Professional Documents
Culture Documents
Chemicals for the Rubber Industry
April/2019
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Summary
Topic Page
Introduction 3
About LT Chemicals 4
Rubber Accelerators 5
Rubber Accelerator Selection 6
MBT (1)
7
MBTS (1)
11
ZMBT (1)
13
CBS (1)
16
TBBS (1)
20
MBS (1)
24
DCBS (1)
27
TMTD (1)
29
TMTM (1)
32
TETD (1)
35
ZDMC (1)
36
ZDEC (1)
38
ZDBC (1)
41
ZBPD (1)
44
DTDM (1)
46
ZIX (1)
50
ZBX ( 1)
51
DOTG ( 1)
52
CTP ( 1)
54
TMQ ( 1)
60
SP (1)
64
IPPD (1)
66
6PPD (1)
69
Appendix 1: Vulcanization 72
Appendix 2: Oxidation chemistry and antioxidant action 77
References 82
Revision Log 83
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Introduction
The goal of this manual is to provide information about the general use of the
main chemicals used in the rubber industry, its function and its effect on compounds
and rubber products.
This series of texts compile the available information on accelerators, antioxidants and
retardants to assist the rubber compounder in the selection of the best vulcanization or
protection system for various types of rubber applications.
We hope this manual will become a useful and interesting tool to share with our market.
Luis Tormento
LT Quimicos
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LT Químicos operates in several segments: it sells raw materials to the rubber or plastic
sectors and equipment for deburring rubber artifacts.
LT Químicos started its activities in 1997, intending to offer innovative products and
technologies combined with excellent technical service. Over the years its product
portfolio has been growing, its operations in other markets have also been expanding.
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RUBBER ACCELERATORS
Rubber accelerators play an important role in the vulcanization process - in Appendix 1
we have a detailed explanation about it.
Functionally, the accelerators may also be classified into two major categories: primary
and secondary, and we can cite in the first category, sulphenamides and thiazoles,, and
in the second – guanidines, thiurams, and dithiocarbamates.
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Accelerator Selection for Rubber Compounds
Before selecting an accelerator system for the manufacture of a particular rubber
product, the following parameters must be taken into account:
Solubility in the rubber – it is necessary to have high solubility, to avoid
staining (blooming), and improve the dispersion in the rubber compound.
Operations and processing temperatures whereby the rubber compound will
pass.
Suitable scorch time for processing and storage stability, 'free from burnt
materials'
The cure rate requirements
Desired Reversal Characteristics
Vulcanization method to use (heat transfer mode)
Maximum vulcanization temperature achievable
Desired cure cycle at available vulcanization method and temperature
Required properties of a vulcanized artifact
Effectiveness over a wide range of cure temperatures and suitability for use
with different polymer mixtures
The accelerator system cannot interfere with other processes such as bonding,
aging, adhesion to non-rubber materials.
The product and / or its decomposition products, cannot offer health risks
Accelerator stability as a chemical product
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BENZOTHIAZOLES
MBT
- It is an accelerator semi ultrafast for NR, SBR, BR, NBR and other diene rubbers
with high unsaturation.
- Disperse rapidly in rubber compounds
- Act as a light peptizer for NR and CR.
- is a retarder vulcanization accelerated rubber compound accelerated with (TMTD
/ TMTM) / dithiocarbamates (ZDEC, ZDBC) or ETU as main accelerator.
- Even in relatively small amounts, MBT shows a significant effect on reducing
thiurams and dithiocarbamates activity.
- It also works as a retarder of CR-based compounds.
The action of MBT on the Vulcanization:
- has a broad spectrum of vulcanization and is very active above 115°C.
- confers a characteristic of vulcanization constant for the polyisoprene rubber
(NR, for example) and compounds exhibit their ability to support longer
vulcanization.
- However, the MBT because of its pre- vulcanization tendency by nature; On the
other hand, its rate and vulcanization state obtained are comparatively lower than
sulphenamide accelerators such as CBS and TBBS.
Thus, when used alone, comparatively, MBT has lower tensile and resilience
properties. However, in combinations with other accelerators marked
improvements are observed.
- With the use of MBT, normal quantities of oxide of zinc and stearic acid are
necessary as activators of vulcanization based on sulfur.
Q hen used alone, MBT shows m will response to a low-sulfur system in
vulcanization. However, in combination with other basic accelerators such as
TMTM and TMTD, it favors the formation of good vulcanization systems with any
sulfur content.
- MBT can be activated to improve vulcanization rate and state using low levels of
basic accelerators such as DOTG, DPG, TMTM, TMTD, and ZDC.MBT can cause
slight pre- vulcanization, reversal, and aging resistance, especially when using
booster dithiocarbamates.
- Vulcanization systems using MBT can be retarded by small amounts of CTP
retarder or others such as phthalic anhydride, salicylic acid, etc.
The addition of a greater amount of stearic acid or partial replacement for MBT
sulphenamides also are tools used to control the pre-vulcanization (scorch).
- Acts as a retardant in the case of rubber with low unsaturation content (e.g., IIR /
EPDM) and vulcanized with thiurams or dithiocarbamates.
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Stable for 4 years under normal conditions (lower if stored at high temperature or
tropical environment)
APPLICATIONS:
MBT and its combinations with booster accelerators are used extensively in NR, SBR,
NR / SBR / BR, NBR, IIR, EPDM compounds and other synthetic rubber compounds
used in the manufacture of motorcycle and scooter tires, butyl tubes, tires and bicycle
chambers, belts, retreading materials, footwear, hot air vulcanized products, hoses,
cables and various molded and extruded rubber.
STORAGE: (Note 1)
Stable for 4 years under normal conditions (lower if stored at high temperature or
tropical environment)
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MBT Vulcanization Systems for EPDM Artifacts (3)
Accelerator Vulcanization System (phr)
A B Ç D E
ZDEC - - - 0.8 -
CBS - - 1.0 - -
DPTTS - - - - 0.8
Vulcanization System Features
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MBTS
- It is a semi-fast accelerator for NR, SBR, NBR BR, and other high
unsaturated rubbers.
- Rapidly disperse in rubber compounds and acts as a retarder in the CR based
compounds CR (depending on CR type used).
- It is a vulcanization retarder in rubber compounds using thiurams (TMTM /
TMTD) as the main accelerator and reduces the efflorescence of thiuram.
- It has a wide range of vulcanization at the processing temperatures of rubber
compounds and is safer than MBT.
- It is very active at temperatures above 140°C, giving constant vulcanization
characteristics for polyisoprene rubbers (e.g., NR).
- Normal amounts of zinc oxide and stearic acid are necessary as activators
of sulfur-based vulcanization systems with the use of MBTS.
- MBTS accelerated vulcanization systems can be activated by small amounts of
DOTG, DPG, TMTM, TMTD, ZDEC, etc.
- When a dithiocarbamate is used to activate the accelerating system, with
accelerated vulcanization systems, MBTS may be used to improve the rate and
state of vulcanization with good resistance to scorch, the reversal and the aging
resistance.
If necessary, MBTS-based systems may be retarded with CTP or another acid
retardant. The response to CTP to systems cured with thiazol-base is a little slow in
relation to accelerating sulphenamide class accelerators.
- May and safely be used to produce rubber products not discoloring and non-
staining and is particularly suitable for the rubber-metal junction.
- Shows greater retarding effect when compared to the MBT in IIR compounds
(for example, butyl tubes / extruded, etc.).
- Serves as an oxidizing agent for GMF / Dibenzo GMF forming nitroso groups
for rapid crosslinking of diene rubbers. MBTS also is used in
compounds with based halogenated butyl rubber.
MBTS dosages are maintained below 3.0 phr to prevent the efflorescence of
thiurams/dithiocarbamates in EPDM rubber compounds.
APPLICATIONS:
The MBTS and combinations thereof with activation accelerators are used in NR, SBR,
mixtures of SBR, NR / BR, NBR, IIR, EPDM and other compounds based on synthetic
rubbers, used to manufacture tires of motorcycles and scooters, butyl inner
tubes, tires and bicycle innertubes, belts, retreading, footwear, hot
air vulcanized products and various molded and extruded products.
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STORAGE: (Note 1)
Stable for 4 years under normal conditions (lower if stored at high temperature or
tropical environment)
Typical MBTS Dosages (2)
ZMBT
- It is a semi-fast accelerator for NR, SBR, NBR, BR and other diene rubbers.
- Its critical vulcanization temperature is about 120°C and compounds of dry
rubber or latex base will be cured rapidly at 125°C.
- The vulcanization state developed by ZMBT is slightly lower than
MBT; however, security for pre vulcanization is much higher and thus can be
used in replace of MBT to control the pre-vulcanization.
- It is mainly used in the composition of latex with ZDC/ZDBC to improve the
state of vulcanization.
- ZMBT improves the aging characteristics of vulcanized NR latex-based
compounds and does not affect the stability of NR latex-based compounds.
It is easily dispersed in water with the presence of dispersing agents (for example, salt
of sodium polymerized alkyl naphthalene sulphone acid); it is used usually as a
dispersion of 50% in water to applications in latex compounds.
It has a stimulating effect on NR latex due to its thixotropic nature and this property
favors the formation of NR latex foam. When this property is not desired, the effect of
thixotropy can be removed by shaking.
When used for the manufacture of latex foam, the combinations of ZMBT and
ZDEC produced latex foam with a high modulus of compression when vulcanized at
110°C.
