjustment) (0.1 adjustment by electronic control)
5 Stitch pattern 8 kinds 14 patterns 14 kinds 20 patterns

(Custom pattern : 500 stitches, 20 kinds can be stored.)
6 Needle SCHMETZ 438, ORGAN DPX5 : #65 to #90
7 Dimension of the bed 178 mmX517 mm
8 Number of revolution 4,000 rpm (Excluding a certain territory of export)
of resistor pack
9 Needle bar stroke 33.4 mm
10 Bobbin winder Built-in in the upper face of machine head type (with bobbin thread retaining plate)
11 Wiper Electromagnetic front-wiping system (WB), electromagnetic side-wiping system (CB)
12 Automatic reverse Built-in electromagnetic system Stepping motor
stitching device control
Lubrication system to oil tank for hook Full non-lubrication Lubrication system to
13 Lubrication oil tank for hook
lubrication lubrication
JUKI New Defrix Oil
JUKI New Defrix Oil No. 1 is used. No. 1 is used.
(Equivalent to ISO
(Equivalent to ISO VG7) VG7)
Plunger pump is
Plunger pump is employed. employed.
14 Lift of the presser foot 5.5 mm

(by hand lifter)
15 Lift of the presser foot 10 mm
(by knee lifter)
16 Lift of the presser foot 6 to 6.5 mm
(by AK auto-lifter)
17 Kind of the hook 22525877 23557259 (Non-lubrication hook) 22525877
(Part No.)
18 Bobbin case (asm.) 40003598 (with idle-prevention spring) 40003609 (with idle-prevention spring) 40003598 (with idle-
prevention spring)
19 Height of the feed dog (standard) 1.2 mm 1.4mm 1.2 mm 1.4mm 1.2 mm
20 Lubrication of the face Minute quantity lubrication by oil wick Non-lubrication Minute quantity
plate section lubrication by oil wick
21 Drive system Direct drive system (compact AC servo motor)

22 Transmission function Timing belt system
23 Motor output Rated output 450W
24 Operating power 3-phase 200 to 240V, Single phase 100 to 120V
25 Solenoid drive power DC34V
26 Additional function Presser foot micro-lifting screw is provided as standard.
27 Major optional 1. AK-121 (Auto-lifter : Part No. : GAKA21000B0)
2. Exclusive grease tube for maintenance 10g (JUKI grease A Part No. : 40006323)
devices 3. Exclusive grease can for maintenance 500g (Part No. : 23640204)
4. Touch-back kit asm. (Part No. ; 40010795) ... Other than WB, CB, OB, A-SR)
5. Optional switch kit (Part No. ; 40003640)
* 1 : The sewing speed is regulated in accordance with zigzag width (A-SR : zigzag width and feed amount).
* 2 : Zigzag width is regulated to 8 mm at the time of delivery. (Max. zigzag width of all machines is 10 mm.)
* 3 : Normal and reverse feed amounts are regulated to 2 mm at the time of delivery.
− 1−
(2) Stitch pattern table
Stitch Number of stitches Max.zigzag
Name of pattern Remarks
pattern for pattern width
Straight stitch 1 ――
Standard zigzag stitch 2
2-step zigzag stitch 4
3-step zigzag stitch 6
Standard
scallop
Crescent
scallop 24
Scallop
(right)
Equal-width
scallop
Equal-width 12
scallop
Standard
scallop
Crescent 24
scallop
Scallop
(left)
Equal-width
scallop
10
Equal-width 12
scallop
Blind stitch (right)

a{
2+a
Blind stitch (left) {a
Custom pattern ―― 500
T stitch (left)
3
T stitch (right)
Pattern 1
Pattern 2 (fagoting)
6
Pattern 3
Pattern 4
− 2−
(3) Function list
Free Overlapped Program Conden- Conden- Custom Custom Zigzag Pattern Continuous Cycle
stitching stitching stitching sation sation pattern pattern width and register stitching stitching
custom (Internal (Smart stitch base register register
Sewing memory) media) line setting
Straight stitch
Standard
2-step
3-step
Blind stitch
Scallop
Custom
T stitch
Pattern 1
Pattern 2
(fagoting)
Pattern 3
Pattern 4
Free
Overlapped
Program
Pattern
Continuous
Cycle
Max. number
of steps 9 20 64 500 500 20 20
Max. number
of stitches in each step 19 500 500 500
Max. number of registers Start 20
that can be performed 20 999 99 10 10
End 20
Max. number
of stitches 10,000 10,000 499,500 10,000 10,000
− 3−
(4) Cautions in operation
1) Be sure to drain oil in the oil tank and attach the air vent cap (red rubber cap) supplied with the machine to the air
vent (golden bushing) located on the side face of the machine bed when transporting the sewing machine.
2) In the case where placing A-SS or A-SU, A-SR type machine on a stand or the like before setting the machine to the
machine table, to protect the oil tank from damage, take car if there is any protruding object under the stand or the like.
3) Be sure to securely set the connector of the safety switch to the control box to prevent accidents at the time of maintenance.
4) Oil is kept in the gear box for lubrication. It is not necessary to replace the oil. Do not remove the gear box cover
except when it is necessary.
* When the box cover has been removed, it is necessary to replace the packing.
5) Be sure to operate the sewing machine with the bobbin case removed when making the sewing machine run idle.
If the bobbin thread is in the bobbin case, the thread protrudes from the bobbin case and is entangled in the hook
race or the hook shaft. As a result, the trouble will be caused.
2. NAME OF EACH COMPONENT
2 !5 !4
3
!6
!3
4
@0
!22
!1
!77
!88
!0 5
!9
8
6
1 Needle thread draw-out device 7 Pedal !44 Bobbin winder

(Thread trimmer type only) 8 Knee lifter lever !5 Tension controller No. 1
2 Wiper switch (WB/CB type) 9 Power switch !6 Thread stand
3 Thread take-up cover !0 TB switch !77 Oiling inlet
4 Finger guard !11 Stitch length dial (Excluding A-SR type) (Excluding dry-head type)
5 Thread tension controller !22 Condensation dial (Excluding A-SR type) !88 Reverse feed stitching lever
6 Control box !33 Operation panel !9 Mirror switch
@0 Handwheel
− 4−
1 Needle thread draw-out device (Thread trimmer type only)
This device draws out needle thread at the time of thread trimming.
2 Wiper switch (WB/CB type)

This switch is used to wipe needle thread after thread trimming from the cloth by means of the wiper
signal which is output from the PSC box.
3 Thread take-up cover

This is a cover to protect the human body from the contact with the thread take-up.
4 Finger guard
This is a guard to protect the human body (mainly fingers) from the contact with needle.
5 Thread tension controller
6 Control box
This box contains circuit to control sewing machine and motor, output circuits to activate respective
outputs (thread trimming solenoid, reverse feed stitching solenoid, etc.), pedal sensor to detect pedal
action, and power circuit to activate respective functions.
7 Pedal
This pedal performs sewing machine speed control, thread trimming action, presser lifting action (for
AK121 only), etc. by operation of depressing the front part of pedal or the back part of pedal.
8 Knee lifter lever
9 Power switch
This is the power switch for motor, PSC, operation panel, etc.
!0 TB switch
This is an operation switch to perform reverse feed stitching by means of the TB switch.
!1 Stitch length dial (Excluding A-SR type)

This is a dial to adjust normal feed amount.
!2 Condensation dial (Excluding A-SR type)

This is a dial to adjust reverse feed amount.)
!3 Operation panel
This panel is used for setting automatic reverse feed stitching, pattern stitching, zigzag width, etc.
!4 Bobbin winder
This is a bobbin winder which is built in the machine head.
!5 Tension controller No. 1
!6 Thread stand
!7 Oiling inlet (For A-SS, A-SU and A-SR only)

This is the oiling inlet for hook lubrication. (For A-SS and A-SU, A-SR only)
!8 Reverse feed stitching lever
!9 Mirror switch
This is an operation switch to inverse scallop pattern or custom pattern by means of the mirror switch.
@0 Handwheel
− 5−
3. STANDARD ADJUSTMENT
(1) Height and inclination of the feed dog
Standard Adjustment
Standard height : 1.2 mm : LZ-2290A-SS, Reference for the height and inclination of the
LZ-229A-DS, LZ-2290A-SR feed dog
: 1.4 mm : LZ-2290A-SU, LZ-2290A-DU ™ When the respective marker dots are
Inclination : The feed dog should be almost leveled leveled, the height is 1.2 mm and the
when the top surface of the ascending feed inclination is leveled. (A-SS, A-DS, A-SR)
dog is flush with the top surface of the
throat plate. (A-SS, A-DS, A-SR) 1.2 mm
1.2 mm Throat plate
Operator’s Feed dog

side
Position of marker dot
Leveled Leveled (Inclination)
2
1
A
3
Position of marker dot
Hole for (Height)
screwdriver
(2) Adjusting the feed timing

1) Adjusting the feed timing (Excluding A-SR)
Standard Adjustment
A B
Marker line
engraved on Feed
Feed rocker
thread take- rocker rod
cam
up
Top suface of
throat plate
Timing mark I
engraved on
face plate
Comes down.
Alignment of
Timing mark J
timing marks
engraved on
face plate
− 6−
Adjustment Procedures Results of Improper Adjustment
1) Set the feed amount to 0 mm. (Feed amount of the machines other ™ Perform the adjustment of the
than A-SR type is regulated to max. 2 mm at the time of delivery.) inclination of the feed dog according
2) Adjusting the height of the feed dog to the sewing process.
Loosen screw 1 and adjust the height of the feed dog by turning feed (Example)
driving link shaft 2. ™ When the feed force is required in
3) Adjusting the inclination of the feed dog such a process of tape attaching or
Loosen screw 3. Put a screwdriver through the hole for the screwdriver the like :
and adjust the inclination of the feed dog by turning the feed rocker Adjust so that this side of the feed
shaft with the screwdriver. dog is raised.
™ When using the slippery material in
(Caution) 1. If the feed rocker shaft is not pressed in the direction A
such a process of attaching a facing
(a) during the adjustment procedure, there will be a
of girdle :
play at the feed bar or washer will come off. So, be sure
Adjust so that the feed dog should
to adjust the feed dog with the feed rocker shaft pressed
be leveled.
in the direction A (a).
2. Check to be sure that the feed dog is leveled with the
feed amount currently used when the top surface of
the ascending feed dog is flush with the top surface of
the throat plate.
3. For the adjustment of slippage of materials for A-SU
and A-DU, refer to (5) Adjusting the slippage of materials
and adjusting the feed timing.
A. Adjusting procedure by removing the gear box cover (A-SS,A-DS) ™ For the adjustment of A-DU and A-
1) Remove the gear box cover. (Refer to the item 4-(1).) SU, refer to (5) Adjusting the
2) Adjust the marker line engraved on the thread take-up to the timing slippage of materials and adjusting
mark I engraved on the face plate. the feed timing.
3) Set the feed amount to 0 mm. ™ For the adjustment of A-SR, refer to
4) In the aforementioned state, loosen the setscrew in the hook driving 2) Adjusting the feed timing.
shaft sprocket and adjust the timing mark engraved on the feed rocker
cam to the timing mark engraved on the feed rocker rod.
(Caution) In this case, the hook timing (thread trimming timing for the
machine equipped with a thread trimmer) changes. Be sure to perform
re-adjustment.)
B. Adjusting procedure with the gear box cover attached (For fine
adjustment) (A-SS,A-DS)
1) Set the feed amount to "0" mm.
2) Adjust the marker line engraved on the thread take-up to marker line
J engraved on the face plate.
3) In the aforementioned state, loosen the setscrew in the hook driving
shaft sprocket. Now, turn the hook driving shaft to adjust so that the
feed dog comes down. Adjust so that the top surface of the feed dog is
aligned with the top surface of the throat plate when the feed dog comes
down.
* There is a slight inclination at the feed dog. Adjust the feed dog so that
“0” to 6 teeth come out from the top surface of the throat plate.
(Caution) After the aforementioned adjustment, “hook timing” and
further “thread trimming cam timing” for the machine equipped with a
thread trimmer will change. Be sure to re-adjust them properly.
−7 −
2) Adjusting the feed timing (for A-SR only)
Standard Adjustment
3
4
Mark on feed
adjustor
5
5 Engraved marker
dot on bed
Feed
I Feed rocker
rocker rod
cam
Timing mark on
face plate F
Engraved marker line
on thread take-up
Timing mark on
face plate G A
Alignment of
timing marks
Top suface of
8 throat plate
Comes down.
− 8−
A. Procedure by removing the gear box large lid (Standard

adjustment) (A-SR)
1) Remove the gear box large lid. (Refer to 4-(1).)
2) Adjust the engraved marker line on the thread take-up to timing
mark G on the face plate.
3) Align the timing mark on the feed adjustor with the engraved
marker dot on the machine bed.
<<Confirmation of the standard timing>>
4) Timing mark of the feed rocker cam aligns with that of the feed
rocker rod. ... Standard state
Standard assembling adjustment is described below.
5) When they do not align with each other, loosen two setscrews
8 in the hook driving shaft sprocket, and it is necessary to
align the timing mark of the feed rocker cam with that of the
feed rocker rod.
6) Tilt the machine head, remove feed stepping motor connector
1, and remove feed lever spring 2 from the spring bracket.
* When removing feed lever spring 2, perform the work using the
radio pincers or the like.
7) Loosen two setscrews 3 in the feed stepping motor link C and
draw out feed link shaft 4 to the right-hand side.
8) Remove three setscrews 5 in the feed stepping motor unit.
9) When removing the feed stepping motor unit, remove oil pipe ™ When oil pipe guide 6 is forcibly
7 from oil pipe guide 6. drawn, the oil pipe comes off or
10) In the state of 3), loosen two setscrews 8 in the hook driving damaged. As a result, oil
shaft sprocket, and adjust the timing mark on the feed rocker leakage will be caused.
cam to that on the feed rocker rod. ™ When changing the feed timing
11) When re-assembling the feed stepping motor unit, refer to 3- other than the standard one, it
(3)-2) Adjusting the feed amount. is easy to adjust when the
standard state is made a basis.
* When changing the feed timing
B. Procedure with the gear box large lid installed (For fine other than the standard one, and
adjustment) (A-SR) sewing patterns that perform
It is possible to check standard timing without opening the gear normal/reverse feed motion (T
box large lid. stitch, custom pattern, etc.),
1) Adjust the engraved marker line on the thread take-up to timing needle may bend according to
mark F on the face plate. the feed amount (needle snaps).
2) It is the standard timing that the top surface of feed dog almost In this case, change the feed
aligns with the top surface of throat plate when the feed dog timing from the panel and
sinks. However, the height of feed dog is 1.2 mm at the time of compensate.
standard delivery.
3) Align the timing mark on the feed adjustor with the engraved ™ Timing mark on the feed adjustor
marker dot on the machine bed. (When feed amount is “0”) is the inside mark. (Common to
4) When they do not align with each other, loosen two setscrews A. and B.)
8 in the hook driving shaft sprocket and adjust the timing.
(For the adjustment procedure, refer to the aforementioned
items 1) through 6).
* Adjusting the feed timing (Common to A. and B.)
By performing the feed timing adjustment, stitch tightness
changes and sewing quality is improved according to the
process.
−9 −
(3) Adjusting the feed amount
1) Adjusting the feed amount (Excluding A-SR)
Standard Adjustment
LZ-2290A-SS, A-DS
Feed crank stud
Timing mark
Reverse feed amount

regulation metal fitting
3
Feed adjusting link

LZ-2290A-SU, A-DU
1
2 Feed converting
Normal feed amount arm A (asm.)
regulation metal fitting Feed spring hook
− 10 −
[Feed “0” adjustment] ™ If the timing marks are not aligned

1) Set the stitch length dial at “0”. with each other, the actual feed
amount will be different from the
2) Loosen screw 1, and align the timing mark on the feed crank stud
feed amount specified on the stitch
with that on the feed crank stud support.
length dial.
(The position of the timing mark differs with models.)Insert a sheet of
paper between the throat plate and the presser foot, turn the ™ If the timing marks greatly separate
handwheel by hand and check that the needle entry points are the from each other, the normal or
same. If the points are not the same, perform again fine adjustment. reverse feed amount will be
(Fine adjustment is necessary since the marks are standard.) increased causing the feed dog to
3) When loosening screw 1, confirm that there is no axial play at the come in contact with thread
feed converting arm A (asm.) and tighten screw 1. trimming counter knife. (In case of
thread trimming)
[Normal feed adjustment]
4) Set the stitch length dial at the maximum value of the gauge to be
used.
Max. normal feed amount LZ-2290A-SS, A-DS=5 mm
of the mechanism LZ-2290A-SU, A-DU=2.5 mm
* Normal feed is regulated to 2 mm at the time of delivery.
5) Loosen screw 2, make the feed adjusting link come in contact with
the screw and tighten screw 2.
[Reverse feed adjustment]

6) Loosen screw 3, pushing the feed lever down to make the sewing
machine enter the reverse feed stitching mode, press reverse feed
amount regulation metal fitting against the projecting section of the
reverse feed adjusting link B. Now, tighten screw 3. (Set the Normal feed → large
condensation stitch length adjusting dial to the maximum value on Reverse feed → small
the scale.)
Max. reverse feed amount LZ-2290A-SS, A-DS=4 mm
of the mechanism LZ-2290A-SU, A-DU=2.5 mm
* Reverse feed is regulated to 2 mm at the time of delivery.
7) To decrease the reverse feed stitching length for fastening stitching, Nomal feed → small
use the condensation stitching function. (Refer to “Adjusting the Reverse feed → large
condensation stitching mechanism” in the Instruction Manual for the
LZ-2290A Series.)
8) When the ratio of sewing length (as many as 10 stitches) of normal
and reverse feed is approximately 90% in case of straight stitch feed
amount of 2 mm, the adjustment is OK.
− 11 −
2) Adjusting the feed amount (A-SR only)
Standard Adjustment
2
1 1
Normal feed amount : 0
Straight stitching
Extreme left end

of speed variable
resistor
To smoothly rotate
5
Less
than
700g by
4 spring
balancer
is the
4 srandard.
Feed stepping motor unit
− 12 −
[Feed 0 adjustment] ™ Start the work of the feed amount

For the adjustment of feed 0 position, perform fine adjustment of the “0” adjustment after performing 3-
direction of rotation of feed adjustor 1. (2)-2) Adjusting the feed timing (A-
1) Tilt the machine head and loosen two setscrews 2 in the stepping SR only).
motor link C.
2) Adjust feed link shaft 3 to the slippage amount of feed using a slotted
screwdriver and temporarily tighten two setscrews 2 in the stepping
motor link C.
* Feed link shaft 3 consists of eccenric pin.
Normal feed Normal feed

large small
Reverse feed Reverse feed

small large
3) Return the machine head to the home position, turn ON the power, set
the operation panel to straight stitching, and set normal feed amount
to “0”.
* Set the speed variable resistor of operation panel to the extreme left
end and set the sewing speed to 200 rpm.
4) Insert a sheet of paper under the presser foot and depress the pedal
to operate the sewing machine.
At this time, check the needle entry on the paper to check that feed
amount becomes “0”. ™ When there is a torque, one-sided
5) When feed amount is “0”, tilt the sewing machine head after turning worn-out of feed link or step-out of
OFF the power and securely tighten two setscrews 2 in the stepping feed stepping motor 5 will be
motor link C. caused.
After securely tightening the setscrews, check that feed adjustor 1
smoothly moves with the presser foot lifted.
When the feed amount does not become “0”, turn OFF the power
again and repeat the work of steps 1) and 2).
[Feed 0 adjustment] : When feed amount does not become “0” by

adjusting feed link shaft 3 only. ™ When there is a torque, one-sided
1) Loosen three fixing screws 4 in the feed stepping motor unit and worn-out of feed link or step-out of
perform the vertical adjustment of feed stepping motor unit 5. feed stepping motor 5 will be
2) After the adjustment, check that feed adjustor link 6 smoothly moves caused.
with the presser foot lifted.
3) The standard that feed adjustor link 6 smoothly moves is the feed
mechanism torque (less than 700g by the spring balancer) before
setting the feed stepping motor unit. (Be sure to perform the centering
work so that the torque is less than 1,000g.)
[Normal/reverse feed amount control]

1) Input max. feed amount limitation value of normal/reverse feed with
the information of operation panel
* For the information operation, refer to Instruction Manual.
* Normal/reverse feed amount has been factory-set to the standard
adjustment value of JUKI standard delivery gauge (Part No. 40018430
... max. feed amount of normal/reverse stitching is 5 mm).
There are cases where the feed amount varies from the actual input
value in accordance with the material used or kind of gauge. Then
perform the input compensation.
− 13 −
(4) Position of the feed dog
Standard Adjustment
Condition : Feed amount : maximum
A B
A=B
Feed bar
1 1 2
− 14 −
[A-SS/-7, A-SU/-7, A-DS/-7, A-DU/-7] ™ When feed amount is not regulated

1) Adjust the stitch length dial to the maximum feed amount the feed by the position of feed dog or normal
dog to be used. feed amount regulation metal fitting,
* Feed amount of both normal feed and reverse feed is regulated to 2 feed dog and throat plate interferes
mm at the time of delivery from the factory. with each other.
The maximum feed amount of the feed dog at the time of delivery is 2
mm. (Feed dog part No. : 22581508)
[A-SR only] ™ When feed amount is not regulated

1) Adjust the stitch length dial to the maximum feed amount the feed by the position of feed dog or
dog to be used. information input, feed dog and
* Feed amount of normal/reverse feed has been factory-adjusted to 5 throat plate interferes with each
mm at the time of delivery from the factory. (Feed dog Part No. : other.
40018430)
[Common to A-SS/-7, A-SU/-7, A-DS/-7, A-DU/-7 and A-SR]

2) Turn the handwheel, and fix the feed dog so that the clearances in
front and rear are the same at the position where the feed dog does
not come in contact with the throat plate. (A = B)
3) In the case where the gear box (large) cover is not opened, loosen
setscrews 1 in the feed bar crank to adjust the position.
4) In the case where the gear box (large) cover is opened, loosen
setscrew 2 in the feed rocker shaft crank to adjust the position.
− 15 −
(5) Adjusting the slippage of materials (For A-SU and A-DU)
Standard Adjustment
1
Standard state of engraved marker
dot of vertical feed link shaft
3 2
Standard height of feed dog
Operator’s
1.4mm
side
2 3
Minus slippage
Sewing direction
of material
Upper material
3
Lower material
“0” slippage
of material
Upper material
1.4 mm
Lower material 3
Standard position
Plus slippage
of material
Upper material
3
Lower material
Horizontal feed rod

Horizontal feed cam
Engraved marker line

on thread take-up
Timing mark on
face plate G Alignment of timing marks
− 16 −
1) To adjust the height and inclination of the feed dog, loosen setscrews ™ The height 1.4 mm of the feed dog
1 in the vertical feed link shaft and turn vertical feed link shafts 2 has been factory-set at the time of
and 3 with a screwdriver. delivery. Change the height in
2) The standard inclination is the position where the engraved marker accordance process the process.
dots of vertical feed link shafts 2 and 3 face in the direction of 9 (Characteristic of slippage of
o’clock (left side). materials changes. So, be careful.
3) The standard height of the feed dog is 1.4 mm from the top surface of ™ When the adjustment of the height
the throat plate. of the feed dog has been performed,
the sewing pitch is different from the
scale on the stitch length dial. Re-
adjust the scale with the actual
sewing pitch.
<Adjusting the slippage of materials> ™ Characteristic of slippage of

◎ This machine can adjust “Amount of slippage of materials” by materials changes in accordance
adjusting the height and inclination of the feed dog. with materials.
(The relation between the direction
4) Mainly adjust vertical feed link shaft 3. of the engraved dot and slippage of
The amount of slippage of materials can be adjusted by the position materials described in the
of the engraved marker dot which means the size of each theta θ of Engineer’s Manusl is the standard
the inclination of the feed dog. of adjustment.)
* Points of adjustment.
1. Quality of finished products is improved when the slippage of materials ™ Adjust on the left-hand side the
is slightly adjusted to the minus state. (Operator’s hand pressure adjusting positions of the engraved
should be considered in actual sewing.) marker dots of vertical feed link
2. When performing the adjustment, simultaneously adjusting vertival shafts 2 and 3.
feed link shafts 2 and 3 makes it difficult to see the characteristic of If the position of the engraved
the slippage of the material. So, set 2 to the standard state (reference) marker dot is on the right-hand side,
and mainly adjust 3. the effect of prevention of slippage
3. In the case where the slippage of material (0 to minus) cannot be of material is difficult to be obtained.
obtained by adjusting vertical feed link shaft 3 only, adjust vertical
feed link shaft 2 so that theta θ , inclination of the feed dog is
increased.
<Adjusting the feed timing>

1) Adjust the engraved marker line on the thread take-up to timing mark
G on the face plate.
2) Set the feed amount to 2.5 mm. However, for LZ-2290SU and LZ- Range of use
2290DU, set it to "0" mm. Left Right
of engraved
3) In this state, loosen the setscrew in the hook driving shaft sprocket, marker dot
and adjust timing mark on the horizontal feed cam to that of the
horizontal feed rod.
(Caution) In this case, the hook timing (thread trimming timing in
case of the machine with thread trimmer) changes. Be sure to
perform re-adjustment.
− 17 −
(6) Adjusting the origin of the needle rocking motor
Standard Adjustment
™ Adjustment of the origin is performed in case the needle rocking amount in terms of the center is
not equal when (7) Adjusting the needle entry position is performed, or the motor or the sensor is
required to be replaced.
1) 2), 5) 3
6
Needle rocking
motor cover
4
Needle rocking
unit base
1
Needle bar 6
3) 2
support base
Sensor
4), 6), 8) installing base <Condition of the origin “0”>
When the link is at 90˚, move the light-up sensor
Origin sensor from the rightend to the left. The position of the
(asm.) origin “0” is when the sensor gose out.
8
9 6)
5
Assemble link 9 and motor shaft
90˚
so as to be flush with each other.
7
Motor
9)
90˚
Positioning jig
− 18 −
1) Remove four setscrews 1 in the needle rocking motor cover.

