EN AdaptiveProgramming AG B A5

ABB industrial drives
Application guide
Adaptive Programming
List of related manuals
Drive firmware manuals Code (English)
ACS880 primary control program firmware manual 3AUA0000085967
Option manuals
Drive composer start-up and maintenance PC tool 3AUA0000094606
User’s manual
You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in
the Document library, contact your local ABB representative.
Application guide
Table of contents
 2015 ABB Oy. All Rights Reserved. 3AXD50000028574 Rev B

EN
EFFECTIVE: 2015-10-29
Table of contents 5
Table of contents
List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. Introduction to the guide

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drive composer pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety
Purpose of the guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Contents of the guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2. Adaptive Programming
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview of Adaptive Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connecting a program to the drive application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Execution of a program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Disabling a program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Backup/Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3. Using PC tool interface

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Adaptive programming user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Program tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Creating a program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Downloading the program to a drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4. Program elements
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
System inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Parameter inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Constants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Data storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
System outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Parameter outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6 Table of contents
I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Start control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Frequency control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Torque control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Process PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Function block specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Abs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Add . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
AND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Bit get . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Bitwise AND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Bitwise OR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Bitwise XOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Divide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Equal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Greater than . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Less than . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Multiply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
NOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
OR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
PI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Select boolean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Select value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Set bits 0-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Set bits 8-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Square root . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Subtract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Switch boolean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Switch value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Trigger down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Trigger up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
T_off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
T_on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
XOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Introduction to the guide 7
1
Introduction to the guide
Contents of this chapter
This chapter gives general information on the guide.
Applicability
This guide applies to the ACS880 control program and Drive composer pro (version
1.9 or later).
Compatibility
The guide complies with the drive application programs in which the Adaptive
Programming features are included.
 Drive composer pro

Adaptive Programming is available in Drive composer pro (version 1.9 or later) with
Microsoft Windows 7 or newer. For further information on Drive composer pro, see
the list of related manuals on the inside of the front cover.
 Drives
Adaptive Programming is compatible with ACS880 primary control program version
2.20 or later.
8 Introduction to the guide
Safety instructions
Follow all safety instructions delivered with the drive.
• Read the complete safety instructions before you install, commission, or use the
drive. The complete safety instructions are delivered with the drive as either part
of the Hardware manual, or, in the case of ACS880 multidrives, as a separate
document.
• Read the software function specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are
given in the Firmware Manual in the subsection describing the related user
adjustable parameters.
Target audience
This guide is intended for people who design, commission, or operate the drive
system.
Purpose of the guide

This guide is used together with the firmware manual of the drive application
program.The firmware manual contains the basic information on the drive parameters
including the parameters of the Adaptive Programming. This guide gives more
detailed information on the Adaptive Programming:
-what is Adaptive Programming
-how to build a program
-how the function blocks operate
-how to use the system inputs and outputs
Contents of the guide

This guide contains the following chapters:
Adaptive Programming contains the overview of the Adaptive Programming.
Using PC tool interface provides the main UI elements of PC tool interface for
Adaptive Programming.
Program elements contains descriptions of function blocks of Adaptive Programming.
Related documents
A list of related manuals are printed on the inside of the front cover.
Adaptive Programming 9
2
This chapter describes the overview of the adaptive programming feature.
Overview of Adaptive Programming

Adaptive programming is used to customize the operation of a drive in case the drive
parameter setting is not sufficient. The program is built with standard function blocks
included in the drive firmware. A predefined list of inputs is available for getting
information from the drive parameters to use in the adaptive program. A predefined
list of outputs is available that defines parameters where it is possible to write from
the adaptive program.
Adaptive program is created with Drive composer pro. Drive composer pro is used to
download adaptive program to the drive and to start the adaptive program. By default,
adaptive program is started when the drive is powered ON if the adaptive program
exists in the drive.
Standard function blocks (for example Add, AND) are used to create an executable
adaptive program. The maximum size of an adaptive program is approximately 20
standard function blocks, depending on the block types used and the number of
predefined inputs and outputs utilized in the program. The standard function blocks
available are presented in Program elements (page 25). Numerical function blocks
use floating point numbers in the calculations.
10 Adaptive Programming
Connecting a program to the drive application