One can reduce the components' dosage in the foam latex for optimizing/adjusting
the period of gelation.
- When the ZMBT is used in the composition of rubber, normal quantities of zinc oxide
and stearic acid; however, the dosage of zinc oxide can be considerably reduced
for specific applications.
- May be activated by small quantities of accelerators base such as TMTM, TMTD,
DPG, ZDC, etc., or even other basic materials. If necessary, acid retardants or CTP may
be used to reduce (retard) the onset of vulcanization.
- systems curing with a high amount of accelerator - low sulfur based on
ZMBT offers m excellent resistance to heat the vulcanized NR.
ZMBT also acts as an effective retarder for the vulcanization of thiurams
and dithiocarbamate based systems as primary accelerators.
The method recommended for the preparation of the dispersion will ZMBT to 50% for
the latex composition is given below:
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Stable for 2 years under normal conditions (lower if stored at high temperature or
tropical environment)
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Product Rubber Accelerator / Sulfur (phr)
ZMBT ZDEC ZDBC TMTD DPG s
Latex Products
Latex foam Latex NR 1.0 1.0 - - 0.6 2.0
Latex Mattresses Latex NR 1.0 1.0 - - - 2.0
Expanded carpet base Latex
The. Low density NR-SBR 1.0 0.5 - - - 1.5
B. High density NR-SBR 1.5 1.5 - - - 2.5
Latex Yarn
A. Translucent Latex NR 1.5 - 0.25 - - 1.75
B. Heat resistant Latex NR 1.5 - 0.5 DPTT - -
2.0
ç. General use Latex NR 1.0 0.6 - - - 1.75
Battery separators Latex NR 1.0 1.0 - - - 40.0
Household Glove Latex NR 1.0 0.2 - - 1.2 2.5
Condoms Latex NR 0.75 - 0.75 - - 0.75
Latex Cast Products Latex NR 0.70 0.70 - - - 1.40
Solid Rubber Products
Damping cushion NR 1.0 - - 0.5 - Ins. S
( Hot vulcanization ) 2.8
Rubber coating NR-SBR 2.5 1.0 - - - 2.5
Molded Artifacts
General use NR / SBR 0.8-1.2 - - 0-1.5 - 1.6-2.2
Heat resistant NR / SBR 1.5 - - 0.5 - 0.5
Resistant to high NR / SBR 3.0 - - 0.1 - 1.0
temperature
Translucent Products NR / IR 0.6 - 0.2 - - 1.0-1.5
Extruded Products NR 1.2 - - - 0.3-0.4 1.8-2.2
Cables NR-SBR 3.0-3.5 - - 0.15 - 1.2
Note: Inhibitor scorch can be incorporated 0.2-0.5 phr to ensure resistance to scorch
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SULPHENAMIDES
CBS
- One of the sulphenamides accelerator with delayed action for NR, SBR, BR, NBR,
and other diene rubber vulcanized with sulfur and sulfur donor systems
- Normal quantities of zinc oxide and stearic acid are required for all sulphenamide
accelerators.
However, excessive dosage of stearic acid does not offer additional advantages, such as
in the case of thiazoles.
The normal dosage is CBS will be in the range of 0.5-1.0 phr on conventional
vulcanizing systems; 1.5-2.0 phr for a semi-EV vulcanization system and 3.0-5.0 phr for
low sulfur EV systems.
- CBS is used at a dose 1.0 phr for effective retarding of the vulcanization system
called sulphurless, with thiuram type accelerators.
- It is very active above the temperature vulcanization of140 °C; consequently it offers
great security on processing and Pre-vulcanization during operations of processing and
composition of rubbers (for example, for extrusion, calendering, etc.)
- Enhance the storage life of rubber compounds processed, with regarding thiazole
accelerators.
- CBS and other sulphenamide accelerators are preferred when furnace black is used in
the composition of tread (which are basic in nature and generate substantial heat during
the step of processing NR / BR / SBR compounds) .
However, prolonged and repeated processing above 120 ° C should be avoided,
especially in the absence of adequate CTP to minimize the risk of “burn”.
- CBS and other sulphenamide type accelerators are generally incorporated into
the rubber compound at the end of the mixing cycle when the temperature will be above
the point of fusion of the accelerator and ensures suitable dispersion.
However, excessive heat generation should be avoided to prevent the decomposition of
the sulphenamide accelerators. In this case, the sulphenamide accelerator is added in a
later stage; use in the form of a masterbatch is recommended.
- When used alone, CBS presents rate vulcanization more rapidly (over 140 ° C), higher
state of vulcanization and moderate effect when compared with accelerators like thiazol.
Vulcanizates based on CBS or other sulphenamide accelerators exhibit a typical odor of
"amine" and exhibit higher properties of stress-strain and better resist fatigue
flex resistance comparing to thiols.
- CBS and other sulphenamide type accelerators may also be activated using small
proportions of thiurams or dithiocarbamate accelerators with a good compromise of
processing security, resistance to revision and resistance to aging.
The use of DPG / DOTG as active acceleration is usually avoided because
of their tendency to give more accumulation of heat in rubber compounds in
comparison with curing systems thiuram activated.
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The CTP is a Pre-vulcanization inhibitor very effective for sulphenamide systems
or activated with sulphenamides, without any action on the rate of vulcanization.
The improvement in safety to pre-vulcanization is directly proportional to the dosage of
CTP and therefore the minimum amount necessary for obtain pre-vulcanization
security can be easily determined.
The use of CTP overdose should be avoided to avoid delay in
the onset of vulcanization, and affect the state of vulcanization to a certain extent.
- CBS and other sulphenamide accelerators decompose rapidly in the presence of
vapour ; Therefore, it is preferred for the production of rubber products cured in open
steam, requiring fast onset of vulcanization for the shape retention. However, due to the
delay in the onset of vulcanization in the absence of moisture,
sulphenamide accelerators are not preferred for product vulcanized in hot air.
- CBS alone present no staining. However, when large amounts are used, slight
yellowing effect may be observed on colored or white rubber compounds when exposed
to sunlight.
APPLICATIONS:
CBS alone or in combination with small amounts of active accelerator , is widely
used in NR, SBR, NR / BR blend NR / BR / SBR , NBR compounds and other synthetic
rubber compounds , used for the manufacture of tires for automobiles , motorcycle
tires , belts (transport transmission, V belts and fans), retreading pneumatic and
materials repairs, footwears, hoses, cables, molded products by injection and
compression/ transfer , as well as extruded rubber products.
STORAGE: (Note 1)
Stable for 1 year under normal conditions (lower if stored at high temperature or
tropical environment)
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Product Rubber Accelerator / Sulfur (phr)
CBS MBTS TMTD TMTM CTP s
Tires for cars
Tread NR 0.5-0.7 - - - 0.10- 2.4 *
0.15
NR-BR 1.2 - - 0-0.25 0.10- 1.5 *
0.15
SBR-BR 1.4 - - 0-0.25 0.10- 1.7 *
0.20
NR-SBR 0.8 - - 0-0.10 0.10- 2.0 *
0.15
Casing NR 0.7-0.8 - - 0-0.20 0.15- 2.4 *
0.20
NR-SBR 1.0 - - 0-0.20 0.15- 2.2 *
0.20
NR-BR 1.0-1.2 - - 0-0.10 0.15- 2.2 *
0.20
Tread Bikes
Tread NR-B R 1.0 - 0.1- - 0.1-0.2 2.4
0.15
NR-SR 1.2 - 0.15- - 0.10- 2.0
0.20 0.20
Conveyor belt
General use NR 0.7 0.2 - - 0.15 2.4
N R-SBR 1.2 - - - 0.15 1.75
Heat resistant NR-SBR 1.5 - 0.5 - 0.25 0.50
drive belt NR 0.8 - 0.1 - 0.15 3.0
V-belt
Base NR 0.6 0.2 - - 0.2 3.0
Pillow NR 0.75 0.1 - - 0.15 2.4
Friction NR 0.75 0.1 - - 0.15 2.4
Recapping
Hot vulcanization NR 0.6 - - - 0.20 2.4 *
NR-BR 0.9 0.3 - - 0.15 1.7 *
Pre- cures the NR-BR 0.9 0.3 - - 0.10 1.6
Cushion NR 0.7 - - - 0.15 2.5 *
- Hot Vulcanization
Footwear
DV sole NR-SBR 1.0 0.3 0.1 - 0.1 2.0
Soles and Heels NR-SBR 1.0 0.3 0.1 - 0.1 2.0
Hoses
Pipe NR 0.8-1.0 - 0.1 - 0.1 2.2
NR-SR 1.0-1.2 - 0.2 - 0.1 1.5
NBR 1.5 - 0.5 - 0.1 1.5
Roof NBR 0.7 - 0.1 - 0.15 1.8
NR 0.8 - 0.1 - 0.15 2.2
Cables NR 1.0 - 0.2 ZDEC 0.15 1.2
0.2
Injected NR 0.6 - - - 0.3 2.4
Molded and extruded
NR 0.7 - 0.15 - 0.1 2.2
NR-SeEV 1.5 - 0.5 - 0.1 1.4
NR-EV 3.0 - - - - 0.5
SBR 1.0 - 0.2 - 0.1 2.2
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TBBS
- It is a delayed acting sulfenamide type accelerator for compounds of NR, SBR, BR,
NBR and other sulfur / sulfur donor vulcanized diene rubbers.
- It has very good storage stability compared to other sulfenamide accelerators.