2) Remove three setscrews 2 and counter sunk screw 3.
(At this time, loosen setscrew 4 in the needle bar support
base shaft connecting stud as well. Refer to the item “(7)
Adjusting the needle entry position”.)
* When assembling, after temporarily tightening screws 3 and
2, tighten in the order of 3 and 2.
3) Move the needle bar in the direction of the face plate, draw out
the needle bar support base shaft from the needle bar support
base shaft connecting stud, and remove the shaft together with
the needle rocking unit base from the machine arm.
In case of replacing or adjusting the needle rocking motor
* For the replacement of the sensor, refer to the item of the

sensor.
4) Loosen setscrew 5 in the motor link bracket and remove link
9.
5) Loosen four setscrews 6 in the needle rocking unit base and
remove the motor to replace.
6) Tighten setscrew 5 in the motor link bracket.
(Check also setscrew 7 in the motor link.)
In case of replacing or adjusting the sensor
7) Confirm that the sensor lamp lights up in the hook adjusting

mode.(Refer to (12) Adjusting the needle-to-hook timing and
the needle guard.)
8) Loosen setscrews 8 in the sensor installing plate, move the
sensor installing plate to the right-hand end once, and gradually
move it to the left-hand side. Tighten setscrews 8 when the
sensor lamp goes out. This state is “0” of the origin. (However,
it is when the link 9 is at 90˚.)
9) To determine the position of the sensor, it is convenient to
make a positioning jig as shown in the figure on the left.
− 19 −
(7) Adjusting the needle entry position (In terms of needle rocking direction)
Standard Adjustment
2 Needle bar support base shaft

connecting stud
1 3
(8) Adjusting the needle entry position (In terms of longitudinal direction)
Standard Adjustment
Needle enters the

center of needle slot.
Hole for adjusting

needle entry position
(9) Adjusting the longitudinal play at the needle bar

Standard Adjustment
It is not necessary to remove the face plate.
As observed from For an For an

the face plate side excessive play excessive play
2
Engraved
marker dot
1
Needle bar
3 Needle bar support
base guide shaft
− 20 −
1) Loosen setscrews 2 and remove bobbin winder unit 1. ™ Thread will not be uniformly tensed
2) Set both zigzag width and stitch base line to the position of "0" in the when the needle throws to the right
hook adjusting mode. and left, or thread breakage or
A=B
Set the position of the needle to the center needle breakage will result.
and temporarily tighten it. A B
Refer to (12) Adjusting the needle-to-hook timing and the needle guard.
3) Set the zigzag width to 8 mm which is factory-adjusted at the time of
delivery, move the needle bar by hand to adjust so that the clearances
of zigzag widths C and D are equal and securely tighten screw 3 in
the needle bar support base shaft connecting stud.
Conditions : Needle enters the center of zigzag width. C=D
: Max. zigzag width (8 mm)
C D
(Caution) Do not flap or strongly press the needle bar at the time of
adjustment.
1) Loosen the screw, which can be observed through the hole for
adjustment, in the needle bar support base guide shaft with the face
plate attached.
2) Move the needle bar back or forth to adjust so that the needle enters
the center of the needle slot in the throat plate.
3) Fix the needle bar support base guide shaft.
4) Be sure to check the needle throw torque applied to the needle bar
support base.
(Caution)
1. The needle entry position in terms of the longitudinal direction
should be finely adjusted. If the needle bar has to be moved by
a large margin for the adjustment of the needle entry position in
case of replacement of gauges, carry out the adjustment
referring to “(10) Position of the needle bar connection guide”.
2. Be sure to check the left/right plays at the needle bar support base.
In the case where there is any extra load applied to the base,
needle throwing action will be affected.
1) Loosen screw 1 in the face plate. ™ When there is a longitudinal play

2) Remove rubber cap 2. Then tighten screw 1 while pressing pin 3 in
the needle bar support base guide located inside the face plate with a at the needle bar, a clearance
screwdriver. between the needle and the
3) At this time, move the needle bar to the right and left by hand to confirm
blade point of the hook occurs.
that there is neither extra load nor a longitudinal play.
4) If the load applied to the needle bar and the longitudinal play existing at the As a result, sewing trouble or
needle bar at the rightmost needle throw position differ from those at the worn-out of the blade point of the
leftmost needle throw position, perform the adjustment by turning pin 3 in
hook will result.
the needle bar support base guide to change the orientation of the engraved
marker dot (toward the direction where the load and play are larger).
(Caution)
1. Be sure to check the longitudinal play at the needle bar support
base. In the case where there is any longitudinal play or extra
load, the needle throwing action will be affected.
2. Refer to (5) Disassembling/assembling the needle bar support
base shaft (asm.) of 4. PROCEDURES OF DISASSEMBLING/
ASSEMBLING.
− 21 −
(10) Position of the needle bar connection guide
Standard Adjustment
Needle bar
Needle bar connection guide
support base A
2
Needle bar crank
rod guide
(11) Height of the needle bar

Standard Adjustment
Conditions : Zigzag width : “0”

Position of needle position changing lever : Center
1
B
™ Part No. of engraved indication E Engraved

A
: 22536502 indication
A Dimension : 12.2 mm
B Dimension : 3.4 mm
Timing gauge
− 22 −
1) Loosen the screw in the needle bar support base shaft connecting stud referring
to "(7) Adjusting the needle entry position (in terms of needle rocking direction)".
2) Remove the thread take-up cover, thread take-up and face plate. Then loosen
screws 2 and 3 in the needle bar connection guide together with screws 4
and 5 in the needle bar crank rod guide.
3) Loosen screw 1 in the needle bar support base guide shaft and adjust the
needle entry point in terms of longitudinal direction. Then tighten the screw.
(Refer to “(9) Adjusting the needle entry position (in terms of longitudinal direction”.)
4) Bring the needle bar to the lower dead position. Move the needle bar support
base in the needle rocking direction until a position at which the base smoothly
slide without a play is found. Now, temporarily tighten screw 3 in the needle
bar connection guide.
5) Bring the needle bar to the upper dead position. Move the needle bar support
base in the needle rocking direction until a position at which the base smoothly
slide without a play is found. Now, temporarily tighten screw 2 in the needle
bar connection guide.
6) Sliding the needle bar support base, tighten screws 2 and 3 in the needle bar
connection guide.
7) Tighten screws 4 and 5 in the needle bar crank rod guide the same as the
steps 4), 5) and 6).
* Set the needle throw slide at the needle bar support base, pressing or drawing
the portion near section A, to 5N (500g) or less.
8) Loosen the screw in the needle bar support base shaft connecting stud
referring to "(7) Adjusting the needle entry position (in terms of needle
rocking direction)".
9) Attach the thread take-up cover, thread take-up and face plate in position.
(Caution) 1. Be sure to check the longitudinal play at the needle bar
support base. In the case where there is any longitudinal play
or extra load, the needle throing action will be affected.
2. Refer to (5) Disassembling/assembling the needle bar
support base shaft (asm.) of 4. PROCEDURES OF
DISASSEMBLING/ASSEMBLING.
1) Set the mode to the hook adjusting mode. (Refer to (12) Adjusting the needle-to-
hook timing and the needle guard.)
2) Remove the presser foot, throat plate, woodruff plate 2 and feed dog.
3) Place woodruff plate 2 on the surface of the machine bed onto which the throat
plate is to be attached. Now, loosen setscrew 1 and adjust so that the distance
from the top face of woodruff plate 2 to the bottom end of the needle bar is equal
to the height of the "1" side of the timing gauge as shown in the figure.
(Caution) 1. Thickness of the throat plate may be different from that of woodruff
plate 2. So, be sure to use woodruff plate 2 for the adjustment.
(Thickness of woodruff plate 2 : 2 mm)
2.Perform the adjustment with zigzag width set to "0" and with the
needle positioned at the center of the zigzag stroke.
™ Engraved indication "1" side is the height of the needle bar and "2" side the
needle-to-hook timing.
(Caution) 1. Even when the timing gauge is used, the indented part of the
needle may come in contact with the blade point of the hook in
accordance with the kind or size of the needle.In this case, slightly
up or down the needle bar to adjust the height to the indented
part of the needle.
2.The state of delivery of LZ-2290A Series is with timing gauge E
(Engraved indication E).
− 23 −
(12) Adjusting the needle-to-hook timing and the needle guard
Standard Adjustment
1. Hook adjusting mode Information screen
1 2
Hook adjusting mode setting screen <Straight stitch> Hook adjusting mode <Standard zigzag stitch>
3 4 5 6 7
3 4 5 6 7
™ Lifting amount of the needle (bar) : 3.4 mm

(Adjust with engraved marker dot 2 of timing gauge E.)
Woodruff plate
E
™ When the zigzag width is maximized, a distance of 0.2

to 0.5 mm should be provided between the top end of Fig. 1
the needle eyelet and the blade point of the hook when
the needle reaches the leftmost end of the zigzag stroke.
0.2 to 0.5 mm Fit the blade point of the

hook onto the indented
part of the needle.
(Approximately 0.05 mm)
Fig. 2
™ The needle guard :
• has to guard the needle both on the right- and left-hand 0 to 0.05 mm
sides.
• A clearance of 0 to 0.05 mm should be provided between
Blade point
the needle and the blade point of the hook (when the of the hook Needle
needle reaches the rightmost end of the zigzag stroke).
Needle guard
Remarks Marker lines engraved on the face plate Fig. 3
™ The needle-to-hook timing is adjusted using timing gauge
E as described above. However, you can use the marker
lines engraved on the face plate for reference when
adjusting it.
™ Be sure to remember that the marker lines are used only
for reference. So, it is recommended to use the timing
gauge for adjusting the needle-to-hook relation so as to
make the most of many functions of the LZ-2290A Series
models of sewing machine.
− 24 −
1. Hook adjusting mode ™ If the timing relation between the

1) When performing the hook adjusting, turn ON the power. When the needle needle and the blade point of the hook
bar is not in UP position, turn the handwheel to bring the needle bar to its UP is excessively advanced, smaller
position. thread loops will be made particularly
2) Press switch 1 for approximately three seconds to display the information when the needle throws to the right or
screen. stitch skipping and thread breakage
3) Press 2 to enter the hook adjusting mode. will result.
4) Zigzag patterns of straight stitch and standard zigzag stitch can be selected in ™ If the timing relation between the
needle and the blade point of the hook
the hook adjusting mode.
is excessively retarded, larger thread
Straight stitch
loops will be made particularly when
3 : Changeover of straight stitch and standard zigzag stitch can be performed.
the needle throws to the left resulting
4 : Position of stitch base line is set with "+" and "-". in tilted thread loops and stitch
Standard zigzag stitch skipping.
5 : Changeover of straight stitch and standard zigzag stitch can be performed. ™ If the needle guard does not come in
6 : Zigzag width is set with "+" and "-". (Initial value is set to 8 mm.) contact with the needle, the needle
7 : Position of stitch base line is set with "+" and "-". vibrates when the sewing machine
5) Turn ON/OFF the power to return from the hook adjusting mode to the normal runs at high speed resulting in thread
sewing mode. breakage and stitch skipping.
* Sewing machine does not work even when the front part of the pedal is ™ If the needle comes in contact with the
depressed during the hook adjusting mode. blade point of the hook, the blade point
* Needle throwing works by turning the handwheel by hand. will be damaged resulting in an
* Needle bar moves when the set value is changed at needle UP position. extraordinary shortened service life of
(Caution) the hook.
1. It is possible for zigzag width and position of the stitch base line
to set up to the width of 10 mm regardless of the max. zigzag width limitation at the time of the hook adjusting mode.
2. When using the hook adjusting mode for the machine to which presser foot, gauge, etc. are attached, be very
careful in performing the adjustment.
2. Adjusting the hook position
™ Adjust the height of the needle bar with engraved marker dot 1 of timing gauge E. At this time, the needle bar is in
its lowest position.
1) After adjusting the height of the needle bar, set the needle to the position of zigzag width "0" and adjust the hook
so that the blade point of the hook is brought to the center of the needle at the height of engraved marker dot 2 of
timing gauge E.
2) At this time, adjust so that the blade point of the hook slightly comes in contact with the needle when the needle guard does
not come is contact with the needle. Then tighten the screw in the hook.
3. Confirmation
1) Confirm that the distance from the top end of needle eyelet to the blade point of the hook is 0.2 to 0.5 mm in case of the
leftmost needle throwing position at the time of max. zigzag width.
2) When zigzag width 10 mm is used or the indented part of the needle is different in shape, re-adjust the height of the needle bar.
4. Adjusting the needle guard
1) Maximize the zigzag width (see the table below). Adjust by bending the needle guard so that the needle does not come in
contact with the blade point of the hook at both the rightmost and left most needle throwing positions. At this time, adjust so that
a clearance of 0 to 0.05 mm is provided between the needle and the blade point of the hook.
2) The needle guard is used so that the blade point of the hook does not come in contact with the needle to prevent the blade
point from damage. When you desire to replace the hook, be sure to adjust the position of the needle guard.
Name of pattern Stitch pattern Max. zigzag width Name of pattern Stitch pattern Max. zigzag width
Standard zigzag 10 mm Scallop 10 mm
2-step zigzag 10 mm
3-step zigzag 10 mm Blind stitch 10 mm
T stitch 10 mm Custom pattern – 10 mm
Pattern 2 (fagoting) 10 mm Pattern 1 10 mm
Pattern 4 10 mm Pattern 3 10 mm
(Caution)
1. Part No. of the hook for LZ-2290A-SS Series is 22525877. Part No. for LZ-2290A-DS Series is 23557259.
Designate the hook with the part No. when replacing it.
2. When changing the kind or size of the needle, be sure to check the clearance between the needle and
the blade point of the hook.
3. The maximum zigzag width is regulated to 8 mm since the standard gauge is 8 mm at the time of delivery.
− 25 −
(13) Position of the bobbin case stopper
Standard Adjustment
™ The bobbin case stopper 2 should be located within the range from the position at which top end
A of the bobbin case stopper is aligned with line B to the position that is 0.5 mm away from line
B in direction C.
2
C A
f B
1 1
2
(14) Orientation of the needle bar thread holder

Standard Adjustment
™ The needle bar thread holder varies in ™ There are two kinds of the needle bar
accordance with the needle bar. thread holders.
™ The orientation of the needle bar is set

so that the flat portion of the bottom end
of the needle bar faces front of the
operator.
Install the holder so that the Flat portion

(1) (2)
thread hole faces to this side.
(1) .... In case of with auxiliary thread take-up and
with flat portion at the bottom of needle bar
(2) .... In case of without auxiliary thread take-up
1
and with flat portion at the bottom of needle
bar
2
Front (Good) (No good)
− 26 −
1) Loosen screw 1 and adjust the position of bobbin case stopper

2 by turning the entire unit of the bobbin case stopper.
(Caution) After the position of bobbin case stopper 2 has

been adjusted, turn the bobbin case by fingers in the
reverse direction of rotation to confirm that the bobbin case
will never slip out of the small claw of bobbin case stopper
2.
1) Loosen needle bar thread holder screw 1, and adjust the ™ If the orientation of the needle
position of needle bar thread holder 2 with respect to the bar thread holder is not properly
needle bar. adjusted, the thread is likely to
2) Loosen the screw in the needle bar connection, and adjust the untwist resulting in thread
entire unit of the needle bar and needle bar thread holder. breakage.
− 27 −
(15) Position of the thread tension
Standard Adjustment
Striking face on the

machine arm
1
Thread tension controller
* Felt of the thread tension
controller is a consumable part.
Replace it when it is consumed.
Part No. of felt : 22528509
(16) Position of the pre-tension

Standard Adjustment
Setscrew nut 1
Almost in parallel to
the machine arm
Thread should enter the
rotary disk straight.
Thread tension controller
Fig. 1 Longitudinal position Fig. 2 Orientation
− 28 −
1) Loosen screw 1, and adjust the position of the thread tension

in the state that the thread tension controller is pushed to the
striking face on the machine arm.
1) Loosen setscrew nut 1, and adjust the longitudinal position of ™ If the orientation of the pre-
the pre-tension so that the thread is parallel to machine arm tension is improper, the thread
as shown in the figure. is bent, and unstable tension and
2) Adjust the orientation of the pre-tension so that the thread slip of the rotary disk will occur
enters the rotary disk straight. resulting thread breakage or
3) Adjust the pressure of the pre-tension so that the rotary disk stitch skipping.
rotates smoothly. 1) Pressure of the pre-tension is
excessively low :
Rotary disk does not rotate
smoothly, and defective stitching
or thread breakage will occur.
2) In case of the sewing machine
with thread trimmer, if the
pressure of the pre-tension is
excessively high :
Thread slip at the needle top
after thread trimming or thread
slip at the needle top at the start
of sewing will occur.
− 29 −
(17) Position of the thread take-up spring guard
Standard Adjustment
2
Thread take-up spring guard
1
(18) Installing the thread take-up thread guide B

Standard Adjustment
NG
(19) Installing the thread take-up

Standard Adjustment
™ Fix the thread take-up with pressed in the direction of rotation.
Direction of rotation
D
E
F
C
B G
A
− 30 −
1) Loosen screw 1, and adjust the position of the thread take-up

spring guard so that the stopper rubber 2 does not come in
contact with the outer periphery of the thread tension disk 3.
1) Loosen the screw 1, and adjust the position of the thread ™ If the thread take-up guide B is
take-up thread guide B so that is installed with leveled. installed with faced upward, the
thread will come in contact with
the edge of the machine arm.
This will adversely affect the
quality of the finished seam.
Thread
1) Slightly tighten three setscrews 1 . Then tighten three ™ If the thread take-up is not fixed
setscrews 1 with the thread take-up pressed in the direction taking the correct method,
of rotation. timing of the thread take-up with
respect to the needle bar and
the feed mechanism will
change. This will change the
feeling of finished seam or
cause thread breakage.
− 31 −
(20) Installation of the presser foot
Standard Adjustment
™ The top surface of the throat plate should be closely fitted on the reverse side of the presser foot
4.
3
Screw 1
4
Throat plate
(21) Installing and adjusting the bobbin winder unit
Standard Adjustment
™ A clearance of 1 mm should be provided between the end of needle rocking motor installing boss
and the bobbin winder driving wheel (asm.) 2.
At this time, tilt the bobbin winder lever 4 in the direction A and adjust so that the bobbin winder
shaft 5 does not rotate when turning the bobbin winder shaft 5 by hand.
Needle rocking motor

3
installing boss
4
A
1mm 5
Main shaft 1
2
− 32 −
1) Put the pressser foot 4 in the presser bar 3, and insert screw ™ If the presser foot is not closely
1, At this time, do not tighten screw 1. fitted on the throat plate, the
2) Turn the handwheel until the feed dog 5 descends under the material will not be fed straight
top surface of the throat plate. and the material will flop causing
3) Applying a pressure onto the presser foot, tighten screw 1 thread breakage and stitch
with the sole of the presser foot closely fitted on the top surface skipping.
of the throat plate. ™ When tightening screw 2 so as
3) Apply a pressing pressure onto the presser foot with the presser to lift upward, the lifting amount
lifting lever lowered and tighten screw 1 with the sole of presser is decreased even when the
foot 4 closely fitted on the top surface of the throat plate. presser foot is lifted with the
4) When using presser foot other than presser foot 4 which is presser lifting lever or the like.
delivered as standard, there is a case where a clearance is ™ Be sure to set the orientation of
provided between presser foot 4 and the throat plate according the presser foot to the front.
to presser foot 4 to be used. At this time, fix presser foot 4to When the orientation is tilted, the
be used with screw 1. Then loosen screw 2 and lower presser needle hole does not align with
foot 4. the throat plate and the needle
5) When tightening screw 2, tighten it so as to lower it in the and the presser foot may
downward direction. interfere with each other.
6) Adjustment of the orientation of presser foot 4 can be
performed by loosening screw 2 and turning presser bar 3.
1) Loosen screws 1. ™ When turning the bobbin winder

2) In the state that bobbin winder lever 4 is tilted in the direction shaft by hand in the state that
A, slightly press bobbin winder driving wheel 2 to rubber ring the bobbin winder lever is tilted
3 of the bobbin winder unit. in the direction A, if the bobbin
3) Temporarily tighten screws 1 and in the state that bobbin winder shaft rotates, the bobbin
winder lever 4 is tilted in the direction A, turn bobbin winder thread is not completely wound
shaft 5 by hand, and check that the bobbin winder shaft does up.
not rotate. ™ If the bobbin winder driving
If bobbin winder driving wheel 2 and rubber ring 3 shift with wheel and the rubber ring are
each other, adjust again. strongly pressed with each
4) Securely tighten screws 1. other, the service life of the
rubber ring is shortened.
− 33 −
(22) Adjusting the amount of oil in the hook (A-SS/-7, A-SU/-7, A-SR)
Standard Adjustment
Hook oil regulator
Decrease Increase
Drain
1
Plunger pump
Hook lubrication
L-shaped spanner
4
Gear box, 3
small
2
5
3
Hook lubrication
Race surface
Approx. 1.5 mm
Appropriate amount
of oil (large)
Race surface
Approx. 0.5 mm
Oil splash on a sheet of paper while
Appropriate amount the machine is operating for 5
of oil (small) seconds (4,000 rpm)
− 34 −
The amount of oil in the hook can be adjusted with oil amount adjusting screw 1. ™ When oil wick is stained, decrease
1) Adjusting procedure of oil amount in the hook or
Turning (clockwise) oil amount adjusting screw 1 increases the oil
amount in the hook and turning (counterclockwise) it decreases the oil unstableness of oil amount will
amount in the hook. result.
(Caution) 1. When adjusting the amount of oil in the hook, perform the adjustment in ™ When hook shaft oil wick 2 is not
a way of reducing the oil amount after somewhat increasing it.
entered up to the end of hook shaft
2.The amount of oil in the hook has been adjusted at the max.
number of revolution at the time of delivery. When you always oil wick screw 3, hook shaft oil wick
use the sewing machine at low speed, there is a possibility that screw 3 comes off during operation
trouble occurs due to the lack of amount of oil in the hook. When and the oil amount in the hook
the sewing machine is used always at low speed, perform the
adjustment of the amount of oil in the hook. cannot be adjusted.
3. Do not use the sewing machine with oil amount adjusting screw Besides, hook shaft oiling inlet is
1 pressed in (amount of oil in the hook is maximum). closed and oil amount in the hook
Oil pressure in hook shaft 4 is increased, and air-tight
performance of hook shaft front oil seal 5 is deteriorated. is hard to be obtained.
In worst case, oil in the hook may leak out. So, be careful. ™ When the hole is broken, replace
the screw with a new one.
Oil amount in the hook becomes
<<Replacing procedure of hook shaft oil wick>>
1) Hook shaft oil wick 2 is a consumable part. unstable.
To stabilize the oil amount in the hook, it is recommended to periodically replace it.
Hook shaft oil wick 2 is mounted on the top end of hook shaft 4.
Remove the needle and the parts around the needle (presser foot,
needle, throat plate, feed dog, hook and woodruff plate), put a spanner,
top end of which is L-shaped to screw 3 section of hook shaft oil wick,
turn the handwheel in the normal direction of rotation by hand, and
draw out the screw. It is possible to replace hook shaft oil wick 2 while
hook shaft 4 is not removed. If hook shaft 4 is drawn out, refer to 5-
(9) Protruding amount of the hook shaft.
2) Hook shaft oil wick screw 3 (B1808552000) in which hook shaft oil wick
2 (11015906) is entered is assembled in hook shaft 4. Draw out the old
hook shaft oil wick 2 in hook shaft oil wick screw 3 and push a new hook
shaft oil wick 2. At this time, be sure to check that hook shaft oil wick 2
has entered up to the end of hook shaft oil wick screw 3.
™ When re-assembling, check that the hole at the top end of hook shaft oil
wick screw 3 is not broken.
3) Assemble hook shaft oil wick screw 3 to the top end of hook shaft 4.
Name of part Part No.

2 Hook shaft oil wick 11015906
3 Hook shaft oil wick screw B1808552000
<<Cautions when using dry hook>> When using the dry hook with the
standard machine (oil lubrication machine)
1. Remove the components around the needle, and remove hook shaft
oil wick screw 3 (B1808552000) in hook shaft 4 with the L-shaped
spanner.
2) Purchase a hook shaft stopper screw (11079506)and assemble it in
hook shaft 4.
3) Adjust oil amount adjusting screw 1 and decrease the amount of oil in
the hook as less as possible.
* Amount of oil in the hook in this step means the lubrication between
hook shaft front bushing and hook shaft.
If the amount of oil is adjusted to “0”, seizure of machine head will be
caused due to insufficient lubrication.
4) Install dry hook (hook assembly D) and bobbin case for dry hook (bobbin
case D3 (assembly).
5) Use the sewing machine at the max. sewing speed of 4,000 rpm.
™ Replacement parts when using the machine as the dry-hook type
No Name of part Part No. Q’ty

1 Hook shaft stopper screw 11079506 1
2 Hook assembly D 23557259 1
3 Bobbin case D3 (assembly) 40003609 1
− 35 −
(23) Adjusting the thread trimming unit (Thread trimmer type only)
Standard Adjustment
3
1
2 5
6
4
(34 ± 0.5mm)
(39mm)
(Frontmost)
(24) Initial position of the moving knife (Thread trimmer type only)
Standard Adjustment
™ Moving knife pin 1 should be aligned with marker dot 2.

™ Acceptable range of the position of moving knife is as wide as the marker dot.
7
3 8
4
1 Marker dot
6
2 5
Internal mechanism of
thread trimming unit
Latch
(Rearmost) (Frontmost)
− 36 −
1
2

4
1) Move moving knife 2 forward until it will go no further (by ™ When the moving knife is positioned in the front :
approximately 39 mm) and confirm that the end of slide plate 1) In the case where the needle
3 is spaced 34 ± 0.5 mm from the top of the moving knife 2. thread is trimmed twice :
2) Adjust the opersting pressure of counter knife 1 and moving
knife 2 by tightening screw 5 in clamp plate 4 .
3) At this time, the force to move moving knife pin 6 in the direction
Needle eyelet
of the arrow is more or less than 600 gf.
™ When the moving knife is positioned in the rear :
4) If screw 5 is excessively loose, defective thread trimming may
2) In the case where the needle
occur.
thread is not trimmed :
Needle eyelet
™ When the moving knife is properly positioned : How to solve the aforementioned troubles
Needle thread on Knife base 1) In the case where the needle
the material side 2 thread is trimmed twice :
B Slightly loosen screws 1 to 4, and
Bobbin 1 slant the knife base in the direction A.
thread Then tighten screws 1 to 4.
Needle eyelet 2) In the case where the thread is not
3 trimmed :
Slightly loosen screws 1 to 4, and
Needle thread on A slant the knife base in the direction B.
the needle side
4 Then tighten screws 1 to 4.
1) Loosen nut 3 in the knife driving arm 7 , and adjust the initial ™ If the initial position of the moving
position of the moving knife. knife is not properly adjusted, the
Loosen/tighten nut 3 after roller 4 has fitted in the groove on moving knife will fail to cut the
the thread trimming cam 8 by pressing roller arm 6 with thread or cut the thread at a
fingers. This will prevent knife driving arm 7 from moving out wrong position reducing the
of position thereby allowing you to perform the adjustment in length of remaining thread after
safety. thread trimming.
2) After adjusting the initial position of the moving knife, turn the
handwheel in the state that roller 4 has fitted in the groove on
the thread trimming cam 8, and check that the latch has
securely entered when the moving knife moves forward or
backward until it will go no further. (You can hear “click” when
the latch has entered.)
(Caution) When a feed dog other than that which is delivered
as standard is used, there is a case where the feed dog
interferes with counter knife according to its shape. In case
of interference, move the feed dog to the left side from the
engraved dot and check that there is no interference with
each other.
− 37 −
(25) Timing of the thread trimming cam(Thread trimmer type only)
Standard Adjustment
(See the figure shown above.)