Adaptive program is connected to the drive application through predefined system
inputs and outputs. Drive provides the available inputs and outputs and sets the
pointer parameter values accordingly based on the created program.
When the predefined output (value/bit pointer parameter) is written to from the
adaptive program, the parameter is write protected and it is not changed in the
parameter table. The control panel and Drive composer pro shows a text in the
pointer parameter to indicate that the parameter is connected to the adaptive
program.
Execution of a program
Adaptive program is executed on firmware time level. Status of the adaptive program
is seen from parameter 7.30 Adaptive program status. If Adaptive program in the
drive is incompatible or corrupted, the fault 64A6h Adaptive program is activated. The
extension code of the fault explains the detail of the problem with the adaptive
program.
Note: For time level actual value, refer firmware manual(s) in List of related manuals.
Editing of the Adaptive program is possible only when the drive is in stopped state.
While editing Adaptive program, the start inhibit is ON, so that the drive cannot be
started.
The Adaptive program executes the function blocks in numerical order with all blocks
on the same time level. This cannot be changed by the user.
The user can:
- build a program using blocks and connections
- change the numbering of the blocks by moving them to different positions
- select the operation mode of the program (run/edit).
Disabling a program
Disabling Adaptive Program is possible with parameter 96.70 Disable adaptive
program.
When Adaptive Program is enabled, the Adaptive Program is put to running mode,
• when drive is powered On,
• after macro/user set change, restore operation, clear all and restore to defaults
parameter operations (= large parameter operations),
• when run command is given from the PC tool.
Adaptive Programming 11
When Adaptive Program is disabled,

• the Adaptive Program cannot put to running mode in the drive when the drive is
powered On,
• the Adaptive Program cannot be edited or put to running mode from Drive
composer pro.
When Adaptive Program is disabled, the situation is similar like when there is no
Adaptive Program in the drive.
Backup/Restore
Adaptive Program is saved to the backup file. Adaptive Program is restored when the
backup file is restored. Adaptive Program is automatically started after restore
operation, unless the parameter 96.70 Disable adaptive program has such a value
after restore operation that the Adaptive Program shall not be put to running mode.
12 Adaptive Programming
Using PC tool interface 13
3
Using PC tool interface
This chapter describes the main UI elements of PC tool interface for adaptive
programming.
Adaptive programming user interface

The main user interface of adaptive programming consists of the following sections:
• Program tools
• Function blocks
• Inputs
• Outputs
14 Using PC tool interface
The working area can be used either with tab or floating window. The selection
between tab and floating window can be made using Drive composer pro View menu.
The figure below shows the user interface with tabbed window.
Figure 1. Adaptive programming
 Program tools
The program tools contains the following options:
• Undo: Erases the last change made and reverts it to an older state.
• Redo: Reverses the undo or advances to a more current state.
• Open: Opens a program from locally saved file.
• Save: Saves the active program to a local file (.dcap format).
• Run program: Starts the program.
• Restore: Restores the default program.
 Function blocks
Function blocks of adaptive programming are grouped into categories and are shown
on a horizontal shelf. The scroll bar shows category labels and indicates the current
view. The blocks are quickly accessible. The user can drag and drop the required
blocks to the canvas. See Adaptive programming (page 14).
Following are the function block categories:
• Arithmetic blocks
• Logical blocks
• Selection blocks
• Comparison blocks
• Timer blocks
• Operation blocks
 Inputs
The predefined inputs are categorized into groups. The available groups and inputs
are dependent on the drive type. Typical examples are:
• Constants
• I/O
• Actual values
You can use the same input multiple times in the same program. Hovering over an
input on the shelf highlights every instance of that input on the canvas, so you can
easily locate where the input is used in the program.
Figure 2. Inputs
To edit the input label and add a comment, proceed as follows:

1. Click label in the function block input.
Figure 3. Editing label

2. Edit the label and add the comment as desired.
Figure 4. Editing label and comment

For more information on Input descriptions, refer firmware manual(s) in List of related
manuals.
 Outputs
The predefined outputs are categorized into groups. The available groups and
outputs are dependent on the drive type. Typical examples are:
• I/O
• Start control
• Speed control
Each output can be used only once in the program. When you drag and drop an
output to the canvas, it is faded on the shelf.
Figure 5. Outputs
For more information on output descriptions, refer firmware manual(s) in List of
related manuals.
Creating a program
To create a program using function blocks, proceed as follows:
1. Drag-and-drop the desired function blocks to the canvas.
Figure 6. Function block

2. Drag-and-drop the desired inputs from the Input categories to the function block.
Figure 7. Adding inputs

3. Drag-and-drop the desired output from the Output categories to the function
block.
Figure 8. Adding output

Similarly, you can create the programs as desired by adding multiple function blocks
using inputs and outputs.
Downloading the program to a drive

After creating a program in canvas, you can download the program to a drive.
1. Click Download to drive.
Figure 9. Downloading to drive

