Professional Documents
Culture Documents
ASSURANCE PLAN
Doc. Ref. 3PP.06VCL01.R0
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EXPRESSION OF INTEREST & PREQUALIFICATION
FOR PARIA FUEL TRADING COMPANY LIMITED
REV
0
REVISED BY
Steve Lezama
PL
REVIEWED AND
APPROVED BY
F. Antoine
DATE
25 Aug 2019
D E S C R I P T I O N /S U M M A R Y O F C H A N G E S
Signature Signature
Document Name: Visioneer Construction Limited Construction Quality Plan
Document No. 3PP.06VCL01.R0 Status: Issued For Prequalification Page 1 of 73
PURPOSE
To provide a plan that outlines the construction quality checks and associated quality assurance
activities to be performed on projects for Paria Fuel Trading Company Limited. This plan defines
the roles and responsibilities of Visioneer Construction Limited (VCL), its sub-consultants,
subcontractors and suppliers with respect to design & construction quality.
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All design & construction activities associated with projects executed under contract for Paria
Fuel Trading Company Limited will be completed under this quality program. Only controlled
products will be delivered to Paria Fuel Trading Company Limited. Elements will be built with
skilled craftsmen following approved drawings and using proper materials and equipment.
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Inspections and tests will be performed as outlined in this Plan to document that the construction
is proper and that it meets all Project requirements. Periodically, the process will be refined
based on worker-identified quality concerns, test data, inspection results, audits, and Paria Fuel
Trading Company Limited's satisfaction with the Project.
SCOPE
This plan applies to all Work activities performed on projects executed under contract for Paria
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Fuel Trading Company Limited. This Quality Plan is written to meet the requirements of the
Expression of Interest & Prequalification for Paria Fuel Trading Company Limited. The Client is
Paria Fuel Trading Company Limited (PFTCL).
REFERENCED DOCUMENTS
PERSONNEL ABBREVIATIONS
OTHER ABBREVIATIONS
RESPONSIBILITIES
VCL is responsible for performing the work in accordance with all aspects of the Contract. At a
minimum, VCL shall perform testing and inspection in ac cordance with this Construction Quality
Plan.
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None of VCL’s quality staff have the authority to deviate from Project requirements or to interpret
Project specifications. Their role is solely to ensure that construction component items and
finished Work meet the requirements of the Contract. Quality staff has the authority to stop any
and all Work that does not meet the Contract requirements.
Survey Layout
Concrete work
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Specific roles & responsibilities for the execution of this QACP in accordance with project
requirements are summarized below:
The QAC is responsible for ensuring VCL’s quality staff perform the required observations, checks
and documentation of plan sheets that are being used in the field for construction. When new IFC
plans are released, VCL’s quality staff will review the plan sets with the GSS to make sure that
the most up-to-date plan sets are being used.
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CQMPs for each major subcontractor and supplier will be included in the Project files as an
extension of this QACP. The CCM or QAC will review the QMPs for implementation on the project
work.
Contractor Management, subcontractors and supplier contracts will describe work or products
needed and the schedule required. The documents will contain the quality requirements needed
by the work or products.
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The inspection and testing of of f-site materials shall follow all applicable PFCTL specifications
associated with that item. Subcontractors and suppliers will designate representatives to
interface with the QAC and PFCTL. Quality records will be provided to the QAC for all work and
products to demonstrate conformance to Project requirements.
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The subcontractors and suppliers will make provision for the QAC and/or PFCTL personnel to
observe, sample, inspect, or test work and products at any point in their processes. The CCM or
QAC will conduct periodic audits of selected suppliers to verify initial and continued
implementation of the QACP.
Quality tests and inspections will be performed during the production of the materials, as
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materials arrive on the Project Site, and as they are incorporated into the construction. Tests and
inspections will be performed by a combination of VCL Quality Staff, third party testers an d
inspectors, and subcontractor and supplier quality personnel.
Suppliers will perform tests on materials as they are produced. Prior to the material arriving on
the Project Site, testing information will be forwarded to the QAC demonstrating the material
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meets requirements. The QAC will also audit selected suppliers to assure they are following a
quality management system and to review the Project requirements with the supplier. The
supplier’s quality management system will be reviewed, along with test records from previous
production and reporting of quality data during production will be established.
Products and materials are identified from receipt and storage through installation. Where
appropriate, a unique number will be assigned and a tag attached. Where traceability is required,
the location of the product or material will be recorded.
Handling
Products and materials are handled on site in accordance with supplier's recommendations,
PFCTL's specific requirements, and good construction practice.
Document Name: Visioneer Construction Limited Construction Quality Plan
Document No. 3PP.06VCL01.R0 Status: Issued For Prequalification Page 4 of 73
When materials arrive at the Project Site, receiving personnel will document receipt of the
material in accordance with the appropriate procedure. Quality Control will check material for
conformance to Project requirements. Any damage or deficiency will be noted. The materials
will be used or stored as appropriate for the material.
Some materials, such as concrete, will require physical tests as received and will be sampled to
determine their conformance. The Work will be conducted following the proper test procedure
and documented on the proper form according to this Construction Quality Plan.
Packing slips, mill certificates, or other documents from the supplier showing conformance to
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requirements will be reviewed by QC and QA personnel and retained by QA. Three-ring binders
will be used to compile certificates and will include an updated log of accepted shipments.
Storage
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Products or materials not immediately used will be stored. Material for indoor storage is placed
in bins, shelving, racks, or pallets and positioned in neat and orderly condition for ease of
retrieval. Material stored outdoors is placed on adequate dunnage and protected as required by
the supplier.
Protection
Some products and materials will require special measures to protect them from degradation.
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The supplier's requirements will be followed in providing the proper environment for the products
and materials. The GSS will be responsible for providing proper conditions.
During construction, various elements will be checked and compared to the requirements set
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forth in the Contract and/or Project Technical Specifications. These checks will be performed
following the appropriate procedure and documented on the proper form. Testing will be
performed to the project minimums stated in the Technical Specifications. Additional tests will
be performed as needed.
Any inspection performed by PFCTL does not relieve VCL of its quality management
responsibilities.
Monitoring and measuring equipment used on the Project will be appropriate for the work being
performed, in working order, and calibrated periodically. When not in use, the devices will be
Document Name: Visioneer Construction Limited Construction Quality Plan
Document No. 3PP.06VCL01.R0 Status: Issued For Prequalification Page 5 of 73
protected from damage and stored in accordance with the manufacturer’s requirements. Records
of the calibration will be maintained.
Laboratories
Any type of test that requires additional testing to assure that materials are meeting the Contract
requirements will be tested on different equipment by different personnel.
QUALITY RECORDS
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Test forms, inspection forms, and material receipt forms will be provided to PFCTL through
document control. Data from these tests will be manually entered into the Project's electronic
document management system. Reports will be used to assure that testing rates for the materials
installed are sufficient.
QUALITY AUDITS
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Reports for the material certification of the Project will be produced from the database when
possible and will be supplemented with the Word and Excel certification forms when needed.
Quality audits will be conducted in accordance with the QMP. The QAC is responsible for any
clarifications or corrective actions that may be needed as required by the audit findings.
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NON-CONFORMING WORK / STOP WORK
Non-conforming work and stop work orders will be performed in accordance with this QACP.
EXCLUSIONS
There are no exclusions in this QACP for either the design or the construction aspects.
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Document Name: Visioneer Construction Limited Construction Quality Plan
Document No. 3PP.06VCL01.R0 Status: Issued For Prequalification Page 6 of 73
GENERAL
This section provides standardized definitions for the terms used in this QACP. It also identifies
frequently used abbreviations and acronyms. Should any discrepancies exist; definitions set forth
in the Contract will take precedence over definitions contained in this QACP.
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CADD Computer Assisted Design and Drafting
CAP Corrective or Preventive Action Plan
CAPM Critical Activity Point Manager
CD
COC
CQM
CR
DCR
DQAM
DQMP
PL Construction Documents
Certificate of Compliance
Construction Quality Manager
Constructability Review
Discipline Coordination Review
Design Quality Assurance Manager
Design Quality Management Plan, part of the QMP
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DTM Design Task Manager
FDC Field Design Change
IAST Independent Assurance Sampling and Testing
IS Information Systems
ISO International Standards Organization
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ITR Independent Technical Review
NCR Nonconformance Report
NDC Notice of Design Change
QA Quality Assurance
QAM Quality Assurance Manager
QC Quality Control
QM Quality Manual
Document Name: Visioneer Construction Limited Construction Quality Plan
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RFR Request for Revision
TI Testing and Inspection Procedure
WI-FI Worker-Identified Opportunities for Improvement
Accept
Acceptance Criteria
Accuracy
PL The act of endorsing or adding positive authorization or both for
apparent correctness, or to receive with consent.