™ Press roller arm 6 until roller 4 fits in the groove in thread trimming cam 8. Now, lightly turn the
main shaft handwheel carefully in the reverse direction until it stops. At this time, the marker dot
engraved on the machine arm should be aligned with the red marker dot engraved on the handwheel.
Adjust the thread trimming cam longitudinally within the width of a dot.
Handwheel
Engraved marker dot on Red engraved marker

machine arm dot on handwheel
Width of
adjustment
Machine arm
(26) Installing/removing the knife unit (Thread trimmer type only)

Standard Adjustment
4
3 5
Knife unit
Knife unit 6
(27) Stop position of the needle after thread trimming (Needle UP stop)
Standard Adjustment
™ The standard stop position of the needle (position at which the marker dot engraved on the machine
arm is aligned with the white marker dot engraved on the handwheel) is when the marker line
engraved on the thread take-up is aligned with the marker line engraved on the face plate (60˚).
™ Adjusting range is within one engraued marker dot in front and rear.
B
D
E (Advances)
1 I Adjusting
H Machine
F range
C arm
2 Handwheel
J
B
A
G
A (Retards)
Handwheel
A: Needle UP stop
B: Needle DOWN stop
− 38 −
If the timing of the thread trimming cam is not correct, adjust it in ™ If the timing of the thread
the following steps of procedure. trimming cam is excessively
1) Loosen two screws 5 in the cam. advanced, the knife will fail to cut
2) Turn the main shaft handwheel until the red marker dot the thread or the length of the
engraved on the handwheel is aligned with the marker dot thread remaining after thread
engraved on the machine arm. trimming will be decreased
3) Push roller arm 6 until roller 4 fits in the groove in thread resulting in slip-off of the thread.
trimming cam 8. Lightly push thread trimming cam 8 on the ™ If the timing of the thread
handwheel side and turn it in the reverse direction until it will trimming cam is excessively
go no further. Now, tighten two screws 5 in the cam. retarded, the knife will fail to cut
the thread or the moving knife
will fail to fully return to the home
position making the moving knife
projects at the start of sewing.
1) Loosen screw 1 and remove fixing plate 2.

2) Remove screw 3, and the knife unit will come off.
Installation is carried out analogously in reverse order.
(Caution) When installing the knife unit, take care to allow
pin 5 of moving knife (asm.) 4 to securely rest on knife
yoke (asm.) 6.
1) Stop the needle in its upper stop position. Loosen screw A in ™ When the stop position retards,
the figure and adjust the stop position of the needle by moving
there is a possibility that wiper
the screw within the slot.
™ To advance the stop position a in the direction 1 interferes with needle in case of
™ To retard the stop position a in the direction 2 with wiper.
2) For the lower stop position of the needle, stop the needle in its
lower stop position, loosen screw B and adjust the stop position
within the slot.
(Caution)
1. Do not rotate the sewing machine with screws A and
B loosened during performing adjustment.
2. Be sure only to loosen screws A and B and not to
remove them.
3. Do not adjust needle DOWN stop screw B.
− 39 −
(28) Clearance provided between the main shaft handwheel and the stator
Standard Adjustment
Pulley cover
1 mm
(29) Position of the automatic reverse stitching magnet (Excluding A-SR)

Standard Adjustment
™ Max. feed amount

LZ-2290A-SS, A-DS = 5 mm
1 LZ-2290A-SU, A-DU = 2.5 mm
Standard delivery : 2 mm
4 ™ Max. reverse feed amount

LZ-2290A-SS, A-DS = 4 mm
LZ-2290A-SU, A-DU = 2.5 mm
3 Standard delivery : 2 mm
(30) Adjusting the thread tension releasing solenoid (Thread trimmer type only)
Standard Adjustment
™ Presser plate of the thread tension releaser 1 should be engaged with roll pin 2 and auxiliary pin
of the thread tension releaser 3.
™ When the solenoid is pushed by fingers in the direction A, it should move smoothly. Also, when
the solenoid is released, it should smoothly return to its home position.
™ When the solenoid is pushed in the direction A, the tension disk should rise.
6
5
4 1
Return spring
A e
2
3
(Inside the
machine arm)
4
Apply grease
− 40 −
1) Provide a clearance of 1 mm between handwheel 1 and the

pulley cover. If the clearance is excessively narrow, the position
detecting magnet comes in contact with the synchronizer, and
if it is excessively wide, defective detection may occur.
2) Be sure to adjust screw No. 1 in the handwheel 1 to the flat
portion of the motor shaft and tighten the screws in the order
of No. 1 and No. 2.
1) Loosen two setscrews 1. Adjust the position by moving

automatic reverse stitching magnet 2 itself.
2) When the reverse feed lever is pressed down and plunger 3
moves in the direction a at the maximum feed amount, cushion
rubber4 should be able to slightly rotate.
1) If the thread tension releasing solenoid fails to smoothly move ™ If the thread tension releasing
when it is pressed in the direction A, loosen four setscrews 4 solenoid fails to be engaged with
and adjust the center of thread tension releasing solenoid 5. the auxiliary pin of the thread
2) If the tension disk fails to rise when the thread tension releasing tension releaser, the tension disk
solenoid is pressed in the direction A, check first the position will not rise at the time of thread
of the thread tension controller, then remove thread tension trimming resulting in slip-off of
releasing solenoid 5. Then loosen nut 6 and adjust the the thread.
position of presser plate of the thread tension releaser 1. ™ If the thread tension releasing
(Caution) Use grease tube (40006323) supplied as accessories solenoid fails to be engaged with
and periodically apply grease. the roll pin, the return spring
lacks, or the solenoid fails to
smoothly return to its home
position, the tension disk will be
held raised after thread
trimming.
− 41 −
(31) Adjusting the stitch length dial (Excluding A-SR)
Standard Adjustment
(a) Assembling the stitch length dial
(b) Assembling the condensation dial
* The name of part or the like in the parentheses ( ) in the description is the explanation in
case of (b) Assembling the condensation dial.
1) Apply the exclusive grease to feed adjusting screw 1 and feed adjusting shaft 2 (condensation
adjusting shaft !4).
2) Screw feed adjusting screw 1 in feed adjusting shaft 2 (condensation adjusting shaft !4 ) and
temporarily connect them.
3) Insert feed adjusting screw 1 which has been temporarily connected in step 2) into the stitch
length dial section (condensation dial section) until it will go no further.
4) Attach feed adjusting base 3 onto the machine srm with two setscrews 4.
5) Turn clockwise feed adjusting screw 1 until it will move no further using a slit screwdriver.
6) Tighten setscrew 5 in the feed controller.
(Caution) Note that the end face of feed adjusting shaft 2 should be flush with that of feed
controller !3.
™ At this time, feed controller !3 and the components of the stitch length dial are in the alignment and
the components are in the state of being fixed.
(Caution) If the components should move, perform the work again from step 5).
7) Place stitch length dial spring 6 and then flat washer 7 (2 pcs. at the stitch length dial section).
Adjust the scale "0" on stitch length dial 8 (scale "1" on condensation dial 9) to the marker dot
engraved on the machine arm, insert the dial into the machine arm, and fix stitch length dial 8
(condensation dial 9) with setscrew !0.
8) (Turn condensation dial 9 and adjust the scale “0” to the marker dot engraved on the machine
arm.)
9) (Press condensation stopper (asm.) !1 to condensation adjusting shaft !4 from the back of the
machine arm and tighten setscrew !2 to fix the stopper. Fix it without any play in the thrust direction.)
5
Use grease tube (40006323)
Apply grease. supplied as accessories for
(Exclusive grease) the exclusive grease.
4
!3
!1
Apply grease.
(Exclusive grease) 2
!2
4 1
3 8
!4 6 !0
1 7
7
3
(a) Assembling
the stitch length dial
6
(b) Assembling
9
the condensation dial
!0
− 42 −
1. When the work of step 7), work of step 9) has been completed,
turn stitch length dial 8 (condensation dial 9) and check that
the dial moves as specified in the scale.
2. When the marker dot engraved on the machine arm cannot be
adjusted, check and re-adjust from the work of step 5).
<REFERENCE>
Max. scale of the stitch length dial

Model Max. scale Part No. of stitch length dial
LZ-2290A-SS, A-DS 5 mm 11071909
LZ-2290A-SU, A-DU 2.5 mm 26302000
With regard to condensation dial

Model LZ-2290A-SS, A-DS LZ-2290A-SU, A-DU
Shape
Part No. 23534407 23545007

Max. scale –4 mm –2.5 mm
− 43 −
(32) Adjusting the lubrication mechanism (A-SS and A-SU, A-SR only)
Standard Adjustment
™ Forced lubrication is performed to the hook by means of the plunger pump placed in the hook shaft
front bushing in the machine head (A-SS, A-SU, A-SR)
A-SS, A-SU A-SR
1 1
2 2
Oiler Oiler
Upper marker line Upper marker line

3 3
2 2
Lower marker line Lower marker line
(33) Adjusting the position of the thread draw-out wire

(For the machine with thread trimmer only)
Standard Adjustment
2 5
1
B 0.5 to 1 mm
A
8 to 12 mm
(A B)
3
− 44 −
1) When the top end of oil amount indicating rod 3 comes down
to the lower marker line of oil amount indicating window 2,
remove oil inlet cap 1 and fill oil up to the upper marker line of
oil amount indicating window 2.
™ The amount of oil to be filled is approximately 150 cc. (Defrix
Oil No. 1)
™ Part No. of oil : MDFRX1600C0
(Caution) Oiling is performed with oiler (B19210120A0)
supplied as accessories. Be careful that dust such as
thread waste and the like is not oiled to the top end section
of the oiler when oiling.
1. Standard position of the thread draw-out wire ™ If the stroke of the thread draw-
1) Loosen setscrew 1. out wire is insufficient, the length
2) Turn the thread draw-out wire together with thread draw-out of the needle thread remaining
wire installin base 2, adjust the installing position of the thread after thread trimming will be
draw-out wire so that a distance of 8 to 12 mm is provided reduced resulting in stitch
between the top end of thread draw-out wire 3 and the guide skipping and slip-off of the
portion of thread take-up thread guide A 4, and tighten screw thread at the start of sewing.
1. ™ If the stroke of the thread draw-
out wire is excessive, thread
(Caution) breakage will occur at the start
At this time, leave a space of 0.5 to 1 mm between the of sewing.
thread draw-out wire 3 and the top surface of the thread
take-up thread guide A 4.
3) Finely adjust with setscrews 5 so that the top end of thread
draw-out wire 3 is placed approximately in the center (A B)
of thread take-up thread guide A 4.
2. When turning OFF the thread draw-out unit
1) It is possible to turn OFF with the function setting No. 89
described in the function setting list.
3. When you desire to increase the needle thread draw-out
amount
1) Loosen setscrew 1 and adjust so that A > B is obtained.
− 45 −
(34) Adjusting the stroke of the thread draw-out wire
(For the machine with thread trimmer only)
Standard Adjustment
4 3
1 Not to come in contact

with each other
Not to come in contact

with each other
(35) Installing the wiper base (WB type only)

Standard Adjustment
™ As observed from the operator, wiper 2 should be leveled.
Leveled
2
− 46 −
1) Loosen setscrew 1 with hexagon wrench key 3 supplied with

the machine as accessory.
2) Turn the thread draw-out wire together with thread draw-out
wire installing base 2 and adjust up or down the top end of
thread draw-out wire 4.
(Caution)
1. When making the remaining amount of needle thread
longer, adjust the position of thread draw-out wire 4 to
the position where wire 4 does not come in contact
with needle thread 5.
2. When making the remaining amount of needle thread
shorter, take care so that thread draw-out wire 4 and
thread guide 6 do not come in contact with each other.
3. When turning OFF the thread draw-out unit, it can be
turned OFF with the function setting No. 89 of the control
box.
1) Loosen two setscrews 1 and adjust the installing position of

the wiper base.
Setscrews 1 are used commonly to fix wiper base 3 and
auxiliary thread take-up lever installing base 4. So, it is
necessary to adjust the installed state of the wiper base while
checking the respective bases for inclination and torsion.
2) When the auxiliary thread take-up lever is not used, enter
spacer, MAO91003000 as thick as auxiliary thread take-up
lever installing base 4.
* For CB type, refer to 2) CB type of (37) Position of the wiper.
− 47 −
(36) Adjusting the wiper solenoid (WB type only)
Standard Adjustment
™ When the wiper solenoid 3 is OFF (in the normal state), the pin A should be lightly fitted onto the
leftmost end of the slot while providing no clearance between them. (State A)
Confirm that the pin comes in contact with the rightmost end of the slot at position C when the
wiper solenoid is actuated (when it is pressed in direction B).
Wiper base
B
1
Light contact
Comes in contact 2
during operation
A C
(37) Position of the wiper

1) WB type
Standard Adjustment
™ When the wiper is in operation, it should not come in contact with the auxiliary thread take-up
lever.
™ When needle stops in its upper stop position, a clearance of approximately 2 mm should be provided
between the needle tip and the wiper.
™ When the wiper is operated after the presser foot has been raised by operating the presser bar
lifting lever, it should not come in contact with the presser foot.
™ When the presser foot is raised as high as 10 mm by operating the knee-lifter, the wiper should not
come in contact with the presser foot. (If the wiper comes in light contact with the presser foot, no
problem will result.)
Marker dot on
machine arm White
marker dot
Needle
2 mm
Upper stop position
10 mm 5.5 mm
(knee-lifter) (presser bar lifting lever)
− 48 −
1) Loosen setscrews 1 and 2 when wiper solenoid 3 is not

actuated (OFF). Adjust pin A to state A by moving the entire
unit of wiper solenoid 3.
* For CB type, refer to 2) CB type of (37) Position of the wiper.
1. Loosen setscrew 1 (one each for both sides) and adjust the
position of the wiper.
(Caution) Carefully tighten setscrews 1 while preventing the
wiper from twisting.
− 49 −
2) CB type
Standard Adjustment
8
2
Going
Going
Needle Needle
(extreme left of (extreme left of
8 mm zigzag
Return 8 mm zigzag Return width)
width)
2 mm
0.5 to
1 mm
3
1
Wiper link A
4
5
3 To be almost parallel
4
3
To be convex !0 9
by 1 to 3 mm
3
0 to 1 mm
To be flush
7 4
Ratchet mechanism
!5
!4
!2
!3 !1
!3 3
!6
− 50 −
1. Adjusting the moving path of the wiper

1) Set the needle to UP stop position.
Adjust the white marker dot of handwheel 1 to the marker dot of pulley
cover 2. When wiper link A is moved by hand, wiper 3 slides to and
fro by means of ratchet mechanism. At this time, adjust the wiper so
that it passes the center of needle when going and moves in front of the
center of needle when returning by means of the ratchet mechanism.
Loosen wiper setscrew 8 and move wiper 3 up and down to adjust so ™ Wiper 3 comes close most to the
that the vertical clearance between the needle and wiper 3 is needle when the needle throws to
approximately 2 mm when returning. In addition, adjust the clearance the right.
between the sides to approximately 0.5 mm to 1 mm. There is a case where the wiper
* When wiper setscre w 8 is loosened, both the directions of vertical and interferes with the needle according
rotation become free. to the position of the wiper. In this
case, re-adjust the position.
2. Adjusting the wiper stroke
1) To adjust the wiper stroke, loosen setscrews 5 and 6, and move the
wiper up and down to adjust so that it is positioned at approximately 1
to 2 mm from the left end of presser foot (Part No. : 40003542) which is
delivered as standard.
3. Adjusting the position of the clamp head ™ Adjust so that they slightly come in
1) Adjust so that the top end plane of wiper is almost parallel to the edge contact with each other.
of clamp head 4. Loosen setscrews 9 to adjust the lateral direction, ™ When the protruding section faces
and loosen setscrews !0 to adjust the vertical direction.Adjust the the direction other than the upward
clearance between clamp head 4 and wiper 3 with nuts !1 and !2. one, needle thread clamp failure
2) Protruding section of clamp head 4 comes above wiper 3. occurs.
4. Adjusting the waiting position of the wiper ™ Rate of needle clamp is affected by
1) Lateral position : Adjust the lateral position so that the clearance between the adjustment of the wiper waiting
the suction port of clamp head 4 (clamp ball section) and the concave position.
of wiper 3 is approximately 0 to 1 mm.
2) Vertical position : Adjust the vertical position so that bottom face of wiper 3
is almost flush with the suction port of clamp head 4 (clamp ball section).
* For the adjustment of wiper 3, perform the adjustment work to
repeatedly perform items 1. through 4.
5. Replacing the presser knife

The The needle thread cutting knife is mounted on the presser (Part
No. : 40003542) delivered as standard for the bird’s nest prevention
(CB) type. The needle thread cutting knife is an article of consumption.
When the knife becomes dull, replace it with a new one.
1) Remove two setscrews !4 in the knife fixing plate using a precision
screwdriver and remove knife fixing plate !3.
2) Remove two setscrews !5 in the knife using a precision screwdriver ™ Knife !6 (ceramic)
and remove knife !6(ceramic) from fixing plate !3. Then replace the knife. Part No : 11434206
(Caution) 1. When replacing knife !6 (ceramic), be careful of the injury
to the fingers.
2. When replacing knife !6 (ceramic), be careful of its
direction and position. (It should be almost parallel to
knife fixing plate !3.)
3) When using the bird’s nest prevention type as the needle thread clamp type
When using as the needle thread clamp type, perform the setting below.
[Example of use] • When using as the interlacing failure prevention at
the time of sewing from the cloth end.
• When using the normal presser. (presser without knife)
1. Set the value of function setting No.19 to 1. (Standard “0”)
2. Input the setting of number of stitches of releasing needle thread with
function setting No. 28. (“0” to 30 stitches)
(Caution)Needle thread clamp ratio when needle does not enter the
cloth excessively drops in comparison with that when needle enters
the cloth. Be sure to operate the wiper on the cloth.
4) When using the bird’s nest prevention type as the wiper type
1. Set the value of function setting No. 18 to “0”. (Standard 1)
− 51 −
4. PROCEDURES OF DISASSEMBING/ASSEMBLING AND CAUTIONS
(1) Adjusting and assembling of the gear box (large)
Procedures of disassembling/assembling
™ Loosen setscrews 1 and remove the gear 6

box large cover 6.
11
1 1
1
1
1
1
1
1
1 1
™ Centering the horizontal feed cam

1) Remove feed spring 7 . (Not
necessary for A-SR)
2) Loosen setscrew 3 in horizontal feed Hook driving Feed adjuster
cam rod 4. gear(small) cover Feed adjuster
3) Loosen setscrews 2 in the feed
adjuster cover and adjust so that
horizontal feed rod 4 can smoothly
move up or down. Then tighten
setscrews 2.
4) Turn the handwheel and tighten
setscrew 3 in horizontal feed cam
rod 4 while performing the centering
of the horizontal feed cam. (Check 2
that torque is even in the all ranges.)
4
5
Hook driving
gear (large)
Horizontal Horizontal 3 7
feed cam feed shaft
(Caution) Clearance provided between hook driving shaft rear metal 5 and hook driving gear
(large) is 0.05 ± 0.01 mm.
− 52 −
Caution in disassembling Caution in assembling
1. For removing/installing the gear box cover 6, be sure to refer ™ The horizontal feed cam and
to the item “4.- (4) Removing/installing the gear box cover” hook driving gear are mounted
and carefully perform the work. in the gear box (large).
In the case where centering and
adjustment of play of the
aforementioned components
are not securely performed
when assembling and adjusting,
seizure due to the torque of the
sewing machine, abnormal
heat, or defective return of the
lever will be caused.
™ Oil used in gear box
Part No. : MDFRX2700C0
™ Hook drive gear (small) is a selective part.
Part No. Name of part Dimention (diameter)
23538903 Hook drive gear (small) S Small
23536303 Hook drive gear (small) A
23536402 Hook drive gear (small) B
23536501 Hook drive gear (small) C
23536600 Hook drive gear (small) D
23536709 Hook drive gear (small) E
23536808 Hook drive gear (small) F Large
− 53 −
(2) Replacing the motor
1) Loosen the setscrews in the handwheel in

the order of screw No. 2 2 and screw No.
1
1. 1.
2) Remove four setscrews 4 in pulley cover
3 with the hexagon wrench key of 4 mm.
3) Remove the pulley cover 3 while paying
attention to LED 5 of the synchronizer.
2
4) Remove the window plate, and loosen
5
coupling setscrews 8 fixed on the motor 7
shaft in the order of screw No. 2 and screw 7
No. 1. 3
5) Remove four motor setscrews 7 with the
hexagon wrench key of 4 mm.
6) Quietly pull out the motor, loosen setscrews
6 in the coupling, and remove the coupling 7 (Short)
from the motor.

7) Fit the coupling the hole diameter of which 7
4
is smaller to the new motor, adjust screw
No. 1 of setscrews 6 to the flat portion of
the motor and tighten it. At this time, set
the clearance between the motor and the
coupling to 0.5 mm.
8) Insert the motor into the machine arm,
adjust screw No. 1 of coupling setscrews
8 to the flap portion of main shaft and
tighten it.
9) After installing pulley cover 3, tighten the
setscrews in the order of screw No. 1 1
and screw No. 2 2 at the position where a
clearance of approximately 1 mm is 6 8
provided between the handwheel and
pulley cover 3.
A
Motor Part No. : KM000000460
− 54 −
(Caution) (Caution)
1. There is the release secton A at the shaft 1. Take care of the dust when replacing the
section of the encoder case B in the rear motor and install the handwheel quickly.
of the motor. 2. When storing the motor itself for a long
2. When the handwheel is held removed, period, install the encoder cover
dust or the like enters from the part and (installed at the time of delivery of the
the sensor section is damaged. As a motor).
result, malfunction of the motor may be 3. Motor setscrew 7 (1 pc.) only located in
caused. the lower section on the right-hand is
shorter in length. Be careful when
assembling.
− 55 −
(3) Replacing the timing belt
* The timing belt !1 (22505705) of the highest quality is used, and it is not necessary to replace it
unless a special trouble occurs.
1) Perform removing/installing of the motor in
accordance with the steps of 4. - (2)
Replacing the motor.
<<A-SS(-7), A-SU(-7), A-DS-7, A-DU-7>> !0

2) Tilt the sewing machine, remove back-
magnet setscrews 9 and remove back-
magnet !0.
3) Pressing timing belt !1 in the right-hand 9
direction, turn the timing belt to the front
by fingers, then the timing belt can be
Rubber
removed.3) Pressing timing belt !1 in the
cushion
right-hand direction, turn timing belt !1 to !1
the front by fingers, then timing belt !1
can be removed.
Plunger
4) Replace timing belt !1 with a new one and
install again by reversing the above order.
<<A-SR only>>
2) Tilt the sewing machine, remove feed stepping motor connector !2, and remove feed lever spring
!3 from the spring bracket.
* When removing feed lever spring !3, perform the work using a radio pincers or the like.
3) Loosen two setscrews !4 in the stepping motor link C and draw out feed link shaft !5 to the right-
hand side.
4) Remove three setscrews !6 in the feed stepping motor unit.
5) Similarly, perform the work as the aforementioned steps 3) and 4) of <<A-SS(7), A-SU(-7), A-DS-
7, A-DU-7>>.
!4
!5
!2
!3
!4
!6
!1
!6
!6
− 56 −
™ When removing/installing the motor, unless the motor is ™ When the motor is separated
defective, loosen coupling setscrew 8 without loosening from the coupling, set the
coupling setscrews 6 and remove the motor with the coupling clearance between the end face
installed. of the motor and that of the
coupling to 0.5 mm when re-
assembling.
6 8
0.5 mm
™ For re-assembling the stepping

motor unit, refer to 3-2)
Adjusting the feed timing.
− 57 −
(4) Removing/installing the gear box cover
Do not open the gear box cover unless a trouble occurs.

When it is compelled to open it, take care of the following matters.
* Prepare a new gear box large cover packing (23526601).
1) Tilt the sewing machine and prepare an oil receiver under the gear box.
2) Loosen the setscrew of the pipe presser and remove it from the cover.
3) Remove the gear box setscrews and drain oil inside the gear box.
4) When the maintenance of the inside has been completed, close the gear box cover.
At this time, replace the packing with a new one. In addition, cleanly wipe oil on the connected face
of the cover and the machine bed.
Turn the setscrew once more to securely tighten after all setscrews have been tightened once.
5) When peeling off safety label 1 in the
front of machine bed, there is a rubber
plug inside. Remove the rubber plug
and fill the gear box with 190 cc of (JUKI
genuine) Defrix Oil No. 2.
1
(5) Disassembling/assembling the needle bar support base shaft (asm.)

Structure of components
Needle bar support base
shaft rear metal A
Thrust bush
Needle bar support

base shaft (asm.)
1 3
1
3
Lock nut
Lock washer
Needle bar support Slide resistance screw

base shaft
− 58 −
(Caution) Do not open the gear box unless a trouble occurs. ™ Replace the packing with a new
one.
* JUKI genuine oil

Defrix Oil No. 2 : MDFRX270000
* Slide resistance spring 2 which greatly affects the needle

rocking performance is mounted in needle support base shaft
rear metal B 1. Do not perform the adjustment or the like
unless it is necessary.
< From disassembling to assembling the needle bar support

base shaft (asm.>
1) Removing the outer components

1. Removing the bobbin winder unit
Loosen three fitting screws 3 in the bobbin winder unit and
remove bobbin winder unit 4.
− 59 −
2 1
Knife
4
3
5 6
9
9
!0
− 60 −
2. Removing the thread take-up cover base

Loosen two fitting screws 2 in thread take-up cover base 1
and remove thread take-up cover base 1.
3. Removing the thread take-up

Loosen three setscrews 3 in the thread take-up and remove ™ Be careful of the thread take-up
thread take-up 4 and thread take-up counter weight 5. knife.
4. Removing the face plate
Loosen 7 setscrews 6 in the face plate and setscrew 7 in the
face plate thread guide, and remove face plate 8.
5. Removing the needle rocking motor cover

Loosen four setscrews 9 in the needle rocking motor cover
and remove needle rocking motor cover !0.
− 61 −
1 6
5 7
8
!2
!0
!1
!1
Needle bar upper

Needle bar upper
metal section
metal section
− 62 −
2) Removing the presser bar components

Remove the presser foot setscrew and remove the presser foot.
Loosen presser bar guide bracket screw 1 and remove presser
spring regulator 2, presser guide bar 3, presser spring 4 and
presser bar 5.
3) Removing the needle bar components

Remove the needle clamp screw, and remove the needle and
the needle bar thread guide.
Loosen needle bar guide bracket screw 6 and remove needle
bar 7.
4) Releasing the joint of the needle bar support base shaft

Insert a screwdriver from the bobbin winder unit section and
loosen setscrew 8 in the needle bar support base shaft bracket.
5) Releasing the slide resistance screw

Make sure of the dimension from the processed plane of
machine arm 9 to the head of screw !0 using the vernier
calipers. Loosen nut !2 and release the resistance of the
slide release spring.
9
!2
!0
Dimension of height
of screw
6) Remove the needle bar support base from the machine

arm
Hold the needle bar upper metal section of needle bar support
base !1 and draw out needle bar support base !1 from the
machine arm in such a way as pulling the metal section to the
front and turn it clockwise.
* When needle bar support base !1 components are not replaced,
perform assembling by reversing the order of removing without
proceeding to further steps.
* When needle bar support base !1 components are replaced,
proceed to the work of steps after 7).
− 63 −
Apply grease.
− 64 −
7) Removing the needle rocking motor unit.

