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CIP

Conductivity
transmitter

Improve process quality High resolution even in


Measurement at each piece wide measuring range
of equipment or process When using IO-Link, the
segment verifies the product resolution of the conductivity
and confirms cleaning or value is the same throughout
rinsing has been properly the wide measuring range.
completed. A typical CIP process uses
chemicals with high
Achieve higher process conductivity and rinse water
safety margin with with low conductivity
feedback during recipe It is possible the residual
changes and cleaning amounts of chemicals go
cycles undetected in rinse water or
Conventionaly, a time-based products if using analog
method is used and this signal over wide measuring
assumes the entire system is range
set with the correct chemical See table 1 for a comparison
concentrations and the wash of analog vs IO-Link signal.
cycle is run for sufficient
time. Smallest conductivity
meter in the market
• Cycle time usually includes The most compact housing
some safety margin to condcutivity transmitter
ensure complete cleaning available in the market. Uses
• Because cycle time is likely only one standard M12
longer than necessary, connector.
more energy is used to
pump and heat the fluids Where to use for optimum
and more resources results?
(cleaning agents, water, • CIP skid
etc.) is used throughout • Tanks and pipings
the cycle
Measuring range PLC analog input card IO-Link
(µS/cm) (12 bit)

0...500 1 µS/cm

0...5,000 2 µS/cm

0...15,000 4 µS/cm
1 µS/cm

0...100,000 25 µS/cm

0...500,000 122 µS/cm

0...1,000,000 244 µS/cm

Table 1: Comparison of resolution of IO-Link signal and analog signal

A major global dairy company (with plants around the


world) was experiencing challenges with its liquid analytical
systems, particularly related to CIP.
• 50% failure rate on sensors each year - approximately $1,200
per sensor
• Cost of plant downtime - up to $100,000 per hour

The company implemented ifm’s LDL200. Instead of two sesnors


(one for low-conductivity rinse water, one for high-conductivity
cleaning agents), the LDL200 can measure the entire range of
fluids
• Lower initial cost
• Less installation space required
• Reduced maintenance and
training requirements
• No loss of accuracy due to
resolution constraints

Verification of proper CIP and


rinsing was absolutely required to
ensure high quality of products
leaving the plants. Use case -
CIP process
in dairy
We have a solution!
PTC NTC
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in the ifm webshop

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ifm article no. 78003186 · We reserve the right to make technical alterations without prior notice. · Printed in Germany on non-chlorine bleached paper. 03/19
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