As-Built Documents Drawings submitted by the Constructor upon completion of the project
that reflect all changes made in the specifications & working drawings
during the construction process, and showing the exact dimensions,
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geometry & location of all elements of the work completed under the
contract. Also called record drawings.
Basis of Design The requirements upon which the detailed design is to be based,
provided by the Design-Build Contract.
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Certificate of A document signed or otherwise authenticated by an authorized
Compliance individual or qualified party attesting that the materials, items, or
services are in accordance with specified requirements and
accompanied by additional information to substantiate the statement.
Certification
Change Order
Change Proposal
PL The act of determining, verifying, and attesting, in writing, to the
qualifications of personnel, processes, procedures, materials or items
in accordance with applicable requirements.
Check Print Copy of Document Original in final format used for checking and
recording additions, deletions, and corrections.
Construction Documents Drawings (plans) and specifications giving a detailed and precise
written and graphical representation of the items to be constructed.
Construction documents are not to be used for construction until they
are officially Released for Construction.” Also CD or CDs.
Document Name: Visioneer Construction Limited Construction Quality Plan
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Construction Quality The elements of the overall Project Quality Management System that
Management Plan address intended quality processes to be implemented during
construction activities.
Construction Quality The person assigned to implement co nstruction quality activities and
Manager (CQM) supervise the quality inspection and testing personnel. Verifies that
the construction-related work is being properly implemented,
inspected, and tested by trained staff. This individual reports to the
Executive Management Committee.
Constructor The Contractor, responsible for the design and construction of the
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Project. For the purposes of this QACP, the Constructor is China
Railway Construction (Caribbean) Co., Ltd (VCL).
Contractor
PL competent parties, to do or not do something not prohibited by law,
for a legal consideration. The signed agreement between PFCTL and
the Contractor, defining the scope of work the Contractor is to perform.
Corrective Action Measures taken to rectify conditions adverse to quality and, where
necessary, to preclude repetition or an undesirable occurrence.
Document Name: Visioneer Construction Limited Construction Quality Plan
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Critical Activity Point A specific point in the design or construction process at which further
activity associated with the deliverable is suspended until formal
acceptance of the interim product is obtained. Acceptance is formally
obtained when all issues and design changes have been resolved, all
materials testing and inspection procedures have been performed and
provide passing results, and the Work meets Contract requirements.
The Critical Activity Point Manager, the foreman in charge of the
activity, and PFCTL will sign off at the Critical Activity Point to provide
formal acceptance.
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identification of design input (requirements) and lead to and include
the issuance of design output documents that define the
characteristics (specifications) of the expected product or process.
Design-Build Team
Design Disciplines
Designer
Design Change
PL See “Constructor”
Technical specialties within the Design Build Team that comprise the
primary engineering skill areas and operations.
Design Input Those criteria, parameters, basis, or other design requirements upon
which detailed design (output) is based.
Design Interface The areas of interaction between design disciplines, or discrete design
sections where one element could invalidate another's design
assumptions or affect the constructability of the finished design.
Design Output Documents such as drawings, specifications and other documents that
define technical requirements of structures, systems, and
components.
Design Quality The section of this QACP that define the elements of the overall Project
Management Plan Quality Management System that address intended Quality Control and
(DQMP) Quality Assurance processes to be implemented with the design
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activities.
Design Quality Assurance The person assigned to perform QA audits on all design packages
Manager (DQAM) before documents are submitted for review or released for
construction, and who oversees the Quality Assurance program for all
Design Revision
Deviation A specific written authorization, granted after a task has been initiated,
to depart from a particular performance or design requirement of a
specification, drawing or other document.
Document Original The up-to-date original drawing, text, form, or other document type
from which copies to be delivered to the client will be reproduced.
Drawings The plans or sheets that form the graphical representation of the
designed and planned work, included in the Construction Documents.
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Early Start of Initiation of construction activities based upon plans that cover
Construction preliminary work, such as grading, and do not include any detail on
final construction. Although PFCTL will accept documents prior to
their release for construction, early start activities are undertaken at
constructor's own risk. .
Existing Conditions The surveys, topographic mapping, utility locations, plans for existing
structures and all other drawings and reports defining existing
physical conditions of a site or facility.
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Field Design Change A document produced by the contractor to notify PFCTL of a change in
(FDC) design resulting from situations discovered in the field after the
design package has been Released for Construction. A Field Design
Change (FDC) could affect Released for Construction documents.
General Contractor
Independent Assurance
Sampling and Testing
(IAST) PL See "Constructor."
Inspector Any certified or licensed individuals with the competence and training
to perform inspections, observations, testing, examination, review,
and approval of work in accordance with the Contract Documents.
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Internal Audit An unbiased and independent audit of the Quality Control System
being employed by a given Organization in order to allow self-
declaration of conformance.
Lead Design Engineer Senior Engineer for a particular discipline on the project, reporting to
the Design Task Manager. The Design Task Manager may also fulfill
the Lead Design Engineer role.
PFCTL Design Review Formal PFCTL process of oversight associated with a preliminary,
intermediate, Early Start of Construc tion, or Released for Construction
package.
Notice of Design Change A document produced by the Designer to notify the Contractor of a
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(NDC) change in design that could affect previously Released for
Construction documents.
Originals
Originator
PL Documents or records in the highest, most complete form in which
they exist in the active project files. This includes but is not limited
to copies of outgoing correspondence, printed copies of a published
document, original copies of calculations, quantity take-off and other
design analyses, original reproducible drawings, original resident
engineer diaries, and field records.
Over-the-Shoulder Informal meetings between the Co nstructor and PFCTL Design staff
Reviews during the development of a design package intended to generate
discussion and provide conceptual-level feedback. No minutes of
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these meetings are kept and any Constructor actions based on these
meetings are at Constructor’s own risk. However, the effort put forth
by the Constructor toward these OTS reviews should help streamline
PFCTL Design Reviews.
Post-Design Services Performs functions of Project Design Manager after design phase is
Manager complete. Reviews submittals, responds to Requests for Information
(RFIs), FDCs, and NDCs.
Document Name: Visioneer Construction Limited Construction Quality Plan
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Project New Terminal Building & Associated Works at the ANRRIA Design-
Build Project as defined in the Contract, including all deliverables in
all phases of the work.
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Organization.
Qualified Procedure
Quality Assurance Review or observation performed for the purposes of verifying that
Surveillance applicable quality standards are properly implemented and quality
results obtained.
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Quality Control (QC) The acts of examining, witnessing, inspecting, checking, and testing
and, when necessary, revising in-process or completed design work,
including plan sheets, studies, charts, and reports, to determine
conformity with contract requirements.
Quality Control The act of monitoring or observing to verify whether an item or activity
Surveillance conforms to specified requirements.
Quality Management The Quality Policy, Quality Objectives, Quality Management Plans,
System (QMS) procedures, work instructions, and records.
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Quality Manager The person assigned the overall responsibility for developing,
implementing, maintaining, and ensuring the success of the Quality
Management System. This person verifies and provides confidence
that the Work meets the requirements of the Contract. This person has
no responsibilities in the production of the Work, but has the authority
to stop Work.
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Quality Supervisor A person possessing specialized field skills assigned to directly
supervise inspection and testing of specific construction elements
commensurate with those skills (e.g., structural concrete testing).
Receiving
Rejection
Released for
Construction (RFC)
Documents
PL Taking delivery of an item at a designated location.
Those documents that have been certified to meet all requirements for
construction by the designer. Such documents may be Early Start of
Construction documents that allow construction of some but not all
elements for a particular location or (final) Released for Construction
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documents that allow construction of all elements for a particular
location.
Request for Document A request of the Employer’s Representative for additional information
Clarification (RDC) to clarify design inform ation on plans that have been Released for
Construction.
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Request for Information A formal request for additional information regarding the design and
(RFI) construction of the Project that may be initiated by anyone associated
with the Project.
Request for Proposal New Terminal Building & Associated Works at the ANRRIA Design-
(RFP) Build RFP, Reference No. 1811/01 and all addenda, as prepared and
distributed by PFCTL.
Review Comment Forms The forms used to document all comments and their resolution. They
are generated in project reviews such as DCR, CR, ITR, and PFCTL
reviews.
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Specifications The written portion of the Construc tion Document, which may consist
of special provisions, Project standard special provisions, PFCTL
Standard Specifications, and other published specifications
referenced in the Construction Document.
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Standard The result of a particular standardization effort approved by a
recognized authority.
Standard Drawings Detailed plans issued by PFCTL for general application and repeated
use in connection with the Project.