Remove screws 1 and 2, draw out needle bar support base
shaft 7 from the needle bar support base shaft bracket, and
remove the needle rocking motor unit from the machine arm.
8) Applying grease in the needle support base shaft front ™ Refer to (5) Applying the
and rear bushings exclusive grease of 5.
Fill the whole of the support base shaft of needle bar support MAINTENANCE as well.
base shaft (asm.) 7 and the grease groove in needle bar
support base shaft front and rear bushings 8 in the machine
frame with exclusive grease (Part No. : 40006323) supplied
as accessories.
− 65 −
Needle bar bracket

guide
4 6
Needle bar crank
2 rod guide
9
Engraved marker Longitudinal
dot play 3
1
B
A
!0
!3
!1
!4
Needle feed unit base
!2
− 66 −
9) Adjusting the longitudinal position of the needle bar

1. Attach the throat plate, attach a needle to the needle bar, lightly press
support base shaft guide pin B 1 so as to remove the play of the
needle bar, and temporarily tighten setscrew 2 in the support base
shaft guide pin B. Further, temporarily adjust the height of the needle
bar at the position of the engraved marker line 1 of timing gauge E.
(Tighten setscrew 9 in the needle bar bracket.)
Tighten setscrew 3 in the support base shaft guide shaft so that the
center of needle hole in the throat plate aligns with the needle entry
(center of needle hole).
Center of needle
hole in throat plate
Needle hole in throat plate
Needle
10) Adjusting the lateral position of the needle bar

1. Move needle bar support base shaft (asm.) 4 to the right or left,
rotate needle bar support base shaft guide pin B 1 so that the center
of right and left motion is obtained and there is no longitudinal play,
and tighten setscrew 2 in the support base shaft guide pin B.
2. Move needle bar support base shaft (asm.) 4 to the right or left, and ™ It is easy to obtain the center while
tighten setscrews 5 and 6 in the needle bar bracket guide when the temporarily tightening setscrews 5
center is obtained while turning the handwheel. and 6 in the needle bar bracket
3. Tighten setscrews 7 and 8 in the needle bar crank rod guide when guide and gradually increasing the
the center is obtained while turning the handwheel. tightening pressure.
Apply exclusive grease supplied as accessories to the slide parts. ™ It is easy to obtain the center while
(For the details of applying section, refer to the item of (5) Applying temporarily tightening setscrews 7
the exclusive grease of 5. MAINTENANCE.) and 8 in the needle bar crank rod
guide and gradually increasing the
11) Checking the lateral slide torque of the needle bar support base tightening pressure.
1. Check that the torque of pushing and pulling is less than 5N within ™ When the torque is more than 5N
the range of 10 mm of needle bar rocking. within the range of 10 mm of the
Measure at A and B sections using the spring balancer as shown in needle bar rocking, re-adjust from
the figure. the step 10).
12) Assembling the needle rocking motor unit ™ When the machine is operated with
1. Removing the needle rocking motor unit abnormal torque, worn-out or step-
Refer to "1) through 3) of 3. - (6) Adjusting the origin of the needle out of motor will result.
rocking motor.
2. Adjusting the installation of the needle rocking motor unit
(In case of a new needle rocking unit or re-selection of needle rocking
components)
1) Move needle bar support base shaft !1 to the right side.
2) Temporarily tighten needle rocking motor unit setscrew A !3 after
installing the needle rocking motor unit to the arm installing screw
section, and temporarily tighten three motor unit setscrews B !2.
Then securely tighten in the order of setscrew A !3 and setscrews
B !2.
3) Insert needle bar support base shaft !1 into installing hole in the
needle rocking link bracket !4.
− 67 −
4
By loosening setscrews 4 in the 6
needle bar support base shaft 9
bracket collar, the connecting shaft
slides. 7
!5
!1
!0
9
4
B
A
− 68 −
4) Loosen setscrews 4 in the needle bar support base shaft bracket

collar. By loosening setscrews 4 in the needle bar support base
shaft bracket collar, connecting shaft 5 slides to the right or left.
5) Perform centering while sliding the needle bar support base shaft to ™ When centering is not obtained,
the right or left, and set the shaft while temporarily tightening setscrews needle bar support base bracket 7
4 in the needle bar support base shaft bracket. moves, and the lateral needle
<Connecting shaft : disassembling and replacement> rocking torque becomes heavy
when tightening screw 8 in the
1. In order to improve the needle rocking quality, connecting shaft 5 is
needle bar support base bracket in
classified as the selective part.
the next process, resulting in step-
Select connecting shaft 5 which smoothly moves without any play.
out.
No. Part No. Name of part Shaft diameter ™ When tightening setscrews 4 in the
40008119 Connecting shaft A Large needle bar support base shaft
5 bracket collar, be careful so as not
40008120 Connecting shaft B Medium
to damage sensor slit 9 or origin
40008118 Connecting shaft C Small sensor !0.
!1
2. For coupling connecting shaft 5, insert needle rocking link !1 between
connecting shaft 5 and connecting shaft collar 6, and tighten
setscrew !5 in the connecting shaft collar so that there is no play.
13) Adjusting needle rocking "0" position

1. Set the mode to the hook adjusting mode (refer to (12) Adjusting the 5
needle-to-hook timing and the needle guard) of 3. STANDARD
Apply exclusive grease to the
ADJUSTMENT.), determine needle entry "0", and tighten setscrew
grooves of the holes in connecting
8 in the needle bar support base bracket.
shaft 5 and needle rocking link !1.
14) Checking the lateral torque of the needle bar support base
Check that the torque of pulling and pushing is less than 10N within ™ When the torque becomes more
the range of 10 mm of the needle bar rocking. than 10N within the range of 10 mm
Measure at A and B sections using the spring balancer as shown in of needle bar rocking, perform re-
the figure. adjustment from step 12).
15) Tightening the slide resistance screw ™ When the machine is operated with
1. Adjust the height of the slide resistance screw so that it becomes the the abnormal torque, worn-out or
height of the spring measured in advance (factory-adjusted value) at step-out will be caused.
5) Releasing the slide resistance screw or the aimed value of pulling
™ When the adjustment is performed
and pushing is 14N to 15N (11N to 18N in the whole region) within
with the value other than the
the range of 10 mm of the needle bar rocking at A and B sections
using the spring balancer as shown in the figure. specified value, problems such as
In addition, the height of the screw can be adjusted to 5.5 ± 1 mm step-out, deterioration of sewing
performance, worn-out, etc. can be
considered. Be sure to use the
5.5 ±
1 mm machine with the specified value.
Dimension of height of
screw
16) Assembling the outer components

1. Assemble the outer cover removed.
17) Adjusting the hook and the height of the needle bar
1. Perform adjusting of the height of the needle bar, and needle-to-blade
point of the hook in the hook adjusting mode (refer to (12) Adjusting
the needle-to-hook timing and the needle guard of 3. STANDARD
ADJUSTMENT) using timing gauge E.
− 69 −
(6) Adjusting/assembling the reverse feed control lever (A-SR only)
1) Loosen setscrews in the handwheel in the order 1

of screw No. 2 2 and screw No. 1 1, and
remove the handwheel.
2) Remove four setscrews 4 in the pulley cover

3, and remove pulley cover 3. 3
3) Temporarily assemble the handwheel again.

(Assembling the handwheel is due to the
workability.)
Engraved
marker line on
4) Turn the handwheel and adjust it to UP-stop the face plate
position (60 º).
Engraved marker line on the

thread take-up
5) Turn the power ON, press switch 5 to display

the information screen.
− 70 −
™ Be very careful of handling the magnet assembled to the ™ Set the handwheel to the position
handwheel. where the clearance between
(Be careful of the damage or collection of dust or the like.) pulley cover 3 and the
™ Align the engraved marker line on the thread take-up with that handwheel is approximately 1
on the face plate at UP-stop position. mm, and adjust screw No. 1 1
to the flat position of the motor
shaft. Then tighten the screws
in the order of screw No. 1 1
and screw No. 2 2 in the
direction of rotation of the
handwheel.
™ Make the position of handwheel
flush with the end of the motor
shaft and adjust screw No. 1 1
in the direction of rotation of the
handwheel to the flat position of
of the motor shaft.
− 71 −
6) Press switch 6 to display the sewing common data screen.
Information screen (Operator level)
6
7) Press switch 7 from the first screen of sewing common data setting to display the second screen.
The first screen of sewing common data setting
8) Press switch 8 for approximately three seconds from the second screen of sewing common data
setting to change to the third screen.
8
The second screen of sewing common data setting
9) Press switch 9 from the third screen of sewing common data setting to change to the reverse feed
control lever adjustment screen.
The third screen of sewing common data setting
− 72 −
− 73 −
10) When reverse feed control lever !0 is turned on in the reverse feed control lever adjustment screen,
the numeric value on the panel changes.
When the numeric value is not within the range of 22 to 32 (standard assembling value) with reverse
feed control lever !0 lifted (off), re-adjust as described in 11) and after.
Reverse feed control lever adjustment screen off
on
Level meter changes. Numeric value changes.
11) Adjusting the reverse feed control lever sensor

Loosen setscrew !2 in the variable resistor link.
!2 !3
Turn the feed lever sensor shaft and adjust
the numeric value of the reverse feed control
lever adjustment screen to 22 to 32 (standard
assembling value) using a flat-blade
screwdriver.
After the adjustment, tighten setscrew !2 in the
variable resistor link.
12) Replacing the reverse feed control lever
sensor
Loosen setscrew !2 in the variable resistor link
and remove variable resistor link !3.
Rmove two setscrews !5 in the feed lever
sensor installing plate and remove feed lever
sensor installing plate !6. !6
* Replace the sensor with a new feed lever sensor
(Part No. : HD001530000).
After the replacement, perform 11) Adjusting
the reverse feed control lever sensor.
(Caution) It is not possible to move to the other
screen from the reverse feed control
lever adjustment screen. When the
adjustment is completed, turn off !5
the power.
− 74 −
™ When the numeric value does not change or

E734 occurs, replace the feed lever sensor.
Refer to 12) Replacing the reverse feed control
lever sensor.
* E734 : Feed lever sensor error ... Feed lever
sensor detection trouble
Feed lever sensor : Part No. HD001530000
off ™ Be sure to perform the check of the function of
!0 the reverse feed control lever in the state that
reverse feed control lever return spring !1 is
hooked.
!1
on
!0
™ When the power is turned off once in case of

replacing the feed lever sensor or the like, turn
the power on in the state that the flat position of
the feed lever sensor shaft is faced downward.
(E734 occurs.)
Flat position of the feed

lever sensor shaft should
be faced downward.
™ Assembling position of variable resistor link !3

is the position where it lightly comes in contact
with the machined edge of feed lever link !4.
!4
!3
− 75 −
5. MAINTENANCE
(1) Changing procedure between single phase 100 to 120V and 3-phase 200 to 240V
(Possible for 3-phase 220V type only)
It is posible to perform changeover of single phase
100 to 120V and 3-phase 200 to 240V by changing
two points below.
(1) Replacement of the power cord
(2) Replacement of the changeover connector of
FLT circuit board
1. Turn OFF the power with the power switch after
confirming that the sewing machine has
stopped.
1
2. Draw out the power cord from the power
receptacle after confirming that the power switch
is turned OFF. Then wait for 5 minutes or more.
3. Remove three screws fixing the rear cover of
control box and slowly open the rear cover.
[When changing from 3-phase 200 to 240V to

single phase 100 to 120V]
(Caution) When the changing procedure is
wrong, control box is broken. Be very
careful.
(1) Replacememnt of the power cord
Change the power cord to JUKI genuine Part
Single No. (M90355800A0) and earth cord
(M90345800A0).
phase
(2) Changing the changeover connector
100V type Change 100/200V changeover connector of FLT
circuit board 1 located at the upper side of the
right-hand side as observed from the rear cover
to 100V.
(3) Confirming the change
Confirm that the change has been performed
without fail.
3-phase
[When changing from single phase 100 to 120V
200V type to 3-phase 200 to 240V]
(Caution) When the changing procedure is
wrong, control box is broken. Be very
careful.
(1) Replacememnt of the power cord
Connect wiring inside the power switch as shown Change the power cord to JUKI genuine Part
below. No. (M90175800A0).
200V wiring (2) Changing the changeover connector
(Box side) (Plug side)
Change 100/200V changeover connector of FLT
WHITE WHITE
circuit board 1 located at the upper side of the
1
BLACK 2 BLACK
right-hand side as observed from the rear cover
RED RED
3
to 200V.
(3) Confirming the change
GREEN/ GREEN/
YELLOW YELLOW Confirm that the change has been performed
without fail.
100V wiring (Caution) For the machines manufactured
in and after 2004, connect WHITE to
BLACK, and for those manufactured
before 2004, connect WHITE to RED. 4. Be careful not to allow the cord to be caught
(Box side) between the rear cover and the control box main
(Plug side)
WHITE 1
unit, close the rear cover while pressing the
BLACK 2
lower side of the rear cover. Then tighten four
RED 3
screws.
GREEN/ GREEN/
YELLOW YELLOW
− 76 −
(2) Replacing procedure of the printed circuit board
1) In case of SC-915
1. FLT printed circuit board

1) Draw out connector cords of CN1, CN2 and CN3 on FLT circuit board.
2) Remove green/yellow cord attached to FLT circuit board from the screw of earth mecca at the bottom of
the box.
3) Remove 6 screws on the side of the pedal sensor side from the outside.
4) Assemble by reversing the above removing order.
2. PWR printed circuit board

(Caution) It is not necessary to remove FLT printed circuit board in case of the simple substance of
the box.
Remove connectors and FG wire, and replace PWR printed circuit board after removing
the front cover.
1) Remove FLT printed circuit board by the aforementioned removing procedure of FLT printed circuit
board.
2) Remove two green/yellow cords attached to PWR printed circuit board from the screw of earth mecca at
the bottom of the box.
3) Draw out connector cords of CN11, CN25, CN23, CN13, CN22, CN21 and CN38 on PWR printed circuit
board.
4) Draw out connector cord of CN44 on CTL printed circuit board.
5) Remove 9 screws on PWR printed circuit board from the inside of the box.
3. CTL printed circuit board

1) Draw out all inserted connector cords on CTL printed circuit board.
2) Take the draw hook and remove the board together with the rear cover from the main unit of the box.
3) Remove 7 screws on CTL printed circuit board.
2) In case of SC-916
1. FLT printed circuit board

1) Draw out connector cords of CN1, CN2 and CN3 on FLT circuit board.
2) Remove 6 screws on the side of the pedal sensor side from the outside.
2. PWR printed circuit board

(Caution) It is not necessary to remove FLT printed circuit board in case of the simple substance of
the box.
Remove connectors and FG wire, and replace PWR printed circuit board after removing
the front cover.
(Procedure 1) Replacement from the rear cover side

1) Remove FLT printed circuit board by the aforementioned removing procedure of FLT printed circuit
board.
3) Draw out connector cords of CN11, CN25, CN23, CN13, CN22, CN21, CN12, CN24, CN29 and CN38
on PWR printed circuit board.
5) Remove 9 screws on PWR printed circuit board from the inside of the box.
− 77 −
(Procedure 2) Replacement from the front cover (long-sized Phillips screwdriver is necessary,)
1) Oen the rear cover.
3) Draw out connector cords of CN11, CN25, CN23, CN13, CN22, CN21, CN12, CN24, CN29, and CN38
on PWR printed circuit board.
5) Tilt the sewing machine and remove six screws in the front cover from the gap of the under cover or the
like. (When loosening the screws, be careful that the front cover does not fall since there is no catch.)
6) Remove 9 screws on PWR circuit board from the front cover removed.
3. BTPM circuit board

1) Draw out all connector cords inserted on BTPM circuit board.
2) Remove four screws on BTPM circuit board.
4. CTL circuit board

1) Draw out all connector cords inserted on BTPM circuit board and CTL circuit board.
2) Remove the catch and remove CTL circuit board together with the rear cover from the control box main
unit.
3) Remove four screws and remove BTPM circuit board together with the metal plate,
4) Remove 7 screws on CTL circuit board.
(3) Maintenance of the hook lubricating pipe oil filter

It is recommended to periodically clean the inside of the filter of the hook lubricating pipe oil filter.
Remove pipe stop ring (large) 1 and remove thread waste or the like collected to wire netting section 2.
* Be careful of the damage of the lubricating pipe or the like at the time of maintenance of the filter.
Hook lubricating
oil filter
− 78 −
(4) Cleaning the cooling fan
1. Cloth waste or the like gathers around the
cooling fan filter section installed on the lower
3
part of the under cover, and there is a case
where cooling effect is decreased.
2. When cloth waste or the like gathers, remove
fan cover 1 and remove cloth waste or the like
gathered around filter section 2.
3. Besides, when cloth waste or the like gathers
around filter section 3 as well, remove filter
setscrew 4 and remove cloth waste or the like
gathered around filter section 3.
1
2
− 79 −
(5) Applying the exclusive grease
* Exclusive grease supplied as accessories [(grease tube : 40006323) or exclusive grease can (23640204)]
is applied to the portions other than the lubricating portions to which lubrication is necessary.
1. It is not necessary to add grease to the portions when the machine is generally used. However, when the
machine is used under the severe conditions, it is effective to periodically fill up the exclusive grease
(approximately once or twice a year).
2. For applying (filling) grease, it is convenient to apply it using the exclusive lubricator (GDS01007000).
[Note when applying grease]

1) Needle bar metal section of the dry-head type machine heads (A-DS and A-DU)
There are grease grooves in needle bar upper and lower metals 2 of the metal section of needle bar
support base D (asm.) 1.
Draw out the needle bar and fill the grease grooves with the exclusive grease supplied as accessories.
* When filling grease, be careful that the inner surfaces of needle bar upper and lower metals 2 are not
damaged and dust or the like is not mixed.
When newly filling up the grease, make the sewing machine run idle at low speed at 10-second intervals
to discharge excess grease which occurs on the needle bar at this time and wipe the grease. Perform
this operation several times and use the sewing machine when the excess grease does not occur.
2
1
About grease groove in metal
− 80 −
2) Mechanism section of the face plate section
Apply the exclusive grease supplied as accessories to all components of the rocking mechanism in the
face plate section.
However, do not apply grease to the needle bar of lubricating type (A-SS and A-SU).
| When applying grease, the needle bar is stained in black and the sewing product is in danger of being
stained.
Apply the exclusive grease supplied as accessories to the whole moving components of the mechanism.
No. Name of part Lubricating oil Part No. Remarks

1 Needle bar crank rod oil wick Apply JUKI MDFRX1600C0 Excluding dry-head type
genuine No. 1 oil.
2 Needle bar support base Apply JUKI MDFRX1600C0 Excluding dry-head type
shaft upper metal felt genuine No. 1 oil.
3 Needle bar bracket guide Exclusive grease 40006323
4 Needle bar crank rod guide Exclusive grease 40006323 Apply grease so that the hole
for screwdriver of needle bar
crank rod guide is filled up as
the standard.
5 Needle bar bracket Exclusive grease 40006323

6 Needle bar support base Exclusive grease 40006323
guide pin A
7 Needle bar support base Exclusive grease 40006323
guide pin B
8 Needle bar Exclusive grease 40006323 Dry-head type only
9 Needle bar support base Exclusive grease 40006323 Dry-head type only
shaft upper/ lower metals
4
2
9
7 6
− 81 −
3) Feed mechanism section
Feed mechanism of A-SU and A-DU Apply exclusive grease to

whole of feed base shafts A and B.
Oiling holes (fill the

holes with
exclusive grease.)
Apply exclusive grease supplied as accessories.

1. Fill whole of feed base shafts A and B, and oil
holes
2. Inside of grease groove of bearing of vertical
feed link
Vertical
Feed mechanism of A-SS, A-DS and A-SR feed link
Oiling holes (fill exclusive grease

supplied as accessories.)
Grease grooves
Apply exclusive grease
to link coupling
section of vertical feed arm.
Apply exclusive grease supplied as

accessories to whole of feed base shaft.
Grease grooves
Apply exclusive grease supplied as accessories.

1. Fill whole of feed base shaft and oil holes.
2. Inside of grease groove of bearing of vertical
Vertical feed link feed link
− 82 −
4) Needle rocking slide resistance section
1. Spring 4 for needle rocking slide resistance is placed in the rear of setscrew 1 and the slide
resistance is determined by positioning setscrew 1 at the time of production. Accordingly, measure
the dimension from the machined surface 5 of the machine arm to the top end of setscrew 1
before loosening setscrew 1 using a vernier calipers.
2. Loosen lock nut 2 and turn setscrew 1 to remove setscrew 1, lock nut 2 and lock washer 3.
3. Fill the inside of the metal from the screw hole with the exclusive grease supplied as accessories
using the lubricator.
4. Stop lock nut 2 and setscrew 1 at the dimension measured in the aforementioned step 1.
23 1 4
Needle bar support base shaft rear metal B

Lubricator (GDS01007000)
25 mm
(Oiling pipe : 23630007) Grease
Needle bar support base shaft Exclusive grease
(grease tube : 40006323)
supplied as accessories
or exclusive grease
Needle bar support base shaft rear metal B (23640204)
Injection of grease
Needle bar support base shaft
− 83 −
(6) Hook shaft gear
1. Exclusive grease is filled in the bevel gear section. However, when filling grease in case of maintenance
or the like, remove the filled grease once and fill grease (EXSON MOBIL LISTAN 2) of 15 cc.
(Caution) 1. Heating, noise or seizure will be caused depending on the amount of grease. Keep
filling of 15 cc (approximately 13.8 g).
2. Do not use the packing which has been removed once and replace it with a new one.
Packing Part No. : 23526809
2. In case of removing the play at hook shaft due to the play at bevel gear
When backlash of the hook shaft is large while fixing the hook driving shaft, it is considered that backlash
of the bevel gear is increased. When closing backlash, loosen the screws in the order of screw No. 2 2
in the bevel gear (large), screw No. 1 1 in the bevel gear (large) and move the gear to the right or left
to close the play. When tightening them, tighten in the order of screw No. 1 1 in the bevel gear (large)
and screw No. 2 2 in the bevel gear (large).
(Caution) When the backlash is excessively closed, heating or noise will be caused. When the
backlash is excessively large, sewing trouble will be caused. Tighten screws at the
backlash of approximately 0.1 mm.
Screw No. 2 Screw No. 1
Bevel gear (small)
Direction of rotation of
hook shaft
2
Bevel gear (large)
− 84 −
(7) Adjusting the needle rocking link
The needle rocking link is handled as the selective parts in order to improve the quality performance of
needle rocking. When replacing the parts, take care of the selecting procedure of the selective parts.
1. For needle rocking connecting shaft 1, there are four kinds from A through D which are different in
outer diameter tolerance respectively.
Select the shaft, the play of which is smaller in terms of the hole in needle rocking link 2.
Name of part Part No. Tolerance Remarks

Needle rocking connecting shaft A 23544109 Maximum There are engraved
Needle rocking connecting shaft B 23544208 Large marks at the edge
sections.
Needle rocking connecting shaft C 23544307 Medium
Needle rocking connecting shaft D 23544802 Small
2. For needle bar support base shaft bracket pin 3, there are three kinds from A through C which are
different in outer diameter tolerance respectively. Select the pin, the play of which is smaller in terms of
the connecting shaft collar hole.
Name of part Part No. Tolerance

Needle bar support base shaft bracket pin A 40008119 Large
Needle bar support base shaft bracket pin B 40008120 Medium
Needle bar support base shaft bracket pin C 40008121 Small
3. Reduce the play as small as possible in the shaft direction of motor link 4 and needle rocking link 2,
and assemble them so that needle rocking link 2 rotates by light weight when holding motor link 4 by
hand.
4. There are a grease groove at the bush hole section of needle rocking link 2, a grease hole in needle
rocking connecting shaft 1, and a grease hole in needle bar support base shaft bracket pin 3. Fill
grease (exclusive grease : Part No. 23640204) when replacing them. Apply grease to the outer diameter
section as well as the inner diameter section of the rotating parts as well.
5. When installing motor link 4 to motor shaft 5, make the end plane of motor shaft 5 flush with motor
link 4 and fix the link.
4 2
1
3
− 85 −
(8) Lubricating to face plate section (A-SS and A-SU, A-SR only)
Amount of lubricating to the face plate section has been factory-adjusted and the adjustment is not necessary.
When performing adjustment after disassembling and assembling, perform checking and adjustment below.
* minute-quantity lubricating system by means of oil wick is utilized for the lubrication in the face plate section.
Oil is supplied to face plate section lubricating tank 1 which is installed in the rear of the back of
machine arm by means of pump 8 and the minute-quantity lubrication is performed by means of face
plate section oil wick 6 in face plate section lubricating tank 1.
With adjustment screw 9, the amount of lubrication by pump can be adjusted. (Already adjusted at the
time of delivery from factory)
[Adjustment of lubrication to face plate section of LZ-2290A]
!3 9 Return oil from

face plate section
6
Lubrication to
1
face plate
section Lubricating
opening of arm
Oil filter (asm.)
23630452
Caution 1 Remainder
oil from
hook
Caution
Gear
box 2
LISTAN 2
8 (large)
Oil gauge
Hook
lubrication
Lubrication
route to
face plate
(Thin line
section)
<Oil tank>
(Caution) 1. Amount of oil pumped up to face plate section lubricating tank 1 is limited by means
of adjustment screw 9,
2. Oil lubricated the oil wick falls the pipe by natural fall and returns to the float case.
Oil amount adjustment screw in the face
plate section lubricating tank is hidden
with stop plug at the time of delivery
since it is not necessary to be adjusted. When the adjustment is
performed by mistake
(mistaken as the
adjustment of oil amount
in the hook), re-adjust as
shown below.
When lightly tightening
the screw, return the
screw by approximately
0.6 turn from the stop
position.
<<For adjustment>>
1) Adjusting the amount of lubrication to the face plate section
Remove stop plug !3 and return adjustment screw 9 by approximately 0.6 turn from the stop position
when lightly tightening the screw.
Tightening adjustment screw 9 e Amount of lubrication to face plate section lubricating tank 1 is decreased.
Loosening adjustment screw 9 e amount of lubrication to face plate section lubricating tank 1 is increased.
− 86 −
2) Checking lubrication and draining of oil
Check that lubrication and draining of oil are performed in face plate section lubricating tank 1 which
is installed in the rear of the back of machine arm. Remove the side plate on the back face, and check
that oil flows in face plate section lubricating tank 1 through oil pipe 3 and drain pipe 2 when the
sewing machine is operated.
* When oil enters section A and flows in the direction of face plate section, slightly tighten adjustment screw 9.
™ When lubrication and draining of oil are not performed, lubrication in the face plate section becomes
insufficient and wore-out or seizure will be caused.
™ Be careful of being caught in the sewing machine when operating the sewing machine.
A
5
4 6
7 3 Face plate section return pipe

2 Lubrication
Draining of oil
* Remove face plate section lubricating tank screw 4 and drop face plate section oil wick 6 in face plate
section lubricating tank 1 in the hole of lubricating joint 7. (Do not cover the hole of lubricating joint 7.)
™ If the hole of lubricating joint 7 is covered, oil flows backward and oil leakage will be caused.
6 5
3) Needle bar crank rod oil wick