TBBS vulcanized synthetic rubber artifacts have superior modulus, superior tensile
strength, strength and elastic properties comparable to vulcanized artifacts with other
sulfenamide based accelerators.
Like other sulfenamide accelerators, TBBS is typically incorporated into the rubber
compound at the end of the mixing cycle when the material temperature is above the
TBBS melting point to ensure proper accelerator dispersion and dissolution.
If TBBS is to be added at a later stage, it is recommended to use a masterbatch.
-The TBBS-based vulcanization system can be further activated using small amounts of
thiuram or dithiocarbamate accelerators; however, thiurams (TMTM, TMTD) are
preferred.
Activation using thiurams or dithiocarbamates is associated with compromised
processing safety, reversal resistance and aging resistance.
CTP is a highly effective vulcanization inhibitor with TBBS, showing about 10% better
response than CBS.
Improved processing security is in linear proportion to the amount of CTP used: thus,
the exact dosage of CTP to achieve the desired processing security can be easily
determined.
Excessive use of CTP should be avoided.
- TBBS and other sulfenamide accelerators break down rapidly in the presence of vapor;
It is therefore preferred for the production of open vapor vulcanized rubber products
which require rapid onset of vulcanization for shape retention.
However, due to the delay in the onset of vulcanization in the absence of moisture,
sulfenamide accelerators are not preferred for hot air vulcanized products.
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TBBS by itself does not stain; however, with the use of high amounts, a slight
yellowing effect can be observed on white / colored compounds when exposed to
sunlight.
APPLICATIONS
TBBS alone or in combination with small amounts of activation accelerators is widely
used in NR, SBR, NR / BR / SBR blends, NBR and other synthetic rubber compounds,
used for: manufacture of sidewalk tire treads , carcasses, tires and bicycle chambers, V-
belts, retreading of tires and repair materials, footwear, hoses, cables, injection molded
and various compression / transfer molded products, as well as extruded rubber
products.
STORAGE: (Note 1)
Stable for 1 year under normal conditions (lower if stored at high temperature or
tropical environment)
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TBBS Typical Dosages ( 4 )
Product Rubber Accelerator / Sulfur (phr)
TBBS MBTS TMTD TMTM CTP s
Car tires
Tread NR 0.4-0.6 - - - 0.10- 2.4 *
0.15
NR-BR 1.2 - - 0-0.2 0.1 2 1.6 *
SBR-BR 1 25 4 - - 0-0.2 0.10- 1, 6 *
0.20
NR-SBR 0 75 - - 0-0.10 0.10- 2.0 *
0.15
Casing NR 0, 6 -0, - - 0-0.20 0.15- 2.4 *
7 0.20
NR-SBR 0.9 - - 0-0.20 0.15- 2.2 *
0.20
NR-BR 1.0 - - 0-0.10 0.15- 2.2 *
0.20
Tread Bikes
Tread NR -BR 0.8 - 0.1- - From 2.4
0.15 0.1 to
0, 15
NR-SR 1.1 - 0.1 - - 0.10 to 2.0
0.1 5 0, 15
Conveyor belt
General use NR 0.6 0.2 - - 0.12 2.4
N R-SBR 1.2 - - - 0.12 1.75
Heat resistant NR-SBR 1.4 - 0.5 - 0.2 0.50
drive belt NR 0.7 - 0.1 - 0.15 3.0
V-belt
Base NR 0.5 0.2 - - 0.15 3.0
Pillow NR 0.6 0.1 - - 0.12 2.4
Friction NR 0.7 - - - 0.12 2.4
Recapping
Hot vulcanization NR 0.5 - - - 0.15 2.4 *
NR-BR 0.8 0.3 - - 0.15 1.7 *
Pre- cures the NR-BR 0, 8 - - - 0.12 1.6
Cushion NR 0.8 0.3 - - 0.1 2.5 *
- Hot Vulcanization
Footwear
DV sole NR-SBR 0.9 0.3 0.1 - 0.1 2.0
Soles and Heels NR-SBR 0.9 - 0.2 - 0.1 2.2
Hoses
Pipe NR 0.8 - 0.1 - 0.1 2.2
NR-SR 1.1 - 0.2 - 0.1 1.5
NBR 1.3 - 0.5 - 0.1 1.5
Roof NBR 0.7 - 0.1 - 0.15 1.8
NR 0.7 - 0.05 - 0.15 2.2
Cables NR 1.0 - 0.2 ZDEC 0.15 1.2
0.2
Injected NR 0.5 - - - 0.3 2.4
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MBS
- It is a delayed-acting sulfenamide accelerator for NR, NR-BR, NR-SBR and other fine
particulate furnace black reinforced high-unsaturation synthetic rubber compounds
prone to excessive heat generation during processing operation .
- Normal amounts of zinc oxide and stearic acid are required for vulcanization
activation of MBS-based compounds.
- It is used in the dosage of 0.5-1.0 phr for conventional vulcanization systems; 1.5 to
2.0 phr for Semi-EV vulcanization systems and 3.8 or more phr for low sulfur EV
vulcanization systems.
- It is very active above 140 ° C and offers better processing security compared to CBS
and TBBS.
- MBS accelerated vulcanized products have higher modulus, excellent properties under
dynamic conditions and less heat accumulation under dynamic stress.
- MBS accelerated semi-EV vulcanization systems provide better heat and aging
resistance.
- MBS is normally incorporated into rubber compounds at the end of the mixing cycle.
If MBS is to be added at a later stage, it is sufficient for the rubber compound to be
heated to 80-85 ° C to achieve excellent MBS dispersion and dissolution.
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- Like other sulfenamide accelerators, MBS also decomposes rapidly in the presence of
steam and can be used to manufacture open vapor vulcanized products, requiring faster
initiation of vulcanization; However, the same advantage is not offered for hot air
vulcanized products in the absence of activation accelerators.
- MBS is an excellent accelerator for vulcanizing EPDM compounds when long process
safety and faster vulcanization rate is required.
A 3.5 phr MBS and 1.5 phr sulfur vulcanization system can be used to vulcanize
products such as dock fenders where long pre-vulcanization, excellent storage life and
faster vulcanization are required.
- Vulcanized based on MBS has a typical amine odor and bitterness; therefore, MBS is
generally avoided in the manufacture of rubber products intended for repeated contact
with food or medicine.
APPLICATIONS
MBS alone or in combination with small amounts of activation accelerator is widely
used in compounds of NR, SBR, NR-BR / SBR, NBR and other synthetic rubber
compounds used for: automobile tire manufacturing, tire retreading, conveyor and
conveyor belts, rubber products with thick cross sections, rubber molded products,
rubber shoes, injection molded products, cables and various molded and extruded
rubber.
STORAGE: (Note 1)
Stable for 1 year under normal conditions (lower if stored at high temperature or
tropical environment)
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Typical MBS Dosages ( 4 )
Product Rubber Accelerator / Sulfur (phr)
MBS MBTS TMTD CTP s
Bus and truck tires
Tread NR-BR 1.1-1.2 - - 0.15- 1.5-1.6 *
0.20
Side NR-BR 0.9-1.0 - - 0.15- 1.8-2.0 *
0.20
Casing NR-SBR 0.8-1.2 - - 0.15- 2.0-2.4 *
0.20
Conveyor belt
General use NR 0.6-0.8 0.1-0.3 - 0.10- 2.3-2.5
0.20
Heat resistant NR-SBR 1.5 - 0.5 0.15- 0.5-0.7
0.20
V-belt
Base NR 0.5 0.2 - 0.10- 3.0
0.20
Pillow NR 0.5 0.2 - 0.15- 2.4
0.20
Friction NR 0.5 0.2 - 0.15- 2.75
0.20
Recapping
Hot vulcanization NR 0.5 - - 0.15 2.4 *
Pre- cures the NR-BR 0.8 - - 0.15 2.0 *
Cushion NR 0.2 - 0.10 1.6 -
- Hot Vulcanization
Footwear
DV sole NR-SBR 0.8 0.4 0.10 0.10 2.0
Soles and Heels NR-SBR 0.8 - 0.2 0.10 2.2
Injected NR 0.7 - - 0.25 2.4
Molded and extruded NR 0.7-0.8 - 0-0.2 0.10- 2.2-2.5
0.20
NR-SeEV 1.5-2.0 - 0.3-0.5 0.10- 0.8-1.0
0.20
NR-EV 2.5-3.0 - 0.5-0.6 - 0.3-0.5
SBR 1.0-1.2 0.20 0.1-0.2 - 2.0-2.2
SBR-SeEV 1.5-2.5 - 0.50 - 0.7-1.0
SBR-EV 1.5 - 2.5-3.5 - 0.3-0.5
NBR 1.0-1.2 0.2 0.1-0.2 - 1.5
NBR-SeEV 1.2-1.5 - 0.5-0.7 - 0.75
NBR-EV 2.0 - 3.0-4.0 - 0.3
Note: * Insoluble Sulfur (100% active base)
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DCBS
- It is a delayed acting sulfenamide accelerator for fine particulate furnace carbon black
reinforced NR, NR-BR and NR-SBR compounds.
- Among all sulfenamide-class accelerators, DCBS confers the greatest delay to the
onset of vulcanization.
- It exhibits excellent storage stability and disperses easily into rubber compounds.
- Normal amounts of zinc oxide and stearic acid are required for activation of DCBS
accelerated compound vulcanization.
- It is very active above 140 ° C and offers better processing safety compared to other
sulfenamide accelerators.
