Professional Documents
Culture Documents
Automation on Ships
CONTENT Page
5 OPERATING INSTRUCTIONS......................................................................................................4
5.1 PMA 300 Touch panel Screen Pictures: ................................................................................. 4
5.1.1 Main Picture..................................................................................................................... 4
5.1.2 System information picture .............................................................................................. 5
5.1.3 System Navigation picture............................................................................................... 6
5.2 Control of Diesel generator sets .............................................................................................. 8
5.2.1 Functions in 'Local manual' mode (LM) (switchboard/diesel mode)................................ 8
5.2.2 Synchronisation on the bus-bar....................................................................................... 9
5.3 Functions in 'Semi-automatic' mode (SAM) ............................................................................ 9
5.3.1 Manually starting of the set.............................................................................................. 9
5.3.2 Manually starting of the synchronisation ....................................................................... 10
5.3.3 Manually switch on the generator breaker in case of blackout ..................................... 10
5.3.4 Manually switch off the generator breaker .................................................................... 10
5.3.5 Manually stopping of the set.......................................................................................... 10
5.4 Functions in 'Automatic' mode (AM) ...................................................................................... 11
5.4.1 Starting of the diesel generator ..................................................................................... 11
5.4.2 Stopping of the diesel generator.................................................................................... 11
5.5 Blackout start ......................................................................................................................... 12
5.6 Start failure ............................................................................................................................ 12
5.7 Adjustment of the Starting and Stopping times ..................................................................... 12
5.8 Number of start attempts ....................................................................................................... 12
5.9 Diesel shutdown signal.......................................................................................................... 12
5.10 Running with no load before stopping the engine ................................................................. 13
5.11 Switchboard LOCAL/REMOTE switch .................................................................................. 13
5.12 Diesel LOCAL/REMOTE/BLOCKING switch and 'Ready to Start' signal.............................. 13
5.13 Signal 'Motor Running'........................................................................................................... 14
5.14 Input signal 'Alarm' (delayed shut-down input)...................................................................... 14
5.14.1 Delayed shutdown configuration possibilities................................................................ 15
5.15 Alarm blocking ....................................................................................................................... 15
5.16 Suppress alarms from the operator panel ............................................................................. 15
5.17 Reset of Alarms ..................................................................................................................... 15
5.18 Blackout ................................................................................................................................. 16
5.19 Underfrequency/Overfrequency ............................................................................................ 16
5.20 Undervoltage/Overvoltage..................................................................................................... 16
5.21 Load Sharing Supervision ..................................................................................................... 17
5.21.1 Load Sharing Supervision configuration possibilities .................................................... 18
5.22 Generator voltage regulator protection.................................................................................. 18
5.23 Short circuit............................................................................................................................ 18
5.24 Overcurrent............................................................................................................................ 18
5.25 Reverse power....................................................................................................................... 19
5.26 Generator de-excitation trip ................................................................................................... 19
5.26.1 Generator differential protection system ....................................................................... 19
5.26.2 Operation ....................................................................................................................... 19
5.27 Table of Generator protection functions ................................................................................ 20
5.28 Start sequence....................................................................................................................... 20
5.29 Stop sequence....................................................................................................................... 21
5.30 Standby start on bus-bar high load (normal start) ................................................................. 21
5.31 Power dependent automatic stop .......................................................................................... 21
5.32 Blocking of power auto start and power auto stop ................................................................ 22
5.33 Selecting minimum number of sets to run ............................................................................. 22
5.34 Standby start on bus-bar high total current (normal start)..................................................... 22
5.35 Standby start on generator high power (normal start)........................................................... 23
5.36 Standby start on generator high power (alarm start)............................................................. 23
5.37 Standby start on generator high current (normal start) ......................................................... 23
5.38 Standby start by generator high current (alarm start)............................................................ 23
5 Operating instructions
The different screens, pictures and symbols are more or less self explaining, and after a short time the
user will be familiar with the concept.