Oil in face plate section oil wick 6 lubricated in face plate section lubricating tank 1 is transmitted to
needle bar crank rod oil wick !1 and the wick performs lubrication in the face plate section when the it
comes in contact with crank rod end !0
Be sure to adjust so that crank rod end !0 comes in contact with needle bar crank rod oil wick !1 by 1 to 2 mm.
Adjust the contact amount by moving face plate section lubrication presser !2.
* In addition, refer to (5) - 2) Mechanism section of the face plate section of 5. MAINTENANCE.
™ If they do not come in contact with each other, worn-out or seizure will be caused.
!2
!1
!0
− 87 −
(9) Protruding amount of the hook shaft
1. Protruding amount of hook shaft 1 from the end plane of hook shaft front metal 2 is 9 mm.
(Caution) When the protruding amount is excessively large or small, lubrication failure will occur.
So, be careful.
9mm
(10) Adjusting the feed stepping motor unit (A-SR only)

Feed stepping motor link is treated as the selective part to improve the quality of the feed mechanism.
When replacing the part, be careful of the selection of selective parts.
1. For feed stepping motor connecting shaft 1,
there are four kinds which are different in outer
diameter tolerance of shaft, A to D. Select the shaft
which is of less looseness to the hole of feed
stepping motor link A asm. 2
3 Name of part Part No. Outer diameter Remarks
tolerance
2 Feed stepping motor 23544109 Maximum There
connecting shaft A are
Feed stepping motor 23544208 Large engraved
connecting shaft B marks at
the edge
Feed stepping motor 23544307 Medium
sections.
connecting shaft C
Feed stepping motor 23544802 Small
1 connecting shaft D
2. There are grease grooves in the both ends of

4
bushing of feed stepping motor link A asm 2. and
a grease filling hole inside feed stepping motor
connecting shaft 1. Fill those parts with exclusive
grease (can type part No. 23640204 or tube type
part No. 40006323).
3. Connect feed stepping motor link B 3 and feed
stepping motor link A asm. 2 after making the
looseness in the shaft direction as small as
possible. Assemble feed stepping motor link A
asm. 2 so that it can move by its weight.
4. Do not adjust the position of origin sensor
installing plate setscrew 4 and feed stepping
motor link B 3.
− 88 −
(11) Draining of CB type
When the regulator becomes filled with water, turn knob
1 for drain counterclockwise.
(12) Cleaning the dust bag of CB type

Periodically clean dust bag 1.
(When the dust bag becomes excessively filled with
waste thread, there may be cases where clamp failure
occurs.)
− 89 −
6. OPERATION PANEL
(1) Names of the respective sections
1 3 4 !0 9 !5 6 !3
!8 !7
!6
2 5 !4 !1 !2 8
1 Re-sewing switch 8 Information switch !5 Power display lamp

2 Needle up/down compensating switch 9 Edge sensor switch !6 Smart media cover
3 Screen changeover switch !0 One-shot stitching switch !7 Smart media slot
4 With/without reverse feed stitch at sewing start switch !1 With/without automatic thread trimmer switch (Smart media inserting opening)
5 With/without reverse feed stitch at sewing end switch !2 Thread trimming prohibiting switch !8 Smart media
6 Reset switch !3 Counter value setting switch (Optional :
7 Teaching switch !4 Max.speed limitation variable resistor Part No. HX005750000)
1 Re-sewing switch This switch is used to continue sewing from the step on the way
after replacing bobbin thread when bobbin thread has run out
during program stitching step.
2 Needle up/down This is the switch to perform needle up/down compensating

compensating switch stitching. (Needle up/down compensating stitching and one stitch
compensating stitching can be changed over with function setting
No. 22.)
3 Screen changeover This is the switch to change over the screen.

switch
4 With/without reverse feed stitch This is the switch to turn ON/OFF automatic reverse feed stitch
at sewing start switch at sewing start.
* This switch cannot be used with the sewing machine which is
not provided with automatic reverse feed stitching device.
5 With/without reverse feed stitch This is the switch to turn ON/OFF automatic reverse feed stitch
at sewing end switch at sewing end.
* This switch cannot be used with the sewing machine which is
not provided with automatic reverse feed stitching device.
6 Reset switch This is the switch to make the value of bobbin thread counter or
sewing counter the set value.
− 90 −
7 Teaching switch This is the switch to set the setting of the number of stitches with
the value of number of stitches which has been actually sewn.
8 Information switch This is the switch to perform various function settings.
9 Feed amount display switch * LZ-2290A-SR only

Normal feed amount and reverse feed amount of the pattern
which is selected at present are displayed.
A : Reverse feed amount

B : Normal feed amount
* The above amounts are not displayed at
the time of cycle stitching.
A B
!0 One-shot stitching switch When this switch is set to effective at the time of program
stitching, the sewing machine automatically operates up to the
specified number of stitches.
!1 With/without automatic When this switch is set to effective at the time of program
thread trimmer switch stitching, the sewing machine automatically performs thread
trimming when the specified number of stitches has been
completed.
!2 Thread trimming This switch prohibits all thread trimmings.

prohibiting switch * This switch cannot be used with the sewing machine which is
not provided with the automatic thread trimming device.
!3 Counter value setting This is the switch to set the value of bobbin thread counter or No.
switch of pcs. counter.
!4 Max. speed limitation variable When moving the resistor in the left direction, max. speed is
resistor limited.
!5 Power display lamp This lamp lights up when the power switch is turned ON.
!6 Smart media cover This is the cover for smart media inserting opening.
To open the cover, place your finger on the notch located on the
side of the cover as shown in the figure and push the cover in the
direction of left slanting rear.
Do not close the cover unless smart media is completely inserted.
!7 Smart media slot To set smart media, insert smart media into smart media slot and
(Smart media inserting opening) push it until it is almost hidden.
To remove smart media, push it further again and it protrudes to
the position where it can be held between your fingers. Now, draw
it out.
* Be very careful of the inserting direction of smart media.
− 91 −
(2) Information
Setting and checking of various data can be performed with the information.
For the information, there are the operator level and the maintenance personnel level.
[Operator level]
1
1. Turn ON the power. When the needle bar is not in the UP position, turn the handwheel to bring the
needle bar to its UP position.
2. Press switch 1 to display the information screen.
3. Press switches 3, 5 corresponding to the various functions.
Information screen (Operator level)
3 : Sewing common data

5 : Sewing management
information
3 5
[Maintenance personnel level]
1
1. Turn ON the power. When the needle bar is not in the UP position, turn the handwheel to bring the
needle bar to its UP position.
2. Press switch 1 for approximately three seconds to display the information screen.
3. Press switches 2 through 8 corresponding to the various functions.
Information screen (Maintenance personnel level)

2 :
Ver display
3 :
Sewing common data
4 :
Function setting
5 :
Sewing management
information
6 : Communication mode
7 : Hook adjusting mode
2 3 4 5 6 7 8 8 : Smart media format
− 92 −
1) Ver display
Software version of each CPU is displayed.
Press switch 2 in the information screen (maintenance personnel level).
Ver display screen Excluding LZ-2290A-SR
Explanation of display
R V L
01- 01 01 00
Others
Level Panel software
Version
Main software
Revision
Kind of CPU Servo motor software
LZ-2290A-SR only
R V L
00- 00 00 00
Others
Level Panel software

Version
Main software
Revision
Kind of CPU Servo motor software
Feed motor software
− 93 −
2) Sewing common data
1. Press switch 3 in the information screen.
The first screen of sewing common data setting
2 3 4 5 6 8
* *
2. Set the items below in the first screen.
2 : Limiting procedure of max. zigzag width limitation 1) Center
For the limiting procedure of max. zigzag width
limitation, there are two settings below. 2) Left/right
3 : Max.zigzag width limitation value
* Display varies according to the procedure selected in 2. 4 : Reference of stitch base line
1) When the center is set in 2 : For the reference of stitch base line,
Max.zigzag width limitation value (center) there are three settings below.
2) When the left/right is set in 2 :
1) Center
Max.zigzag width limitation value (right)
2) Right
Max.zigzag width limitation value (left)
* 5 : Reverse feed limitation value (LZ-2290A-SR only)

Reverse feed limitation value is set with “+”/”-” of 3) Left
switch 5. In case of the example, set it to -4.0.
* 6 : Normal feed limitation value (LZ-2290A-SR only)
Normal feed limitation value is set with “+”/”-” of switch
6. In case of the example, set it to 4.0.
8 : Second screen of sewing common data setting is
displayed.
3. Set the items below in the second screen.

2 3 4 5 6 8
2: Mirror function setting
Mirror inversion means the function that the reverse pattern stitching is performed after pressing the
mirror inversion switch during temporary stop of sewing.
The sewing patterns that the mirror inversion is possible are scallop, custom, continuous stitching and
cycle stitching.
For the mirror inversion, there are two settings below.
− 94 −
1) 1 pattern : Mirror inversion is “1” pattern Sewing direction
only. After completion of inversion pattern,
LED lights up.
the pattern returns to the original one.
Pattern
2) Continuous : The machine continuously mode
operates the inversion pattern after the
inversion until thread trimming is performed
or, the mirror switch is pressed again. Continuous
mode
* For the details, refer to “Mirror switch”. LED
Mirror switch lights up.
ON
3 : Position of the stitch base line of condensation custom

The mode is the operation mode in terms of the stitch base line of condensation custom when the
reference of the stitch base line is set to that of center stitch base line.
For the condensation custom, there are two settings below.
1. Travelling together : This is the mode that travels the positions of stitch base line of condensation
custom and zigzag pattern together.
2. Fixed : This is the mode that fixes condensation custom to the input data position.
4 : Counter function
ON / OFF of the function of thread trimming counter or bobbin thread counter is set.
When OFF is set, even the counter display is not performed.
5 : Key lock
It is possible to lock the setting switch so that the zigzag width that has been set once or the contents
of custom pattern is not changed by mistake. However, it is possible to change ON/OFF of the reverse
feed stitch, thread trimming prohibiting switch, specified zigzag stop position and bobbin thread counter.
For the key lock, there are three kinds of settings below.
Level “0” : All items can be changed.
Level “1” : is displayed on the right end of the screen.

Kind of sewing
Pattern : Change of pattern and registration
Custom : New creation and edit
Condensation custom : Edit
Continuous stitching : New creation, copy, deletion and edit
Cycle : New creation, copy, deletion and edit cannot be changed.
Level “2” : is displayed on the right end of the screen.

Items other than reverse feed stitching ON/OFF, thread trimming prohibition switch, specifying
zigzag stop position and bobbin thread counter cannot be changed.
(Caution) Level of the standard delivery is “1”. When changing the locked contents of level “1”,
it is necessary to set the level to Level “0” once.
6 : Selection of max. zigzag width limitation display when the power is turned ON
Whether the max. zigzag width limitation value is displayed or not when the power is turned ON can be
selected.
Every time the setting switch is pressed, display/non-display is changed over alternately.
1. Display
2. Non-display
8 : First screen of sewing common data setting is displayed.
− 95 −
4. Press switch !6 for approximately three seconds in the second screen of sewing common data
setting.
!6
2 3 4 5 6
The third screen of sewing common data setting
2 3 7 8
*
2 : Change of zigzag timing
Zigzag timing can be changed.
Needle sway can be prevented by delaying timing when sewing heavy-weight materials or the like.
1. Fast : Standard setting
2. Slow : Timing is delayed by approximately 30fl in terms of the standard.
However, to delay timing, conditions below are necessary.

1. When the number of rotation is set to less than 4,000 rpm with the function setting No. 96, Max.
number of rotation setting.
2. When the travelling distance of 1 stitch is less than 4 mm.
In case of more than 4 mm, needle may travel while it is stuck on the cloth.
In case the distance is more than 4 mm and zigzag motion is performed, do not set this function.
* 3 : Change of feed timing (LZ-2290A-SR only)

When adjusting the heigt of feed dog or hook driving shaft sprocket timing, feed dog is fed while needle
is stuck on the cloth according to the feed pitch amount. As a result, needle bend will be caused.
In this case, perform the adjustment of the phase of feed timing.
Setting range : -50 º to + 50 º in terms of the standard timing
7 : Alternate changeover of stitch base line unit between 0.1 mm and 0.2 mm
The unit of change of stitch base line position can be changed over to 0.1 mm unit or 0.2 mm unit.
1. 0.1 mm unit : Standard setting
2. 0.2 mm unit : Panel setting is 0.1 mm unit, but actually the position travels every 0.2 mm.
− 96 −
5. Press switch 8 in the third screen of sewing common data setting.
Reverse feed control lever adjustment screen (LZ-2290A-SR only)
Existing value of the lever is displayed.
1. Set the reverse feed control lever to the free state and adjust so that the numeric value is among
22 to 33.
(Caution) When the adjustment is completed, turn the power OFF since it is not possible to move
from the reverse feed control lever adjustment screen to the other screen.
* For the detailed adjusting procedure, refer to 4.-(6) Adjusting/assembling the reverse feed control lever
(A-SR only)
3) Sewing management information

For the sewing management information, there are the operator level and the maintenance personnel level.
Press switch 5 in the information screen.
Press switch 5 for approximately three seconds in the information screen.
Pictograph on the left end of the sewing management information is shown in reverse video.
Sewing management information screen (Maintenance personnel level)
Maintenance management Error record display 6

function 4
− 97 −
1. Error record display
Press error record display switch 6 in the sewing management information screen (maintenance
personnel level).
!4
Error record screen
7
When switch 7 or !4 is pressed, the error record scrolls up or down.
Record No. Error No. Time occurred (Unit : time)

Error record of approximately 100 cases (depending on the memory capacity) can be stored in memory in the
order of the latest.
4) Communication mode
Uploading and downloading of various data with the sewing machine server utility (hereinafter called SU-1) or
the smart media can be performed in the communication mode.
For the communication mode, there are the operator level and the maintenance personnel level.
The kind of data which can be handled with the operator level is different from that with the maintenance
personnel level.
Communication function table
Kind of data Operation level Download Upload Extension Remarks
of file
Operator VDT File is vector

Custom pattern Maintenance form.
(Vector form) Parsonnel/
Operator EPD File is parameter

form.
Maintenance
Condensation
For
custom pattern Parsonnel/
downloading,
(Parameter form)
only overwriting
is possible.
Maintenance MSP
All sewing machine Parsonnel/
data
Panel Maintenance NG PRG

Main Parsonnel/
Servo motor
Feed motor
(LZ-2290A-SR only)
Each program data
: Panel : Smart media : SU-1
− 98 −
Operating procedure
[Operator level]
Press communication mode switch 6 in the information screen.
Press communication mode switch 6 for approximately three seconds in the information screen.
ictograph on the left end of the communication screen is shown in reverse video.
Communication screen (Maintenance personnel level)

Kind of selected data Data selection !4
Data communication Data Start of

Communication
source 3 communication communication 8
destination 5 method selection 7
1. Communication setting
1 Data selection
Press data selection switch !4 in the communication screen.
Data selection screen !4
8
Select the data to perform communication, and press set key switch 8 .
2 Communication method selection

Press communication method selection switch 7 in the communication screen.
Communication method selection screen
7 8
− 99 −
Select the method to perform communication and press set key switch 8 .
Reference : Communication method cannot be selected by downloading of program.
3 Data communication source 3

4 Data communication destination 5
Set data communication source 3 and data communication destination 5 in the ten key screen, or "+"
or "-" key.
(Ten key input, or "+" or "-" key input is changed according to the kind of data.)
2. Start of communication
After all settings have been completed, press communication start key switch 8 to start communication.
When the screen returns to the communication setting screen after display of the during communication screen,
communication is completed.
However, It is necessary to turn OFF the power after ending the communication of all sewing machine data or
program data.
(Caution) Never turn OFF the power during communication.
In case of OFF, operation cannot be guaranteed.
− 100 −
5) Vector form data (Custom pattern data)
1. The custom pattern created with the panel can be stored as the vector form data.
2. The same custom pattern can be used with other sewing machines by downloading the vector form data
which has been stored.
3. The vector form data created with PM-1 can be can be downloaded as the custom pattern.
4. The vector form data which has been stored can be edited with PM-1.
Communication screen (Download of vector form)
Folder structure of vector form (* .VDT) file in the smart media
Smart media
PROG
* SC915 (Excluding LZ-2290A-SR)

* SC916 (LZ-2290A-SR only)
VDATA
VD00001.VDT
VD00099.VDT
Upload : Uploading to the smart media is written in the folder of "VDATA".

In case there is no folder, the folder of "VDATA" is automatically created.
Download : Downloading from the smart media is read from the folder of "VDATA".
When creating the pattern with PM-1, store it in the folder of "VDATA".
1 Create folder "VDATA" in the smart media.
(It is not necessary to create the folder when it already exists.)
2 Copy the file (extension VDT).
− 101 −
6) Parameter form data (Condensation custom pattern)
1. The condensation custom pattern created with the panel can be stored as the parameter form data.
2. The same condensation custom pattern can be used with other sewing machines by downloading the
parameter form data which has been stored.
Communication screen (Download of parameter form)
Folder structure of parameter form (* .EPD) file in the smart media
Smart media
PROG

SC00001.EPD
SC00001.MSP
VDATA
Upload : Uploading to the smart media is written in the folder of "SC915" or "SC916".
In case there is no folder, the folder of "SC915" or "SC916" is automatically created.
Download : Downloading from the smart media is read from the folder of "SC915" or "SC916".
Store the copy from other media or the like in the folder of "SC915" or "SC916".
1 Create folder "SC915" or "SC916" in the smart media.
2 Copy the file (extension EPD).
− 102 −
7) All sewing machine data
1. Data such as sewing setting data, adjustment data, etc. which are memorized in the sewing machine can be
stored in one package.
2. It is possible to download the all sewing machine data to the other sewing machines to make the same
setting.
Communication screen (Download of all sewing machine data)
Reference : When downloading the all sewing machine data, it is necessary that the file and the Ver of the
sewing machine have to agree with each other. An error occurs when the file of different Ver is
downloaded.
(Caution) It is not possible to store and copy the function setting of the servo motor.
Folder structure of all sewing machine data (* .MSP) file in the smart media
Smart media
PROG

SC00001.EPD
SC00001.MSP
VDATA
Upload : Uploading to the smart media is written in the folder of "SC915" or "SC916".
In case there is no folder, the folder of "SC915" or "SC916" is automatically created.
Download : Downloading from the smart media is read from the folder of "SC915" or "SC916".
Store the copy from other media or the like in the folder of "SC915" or "SC916".
1 Create folder "SC915" or "SC916" in the smart media.
2 Copy the file (extension MSP).
− 103 −
8) Program data
1. When the change of software occurs in the future due to Ver-up or the like, rewriting of the program can be
performed. Rewriting of the program is performed with each CPU.
Communication screen (Download of IP-100 program data)
Folder structure of program (* .PRG) file in the smart media
Smart media
PROG

* SC915
IP010101.PRG
* SC916
MA010101.PRG
MT010101.PRG
BT010101.PRG (SC916 only)
VDATA
Upload : Downloading from the smart media is read from the folder of "PROG\SC915" or "SC916".
Download : Store the copy from other media or the like in the folder of "PROG\SC915" or "SC916".
1 Create folder "PROG" in the smart media.
2 Create folder "SC915" or "SC916" in the PROG folder.
3 Copy the program file (extension PRG).
− 104 −
9) Smart media format
Perform formating of the smart media.
The media formated with the personal computer or the like may not be used.
When using the media with IP-100, be sure to perform formating with IP-100.
Press smart media format switch 8 in the information screen (maintenance personnel level)
Smart media format confirmation screen

!5
8 : Formating is performed.
Confirm again whether formating can be performed before pressing the switch.
!5 : The screen returns to the information screen.
(Caution) When formating is performed, all data stored in the smart media are deleted. Take the back-
up of necessary data beforehand.
− 105 −
(3) Matters that demand special attention regarding the operation panel, IP-100
1) Kind of IP-100
For the operation panel, IP-100, there are several kinds of types in accordance with the specifications.
1 The type which can be used for LZ-2290A is TYPE-A only.
The product of TYPE A0A or TYPE A0B which is indicated on the type name plate seal in the rear of the
panel case can be used.
Both are compatible in the state of the complete set of the panel. However, when replacing the printed circuit
board only, use the printed circuit board after function Rev03 and pattern Rev F/R2 since there are the
change of the structure components.
In addition, it is necessary to change and set jumper wire W1 (located on the side of RVR1 variable resistor)
of the printed circuit board according to the type.
W1 W1
Type name plate seal Setting of W1 1 1
2 2
TYPE A0A 1-2 pin setting (upper side)
3 3
TYPE A0B 2-3 pin setting (lower side)
TYPE A0A TYPE A0B
Set W1 by changing the jumper post.
(Caution) When setting is wrong, LCD screen display is not properly performed.
2 The type which is possible to use for LZ-2290A-SR is TYPE-D only. Seal indication on the rear face of the
panel case is TYPE-D0A.
2) Matters that demand special attention when disassembling the operation panel
Operation panel, IP-100 is constructed with precision components.
Leave the action such as disassembling the panel case or the like to our service department since injury by
electric shock or failure of panel will be caused.
If the force more than expected is applied when disassembling the panel case, it may be damaged since it
is made of the plastic molding.
Especially when performing disassembling (opening/closing) the front panel and the rear panel in the state
that the smart media cover attached to the rear case is closed, the small-sized switch mounted on the inside
of the printed circuit board interferes with the smart media cover and may be damaged. So, be careful.
It is necessary to assemble all screws used in the operation panel with tightening torque of 0.56Ncm. (Excluding
screws to fix it on the machine head and to fix the earth wire.)
3) Prohibition of the change of DIP switch setting

Do not perform the changeover of DIP switches since the guarantee of control program and stored data
cannot be performed.
It is not necessary to operate these switches since they are all changeover switches for the production by
the manufacturers.
(Caution) The 4-string DIP switches are not exposed unless the operation panel case is disassembled.
− 106 −
7. SPECIFICATIONS OF SC-915/916
1) SC-915 Destination For general export
(For use in Japan) Item
Supply voltage Single phase 100V 3-phase 200V Supply voltage Single phase 3-phase 200V/
Frequency 50 Hz / 60 Hz 200V/220V/240V 220V/240V
Rated currency 8A 3A Frequency 50 Hz / 60 Hz
Operating Temperature : 0 to 40˚C Rated currency 4.6A/4.3A/4.0A 3.0A/2.7A/2.3A
environment Humidity : 90% or less Operating Temperature : 0 to 40˚C
environment Humidity : 90% or less
Destination For JUS
Item
Destination For CE
Supply voltage Single phase 3-phase 200V/ Item
100V/110V/120V 220V/240V
Supply voltage Single phase 220V/230V/240V
Frequency 50 Hz / 60 Hz Frequency 50 Hz / 60 Hz
Rated currency 8.0A/7.5A/7.0A 3.0A/2.7A/2.3A Rated currency 4.3A/4.2A/4.0A
Operating Temperature : 0 to 40˚C Operating Temperature : 0 to 40˚C
environment Humidity : 90% or less environment Humidity : 90% or less
2) SC-916 Destination For general export

(For use in Japan) Item
Supply voltage Single phase 100V 3-phase 200V Supply voltage Single phase 3-phase 200V/
Frequency 50 Hz / 60 Hz 200V/220V/240V 220V/240V
Electric power 600VA Frequency 50 Hz / 60 Hz
Operating Temperature : 0 to 40˚C Electric power 600VA
environment Humidity : 90% or less Operating Temperature : 0 to 40˚C
environment Humidity : 90% or less
Destination For JUS
Item
Destination For CE
Supply voltage Single phase 3-phase 200V/ Item
100V/110V/120V 220V/240V
Supply voltage Single phase 220V/230V/240V
Frequency 50 Hz / 60 Hz Frequency 50 Hz / 60 Hz
Electric power 600VA Electric power 600VA
Operating Temperature : 0 to 40˚C Operating Temperature : 0 to 40˚C
environment Humidity : 90% or less environment Humidity : 90% or less
8. FUNCTION SETTING PROCEDURE OF SC-915/916

(1) How to change over to the function setting mode
(Caution) 1. Do not perform switch operations other than those described in the following explanations.
2. Be sure to re-turn the power switch ON after one second or more has passed.
3. If the power is turned ON immediately after turning it OFF, the sewing machine may not
work normally. In this case, turn ON the power again.
WARNING :
To avoid possible personal injuries caused by movement other than that you desired, do not operate
the switches in the procedure other than those required, as described below, to specify the functions.
There are two kinds of function settings, Level 1 and Level 2.
Level 1 : Change of setting can be performed without turning OFF the power switch.
Level 2 : It is necessary to turn OFF the power switch after change of setting.
For the details, refer to "9. FUNCTION SETTING LIST".
[Setting procedure of Level 2]
1) Turn ON the power. When the needle bar is not in its UP position, turn the handwheel to bring the needle bar
to its UP position.
2) P r e s s s w i t c h 1 f o r
approximately three
seconds.
− 107 −
approximately three
seconds.
4) This screen is the function

setting screen.
Change the setting No. with
“+/–” Key of switch 3.
For the details of setting
No., refer to 9. FUNCTION
SETTING LIST.
Example) Changing the
3 Setting No. Set value
flicker reducing
function (Setting
No. 5)
Change the setting No. to “5”
with “+” Key of switch 3 in the
figure above.
™Press switch 6.
™Change set value with “+/–”