- Provides great flow properties in the mold, such as time to vulcanization time and very
good plateau effect.
- It is the most suitable accelerator for thick cross-section artifacts and compounds that
require storage stability of NR, NR / synthetic rubber-based raw compound reinforced
with fine particulate carbon blacks.
- DCBS-based vulcanisates have higher tensile strength, along with good resilience and
flexural cracking resistance.
However, DCBS has 25 to 30% higher vulcanization time and 12 to 15% lower
"vulcanization state" than MBS in the same compound, at equal dosage and
vulcanization conditions.
Like other sulfenamide accelerators, DCBS is generally incorporated into the rubber at
the end of the mixing cycle when the compound temperature is above the DCBS
melting point.
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- Does not flourish in normal quantities and reduces the tendency to outcrop in thiuram /
dithiocarbamate accelerated vulcanisates as with MBS.
- DCBS vulcanized products have a typical amine odor and bitter taste and therefore
DCBS should be avoided for the manufacture of products intended for repeated use in
contact with food / medicines.
APPLICATIONS :
DCBS is widely used in fine particulate carbon black reinforced NR, NR-BR, SBR, NR,
SBR compounds that work in dynamic applications such as radial tires, belts,
camelbacks, steering belts, OTR and retreaded tires, shock absorbers. , complexly
molded, rubber-metal artifacts, and molded products requiring long flow times.
STORAGE: (Note 1)
Stable for 1 year under normal conditions (lower if stored at high temperature or
tropical environment)
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Product Rubber Accelerator / Sulfur (phr)
DCBS MBTS TMTM s
Tires
Steel belts of radial tires NR 2.0 - 0.10 4.5 *
OTR Tread NR 0.8-1.0 - - 2.78
NR-BR 1.2-1.5 - 0-0.10 1.6-1.8 *
Recapping
Hot vulcanization NR 0.8-1.2 - - 2.2-2.5 *
NR-BR 1.0-1.2 - - 1.6-1.8 *
Pillow NR 1.0 0-0.15 - 2.78
Steel straps
Covering Compounds NR 1.8-2.0 - - 4.5 *
Various molded
Thick sections NR 0.6-0.8 0-0.1 - 2.58 *
NR-BR / 1.0-1.4 0-0.1 - 1.8-2.0 *
SBR
Intricate Molded NR 0.8-1.0 - 0.10-0.15 2.0-2.5 *
High hardness extruded NR 0.6-0.8 0-0.2 - 2.5 *
Note: * Insoluble Sulfur (100% active base)
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THIURAMS
TMTD
TMTD is an ultra fast accelerator for NR, SBR, BR, NBR and other high unsaturated
rubbers.
- It is the preferred primary accelerator for vulcanizing low setting rubbers such as butyl
rubber (IIR) and EPDM.
- Contains approximately 13% sulfur available for crosslinking and therefore can be
used in low sulfur systems for vulcanization of dienic rubbers.
It does not release free sulfur during vulcanization in sulfur free systems and the
vulcanized ones have excellent heat and compression resistance.
- When used alone, it has very short pre-vulcanization time, rapid vulcanization rates
and striking modulus with high crosslink density development under normal or high
sulfur conditions. Decreasing sulfur content improves processing safety and helps
control vulcanization rate as well as cross-linking density in SBR compounds.
- Normal amounts of zinc oxide and stearic acid are required for TMTD accelerated
systems. and small amounts of amine aldehyde, DPG, DOTG, ZDEC, etc. may further
activate the vulcanization rate.
However, delaying of TMTD-based vulcanization systems is often desired; and this can
be achieved with the use of sulfenamide or thiazole class accelerators, where acid
retardants are not effective.
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- TMTD and / or ZDEC are non-staining, non-discoloring and also do not taste
vulcanized; therefore, they are often preferred for the manufacture of rubber products
intended for use in contact with food / medicines.
It should be noted that FDA rules and regulations are subject to change; Therefore, prior
to commercial production of rubber products, consultation with the competent
authorities is required.
APPLICATIONS :
TMTD as a primary or secondary accelerator in combination with sulfenamides /
thiazoles, etc. It is extensively used in NR, SBR, NR-SBR / BR, NBR, IIR, EPDM and
other synthetic rubber based compounds for the manufacture of: Tires and chambers,
Tires and motorcycle chambers, Conveyor belts / gear, retread materials, footwear, hot
air vulcanised products and various molded and extruded rubber products.
STORAGE: (Note 1)
Stable for 4 years under normal conditions (lower if stored at high temperature or
tropical environment)
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Typical Dosages of TMTD ( 5 )
Product Rubber Accelerator / Sulfur (phr)
TMTD MBTS CBS ZDEC ZDBC DPG s
Car tires
IIR 1.0-2.0 0.3-0.4 - 0.2 - - 1.5-
2.0
NR 2.0-2.5 1.0-1.3 - - - - 0.5
OTR innertrubes BrIir 1.7 1.2 - - - - ZnO
4.0
Motorcycle tires
NR 0.1-0.2 - 0.8- - - - 2.4
1.0
NR-SBR 0.2 - 1.0- - - - 1.8-
1.2 2.0
Casing NR 0.2-0.3 1.0 - - - - 2.5
NR 0.05 0.7 - - - 0.25 2.5
Tread Bikes NR 0.1-0.2 - 0.8- - - - 1.5-
1.0 1.7
Molded and Extruded
Conventional Vulcanization NR 0.5-0.7 - 0.3 - - - 2.0-
2.5
NR 0.1-0.2 0.7-1.0 - - - - 2.0-
2.5
SBR 0.1-0.2 1.2-1.4 - - - - 2.0-
2.2
SBR 0.1-0.2 - 1.0- - - - 2.0-
1.2 2.5
NBR 0.2-0.4 1.2-1.4 - - - - 1.5
NBR 0.2-0.4 - 1.2- - - - 1.5
1.4
EPDM 1.5 0.5 - - - - 1.5
EPDM 0.8 2.0 - 0.8 1.0 - 2.0
EPDM 0.8 1.5 - - 2.5 - 2.0
Semi EV Vulcanization NR 0.5 - 1.5 - - - 1.4
SBR 0.5 - 2.0 - - - 0.75
NBR 1.5 - 1.0- - - - 1.0
1.2
EV Vulcanization NR 2.5-3.0 - 1.0- - - - 0-
1.5 0.3
SBR 3.0-4.0 - 1.0- - - - 0-
1.2 0.3
NBR 3.0-4.5 - 1.0- - - - 0-
1.2 0.3
Fast Vulcanization Ebonite NR / 3.0-4.0 - - - - - 20-
SBR / 40
NBR
Food contact NR / 0.5-0.7 - - 0.2- - - 1.5-
SBR / 0.4 2.0
NBR
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TMTM
It is an ultra fast accelerator for NR, SBR, BR, NBR and other high unsaturated rubbers,
but slower than TMTD.
- Causes very fast and safe vulcanization against scorch of natural and synthetic rubbers.
TMTM receives additional activation of basic accelerators and aldehyde amine and
guanidine.
APPLICATIONS:
TMTM, as a primary or secondary accelerator in combination with sulfenamides /
thiazoles, etc .: is used extensively in NR, SBR, NR-SBR / BR, NBR, IIR, EPDM
compounds and other synthetic rubber based compounds for manufacture of tires and
car chambers, motorcycle tires and chambers, conveyor belts, retreading materials,
footwear, hot air vulcanised products and various molded and extruded rubber
products.
STORAGE: (Note 1)
Typical TMTM Dosages (5)
TMTM
Artifact / Polymer TMTM Secondary accelerator Sulfur
Heat Resistant
Technical Articles
NR 2.5-3.5 0-1.5 MBTS 0.5-0.8
MBS
CBS
SBR, NBR 2.5-3.5 0-1.5 MBTS 0.5-0.8
MBS
CBS
General purpose
technical articles
NR 0.2-0.3 0.1-0.2 MBTS 2.0-2.5
0.1-0.2 1.1-1.3 MBT 2.0-2.5
SBR 0.3-0.5 0.3-0.5 MBTS 2.0-2.5
NBR 0.3-0.5 0.3-0.5 MBTS 2.0-2.5
CR, compounds with 0.3-1.0 0.3-1.0 DPG or 0-1.0
medium vulcanization DOTG + ETU +
grade polymers Metal oxides
Accelerator s ecundário
for tires, conveyor
belts, technical
articles, etc.
