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Energy xxx (2016) 1e9

Contents lists available at ScienceDirect

Energy
journal homepage: www.elsevier.com/locate/energy

Potential solar energy use in the global petroleum sector


Jingfan Wang a, b, John O'Donnell c, Adam R. Brandt a, *
a
Department of Energy Resources Engineering, Stanford University, United States
b
Department of Civil and Environmental Engineering, Stanford University, United States
c
GlassPoint Inc., Fremont, CA, United States

a r t i c l e i n f o a b s t r a c t

Article history: We examine the potential for solar energy in global oil operations, including both extraction and
Received 1 August 2016 transport (“upstream”) and refining (“downstream”). Two open-source oil-sector GHG models are
Received in revised form applied to a set of 83 representative global oil fields and 75 refinery crude oil streams (representing ~25%
4 October 2016
of global production). Results from these models are used to estimate per-barrel energy intensities
Accepted 26 October 2016
Available online xxx
(power, heat), which are scaled to generate country-level demand for heat and power. Multiple solar
resource quality cutoff criteria are used to determine which regions may profitably use solar. Potential
solar thermal capacity ranges from 19 to 44 GWth in upstream operations, and from 21 to 95 GWth in
Keywords:
Petroleum
downstream operations. Potential PV deployment ranges from 6 to 11 GWe in upstream operations and
Solar PV 17e91 GWe in downstream operations. The ranges above are due to both per-bbl variation in energy
Solar thermal intensity, as well as uncertainty in solar resource quality criteria. Potential solar deployment in upstream
Oil and gas operations would displace a much smaller fraction of upstream energy use because a large fraction of
Greenhouse gas global upstream energy use is are either offshore or in high latitude regions (e.g., Russia, Canada, Central
LCA Asia).
© 2016 Elsevier Ltd. All rights reserved.

1. Introduction adoption of photovoltaics (PV) by major international oil com-


panies in a case study approach. Absi Halabi et al. [3] estimated
Oil and natural gas supplied nearly 55% of global primary energy future potential energy use in the oil and gas sector and examine
consumption in 2012 [1]. Supplying oil in required quantities re- the potential use of solar in oil production, including temperature
quires a major industrial effort to produce 90 million barrels of and energy requirements for thermal uses such as heated separa-
hydrocarbons per day and process it for use in our cars, trucks, and tions and solvent regeneration. Another specific application is the
airplanes. Similarly, enormous quantities of natural gas are pro- use of PV for cathodic protection against corrosion in remote lo-
duced and transported across continents, and increasingly over cations [4].
oceans as liquefied natural gas (LNG). While the oil and gas sector Perhaps most fruitfully, a number of papers [5e9] have explored
produces and sells energy products, it is also a large consumer of the use of solar energy for steam generation for use in heavy oil
energy. recovery via thermal enhanced oil recovery (thermal EOR). These
Given the need to reduce greenhouse gas (GHG) emissions from papers have shown a good match between the quality of solar
all sectors of the economy, oil and gas companies should be inter- steam and that demanded for thermal recovery processes. In
ested in reducing GHG footprints from energy use by their opera- particular, coupled reservoir and geomechanical studies have
tions. Could solar energy e carried by heat, steam, or electricity e shown that intermittent steam injection does not adversely affect
be used in significant amounts by the global oil and gas sector in the reservoir performance due to the large thermal inertia of reservoir
future? If so, what is the scale of possible demand for solar energy rock-fluid systems [6,7,9].
in oil and gas operations? Energy use in global hydrocarbon (HC) operations has been
Some prior studies have examined the use of solar energy in oil estimated by the International Oil and Gas Producers (IOGP) or-
and gas operations. Pinkse and van den Buuse [2] examined the ganization [10], and by the International Petroleum Industry
Environmental Conservation Association (IPIECA) [11], an interna-
tional environmental consortium for oil and gas operators.
* Corresponding author. IOGP produces a yearly environmental performance report [12],
E-mail address: abrandt@stanford.edu (A.R. Brandt). which includes data on air and water emissions as well as energy

http://dx.doi.org/10.1016/j.energy.2016.10.107
0360-5442/© 2016 Elsevier Ltd. All rights reserved.