Subcontract
Sub-consultant
Supplier
PL The document utilized to employ the service or support of a separate
party to perform all or a portion of one or more facets of the scope of
work assigned to the Constructor under the provisions of the prime
contract. Both parties authenticate the agreement.
See "Supplier."
Verified Copy A copy of a document that the Design Manager or other person
responsible for reproduction of that item has marked with his/her
signature and date to indicate th at the copy represents a current,
complete, and accurate reproduction of the document as it exists in
the Project files.
Work When referring to Design: Those acti vities undertaken to prepare, and
those affecting the quality of, the Project's plans, reports, studies,
calculations, standards, specifications, and special provisions.
"Work" also includes purchasing, fabricating, handling, shipping,
receiving, storing, cleaning, checking, verifying, maintaining, and
modifying, as they relate to preparation of the design.
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Document Name: Visioneer Construction Limited Construction Quality Plan
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PURPOSE
To establish required Construction Quality procedures and reporting requirements for pre-activity
meetings for each activity performed on the project.
SCOPE
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Pre-activity meetings are held prior to beginning construction work on new types or large
segments of work to be performed on the project. For example, pre-activity meetings may be
held prior to piling activities or prior to installation of an item or component such as a bridge
parapet.
RESPONSIBILITIES
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The CCM is responsible for ensuring that a pre-activity meeting is held prior to starting
construction on any major construction component or new activity. He is also responsible for
complete implementation of this procedure.
PROCEDURE
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1. Prior to work, the CCM, or a Superintendent that the CCM designates will seek feedback from
their staff and will draft an agenda and will invite QA staff and construction staff to a pre-
activity meeting prior to construction. This person will chair the meeting. The Chairman will
send around a sign-in sheet.
2. After the meeting, the chairman of the meeting will draft pre-activity meeting minutes. The
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meeting chairman will deliver the minutes to Document Control and provide a distribution
list for the minutes to Document Control.
3. Document Control will distribute the minutes and file them in the DCS. Document Control
will produce a log of all Pre-activity meetings held on the project.
PURPOSE
SCOPE
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This plan covers procedures related to the Design Quality Management System, including all
design activities and several construction procedures.
RELATED DOCUMENTS
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3PP.06ITP01.R0 – Inspection and Testing Plan
Project Materials Control Schedule
RESPONSIBILITIES
The CQM is responsible for implementing this plan, and is supported by the CCM and the DQAM.
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The DQAM is responsible for implementation of design-related quality control activities and all
design staff are responsible for implementing the quality control activities associated with
deliverables they prepare and to which they contribute.
The CQM is responsible for implementing the construction-related quality procedures included
in this plan. All construction staff are responsible for implem enting the quality activities
associated with work completed on this project.
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PROCEDURE
1. Design and Development Planning: The Project schedule will form the basis for planning the
Project work process. Schedule and staffing requirements are the key components at this
stage. The other elements to be defined at this stage include:
2. Design and Development Inputs: in addition to the project requirements and the set of
contractual, technical, and regulatory standards compiled, each design discipline will also
define other design inputs necessary to complete the work. Inputs for design also include
any computer software planned for use.
3. Design and Development Outputs: Design packages will be compiled for review by PFCTL and
ultimately for Release for Construction (RFC).
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4. Detail Checking: all design docu ments that are submitted for form al review or release undergo
detailed QC checks beforehand. Detail checking is completed on all deliverables according
to the following procedures:
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Checking of calculations
Checking of computer program input
Checking of plans
Checking of specifications or special provisions
Checking of structural design plans and calculations
Review of studies, reports, other design documents
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5. Design Reviews: several review procedures define the ongoing review of the design as it
progresses from proposal stage to completed RFC documents. These procedures include the
following:
Discipline Coordination Reviews (DCR): these reviews assure that all aspects of the
design are considered as the design progresses. These reviews are accomplished by
routing the design documents of one discipline to all other disciplines for review and
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comment. Formal comments are returned in written form and each comment is tracked
until resolution is reached and incorporated into the design or otherwise resolved.
Independent Technical Reviews (ITR): this review provides the technical expertise of
senior staff to the design. Reviewers are not involved directly in the project design; their
reviews focus on assuring that the design meets all project requirements, utilizes the
best technology and methodology available, and includes client-specific preferences.
Each comment is tracked until resolution is reached and incorporated into the design or
otherwise resolved.
For this Project, the DCR, ITR, and CR will be conducted concurrently. After all reviews are
completed and comments are received, the design team will assess the comments and meet with
the reviewer to resolve them. Tracking forms will document this progress.
6. PFCTL Reviews: these reviews are completed in accordance with the Contract requirements.
In general, PFCTL Reviews will include over-the-shoulder reviews during design and a final
review prior to RFC. The reviews include the use of tracked comments delivered to the design
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team for resolution. Each comment is tracked until resolution by the VCL designer is reached
and the comment incorporated into the design or otherwise resolved.
7. Quality Assurance Audits: Audits are periodically performed by the DQAM to certify that the
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QC procedures and all applicable reviews have all been implemented. All design documents
submitted for formal RFC are accompanied by an approval form that is signed by the DQAM,
certifying that the submittal documents have been audited for compliance with the DQMP and
have passed the audit.
PURPOSE
To establish the scope, responsibilities, procedures, and forms affecting and documenting
changes proposed by VCL to address situations discovered after the design package has been
Issued For Construction (IFC).
SCOPE
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Design changes initiated by VCL to documents Issued For Construction are completed under a
Field Change Request (FCR). Examples of Contractor initiated situations that require
modifications to the original IFC documents include unanticipated site conditions and alternative
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construction method/material proposals from VCL, among many others.
RESPONSIBILITIES
VCL generates Field Change Requests. FCRs should be filtered through the CPE (or his designee),
and forwarded to Document Control for distribution to PFCTL.
The Employer’s Representative is responsible for responding to all FCRs. The RFE will facilitate
the review of all FCRs according to the requirements of the QACP.
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The CCM is responsible for controlling the construction activities once the FCR has been
documented to avoid further work activities that may require removal or rework as a result of the
FCR disposition. The CCM will keep the GSS and the Employer’s Representative apprised of the
impacts to ongoing construction operations as a result of the anticipated design change.
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The QAC will be responsible for notifying field quality personnel in charge of assessing the work
for conformance with this Quality Plan of the upcoming changes to the IFC documents. Field
quality personnel will monitor the work elements impacted by the FCR, and report on observed
activities, which may be contrary to the intended modifications.
The Employer’s Representative or his designee will sign each FCR prior to Release for
Construction.
PROCEDURE
The procedures outlined below are to be used to process all Field Change Requests. Revisions
may require modifications to the IFC plans and/or specifications, and can be classified according
to the following:
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Level 1 – Request for Existing Conditions Adjustments (Considered Minor in scope). These
revisions are adjustments to match project elements with conditions encountered in the field.
They are limited to minor dimensional and layout adjustments to released design documents,
and do not impact future construction and installation.
Level 2 – Request for Adjustments to Match As-Built Details (Considered Minor in scope, but
require review for major implications). These accommodate specific details of work elements
already constructed by VCL. They are limited to dimensional and layout adjustments to design
documents issued for construction, and do not impact future construction and installation.
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Level 3 – Request for Revision to Design Documents Issued For Construction (Considered Major
in scope). These are revisions to IFC documents that involve design changes that do not deviate
from project requirements, but are considered to be major in scope. Examples include revisions
to major dimensions and layout, materials changes, or design revisions to accommodate
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adjustments to the work. Revisions of this nature may impact several disciplines, and will
undergo a review process prior to re-release.
1. FCRs are initiated by the CCM (or his designee). The first point of contact for the initiator is
Document Control, who will identify and reserve the next number in the FCR log.
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2. Document Control will issue an FCR Notice providing the base information of the revisions
requested. The FCR will be transmitted to the CPE (or his designee) for action.
3. The scope of the FCR will be thoroughly analyzed by the CPE to confirm the circumstances
described in the FCR Notice. The CPE will enlist additional information from field personnel
as necessary to clearly define the scope and detail of the revisions required, as well as to
identify the schedule for FCR resolution.
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4. If plan revisions are necessary, all design changes to plans, specifications, calculations, and
reports will be sealed by a Registered Professional Engineer. All design work will conform
to the QC checking procedures governing design as identified in other sections of this QACP.
5. Plan and specific ation revisions classified as Majo r (includes Level 3 revisions and
occasionally Level 2 revisions) will be subject to a design review and approval process
similar to that for the original design. The CPE will classify FCR requests as minor or major,
and will determine the scope of plan review necessary.
6. The FCR form will be completed by the CPE or his designee. This summary form will identify
the reason for the change, the revisions made, the specificatio ns and plan sheets modified,
and whether the change exerted a cost and/or a schedule impact on the construction.