Operating modes
• Semi-automatic (SAM)
• Automatic (AM)
The Local Manual mode is enabled when the selector switch in the main switchboard is in LOCAL po-
sition and also the engine control in LOCAL position. In this case only actual values and states will be
displayed, the PMA300 will not execute any functions. Generator and diesel sets will be in a 'transpar-
ent mode'.
With the LOCAL/REMOTE selector switch for switchboard and diesel set is in position REMOTE the
PMA 300 will enter SAM (Semi-automatic mode). In this mode it will be possible to start engines
manually and to manually close generator breakers (with automatic synchronising and load sharing).
From the semi automatic mode (SAM), the PMA300 can be switched to automatic mode (AM). In this
mode the system will be operating fully automatically, for example automatic standby start in case of
power fault or blackout, low load auto stop, heavy consumer blocking or start, and automatic load
shedding.
In automatic mode the generator breaker command buttons will be disabled, but it will be possible to
operate the engine start and stop buttons directly with automatic connection or disconnection of the
generator breaker if this is allowed by the system.
In 'Local Manual mode' no automatic or semi-automatic functions are possible, but the indication
(breaker positions, engine running, voltage and frequency) on the screen are in function.
Speed change or closing of the generator breaker can be made only manually from the switchboard.
Please note that if the engine is started locally, the LOCAL/REMOTE selector switch should not be
switched to remote before the engine is running properly, otherwise the PMA300 will not be able to
pick up that the engine has started.
In case of a blackout the generator breaker can be switched on directly with the pushbutton
“BREAKER ON' from the main switchboard.
Precondition:
The LOCAL/REMOTE switch in the switchboard is selected to REMOTE and/or the 'BLOCKED-
LOCAL-REMOTE' switch for the engine also in REMOTE.
The Semi-automatic mode will be reached automatically. Before the diesel can be started also the
'Ready to start' signal from the diesel control system must be present.
The mode is indicated as SAM on the screen, the indication 'Not Available' and 'Engine Not Ready' will
disappear.
The following functions can be made in Semi Automatic mode (SAM) from the operator panel:
- Starting of the set
- Stopping of the set
- Closing of generator breaker with automatic synchronisation and load sharing
- Opening of generator breaker with automatic offloading
In order to avoid an operation by mistake important commands must be confirmed by pressing the
command twice within 3sec. (START/STOP/CLOSE/OPEN/SAM/AM)
The safety functions for the diesel engine (not part of the PMA300), shutdown in case of over speed,
lubrication oil pressure, cooling water temperature etc. and the generator protection are in function. In
case of a fault the diesel generator will be stopped as in automatic mode. But there is no starting of a
standby set.
If the synchronisation is not completed within the predefined time window an alarm message is dis-
played;
- 'Gen. Breaker Close Fault' (Alarm)
Automatic load sharing will start when the breaker closes. (Controlled by an external load sharing sys-
tem, normally a Woodward load sharing and speed control unit)
NOTE! A true blackout situation is always indicated with a red bus bar in the main picture and alarm.
If there is a fault on a generator breaker feedback signal or tripped control voltage fuse, there will be
no true blackout indication.
and create a blackout. If this is not allowed a symbol 'Open breaker locked' is displayed next
to the generator breaker symbol.
In the local manual mode (LM) no action will be taken on this signal. In case of a diesel shutdown the
generator breaker will trip on reverse power or under voltage. A possibility in some diesel safety sys-
tems is to connect a breaker trip signal directly in case of shutdown.
When the system is in semi-automatic mode (SAM) or automatic mode (AM) a shutdown input from
the diesel safety system will immediately trip the generator breaker.
From automatic mode (AM) the diesel/generator set will also be switched to semi-automatic (SAM).
The following messages will be displayed;
The shutdown alarm input is delayed for 30sec during start up of the set.
Standard setting can be adjusted from the control panel recipe Engine (internal system module MC);
- Alarm Suppress Delay Dur- 30 s During this time shutdown and delayed shutdown is
ing Start suppressed (inputs not evaluated) immediately after
an engine start.