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2 J. Wang et al. / Energy xxx (2016) 1e9

use. In 2014, IOGP companies were responsible for producing 2077 allocated to the co-produced associated natural gas, which is pro-
million tonnes of HCs, or about 29% of global HC production (~15.5 duced along with many global oil operations.
billion BOE) [12, p. 7]. IOGP estimated the energy use for all activ-
ities upstream of the refinery inlet for oil, and upstream of the city 2.1.1. Upstream oil energy intensity
or facility gate for natural gas [12]. Energy use at 83 global oil fields or sub-field regions was esti-
The IOGP-estimated energy intensity of HC production varies mated using the Oil Production Greenhouse Gas Emissions Esti-
greatly by region (see Supporting Information (SI) Table S1). For mator (OPGEE) model [17,18]. The OPGEE model has been described
example, the Middle East region only consumed 0.36 GJ of primary extensively in prior studies, including a comparison to other oil
energy per tonne (t) of HC produced, while North America sector emissions models [19] as well as detailed uncertainty anal-
consumed almost 10 times this amount at 3.09 GJ/t HC. IOGP does ysis [20,21]. These data were collected for the Oil Climate Index
not differentiate the type of energy consumed, but instead breaks project [22]. These 83 fields account for z26% of 2013 world crude
down energy use by “on site” vs. “purchased” energy [12, p. 33]. plus condensate production in 2013 [23]. These fields are chosen to
Scaling each IOGP region's energy consumption term by the frac- be representative of the global oil industry, including fields in all
tion of that region's production included in IOGP datasets, 2013 geographic locations (all major global producing regions), in all
total global energy consumption would be 10.5 EJ of primary energy types of environments (e.g., onshore and offshore) and using all
(see SI Table S1). major production techniques (primary production, enhanced oil
IPIECA [13e15] covers both upstream HC activities and refinery recovery, etc.). Some of these fields represent multiple zones of the
operations (see SI Table S2). The most recent IPIECA report includes same region or “play” (e.g. Eagle Ford field is represented by four
data from 2009 [15, p. 2]. Summing upstream categories that align zones). See SI Table S3 for field details.
with IOGP results (“production/processing” and “pipelines”), total OPGEE estimates the energy use for all key procedures in up-
upstream consumption was 9.92 EJ in 2009 [15]. BP reported total stream operations, which include exploration, production &
HC production increases of 10.8% between 2009 and 2013 [16]. extraction, surface processing, maintenance, waste disposal and
Therefore, extrapolating IPEICA results for 2013 would therefore transportation to refineries [17,18]. Extensive OPGEE model docu-
estimate approximately 10.99 EJ consumed, or 4.6% larger than mentation is available to the reader, and the model is available for
IOGP figures. free download and use from Stanford University servers [17].
IPIECA also estimated refinery energy use. IPEICA estimated The 83 modeled oilfields were classified into four types:
refinery consumption of 11.56 EJ in 2009 [15]. Extrapolating this
figure by BP-estimated crude oil output growth (6.2% from 2009 to 1. Onshore oil
2013) [16], results in 2013 refinery primary energy consumption of 2. Offshore oil
12.3 EJ. 3. Oil produced using thermal EOR
In summary, if we combine IOGP and IPEICA figures, global 4. Oil sands mined from near-surface bitumen deposits
upstream energy consumption in the oil and gas sector in 2013 was
approximately 10e11 EJ, while refining energy use was approxi- For purposes of this classification, in situ thermally-produced
mately 12e13 EJ. Since these quantities represent z4e4.5% of bitumen from Canada was classified as “thermal EOR” while
global primary energy consumption, the oil and gas sector clearly bitumen mining projects were classified as “oil sands” projects.
represents a large target opportunity for solar energy. For each oil category, the average energy use of each oil type was
Expanding on this prior work, we perform in this paper a pre- determined using OPGEE model results (see Table S4). Additionally,
liminary assessment of possible capacity for solar energy to supply percentiles of each consumption type were computed.
the needs of the oil and gas sector (henceforth, we will use the term Supporting Information section S3 gives for the complete set of
hydrocarbons, HCs, when referring to oil and gas broadly). Because specific OPGEE model changes, including direct reporting of
no global datasets are available at the level of detail needed to worksheets and cells in which OPGEE model settings were
model solar energy applications, we apply a statistics-based changed.
modeling approach that derives possible uses from a suite of Stated simply, the following modeling choices were made:
open source models applied to 75 representative global oilfields.
We model petroleum operations to examine the breakdown of  For onshore fields, the fraction of electricity generated onsite is
energy use within the industry into thermal and electrical re- set equal to 0%, in order that electricity demands are reported as
quirements, which can best be supplied by solar thermal systems electricity, rather than on-site consumed natural gas used to
and solar photovoltaic systems, respectively. Using global solar generate power.
resource database, we perform an overall assessment of possible  Where energy demand is thermal in nature (e.g., boilers, solvent
use of solar thermal and solar photovoltaic power in oil production. regeneration) energy is assumed provided by natural gas.
In addition, we explore the uncertainty associated with modeled  Where the energy need is as work or rotational motion of shafts
per-bbl intensities for upstream and refinery operations. (e.g., pumps, compressors) this work is assumed provided by
electricity.
2. Methods  For compression and refrigeration work of gas fractionation
(demethanizer), we assume these processes are driven by nat-
2.1. Bottom-up energy intensity of oil operations ural gas turbines.
 Offshore fields modeled assuming all power provided by on-site
In order to estimate potential for solar use in HC production, we simple gas turbines.
performed bottom-up modeling of energy use in oil operations. We
performed this bottom-up modeling because we felt that it pro- Example electricity intensity distributions across are presented
vides better resolution on the potential uses of solar energy in oil in Fig. 1. Fig. 1 (left) shows electricity used in upstream production/
and gas operations. Because sparse data are available on global gas lifting, while (right) shows surface processing and separations
processing and production practices, we focused this process on (right). See SI Table S4 for full OPGEE model statistical results,
estimating energy use in producing and refining oil. Some of the including mean, standard deviation, 5%ile, 25%ile, 50%ile 75%ile,
modeled energy use that we calculated might also reasonably be and 95%ile values for four energy types and four classes of fields.