Program is downloaded to the drive.
Figure 10. Program downloaded to a drive

After downloading to the drive, if you want to edit the program, click Edit. After
editing, the program can be downloaded to the drive by clicking Download to drive.
2. In the Program tools, click Run program to start the program.
3. To stop the drive, click Edit.
4. Click Save to save the diagram to the PC.
Program elements 25
4
Program elements
This chapter describes system inputs, outputs and function blocks available in the
master control program.
26 Program elements
System inputs
The below mentioned system inputs are examples only.
 Parameter inputs
System inputs have new type of parameter inputs.
• Boolean parameter input is for reading the value of a bit from a parameter (for
example command or status word)
• Numeric parameter input is for reading the value of a parameter.
 Constants
Constants consists of Numerical and Boolean constant input values. These constant
inputs can be reused in different blocks by changing their values.
For example: Numerical value and Boolean value.
 I/O
Analog inputs
Analog inputs can be filtered, inverted or scaled with parameter configuration (i.e. not
in Adaptive programming).
Analog inputs can be independently set as voltage or current input by a jumper. Each
input can be filtered, inverted or scaled.
The drive can be set to perform an action if the value of an analog input moves out of
a predefined range.
Digital inputs and outputs

Digital inputs and outputs can be set as either an input or an output.
Program elements 27
Digital input/output DIO1 can be used as a frequency input, DIO2 as a frequency

output.
For example: AI1, AI2, DI1, DI2, DIO1, DIO2 etc.
 Actual values
Basic signals for monitoring the drive.
For example: Motor speed, Output frequency, Motor current and so on.
 Status
Drive status word.
Example: Enabled, inhibited, Ready to start etc.
 Data storage
Data storage parameters are reserved for data storage. These parameters are
unconnected by default and can be used for linking, testing and commissioning
purpose.
For example: Data storage 1 real32, Data storage 2 real32 etc.
For more information on Input descriptions, refer firmware manual(s) in List of related
manuals.
System outputs
The below mentioned system outputs are examples only.
 Parameter outputs
System outputs have a new type of parameter outputs.
• Boolean parameter output is for writing a Boolean block output to a parameter.
The parameter gets either value one or zero.
• Numerical parameter output is for writing a Numerical block output to a parameter.
28 Program elements
You can select the parameter for the input or output either from a list or type the
parameter manually.
Reading and writing parameters in the drive

The block output value is written to the parameter only when the value changes. The
written parameter values are not saved over power down of the drive.
For efficiency, the parameter reading and writing is made in the internal format. In
case of some parameters, it is possible that the block input shows a different value
than the corresponding parameter.
 I/O
Analog outputs
Analog outputs can be filtered, inverted or scaled with parameter configuration (i.e
not in Adaptive programming).
Relay outputs
The signal to be indicated by the outputs can be selected by parameters.
Digital inputs and outputs

Digital input/output DIO1 can be used as a frequency input, DIO2 as a frequency
output.
For example: AO1, AO2, RO1, RO2, RO3, DIO1 and DIO2.
 Start control
Operating mode
The two external control locations, EXT1 and EXT2, are available. The user can
select the sources of the start and stop commands separately for each location.
Run enable
The source of the external run enable signal. If the run enable signal is switched off,
the drive will not run.
Fault reset
The drive can automatically reset itself after overcurrent, overvoltage, undervoltage
and external faults.
For example: Ext1/Ext2 selection, Run enable 1, Fault reset etc.
Program elements 29
 Speed control
The output of the speed reference selection block. The motor follows a speed
reference given to the drive.
For example: Speed ref1, Speed ref2 and Speed additive 1.
 Frequency control
The output of the frequency reference selection block. The motor follows a frequency
reference given to the drive. Frequency control is only available in scalar motor
control mode.
For example: Frequency ref1, Frequency ref2 etc.
 Torque control
The output of the torque reference selection block. Motor torque follows a torque
reference given to the drive.
For example: Torque ref1, Torque ref2 and Torque additive 2.
 Limitations
Defines the source of maximum torque limit for the drive.
For example: Minimum torque 2 and Maximum torque 2.
 Events
Defines the source of external events.
For example: External event 1, External event 2 etc.
 Process PID
Selects the source that determines whether process PID parameter set is used.
For example: Set 1 setpoint 1, Set 1 feedback 1, Set 1 tracking mode etc.
For more information on output descriptions, refer firmware manual(s) in List of
related manuals.
30 Program elements
Function block specifications