Standard setting can be adjusted from the control panel recipe Engine (internal system module MC);
- Cool Down Run Time 180s (180 000ms)
If the diesel starter system already has a cool down function we recommend to set this to zero and
use the functionality in the PMA300.
The advantage with control from the PMA300 is that it will be possible to automatically abort the cool
down run time if the set should be required again due to a suddenly increasing load or fault on one of
the other engines.
With the switch in position REMOTE the diesel control will go to semi-automatic (SAM).
Some engines also have a 'Ready to start' signal available. The PMA300 uses this signal to enable
start, if this signal is not present prior to start the diesel set will be 'Not Available' and 'Engine not
ready'.
NOTE!
In the case where this signal is not available the input cannel should be combined with the REMOTE
signal to indicate when the diesel is ready to start.
The 'Ready to start' signal will only be checked when the engine is in stopped state.
With the signal REMOTE and the 'Ready to start' signal present it will be possible to start and stop the
diesel from the touch screen operator panel.
WARNING
-------------------------------------------------------------------------------------------------------------
In order to prevent certainly a start of the diesel engine, if work has to performed on the
diesel engine, the generator or the switchboard, additionally the voltage for the start sole-
noid or start valve has to be switched off and the starting air has to be turned off by clos-
ing the corresponding valve.
Immediately after the start of the diesel engine dangerous voltages are applied to the
terminals of the generator and the generator breaker.
Not-observance can result in death, severe personal injury or substantial property dam-
age.
Only qualified personnel should work on or around this equipment after becoming thor-
oughly familiar with all warnings, safety notices, and maintenance procedures contained
herein.
The successful and safe operation of this equipment is dependent on proper handling, in-
stallation, operation and maintenance.
Settings for the input signal can be adjusted from the control panel recipe Engine.
• You can select if the delayed shutdown function should disconnect and stop the set with alarm
immediately after a new set is connected to the bus (default setting) or complete the delayed
shutdown time. (Disconnection is blocked if stop blocked due to high power is active).
• The time delay for running with delayed shutdown alarm before completing a changeover or
shutdown can be changed.
• For the delayed shutdown digital input (alarm) you can select this to always trip the generator
breaker without offloading. NOTE: Generator protection alarm (under voltage/frequency 2) will
always trip the breaker without offloading.
• It is possible to enable latching of the delayed shutdown (default setting). If this option is set
the motor controller latches the delayed shutdown state (only for the alarm input, and not for
the internally generated generator protection delayed shutdown conditions). When the option
is not set the motor controller is free to return to running and connected state if the delayed
shutdown condition disappears.
The 'Help' and 'Edit' buttons are default touch screen system buttons, but not used for the PMA300.
To reset the alarm you must select the picture corresponding to the faulty engine or generator and
press the RESET button.
As long as an alarm is on it will be shown in the alarm list and on the corresponding picture. All the
latest alarms will also be stored in the alarm buffer with a time stamp.
5.18 Blackout
From the manufacturer of the switchboard bus-bar monitoring relays are to be included.
a) Signal 'Blackout'
b) Signal 'Control voltage circuit breaker not tripped' (Alarm 'Control Fuse Fault')
The bus-bar monitoring is used for each generator section in the PMA300. The auxiliary contacts of
the relays are lead to the relevant inputs in the PMA300.
In addition to above signals the generator breakers, bus-tie breakers and bus-communication are
monitored before a true blackout is detected.
If blackout is detected, the next available generator set (standby set) is started and switched on with a
short delay when exceeding 85% of the nominal voltage.
Simultaneous closing of the generator breakers of generator sets that have been started the same
time is not possible (simultaneous blocking). Simultaneous blocking is indicated with a key symbol on
the breakers.
Blackout is indicated on the screen with the bus-bar in red colour and alarm. If a signal is missing or a
control fuse has tripped the blackout will not be indicated and no standby start initiated.
5.19 Underfrequency/Overfrequency
The frequency of the ship’s network is transmitted monitored in the SIMATIC S7.