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J. Wang et al. / Energy xxx (2016) 1e9 3

Fig. 1. Distribution of production electricity intensities (a) and surface processing electricity intensities (b). Distributions are shown for all fields in upstream dataset (83 oilfields).

2.1.2. Refinery energy intensity efficient, and H2 production is 60% efficient (see Ref. [25] sheet
To estimate refinery energy use, we used the Petroleum Refinery “Coking refinery calcs”). Because global refineries are assumed to
Life Cycle Inventory Model (PRELIM) of the University of Calgary be less efficient than the PRELIM-modeled highly-integrated North
[24,25]. PRELIM estimates energy consumption by both process American refinery, an additional inefficiency factor of 1.2 was
unit (23 units) and energy carrier (four energy carriers). We ran applied to estimate global refinery energy use (i.e., a typical global
PRELIM on 72 modeled crude oils. These oils overlap with OPGEE- refinery uses 20% more energy than modeled in PRELIM due to sub-
modeled fields. Again, these PRELIM crudes were modeled as part optimal process integration). We discuss this factor below in the
of the Oil Climate Index project [22]. SI Table S3 gives crudes and results section. These relatively conservative assumptions are
crude blends modeled in PRELIM. Each crude is assumed refined required to align PRELIM results with global reported refinery en-
using the default PRELIM refinery configuration for that oil. ergy use. See SI Table S7 for more details.
First, each crude oil was modeled in PRELIM and data were Fig. 2 presents example distributions of natural gas and steam
extracted for four energy carriers: power, natural gas, H2, and steam use in the atmospheric distillation column. See SI Table S6 for full
(all in MJ/d). Energy needs are estimated for each carrier for all 23 PRELIM model statistical results, including mean, standard devia-
modeled PRELIM process units. tion, 5%ile, 25%ile, 50%ile 75%ile, and 95%ile values for four energy
Next, we compute weighted-average fuel use (MJ/bbl) of each types and 9 process units.
process unit. Crude production volumes for each crude were used
to compute weighted intensity of process unit k:

2.2. Validation: prediction of global energy use to align bottom-up


P72  
i¼1 Fi;k Vi MJ process modeling assumptions
Eave;k ¼ P72
bbl
i¼1 Vi
We can use above-derived per-bbl energy intensities to estimate
where Fi,k is the fuel use in process unit k while processing crude oil global energy use to compare to above reviewed sector energy use
i, and Vi is the volume of crude oil i in the analysis basket. SI Table S5 estimates from IPEICA and IOGP.
gives weighted average results for each process unit. We also
generate non-weighted distribution percentiles (SI Table S6) for
PRELIM results.
In calculating the weighted average fuel use, some results are
not included in the summation: (a) if fuel use Fi,k is exactly 0 MJ/bbl
(occurs when modeled crude oil i doesn't pass through process unit
k in the default PRELIM refinery configuration for that crude oil); (b)
fuel use Fi,k is negative (non-physical); (c) or fuel use Fi,k is a positive
non-zero value less than 1  105 MJ/bbl (this is 4 orders of
magnitude below typical process intensities).
Next, we consider the efficiency of generating energy carriers
from primary energy (e.g., steam generation efficiency). Due to lack
of a globally disaggregated dataset on conversion efficiencies,
overall efficiencies are assumed as follows:

 Power generation: 0.3 MJ electricity/MJ fuel lower heating value


(LHV);
 Gas use: 1.0 MJ gas used on site/MJ gas LHV;
 Steam generation: 0.7 MJ steam/MJ gas LHV;
 Hydrogen production: 0.5 MJ hydrogen/MJ gas LHV.

These efficiencies are more conservative than those assumed in Fig. 2. Distribution of atmospheric tower (tower þ furnace) natural gas and steam
the PRELIM model: PRELIM assumes that steam generation is 88% consumption.

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2.2.1. Estimating global upstream consumption energy consumption is constructed as follows. The OPGEE intensity
Global estimates of primary oil production for 2013 are obtained for electric pipeline pumps is 18.6 kJe per bbl-km. Assuming a
from US Energy Information Administration (EIA) [23]. EIA crude typical pipeline transport distance of 500 km gives electricity re-
oil þ lease condensate (henceforth C þ C) is used as the measure of quirements of 2.6 kWhe per bbl. We round this value up to 3 kWhe/
global crude production capacity. Note that C þ C excludes natural bbl. We do not include ocean shipping energy use due to lack of
gas plant liquids (NGPLs), refinery processing gain, and “other liq- potential for use of solar in international shipping.
uids” (mostly biomass). EIA C þ C production volumes for each After disaggregation, we estimate production volume of each
country are given in SI Table S8. type of oil for each country (see SI Table S7). For each of these four
In order to estimate production of each of our four oil types, we oil types, the weighted-average energy consumption rates
first estimate offshore production volumes. For this task, the Pe- computed as described above with the OPGEE model was used to
troleum Economist World Energy Atlas (6th ed.) was utilized [26]. estimate country-level and global upstream energy consumption as
For each country, the relevant petroleum infrastructure map was gas and electricity. The impact of uncertainty in OPGEE model re-
consulted and the country was classified as follows: sults is explored further below.