You can adjust the number of inputs by dragging the bottom line in the function block.
Note: Function blocks which do not contain bottom line cannot be adjusted.
 Abs
Calculates absolute value.
Output:
Name Type Default value
Out Float 0
Input: 1
Name Type Default value Function
In Float 0 Block input
Block function
Block calculates absolute value of value in input In. Output = I In I.
Exceptional cases
Block input is not connected. Input has a default value.
Program elements 31
 Add
Adds n inputs and outputs result.
Output:
Out Float 0
Inputs: 2-8
Default inputs: 2
In1 - In8 Float 0 Provides values to add
Block function
Output = In1 + In2 +...+ In8
Exceptional cases
• Inputs which are not connected are added as default value.
• Overflow to positive side: output is limited to Max float.
• Overflow to the negative side: output is limited to negative Max float.
• Underflow: value 0 is kept at output.
32 Program elements
 AND
Performs logic AND.
Output
Out Boolean 0
Inputs: 2-8
Default inputs: 2
In1 - In8 Boolean N/A Block inputs
Block function
Function block performs logical conjunction operation with inputs.
Out = In1 & In2 & … & In8.
The truth table of AND operation is below. Example uses two inputs. Same logic can
be applied to other inputs. Output is 1 (true) if and only if all inputs have value 1 (true).
In1 In2 Out
0 0 0
0 1 0
1 0 0
1 1 1
Exceptional cases
• Inputs which are not connected have no effect on the output.
• If some inputs are connected and others are not, only the connected inputs
are evaluated.
Program elements 33
 Bit get
Performs logic OR operation with selected bits from inputs.
Output
Out Boolean 0
Inputs: 2-9
In Float 0 Value to read bits
Bit sel 1 - 8 Float N/A Provides number of bits to
be selected from input value.
Block function
Basic functionality of the block is to get the value of the defined bit. In case several
bits are defined then values of these bits are retrieved and OR operation is executed
with these to get the block output value.
Bits 0 - 15 can be selected.
For example, in case only Bit sel 1 is connected then Out = val1. If Bit sel 1 and 2 are
connected then Out = val1 OR val2, where val1 - value of bit selected by Bit sel 1
input and val2 - value of bit selected by Bit sel 2 input.
34 Program elements
Exceptional cases
• Bit sel input is not connected. Bit defined by this input is skipped.
• If entered bit sel value > 15, bit 15 is selected.
• If bit sel < 0 then bit 0 is selected.
• If input In is not connected, it gets default value.
• An input In value that is either negative or larger than (2^31)-1 is set to default
value 0.
Program elements 35
 Bitwise AND
ANDs the lowest 16 separate bits of the input values and outputs the combination as
float.
Output
Out Float 0
Inputs: 2-8
In1 - In8 Float N/A Provides an input value.
Block function
Connected inputs are rounded to the nearest integer after which the AND operation is
performed on them. The lowest 16 bits of the result is taken, converted to float and
written to output.
Exceptional cases
• An input value that is either negative or larger than (2^31)-1 is set to default value
0.
• If only 1 input is connected then that input is rounded and sent to the output.
36 Program elements
 Bitwise OR
ORs the lowest 16 separate bits of the input values and outputs the combination as
float.
Output
Out Float 0
Inputs: 2-8
In1 - In8 Float 0 Provides an input value.
Block function
Inputs are rounded to the nearest integer after which the OR operation is performed
on them. The lowest 16 bits of the result is taken, converted to float and written to
output.
Exceptional cases
0.
• Disconnected inputs have default value 0.
Program elements 37
 Bitwise XOR
XORs the lowest 16 separate bits of the input values and outputs the combination as
float.
Output
Out Float 0
Inputs: 2
In1 Float 0 Provides an input value.
In2 Float 0 Provides an input value.
Block function
Inputs are rounded to the nearest integer after which the XOR operation is performed
on them. The lowest 16 bits of the result is taken, converted to float and written to
output.
Exceptional cases
0.
38 Program elements
 Divide
Divides block inputs.
Output:
Out Float 0
Inputs: 2
Num Float 0 Dividend
Denom Float 0 Divisor
Block function
Output = In1 / In2
Dividing by zero will set block output to zero.
Exceptional cases
• Inputs which are not connected are assigned with default values.
Program elements 39
 Equal
Checks if values at inputs are equal.
Output
Out Boolean 0
Inputs: 2
A Float 0 First comparison
value
B Float 0 Second comparison
value
Block function
Block compares the whole number parts of numbers in A and B. Behavior of the block
can be seen in table below.
Condition Out
A and B are equal 1
A and B are not equal 0
Inputs are rounded before comparison. Only whole number part of the inputs are
compared.
For example, if value 70.5 is in input, it will be compared as 71. If value 70.4 is in input
it will be compared as 70. Rounding of negative numbers works as illustrated in the
following example. -70.4 rounds to -70. -70.5 rounds to -71.
Exceptional cases
Inputs which are not connected will have a default value.
40 Program elements
 Filter
Filters input for a defined length of time and then outputs it.
Output:
Out Float 0
Inputs: 2
In Float 0 Signal to be filtered
Time Float 0 Filter time constant
in seconds
Block function
This block is a single pole low - pass filter. Input signal In is filtered using provided
time constant Time. The following equation is used for internal calculations.
Coefficient = TimeLevel / (TimeLevel + Time)
Out[i] = Coefficient * (In[i] – Out[i - 1]) + Out[i - 1]
Where:
Variable Function
Out [i] Current calculated output value
Out [i - 1] Previous output value of the filter from previous time cycle
In [i] Current input value
Timelevel Value of timelevel that the program is running at.
This function is a discrete model for single pole low - pass filter.
Exceptional cases
• Time constant Time < timelevel or negative constant is provided. Filter does
not filter input signal. Input is written to output unaltered. Time constant is
evaluated to 0.
• In is not connected - Input gets default value.
• Time constant is not connected - assumed to have default value.
Program elements 41
 Greater than
Comparison block. Compares values at its inputs to see if first value is greater than
second. Comparison accuracy is set by the user.
Output
Out Boolean 0
Inputs: 3
A Float 0 Provides first