NR 0.05-0.2 0.5-1.0 CBS 2.0-3.0
0.2-0.7 1.0-2.5 CBS 0.5-1.0
0.1-0.2 0.8-1.3 Mercaptos 2.0-3.0
SBR 0.05-0.2 0.8-1.2 Mercaptos 1.5-3.0
0.05-0.8 1.0-2.5 Sulphenamides 0.5-2.5
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Artifact / Polymer TMTM Secondary accelerator Sulfur
Sulfur-free cables,
sheath and insulation
1.5 2.5 TMTD + 1.2
1.5 ZMBT +
SBR (continuous 1.2 AND THOU
vulcanization)
Ebonite, rapid
vulcanization
NR 3.5-5.0 20.0-50.0 O Zinc oxide 30.0-50.0
SBR 3.0-5.0 20.0-50.0 Zinc oxide 30.0-45.0
NBR 3.0-5.0 20.0-50.0 Zinc oxide 25.0-35.0
Bottle Caps, Hot-Air
Vibrated
NR 0.2-0.4 0.05 MBTS 2.0-2.4
0.2-0.4 0.1-0.2 DOTG 2.0-2.4
SBR 0.1-0.4 1.0-1.8 DOTG 2.0-2.3
NBR 0.1-0.4 1.0-1.8 DOTG 2.0-2.3
Molded, vulcanized in
hot air
NR 0.25-0.3 0-0.1 MBTS 1.8-2.0
0.4-0.5 0.7-1.0 MB antioxidant 2.0-2.2
SBR 0.05-0.2 0.05-1.2 MBT or 1.5-3.0
DOTG
Articles immersion,
p or . ex. pacifiers
NR 0.4 0.3 DDTD + 1.5
0.2 ZPD
General use
EPDM 0.75 0.5 MBT + 1.5
0.75 ZDEC
Latex, low hardness
articles
NR 0.5-3.0 2.5-5.0 Zinc oxide 0-4.0
SBR 0.8-1.2 - - 2.0-3.0
NBR 0.8-1.2 - - 2.0-3.0
Latex, ebonite articles
NR 3.0 2.5-5.0 Zinc oxide 30.0-4.0
SBR 3.0 2.5-5.0 Zinc oxide 30.0-40.0
NBR (28% ACN) 3.0 2.5-5.0 Zinc oxide 30.0-40.0
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TETD
- It is an ultra fast accelerator for NR, SBR, BR, NBR and other high unsaturated
rubbers. TETD gives faster and slower burning speed than TMTD.
- Provides excellent vulcanization plateau with good thermal performance and
compression deformation between less sulfur vulcanization systems and EV systems.
- It is a valuable secondary accelerator in EPDM.
- T in excellent dispersion in compounds due to its low melting point.
- It is an ultra fast accelerator for NR, SBR, BR, NBR and other high unsaturated
rubbers. TETD gives faster and slower burning speed than TMTD.
- In the decomposition of TETD with nitrosating agents (nitrogen oxides present in the
atmosphere), N-nitrosodimethylamine is formed.
- It is regulated for use in various food contact products specified in FDA 21 CFR
177.2600, 175.105 and BgVV XXI, Categories 1‐4.
APPLICATIONS:
TETD is used as a secondary accelerator in NR and SBR compounds.
It is an effective secondary accelerator in amounts from 0.1 to 0.3 phr.
When used in combination with sulfenamide accelerators, sulfenamide may be reduced
to 0.3 phr for each 0.1 phr of TETD for equal vulcanization levels.
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In NBR, EPDM and BR, TETD can be used as a secondary accelerator at levels from
0.5 to 2.0 phr.
As a sulfur donor, TETD contains 11% available sulfur.
STORAGE: (Note 1)
- It is also used as a secondary accelerator at 0.1-0.3 phr together with 1.0 phr of
thiazole or sulfenamide accelerators; It works by increasing the rate and cure state of
compounds based on natural and synthetic rubber.
- For dienic rubbers, normal amounts of zinc oxide and stearic acid as activators are
required for ZDMC based vulcanization systems.
- Disperses well in latex or solid rubber compounds and does not decompose in the
absence of sulfur.
It should be noted that vulcanized dithiocarbamate accelerators may have poor aging
properties in the absence of antioxidants.
- Low unsaturation rubbers such as butyl rubber and EPDM can be vulcanized using
ZDMC as a secondary accelerator at relatively high dosages, along with a thiuram type
primary accelerator.
In such compounds, thiazole class accelerators act as vulcanization rate modifiers.
Highly basic / amine accelerators activate the vulcanization rate of ZDMC accelerated
systems.
- When used as a primary accelerator in natural latex compounds, ZDMC does not
produce the thickening effect even after prolonged storage and the products are free of
odor, taste and color.
This accelerator does not cause any pre-vulcanization of natural latex at room
temperature, but offers a rapid vulcanization rate above 100 ° C.
ZDMC-based natural latex compounds have good storage stability at room temperature,
safe vulcanization rate at vulcanization temperatures and a broad plateau effect to
restrict reversal.
APPLICATIONS :
ZDMC finds applications in the manufacture of white and light colored latex
compounds such as: foams, carpet base, dip products, latex yarns, rubberized fabrics,
etc. and colored molded and extruded rubber compounds for footwear, wire and cable
insulation, profiles, piping and various EPDM-based products.
STORAGE: (Note 1)
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ZDEC
- It is an ultra fast accelerator, widely used for NR latex based compounds and also
finds applications as primary or secondary accelerator in sulfur vulcanized solid rubber
compounds.
- Normal amounts of zinc oxide and stearic acid as activators are required as
vulcanization activators for ZDEC accelerated diene rubber compounds.
- Low unsaturation rubbers such as butyl and EPDM rubbers can be vulcanized using
ZDEC as a secondary accelerator at relatively high dosages, along with primary tiuram
accelerators.
Thiazole accelerators act as modulators of the vulcanization rate of such compounds.
Highly basic / amine accelerators activate the vulcanization rate of ZDEC based
vulcanization systems and are used for the manufacture of self-curing adhesives.
However, in dry rubber compounds, ZDEC is mainly used as an activation accelerator
and confers synergistic effect with thiazole accelerators.
- This accelerator has limited solubility in rubber compounds; therefore, excess ZDEC
tends to bloom to the surface of the vulcanized.
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- Does not stain or discolour even with exposure to light and is suitable for the
manufacture of transparent products; However, ZDBC is the most preferred accelerator
for this purpose. ZDEC / TMTD vulcanized can be used for food contact applications,
but is limited to 1.2% by weight of the finished product.
(As FDA rules and regulations are subject to change, clarification is requested from the
appropriate authorities prior to commercial production of rubber products.)
The composition and method for preparing the 50% ZDEC dispersion for the latex
composition are as follows:
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Product Rubber Accelerator / Sulfur (phr)
ZDEC ZMBT MBT TMTD CBS s
Latex products
Surgical gloves Latex NR 0.75 0.2 - - - 1.0
Electricity gloves Latex NR 1.5 - - - - 1.25
Domestic gloves Latex NR 1.0 - - - - 1.25
Latex foam Latex NR 1.0 1.0 - - - 2.0
Coconut foam Latex NR 1.0 1.0 - - - 2.0
Elastic threads Latex NR 0.5 1.0 - - - 1.8
Dip products Latex NR 1.0 0.2 - - - 1.0-1.2
Stickers Latex NR 1.0 - - - - -
Carpet base Latex NR 1.5 1.5 - - - 2.0
Balloons Latex NR 0.6 - - - - 0.7
Latex PV
Low module Latex NR 0.25 - - - - 0.25
Medium module Latex NR 0.5 - - - - 1.0
High module Latex NR 1.0 - - - - 2.0
Spilled Products Latex NR 1.0-1.5 - - - - 1.5-2.5
Latex tubes Latex NR 1.2 0.2 - - - 1.0
Solid rubber
Food Applications NR 0.3 - - 0.1 - 2.0
SBR 0.5 - - 0.2 - 1.5
Colorful molded NR 0.5 0.2 - - - 2.0
SBR 0.7 0.3 - - - 1.7
Molded and Extruded EPDM 0.75 - 0.5 1.5 - 1.5
IIR 0.5-1.0 - 0.5 1.5-2.0 - 2.0
Cables NR, SBR 1.0 - 0.7 - 0.7 1.0
Vulcanized in hot air NR, SBR 0.7 - 0.5 - - 1.5
Steam Vulcanized NR, SBR 0.15 - - - 1.0 1.25
Stereo Rubbers NR 0.25 - - - 1.5 1.5
Spongy rubber NR 1.0 - 0.25 - - 1.2
LCM Vulcanization NR 0.4 - 0.20 - 1.5 1.2
NR-EPDM
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ZDBC
It is a non-staining, non-discoloring ultrafast accelerator, widely used as the primary
accelerator or as the activation accelerator in NR / synthetic latex-based compounds. It
is also used for solid rubber compounds for the manufacture of transparent or colored
sulfur-free compounds.
- It is widely used in sulfur based vulcanization systems for EPDM rubber compounds,
at levels of 1.5-3.0 phr, along with other accelerators such as MBT / TMTD / DPTT to
manufacture products without efflorescence.
- The recommended proportions and method for preparing the 50% dispersion of ZDBC
for latex compounds are as follows:
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Ingredient Dry base Wet Base
ZDBC, pbw 50 50
10% dispersing agent solution, pbw 1 10
10% KOH solution, pbw 0.5 5th
Soft kaolin, pbw 0.5 0.5
Water pbw - 34.5
TOTAL 52.0 100
Note: Dispersing Agent - alkyl naphthalene sulfonic acid polymerized sodium salt
METHOD:
Charge the ZDBC, dispersing agent and a portion of the water, grinding to a paste.
Add the soft kaolin, the remaining amount of water, the 10% KOH solution and grind in
a ball mill for 24 to 48 hours, depending on the requirements of the product to be
manufactured.
APPLICATIONS :
- LATEX COMPOSITIONS:
ZDBC is widely used in the manufacture of NR / SR latex products such as surgical
gloves, latex threads, condoms, pre-vulcanized latex, for heat resistant transparent
products, high transparency nozzles and rubber strips, balloons, etc.
- RUBBER COMPOUNDS:
ZDBC is used in the manufacture of transparent, white or colored NR / IR molded
products, footwear, transparent tubing, fabric coating, rubber and cement adhesives,
etc., and as a secondary accelerator for the manufacture of EPDM-free compounds.
staining and extruded rubber products.