 The country is classified as “offshore” if all or materially all of oil 2.2.2. Estimating global refinery consumption
fields are offshore. Similarly to the above effort to estimate energy consumption for
 The country is classified as “onshore” if all or materially all of the upstream operations, we use the OGJ 2015 Worldwide Refinery
oil fields are onshore or if the country is landlocked. Survey (henceforth WWRS) [49] to determine capacities of global
 The country is classified as “mixed onshore/offshore” if both refineries.
onshore and offshore resources are present. WWRS includes per-refinery process unit sizing for 641 global
refineries. Each refinery includes calendar-day process throughputs
Of the 96 countries reported in EIA the crude oil production (bbl/cd) for 57 process unit or sub-process-unit capacities. These
databases for 2013, a total of 44 countries were classified as volumes are summed to the country level, and process-unit-level
“onshore”, 15 countries were classified as “offshore”, and 37 weighted energy intensities from PRELIM are applied for power,
countries were classified as “mixed onshore/offshore”. For coun- gas, H2, steam.
tries that are classified as mixed onshore/offshore, a two-phase Only 95% of WWRS process throughputs (measured in bbl/cd
approach is used. If the mixed onshore/offshore country pro- capacity) can be aligned with an equivalent PRELIM process unit. So
duced more than 1% of EIA 2013 C þ C production, it was considered the total energy calculated from PRELIM results is increased by 5%
a material petroleum producer and worthy of further disaggrega- account for missing capacity (i.e., it is assumed that missing process
tion. If a country produced less than 1% of EIA 2013C þ C produc- units consume, on average, the same amount of energy per bbl of
tion, then it was treated with a simplifying assumption: production throughput as the PRELIM-modeled process units).
was divided into 50% onshore and 50% offshore production. A total By combining the country-level process unit capacities and the
of 16 mixed onshore/offshore countries were further disaggregated PRELIM-derived energy intensities, we can estimate both country-
based on this criterion (listed in Table S8). level and global refinery energy consumption.
To disaggregate production in these 16 “mixed onshore/
offshore” countries, the World Energy Atlas is used to determine 2.3. Estimating global size of solar energy market in the oil and gas
names of offshore fields [26]. In some countries, other maps are sector
used to supplement the World Energy Atlas (see SI Table S8). After
the list of offshore fields is generated, production volumes for To estimate solar potential, solar resource quality screening is
offshore fields are obtained from a variety of data sources (see SI performed at the country-level. Every country on earth receives
Table S9). By preference, data from the Oil & Gas Journal (hence- more than enough total solar energy to power its oil and gas op-
forth OGJ) 2015 Worldwide Production Survey are used [27]. In many erations, so absolute solar availability is not a useful classification
cases, no field-level production data are available for the countries tool. Instead, we use three different measures of solar resource
of interest. In these cases, a variety of supplemental data sources quality to screen countries for solar energy viability.
are used [28e42]. (see SI Table S8 for more explanation). In some
countries, no comprehensive estimate of offshore production is 2.3.1. Solar resource database
possible. In these cases, an approximation is made (see SI Table S9 A global dataset of solar energy potential produced by the US
for details). Using the above estimation methods, total offshore National Renewable Energy Laboratory (NREL) is used for the es-
production in 2013 was estimated at ~29,000 kbbl/d. This repre- timate of solar resource quality by country [50]. NREL reports re-
sents ~34% of EIA 2013C þ C production. This is in line with global sources for solar PV as total radiation with panel tilt equal to
offshore estimates [43,44]. latitude. NREL divides solar resources into 14 classes (bins) of
After offshore production is removed, onshore C þ C output is 0.5 kWh/m2 per day. NREL computes available energy in each class
further subdivided into conventional production, thermal EOR, and for each country.
mined oil sands production. Thermal EOR volumes are estimated For solar thermal, the NREL dataset estimates direct normal
using the 2014 OGJ EOR survey [45]. This OGJ EOR dataset appears irradiation (DNI) and groups resources into 10 classes, ranging from
to be infrequently updated and incomplete. This data is supple- <3 kWh/m2-d to > 7.75 kWh/m2-d. The NREL dataset also includes
mented in Canada using data on in situ thermal recovery of bitumen capacity factors computed using the System Advisory Model (SAM)
and upgraded synthetic crude oil (SCO), as provided by Canadian model [51], assuming a trough-based solar thermal system with a
Association of Petroleum Producers (CAPP) datasets [46,47]. Mined solar multiple of 2, and 6 h of thermal storage.
oil sands production is also included from CAPP datasets, including For each country we compute the energy-weighted average
both diluted bitumen and SCO [46,47]. Data on Venezuelan EOR capacity factors (CFs) for both solar thermal and solar PV. Solar
operations are included using recent non-OGJ reports [48]. In the thermal CFs are significantly higher than solar PV CFs due to the
case of Oman, OGJ data are supplemented with country-specific assumption by NREL of in-built solar thermal storage. The resulting
data on heavy oil production. weighted CFs for solar thermal and PV systems are shown in SI
For crude transport to refineries, a simple estimate of pipeline Table S10.