comparison value
B Float 0 Provides second
comparison value
Hyst Float 0 Value B is
subtracted
Block function
Takes two inputs to compare with one another, A and B, and a third input that
manipulates input B.
First:
• If A > B, output is set to 1.
Second (if first is not true):
• If A < (B- Hyst) then output is reset to 0.
Third (if neither are true):
• Previous output value is kept at block output.
Exceptional cases
• When either A or B input is not connected then output is set to default value 0.
• A disconnected Hyst input has value 0.
42 Program elements
 Less than
Comparison block. Compares values at its inputs to see if first value is smaller than
second. Comparison accuracy is set by the user.
Output
Out Boolean 0
Inputs: 3
Name Type Default Function
value
A Float 0 Provides first
comparison value
B Float 0 Provides second
comparison value
Hyst Float 0 Value that is added
to B
Block function
Takes two inputs to compare with one another, A and B, and a third input that
manipulates input B.
First
• If A < B, output is set to 1.
Second (if first isn't true)
• If A > (B+ Hyst) then output is reset to 0.
Third (if neither are true)
• Previous output value is kept at block output.
Exceptional cases
• When either A or B input is not connected then output is set to default value 0.
• A disconnected Hyst input has value 0.
Program elements 43
 Limit
Takes an input that is limited and outputs the value after limiting it.
Output:
Out Float 0
Inputs: 3
In Float 0 Value to be limited.
Max Float 3.4028235e+38 Maximum value In is
limited
Min Float - 3.4028235e+38 Minimum value In is
limited.
Block function
In is written to the output as long as it is within the value range of Max and Min. When
In exceeds or falls below the respective limit values, it will first be capped to the
appropriate limit value and then written to the output. In is evaluated first against Max.
If Max is not limiting, then In is evaluated against Min.
Exceptional cases
• If In is not connected then the block output is zero.
• If Max or Min input is not connected, then the highest and lowest float values
are set as the default values for Max or Min.
44 Program elements
 Max
Compares n inputs and outputs the largest input value.
Output:
Out Float 0
Inputs: 2-8
Default inputs: 2
In1 - In8 Float 0 Provides an input
value to compare
Block function
Compares all input values to determine the highest one and outputs it.
Exceptional cases
If some inputs are connected and other inputs are not connected, only the connected
inputs are evaluated.
Program elements 45
 Min
Compares n inputs and outputs the smallest input value.
Output:
Out Float 0
Inputs: 2-8
Default inputs: 2
In - In8 Float 0 Provides an input
value to be compared
Block function
Compares all input values to determine the lowest one and outputs it.
Exceptional cases
If some inputs are connected and others are not connected, only the connected
inputs are evaluated.
46 Program elements
 Multiply
Multiples n inputs and outputs the result.
Output:
Out Float 0
Inputs: 2-8
Default inputs: 2
In1 - In8 Float N/A Provides values for multiply
block to perform multiplication
Block function
Out = In1 * In2 *...* In8
Exceptional cases
• Inputs which are not connected are not multiplied. If one input is connected, its
value is at output.
• All inputs are not connected: output is assigned a default value.
Program elements 47
 NOT
Inverts value at input.
Output
Out Boolean 1
Input: 1
In Boolean 0 Block input
Block function
Function block performs inversion.
In Out
0 1
1 0
Exceptional cases
In case a block input is not connected then its value is set to 0 by default.
48 Program elements
 OR
Performs logic OR.
Output
Out Boolean 0
Inputs: 2-8
Default inputs: 2
In1 - In8 Boolean 0 Block inputs
Block function
Function block performs logical or operation with inputs. Out = In1 v In2 v … v In8.
The truth table of OR operation is below. Example uses two inputs. Same logic can
be applied to other inputs. Output has value 1 when one of the inputs have value 1.
Output is 0 if and all inputs have value 0.
In0 In1 Out
0 0 0
0 1 1
1 0 1
1 1 1
Exceptional cases
If some inputs are connected and others are not, only the connected inputs are
evaluated.
Program elements 49
 PI
PI controller.
Output:
Out Float 0
Inputs: 8
Setpoint Float 0 Desired output value
Actual Float 0 Actual output value