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7. The completed FCR form and any plan revisions will be returned to Document Control for
duplication and documentation, and will be forwarded to the CCM accompanied by a Re-
Release of Drawing transmittal.
DISPOSITION
All check prints and design calculations are stored in Document Control after the plans have
been approved by the Employer’s Representative.
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6FR.CQP201AR1 – Field Change Request
6FR.CQP201BR1 – Field Change Request Log
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PURPOSE
To establish appropriate Critical Ac tivity Points in order to ensure that the proper inspection and
testing procedures have been performed prior to starting, or before proceeding to the next activity
or next stage of that particular construction activity. CAPs will be signed off by the GSS or QAC,
and the Employer’s Representative. If the Employer’s Representative feels that there is an issue
that needs to be resolved, the CCM may be called if needed.
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CAPs will also occur when any material is used for the first time on the Project. The QAC or CCM
will collect material certifications and any other documentation for the material and QA staff will
perform the required tests per the Specifications. All documentation, including certifications of
REFERENCED DOCUMENTS
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the material will be forwarded to the QAC for sign-off, prior to the material being incorporated
Construction Contract
Project Specifications
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3PP.06ITP01.R0 – Inspection and Testing Plan
RESPONSIBILITIES
The QAC is responsible for ensuring that the proper inspection and testing has been performed
at a defined CAP, collecting inspection and testing forms, and verifying that the inspection and
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test data meets Contract requirements. The CCM will sign off on the CAP once this information
is in place. The CCM shall have the relevant Specifications, Codes or Standards when reviewing
CAPs.
The GSS or superintendent in charge of the construction activity will ensure that the work is
being built to the Contract requirements and will sign the proper testing or inspection forms
when the tests/inspections are completed and provide passing data.
The QAC is responsible for ensuring that experienced and skilled inspectors/technicians perform
required observations, checks, and documentation of the work as required.
Test Rolling: The QAC and PFCTL will oversee test rolling performed. The Contractor
shall not proceed with placement of Select Granular Borrow, aggregate base, or any other
material on top of the subgrade or grading level that requires test rolling until such rolling
has been completed and appropriate documentation has been signed-off by PFCTL and
the QC Inspector.
Foundation & Footing Excavation: Prior to backfilling any subgrade excavation, VCL shall
ensure all aspects of the excavation are accepted by the QC Inspector.
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Grading Construction: Prior to placing any aggregate base in any given area, the QAC
shall certify that the Contractor has performed all testing and materials certification on
all underlying materials. The QAC shall provide complete testing records and material
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certification reports.
Aggregate Base: After the placement of aggregate base, prior to paving, the tests on the
aggregate base, The QAC shall certify that the Contractor has performed all testing and
materials certification on the aggregate base materials. The QAC shall provide
documentation that in-situ form and concrete elevations, rebar cover depths and required
concrete embeds have been checked by QA staff
Structural Concrete
Following the Setting of Structural Concrete Forms Prior to pouring Concrete: Form
6FR.CQP305AR1, “Concrete Pour Card” will be completed prior to the placement of
concrete.
Reinforcement Placement: Prior to placing structural concrete, the QAC shall provide
certification records from the producer in the form of Mill Test Certificates. No structural
concrete shall be placed until these certification records have been provided. The QAC
shall retain a copy of the certifications. After placement of the superstructure
reinforcement and prior to the placement of structural deck concrete, the following
critical activity point will occur:
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o A “dry run” with the screeds will be completed prior to the placement of concrete.
o The QAC shall provide documentation that forms, rebar and required concrete
embeds have been checked by QA staff.
o Prior to placing structural concrete, the QAC shall provide certification records
from the concrete producer/batch plant. No structural concrete shall be placed
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until certification records have been provided. The QAC shall retain a copy of the
certifications.
Pavements
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Concrete Pavement: Prior to concrete paving, the QAC shall provide material certification
for reinforcement and dowel bars. The QC Inspector shall confirm that the reinforcement
required over culverts is ready for concrete placement and joint layouts are correct.
Bituminous Control Strip: After conducting a test for ordinary compaction and prior to
laying of bituminous concrete, the QAC shall confirm that all preparations for laying
bituminous concrete in accordance with the specifications have been completed including
levels & screeds & the establishment of an approved rolling pattern.
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Removals
• Buildings and Bridges: Prior to demolition of any building or bridge, VCL’s Safety &
Environmental Manager and PFCTL’s Safety & Environmental Manager shall provide
written authorization to proceed with demolition. This review should include a review of
the RFC plans for the removal Work along with any reports, field testing and/or
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supplemental data to ensure all environmental permits and regulations are being properly
followed and addressed
Environmental
bleed water to leach into soil, wash into municipal drains or otherwise adversely affect
the surrounding environment.
Miscellaneous Products: Each time a material or construction component is used for the
first time on the project, the QAC shall ensure that the material meets the requirements
of the Project specifications. VCL shall not install these items until QAC ensures that the
product meets these requirements. After the product is accepted for installation, VCL may
install the product and subsequent testing an d sampling will occur in accordance with
the aforementioned specific ations and this QACP.
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PROCEDURE
1. At a defined CAP, the QAC will review document reference 3PP.06ITP01.R0 (The Project
Quality Inspection and Testing Plan) to determine the testing and/or inspection procedures
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and documentation that is required for that CAP.
2. The QAC will ensure that the required tests and/or inspections have been performed and
provide passing data, according to the Project requirements.
3. The QAC will collect the required documentation (inspection and/or testing forms) and ensure
that the required signatures have been made on the forms.
4. Once it has been determined that the work meets the Project requirements, the proper
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inspection and testing has been performed, the required documentation has been completed
and signed by the QC Inspector in charge of the activity, the QAC will complete the relevant
form for sign-off by the Employer’s Representative.
5. Once the QAC and the Employer’s Representative have signed off at the CAP, work may
proceed to the next activity.
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6. The QAC will provide a copy of each inspection and testing form cert ifying the CAP sign-off
to the Employer’s Representative’s document control.
PURPOSE
To document VCL test procedures according to the Project Inspection and Test Plan.
REFERENCED DOCUMENTS
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Document Reference 3PP.06ITP01.R0 - Inspection and Testing Plan
Document Reference 1EP.06CQM.R01 - VCL Enterprise Quality Policy
RESPONSIBILITIES
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The QAC is responsible ensuring properly trained and qualified technicians perform quality
control testing in accordance with the Project ITP, test results are documented on the appropriate
form and test results are properly stored in Document Control.
PROCEDURE
1. Prior to work, a pre-activity meeting will be initiated to ensure that VCL staff has the
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appropriate testing forms and certifications to perform the testing. The pre-activity meeting
will also discuss the processes and procedures for storing the information in document
control and providing the information to PFCTL.
2. Prior to testing materials for the first time, the QAC or CCM shall verify that all
VCL/subcontractor/supplier test equipment is properly calibrated. The QAC shall collect and
retain calibration records on Form 6FR.CQP204BR0 and place in document control.
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3. The QAC shall issue a Stop Wo rk order if testing is being performed without proper
certification.
PURPOSE
To establish the required Construction Quality Procedures for the completion, documentation and
reporting of demolition works.
SCOPE
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The building site has evidence of the remains of concrete slabs and potential foundations. These
concrete structures must be completely demolished and removed to facilitate the construction
of the LINAC facility.
REFERENCE DOCUMENTS
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The following documents are referenced in this quality procedure:
RESPONSIBILITIES
The CPE is responsible for ensuring that all service infrastructure located underground within
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the building limits are decommissioned and disconnected prior to commencing demolition. The
CPE can alternatively schedule visits by the relevant agencies responsible for the buried utilities
to determine if the infrastructure is active, and the best approach to the removal or disconnection
of active services.
The QAC is responsible for ensuring that VCL adheres to all CAPs related to the demolition works.
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The QAC will perform acceptance testing, sign-off on CAPs, and provide inspection of the
demolition works to ensure compliance with IFC drawings, technical specifications and other
contract documents.
PROCEDURE
1. Prior to work, a pre-activity meeting will be initiated to ensure that all items or subsurface
infrastructure are removed to facilitate demolition.
2. The CPE and GSS will determine the most appropriate manner in which the demolition is to
proceed. The CPE shall be responsible for communicating the demolition plan with field
crews.
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3. The CPE and GSS shall ensure that debris occasioned by demolition works is of a suitable
size to allow ease of removal from work areas.
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PURPOSE
To establish the required Construction Quality Procedures for the completion, documentation and
reporting of necessary activities to meet the requirements associated with land and engineering
surveying, including secondary ho rizontal and vertical control su rveys, mapping and subsequent
topographic surveys, bridge surveys, utility surveys, soils surveys, construction surveys, as-
built surveys, and all other land surveying services necessary to complete the Project in an
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accurate, neat, and timely fashion.