The limiting values of over- and under frequency can be changed from the touch screen panel in the
recipe Data Control.
The following messages are displayed if the actual values fall below or exceed the respective limiting
values:
- Over Frequency 1 (Alarm)
- Over Frequency 2 (Alarm)
- Under Frequency 1 (Alarm)
- Under Frequency 2 (Alarm)
The functions triggered are listed in the table 'Table of generator protection functions'.
The 'Under frequency 2' alarm will also give delayed shutdown and changeover to another set. (see
also chapter 5.14 ).
5.20 Undervoltage/Overvoltage
The voltage of the ship’s network is transmitted via the generator protection and synchronising unit
and monitored in the SIMATIC S7.
The limiting values of over- and under frequency can be changed from the touch screen panel in the
recipe Data Control.
The following messages are given out if the actual values fall below or exceed the respective limiting
values:
- Over Voltage Step 1 (Alarm)
- Over Voltage Step 2 (Alarm)
- Under Voltage Step 1 (Alarm)
- Under Voltage Step 2 (Alarm)
The functions triggered are listed in the table 'Table of generator protection functions'.
The 'Under voltage 2' alarm will also give delayed shutdown and changeover to another set. (see also
chapter 5.14)
The load sharing supervision use accumulated data for all connected generator sets to evaluate the
quality of the load sharing units and voltage regulators. It is designed to supervise active power and
reactive power. If a sets active power or reactive power deviates too much from the other sets data an
alarm is raised.
Depending of configuration and PMA300 options (loadsharing in droop mode) the following functions
can be realized;
• Alarm loadsharing fault on active power will switch all sets to droop mode. If PMA300 version
with loadsharing in droop mode is used the power management system will take over the
loadsharing by giving increase decrease commands to the loadsharing and speed control
unit.
• Alarm loadsharing fault on active power will trip the bus-tie breaker.
Settings can be adjusted from the control panel recipe LoadShareSupervision and SYSTEM.. This
should however not be changed after commissioning without further testing and verification.
This functionality requires a 4-20mA measuring value from the generator excitation circuit.
5.24 Overcurrent
The monitoring of the generator currents is carried out in the 'Generator protection unit and measuring
transducer’, Siprotec 7UM62. When an overcurrent trip occurs, the message is sent to the PMA300 on
the bus connection or as a digital input.
The PMA300 will issue the following messages:
- Over Current Trip (Alarm)
5.26.2 Operation
In the PMA300 a digital input is provided for connecting the signal 'De-excitation trip', ref above chap-
ter ‘Differential protection system’
The following signals are issued:
- Disconnection of generator breaker (directly from switchboard)
- Generator set stop command
- Blocking of generator set
- Switchover to 'Semi-automatic mode'
The following messages are displayed on the operator panel:
- De-excitation Trip (Alarm)
- Gen. Breaker Trip (Alarm)
- Shutdown (Alarm)
- Not Available (State)
- Start Interlocked (State)
- SAM (Semi-automatic) (State)
The next set in the standby sequence will also be indicated with a small symbol inside the genera-
tor symbol.
Putting a new number in the start order list or directly in the main picture can easily change the se-
quence.
Example: Sequence 1 – 2 – 3 – 4, by touching the no.3 a small keypad will be displayed and you can
e.g. select the value 1 and 'Enter'. The sequence will automatically change to 3 – 2 – 1 – 4. (The new
value and the old value will change place)
The set with the selected lowest value will have the highest priority. No.1 will start first then no.2 and
so on. If in a selected sequence 3>1>2>4 the no. 2 set is not available the next to start will be no.3.
In the configuration it is possible to select the standby sequence to automatically rearrange the run-
ning sets when a new start order is entered. The controller then starts the first set in the order, which
is not running, provided that sets with lower order numbers are connected
Available Available
power Power dependent power
start limit Reserved powe
(Heavy consume
The start level is configured in the
recipe MASTER_PORT/STBD pa-
rameter 'Total Power Start Thresh-
old [%]'. There is one recipe for
each bus-bar, but only the settings
from the port side are used when
the bus-tie is closed.