STORAGE: (Note 1)
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Typical Dosages of ZDBC ( 6 )
Product Rubber Accelerator / Sulfur (phr)
ZDBC ZMBT TMTD DPTT TETD AND s
THOU
Latex products
Latex threads
General use Latex NR 0.25 1.5 - - - - 1.7
Heat resistant Latex NR 1.5 1.8 - 1.8 - - -
Surgical gloves
Disposable Latex NR 0.75 - - - - - 0.5
Sterilizable Latex NR 1.0 - - 0.5 - - 0.25
Condoms
Wet release Latex NR 0.8 0.8 - - - - 0.8
Dry demoulding Latex NR 0.6 1.2 - - - - 1.0
Latex PV
Transparent Latex NR 0.5 - - - - - 1.0
Heat resistant Latex NR 1.0 - - 2.5 - 1.0 -
Rubber bands Latex NR 0.75 - - - - - 0.75
Bladders Latex NR 0.75 - - - - - 0.75
(Balloons)
Sports surfaces Latex NR 1.5 1.5 - - - - 1.6
Solid rubbers
Not staining EPDM 2.0-2.5 - 0.5 0.8 - - 2.0
Molded and EPDM 2.0-2.5 1.0 1.5 1.0 - 1.0 1.8
Extruded
EPDM 1.0 - 2.0 0.8 0.8 - 2.0
NR-EPDM (80:20) NR- 0.7-1.0 - 1.7 - - - 1.2
EPDM
Transparent NR, IR 0.5-0.7 - - - - - 1.25-
1.5
Colorful molded NR 0.6 - 0.2-0.3 - - - 2.0
SBR 0.75 - 0.2-0.3 - - - 1.8
Rubberized Fabrics NR 0.6 - 0.4 - - - 1.8
Self Curing Two- NR 2.0-4.0 - - - - - 1.0
component
Adhesives
Antioxidant HMA, - 0.2-0.3 - - - - - -
TPEs
Antioxidant in - 0.5 - - - - - -
Unvulcanized
Adhesives
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Diophosphates
ZBPD
- It is a non-staining, non-discoloring ultrafast accelerator, widely used as a primary
accelerator or as an activation accelerator in NR / synthetic latex compounds; It is also
used for solid rubber compounds for the manufacture of non-nitrosamine generating
compounds such as EPDM and NR compounds.
ZBPD is generally slightly slower than dithiocarbamates. Because it is liquid, it is
supplied in 75% concentration to turn it into powder.
It is regulated for use in food contact compounds as specified in BgVV XXI Category 4.
The ZBPD is not regulated for use in FDA food contact applications.
Application: ZBPD is used in all EPDM and NR applications. It is rarely used alone.
Especially in EPDM, it is used in accelerator combinations. The most common
combinations are with thiazoles and thiurams. ZBPD has a poor tendency to discolor
and completely replaces dithiocarbamates.
COMPOSITION
ZBPD can be used in NR and EPDM at levels from 1.0 to 3.0 phr as secondary
accelerator, in combination with sulfenamides, thiazoles and thiurams.
When used in NR to improve reversal resistance, care should be taken to select the
ZBPD level to obtain the best compromise between burn resistance and reversal.
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Dosage: ZBPD can be used in NR and EPDM at levels from 1.0 to 4.0 phr (based on
pdr-75%) as a secondary accelerator in combinations with sulfenamides, thiazoles and
thiurams.
When used in NR to improve reversal resistance, care should be taken to select the
proper dosage to achieve the best compromise between burn resistance and reversal. In
general 2.0 phr is the recommended level.
STORAGE: (Note 1)
Stable for 1 year under normal conditions (lower if stored at high temperature or
tropical environment)
SULFUR DONOR
DTDM
It is a sulfur donor, with 27% thermo-labile sulfur, which is released at vulcanization
temperature, promotes the formation of mono and disulfide bonds and has excellent
thermal stability.
- As a sulfur donor DTDM is more effective than TMTD because of its excellent pre-
vulcanization safety, higher crosslinking density, outcrop-free vulcanized, improved
vulcanization characteristics and therefore preferred for compounds based on sulfur.
rubber with semi EV and EV systems for vulcanization of NR, IR, SBR, NBR, EPDM
and IIR.
It can be used as a partial or total sulfur substitute in Sulfenamide, Thiazol and Tiurams
based vulcanization systems.
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- Does not flourish on non-vulcanized compounds and thus maintain the necessary
adhesiveness for the construction of multilayer / textile / metal rubber products such as
car tires, conveyor belts, V-belts, hoses, etc.
DTDM non-flowering characteristics are also useful for products with better aesthetic
appearance.
Typical Dosages of DTDM ( 7 )
Product Rubber Accelerator / Sulfur (phr)
DTDM TBBS CBS MBT / TMTD s
MBTS
Tread of ride tires NR 0.5 0.5-0.7 - - - 2.08
NR-BR 0.5 1.0 - - 1.0 1.2 *
NR-SBR 0.5 0.7 - - - 1.2-
1.5 *
SBR-BR 0.5 - 1.0-1.5 - - 1.2-
1.5 *
Strap Cover NR 1.0 0.8 - - - 3.0 *
Retreading (Buses and
Trucks)
Conventional NR 0.5 0.6 - - - 2.0 *
NR-BR 0.5 0.8-1.0 - - - 1.0-
1.2 *
Pre- cures the NR-BR 0.5 0.8-1.0 - - - 1.0-
1.2
OTR Tread NR 0.6-0.8 0.6-0.8 - - - 1.5-
1.7
Car Innertrubes IIR 0.7 - - 0.5 1.0 1.2
NR 0.7 - 0.8-1.0 - 0.5-0.7 0.5
Conveyor belts (cover)
General use NR 0.5 - 0.6-0.8 - - 1.8-
2.0
NR-SBR 0.5 - 0.8-1.0 - - 1.5
Heat resistant NR-SBR 1.0 - 1.0 - - 1.0
NR-SBR 2.0 - 1.0 - 1.0 -
V-Belt (Base) NR 0.5 - 0.8 - - 2.0-
2.2
Automotive hoses
Tube - EV Vulcanization NR / SBR 0.8 - - 1.5 1.2-1.5 -
NBR 1.0 - 1.0 - 1.0 -
Coverage NR 1.0 - - 1.5 1.5 -
- EV Vulcanization
NBR 1.5 - - 1.5 1.5 -
Injected EV Vulcanization NR 1.0 - 1.0 - 1.5 -
SBR / 1.0 - 1.0 - 1.5 -
NBR
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XANTATES
Xanthates are metal salts , predominantly zinc salts from xanthic acids. They are ultra
fast accelerators, mainly used in natural and synthetic latex compounds, in the
production of foam and rubber compound solutions (adhesives) . Some of these
xanthates are water soluble.
As they have very fast acceleration they are used at temperatures between 80-110ºC.
ZIX
ZIX is used as a secondary accelerator for natural and synthetic rubbers .
And ste accelerator is recommended for very fast curing and low temperature.
APPLICATIONS:
It has applications in footwear, adhesives and other molded products. As healing at
lower temperatures , this accelerator is p referred adhesives. ZIX often replaces DTDM
in vulcanization of low temperature rubber artifacts .
In addition , it is used as an accelerator in natural rubber latex and synthetic latex to
prevent copper discoloration.
Typical Dosages:
The recommended dosage is 0.5 - 1.5 phr.
STORAGE: (Note 1)
ZBX
ZBX is used as an accelerator for natural and synthetic rubbers ; It is a white to slightly
yellow powder.
It is poorly soluble in benzene, alcohol and dichlorethylene. It is very soluble in acetone
and is insoluble in water and gasoline .
This accelerator is recommended for very fast vulcanization and low temperature.
APPLICATIONS:
ZBX is used as ultra high accelerator for rubber: NBR, NR, CR,
SBR, reclaimed rubber and latex.
It is used as low temperature superacelerador , with Benzylamine .
It is suitable for use on polychloroprene adhesives.
Typical Dosages:
The recommended dosage is 0.5 - 1.5 phr .
STORAGE: (Note 1)
Stable the period of 3 years under normal conditions ( period less , if stored in a high
temperature environment or tropical conditions)
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GUANIDINES
Guanidines are products of the condensation of aromatic amines (aniline) and carbon
disulfide, with subsequent replacement of thione functionality (> C = S) with a primary
ketimine group (> C = NH). The only two guanidines used on a commercial scale are
diphenylguanidine (DPG) and N, N-diortotolyl guanidine (DOTG). Both guanidines
have a very slow cure rate and require the use of zinc oxide for activation. They are a
good choice for thick wall rubber products. However, they are often used as secondary
accelerators in combination with thiazoles. This combination is often used to cure
rubber products. Vulcanization in the presence of guanidines results in relatively high
crosslinking density and good physical-mechanical properties such as high modulus and
good compression. However, guanidines are not recommended for light colored
products because they cause brown discoloration.
DOTG
- The DOTG accelerator gives strong activation in thiazole accelerated cure (MBTS,
MBT, ZMBT) in NR, SBR and NBR rubber accelerator systems.
- Effective in vulcanization of thiure / sulfur cured CR.
- Displays better processing security than DPG (diphenyl guanidine).
- Requires the use of zinc oxide to develop a good cure.
- Fatty acids are not required; In fact, excess fatty acids (> 1phr) may cause a reduction
in physical properties. DOTG-cured vulcanisates have high healing states. Compounds
using DOTG as a secondary accelerator can be vulcanized by all methods (pressure,
steam, hot air).