SCOPE
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Survey Layout activities will be performed on all construction items requiring accurate setting
out in both vertical and horizontal planes. This work shall include depths of excavations and
associated earthworks and elevations of construction items, pavings, slabs, approaches and
other items as required by the contract.
REFERENCE DOCUMENTS
RESPONSIBILITIES
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The CPE is responsible for ensuring the verification & confirmation of the location, accuracy,
and datum of all information provided to the Contractor.
The QAC is responsible for ensuring that all forms of data verification are documented.
The QAC is responsible for ensuring that VCL adheres to all CAPs related to survey layout works.
The CPE will manage all Contractor survey activities associated with the Project, be responsible
for directing and reviewing all Contractor and Subcontractor survey work, and be the point of
contact for all survey activities.
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PROCEDURE
1. Prior to work, a pre-activity meeting will be initiated to ensure that all areas or sections to
undergo land or engineering surveys are clearly identified, and that all data required from
the Employer has been received and reviewed, including the following:
All surveys and survey calculations necessary for Right of Way (RoW) pre-acquisition
and acquisition activities for the Project
The location of the in-place roadway alignment within the Project
The horizontal and vertical survey datum to be used for the Project (which shall be in
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accordance with the South American Datum 1969, Universal Transverse Mercator (UTM)
Spheroid Adjustment).
2. The CPE or CCM shall ensure that where subsequent data that did not originate in these
accepted survey control datums is incorporated into the Project, the information is adjusted
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to these accepted survey datums and used for the Pr oject only if the integrity and accuracy
of the survey data is not affected.
3. The CPE shall be responsible for ensuring that the surveyor & chainman locate and preserve
all previously established survey control monuments located within the Project.
4. The CPE shall ensure that the surveyor & chainman locate and preserve all previously
established public land survey system (PLSS) monuments and monuments marking property
corners located within the Project
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5. The CPE shall ensure that the surveyor & chainman conduct all tasks necessary to complete
mapping for the Project. This shall include all planimetric, topographic, design, Utility,
alignment, RoW, and base maps necessary to complete the Project
6. The CPE shall ensure that the surveyor & chainman perform location surveys as described
below. This list is not intended to be all-inclusive, but rather to cover location surveys
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commonly encountered.
Drainage surveys
Utility surveys
Roadway alignment surveys
Bridge surveys
Historical site surveys
As-built surveys
7. The QAC shall ensure the preparation & preservation of neat and accurate documents for
all survey operations conducted throughout the Project. These records shall include all
calculations & staking notes.
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8. The Surveyor & Chainman, under the direction of the CPE, shall write a formal survey
report for all survey calculations related to survey control networks, road alignments,
property boundaries, and public land survey system surveys.
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PURPOSE
To establish required Construction Quality Procedures and reporting requirements, and provide
a methodology for excavations and trenches.
SCOPE
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This work shall include setting out of boundary limits of excavation by mechanized means, and
the performance of mechanized bulk excavations to facilitate installation of placement and
compaction of imported structural fill material and ultimate installation of CIP slabs and decks
and CIP footings and foundations.
REFERENCED DOCUMENTS
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The following documents are referenced in this Quality Procedure:
The CPE is responsible for ensuring that all excavations are to the prescribed depths and angles
indicated in design drawings for the project.
The QAC is responsible for ensuring that VCL adheres to all CAPs related to excavation and
trenching and earthworks involving supply, placement and compacting of imported granular and
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PROCEDURE
2. Any questionable condition noted shall be referred immediately to both the Competent
Person 1 and the CPE, and to the CCM.
1
One who has had specific training in and is knowledgeable about soil analysis, use of protective systems, and requirements
of the standard. Documentation and data to establish this are required and must be on file at the project. The Competent
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4. The QAC shall verify that the excavations are performed at the proper grades and elevations
and that tolerances for installation of permanent aspects of the work are acceptable.
5. The QAC shall complete document 6FR.CQP100R0 which shall include estimates of quantities
excavated and imported fill material placed.
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6FR.CQP100R0: Daily Field Report
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Person must also be capable of identifying existing and predictable conditions in the work area or surroundings that are
hazardous, unsanitary, or dangerous to workers, and must also have the authority to take prompt corrective measures to
eliminate such conditions
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PURPOSE
To establish required Construction Quality Procedures and reporting requirements, and provide
the method required for performing, monitoring & controlling aggregate gradations.
SCOPE
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Provide a standard method for performing, monitoring & controlling aggregate gradations for
material quality testing performed by construction quality staff. Aggregate gradations will be
performed on the following materials: concrete aggregate, aggregate base, open grade aggregate
base, select granular borrow, granular filter, backfill, bedding and all other materials identified
REFERENCED DOCUMENTS
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in the RFP and PFCTL Standard Specifications.
RESPONSIBILITIES
The QAC is responsible for ensu ring properly trained technicians perform aggregate gradation
and required documentation of the construction quality production and field testing.
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The construction quality technicians are responsible for performing the test under the guidelines
of the specifications.
PROCEDURE
All aggregate gradation tests will be performed in accordance with project specifications.
2. PFCTL may perform the Verification Tests from a split sample of the production tests at
the rate defined in the Schedule of Materials Control for Design Build.
1. Production tests on bituminous plant mix aggregate gradations will be performed by the
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supplier’s quality technician at the rate specified by the Schedule of Materials Control.
2. PFCTL may perform the Verification Testing from a split sample of the production test at
the rate specified by the Schedule of Materials Control.
3. The split sample will be set aside for 7 working days and tested as needed.
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Aggregate Surfacing / Aggregate Base / Aggr egate Shouldering / Stabilizing Aggregate
3. Field (placement) testing will be performed per the Random Sampling Gradation
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Acceptance Method.
4. PFCTL Verification Tests will be performed at the rate specified by the Schedule of
Materials Control for Design Build.
1. Production testing will be performed on select granular and granular borrow and backfill,
bedding, filter, and cover; and shall meet the requirements of PFCTL Specifications.
2. Select granular materials will be tested at the rate specified by the Schedule of Materials
Control for Design Build.
3. PFCTL will perform Verification Tests at the rate specified by the Schedule of Materials
Control for Design Build.
PURPOSE
To establish required Construction Quality procedures for observation and the documentation of
erosion and sedimentation control.
SCOPE
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Erosion and sedimentation control is the prevention of soil erosion and sedimentation during
construction operations. This work includes implementing horizontal slope grading, construction
phasing, and other construction practices to minimize erosion as well as furnishing and installing
sediment control devices.
RELATED DOCUMENTS
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The following documents are referenced in this Quality Procedure:
RESPONSIBILITIES
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The CPE or GSS is responsible for ensuring that the Contractor adheres to the Critical Activity
Points related to Environmental and Miscellaneous items.
The Safety & Environmental Manager (HSEM) is responsible for performing checks of the required
observations and documentation of erosion and sediment control.
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PFCTL will perform inspections of temporary erosion control and sediment items with the
Contractor’s HSEM.
PROCEDURE
1. Prior to work, a pre-activity meeting will be initiated to ensure that temporary erosion control
and sediment control will be installed according to PFCTL Standard Specifications, permits,
the Materials Control Schedule, the RFC documents, and contract provisions. The pre-activity
must include PFCTL’s Safety & Environmental Manager.
2. The QAC shall verify that the Miscellaneous Products Critical Activity Point has been
performed prior to installation of any product.
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3. The QAC shall provide test results and certific ations that all materials installed meet the
requirements of the Schedule of Materials Control. The QAC shall en ter this information
into the VCL DCS and provide a hard copy to PFCTL.
4. The contractor shall construct, maintain, and remove temporary erosion control measures
as required by the RFC documents, contract documents, permits, or as ordered by PFCTL.
5. The QAC shall ensure the contractor conducts inspections and maintains the erosion &
sedimentation control measures in suitable condition.
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6. The Contractor shall invite PFCTL’s Safety & Environmental Manager to all inspections.
7. The Contractor’s environmental staff are responsible for preventing or minimizing the
potential for erosion after temporary erosio n control measures have been installed.
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8. The contractor shall use all reasonable methods to preserve and protect vegetation
according to the Vegetation Preservation Plan.
PURPOSE
To establish required Construction Quality Procedures and reporting requirements, and provide
a methodology for inspection of reinforcing bar scheduling, dimensioning, fabrication and
installation operations performed on this project.
SCOPE
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This work shall include: scheduling, dimensioning, fabrication and installation of deformed and
plain carbon-steel reinforcement bars for CIP auger piles, CIP slabs and decks and CIP footings
and foundations.