Gain Float 0 Proportional gain (Kp)
Int time Float 0 Integration time
Track Boolean 0 Enables tracking mode
Track Float 0 Output value in
reference tracking mode
Min Float - 3.4028235e+38 Maximum output value
Max Float 3.4028235e+38 Minimum output value
50 Program elements
Block function
Calculates the P and I terms based on error, proportional gain and an integral
coefficient. The sum of P and I is written to the output. Sets output to tracking
reference value when tracking is enabled and limits the output when needed. In these
cases, the I term value is maintained directly in reference to the tracking reference or
limit values to provide smooth transfer/anti-windup. PI output continuous changing
from track reference value when track is disabled. In the limitation, the value is
evaluated first against Max limit. If Max is not limiting, then the value is evaluated
against Min limit.
Exceptional cases
• In case a block input is not connected then its value is set to default value.
• When either Setpoint, Actual or Gain are not connected then output is set to 0.
When Track is enabled and Track reference is not connected then output is
set to 0.
• When Integration time input is not connected then integral component is reset
and PI block functions as a P controller.
• When Min or Max is not connected, the default values of these inputs are
used.
Program elements 51
 Ramp
Changes the output value to match the input value at a defined rate of change.
Output:
Out Float 0
Inputs: 7
In Float 0 Reference value to
ramp to output
Increase Float 0 The amount of output
increased per second
Decrease Float 0 The amount of output
decreased per second
Track Boolean 0 Enables tracking mode
Track Float 0 Output value in tracking
reference mode
Max Float 3.4028235e+38 Maximum value block
output will be limited
Min Float - 3.4028235e+38 Minimum value block
output will be limited
52 Program elements
Block function
If output value does not equal input reference, then the output value starts changing
towards the input value.
The amount of change per second is defined by the inputs for increasing and
decreasing the output. Sets output to track reference value when track is enabled.
Output is limited to maximum and minimum limit values. In the limitation, the output is
evaluated first against Max limit. If Max is not limiting, then the output is evaluated
against Min limit. Ramp output continues changing from tracking reference value
when tracking is disabled.
Exceptional cases
• In case a block input is not connected, then its value is set to default value.
• In case, either maximum or minimum limit is disconnected, then their values
will be defaulted to the highest and lowest value representable by a float.
• In case, Increase or Decrease input is disconnected then Output = In when
trying to ramp with the disconnected input. If the other input is connected then
ramping with it behaves as normal.
• In case, In input is disconnected then Output = 0.
Program elements 53
 Select boolean
Outputs the Boolean input value that is selected by the selector input.
Output
Out Boolean 0
Inputs: 3-9
Default inputs: 3
Sel Float 0 Selects input value to
connect to output
In1 - In8 Boolean 0 Provides selectable input
value for the block.
Block function
This is a selector block that can have different input connected to output. Input to be
connected is selected by Sel input.
When Sel = 1 then Out = In1, when Sel = 2 Out = In2 etc.
When Sel = 8 Out = In8.
Allowable value range for Sel input is 1 <= Sel <= 8.
Exceptional cases
• When Sel input is out of its allowable range then Out = 0.
• Inputs which are not connected will have a default value.
54 Program elements
 Select value
Outputs the float input value that is selected by the selector input.
Output
Out Float 0
Inputs: 3-9
Default inputs: 3
Sel Float 0 Selects input to be
connect to output
In1 - In8 Float 0 Provides selectable input
value for the block
Block function
This is a selector block that can have different input connected to output. Input to be
connected is selected by Sel input.
When, Sel = 1 then Out = In1, and Sel = 2 then Out = In2 and etc.
When, Sel = 8 then Out = In8.
Allowable value range for Sel input is 1 <= Sel <= 8.
Exceptional cases
• When Sel input is out of its allowable range then Output = 0.
Program elements 55
 Set bits 0-7