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Because of the large thermal energy requirements associated example, using the area-based screen in conjunction with the
with surface processing and crude refining, we use the solar ther- offshore requirement, the lax and stringent screens only allow 41%
mal DNI dataset for country-level solar resource quality screening. and 30% of global C þ C production, respectively (compared with
The first method is “area-based” solar quality screening. For the 67% and 43% without offshore screen).
area-based method, DNI classes 3 and below (<4 kWh/m2-d) are Some 870 kbbl/d of 2013 thermal EOR took place in countries
considered non-viable. DNI classes 4e6 are considered average meeting the lax area-based resource screen, while 305 kbbl/d are
(4e6.25 kWh/m2-d). DNI classes 7 and above are considered produced via thermal EOR in countries meeting the stringent area-
excellent (>6.25 kWh/m2-d). The area of land in each country in based screen. The differences in these resources emerge from
each class is tabulated. Canada failing both area-based screens and Venezuela meeting the
Using these land areas, we set up an area-based screen with lax area-based screen but failing the stringent area-based screen.
“lax” and “stringent” settings (resulting in high and low solar No mined oil sands production occurs in regions meeting either
resource available, respectively). The lax screen requires that more solar resource screen.
than 50% of a country's land has average or excellent solar quality The WWRS database contain process units with a total of 200.7
(i.e., above 4 kWh/m2-d). 72 out 96 countries in the EIA database million bbl/calendar day of capacity. Of these process units, some
meet this lax screen. The stringent screen adds a second condition 128.8 million bbl/calendar day of throughput is contained in
that at least 10% of the energy in a country must come from land countries passing the lax area-based screen (64.2% of total process
with excellent (>6.25 kWh/m2-d) DNI resources. 31 of 96 countries unit capacity), while 88.3 million bbl/calendar day is contained in
meet this stringent screen. These countries represent 67% and 43% countries passing the stringent area-based screen (44.0% of total
of global production, respectively. process unit capacity). These fractions are higher than the upstream
Secondly, we generate a “sun-hours-based” screen. In this fractions meeting the solar resource screens due to the fact that all
screen the energy-weighted average sun hours for a country is refineries are onshore and therefore no offshore correction is made.
computed (i.e., sun hours averaged across all land weighted by
energy fraction contributed by each bin). The lax screen requires 2.3.3. Alignment of primary energy demands with solar resources
that energy-weighted sun hour for a country is greater than In order to estimate the primary solar energy required to supply
4.5 kWh/m2/d. The stringent screen requires that the energy- upstream oilfield needs, the following assumptions were made in
weighted average sun hours for the country must exceed relating OPGEE consumption types to solar energy resources:
5.5 kWh/m2/d. 70 countries meet the lax sun-hour based screen,
while 33 meet the stringent screen. These countries represent 75%  Pumping, lifting, compression and other primary electricity
and 47% of global production, respectively. demand would be supplied by solar PV;
Lastly, we generate a “capacity-factor-based” screen. The  Process heat, steam generation, and heated chemical separa-
energy-weighted capacity factor is first computed for each country. tions (e.g., solvent regeneration) are assumed to be able to be
The lax requirement is that the solar thermal CF must exceed 22.5% supplied by solar thermal energy.
(including storage). The stringent requirement is that the solar
thermal CF must exceed 27.5% (including storage). The countries For solar use in refineries, the following assumptions were made
meeting the lax criteria (63 countries) make up 64% of global to align PRELIM-derived intensities with solar energy resources:
production, while those meeting the stringent criteria (38 coun-
tries) represent 38% of production.  Direct electricity use and H2 production are assumed to be
These bounds are meant to be approximate measures of the supplied by PV, with a PV-to-H2 electrolyzer efficiency of 50%.
economic quality of the solar resource in a country: countries with  Refinery requirements currently met with natural gas or steam
poor quality solar resources will require comparatively more capital use are assumed to be provided by solar thermal at a 1:1
to generate a given amount of solar energy (e.g., low resource replacement ratio (e.g., 1 MJ of reported steam consumption in
quality does not imply that there is not enough solar power to run current refinery steam demands can be met with 1 MJ of solar-
refineries and production equipment, only that it would be more thermal-based steam).
expensive to do so). The results for each country and each quality
screen are given in SI Table S10. Note that in both of these cases, detailed unit process analysis
In general, the lax screens likely include some countries with would be required to estimate the temperatures at which thermal
low practical economic solar potential (e.g., Finland passes the lax energy needs to be provided in each case. For the current analysis,
area-based screen). In contrast, the stringent screens are more we assume that thermal needs can be met with solar thermal.
strenuous, potentially excluding some regions that may in fact be To compute the amount of energy able to be supplied by solar
profitable (e.g., Kuwait fails the stringent area-based screen due to systems, the power rates estimated above for all uses (using
nearly all land having high-average resource but little land with OPGEE- and PRELIM-derived factors) are multiplied by the tech-
excellent resource). Many countries are included using some solar nology- and country-specific CF. Each country passing a particular
resources criteria but excluded using other criteria. solar quality screen has a solar thermal and PV CF). Recall that
NREL-computed CFs assume no storage for PV and 6 h of thermal
2.3.2. Volumes produced and processed in countries passing quality storage for solar thermal systems.
screens
Total EIA 2013C þ C production was ~76,000 kbbl/d. The above 3. Results
screens result in between ~35% and 75% of global production
(stringent capacity-factor screen and lax sun-hour screen respec- 3.1. Alignment with reported “top-down” data
tively). Major losses in global potential include Canada, UK/Nor-
wegian North Sea, and Russia, which together produce a non-trivial First we report the results of scaling OPGEE- and PRELIM-
fraction of global output. derived energy intensities to global oil volumes for both produc-
If we combine the above solar quality screens with the tion and refining sectors.
requirement that production be onshore for use of solar, the Multiplying the country-level C þ C production volumes for
amounts of production usefully using solar energy drops. For each category from Table S7 by the OPGEE-derived energy

