Evaluating and Optimizing Shell and Tube Heat Exchanger Performance

Inputs
Cold Stream Data
Description Symbols Value Unit
Fluid Name N !!!
Shell or Tube T/S !!!
Mass Flow Rate ṁ Kg/s
Inlet Temperature 𝑇𝑖 ℃
Outlet Temperature To ℃
Equivilant Inside Diameter dt m
Outside Diameter do m
Tube length L m
Cross Sectional Area At m^2
Heat Transfer Area A m^2
Fluid Density ρ Kg/m^3
Specific Heat Cp J/Kg.℃
Dynamic Viscosity 𝜇 Kg/m.s
Thermal Conductivity k W/m.℃
Deliverables
Cold Stream Data (Tube)
Description Symbols Value Unit
Mass Velocity Gt Kg/s.m^2
Reynold Number Re !!!

Heat Transfer Cofficient hi W/℃.m^2

Heat Duty Q W
∆𝑇1 ∆𝑇1 ℃
LMTD LMTD ℃
Correction Factor F !!!
Dirt Overall Heat Transfer Cofficient 𝑈𝑓 W/℃.m^2
Rf

Results
Cold Stream Data
Description Symbols Value Unit
Mass Velocity Gt Kg/s.m^2
Reynold Number Re !!!
 Design Effectiviness 𝜀 %
Operation Effectiviness 𝜀 %
ing Shell and Tube Heat Exchanger Performance

Inputs
Hot Stream Data
Description Symbols Value Unit
Fluid Name N !!!
Shell or Tube T/S !!!
Mass Flow Rate ṁ Kg/s
𝑇𝑖 𝑇𝑖 ℃
𝑇o To ℃
Equivilant Inside Diameter De m
Outside Diameter !!! m
Shell Length !!! m
Cross Sectional Area As m^2
Heat Transfer Area !!! m^2
Fluid Density ρ Kg/m^3
Specific Heat Cp J/Kg.℃
Dynamic Viscosity 𝜇 Kg/m.s
Thermal Conductivity k W/m.℃
Deliverables
Hot Stream Data (Shell)
Description Symbols Value Unit
Mass Velocity Gs Kg/s.m^2
Reynold Number Re !!!
JH Jh ℉
Heat Transfer Cofficient ho W/℃.m^2
Heat Duty Q W
∆𝑇2 ∆𝑇2 ℃
LMTD LMTD ℃
Correction Factor F !!!
Clean Overall Heat Transfer Cofficient 𝑈c

Results
Hot Stream Data
Description Symbols Value Unit
Mass Velocity Gs Kg/s.m^2
Reynold Number Re !!!
 Design Effectiviness 𝜀 %
Operation Effectiviness 𝜀 %
 Evaluating and Optimizing Shell and Tube Heat Exchanger Performance

Inputs
Cold Stream Data
Description Symbols Value Unit
Fluid Name N Water !!!
Shell or Tube T/S T !!!
Number of Passes n 4 !!!
Mass Flow Rate ṁ 8 Kg/s
Inlet Temperature 𝑇𝑖 15 ℃
Outlet Temperature To 32.85714 ℃
Equivilant Inside Diameter dt m
Outside Diameter do m
Tube length L m
Cross Sectional Area At m^2
Heat Transfer Area A m^2
Fluid Density ρ Kg/m^3
Specific Heat Cp 4200 J/Kg.℃
Dynamic Viscosity 𝜇 Kg/m.s
Thermal Conductivity k W/m.℃
Overall Heat Transfer Cofficient 𝑈 250 W/℃.m^2
Deliverables
Cold Stream Data (Tube)
Description Symbols Value Unit
Mass Velocity Gt Kg/s.m^2
Reynold Number Re !!!
JH Jh !!!
Heat Transfer Cofficient hi W/℃.m^2
Heat Duty Q W
∆𝑇1 ∆𝑇1 ℃
LMTD LMTD ℃
Correction Factor F !!!
Dirt Overall Heat Transfer Cofficient 𝑈𝑓 W/℃.m^2
Rf
The Surface Area of The Heat Exchanger A

Results
Cold Stream Data
Description Symbols Value Unit
Mass Velocity Gt Kg/s.m^2
Reynold Number Re !!!
 Design Effectiviness 𝜀 %
Operation Effectiviness 𝜀 %
g Shell and Tube Heat Exchanger Performance

Inputs
Hot Stream Data
Description Symbols Value Unit
Fluid Name N Oil !!! For get one of temperature use this formula

Shell or Tube T/S S !!!

Number of Passes n 1 !!!
Mass Flow Rate ṁ 4 Kg/s
𝑇𝑖 𝑇𝑖 90 ℃
𝑇o To 30 ℃
Equivilant Hydraulic Diameter Dh m
Outside Diameter !!! m
Shell Length !!! m
Cross Sectional Area As m^2
Heat Transfer Area !!! m^2
Fluid Density ρ Kg/m^3
Specific Heat Cp 2500 J/Kg.℃
Dynamic Viscosity 𝜇 Kg/m.s
Thermal Conductivity k W/m.℃
Overall Heat Transfer Cofficient 𝑈 250 W/℃.m^2
Deliverables
Hot Stream Data (Shell)
Description Symbols Value Unit
Mass Velocity Gs Kg/s.m^2
Reynold Number Re !!!
JH Jh ℉
Heat Transfer Cofficient ho W/℃.m^2
Heat Duty Q W
∆𝑇2 ∆𝑇2 ℃
LMTD LMTD ℃
Correction Factor F !!!
Clean Overall Heat Transfer Cofficient 𝑈c