The system will always check if a power dependent stop will be legal. If a disconnection of the given
set would lead to a new start of a standby set due to a power shortage, automatic disconnection of the
set is blocked. A normal stop will always be a stop with load reduction.
The stop level can be configured in the recipe MASTER_PORT/STBD parameter 'Total Power Stop
Block Limit [%]' and 'Total Current Stop Block Limit [%]'.
There is one recipe for each bus-bar, but only the settings from the port side are used when the bus-
tie is closed.
In systems with different sized it is possible to configure the system to disregard the stop order and
stop the smallest generator if the largest could not be stopped.
The buttons for activating these functions are available for each bus-bar on the main picture. If the
bus-tie is open there will be a set of buttons for each bus-bar section.
Block power auto stop button: Power auto stop selected ON:
NOTE! Changing the bus-tie breaker status will always reset the selected minimum number of sets to
run to ‘1’ for each bus-bar section.
The start level is configured in the recipe MASTER_PORT/STBD parameter ' Total Current Start
Treshold [%]'. There is one recipe for each bus-bar, but only the settings from the port side are used
when the bus-tie is closed.
The start level is configured in the recipe PowerCalculation parameter ' Generator Power Start
Threshold [%]', and time delay ' Set Start Time Delay' valid for generator start on power, current, volt-
age and frequency.
The start level is configured in the recipe DataControl parameter ' Power Alarm Limit [%]', and time de-
lay ' High Power Alarm Delay'.
The generator high current standby start will not cause any alarm.
The start level is configured in the recipe PowerCalculation parameter ' Generator Current Start
Threshold [A]', and time delay ' Set Start Time Delay' valid for generator start on power, current, volt-
age and frequency.
NOTE! This limit must be set below the generator breaker trip limit to serve any purpose.
WARNING!
The limits of the generator protection must be in accordance with the system discrimination analysis
and the generator thermal capabilities. The limits shall not be changed after commissioning without
acceptance from proper authorities.
The generator frequency standby start will not cause any alarm.
The start level is configured in the recipe PowerCalculation parameter ' Generator Frequency Start
Threshold [Hz]', and time delay ' Set Start Time Delay' valid for generator start on power, current, volt-
age and frequency.
NOTE! The limit should be above the other generator underfrequency alarms.
If the frequency is lower than alarm level 2, the running set will enter the 'Delayed shutdown' mode
and a standby generator set will be requested.
The standby generator set will always attempt to synchronise, if this is not possible due to the fre-
quency difference the changeover to the new started standby generator is carried out via blackout (af-
ter the 'Delayed shutdown' time window has exceeded).
The generator voltage standby start will not cause any alarm.
The start level is configured in the recipe PowerCalculation parameter ' Generator Voltage Start
Threshold [V]', and time delay ' Set Start Time Delay' valid for generator start on power, current, volt-
age and frequency.
NOTE! The limit should be above the other generator undervoltage alarms.
If the voltage is less than alarm level 2, the running set will enter the 'Delayed shutdown' mode and a
standby generator set will be requested.
The standby generator set will always attempt to synchronise, if this is not possible due to the voltage
difference the changeover to the new started standby generator is carried out via blackout (after the
'Delayed shutdown' time has exceeded).
For best possible load sharing the functionality built in to these units are used.
As an option the PMA300 could be delivered with loadsharing and frequency control with engines run-
ning in droop mode.
Loadsharing from the PMA300 is indicated on the engine symbols with the letters DROOP.
When load and frequency control are performed from the PMA300 the operational principle is to give
increase or decrease commands to the engine speed pilot motor or speed controller.
The regulator is configured for a fast response in case of large load and/or frequency deviation and
slower response when the deviation is smaller.
Constant On Band
Constant On limit
Large input Band
Constant On Band
Time
After selecting a running generator set to SAM (semi-automatic) and then switched to ASL you can
manually adjust the load set point, either up or down by simply touching the current percentual load
field and enter a new value. The generator set will then run with a fixed load at the desired set point.