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6 J. Wang et al. / Energy xxx (2016) 1e9

intensities from Table S4 results provides a scaled “bottom-up” can be seen, the 3 screening methods given qualitatively similar
estimate of primary energy use in global upstream operations. In ranges of capacity solar PV and solar thermal installations. The sun-
order to generate a comparable value for primary energy use, hour-based screening method tends to result in higher estimates of
OPGEE-derived electricity use from offsite was assumed generated solar viability, while the capacity-factor-based screen results in low
at average 33% efficiency (MJ e-/MJ primary energy). The resulting estimates of potential. Table 1 also shows the potential energy
modeled global energy consumption in upstream operations is generated each year in TWh per year and EJ per year. These results
10.76 EJ/y, which is within the range reported above from IOGP and include country-and technology specific CFs noted above.
IPEICA industry datasets (10e11 EJ/y). Table 2 shows the corresponding global results for PV and ST
Multiplying country-level refinery throughputs from the WWRS potential for downstream (refinery) uses under stringent and lax
by the PRELIM-derived refining energy intensities reported in solar quality screens. As can be seen, the potential for refinery use is
Table S5, the resulting bottom-up figure for primary energy con- larger (potentially reaching near 100 GW of both PV and ST).
sumption in refinery operations in the world is 11.96 EJ. This result However, the differences between lax and stringent potential are
aligns well with the top-down estimates of 12e13 EJ in 2013 from larger for the sun-hour based and capacity-factor-based screens
the IPEICA results presented above. Note, that if the above- than for the area-based screen. This difference is due to the fact that
described global adjustments to PRELIM process unit intensity the USA passes both lax and stringent area-based screens but fails
and energy conversion efficiencies are not performed to account for the stringent sun-hour and capacity-factor screens.
differences between global refineries and PRELIM refinery, the Note that the potential use of solar PV in the upstream oil in-
resulting bottom-up global refinery energy consumption estimate dustry is between 0.06 and 0.14 EJ/y, depending on screening rules
is 9.49 EJ/y, significantly below the IPEICA-derived range. used. Potential PV use in refining ranges from 0.13 to 0.56 EJ/y.
Note that the mix of refinery intensities is not consistent glob- These values are generally less than 10% of the estimated global
ally. EIA [52a,b] reports that energy consumption at US refineries energy use in the oil and gas sector. This relatively low share is due
was 3.35 EJ in 2013. US crude distillation capacity was 17.8 million to the following factors (discussed above):
bbl per day in 2013 [53], compared to global crude distillation ca-
pacity of 88.03 million bbl per day [49], thus US refineries repre-  Solar screening criteria limit possibility of use of solar energy in
sented 20.2% of primary global refinery capacity. If we simply use large oil producing and oil refining regions (e.g., Russia, Canada,
this share to extrapolate US energy use to global refineries, we Northern Europe, and northern USA).
would estimate global refinery energy use at 16.6 EJ for 2013,  Offshore production of ~30% of global oil output limits solar use
significantly larger than IPIECA refinery energy use estimate. This in upstream (production) operations.
discrepancy is likely due to the fact that US refineries are signifi-  Transport energy use is limited to pipeline transport, as tank-
cantly more complex than the average global refinery. erage is assumed unable to be fueled with solar energy.
 Solar capacity factors limit energy supply without large-scale
storage.
3.2. Potential for solar energy use in oil and gas sector  Estimates are based on crude oil production, processing and
refining and do not include dry gas production and processing.
Using the above methods and the three sets of solar quality
screening criteria, we can estimate the power capacity of solar Capacities in GW for solar PV and solar thermal are plotted for
energy, both thermal and electric, in upstream and downstream the upstream and downstream industries in Figs. 3 and 4. In each
operations. Table 1 shows the global potential for installed up- case, results from the lax area-based screen are plotted.
stream (production and processing) solar capacity in GW under the The above figures are subject to uncertainty due to uncertain
lax and stringent settings for the 3 solar resource quality screens. As