Key of switch 6.
6
!5
The set value has been

changed from “0” to “3”.
™When this changed value is
acceptable, press switch 8.
When you desire to return
the value to the previous one,
press switch !5.
− 108 −
™Turn OFF the power switch
and turn ON the power switch
after approximately one
second.
™Change of the set value is

determined by turning OFF
the power switch.
[Setting procedure of Level 1]

approximately three
seconds.
2) Press switch 4.
3) This screen is the function

setting screen.
Change the setting No. with
“+/–” Key of switch 3.
For the details of setting
No., refer to 9. FUNCTION
SETTING LIST.
3 Setting No. Set value
Example) Changing the

number of
rotation of
reverse feed
stitching
(Setting No. 8)
Change the setting No. to “8”
with “+” Key of switch 3 in the
figure above.
3 ™ Press switch 6.
6
− 109 −
™Change the set value with “+/
–” Key of switch 6.
!5
™Set value has been changed
from 1350 to 1250.
™When this changed value is

acceptable, press switch 8.
Press switch !5 when you
desire to return the value to
the former one.
8
™Press switch 1 in case of

sewing.
− 110 −
9. FUNCTION SETTING LIST
Setting Setting range Panel display Ref.
No. Item Description level Standard set value Page
1 Soft start The number of stitches to be sewn at a low speed when the soft- 1 0 to 9 N-SOFT 115
function start function is used at the start of sewing. 3
0 : Soft-start function is not operative
5 Flicker Flicker reducing function (If the hand lamp flickers.) 2 0 to 8 T-ACC 115
reducing 0 : Flicker reducing function is not operative 0
function 1 : Less effective ıî 8 : Highly effective
7 Unit of bobbin Unit of bobbin thread counting down 1 0/1/2 RATIO

thread 0 : Count/10 stitches 0
counting 1 : Count/15 stitches
down 2 : Count/20 stitches
* 8 Number of Sewing speed of reverse feed stitching 1 150 to 3000 S-BT

rotation of 1350
reverse feed
stitching
10 Setting of Position of needle bar is specified when the sewing machine stops. 2 1/0 NPS 115
needle bar stop 0 : Predetermined lowest position
position when 0
1 : Predetermined highest position
the sewing
machine stops.
11 Click sound Click sound of panel switch is specified. 2 1/0 SOUND 115
of panel 0 : Without click 1
switch 1 : With click
12 Optional Switching of functions of optional switch 2 0 to 8 SW2 115
switch 0 : No function 0
function 1 : Needle up/down compensating stitching
selection 2 : No function
3 : No function
4 : Thread trimming function
5 : Presser foot lifting function
6 : One stitch compensating stitching
7 : No function
8 : Pedal neutral presser lifting function selection
Do not set to 2, 3 and 7. If these numbers are set, trouble or
accident will be caused.
13 Function of Function of prohibiting start of the sewing machine by bobbin 2 0/1/2 ASCNT
prohibiting thread counter (After thread trimming) 0
start of the 0 : When counting is out (-1 or less), function of prohibiting
sewing start of the sewing is not operative.
machine by 1 : When counting is out (-1 or less), function of prohibiting
bobbin thread start of the sewing machine is operative.
counter 2 : Function of “1” + counter (-1 or less) stop (temporary stop)
18 Bird's nest Effective in combination with machine head with bird's nest 2 0/1/2 BNC
prevention prevention function 0
function 0 : Without bird's nest prevention function
1 : With bird's nest prevention function
2 : With bird's nest prevention function and thread release function
19 Needle Effective in combination with machine head with bird's nest 2 1/0 THOLD
thread prevention function
release at 0
0 : Without needle thread release function
sewing start 1 : With needle thread release function
function
21 Function of Function of lifting presser foot when the pedal is in neutral position. 2 1/0 N-NPL 115
neutral 0 : Function of neutral automatic presser lifting is not operative.
presser lifting 1 : Selection of function of neutral presser lifting. 0
22 Function of Function of needle up/down compensating switch on the 2 1/0 F-CMSP 116
changeover of operation panel can be changed. 0
compensating 0 : Needle up/down compensation
switch on the 1 : One stitch compensation
operation panel
function
23 Presser lifting Presser lifting function selection 2 1/0 F-AFL
function 0 : Ineffective 0
selection 1 : Effective
* 24 Function of fine Number of rotation can be compensated. 2 ±15% F-FAS
adjustment of Be sure to normally use this function with "0". 0
number of
rotation
28 Number of Effective in combination with machine head with bird's nest 1 0 to 30 F-UTHR
stitches of bird's prevention function 1
nest needle Number of stitches from start of sewing to release of needle thread
thread release can be set.
* Do not change the set values with asterisk (*) as they are functions for maintenance. If the standard set value set at the time of
delivery is changed, it is in danger of causing the machine to be broken or the performance to be deteriorated.
− 111 −
Item Description Setting Setting range Panel display Ref.
No. level Standard set value Page
30 Function of Function of reverse feed stitching on the way 2 1/0 OBT 116
reverse feed 0 : Function of reverse stitching on the way is not operative.
stitching on 0
1 : Function of reverse feed stitching on the way is operative.
the way
31 Number of Number of stitches of reverse feed stitching on the way. 2 0 to 19 N-OBT 116
stitches of 4
reverse feed
stitching on
the way
32 Effective Effective condition of reverse feed stitching on the way 2 1/0 OBTS 116
condition of 0 : Function is not operative when the sewing machine stops.
reverse feed 0
1 : Function is operative when the sewing machine stops.
stitching on the
way when the
sewing machine
is stopping.
33 Thread trimming Thread trimming function by reverse feed stitching on the way 2 1/0 OBTT 116
function by 0 : Automatic thread trimming function after completion of
reverse feed 0
reverse feed stitching on the way is not operative.
stitching on the 1 : Automatic thread trimming after completion of reverse feed
way stitching on the way is performed.
* 35 Number of Lowest speed by pedal 1 20 to 400 S-POS

rotation at a 200
low speed
* 36 Number of Thread trimming speed 2 20 to 250 S-TRM
rotation of 180
thread
trimming
37 Number of Sewing speed at the start of sewing (soft-start) 1 150 to 5500 S-SOFT
rotation of
soft-start 1200
38 One-shot Setting of number of revolution at the time of one-shot automatic 1 200 to 5500 S-ASS
speed sewing 2000
* 39 Pedal stroke Position where the sewing machine starts rotating from pedal 2 10 to 50 P-SSP
at the start of neutral position (Pedal stroke) 30
rotation
* 40 Low speed Position where the sewing machine starts accelerating from 2 10 to 100 P-LSA
section of pedal neutral position (Pedal stroke)
pedal 60
41 Starting Position where the cloth presser starts lifting from pedal neutral 2 -60 to -10 P-FLW
* position of position (Pedal stroke) -21
lifting presser
foot by pedal
* 42 Starting Starting position of lowering presser foot 2 8 to 50 P-FLD

position of Stroke from the neutral position 10
lowering
presser foot
* 43 Pedal stroke 2 Position 2 where the thread trimming starts from pedal neutral 2 -60 to -10 P-TRM2
for starting position (When the function of lifting presser foot by pedal is -51
thread provided.) (Pedal stroke)
trimming
* 44 Pedal stroke Position where the sewing machin reaches its highest sewing 2 10 to 150 P-MAX
for reaching speed from pedal neutral position (Pedal stroke) 150
the maximum
number of
rotation
* 45 Compensation Compensation value of the pedal sensor 2 -15 to 15 P-ANP
of neutral 0
point of the
pedal
* 46 Auto-lifter Auto-lifter selection 2 1/0 FLSEL 117

selecting 0 : Solenoid drive system 0
function 1 : Pneumatic drive system
* 47 Holding time Limitation time of waiting for lifting solenoid type auto-lifter device 2 10 to 600 T-FL 117
of lifting auto- 60
lifter
* 48 Pedal stroke 1 Position where thread trimming starts from pedal neutral position 2 -60 to -10 P-TRM1
for starting (Standard pedal) (Pedal stroke) -35
thread
trimming
* 49 Lowering time Lowering time of presser foot after the pedal has been depressed. 2 0 to 250 T-FLWT 119
of presser foot (Start of rotation of the sewing machine is delayed during this time.) 140
− 112 −
Setting Panel display Ref.
No. Item Description Setting range Standard set value Page
level
* 51 Compensation Compensation of starting the solenoid for reverse feed stitching 1 -36 to 36 T-SON 117
of solenoid-on when reverse feed stitching at the start of sewing is performed. 0
timing of
reverse feed
stitching at the
start of sewing
* 52 Compensation Compensation of releasing the solenoid for reverse feed stitching 1 -36 to 36 T-SOFF 117
of solenoid-off when reverse feed stitching at the start of sewing is performed. 0
timing of
reverse feed
stitching at the
start of sewing
* 53 Compensation Compensation of releasing the solenoid for reverse feed stitching 1 -36 to 36 T-EOFF 117
of solenoid-off when reverse feed stitching at the end of sewing is performed. 0
timing of
reverse feed
stitching at the
end of sewing
55 Foot lift after Function of lifting presser foot at the time of (after) thread 2 1/0 FLAT 118
thread trimming 1
trimming 0 : Not provided with the function of lifting presser foot after
thread trimming
1 : Provided with the function of lifting presser foot
automatically after thread trimming
56 Reverse Function of reverse revolution to lift the needle at the time of 2 1/0 RATRM 118
revolution to lift (after) thread trimming 0
the needle 0 : Not provided with the function of reverse revolution to lift
after thread the needle after thread trimming
trimming 1 : Provided with the function of reverse revolution to lift the
needle after thread trimming
58 Function of Function of holding predetermined upper/lower position of the 2 1/0 HPOS 118
holding needle bar 0
predetermined 0 : Not provided with the function of holding predetermined
upper/lower upper/lower position of the needle bar
position of the 1 : Provided with the function of holding predetermined upper/
needle bar lower position of the needle bar
59 Function of This function can specify the sewing speed of reverse feed 2 1/0 SBTO 118
Auto/Manual stitching at the start of sewing. 1
change-over of 0 : The speed will depend on the manual operation by pedal,
reverse feed etc.
stitching at the 1 : The speed will depend on the specified reverse feed
start of sewing stitching speed (No. 8).
60 Function of Function at the time of completion of reverse feed stitching at the 2 1/0 SBTQ 118
stop start of sewing 0
immediately 0 : Not provided with the function of temporary stop of the
after reverse sewing machine at the time of completion of reverse feed
feed stitching stitching at the start of sewing
at the start of 1 : Provided with the function of temporary stop of the sewing
sewing machine at the time of completion of reverse feed stitching
at the start of sewing.
* 64 Change-over Initial speed when starting EBT 2 0 to 250 S-WAIT
speed of
condensation 170
stitch or EBT
(end back tack)
70 Function of Presser foot is slowly lowered. 2 0/1 F-SDFL 119
soft-down of 0 : Presser foot is rapidly lowered.
presser foot 0
1 : Presser foot is slowly lowered.
71 Function of Speed limitation is performed at the time of re-acceleration on the 2 0 to 5 F-ACRA 119
limitation of re- way of reducing speed of the sewing machine.
acceleration 0
It is effective when operating inching sewing.
from reduction
of speed
72 Function of Speed limitation is performed at the time of start-up of the sewing 1 0 to 5 F-ACR 119
limitation of machine (excluding the start of sewing). 1
acceleration at the It is effective when operating inching sewing.
start of rotation
73 Retry function This function is used when needle cannot pierce materials . 1 1/0 F-RET 119
0 : Normal 1
1 : Retry function is provided.
76 Function to Starting curve of the sewing machine is selected. 2 1/0 F-SCS 119
select the start- 0 : Normal curve
up speed of the 0
1 : More sharp curve
sewing machine
− 113 −
Setting Setting range Panel display Ref.
No. Item Description level Standard set value Page
87 Function of Pedal curve is selected. (Improving pedal inching operation) 2 0/1/2 F-PCS 120
pedal curve 0
selection 2
Number of rotations
0
1
Pedal stroke
89 Return of Return of feed function 2 1/0 TRS

needle thread 0 : Without function
feed 1
1 : With function
* 91 Function of Function of compensating stitching when turning handwheel by 2 1/0 F-PMAT
prohibiting hand at the time of completion of constant-dimension stitching
compensation 1
0 : Function of compensating stitching is effective.
operation after 1 : Function of compensating stitching is prohibited.
turning
handwheel by
hand
92 Function of Function to reduce speed at the time of reverse feed stitching at 2 1/0 F-DSBT 119
reducing the start of sewing. 0
speed of 0 : Speed is not reduced.
reverse feed 1 : Speed is reduced.
stitching at the
start of sewing
93 Function Operation of needle up/down compensating switch is changed 2 1/0 F-MADF 120
added to after turning ON the power or thread trimming. 0
needle up/ 0 : Normal (needle up/down compensating stitching only)
down 1 : One stitch compensating stitching is performed only when
compensating aforementioned changeover is made. (Upper stop ıî upper
switch stop)
96 Max. number Max. number of rotation of the sewing machine head can be set. 2 50 to MAX S-MAX 120
of rotation * Setting varies in accordance with resistance pack to be connected.
setting 4000
100 Thread Thread release at sewing start function 2 0 to 9 F-THLS

release at Setting of number of stitches to actuate thread release function at 0
sewing start the start of sewing
function
101 Counter Counter function selection 2 1/0 F-MAC
function Whether counter operates every thread trimming or manually is 0
selection selected.
0 : Every thread trimming
1: By manual SW
103 Pedal sensor Pedal sensor neutral compensation function 2 1/0 F-ANP
neutral 0 : Pedal sensor neutral compensation function is ineffective
compensation 1 : Pedal sensor neutral compensation function is effective.
0
function
− 114 −
10. DETAILED EXPLANATION OF SELECTION OF FUNCTIONS
(1)Selection of the soft-start function (Function setting No.1 N-SOFT)
The needle thread may fail to interlace with the bobbin thread at the start of sewing when the stitching pitch
(stitch length) is small or a thick needle is used. To solve such problem, this function (called “soft-start”) is
used to limit the sewing speed, thereby assuring successful formation of the starting stitches.
0: The function is not selected.
1 to 9 : The number of stitches to be sewn under the soft-start mode.
The sewing speed limited by the soft-start function can be changed. (Function setting No.37 S-SOFT)
Data setting range
150 to 5,500 rpm <50 rpm>
(2)Flicker reducing function (Function setting No.5 T-ACC)

The function reduces flickering of the hand lamp at the start of sewing. The higher the set value increases,
the more effective the function will work.
Setting range
0 to 8
0 : Flicker reducing function does not work.
to
8 : Flickering is effectively reduced.
Reference : The more effective the flicker reducing function works (the more the set value is made),
the lower the start-up speed of the sewing machine will become.
(3)Setting of the needle bar stop position when the sewing machine stops
(Function setting No.10 NPS)
The position of the needle bar when the pedal is in its neutral position is specified.
0 : Down The needle bar stops in the lowest position of its stroke.
1 : Up The needle bar stops in the highest position of its stroke.
Reference : If the stop position of the needle bar is set to the highest position, the thread trimming
action will be taken after the needle bar comes down once to the lowest position.
(4)Sound of click of the key switch mounted on the PSC box (Function setting No.11 SOUND)
This function selects whether the sound is effective or ineffective when operating the four key switches
mounted on the PSC box.
0 : off The sound of click is ineffective.
1 : on The sound of click is effective.
(5)Optional switch function selection (Function setting No.12 SW 2) : It is used only when it
is combined with the machine head provided with the optional switch.
Functions to be assigned to the optional switch can be selected from the following functions.
0 : No function (Standard setting)
1 : Needle up / down compensating stitching : Every time the switch is pressed, normal feed
stitching by half stitch is performed. (Same operation as that of up/down compensating stitching
switch on the panel.)
2 : No function
3 : No function
4 : Thread trimming function : This function is actuated as the thread trimming switch.
5 : Presser foot lifting function : This function is actuated as the foot lifter switch.
6 : One stitch compensating stitch : Every time the switch is pressed, one stitch stitching operation
is executed.
7 : No function
8 : Pedal neutral presser lifting function selection
Do not set to 2, 3, and 7. If these numbers are set, trouble or accident will be caused.
(6)Neutral automatic presser lifting function (with AK device only)

(Function setting No.21 N-NPL)
This function can automatically lift the presser foot when the pedal is in the neutral position.
Automatic lifting time of the pedal depends on the automatic lifting time after thread trimming and when the
presser foot is automatically lowered, it is automatically lifted at the second neutral position after it has come
off the neutral position once.
0 : off Function of neutral automatic presser lifting is not operative.
1 : on Selection of function of neutral automatic presser lifting
− 115 −
(7)Function of changeover of needle up/down compensating switch on the operation panel
function (Function setting No. 22 F-CMSP)
Function of needle up/down compensating switch on the panel of IP-100 can be changed over to needle up/
down compensating stitching or one stitch compensating stitching.
0 : Needle up/down compensating stitching
1 : One stitch compensating stitching
(8)Function of reverse feed stitching on the way (Function setting Nos. 30 to 33 OBT, N-OBT, OBTS, OBTT)
Functions of the limit of number of stitches and thread trimming command can be added to the touch back
switch on the sewing machine head.
Function setting No. 30 Function of reverse feed stitching on the way is selected.
0 : off Normal back-tack function
1 : on Function of reverse feed stitching on the way
Function setting No. 31 Number of stitches performing reverse feed stitching on the way is set.
0 to 19 stitches <1 / stitch>
Function setting No. 32 Effective condition of reverse feed stitching on the way
0 : off Inoperative when the sewing machine stops.
(Reverse feed stitching on the way functions only when the sewing machine is running.)
1 : on Operative when the sewing machine stops.
(Reverse feed stitching on the way functions both when the sewing machine is running
and stops.)
Reference : Either condition is operative when the sewing machine is running.
Function setting No. 33 Thread trimming is performed when reverse feed stitching on the way is
completed.
0 : off Without thread trimming
1 : on Thread trimming is executed.
Actions under each setting state

Function setting
Application Output function
No.30 No.32 No.33
漓 0 0 or 1 0 or 1 It works as normal touch-back switch.
1 0 0 When operating touch-back switch at the time of depressing front part of
滷 the pedal, reverse feed stitching as many as the number of stitches
specified by the function setting No. 31 can be performed.
1 1 0 When operating touch-back switch at the time of either stop of the sewing
澆 machine or depressing front part of the pedal, reverse feed stitching as
many as the number of stitches specified by the function setting No. 31
can be performed.
1 0 1 When operating touch-back switch at the time of depressing front part of
潺 the pedal, automatic thread trimming is performed after reverse feed
stitching as many as the number of stitches specified by the function setting
No. 31 has been performed.
1 1 1 When operating touch-back switch at the time of either stop of the sewing
machine or depressing front part of the pedal, automatic thread trimming
潸
is performed after reverse feed stitching as many as the number of stitches
specified by the function setting No. 31 has been performed.
漓 Used as the normal reverse feed stitching touch-back switch.
滷 Used for reinforcing seam (press sewing) of the pleats. (It works only when the sewing machine is running.)
澆 Used for reinforcing seam (press sewing) of the pleats. (It works either when the sewing machine stops
or when the sewing machine is running.)
潺 Used as starting switch for reverse feed stitching at the sewing end. (Used as the substitute for thread
trimming by depressing back part of the pedal. It works only when the sewing machine is running. It is
especially effective when the sewing machine is used as the standing-work machine.)
潸 Used as starting switch for reverse feed stitching at the sewing end. (Used as the substitute for thread
trimming by depressing back part of the pedal. It works either when the sewing machine stops or when
the sewing machine is running. It is especially effective when the sewing machine is used as the standing-
work machine.)
(Caution) It is not possible with LZ-2290A.
Touch-back kit (separately sold, Part No. 40003526) is necessary.
− 116 −
(9)Holding time of lifting presser foot (Function setting No.47 T-FL)
Solenoid type presser foot lifter (No. 46 0) can adjust the holding time control of lifting presser foot.
This function automatically lowers the presser foot when the time set with the setting No. 47 has passed
after lifting the presser foot.
When the pneumatic type presser foot lifter (No. 46 1) is selected, the holding time control of lifting presser
foot is limitless regradless of the set value.
Setting range
10 to 600 sec <10 / sec>
(10) Compensation of timing of the actuator for reverse feed stitching (Function setting Nos.51
to 53 T-SON, T-SOFF, T-EOFF)
Actuator of SC-915 is the solenoid.
Actuator of SC-916 is the stepping motor.
When the normal and reverse feed stitches are not uniform under the automatic reverse feed stitching
action, this function can change the ON/OFF timing of the actuator for back tack and compensate the timing.
1) Compensation of on-timing of actuator for reverse feed stitching at the start of sewing (Function setting
No. 51)
On-timing of actuator for reverse feed stitching at the start of sewing can be compensated in the
increments of 10˚.
Adjusting range
– 36 to 36 <1/10˚>
※ When the point
Set value Compensation angle Number of sitches of compensation
before 1 stitch is
– 36 – 360˚ –1 regarded as 0˚,
– 18 – 180˚ – 0.5 –360˚ compensation is
0 0˚ 0 –180˚ possible by 360˚ (1
0˚ stitch) in front and in
18 180˚ 0.5 180˚
the rear.
360˚
36 360˚ 1
2) Compensation of off-timing of actuator for reverse feed stitching at the start of sewing (Function setting
No. 52)
Off-timing of actuator for reverse feed stitching at the start of sewing can be compensated in the increments
of 10˚.
Adjusting range
– 36 to 36 <1/10˚> –360˚
–180˚
Set value Compensation angle Number of sitches of compensation
0˚
– 36 – 360˚ –1 180˚
– 18 – 180˚ – 0.5 360˚
0 0˚ 0
18 180˚ 0.5
36 360˚ 1
3) Compensation of off-timing of actuator for reverse feed stitching at the end of sewing (Function setting
No. 53)
Off-timing of actuator for reverse feed stitching at the end of sewing can be compensated in the increments
of 10˚.
Adjusting range
– 36 to 36 <1/10˚>
–360˚
Set value Compensation angle Number of sitches of compensation –180˚
– 36 – 360˚ –1 0˚
180˚
– 18 – 180˚ – 0.5 360˚
0 0˚ 0
18 180˚ 0.5
36 360˚ 1
− 117 −
(11) Foot lift function after thread trimming (Function setting No.55 FLAT)
This function can automatically lift the presser foot after thread trimming. This function is effective only
when it is used in combination with the AK device.
0 : off Function of automatically lifting the presser foot is not provided.
(Presser foot does not automatically go up after thread trimming.)
1 : on Function of automatically lifting the presser foot is provided.
(Presser foot automatically goes up after thread trimming.
(12) Reverse revolution to lift the needle after thread trimming (Function setting No.56 RATRM)
This function is used to make the sewing machine rotate in the reverse direction after thread trimming to lift
the needle bar almost to highest position. Use this function when the needle appears under the presser foot
and it is likely to make scratches on the sewing products of heavy-weight material or the like.
0 : off Function of making the sewing machine rotate in the reverse direction to lift the needle
after thread trimming is not provided.
1 : on Function of making the sewing machine rotate in the reverse direction to lift the needle
after thread trimming is provided.
(Caution) The needle bar is raised, by rotating the machine in the reverse direction, almost to the
highest dead point. This may result in slip-off of the needle thread. It is therefore necessary
to adjust the length of thread remaining after thread trimming properly.
Reference : When the function of reverse revolution to lift the needle after thread trimming is set,
the needle bar is out of the UP position after thread trimming. It is necessary to turn the
handwheel by hand when turning ON the power next time. It is not possible to enter the
edit screen at the time of reverse revolution to lift the needle after thread trimming. It is
necessary to adjust the position to UP position by turning the handwheel by hand before
entering the edit screen.
(13)Function of holding predetermined upper / lower position of the needle bar
(Function setting No.58 HPOS)
When the needle bar is in the upper position or in the lower position, this function holds the needle bar by
applying a brake slightly.
0 : off Function of holding predetermined upper/lower position of the needle bar is ineffective.
1 : on Function of holding predetermined upper/lower position of the needle bar is effective.
(14) Change-over function of AUTO/Pedal for sewing speed of the reverse feed stitching at the
start of sewing (Function setting No.59 SBTO)
This function selects whether the reverse feed stitching at the start of sewing is performed without a break at
the speed set by the function setting No. 8 or the stitching is performed at the speed by the pedal operation.
0 : Manu The speed is indicated by the pedal operation.
1 : Auto Automatic stitching at the specified speed
(Caution) 1. The max. sewing speed of the reverse feed stitching at the start of sewing is limited to
the speed set by the function setting No. 8 regardless of the pedal.
2. When “0” is selected, stitches of reverse feed stitching may not match those of normal
feed stitching.
(15) Function of stop immediately after the reverse feed stitching at the start of sewing
(Function setting No.60 SBTQ)
This function temporarily stops the sewing machine even when keeping depressing the front part of the
pedal at the time of completion of process of reverse feed stitching at the start of sewing.
It is used when sewing a short length by reverse feed stitching at the start of sewing.
0 : Not provided with the function of temporary stop of the
sewing machine immediately after the reverse feed
stitching at the start of sewing Stop the sewing machine
1 : Provided with the function of temporary stop of the temporarily to change
direction of sewing
sewing machine immediately after the reverse feed
products.
stitching at the start of sewing
− 118 −
(16) Function of soft-down of presser foot (with AK device only)
(Function setting Nos.70 and 49 F-SDFL, T-FLWT)
This function can softly lower the presser foot.
This function can be used when it is necessary to decrease contact noise, cloth defect, or slippage of cloth
at the time of lowering the presser foot.
(Caution) Change the time of function setting No. 49 together at the time of selecting the function
of soft-down since the sufficient effect cannot be obtained unless the time of function
setting No. 49 is set longer when lowering the presser foot by depressing the pedal.
0 to 250 ms
10 ms/Step
0 : Function of soft-down of presser foot is not operative. (Presserfoot is rapidly lowered.)
1 : Selection of function of soft-down of presser foot
(17) Function of improving inching operation
(Function setting Nos.71 and 72 F-ACRA, F-ACR)
This function improves operability of one-stitch sewing by operating the high-speed switch for the pedal or
sewing machine for standing work.
The more the set value becomes, the more the speed limitation at the start of rotation is remarkably added
and operability of one-stitch sewing is improved.∞
Function setting No. 71 limits the speed at the time of re-acceleration on the way of reducing speed.
Function setting No. 72 limits acceleration from the stop state.
(Caution) This function fails to work when turning ON the power or starting sewing immediately
after thread trimming.
Function setting Function setting
0 to 5 0 No. 72 No. 71
0
1/Step 5 5
rpm
0 to 5
1/Step t
Pedal neutral Depressing pedal
(18) Function of reducing speed of reverse feed stitching at the start of sewing
(Function setting No.92 F-DSBT)
Function to reduce speed at the time of reverse feed stitching at the start of sewing. : Normal use depending
on the pedal condition (Speed is acceralated to the highest without a break.)
This function is used when temporary stop is used properly. (Cuff and cuff attaching)
0 : Speed is not reduced.
1 : Speed is reduced. Sew without stopping
without a break.
Temporary stop
(19) Retry function (Function setting No.73 F-RET)

When the retry function is used, if the sewing material is thick and not piereced with needle, this function
makes the needle pierce in the material with ease.
0 : Normal
1 : Retry function is provided.
(20) Function to select the start-up speed of the sewing machine

(Function setting No.76 F-SCS)
This function is selected in the case where the speed of the sewing machine is desired to be more at the
time of start-up. (Time required to start is shortened by approximately 10%.)
0 : Normal curve
1 : More sharp curve
(Caution) If “1” is set, motor may move irregularly. In addition, noise may occur when the sewing
machine is running or noise may increase when the sewing machine is running.
− 119 −
(21) Function of pedal curve selection (Function setting No.87 F-PCS)
This function can perform the selection of the curve of number of rotation of the sewing machine against the
depressing amount of the pedal.
Change to this function when you feel that inching operation is hard or that pedal response is slow.
0 : Number of rotation of the sewing machine in terms of
the depressing amount of the pedal increases linearly. 2
Number of rotation (rpm)

1 : Reaction to intermediate speed in terms of the
depressing amount of the pedal is delayed.
2 : Reaction to intermediate speed in terms of the 0
depressing amount of the pedal is advanced.
1
Pedal stroke (mm)
(22) Function added to the needle up / down compensating switch

(Function setting No.93 F-MADF)
One stitch operation can be performed only when the needle up / down compensating switch is pressed at
the time of upper stop immediately after turning ON the power switch or upper stop immediately after thread
trimming.
0 : Normal (Only needle up / down compensating stitching operation)
1 : One stitch compensating stitching operation (upper stop ıî upper stop) is performed only when
aforementioned changeover is made.
(23) Setting of max. number of rotation of the sewing machine head