REFERENCED DOCUMENTS
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The following documents are referenced in this Quality Procedure:
RESPONSIBILITIES
The QAC is responsible for ensuring that all deformed and plain carbon-steel reinforcement bars
delivered to the jobsite is of the correct size and grade for use on the project.
The QAC is responsible for ensuring that VCL adheres to all CAPs related to scheduling,
dimensioning, fabrication and installation of carbon-steel reinforcement bars.
PROCEDURE
1. Prior to work, a pre-activity meeting will be initiated to ensure that fabrication and installation
of carbon-steel reinforcement bars will be performed in accordance with contract
specifications, the project ITP, the IFC documents, and applicable codes.
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2. Upon delivery of carbon-steel reinforcement bars onto the Project, the QAC shall provide test
results and certifications that all materials to be installed meet th e requirements of the
project. The QAC shall provide a hard copy of this information to PFCTL.
4. The QAC shall verify that the materials are installed at the proper grades and elevations and
that tolerances for installation including coverage, are acceptable.
5. The QAC shall complete document 6FR.CQP100R0 which shall include estimates of quantities
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placed.
6. The QAC shall complete the relevant items in form 6FR.CQP305AR1 for each section of
installation of carbon-steel reinforcement bars completed in preparation for concrete pours.
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RELATED FORMS & DOCUMENTS
PURPOSE:
To establish required Construction Quality procedures for the design, supply and placement of
structural concrete on the project.
SCOPE
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Quality Assurance parameters for preparation, provision and installation of structural grade
concrete on the project, including ready-mix concrete design and project related activities at the
Concrete Batch Plant and onsite.
REFERENCED DOCUMENTS:
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The following documents are referenced in this quality procedure:
Document Reference 4WP.06VCL01.R0 – Procedure for the Design, Supply and Placement
of Structural Grade Concrete
Document Reference 3PP.06ITP01.R0 – Inspection & Test Plan
IFC drawings
ASTM C31 – Standard Practice for Making an d Curing Concrete Test Specimens in the
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Field
ASTM C33 – Standard Specification for Concrete Aggregates
ASTM C39 – Standard Test Method for Compressive Strength of Cylindrical Concrete
Specimens
ASTM C91 – Standard Specification for Ready-Mixed Concrete
ASTM C143 - Standard Test Method for Slump of Hydraulic Cement Concrete
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RESPONSIBILITIES:
The QAC is responsible for implementing the QACP for all items that require the design, supply
and placement of structural grade concrete on the project. The QAC is also responsible for the
implementation of the QACP procedures in sections related to structural concrete at approved
supplier locations and at the project site.
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PROCEDURE:
1. Prior to work, a pre-activity meeting will be initiated to ensure that design, supply and
placement of structural grade concrete will be performed in accordance with the Contract,
relevant codes and specifications and PFCTL requirements. All inspection and testing shall
be done in accordance with document reference 3PP.06ITP01.R0.
2. Prior to work, the QAC will verify that approved concrete batch plant(s) have implemented all
necessary quality assurance procedures to ensure that concrete will meet contract
specifications.
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3. VCL will manage the placing of structural grade concrete in accordance with related sections
of this QACP.
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RELATED FORMS & DOCUMENTS:
PURPOSE
To establish the required Construction Quality procedures for testing, inspection, and reporting
for Portland Cement Concrete – Batch Plant operations.
SCOPE
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Construction quality personnel will perform periodic observations of the batch plants as they
prepare structural grade concrete for this project.
RELATED DOCUMENTS
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The following documents are referenced in this Quality Procedure:
Document Reference 4WP.06VCL01.R0 – Procedure for the Design, Supply and Placement
of Structural Grade Concrete
ASTM C33 – Standard Specification for Concrete Aggregates
ASTM C91 – Standard Specification for Ready-Mixed Concrete
ASTM C150 – Specification for Portland Cement
ASTM C172 – Standard Practice for Sampling Freshly Mixed Concrete
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ASTM C494 – Standard Specification for Chemical Admixtures for Concrete
ACI 301 – Specifications for Structural Concrete
RESPONSIBILITIES
The QAC is responsible for maintaining test records and documents provided by the certified
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supplier.
The certified supplier is responsible for providing VCL with structural grade concrete at the
desired compressive strengths, certified concrete technicians, and providing documentation to
the QAC as required. The supplier is responsible for obtaining and maintaining their certified
plant status.
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PROCEDURE
Prior to any concreting operations, the certified supplier submit to the QAC a mix design that
meets the requirements of the contract. This mix design will provide the following
information:
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c) Water-cement ratio
d) Admixture dosage
e) Flexural / compressive strength
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2. The QAC or his representative will verify the following:
a. Supplier has approved mix design(s) designated for this project. The QAC will keep a
record of mix designs used on the project.
b. The mix designs in use have a test history surpassing the requirements of the project.
This history will consist of the results of no less than 12 tests.
c. Plant has calibrated and correlated the testing equipment in accordance with prescribed
testing procedures and applicable codes and standards.
d. Supplier quality personnel have appropriate certifications and/or requisite experience.
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e. Supplier supervisor is on site at all times or is able to be at the plant in a reasonable
amount of time.
f. Supplier’s aggregate sources are verified
g. Cementitious materials and admixtures are approved
h. Batch trucks are checked and appropriate items reviewed
i. Quality tests are obtained.
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The supplier will test the materials in accordance with this QACP and applicable codes and will
forward records to the QAC who will forward them to the Employer’s Representative.
PURPOSE
To establish required Construction Quality procedures for prepar ing Portland Cement Concrete
(PCC) mix designs.
SCOPE
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Portland Cement Concrete (PCC) is defined as precast or cast-in-place Portland cement concrete
placed as structural concrete, slope protection, sidewalks, gutters, flat work, approach slabs,
driveways, median barriers, fences, and ditch linings. For the purposes of this QACP, PCC means
structural grade concrete for CIP foundations and footings, and CIP slabs on grade and suspended
decks.
RELATED DOCUMENTS
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The following documents are referenced in this Quality Procedure:
Document Reference 4WP.06VCL01.R0 – Procedure for the Design, Supply and Placement
of Structural Grade Concrete
ASTM C33 – Standard Specification for Concrete Aggregates
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ASTM C91 – Standard Specification for Ready-Mixed Concrete
ASTM C150 – Specification for Portland Cement
ASTM C494 – Standard Specification for Chemical Admixtures for Concrete
ACI 301 – Specifications for Structural Concrete
RESPONSIBILITIES
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The QAC is responsible for assuring the Employer’s Representative that only approved concrete
mixes are used on the project. The QAC will retain on file all approved mix design submittals.
PROCEDURE
1. The certified supplier or batch plant shall produce concrete mix designs following mix design
procedures stated in 4WP.06VCL01.R0, as required for the type of concrete used.
2. The QAC will ensure that the concrete mix has been designed to meet contract specifications
and has been submitted to the Employer’s Representative on the appropriate form for review.
3. The QAC will ensure that the contract requirements based on maximum aggregate size in the
mix, and the calculated water-cement ratio are met.
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4. The QAC will ensure that the materials used (cement, pozzolan, water, and admixtures) are
from verified sources.
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PURPOSE
To establish required Construction Quality procedures for, inspecting, documenting and reporting
for Concrete Pre-placement observations.
SCOPE
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This procedure covers concrete pre-placement activities for Portland cement concrete placed per
approved plans and the project documents.
RELATED DOCUMENTS
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The following documents are referenced in this Quality Procedure:
Document Reference 4WP.06VCL01.R0 – Procedure for the Design, Supply and Placement
of Structural Grade Concrete
Contract Documents
IFC drawings
ACI 117 – Specifications for Tolerances for Concrete Construction and Materials
ACI 305.1 – Specification for Hot Weather Concreting
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RESPONSIBILITIES
The QAC is responsible for ensuring that VCL adheres to all CAPs.
PROCEDURE
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1. VCL shall install all items necessary for concrete pre-placement (e.g. formwork, reinforcing
bar).
2. The QAC shall provide the Employer’s Representative with copies of all material certifications
and testing results prior to placing concrete.
3. The QC Inspector shall fill out form 6FR.CQP305AR1. The QAC or CCM shall perform periodic
audits of this process.
4. The QAC shall verify that the appropriate CAPs have been performed prior to placing concrete.
6. The Employer’s Representative will verify that the items have been installed in accordance
with the Contract requirements prior to placing concrete.
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PURPOSE
To establish required Construction Quality procedures for testing, inspecting, documenting and
reporting Structural Concrete Placement.