Table 1
Global upstream potential for solar PV (PV) and solar thermal (ST), in onshore regions with quality-screened solar resources (three screening methods listed above). Results
listed as capacity potential [GW], as well as capacity factor adjusted energy per year [TWh/y and EJ/y].

Area-based screening Sun-hour-based screening Capacity-factor-based screening

Stringent (low) Lax (high) Stringent (low) Lax (high) Stringent (low) Lax (high)

Capacity PV (GWe) 7.2 9.9 6.9 11.3 6.1 9.7


Capacity ST (GWth) 24.6 40.1 19.7 44.0 17.4 36.9
Energy per year PV (TWhe/y) 15 20 15 23 13 20
Energy per year ST (TWhth/y) 65 98 53 104 49 92
Energy per year PV (EJe/y) 0.05 0.07 0.05 0.08 0.05 0.07
Energy per year ST (EJth/y) 0.23 0.35 0.19 0.38 0.18 0.33

Table 2
Global downstream (refinery) potential for solar PV (PV) and solar thermal (ST) using quality-screened solar resources (three screening methods listed above). Results listed as
capacity potential [GW], as well as capacity factor adjusted energy per year [TWh/y and EJ/y].

Area-based screening Sun-hour-based screening Capacity-factor-based screening

Stringent (low) Lax (high) Stringent (low) Lax (high) Stringent (low) Lax (high)

Capacity PV (GWe) 68.35 91.24 16.69 95.14 19.99 80.79


Capacity ST (GWth) 60.77 87.19 21.35 95.05 21.04 73.96
Energy per year PV (TWhe/y) 121.5 157.1 35.4 170.8 38 142
Energy per year ST (TWhth/y) 152.4 210.1 56.0 213.6 62 184
Energy per year PV (EJe/y) 0.438 0.566 0.127 0.615 0.139 0.511
Energy per year ST (EJth/y) 0.549 0.756 0.202 0.769 0.223 0.661

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Fig. 3. PV and ST potential capacity in upstream production sector under lax area-based solar resource screen.

Fig. 4. PV and ST potential capacity in refining operations under lax area-based solar resource screen.

refining and production energy intensities across the modeled Modeling uncertainty clearly affects per-bbl production, pro-
crude oils. Using the distributions given in Tables S4 and S6, Fig. 5 cessing, transport intensities. Given interquartile ranges shown in
shows the ranges of PV and solar thermal capacity for the US up- Fig. 5, a reasonable uncertainty envelope for results for a given
stream and downstream operations. The box outlines the inter- region of country should include values within a factor of 2 in each
quartile range, while the error bars trace the 5%e95% expected direction (e.g., ½ to 2 times the modeled values). Similar uncer-
range. Observing country-wide values near 5% and 95% ranges is tainty ranges, though somewhat narrower, are observed for re-
unlikely as this would require all production in these modeled finery intensities (see Table S6). Globally, the uncertainty range
countries achieving that level of performance, which is unlikely. should be significantly smaller due to compensating errors.

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8 J. Wang et al. / Energy xxx (2016) 1e9

Acknowledgements

J. Wang was funded for this work by a gift to Stanford University


to Professor A.R. Brandt from GlassPoint Inc.

Appendix A. Supplementary data

Supplementary data related to this article can be found at http://


dx.doi.org/10.1016/j.energy.2016.10.107.

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