Updates bits 0-7 of the input value.
Output
Out Float 0
Inputs: 9
In Float 0 Value to be updated
Bit0 Boolean N/A Value of bit 0 (lowest)
Bit1 Boolean N/A Value of bit 1
Block function
Rounds the float input to closest integer and updates bits 0-7 of the integer value
based on the boolean inputs Bit0-Bit7. Takes then the lowest 16 bits of the integer
result and converts the value to float and writes it to output.
Exceptional cases
• An input value that is either negative or larger than (2^31)-1 is set to default
value 0. Bits 0-7 of the default value are updated.
• If Boolean input is not connected, the value of that bit is not updated.
56 Program elements
 Set bits 8-15

Update bits 8-15 of the input value.
Output
Out Float 0
Inputs: 9
In Float 0 Value to be updated
Block function
Rounds the float input to closest integer and updates bits 8-15 of the integer value
based on the Boolean inputs Bit8-Bit15. Takes then the lowest 16 bits of the integer
result and converts the value to float and writes it to output.
Exceptional cases
• An input value that is either negative or larger than (2^31)-1 is set to default
value 0. Bits 8-15 of the default value are updated.
• If Boolean input is not connected, the value of that bit is not updated.
Program elements 57
 Square root
Calculates square root of value at input.
Output
Out Float 0
Inputs: 1
In Float 0 Block input
Block function
Block calculates square root of input. Out =
Exceptional cases
• When value at the input is negative (In < 0), then Out = 0
58 Program elements
 SR
SR trigger is used to store Set value.
Output
Out Boolean 0
Input: 2
Set Boolean 0 Set input
Reset Boolean 0 Reset
Block function
This is SR latch. Output keeps it value once set by Set input. Value at output is reset
to 0 when Reset = 1. Value at output depends on previous output value. See truth
table.
Previous Out Reset Set Current Out
0 0 0 0
0 0 1 1
x 1 x 0
1 0 0 1
1 0 1 1
Exceptional cases
• If Set is not connected, it is assumed to have default value.
• If Reset is not connected, it is assumed to have default value.
Program elements 59
 Subtract
Performs subtract.
Output:
Out Float 0
Inputs: 2
In1 Float 0 Value to subtract from
In2 Float 0 Value to be subtracted
Block function
Output = In1 - In2
Exceptional cases
• In case both inputs are not connected, output has a default value.
• Inputs which are not connected are assigned default value.
• Underflow: value 0 is kept at output
60 Program elements
 Switch boolean
Outputs the input Boolean value whose enable value is set first.
Output:
Out Boolean 0
Program elements 61
Inputs: 3-15
Default inputs: 3
Sel1 - Sel7 Boolean 0 Selects/deselects input
value.
In1 - In7 Boolean 0 Provides selectable input
value for the block.
Default Boolean 0 Default output when Sel
is not active for any
inputs.
Block function
The value written to the output is “In X” value whose “Sel X” is set first. If no “Sel X” is
set then Default input is written to the output.
Example:
Multiple Sel inputs have value 1. Inputs are evaluated from top to bottom. In case of
multiple In, Sel pairs In1, Sel1 is checked first followed by In2, Sel2 and etc. In case
Multiple Sel inputs are 1 the first one will be connected to output. In this example, if
both Sel1 and Sel 2 are 1 then In1 is connected to output.
Exceptional cases
Inputs which are not connected will have a default value.
62 Program elements
 Switch value
Outputs the input float value whose enable value is set first.
Output:
Out Float 0
Program elements 63
Inputs: 3-15
Default inputs: 3
Sel1 - Sel7 Boolean 0 Selects/deselects input
value
In1 - In7 Float 0 Provides selectable
input value for the block
Default Float 0 Default, that is,
connected to output
when no Sel is 1
Block function
The value written to the output is “In X” value whose “Sel X” is set first. If no “Sel X” is
set, then the Default input is written to the output.
Example:
Multiple Sel inputs have value 1. Inputs are evaluated from top to bottom. In case of
multiple In, Sel pairs In1, Sel1 is checked first followed by In2, Sel2 etc. In case
Multiple Sel inputs are 1, the first one will be connected to output. In this example, if
both Sel1 and Sel2 are 1 then In1 is connected to output.
Exceptional cases
64 Program elements
 Timer
Runs through states at the speed of timer values defined at the inputs. Outputs the
current state. The timers can be paused and the state can be reset.
Output
Out Float 1
Inputs: 4-10
Default inputs: 4
Enable Boolean 0 Enables/disables timer.
Reset Boolean 0 Resets time when rising
edge is detected on input.
Time1 - Float 0 Provides time in state,
Time8 time value is in seconds.
Program elements 65
Block function
Timer block is a state machine that goes through states. The time block stays in each
state is specified by time inputs Time1 - Time8. Minimal number of time inputs is 2.
When timer starts, it is in state 1 and block output is 1. Timer stays in this state for the
time specified in input Time1. When this time is passed, the timer block switches to
the next state. This behavior of normal operation is illustrated below. Reset is false,
enable is true. Time values Time1 = 2s, Time2 = 1s and Time3 = 2s are used in all
examples below.
Reset
F F F F F F F
Enable T T T T T T T
Out 1 1 2 3 3 1 1
Time, s 1s 2s 3s 4s 5s 6s 7s
Timer block can be paused by setting enable to false. During which the block stays in