Antioxidants are always recommended for maximum protection against aging.
Although DOTG is acceptable under CFR 21, section 177.2600 "Rubber articles for
repeated food contact", it has a pronounced odor and bitter taste. The taste imparted to a
rubber article may prevent its use in food handling applications.
- May also cause discoloration in white compounds when exposed to light.
APPLICATIONS:
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In general, the technological characteristics of DOTG resemble those of DPG, and are
suitable for the same applications. The difference between DOTG and DPG is that
DOTG causes slightly less scorch , with a lower cure rate than DPG.
It is used as a secondary accelerator in polychloroprene , where its higher curing activity
shows advantage over DPG vulcanization. In other polymers the difference between the
two guanidines is negligible.
DOTG can be used in latex, but has no advantage when compared to DPG.
Typical Dosages:
The recommended dosage for use is detailed in the table below : ( 13)
Accelerator NR CR
DOTG 0.08 1.0
MBTS 0.4 -
TMTM - 1.0
ZnO 5.0 5.0
MgO - 4.0
Sulfur 2.5 1.0
Vulcanization 15 30
at 153ºC
(minutes)
STORAGE: (Note 1)
Stable for 4 years under normal conditions (shorter period if stored at high temperature
or tropical environment)
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DPG
- The DPG accelerator such as DOTG gives strong activation in thiazole accelerated
cure (MBTS, MBT, ZMBT) in NR, SBR and NBR rubber accelerator systems.
- Effective in vulcanization of thiure / sulfur cured CR.
- Displays lower processing security than DOTG.
- Requires the use of zinc oxide to develop a good cure.
- Fatty acids are not required; In fact, excess fatty acids (> 1phr) may cause a reduction
in physical properties. DPG cured vulcanisates have high cure states. Compounds using
DPG as a secondary accelerator can be vulcanized by all methods (pressure, steam, hot
air).
Antioxidants are always recommended for maximum protection against aging.
- DPG may also cause discoloration in white compounds when exposed to light.
APPLICATIONS:
In general, DPG's technological characteristics are suitable for both sole and tire
applications. Unlike DOTG, DPG causes slightly more scorch, and has a higher cure
rate than DOTG.
DPG is excellent for vulcanization of latex artifacts
Can be combined with other accelerators such as ZMBT (page 15) and TMTD (page 31)
The recommended dosage for use is detailed in the table below: ( 13)
Accelerator NR N R (ebonite)
DOTG 0.1 5.0
MBTS 0.4 -
MgO - 10.0
Sulfur 2.5 50.0
Vulcanization 15 60
at 153ºC
(minutes)
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STORAGE: (Note 1)
Stable for 4 years under normal conditions (lower if stored at high temperature or
tropical environment)
PREVULCANIZATION INHIBITOR
CTP
- It is an effective inhibitor with almost all types of accelerators and in all compounds
with dienic rubbers.
- Provides a linear and predictable response and is very sensitive in dienic rubbers to
sulfenamide accelerators.
An approximate order of response given by the CTP for different rubbers follows the
following order:
NR> NBR> SBR> IIR> EPDM> CR
-Can be effectively used in NBR / PVC blend compounds, polyacrylic rubbers and
sulfur vulcanized polyurethanes.
- CTP is not effective with organic peroxides, resins and vulcanized by metal oxides.
- It is very important to determine the exact CTP dosage required to produce the desired
level of factory pre-vulcanization for each rubber compound.
This dosage can be obtained by performing laboratory experiments, followed by factory
production and evaluation of the pre-vulcanization resistance of the compounds, as well
as other vulcanized properties.
Fine adjustments of the CTP dosage should be made to achieve the desired pre-
vulcanization.
Excessive CTP dosing (greater than the minimum required to prevent burning) should
be avoided: Excessive CTP delays vulcanization time and this may affect vulcanized
properties such as vulcanization state, compressive strength, etc.
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When used at optimal dosing, CTP has no negative effect on vulcanized properties such
as tensile strength, modulus, resilience, heat generation, compressive or permanent
deformation strength, ozone resistance and heat resistance properties of the vulcanized. .
CTP does not cause migration or contact staining, but can stain white rubber artifacts.
When very high amounts of CTP are used (eg more than 0.4 phr), phthalimide stains
may appear on the surface, causing slight reduction in vulcanization state and changes
in some properties.
Vulcanization status can be adjusted by a slight increase in throttle or sulfur - for
example, 0.07-0.1 phr.
Efflorescence is water soluble and can be easily removed.
- Allows the use of higher speeds during processing, mixing, calendering and extrusion,
allowing to increase productivity and reduce processing cost.
- Allows the use of higher injection temperatures and shorter vulcanization cycles for
increased productivity.
- It is usually incorporated together with accelerators and sulfur in the internal mixer /
mixer cylinder during the manufacture of the compounds.
In the case of rapid vulcanization / rework compounds, CTP is added in a cold mill.
APPLICATIONS:
CTP is widely used in the manufacture of almost all rubber products vulcanized with
sulfur.
There is used in the composition of latex and products intended for contact with food or
drugs.
Typical Dosages:
- Typical CTP dosages required to produce the necessary pre-vulcanization delay
(scorch) will depend on the type of rubber, reinforcing loads, selection of throttle type
and amount, sulfur content, etc. used in formulations and transformation operations to
be performed for the manufacture of the product.
- As stated earlier, CTP dosages have to be adjusted to achieve only the desired level of
safety and flow time for mold filling.
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Product Rubber Accelerator / CTP / Sulfur (phr)
Accelerator Accelerator CTP s
Primary Secondary
Truck and Bus Roads
Conventional NR TBBS: 0.5- - 0.10-0.15 2.3-2.7
0.7
Radial NR-BR TBBS: 1.1- - 0.10-0.20 1.2-1.5
1.5
Roof NR-BR TBBS: 1.3- - 0.10-0.20 1.2-1.5
1.5
Base NR TBBS: 0.5- 0.10-0.15 2.2-2.5
0.7
Side truck NR-BR TBBS: 0.8- - 0.10-0.15 2.0-2.2
1.0
Truck carcass NR TBBS: 0.7- - 0.10-0.20 Insol S: 2.5
0.8
Steel cord cover NR DCBS: 2.0 TMTM: 0.1- 0.10-0.15 Insol. S: 4.5
0.12
Tread ride NR-BR CBS: 1.2 TMTM: 0.10-0.15 2.0
0.10
SBR-BR CBS: 1.5 TMTM: 0.10-0.15 1.8
0.20
Side ride NR-SBR CBS: 1.3 TMTM: 0.10-0.15 1.8
0.10-0.15
Carcass ride NR CBS: 1.0- TMTM: 0- 0.10-0.20 Insol. S: 2.2
1.2 0.10
Bicycle tread NR -BR CBS: 1.0 TMTD: 0.10-0.20 2.4
0.10-0.15
NR-BR CBS: 1.2 TMTD: 0.10-0.15 2.0
0.10-0.15
Bicycle housing NR CBS: 1.0 TMTD: 0.15-0.20 2.5
0.20-0.25
Retreading
Hot vulcanization NR TBBS: 0.8- - 0.10-0.15 Insol. S: 2.5
1.0
NR-BR TBBS: 0.8- - 0.10-0.15 Insol. S: 2.0
1.0
Pre- cures the NR-BR TBBS: 1.0- - 0-0.10 1.5-1.7
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1.2
Conveyor Belt Cover
General use NR TBBS: 0.8 MBTS: 0.2 0.10-0.20 2.2-2.4
Heat resistant NR-SBR CBS: 1.2- - 0.15-0.20 1.5
1.4
Base NR CBS: 0.6- MBTS: 0.2 0.10-0.20 3.0
0.8
Pillow NR CBS: 0.7- MBTS: 0.3 0.10-0.15 2.4
0.8
Friction NR CBS: 0.7- - 0.10-0.15 2.6
0.8
Footwear
DV soles / heels NR-SBR CBS: 0.8- TMTD: 0.10-0.15 2.0-2.2
1.0 0.10-0.20
Hoses
Pipe NR-SBR CBS: 0.7- MBTS: 0.3 0.15-0.20 2.0-2.4
1.0
NBR CBS; 1.0- TMTD: 0.15-0.20 1.5
1.2 0.10-0.20
Roof NR CBS: 0.7- TMTD: 0.0- 0.15-0.20 2.2-2.5
1.0 0.20
Cables NR CBS: 1.0 TMTD: 0.3 0.10-0.20 1.2-1.3
Injected NR CBS: 0.8 - 0.20-0.30 1.2-1.3
Molded and extruded NR CBS: 0.7 TMTD: 0.0-0.15 2.2
0.10-0.20
NR-SEV CBS: 1.5 TMTD: 0.5 0.0-0.15 1.5
SBR CBS: 1.2 TMTD: 0.0-0.10 2.2
0.10-0.20
SBR-EV CBS: 2.0 TMTD: 0.5 0.0-0.10 0.75
NBR CBS: 1.0- TMTD: 0.15 0.0-0.10 1.5
1.2
NBR_SEV CBS: 1.0 TMTD: 1.0 0.0-0.10 1.0
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ANTIOXIDANTS
TMQ
- It is a powerful and inexpensive staining antioxidant, widely used in NR, IR, SBR,
BR, NBR rubber-based compounds and dienic rubbers, except CR (Polychloroprene).