SCOPE
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This procedure covers structural concrete placement or cast-in-place PCC placed in CIP auger
piles, CIP foundations and footings, and CIP slabs on grade and suspended decks per approved
plans and the project documents.
RELATED DOCUMENTS
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The following documents are referenced in this Quality Procedure:
Document Reference 4WP.06VCL01.R0 – Procedure for the Design, Supply and Placement
of Structural Grade Concrete
Contract Documents
IFC drawings
ASTM C31 – Standard Practice for Making an d Curing Concrete Test Specimens in the
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Field
ASTM C91 – Standard Specification for Ready-Mixed Concrete
ASTM C143 - Standard Test Method for Slump of Hydraulic Cement Concrete
ASTM C172 – Standard Practice for Sampling Freshly Mixed Concrete
ACI 117 – Specifications for Tolerances for Concrete Construction and Materials
ACI 305.1 – Specification for Hot Weather Concreting
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RESPONSIBILITIES
The CPE is responsible for ensuring the approved vendor supplies certified Ready-Mix concrete
in accordance with applicable project specifications.
The QAC is responsible for ensuring the approved vendor provides technicians to perform the
required testing of structural concrete placement.
The QAC is responsible for ensuring that VCL adheres to all CAPs.
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PROCEDURE
2. The QC Inspector shall fill out form 6FR.CQP305AR1. The QAC or CCM shall perform periodic
audits of this process.
3. Prior to any placement of structural concrete, the QAC shall verify that all CAPs have been
signed-off.
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4. Sampling & testing shall be performed by qualified and experienced technicians in
accordance with the provisions of the applicable standards.
5. Test rates for concrete placement will be performed according to 3PP.06ITP01.R0 and
applicable codes.
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RELATED FORMS & DOCUMENTS
PURPOSE
To establish required Construction Quality procedures for, inspecting, documenting and reporting
bituminous paving operations in the field.
SCOPE
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This procedure deals specifically with the inspection, testing, and documentation of active, non-
temporary use, bituminous paving operations on the project.
REFERENCED DOCUMENTS
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The following documents are referenced in this Quality Procedure:
RESPONSIBILITIES
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The QAC is responsible for ensuring the required observations, testing, and documentation of HMA
product.
The QAC will also ensure that laboratory equipment is operational and calibration is current prior to
the beginning of production.
PROCEDURE
3. The QC Inspector shall fill out form 6FR.CQP100R0. The QAC or CCM shall perform periodic
audits of this process.
4. The QAC shall verify that the appropriate CAPs have been performed prior to placing
asphaltic concrete.
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Document Name: Visioneer Construction Limited Construction Quality Plan
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PURPOSE
To establish required Construction Quality Procedures for concrete curing materials and
practices under the specifications of this project.
SCOPE
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Concrete curing will involve the application of Fosroc Concure © Water Based Concrete Curing
Compound to all newly placed concrete pours, whether footings, slabs or the LINAC Vault wall.
Curing methods are followed in accordance with contract specifications and relevant codes and
standards.
RELATED DOCUMENTS
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The following documents are referenced in this Quality Procedure:
RESPONSIBILITIES
The QAC is responsible for ensuring that VCL adheres to all CAPs. The QAC is also responsible
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for ensuring that the curing compound is applied in accordance with the manufacturer/supplier’s
instructions.
PROCEDURE
1. Prior to work, a pre-activity meeting will be initiated to ensure that concrete curing will be
performed in accordance with the contract requirements.
2. The QAC shall verify that all structural concrete placement requirements have been performed
prior to using any curing compound. For products that require Visual Inspection, the QAC
shall review these products and develop procedures and processes for evaluating products
for acceptance.
3. The QAC will verify that an approved membrane curing compound is used.
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4. The concrete will be coated immediately after finishing operations and the evaporation of
bleed water at a rate of 4 m 2 /liter (160 sf/gal).
5. The curing compound shall be clear conforming to the requirements of ASTM C309; Type 1;
Class B.
6. The curing compound shall conform to all additional requirements as referenced in applicable
codes and standards.
8. The concrete surface and edges shall be cured as soon as surface conditions permit, and
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within 30 min. of the evaporation of bleed water.
9. The concrete is cured and protected for at least 72 hours, except that cure time must be
extended to 96 hours when fly ash or Portland-pozzolan cement substitutions are used.
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The QAC shall complete 6FR.CQP100R0 to record daily inspections of curing methods.
PURPOSE
To establish the required Construction Quality procedures for supply, fabrication, installation,
inspection and reporting for installation of structural steel framing.
SCOPE
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Hot rolled mild steel W Sections have been utilized in the design of the frame for the New
Terminal Building at the ANRRIA. This framing will be erected when subgrade & foundation works
in this area have been completed and provisio ns made for the installation of the frame on
appropriate supports, pedestals or other components, and will act as the backbone of the facility.
RELATED DOCUMENTS
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The following documents are referenced in this Quality Procedure:
Contract Documents
Document Reference 3PP.06ITP01.R0 – Inspection & Test Plan
IFC drawings
ASTM A36 – Specification for Carbon Structural Steel
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AWS D1.1 – Structural Welding Code - Steel
AISC S303 – Code of Standard Practice for Steel Buildings and Bridges
AISC S323 – Engineering and Quality Standards for Steel Structures
AISC Design Guide 1 – Base Plate and Anchor Rod Design
RESPONSIBILITIES
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The QAC is responsible for ensuring that the supply, fabrication, installation and documentation
of steel frame installation activities conform to the provisions of the contract.
PROCEDURE
1. Prior to work, a pre-activity meeting will be initiated to ensure that the facility’s steel frame
will be installed according to the project Technical Specifications, the IFC documents, and
contract provisions.
2. The QAC shall verify and submit the Mill Test Certificates for the hot rolled W Sections to
the Employer’s Representative prior to the start of the fabrication and welding process.
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3. The QAC shall ensure that only welders qualified to weld to the requirements of AWS D1.1
are utilized for the welding of the members.
4. The welds shall undergo nondestructive testing at the rates set out in codes and standards
applicable to the work.
5. During installation, the QAC shall verify that survey controls are utilized to assure accurate
location of anchor rods and ultimate plumbness of members to values within tolerances.
6. The installation of the frame shall be checked for accuracy upon completion.
7. The QAC shall report any observations of the steel frame installation on form 6FR.CQP100R0.
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RELATED FORMS & DOCUMENTS
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PURPOSE
To establish the required Construction Quality procedures for installation / erection of load
bearing & non-load bearing masonry units & structures.
SCOPE
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Masonry units (blocks) form an integral part of the structures to be designed & constructed for
this project. This blockwork will be both cavity filled and non-cavity filled depending on the
location & function of the relevant structures.
RELATED DOCUMENTS
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The following documents are referenced in this Quality Procedure:
Contract Documents
Document Reference 3PP.06ITP01.R0 – Inspection & Test Plan
IFC drawings
ASTM C55 – Standard Specification for Concrete Building Brick
ASTM C90 – Standard Specification for Load-Bearing Concrete Masonry Units
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ASTM C129 – Standard Specification for Non-Load-Bearing Concrete Masonry Units
ASTM C270 – Standard Specification for Mortar for Unit Masonry
ASTM C476 – Standard Specification for Grout for Masonry
ASTM C652 – Standard Specification for Hollow Brick (Hollow Masonry Units made from
Clay or Shale)
ASTM C1019 – Standard Test Method for Sampling & Testing Grout
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RESPONSIBILITIES
The QAC is responsible for ensuring that the supply of masonry units, as well as the installation
or erection of masonry unit structures and the documentation thereof conform to the provisions
of the contract.
PROCEDURE
1. Prior to work, a pre-activity meeting will be initiated to ensure that the project’s masonry
structures will be installed according to the project Technical Specifications, the IFC
documents, and contract provisions.
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2. The QAC shall verify and submit the Test Certificates or other relevant product data for
the masonry units to the Employer’s Representative prior to the start of masonry works.
3. The QAC shall ensure that only experienced craft labor is utilized for the installation or
erection of masonry structures.
4. The grout / concrete infill for the masonry structures are tested at the rates set out in
codes and standards applicable to the work.
5. During installation, the QAC shall verify that survey controls are utilized to assure
accurate locations of masonry structures including walls and ultimate plumbness of these
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structures to values within tolerances.
6. The installation of the masonry work shall be checked for accuracy upon completion.
7. The QAC shall report any observations of the masonry work on form 6FR.CQP100R0.
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RELATED FORMS & DOCUMENTS
PURPOSE
To establish the required Construction Quality procedures for installation, inspection and
reporting for installation of drywall & gypsum partitions, walls and ceilin gs, and acoustic mineral
fiber ceilings in suspension grids.