(Function setting No.96 S-MAX)
This function can set the max. number of rotation of the sewing machine head you desire to use.
Upper limit of the set value varies in accordance with the sewing machine head to be connected.
50 to Max. [rpm]
− 120 −
11. EXTERNAL OUTPUT/INPUT CONNECTORS
The following convenient signals are prepared to CN56 on CTL circuit board in the case where the counter
or the like is set up after setting up the sewing machine.
(Caution) Consult the engineeers who have electrical knowledge when using the connectors.
Table of allocation of the connector and signal

CN56 Name of signal Output/input Description Electric spec.
1 +5V DC5V, 50 mA
2 Prohibited to use
3 Prohibited to use
4 UDET Output “L” is output when the needle bar is in its upper position. DC5V, 1 mA
5 DDET Output “L” is output when the needle bar is in its lower position. DC5V, 1 mA
6 HS/LS Output Rotation pulse output of 360 and 45 rotation by changeover of W2 DC5V, 1 mA
7 BT Output "L" is output when the back solenoid is driven. DC5V, 1 mA
8 TRM Output "L" is output when the thread trimming solenoid is driven. DC5V, 1 mA
9 LSW Output "H" is output when the rotation is commanded. DC5V, 1 mA
10 S.STATE Output “L” is output when the sewing machine is in stopping state. DC5V, 1 mA
11 LSWINH Input Rotation by pedal is prohibited while “L” signal is inputted. DC5V, –5 mA
12 SOFT Input Speed of rotation is limited to soft-speed while “L” signal is DC5V, –5 mA
imputted.
13 GND
JUKI genuine Part No. Part No. of connector : HK016510130 Part No. of pin contact : HK016540000
(1) Connector connection diagram
Machine head solenoid
1 4
1-4 TRM (Thread trimming) Approx. 7.5 Ω
CN 54
2-5 BT (Reverse feed stitching) Approx. 6.5 Ω
3 6
1 7 5-11 WP (Wiper) Approx. 8.5 Ω
6-12 TL (Thread release) Approx. 12.5 Ω

CN 53
6 12
1 2
CN 46 1-2 TLSUB (Thread feeding) Approx. 27 Ω
Presser lifting solenoid

1 2
CN 40 1-2 FL (Presser lifting) Approx. 5.4 Ω
− 121 −
12. ERROR DISPLAY
(1)ERROR DISPLAY
* Error is informed by means of the panel display, machine head mirror LED blink and control
box buzzer.
Three different kinds of screens of the panel display screen appear due to the difference of the procedures.
1) Error screen disappears when the operator

removes the cause.
Example) The needle position is not in its

UP position.
Make the needle position UP by
turning the handwheel by hand.
2) Press the reset switch, and remove the

cause of error after erasing the error
screen.
Example) E 4 9 9 M a x . z i g z a g w i d t h
limitation error.
Press the reset switch.
3) Remove the cause of error after turning

OFF the power.
* Details of error display

1. Refer to the Instruction Manuals for LZ-2290A and LZ-2290A-SR according to the model specifications.
− 122 −
No. Description of error detected Cause Item to be checked or corrective measure Mirror LED flash Pictograph display
− UP position detection error when turn- • When needle position is not UP position at the time • Set to UP position by turning handwheel by −
ing ON the power of turning ON the power. hand.
• Connect synchronizer connector.
− Smart media cover open • Lid of smart media slot is open. • Close the lid. −
003 Disconnection of synchronizer connector • When position detection signal is not inputted from • Check the synchronizer connector (CN30) for −
the sewing machine head synchronizer. loose connection and disconnection.
004 Synchronizer lower position sensor failure • When the synchronizer has broken. • Check whether the synchronizer cord has
broken since the cord is caught in the machine
005 Synchronizer upper position sensor failure head or the like.
please confirm the error codes.
007 Overload of motor • When the machine head is locked. • Check whether the thread has been entangled −
• When sewing extra-heavy material beyond the in the motor pulley.
guarantee of the machine head. • Check the motor output connector (4P) for loose
• When the motor does not run. connection and disconnection.
008 Machine head connector failure • When the machine head connector is not properly read. • Check the machine head connector (CN54) for −
loose connection and disconnection.
011 Smart media not inserted • Smart media is not inserted. • Turn OFF the power. −
012 Read error • Data read from smart media is not possible. • Turn OFF the power. −
013 Write error • Data write to smart media is not possible. • Turn OFF the power. −
−
(2) Error code list (Error display in panel)
014 Write protect • Smart media is in write prohibition state. • Turn OFF the power. −
015 Format error • Formatting cannot be performed. • Turn OFF the power. −
123 −
016 External media capacity over • Media capacity of smart media is short. • Turn OFF the power. −
019 File size over • File is too big. • Turn OFF the power. −
024 Pattern data size over • Number of stitches and data amount which can be • Turn OFF the power.
handled with device are over. −
032 File compatibility error • There is no file compatibility. • Turn OFF the power. −
040 Travel limit over • Sewing data has exceeded sewing possible area. • Turn OFF the power. −
042 Operation error • Operation of sewing data cannot be performed. • Turn OFF the power. −
302 Fall detection switch failure • When fall detection switch is inputted in the state • Check whether the machine head is tilted −
that the power is turned ON. without turning OFF the power switch (sewing
machine operation is prohibited for safety sake).
• Check whether the fall detection switch cord is caught
in the sewing machine or the like and has broken.
• Check whether the fall detection switch lever is
caught in something.
487 Feed pitch error of condensation sec- • When feed pitch of condensation section exceeds • Re-enter data after reset operation. 7 times flash
tion the range of feed. • Set the feed amount of condensation section
within the range of limitation.
488 Reverse feed pitch error of normal • When reverse feed pitch of normal sewing section • Re-enter data after reset operation. 7 times flash
sewing section exceeds the range of feed. • Set the reverse feed amount of normal sewing
section within the range of limitation.
489 Normal feed pitch error of normal sew- • When normal feed pitch of normal sewing section • Re-enter data after reset operation. 7 times flash
There are the following error codes in this device. These error codes interlock (or limit function) and inform the
problem so that the problem is not enlarged when any problem is discovered. When you request our service,
ing section exceeds the range of feed. • Set the normal feed amount of normal sewing
section within the range of limitation.
490 Pattern setting error of continuous • When pattern No. is not set to continuous stitching. • Re-enter data after reset operation. 7 times flash
stitching and cycle stitching • When the number of stitches of 1st step of continuous stitching is • Set pattern No. and number of stitches.
"0".
• When pattern No. is not set to cycle stitching.
491 Cycle stitching pattern error • When pattern to be used in cycle stitching becomes • Re-enter data after reset operation. 7 times flash
error. • Correct data of pattern which becomes error.
492 Data deletion impossible • When data to be deleted is used in pattern sewing, • Reset operation −
continuous stitching or cycle stitching. • In case of deletion, release the use of pattern
sewing, continuous stitching or cycle stitching
used, and perform again deletion.
493 Condensation custom pattern width • When zigzag width of condensation custom pattern • Re-enter data after reset operation. 7 times flash
error is larger than max. zigzag width limitation. • Set zigzag width of condensation custom pattern
within max. zigzag width limitation.
498 Position of stitch base line error • When the set zigzag width is within max. zigzag • Re-enter data after reset operation. 7 times flash
width limitation, but zigzag position exceeds max. • Set the position of stitch base line within max.
zigzag width limitation according to the position of zigzag width limitation.
stitch base line. • When condensation custom is selected, check
and correct the position of condensation.
−
499 Max. zigzag width error • When specified zigzag width is within max. zigzag • Re-enter data after reset operation. 7 times flash
width limitation, but zigzag position exceeds max. • Set the position of stitch base line within max.
zigzag width limitation according to the position of zigzag width limitation.
stitch base line.
124 −
703 Connection of panel which is not sup- • When panel connected to the sewing machine is • Turn OFF the power. −
posed the kind which is not supposed. • Connect the proper panel.
704 Inconsistency of system versions • When system versions are inconsistent. • Turn OFF the power. −
• Consist system versions with each other.
730 Encoder failure • When the motor signal is not properly inputted. • Check the motor signal connector (CN38) for −
loose connection and disconnection.
731 Motor hole sensor failure • Check whether the motor signal cord has broken since
the cord is caught in the machine head or the like.broken
since the cord is caught in the machine head or the like.
733 Reverse rotation of main shaft motor • State that the sewing machine is rotating in the •Turn OFF the power. −
different direction from the normal rotating direc-
tion at 500 rpm or more continues 40 times or more
while motor is running (excluding holding of needle
position).
734 Reverse feed control lever sensor • Abnormality of reverse feed control lever sensor • Turn OFF the power. −
erroe detection. • Disconnection of relay cable of reverse feed
control lever sensor.
• Trouble of reverse feed control lever sensor.
810 Solenoid short-circuit • When the short-circuited solenoid is desired to be driven. • Check whether the solenoid is short-circuited. −
811 Overvoltage • When voltage upper than guaranteed one is • Check whether the applied power voltage is higher −
inputted. than the rated voltage + (plus) 10% or more.
• When 200V is inputted for 100V setting. • Check whether 100V/200V changeover
connector is set by mistake.
In the above cases, POWER circuit board has broken.
813 Low voltage • When voltage lower than guaranteed one is • Check whether the votage is lower than the rated −
inputted. voltagw - (minus) 10% or less.
• When 100V is inputted for 200V setting. • Check whether 100V/200V changeover
connector is set by mistake.
838 85V low voltage error •When 85V detection sensor judges that voltage is •Turn OFF the power. −
low.
907 Zigzag drive origin error • Origin sensor of zigzag drive motor is not detected. • Turn OFF the power. −
• Trouble of origin sensor of zigzag drive motor
• Disconnection of relay cable of zigzag drive motor
• Trouble of zigzag drive circuit
915 Operation panel transmission failure • Disconnection of operation panel cord • Check the operation panel connector (CN34) 4 times flash
• Operation panel has broken. for loose connection and disconnection.
• Check whether the operation panel cord has
broken since the cord is caught in the machine
head or the like.
916 Communication failure between NAIN • When main shaft fails to communicate with MAIN. • Turn OFF the power. −
and main shaft control CPU • When MAIN fails to communicate with main shaft. Turn OFF the power.
917 Communication failure between panel • Panel fails to communicate with personal computer. • Turn OFF the power. −
and personal computer
919 Overheat error •When temperature of inside of electrical box has • Turn OFF the power. −
−
abnormally risen. • Cleaning of fan filter
• Removal of cause of temperature rise of
electrical box
125 −
922 Main shaft motor control is impossible. • When main shaft motor cannot be controlled. • Turn OFF the power. −
924 Motor driver failure • Motor driver has broken. −
939 Feed drive orign error • Orign sensor of feed drive moter is not detected. • Turn OFF the power. −
• Trouble of origin sensor of feed drive motor.
• Disconnection of relay cable of feed drive motor.
• Trouble of feed drive circuit.
940 Bird's nest sequence error • Bird's nest prevention sequence is not completed. • Turn OFF the power. −
942 Main shaft EEPROM failure • Writing is not completed even after the lapse of 10 • Turn OFF the power. −
[ms] or more.
943 MAIN EEPROM failure • Writing is not completed even after the lapse of 10 • Turn OFF the power. −
[ms] or more.
948 FROM failure • Deletion or writing of FROM cannot be performed • Turn OFF the power. −
at the time of downloading program.
−− Servo motor RAM error • RAM check error when the power is turned ON. • Turn OFF the power. LED flash
(Caution) 1
−− Main RAM error • RAM check error when the power is turned ON. • Turn OFF the power. LED is lit up.
(Caution) 1 Flash of LD 2 on the circuit board

(3)Warning list
No Contents and display of warning Corrective measure Remarks
A201 Replacement of needle warning • Press to close warning screen, and Refer to
perform replacement of needle. Then clear Instruction Manual
the value in the clear screen. 6-15-(2) Sewing
management
• Press to clear the value, and perform information.
replacement of needle.
A202 Cleaning warning • Press to close warning screen, and Refer to

perform cleaning. Then clear the value in the Instruction Manual
clear screen. 6-15-(2) Sewing
management
• Press to clear the value, and perform information.
cleaning.
A203 Replacement of oil warning • Press to close warning screen, and Refer to
perform replacement of oil. Then clear the Instruction Manual
value in the clear screen. 6-15-(2) Sewing
management
• Press to clear the value and perform information.
replacement of oil.
− 126 −
13. SCREWS FOR ATTACHMENTS
The machine arm and bed are provided with screws that can be used for installing attachments for the
sewing machine. Locations and sizes of the screws are as shown below.
10.5
35.5
2x3/16 28-thread 6x3/16 28-thread
Ruler stop seat depth 6 depth 7
65.5 22902605
13.5
9/64 40-thread depth 6 48.5
14
20
32
81
70 19 19 11/64 40-thread
depth 6
73 19 57.5 19
451.5
178
87
3/16 32-thread
2x3/16 32-thread
41.3 37
32
2x3/16 32-thread
depth 7 32
41.3
14. SPARE PARTS

1) Without the thread trimmer
Feed base spacer (Part No. : 10025906)
Enter this spacer between the feed base and the feed
dog when desired to increase the feed dog height in the 10025906
case where prevention of inactive feed at the overlapped t = 0.5
section, prevention of the material-turn at the overlapped
section or feed dog height adjustment when the
commercially-available feed dog is used.
2) With the thread trimmer

Use the following spacers (feed base, throat plate) if the
counter knife comes in contact with the feed dog when 22503908
performing the adjustment of feed dog height or feed t = 0.5
timing, or the commercially-available feed dog is used.
To keep
Feed base spacer (Part No. : 10025906) * Spacers are supplied as the space
accessories for A-SS and A-DS.
Throat plate spacer (Part No. : 22503908)
Spacers are installed at the time
of delivery for A-DU and A-SU.
3) Exclusive grease
* Exclusive grease (23640204) is applied to the parts for which lubrication is necessary except the
lubricating section. Never use any grease other than the exclusive grease.2. (Accessories : JUKI
grease A tube Part No. : 40006323 containing 10g)
Addition of the grease is not necessary for general use of the sewing machine. In the case where the
sewing machine is used under the specially severe conditions, it is effective to periodically fill the
exclusive grease (once in one to two years).
− 127 −
15. OPTIONAL CORD
(1) Relay cord A asm. for standing machine (Part No. M9701351AA0)
2 1
Approx. 1.5 m
12 11 A
1) Wiring diagram of variable pedal PK-70, -71
CN 32
BROWN
5V 1 1
2
ORANGE VR(1 KΩ)
SPEED VARIABLE RESISTOR 3 2
YELLOW
S GND 4 3 To be used with variable
GREEN
PRESSER LIFTER SWITCH 5 between 1 and 2V
BLUE
S GND 6 (Acceleration / retardation)
PURPLE Neutral position :
THREAD TRIMMING SWITCH 7
GRAY 1V ± 0.05V
S GND 8
(between 3 and 4)
HIGH SPEED SWITCH 9 WHITE
S GND 10 LIGHT BLUE
LOW SPEED SWITCH 11 PINK
S GND 12 BLACK
• Power source section A sorted by color for each signal appears from the relay cord A asm. for standing
machine. Perform connection of the switches and the speed variable resistor according to the wiring
diagram.
• Use this cord by inserting it into the connector (CN32) of pedal for standing machine in PSC box.
2) Wiring diagram of fixed max. speed

CN 32
5V 1 BROWN
SPEED VARIABLE RESISTOR 3 ORANGE
S GND 4 YELLOW
GREEN
PRESSER LIFTER SWITCH 5
BLUE
S GND 6
PURPLE
THREAD TRIMMING SWITCH 7
GRAY
S GND 8
WHITE
HIGH SPEED SWITCH 9
LIGHT
S GND 10
BLUE
LOW SPEED SWITCH 11
PINK
S GND 12
BLACK
Use this cord by inserting it into the connector (CN32) of pedal for standing machine in PSC box.
(Caution) When decreasing the speed of the high speed switch, use the max. speed limitation variable
resistor located on the panel.
− 128 −
(2) Relay cord A asm. for DC24V (Part No. M9703351AA0)
1
2
Approx. 1.5 m
Wiring diagram
CN 14
DC24 V 1
* Reference for use is approximately one solenoid valve.
(Up to 100mA)
GND 2
™ Use this cord by inserting it into the yellow connector (CN14 2P) of 24V of PWR printed circuit board in
PSC box.
− 129 −
16.TROUBLES AND CORRECTIVE MEASURES
(1) With regard to lubrication
1) There is worn-out or play at mechanical section of the face plate section.

Trouble Cause and corrective measure
1. Inside of the face plate section has • Check whether crank rod and face plate section oil wick come in contact
dried out. with each other.
/ Refer to "(8) Lubricating to face plate section of 5. MAINTENANCE".
• Fill the oil wick with oil as pump priming in case of a long period of disuse.
• Check whether oil is supplied to the face plate section lubricating tank.
• Check whether the oil wick in the face plate section lubricating tank
comes in contact with oil.
2. Grease is insufficient. • Apply or fill the exclusive grease.
/ Refer to (9) Protruding amount of the hook shaft of 5. MAINTENANCE".
2) Oil leaks from the face plate section.

1. Oil fails to circulate. • Plunger is not fitted in the groove of plunger.
/ Adjust so that they are fitted with each other.
• Check whether there is an air hole in the pipe.
/ Replace the pipe with a new one.
2. Oil amount in the face plate section is • Oil is excessively supplied to the face plate section oil wick when
excessive. performing the continuous operation.
3) Oil amount in the hook is unstable.

1. Oil amount in the hook cannot be • Check whether the hook shaft oil wick is stained.
obtained. / Refer to "(22) Adjusting the amount of oil in the hook of 3. STANDARD
ADJUSTMENT".
• Check whether the position of hook shaft oil wick is proper.
/ Refer to "(22) Adjusting the amount of oil in the hook of 3. STANDARD
ADJUDSTMENT".
• Check whether the position of hook shaft is proper.
/ Refer to "(9) Protruding amount of the hook shaft of 5.
MAINTENANCE".
• Check whether the hook lubricating pipe oil filter is stained.
/ Refer to "(3) Maintenance of the hook lubricating pipe oil filter of 5.
MAINTENANCE".
• Check whether the hook lubricating oil is contained.
/ Refer to "(32) Lubrication of 3. STANDARD ADJUSTMENT".
2. Plunger pump fails to work. • Plunger is not fitted in the groove of plunger.
/ Adjust so that they are fitted with each other.
3. Oil in the pipe does not move. • Check whether there is an air hole in the pipe.
/ Replace the pipe with a new one.
4. Oil amount in the hook is not stable. • Check whether air is mixed.
/ Draw out the air.
• Adjust the oil amount in the direction of reducing after once excessively
increasing the amount.
/ Refer to "(22) Adjusting the amount of oil in the hook of 3. STANDARD
ADJUSTMENT".
− 130 −
4) Gear is noisy.

1. Bevel gear section (Gear Box small) • Check the oil in the gear box.
/ Refer to "(6) Hook shaft gear of 5. MAINTENANCE".
• Check the backlash amount.
/ Refer to "(6) Hook shaft gear of 5. MAINTENANCE".
2. Spur gear section (Gear Box large) • Check the backlash amount.
/ Refer to "(1) Adjusting and assembling of the gear box (large) of 4.
DISASSEMBLING/ASSEMBLING".
• Check whether the air vent cap for transportation is removed.
/ Air is not extracted and oil leaks. Adjust the oil amount to the normal one.
Refer to "(4) Removing/installing the gear box cover of 4.
DISASSEMBLING/ASSEMBLING".
− 131 −
(2) With regard to sewing
Trouble Description Cause 1 Cause 2 Corrective measure and adjusting procedure
1. Thread 1-1) Stitches are Thread breakage Smaller thread loops are produced. Stroke of the thread take-up spring is too Reduce the stroke of the thread take-up spring.
breakage not properly occurs when the large.
f o r m e d . needle throws to
(Lower cloth) the right.
The hook timing is excessively advanced. Re-adjust the hook timing properly using a timing gauge.
The auxiliary thread take-up lever Lower the auxiliary thread take-up lever.
excessively works.
Thread knots are

made. Both the needle thread tension and bobbin Reduce the tension to balance the needle thread and bobbin
thread tension are too high. thread.
Height of the needle bar is defective. Properly adjust the height of the needle bar using a timing gauge.
Thread breakage Larger thread loops are produced and they Stroke of the thread take-up spring is too Lengthen the stroke of the thread take-up spring.
occurs when the tilt. small.
needle throws to
the left.
The hook timing is excessively retarded. Re-adjust the hook timing properly using a timing gauge.
−
The auxiliary thread take-up lever fails to Properly adjust the auxiliary thread take-up lever.
work.
132 −
Both the needle thread tension and bobbin Increase the needle tension to balance the needle thread tension
thread tension are too low. and bobbin thread tension.
Height of the needle bar is defective. Properly adjust the height of the needle bar using a timing gauge.
An excessive clearance is provided If the needle guard works excessively, raise the needle guard.
between the blade pointer the hook and
the needle.
Adjust the needle-to-hook relation again.
The material flops. Needle slot in the throat plate is too Iarge. Replace the throat plate with another throat plate which has a
smaller needle slot.
The sole of the presser foot is not closely Loosen the screw in the presser foot, and re-tighten it with the
fitted onto the throat plate surface. presser foot closely fitted onto the throat plate.
The recess on the sole of the presser foot is Replace the presser foot with another one which has a smaller
too large. recess.
The needle sticks in fabric yarn and the Use a needle which has a round tip. We recommend the 438SKL
thread is retained by the fabric yarn. needle.
(Particularly when power net is sewn with
span thread)
To the next page To the next page
The needle has a blunt tip. Replace the needle with a new one.
From the previous page From the previous page
Blade point of the hook is defective. Correct the blade point of the hook or replace the hook with a
new one.
The needle vibrates during sewing. Adjust the needle guard so that it works more effectively.
1-2) The thread breaks when the needle The time when the needle and bobbin The needle thread tension is too low. Increase the needle thread tension. Then balance the tension
reaches the lowest position of its threads go over the hook is too late. As a of needle and bobbin threads.
stroke. result the threads break under the hook.
The stroke of the thread take-up spring is Lengthen the stroke of the thread take-up spring.
too small.
The tension of the thread take-up spring is Increase the tension of the thread take-up spring.
too low.
(Lower cloth)
The tension provided by the pre-tension disk Increase the tension provided be the pre-tension disk.
is too low.
The bobbin case holder stopper is positioned Adjust the position of the bobbin case stopper by moving it away
too near to the needle. from the needle.
1-3) Miscellaneous The sewing machine fails to perform Set the thread tension at a higher value. (For reference, 65 g for
sewing with consistency because of
−
Thread breakage occurs when sewing the needle thread and 25 g for the bobbin thread)
joining section between scallops excessively low thread tension.
2. Stitch skipping Same causes as "I-1) Stitches are not
133 −
properly formed."
3. Isolated idling loops Presser foot components are defective. The needle slot in the presser foot is located Replace the presser foot with a new one, or correct the presser
this side of the needle slot in the throat plate. bar.
The presser foot rises. Return the micro-lifting mechanism to the home position, or
readjust the position of the presser bar bracket.
Recess on the sole of the presser foot is Replace the presser foot with a new one.
smaller for the stitch length employed.
The needle thread tension is insufficient. Increase the needle thread tension.
The thread take-up spring has been The stroke of the thread take-up spring is
improperly adjusted. too small.
Tension of the thread take-up spring is too