Results
Hot Stream Data
Description Symbols Value Unit
Mass Velocity Gs Kg/s.m^2
Reynold Number Re !!!
 Design Effectiviness 𝜀 %
Operation Effectiviness 𝜀 %
temperature use this formula
 Group 3
No Student Name
1 Mohamed Ragab Ahmed Ahmed
2 Mohamed Mohamed Abdelhafiz
3 Mohamed Ragab Gamal
4 Adel Ezz El-Deen Gaber
5 Osama Ahmed Ateya
6 Abdelraham Mohamed El-Sayed

Introduced to: Dr. Ahmed Safwat & Eng. Mostafa Abdelftah

Evaluating and Optimizing Shell and Tube Heat Exchanger Performance

Inputs
Cold Stream Data Hot Stream Data
Description Symbols Value Unit Description Symbols Value Unit
Fluid Name N Water !!! Fluid Name N Oil !!!
Shell or Tube T T !!! Shell or Tube S S !!!
Mass Flow Rate ṁ 37.7993642 Kg/s Mass Flow Rate ṁ 8.8198516 Kg/s
Inlet Temperature 𝑇𝑖 32 ℃ Inlet Temperature 𝑇𝑖 150.81111 ℃
Outlet Temperature To 39.73142764 ℃ Outlet Temperature To 76.66667 ℃
Equivilant Inside Diameter (Hydraulic) dt 0.01484376 m Equivilant Inside Diameter (Hydraulic) De 0.009144 m
Outside Diameter do 0.01905 m Inside Shell Diameter Ds 0.3088778 m
Tube length L 12.393168 m Shell Length !!! !!! !!!
Cross Sectional Area At 0.023504469 m^2 Cross Sectional Area As 0.0154219 m^2
Heat Transfer Area A 78.59864189 m^2 Heat Transfer Area A 100.87096 m^2
Fluid Density ρ 994.10584 Kg/m^3 Fluid Density ρ 956.14208 Kg/m^3
Specific Heat Cp 4178.424592 J/Kg.℃ Specific Heat Cp 1867.312 J/Kg.℃
Dynamic Viscosity 𝜇 0.000708945 Kg/m.s Dynamic Viscosity 𝜇 0.011 Kg/m.s
Number of Buffels NB 35 Buffel Buffle Space B 0.3556 m
Thermal Conductivity k 0.627 W/m.℃ Thermal Conductivity k 0.108 W/m.℃
Number of Tube Passes n 1 Pass Thermal Conductivity of Tube Material K 389 W/m.℃
Deliverables
Cold Stream Data (Tube) Hot Stream Data (Shell)
Description Symbols Value Unit Description Symbols Value Unit
Mass Velocity Gt 1608.177755 Kg/s.m^2 Mass Velocity Gs 571.90416 Kg/s.m^2
Reynold Number Re 33671.74132 !!! Reynold Number Re 475.40782 !!!
Flow Type (Laminar or Turblent) L/T T !!! Flow Type (Laminar or Turblent) L/T L !!!
 Bulk Temperature TB 36.1406 ℃ Bulk Temperature TB 117 ℃
Wall Temperature Tw 38.414 ℃ Wall Temperature Tw 131.715 ℃
Dynamic Viscosity of Fluid Base on The Wall Temperature
𝜇w 0.000676049 Kg/m.sDynamic Viscosity of Fluid Base on The Wall Temperature
𝜇w 0.0080423 Kg/m.s
Prandtl Number Pr 4.72451711 !!! JH Jh 11.593883 !!!
Heat Transfer Cofficient hi 6834.246172 W/℃.m^2 Heat Transfer Cofficient ho 822.78646 W/℃.m^2
Heat Duty Q 1221115.544 W Heat Duty Q 1221115.5 W
Tube Pitch (Tringular) Pt 0.022161657 m Inside Shell Diameter (Traingular) Ds 0.3088778 m
Heat Capacity Rate Cc 157941.7929 W/℃ Heat Capacity Rate Ch 16469.415 W/℃
Pressure Loss r) ∆Pr 0 Pa Friction factor 𝑓 0.5514562 !!!
Pressure Loss (t) ∆Pt 25237.00987 Pa
Fricition Factor 𝑓 0.005848207 !!!
Results
Description Symbols Value Unit Description Symbols Value Unit
∆𝑇1 ∆𝑇1 44.66667 ℃ ∆𝑇2 ∆𝑇2 111.07968 ℃
Outlet Temperature To 39.73142764 ℃ LMTD LMTD 72.898907 ℃
Correction Factor F 0.99 !!! The Smallest of Heat Capacity Rate Cmin 16469.415 W/℃
Clean Overall Heat Transfer Cofficient 𝑈c 709.584266 W/℃.m^2 Dirt Overall Heat Transfer Cofficient 𝑈𝑓 167.73913 W/℃.m^2
The Maximum Possible Heat Transfer Rate Qmax 1956749.453 W Efficivness 𝜀 62.405309 %
Pressure Drop on The Tube Side ∆P 25237.00987 Pa Pressure Drop on The Tube Side ∆P 3.66 Psi
Pressure Drop on The Shell Side ∆Ps 109778.2324 Pa Pressure Drop on The Shell Side ∆Ps 16 Psi
Operation Fouling Resistant Rf 0.004552362 ℃.m^2/W Operation Fouling Resistant Rf 0.026 h.℉.ft^2/Btu
Reference Values
Description Symbols Value Unit Description Symbols Value Unit
Operation fouling resistant Rf 0.028 h.℉.ft^2/Btu Effectiveness 𝜀 57.47 %
Pressure Drop on The Tube Side ∆P 3.65 Psi Pressure Drop on The Shell Side ∆Ps 21.384 Psi
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