SCOPE
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This procedure covers the installation of drywall and gypsum ceilings and partitions and
suspended mineral fiber ceiling tiles inclusive of the installation of steel track and stud framing
and suspension grids.
REFERENCE DOCUMENTS
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The following documents are referenced in this Quality Procedure:
RESPONSIBILITIES
The QAC is responsible for ensuring that the installation, checking, and documentation of Gypsum
Partitions, Wall, Ceilings and suspended Acoustic tile system installation activities conform to
the provisions of the contract.
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PROCEDURE
1. Prior to work, a pre-activity meeting will be initiated to ensure that gypsum partitions,
walls, ceilings and acoustical tile systems will be installed according to the project
Technical Specifications, the IFC documents, and contract provisions.
2. The QAC shall verify and submit Mill Test Certificates for the gypsum products to PFCTL
prior to the commencement of gypsum and acoustical tile system work.
3. The QAC and CCM shall ensure that the installation is coordinated with other associated
trades requiring the construction of penetrations and block-outs.
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4. The QAC shall document the installation of the various elements and sections of the
gypsum works, and shall report any observations on form 6FR.CQP100R0.
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6FR.CQP100R0: Daily Field Report
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PURPOSE
To establish the required Construction Quality Procedures for the inspection, documentation and
reporting of MEP installations.
SCOPE
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MEP installations include the installation of infrastructure for potable and waste water, electrical
power and lighting, HVAC, CCTV, data and telecommunications.
RELATED DOCUMENTS
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The following documents are referenced in this quality procedure:
RESPONSIBILITIES
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The QAC is responsible for ensuring that all necessary infrastructure for MEP Services in the
Construction & Outfitting of a LINAC at the St. James Medical Complex Project is installed in
accordance with requirements.
The QAC is responsible for ensu ring that VCL adheres to all CAPs related to miscellaneous
materials and items.
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The QAC will perform acceptance testing, sign-off on CAPs, and provide inspection.
PROCEDURE
1. Prior to work, a pre-activity meeting will be initiated to ensure that all MEP items are installed
in accordance with IFC documents and project specifications.
2. Prior to installation of any products, the QAC shall provide material certifications on all
materials. For items that require Visual Inspection, the Empl oyer’s Representative or his
designee and the QAC shall together review these products the first time the material is
delivered to the project site. The QAC and the Employer’s Representative will develop process
and procedures to evaluate future deliveries for project acceptance.
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3. The Employer’s Representative will perform inspection on various electrical, plumbing and
data and telecommunication items. The Employer’s Representative will report any inspection
and observation concerns to the QAC for resolution.
4. Specialist items such as HVAC components shall be inspected by personnel provided by the
supplier.
5. Supplier personnel shall provide documentation verifying that components or items conform
to requirements.
6. The QAC shall complete form 6FR.CQP100R0 documenting electrical installation operations.
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DRAWING, RELATED FORMS & DOCUMENTS:
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PURPOSE
To establish required Construction Quality Proc edures for painting, tiling and other finishes
works and practices under the specifications of this project.
SCOPE
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Painting shall include the application of 3 coat systems to drywall and gypsum walls and ceilings,
fire-stopping coatings to exposed structural steel members and 2 coat epoxy systems to concrete
substrates as indicated in IFC drawings. This procedure shall also cover the laying of ceramic
and porcelain single unit and mosaic tiles to appropriate falls on floors and walls as indicated.
REFERENCE DOCUMENTS
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Painting and tiling methods are followed in accord ance with contract specifications and relevant
Document Reference 3PP.06ITP01.R0 – Inspection & Test Plan
IFC drawings
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Finishes schedule
RESPONSIBILITIES
The QAC is responsible for ensuring that VCL adheres to all CAPs. The QAC is also responsible
for ensuring that tiles, paints, epoxies and other protective coatings are applied in accordance
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with the manufacturer/supplier’s instructions.
PROCEDURE
1. Prior to work, a pre-activity meeting will be initiated to ensure that the finishing works will
be performed in accordance with the contract requirements.
3. The QAC shall verify that the substrates have been prepared prior to applying undercoats and
topcoats. For products that require Visual Inspection, the QAC shall review these products
and develop procedures and processes for evaluating products for acceptance.
4. The QAC and CPE will verify the accuracy of falls prior to commencing tile laying.
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5. The QAC will confirm that paints, epoxies and other products conform to requirements as
referenced in applicable codes and standards.
7. The QAC shall complete 6FR.CQP100R0 to record daily inspections of painting and other
finishing works.
RELATED FORMS & DOCUMENTS
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PURPOSE
To establish Construction procedures, documentation, and reporting procedures for the control
of equipment installation on the project.
SCOPE
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Equipment designated for use on the Project will meet the requirements outlined in the project
documents. This equipment includes the HVAC air handlers, compressor units, evaporator units,
pump packages, FF&E and other items. VCL and its suppliers are responsible for controlling and
inspecting equipment received for installation on the project.
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The QAC will monitor installation processes for third party provided equipment. All purchased
equipment or equipment components will be from suppliers that are on an approved products
list, certified sources, or other PFCTL approved sources, or will be approved by the Employer’s
Representative or VCL CCM.
RELATED DOCUMENTS
RESPONSIBILITIES
The QAC is responsible for ensuring certified or suitably experienced and skilled personnel
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PROCEDURE
2. Specific procedures and processes controlling the individual equipment and its installation
will be provided to the QAC by the relevant supplier prior to receipt of the piece of equipment
or component.
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3. Vendors having equipment delivered will ensure that the equipment certifications and O&M
manuals are supplied prior to or with delivery of the equipment and before it is unloaded at
the project site. Vendors may deliver equipment without certification only if the vendor has
made arrangements with VCL to receive the certifications within 24 hours of delivery.
4. The QAC shall complete form 6FR.CQP100R0 to record the progress and nature of equipment
deliveries and installation.
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6FR.CQP100R0: Daily Field Report
6FR.PMC101R0: OSD Report
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PURPOSE
To establish Construction procedures, documentation, and reporting procedures for the control
of received materials used on the project.
SCOPE
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Materials received for use on the Project will meet the requirements outlined in the project
documents. VCL and its suppliers and sub-suppliers are responsible for controlling materials
used on the project.
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The QAC will monitor production and testing proc esses for third party provided materials. All
purchased product will be from suppliers that are on an approved products list, certified sources,
or other PFCTL approved sources, or will be approved by the Employer’s Representative or VCL
CCM.
RELATED DOCUMENTS
RESPONSIBILITIES
The QAC is responsible for ensuring designated receiving personnel receive material deliveries
and prepare related documentation.
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PROCEDURE
2. Each time a material is used for the first time on the project, an applicable CAP is to
occur. For products that require Visual Inspection, the QAC and the Employer’s
Representative will together review the product the first time the material is delivered to
the Project Site. The QAC and the Employer’s Representative will develop processes and
procedures to evaluate future deliveries of the product for acceptance.
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3. Subcontractors having materials delivered will contact their suppliers to ensure that the
material certifications are to be supplied prior to or with delivery of the material and
before it is unloaded at the project site. Suppliers may deliver materials without
certification only if the supplier has made arrangements with VCL to receive the
certifications within 24 hours of delivery.
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6FR.CQP100R0: Daily Field Report
6FR.PMC101R0: OSD Report
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PURPOSE
To establish procedures for the preparation, completion, preserving and safeguarding of jobsite
quality records on the project.
SCOPE
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VCL has developed numerous forms to document the works on the jobsite. These forms cover all
aspects of the contract works from procurement to construction. When completed, these forms
serve as project record documents certifying that works were done in accordance with all
applicable project requirements.
RELATED DOCUMENTS
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The QAC will lead and oversee the preservation and safeguarding of completed records on the
project and will distribute copies as required per the contract to PFCTL.
RESPONSIBILITIES
The QAC is responsible for ensuring VCL Document Control establish a Document Control system
that will satisfy the needs of the contract and of the project in relation to the preparation and
distribution of jobsite quality reco rds and related documentation.
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PROCEDURE
1. Prior to the start of any project activity, the QAC and CCM will determine the documentation
requirements and inform the field construction team. The QAC shall ensure that the
construction team is aware of all applicable CAPs.
2. The QAC shall ensure that inspection points are observed and documented on the relevant
forms. The Employer’s Representative shall sign the forms in the presence of the QAC or CCM
(or a designee).
3. When forms are completed, copies shall be made and transmitted to the Employer’s
Representative. Originals shall be progressively compiled into a completion dossier.
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4. The QAC shall ensure that handover of the dossier occurs upon completion of the project
works and receipt of a Certificate of Final Completion.
5. VCL shall archive a copy of the dossier and its contents for a period of time as prescribed in
the contract or as is agreed between the parties
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