If however the load on the other sets increase above or decrease below a configurable level, the
asymmetric load mode will be switched off and the generator return to normal loadsharing.
For sets not available for ASL (not running or not in SAM) the indication 'Disabled' will be shown.
Configuration of is available for each generator set from the recipes AsymmetricLoad.
In addition the generator active power, current, voltage, frequencies are provided in a data block for
further processing.
For an Integrated Automation System (IAS) to operate the power management system a command
‘TAKE CONTROL’ must be issued.
In remote mode (IAS), the control from the touch screen operation panel is blocked. The display func-
tions operate normally and will give correct information of breaker statuses, load, voltage, frequency
etc.
Pressing the pushbutton 'TAKE CONTROL' takes the control back to the PMA300 touch screen panel.
When control from IAS is used alarms will only be displayed on the local touch screen panel when
LOCAL control has been selected. Otherwise all alarms will appear both on the IAS system and the
PMA300 touch screen panel.
Reset of alarms will only be possible from the selected control location.
After synchronisation of the new started set the available power is calculated again.
If there is enough power the switch on of the consumer is released.
If there are more consumers selected the demand are stored in their order of arrival. The switch on will
be released according to their demand.
An output 'Enable start' (closed contact on enable start) will be given when enough power available for
the consumer to start.
For safety reasons the heavy consumer starter should be equipped with a override switch for the pos-
sibility to override the start blocking in case of a fault in the PMA300 system.
Access to operate from this picture require password for user level 1.
• ENABLED/DISABLED. If a heavy consumer is DISABLED the PMA300 will not give a 'start
enable' output response on a 'start request' input, even if power is available.
• CANCLE. During the processing time of a heavy consumer request ('start request' input) it is
possible to abort the request by pressing CANCLE.
• RESET. If for some reason a 'start request' input has failed and the input signal is still present,
an alarm will be initiated and the request must be reset before another attempt can be per-
formed. With the 'start request' input present it will not be possible to reset before the required
number of sets, required current or power is fulfilled.
Access to operate from the bus-tie breaker picture require password for user level 1
The 'BREAKER OFF' command from the operator panel will immediately disconnect the breaker, with-
out off loading.
If a bus-tie breaker is installed without operation from the PMA300 the breaker feedback signal must
still be connected. The standard bus-tie breaker picture will also be shown, but no control will be pos-
sible. The bus-tie breaker will be shown in a 'transparent state'.
In systems with double PLC's and double bus-tie breakers the breaker position signal must at least go
from each bus-tie breaker to its dedicated PLC.
For operating the heavy consumers, load shedding, asymmetric loadsharing and bus-tie breaker a
password for user level 1 is required.
For service, configuration, changing of parameters or passwords a password for user level 8 is re-
quired.
As default password login will be valid for 15min after last operation.
Access to the system configuration (parameter sets) and the control panel is from the picture named
MAP.
For configuration select CONFIG and for access to the control panel and password management se-
lect SERVICE.
Because parameter and system settings should only be changed by an authorised person, there is a
password protection with user level 8 on these buttons.
With the correct password you will get access to the following picture;
It will now be possible to change the password for both user level 1 and 8 by entering a new value in
the password column and then press the 'enter' button (on the pop up key pad).
The 'Store' function save password settings in a separate file in the MP377 touch screen panel. In
case the touch screen program for some reason has been changed it will then be possible to 'Retrieve'
the stored password settings from this file.
Select the picture MAP and CONFIG. Type password and log in.
From the drop menu then select the recipe you want to edit.
The “Data Record Name' is the name of a stored set of parameters for the selected recipe.
To collect the actual parameter settings from the CPU press the Upload button.
Warning!
Do not attempt to download recipes with only zero values as this may damage the configuration. The
zero values will always appear when you select a recipe and be displayed until the actual values are
uploaded or received from a stored data record.
The MP377 panel offers the possibility to backup the complete SW installation and configuration on a
removable compact flash. With this backup you can restore the SW on a new panel if required.