1ow.
The bobbin case holder stopper is Maximize the distance between the bobbin case and the hook
defective. as long as the bobbin case does not rotate.
4. Irregular stitches The needle thread tension and bobbin Increase the needle thread tension and bobbin thread tension.
thread tension are insufficient.
Failed bobbin and bobbin case Bobbin has been unevenly wound causing Adjust so that a bobbin is evenly wound with thread.
hindrance.
The bobbin is deformed. Replace the bobbin with a new one and increase the bobbin
winding tension.
Failed engagement between the bobbin and Replace the bobbin or bobbin case with a new one.
the bobbin case
The thread take-up spring has been The stroke of the thread take-up spring is Reduce the stroke of the thread take-up spring.
improperly adjusted. too large.
Tension of the thread take-up spring is too Lower the tension of the thread take-up spring.
high.
Tension controller components are Thread slips in the tension disk. Increase the tension provided by the pre-tension disk or lower
defective. the tension provided by the thread tension controller.
−
Irregular rotation of the machine because Replace the tension disk with a new one.
of the failed tension disk.
134 −
Irregular rotation of the machine because Replace the felt with a new one.
of worn-out felt.
Failed position of the tension controller. Adjust the position of the tension controller to prevent the tension
disk from keeping held raised.
The pre-tension disk is defective. The pre-tension disk comes in contact with Re-fix the pre-tension disk at a position where the disk does not
the machine arm. come in contact with the machine arm.
The orientation of the pre-tension disk is Correct the pre-tension disk or adjust the position of the disk.
defective. As a result, the disk rises in
accordance with the tension it applies.
The position of the bobbin case holder Adjust the position of the bobbin case holder stopper.
stopper is too near to the needle.
The installing direction of the bobbin in the Re-install the bobbin in the bobbin case while facing it in the
bobbin case is not correct. correct direction.
5. Material swells at the Stitches gather at the center of the material. The needle thread tension and bobbin Thread path has been poorly finished. Finish the thread path to smoothen its surface.
sewn part. thread tension are too high.
Feed timing is excessively advanced. Adjust the feed timing to the proper one.
Thread enters in hole B or C in the bobbin Enter thread in hole A of the bobinn case.
case.
A B
The presser foot is defective. The presser foot pressure is too low. Increase the presser foot pressure.
−
Failed parallelism of the presser foot Re-attach the presser foot so that it closely fitted onto the throat
plate. or replace the presser foot with a new one.
135 −
The material flops. Needle slot in the throat plate is too large. Replace the throat plate with another throat plate which has a
smaller needle slot in accordance with the needle used and the
zigzag width specified.
The recess on the sole of the presser foot is Replace the presser foot with another one which has a smaller
too large. recess or no recess.
The needle has a blunt tip. Replace the needle with a new one.
6. Uneven material feed The upper cloth and lower cloth shift in the The presser foot is defective. Presser foot pressure is too high. Lower the presser foot pressure. ' If an aluminum presser bar.
feeding direction. that is optionally available. is used. only the presser foot pressure
can be lowered without reducing efficiency of feed.
The sole of the presser foot has been poorly Buff up the sole of the presser foot to enable the material to be
finished. smoothly fed under the presser foot.
The feed mechanism is defective. Failed inclination of the feed dog. Adjust the inclination of the feed dog to the standard state (where
the feed dog is positioned with its front side lowered.)
Height of the feed dog is excessive. Adjust the height of the feed dog to the standard height (0.8
mm) or slightly lower the feed dog below the standard height.
Trouble Cause 1 Cause 2 Corrective measure and
7. Needle thread is not trimmed at the time of Stroke of the thread take-up spring is too large. Rough motion of needle thread occurs at the time of Decrease the stroke of thread take-up spring.
idle stitching. thread trimming and knife misses needle thread and does (When decreasing the stroke, be careful of the isolated idling
not trim it. loops.
8. Wiper fails to sweep thread. When sewing product is thin and needle thread tension is Adjust the needle thread draw-out unit so that the needle thread
low, thread draw-out amount is excessive and wiper fails draw-out amount is reduced.
to sweep the thread.
(Bird's nest prevention type)
9. Defective needle thread clamp Remaining length of needle thread is too short. Thread is swept with the wiper and brought to the suction Adjust the length of remaining thread so that the length of needle
port. However, needle thread is too short and comes off thread after thread trimming is adjusted to approximately 15
the wiper on the way or fails to be sucked. mm of suction amount.
Position of the wiper is improper. Place the wiper at the proper position.
Air pressure is decreased, suction force is decreased and Adjust to the standard pressure, 0.6MPa.
thread is not sucked.
Air consumption in the factory is increased and the Install more air compressors.
pressure is decreased.
−
Air pressure is decreased and thread is not sucked since Remove thread waste or the like in the dust bag.
dust bag clogs with too much thread waste.
136 −
10.Air pressure is decreased, suction force When remaining amount (thread take-up lever) of needle Adjust the needle thread draw-out unit to increase the needle
is decreased and thread is not sucked. thread after completion of needle thread clamp is small, thread draw-out amount.
bobbin thread is brought to the position above the cloth at
the first stitch of the start of sewing.
Perform thread tension release at the start of sewing. (Function
setting No. 100)
Make needle thread draw-out motion again after needle thread

clamping. (Function setting No.18 : 2.)
Make function both function setting No. 100 and No. 18 : 2.
11.Air pressure is decreased and thread is Knife built in the cloth presser has become dull. Replace the needle thread trimming knife.
not sucked since dust bag clogs with too
much thread waste.
Needle thread holding is weak and thread on the needle Clamping force is decreased due to the decrease of air Adjust air pressure to 0.6MPa.
thread holding side is drawn out at the time of needle thread pressure.
trimming. As a result, remaining length of needle thread is
lengthened.
(3) With regard to mechanical components
Trouble Cause 1 Cause 2 Corrective measure and adjusting procedure
1. Several stitches skip or thread comes 1-1) Length of thread remaining after thread 1)-A Tension provided by the pre-tension disk Loosen the pre-tension disk as long as the thread slips in the tension disk.
off at the start of sewing. trimming is too short. is too high.
1)-B The tension disk fails to rise at the time of Inspect the thread tension releasing solenoid components and adjust them, if necessary.
thread trimming.
1)-C The tension disk comes in contact with the Correct the position of the tension disk and thread take-up spring guard so that they do not
thread take-up spring guard. come in contact with each other.
1)-D The cam timing is excessively advanced. Properly adjust the cam timing.
1-2) Needle thread feeding amount is 2)-A Stroke of the thread feeding wire is too Lengthen the stroke of the thread feeding wire.
insufficient. small.
2)-B The thread feeding wire has been Properly adjust the position of the thread feeding wire.
improperly positioned.
Re-thread the thread feeding wire and take-up thread guide. If the thread frequently slips off
−
2)-C The thread slips off the thread feeding wire
and take-up thread guide. the thread feeding wire, replace the wire with a new one.
137 −
1-3) Thread trimming failure because the 3)-A Bobbin thread tension is too high. Reduce bobbin thread tension to such an ertent that thread tension is sufficiently obtained.
bobbin thread is too short.
1-4) Failed clamp of the bobbin thread 4)-A Deterioration of the clamp felt. Replace the felt with a new one.
1-5) The needle thread and bobbin thread 5)-A Sewing speed at the start of sewing is too Enter 4 stitches at soft start (1,600 rpm).
do not neatly interlace with each other high. This prevents the needle thread and
at the start of sewing. bobbin thread from smoothly interlacing
with each other.
1-6) The needle thread is not under the 6)-A Needle thread is not early retained with the Create a custom pattern as shown below and make a larger back-tack stitch length than the
presser foot when the wiper sweeps the presser foot and the throat plate. needle hole width of the presser. The stitch length of 1.6 to 2 mm is recommended for reference.
thread and is free. 3rd stitch
4
2nd stutch 3
2
1st stitch 1
1.6 to 2 mm
l-7) Idle stitches are made at the start of 7)-A The needle thread and bobbin thread do Place the threads under the presser foot and start the sewing machine while holding the threads
sewing. not interlace with each other because the there.
material makes no resistance to the
threads.
To the next page

From the previous page
1-7) Length of thread remaining at the 7)-A Thread is squeezed by the counter knife Re-sharpen the counter knife or replace it with a new one.
needle eyelet after thread trimming is and breaks before moving knife and
uneven. counter knife are engaged with each other.
1-8) Idle stitches are made at the start of 8)-A The needle thread and bobbin thread do Place the threads at the start of sewing under the presser foot and start the sewing while
sewing. not interlace with each other because the holding the threads there.
material makes no resistance to the
threads.
2. Needle thread end rests on the 2-1) Length of thread remaining at the 1)-A Tension applied by the pre-tension disk is Increase the tension applied by the pre-tension disk.
material at the start of sewing. needle eyelet is excessive. too low.
1)-B Thread tmming cam timing has been Adjust the thread trimming cam timing to the correct value.
excessively retarded.
−
2-2) Top end of tangled-up thread on the Place the needle thread under the presser foot at the start of sewing, thereby preventing the
wrong side of the material appears on thread from being tangled up. (Particularly when reverse feed stitches are made at the start of
the right side of the material. sewing)
138 −
3. Thread slips off the needle eyelet 3-1) The moving knife fails to separate the 1)-A Thread trimming cam timing has been Properly adjust the thread trimming cam timing.
immediately atter thread trimming. threads and trims the thread at the excessively advanced.
needle.
1)-B Locus of the moving knife is defective. Re-install the knife unit or replace the knife unit with a new one.
4. Thread breaks at the start of sewing. 4-1) The needle thread feeding amount at Reduce the needle thread feeding amount.
the time of thread trimming is
excessive. causing the thread to break
when the needle reaches the lowest
position of its stroke at the start of
sewing.
4-2) Stitch length is too short 2)-A The thread slacks because of small stitch To start sewing with a small stitch length, place the needle thread end under the presser foot
length. and start the sewing machine.
2)-B The needle repeatedly enters the same

point since the stitch length is small.
2)-C Thread tension fluctuates because of

tangle-up thread.
5. Needle breakage 5-1) The needle breaks when it hits against this 1)-A Needle thread tension is too high. Reduce the needle thread tension.
side of the needle slot in the throat plate. The needle thread tension may have been increased because of isolated idling loops. S0, also
refer to the description of "Isolated idling loops."
1)-B The needle fails to enter the needle slot Adjust the needle entry point.
in the throat plate.
5-2) The needle breaks when it hits against both 2)-A Zigzag width is wider than the needle Decrease the zigzag width or replace the throat plate with an appropriate one.
sides of the needle slot in the throat plate. slot.
2)-B The needle throwing range exceeds the Return the needle throw positioning lever to the home position and make the stopper work at a
needle slot since the needle throw position where the needle does not come in contact with the throat plate.
positioning lever has been moved too
far.
6. Needle thread cannot be cut. 6-1) The last stitch skips. 1)-A Refer to the description of "Stitch
skipping."
1)-B Thread tension is insufficient at the time Increase the thread tension provided by the pre-tension disk. (6 g or higher)
of thread trimming.
−
6-2) The moving knife spreads the thread loops. 2)-A Thread tension is insufficient at the time Increase the thread tension provided by the pre-tension disk.
of thread trimming.
139 −
Lengthen the stroke of the needle thread feeding device. (The needle thread is tensed by
steeply bending the thread path.)
7. Bobbin thread cannot be cut. 7-1) The moving knife spreads the bobbin 1)-A Bobbin thread tension is too low. Increase the bobbin thread tension, then balance the needle thread and bobbin thread.
thread.
8. Clicks occur when needle rocking is 8-1) Three metals are set to the needle bar 1)-A The metal in the center is free and Refe to (5) Removing/installing the needle bar support base shaft (asm.).
performed at low speed. support base shaft rear metal section for moves to the right or left. Then it comes
slide resistance. One located in the center in contact with other components at the
is free and grease on it is used up. time of needle rocking. As a result,
clicks occur.
For LZ-2290A-SU only
9. Adjustment of slippage 9-1) Minus slippage of cloth is difficult. Inclination of the feed dog is insufficient. Lower the rear end of the feed dog. Adjust and lower vertical feed link shaft.
of cloth is difficult.
Raise the front end of the feed dog. Adjust and raise vertical feed link shaft.
Direction of marker dots of vertical feed link Adjust the direction of the marker dots of the vertical feed link
shafts is on the left side. shafts on the left side.
9-2) Plus slippage of cloth is difficult. Inclination of the feed dog is insufficient. Raise the rear end of the feed dog. Adjust and raise vertical feed link shaft.
Lower the front end of the feed dog. Adjust and lower vertical feed link shaft.
Direction of marker dots of vertical feed link Adjust the direction of the marker dots of vertical feed link shafts
shafts is on the left side. on the left side.
Position of the presser fulcrum is in the front Change the position to the rear.
side.
10.Straight sewing of cloth 10-1) Sewing products flop. Height of the feed dog is too high. Adjust vertical feed link shafts lower the height of the feed dog.
is difficult.
−
(Caution) For the details, refer to "3. - (5) Adjusting the slippage of materials and the feed timing".
140 −
For the bird's nest prevention type (CB)
Trouble Ca1use 1 Cause 2 Corrective measure and adjusting procedure
11.Needle thread clamp failure 11-1) Position of the wiper is improper. Place the wiper at the proper position.
11-2) Air pressure is decreased. Adjust the air pressure to 0.6MPa.
11-3) Dust bag is clogged with excessive Remove thread waste or the like from the dust bag.
clamp head thread waste.
11-4) Thread trimming or wiper is performed

at the position where there is no Perform thread trimming or wiper on the cloth.
sewing product.
20 to
35mm
11-5) Needle thread length is short. Adjust the pre-tension and lengthen needle thread length.
Needle thread Thread does not reach the clamp head. (Adjust the needle thread length from the clamp head to approximately 20 to 35 mm.)
11-6) Length of left/right needle threads is

uneven. Change the kind of thread.
−
(Thread such as cotton thread or the
like which is not elastic is used.)
141 −
12.Bobbin thread is pulled up on the cloth at 12-1) When remaining amount of needle
the start of sewing. thread (thread take-up lever) after
completion of needle thread clamp is 1 Refer to (33) Adjusting the position of the thread draw-out wire. (When the amount of
small, bobbin thread is brought to the needle thread draw-out is desired to be increased)
position above the cloth at the first
stitch of the start of sewing.
2 Perform thread tension release at the start of sewing.
(Refer to function setting No. 100)
3 Make needle thread draw-out motion again after needle thread clamping. (Refer to function
setting No. 18 : 2 .)
Make function all items 1, 2 and 3.
13. Needle thread cutting is dull. 13-1) Worn-out of needle thread cutting knife Replace the knife with a new one. (Refer to Instruction Manual.)
13-2) Installing position of knife is improper. Adjust it to the proper position. (Refer to Instruction Manual.)
14. Interference of wiper with needle 14-1) Needle UP stop position is improper. Refer to (27) Stop position of the needle after thread trimming (Needle UP stop).
14-2) Moving path of the wiper is improper. Re-adjust following 2) CB type of (37) Position of the wiper.
14-3) Position of the wiper is improper.

LZ-2290A-SR (Quick reverse type only)
15. Display is different from the feed display 15-1) Position of the reverse feed control lever Perform adjustment of the position of reverse feed control lever sensor.
of operation panel value even when the sensor is improper. Refer to 4-(6)-11) Adjusting the reverse feed control lever sensor.
reverse feed control lever is operated.
15-2) Reverse feed control lever return spring Install the reverse feed control lever return spring.
is disconnected. Refer to 4-(6)-11) Adjusting the reverse feed control lever sensor.
16. “Snap”, sound of needle bend, occurs or 16-1) Feed timing in terms of standard timing 1-A) Height of feed dog is too high. Lower the height of feed dog. (Return the mechanical adjustment value to the standard.)
needle is apt to be broken. is changed. Refer to 3-(1) Height and inclination of the feed dog.
Change the feed timing on the operation panel.
1-B) Feed timing in terms of standard timing Adjust the feed timing. (Return the mechanical adjustment value to the standard.) Refer to 3-
is changed. (2)-2) Adjusting the feed timing.
−
Change the feed timing on the operation panel.
142 −
17. Feed amount input value on the 17-1) The value is changed from the value at Return to the standard state or compensate and input the panel input value adjusting to the
operation panel is different from the actual the time of delivery from the factory. actual sewing.
sewing value. (Actual sewing may differ from the input value due to shape of gauge, height of feed dog,
presser pressure, slide characteristic of material, etc.)
18. Shape of custom pattern on the operation 18-1) The state is changed from that at the Compensate and input the panel input value adjusting to the actual sewing. (Actual sewing
panel is different from the actual sewing time of delivery from the factory. may differ from the input value due to shape of gauge, height of feed dog, presser pressure,
value. slide characteristic of material, etc.)
18-2) The pattern is a pattern that frequently Compensate and input the panel input value adjusting to the actual sewing and decrease the
performs normal/reverse feed stitching sewing speed. (Standard : up to max. 2,500 rpm)
repetition motion. (In case of the shape that frequently performs normal/reverse feed repetition motion, as the
sewing speed is increased, motion-loss is increased, and the pattern shape may be broken.
19. T stitch pattern is dirty. 19-1) “0” position is slipped. 1-A) State of feed dog is different from the Make it the standard state.
standard state.
Perform compensation and input of feed amount “0”.

(Feed amount may be different from the input value due to the slide characteristic of material
or the like.) ... Refer to the Instruction Manual.
Adjust the feed amount. (Return the mechanical adjustment value to the standard.)
Refer to 3-(1)-2) Adjusting the feed amount.
19-2) Stitch tightness is not good. Replace the thread tension with 2-disk type thread tension of lockstitch type.
Part No. : 40017095
20. Material falls (is caught in). 20-1) Clearance between throat plate and Replace the feed dog with that adjusted to the feed pitch used. (Make minimum the clearance
feed dog is too large. between throat plate and feed dog.) ... Standard delivery gauge is for 5 mm feed.
21. Step-out of motor occurs. 21-1) Assembling torque of feed mechanism Re-adjust the feed mechanism torque at the time of assembling the feed stepping motor unit.
−
is too heavy. Refer to 3-(3)-2) Adjusting the feed amount.
143 −
17. CONFIRMATION
In case of the following, check again before you judge the case as trouble.
Phenomenon Cause Corrective measure

Buzzer peeps and the sewing The measures described on the left are Tilt the machine head after turning OFF
machine fails to operate when the taken for safety when tilting the machine the power.
machine head is tilted. head without turning OFF the power.
Solenoids for thread trimming, In case the fuse has blown. Check the fuse.
reverse stitching, wiper, etc. fail
to work.
The sewing machine fails to run Neutral position of the pedal is slipped. Re-adjust the pedal sensor so that LED
even when depressing the pedal (When changing the spring pressure of (LD2) of CTL p.c.b. lights up at the time
immediately after turning ON the pedal, the neutral position may be of neutral.
power. The sewing machine runs slipped.) (Function setting No. 103)
when depressing the pedal again
after depressing the back part of
pedal.
The sewing machine fails to stop

even when the pedal is returned
to its neutral position.
Stop position of the sewing In case the screw of handwheel of the Securely tighten the screw of handwheel.
machine varies. (Irregular) machine is forgotten to be tightened when
adjusting the stop position of needle.
Presser foot does not lift although Auto-lifter function is set to OFF. Select “FL ON” by means of auto-lifter
auto-lifter is installed. function setting selection.
(Function setting No. 12)
Pedal type is set to KFL. Change the jumper to PFL setting when
lifting the presser foot by depressing the
back part of pedal.
Cord of auto-lifter is not connected to Correctly connect the cord.

connector.
Reverse feed stitching switch fails Presser foot is lifting by means of auto- Operate the switch after the presser foot
to work. lifter. has come down.
Auto-lifter function is set to ON although Select “FL OFF” when auto-lifter is not
auto-lifter is not installed. installed.(Function setting No. 12)
The sewing machine fails to run. Motor output cord (4P) is disconnected. Correctly connect the cord.
Connector of motor signal cord is Correctly connect the cord.

disconnected.
Panel switch fails to work. Key-lock is locked. Change the key-lock to the proper
level.
The sewing machine fails to run Connector is disconnected. Correctly connect the connector.
at all even when the power
switch is turned ON.
− 144 −
18. BLOCK DIAGRAM
(1) Block diagram A (for SC-915)
GROUND WIRE
1-PHASE 200V POWER

SWITCH CP-IT PANEL
3-PHASE 200V/
1-PHASE 100V
IP-100(A)
ELCO DOMESTIC 100V
NEW MINI
SYNCHRO- THREAD TRIMMING SOLENOID

NIZER
REVERSE STITCH SOLENOID
ELCO
SAFETY SWITCH
ELCO
NEW MINI NEW MINI
PEDAL
BT SWITCH
SP SWITCH
REGENERATIVE
RESISTANCE MIRROR SWITCH
MON LED
WIPER SOLENOID
STANDING
PEDAL TENSION RELEASE SOLENOID
NEW MINI ELCO
NEW MINI
BLACK HEAD PRESSER LIFTER

DISCRIMINATION SOLENOID
NEW MINI NEW MINI

ELCO ELCO
YELLOW
NEW MINI
BLACK THREAD
DRAW-OUT
NEW MINI NEW MINI NEW MINI

HEAD FAN 5-PHASE
STEPPING
MOTOR ORIGIN
NEW MINI NEW MINI GREEN SENSOR
ELCO
NEW MINI YELLOW

RED
ELCO
MOTOR DRIVE ENCODER
SUCTION SOLENOID
SIGNAL SIGNAL VALVE
THREAD HOLD
SOLENOID VALVE
SC-915 / IP-100A
MACHINE MAIN
SHAFT ENCODER
AC SERVO
MOTOR
− 145 −
(2) Block diagram B (for SC-916)
40011831 40017098
EARTH CORD M90345800A0 FEED 5-P
CN76
STEPPING
BTPM PCB
8P
8P
8P
MOTOR CN72
OPTIONAL
FLT PCB
8P
AMP ORIGIN 40013881
SENSOR CN106 HX005750000 (WITHOUT
1-PHASE 200V 40000046 JTAG SOFTWARE)
6P
POWER SW CN1 CN73 CP-IT PANEL
4P
BT LEVER
26 P
POSITION BLACK
3-PHASE 200V/ 4 0 0 0 0 0 5 6 BLACK
1-PHASE 100V SENSOR
ELCO
CN71 CN74 IP-100(D) SMART
4P M90175800A0 4P 40005975
MEDIA
3P M90245800A0 3P 40005976 9P 40016689
CN3 CN2
CE 40005390 CE 40005977
DOMESTIC 100V M90355800A0 +85V, +24V, +12V, +5V
5P ELCO 3P 16 P 26 P
40015544 SW CABLE
AMP
40008168
CN61 CN34
40005987 NEW MINI
40005970 THREAD TRIMMING SOLENOID
SYNCHRO-
7P
CN30
6P
NIZER CN54
5P
ELCO CTL PCB SAFETY SWITCH
ELCO 40016451
CN12 T16-1,2,3
NEW MINI
4P
NEW MINI PEDAL CN36 CN49 BT SWITCH
SP SWITCH
8P
10 P
REGENERATIVE CN29
MIRROR SWITCH
12 P
RESISTANCE CN53
MON LED
PWR PCB JTAG
WIPER SOLENOID
STANDING
12 P
40006021 REV.3 ~ CN32 CN56 TENSION RELEASE SOLENOID
PEDAL
40005979 NEW MINI ELCO
13 P
NEW MINI
CN11
3P
BLACK HEAD OPTION PRESSER LIFTER
2P
4P
BLACK CN31 CN40
DISCRIMINATION SOLENOID
CN14
NEW MINI NEW MINI
ELCO ELCO ELCO
2P
40016435 24V YELLOW +85V NEW MINI CN201
4P
CN45
4P
5P
5P
CN22 RED
3P
CN23 40005985 BLACK THREAD
2P
BOX FAN CN46
NEW MINI BLUE BLUE DRAW-OUT
CN59 CN57
ELCO
M85405900A0 NEW MINI NEW MINI PC I/F BT PC I/F LZ
NEW MINI CN202
2P
BOX INTERNAL CN24

FAN +33V, +24V 5-PHASE STEPPING
8P
8P
CN15 CN13 CN41 MOTOR ORIGIN
10 P
40005986 CN51 SENSOR
2P
CN26 33V GREEN ELCO

HEAD FAN 23530066
5P
NEW MINI YELLOW 40006012/13
NEW MINI NEW MINI
CN25 CN58 ELCO
2P
2P
2P
MOTOR DRIVE ENCODER PC I/F CT

RED SUCTION SOLENOID
3P
CN125 SIGNAL SIGNAL VALVE
30 P
CN10 CN44 CN52
6P
RED
+5V, +12V 40005972 THREAD HOLD
3P
40005988 T15 T14 SOLENOID VALVE
CN21 CN38 CN28
40005971 4P 9P
FG FG
SC-916 / IP-100D
MACHINE MAIN
SHAFT ENCODER
AC SERVO
MOTOR
KM000000460
− 146 −
(3) Operation panel block diagram
IP-100
BACK RIGHT
LCD
(240X64dots)
SLAVE MASTER
2P 36P 36P
Smart Media CN100 CN101 CN102
CN105
CN103
3P
SW
24P
3V
PANEL PCB
Dsub 9P
CN104
CN106
RS-422
26P
26P
RS-232C MAIN CTL
115.2Kbit/s
CN107 CN108
PC 8P 5P
FG
MEMBRANE SWITCH (30key)
− 147 −
Part No. : 23544000
19. DRAWING OF TABLE
W-W (E-1)
R2
C
X-X rubber cushion installing
R2
1
1
C
drawing for reference

R2
25
R2
40
R2
(6)
1±0.5
R3
R2
0
C1.5 to C2.5
Dimension drawing in detail
23.5±0.5
19.5±0.5
17.5±0.5
ø26 (for the hinge side only) Style of type : Helvetica Reg. Condensed
A : 4 x ø3.4 on the bottom surface, depth 20
1
11 Condensed voided letters

0.8
(Drill a hole at the time of set-up)
0.8 1 1
8
B : Installing position of stopper for drawer

Thickness : 1.5 (on the reverse side)
0.5
1
5-R C : JUKI logo type
D : ø16, depth 30
ø8.5
7.5
Z-Z (D-5) T-T (D-7)

7.5
X-X (C-6) Y-Y (E-5) E : 9 drill x ø20 chamfered, depth 17

11.5
F : 2 x ø3, depth 10
(2 places) (2 places) (2 places) (2 places) G : 2 x ø3.4 depth 10 (on the bottom surface)
V-V (B-6) (Drill a hole at the time of set-up)
7
1.2±0.5 H : ø18 drilled hole

(2 places) I : 2 x ø3 depth 10
1.2±0.5
120˚ 5x160=600
J : 3 x ø13 drilled hole
Y-Y rubber cushion installing Thickness : 0.8 K : Bird's nest prevention device (installing solenoid
drawing for reference valve) ø3.4 on the bottom surface, depth 20
Thickness : 0.5
L : Bird's nest prevention device (installing regulator)
Thickness : 1.5 ø3.4 on the bottom surface, depth 20
M : Bird's nest prevention device solenoid valve cord
Installing position of staples for passing air pipe
− 148 −
CUSTOM PATTERN NEEDLE ENTRY POSITION DATA SHEET
–5.0 –4.0 –3.0 –2.0 –1.0 0.0 1.0 2.0 3.0 4.0 5.0 Step No Needle entry Feed
position direction
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
61 61
62 62
63 63
64 64
− 149 −
R
INTERNATIONAL SALES H.Q.

8-2-1, KOKURYO-CHO,
CHOFU-SHI, TOKYO 182-8655, JAPAN
PHONE : (81)3-3430-4001 to 4005
FAX : (81)3-3430-4909 • 4914 • 4984 Please do not hesitate to contact our distributors or agents in your area for further information when necessary.
TELEX : J22967 ＊ The description covered in this engineer's manual is subject to change for improvement of the
commodity without notice.
Copyright C 2003 JUKI CORPORATION.
All rights reserved throughout the world. 03 · 12 Printed in Japan (E)

Engineer'S Manual: Series

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R

Computer-controlled, Direct-drive, High-speed, 1-needle,

5 Stitch pattern 8 kinds 14 patterns 14 kinds 20 patterns

14 Lift of the presser foot 5.5 mm

21 Drive system Direct drive system (compact AC servo motor)

Standard zigzag stitch 2

2-step zigzag stitch 4

3-step zigzag stitch 6

Blind stitch (right)

Blind stitch (left) {a

Custom pattern ―― 500

2. NAME OF EACH COMPONENT

1 Needle thread draw-out device 7 Pedal !44 Bobbin winder

2 Wiper switch (WB/CB type)

3 Thread take-up cover

5 Thread tension controller

8 Knee lifter lever

!1 Stitch length dial (Excluding A-SR type)

!2 Condensation dial (Excluding A-SR type)

!5 Tension controller No. 1

!7 Oiling inlet (For A-SS, A-SU and A-SR only)

!8 Reverse feed stitching lever

Operator’s Feed dog

(2) Adjusting the feed timing

Adjustment Procedures Results of Improper Adjustment

A. Procedure by removing the gear box large lid (Standard

Reverse feed amount

Feed adjusting link

[Feed “0” adjustment] ™ If the timing marks are not aligned

[Reverse feed adjustment]

Normal feed amount : 0

Extreme left end

Feed stepping motor unit

[Feed 0 adjustment] ™ Start the work of the feed amount

Normal feed Normal feed

Reverse feed Reverse feed

[Feed 0 adjustment] : When feed amount does not become “0” by

[Normal/reverse feed amount control]

Condition : Feed amount : maximum

[A-SS/-7, A-SU/-7, A-DS/-7, A-DU/-7] ™ When feed amount is not regulated

[A-SR only] ™ When feed amount is not regulated

[Common to A-SS/-7, A-SU/-7, A-DS/-7, A-DU/-7 and A-SR]

Standard height of feed dog

Horizontal feed rod

Engraved marker line

<Adjusting the slippage of materials> ™ Characteristic of slippage of

<Adjusting the feed timing>

1) Remove four setscrews 1 in the needle rocking motor cover.

In case of replacing or adjusting the needle rocking motor

* For the replacement of the sensor, refer to the item of the

In case of replacing or adjusting the sensor

7) Confirm that the sensor lamp lights up in the hook adjusting

2 Needle bar support base shaft

Needle enters the

Hole for adjusting

(9) Adjusting the longitudinal play at the needle bar

It is not necessary to remove the face plate.

As observed from For an For an

Adjustment Procedures Results of Improper Adjustment

Adjustment Procedures Results of Improper Adjustment

1) Loosen screw 1 in the face plate. ™ When there is a longitudinal play

(11) Height of the needle bar

Conditions : Zigzag width : “0”