the state that it was at the time. When Enable is set to true again, timer resume its
work from where it left off. The effect of enable input is illustrated below.
Reset
F F F F F F F
Enable T T T F F T T
Out 1 1 2 2 2 3 3
Timer block can be reset using the reset input. When rising edge is detected at the
reset input, block goes to state 1 if it is a valid state. If time in state 1 is specified to be
less than the time level that the program is running at, timer block will find the next
valid state to go to starting from state 1. If all states have delay times that are less
than the time level, block will go to state 1. The reset of the timer block happens also
in case the block is not enabled.
66 Program elements
The reset behavior under normal circumstances is illustrated below. In this example
there are 3 time inputs and they all have valid delay times specified.
Reset
F F F F F F F
Enable T T T F F T T
Out 1 1 2 2 2 3 3
Block only reacts to rising edge. The reset behavior is illustrated below. The rising
edge occurs at time 4s. Reset input is left true but this does not interfere with block
operation. At time 5s block is in normal operation mode again.
Reset
F F F T T F F
Enable T T T T T T T
Out 1 1 2 1 1 2 3
Exceptional cases
• Not connected inputs get default values assigned.
• When specified time in a state is smaller than the value of the time level that the
program is running, the state will be skipped.
• When all time inputs have times specified that are smaller than the time level
value, the block output is set to default value.
Program elements 67
 Trigger down
Falling edge detection.
Output
Out Boolean 0
Input: 1
Block function
Function block performs falling edge detection. Output is 1 when input previous value
is 1 and current value is 0. Otherwise output is 0.
Exceptional cases
• If input In is not connected, it will get the default value.
• If input In has value 0 at the first execution cycle of the block, the output of the
block is set to 0.
68 Program elements
 Trigger up
Rising edge detection.
Output
Out Boolean 0
Input: 1
Block function
Function block performs rising edge detection. Output is 1 when block input previous
value is 0 and current value is 1. Otherwise output is 0.
Exceptional cases
• When input In is not connected, it will get the default value.
• If input In has value 1 at the first execution cycle of the block, the output of the
block is set to 1.
Program elements 69
 T_off
Turns off the delay.
Output
Out Boolean 0
Inputs: 2
In Boolean 0 Provides boolean value
Delay Float 0 Provides time value to
delay outputting 0
Block function
If the value of In is 1 then it is written to the output. If the value of In is 0 it is written to
the output only after a time period is passed which is defined by Delay. Delay is
limited to 2097152 seconds.
Exceptional cases
In case a block input is not connected, then its value is set to default value.
70 Program elements
 T_on
Turns on the delay.
Output
Out Boolean 0
Inputs: 2
In Boolean 0 Provides boolean
value.
Delay Float 0 Provides time value
to delay outputting 1.
Block function
If the value of In is 0 then it is written to the output. If the value of In is 1, it is written to
the output only after a time period is passed which is defined by Delay. Delay is
limited to 2097152 seconds.
Exceptional cases
In case a block input is not connected then its value is set to default value.
Program elements 71
 XOR
XOR inputs.
Output:
Out Boolean 0
Inputs: 2
In1 Boolean 0 Block input
In2 Boolean 0 Block input
Block function
Function block performs logical XOR operation with inputs.
The truth table of XOR operation:
In1 In2 Out
0 0 0
0 1 1
1 0 1
1 1 0
Output has value 1 when the inputs have different values, otherwise the output is 0.
Exceptional cases
In case a block input is not connected, the default value of the input is used in the
operation.
72 Program elements
Further information
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www.abb.com/searchchannels.
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3AXD50000028574 Rev B (EN) 2015-10-29

EN AdaptiveProgramming AG B A5

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EN AdaptiveProgramming AG B A5

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ABB industrial drives

 2015 ABB Oy. All Rights Reserved. 3AXD50000028574 Rev B

1. Introduction to the guide

3. Using PC tool interface

 Drive composer pro

Purpose of the guide

Contents of the guide

Overview of Adaptive Programming

Connecting a program to the drive application

When Adaptive Program is disabled,

Adaptive programming user interface

Figure 1. Adaptive programming

To edit the input label and add a comment, proceed as follows:

Figure 3. Editing label

Figure 4. Editing label and comment

Figure 6. Function block

Figure 7. Adding inputs

Figure 8. Adding output

Downloading the program to a drive

Figure 9. Downloading to drive

Program is downloaded to the drive.

Figure 10. Program downloaded to a drive

Digital inputs and outputs

Digital input/output DIO1 can be used as a frequency input, DIO2 as a frequency

Reading and writing parameters in the drive

Digital inputs and outputs

Function block specifications

A Float 0 Provides first

 Set bits 0-7

 Set bits 8-15

Providing feedback on ABB Drives manuals

Document library on the Internet

3AXD50000028574 Rev B (EN) 2015-10-29

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