- Being a "tablet" polymerized resin antioxidant, it is easy to handle, disperses well into
rubber compounds at normal processing temperatures.
- It is classified as a low volatile staining type and a high potency polymeric antioxidant.
- When used alone at 0.5-2.0 phr level, it offers excellent protection against oxidative
aging at room temperature, long term as well as at elevated temperatures.
It also offers protection against ozone degradation under static as well as dynamic
conditions.
It offers no protection against bending fatigue. Against flexural fatigue, TMQ is used in
combination with a phenylenediamine class anti-degradant (IPPD or 6PPD)
TMQ is also effective against metal ion catalyzed degradation.
TMQ does not flourish even in large quantities nor does it influence the processing, pre-
vulcanization or characteristics of vulcanized rubber compounds; however, very high
amounts of TMQ may result in slight vulcanization delay.
The degree of staining / discoloration caused by TMQ is comparatively less severe than
other antioxidants such as amine PBNA or diphenylamine acetone (BLE) condensates.
TMQ's very low volatility prevents "loss of antioxidants" during the mixing process and
other operations and its polymeric structure offers the advantage of low migration rate
(compared to other amino acids); This guarantees the permanence of TMQ in the rubber
compound.
TMQ's high potency offers a cost advantage as only small amounts (usually 50 to 60%
of other antioxidants such as acetone or PBNA or condensed diphenylamine) are
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sufficient to achieve the desired long-term heat and aging protection. oxidative
resistance as well as the reversal resistance during
prolonged vulcanization.
TMQ does not interfere with organic peroxide crosslinking of compounds with NR,
SBR, NBR, EPDM, etc. for special applications.
It activates pre-vulcanization and vulcanization of polychloroprene-based compounds,
affecting storage stability and flow in the mold.
The dosages of TMQ used for various applications are generally 0.5-2.0 phr and TMQ
has a plateau effect of its antioxidant activity between 1.5-2.0 phr for most rubbers.
Combinations of TMQ and PPD class anti-degradants (eg IPPD, 6PPD) in a ratio of 1: 1
to 0.5-1.0 phr provide excellent protection against almost all degradation forces under
normal operating conditions, most of natural or synthetic rubber products.
In applications where rubber vulcanisates are exposed to severe degradation conditions
(eg car tires, belts, retreads, etc.), the ratio of TMQ x PPD is increased to 1: 2 or higher.
Does not affect the adhesion properties of rubber compound to textiles / metals;
Therefore, it is an ideal antioxidant for rubber compounds where adhesion retention and
bond strength are essential.
It is ground ball milled together with other materials for the preparation of dispersions
used in latex compounds.
Alternatively, a 20% dispersion of active TMQ content may be prepared separately
using normal dosage of dispersing agent and ball milling technique.
APPLICATIONS:
TMQ is widely used in the manufacture of truck and bus tires, passenger tires, OTR
tires, two- and three-axle car tires, motorcycle tires and chambers, retreading and repair
materials, conveyor belts, V, drive belts, tire flaps, hoses, cables, retainers, gaskets,
various molded and extruded products, latex foam, rice peel rollers, etc.
Typical Dosages:
Typical dosages and combinations of TMQ with other degradants in
various applications are listed below.
STORAGE: (Note 1)
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Typical Dosages of TMQ ( 9)
Product Rubber Antioxidant / Antiozonant / Wax, phr
TMQ 6PPD SP Wax
Trucks tires
Tread ( front tires - NR_BR 1.0 2.5-3.5 - 0.7-1.0
transverse)
Tread NR 1.0 3.0-3.5 - 0.7-1.0
( rear tires - transverse)
Tread (radial) NR-BR 1.0 3.0-3.5 - 0.7-1.0
Lateral (transverse) NR-BR 1.0 2.7-3.0 - 1.5-2.0
Lateral (radial) NR-BR 1.0 3.0-4.0 - 1.5-2.0
Housing (transverse) NR 1.0 0.7-1.0 - -
Housing (radial) NR 1.0 0.7-1.0 - -
Walking tires (radial)
Tread NR-BR-SBR 1.0 2.5-3.0 - 1.5
SBR-BR 1.0 2.5-3.0 - 1.5
Side NR-BR 1.0 3.0-3.5 - 1.0
Carcass NR / NR-SBR 1.0 0.5 - -
Motorcycle tires / scooters
Tread SBR-BR 1.0 1.75-2.0 - 1.0
Carcass NR-SBR 1.0 0.5 - -
Innertrubes ride IIR - 0.5 - -
NR 1.0 1.0 - 1.0
Flaps NR / NR -BR 1.0 0.5 - 1.0 *
Bicycle Tread NR -BR 1.0 0.5 - 1.0 *
NR-BR -BR 1.0 0.5 - 1.0 *
Retreading
Hot vulcanization NR / NR-BR 1.0 0.5-0.75 - 0.5
Cold vulcanization NR-BR 1.0 1.0 0.5-0.75 0.5
SBR-BR 1.0 1.0 - 0.7
Rubber cushion NR 1.0 - - -
Conveyor Belt Cover NR 1.0-1.5 1.0-1.5 - 0.5-0.7
NR-SBR 1.0-1.5 1.0-1.5 - 0.5-0.7
V-belts
Base NR 1.0 1.0 - -
Pillow NR 1.0 0.5 - -
drive belt
General use NR 1.0 0.5 - -
Heat resistant NR 2.0 1.0 - -
Sandals (Black) NR 0.3 - 1.0 0.5
Boots NR 1.0 0.5 - -
Soles and Heels NR-SBR 1.0 0.5 - -
Hoses NR / SBR / 0.7-1.0 0.5 - 1.0
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NBR
Tubes NR / SBR / 0.7-1.0 0.5 - 1.0
NBR
Cables
General use NR 1.0 0.5 - 1.5
Res heat - Peroxide EPDM 4.0 - - PE wax 1.0
Rail pads NR / SBR 1.5-2.0 1.5-2.0 - 2.0
Rubberized Fabric NR 0.5 - 1.0 1.0
Rubber Blankets NR 0.5 - 1.0 1.0
O-rings, seals, gaskets NBR 1.5 0.5-1.0 - 0.5
Molded
General use NR / SBR / 1.0 0.5-1.0 - 0.7-1.0
NBR
Heat resistant NR / SBR / 1.5 0.5-1.0 - 0.7-1.0
( EV vulcanization ) NBR
Latex foam Latex NR 0.2-0.5 - 1.0 -
Coconut foam Latex NR 0.5-1.0 - 1.0 -
Carpet base Latex NR 0.5-1.0 - 1.0 -
Latex Gloves Latex NR 0.2-0.5 - 1.0 -
Note: * Paraffin wax is used
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SP
t is an antioxidant widely used for being cheap and not staining; It is a non-discolouring
antioxidant for white / colored or transparent artifacts for use on NR, IR, SBR, BR,
NBR, CR, etc. rubbers.
- Also finds applications as stabilizer for plastics and synthetic rubbers such as
polypropylene, polyethylene, high impact polystyrene, adhesives, lubricants and
plasticizers.
- Provides good heat and ozone resistance as well as flexural fatigue strength of
transparent / white / colored vulcanisates and exhibits good "color fastness"
characteristics.
Water 47
Total 100
METHOD:
Charge triethanolamine, KOH and water and heat to 60-65 ° C under rapid stirring.
Add SP mixed with oleic acid, preheated to 65-70ºC.
Shake at high speed.
The resulting mixture should cool to room temperature and be filtered through a cloth.
Make the emulsion [2.4 kg of the emulsion added to a barrel (195 liters) of
latex NR = 1.0 phr (dry basis) SP]
APPLICATIONS:
SP is widely used as a non-staining and non-bleaching antioxidant for the manufacture
of 0.5-3.0 phr transparent / white / colored products, for the manufacture of products
such as hot water bags, latex yarns, sponges. , latex foam, latex coconut foam, tubes,
surgical gloves, condoms, nozzles, balloons, rubber bands, etc.
STORAGE: (Note 1)
ANTIOZONANTS
IPPD
- It is an alkyl aryl diamine paraphenylene type anti-degradant used in car tires and
retreading compounds, as well as conveyor and V-belts, bicycle tires and extruded and
molded products.
- Shows higher solubility in SBR when compared to NR; This solubility is also
influenced by the type of carbon black used as the reinforcing filler as well as the
paraffin / microcrystalline wax dosage.
- Tends to increase the viscosity of rubber compounds and also acts as a weak
secondary amine accelerator.
Thus, thiazole-accelerated rubber compounds have a tendency to pre-vulcanization, but
this tendency does not occur in sulfenamide vulcanized systems.
IPPD activates the tendency to pre-vulcanization in polychloroprene compounds.
- As a PPD class anti-degradant for rubber vulcanisates, IPPD has superior performance
in all respects over 6PPD.
However, due to its lower molecular weight than 6PPD, IPPD is approximately 30%
more volatile.
- IPPD alone can provide adequate protection against degradation for all rubber
vulcanisates; however, it is generally used in combination with TMQ at a 2: 1 ratio for
economy as well as technological advantages - for example, processing has improved
safety, heat resistance is also improved, etc.
The combination of IPPD and MBI antioxidant offers excellent heat resistance due to
the synergistic effect.
The use of paraffinic / microcrystalline waxes at a level of 0.5-1.5 phr further increases
the performance of the IPPD as an antiozonant due to the ability of the waxes to act as a
vehicle for the IPPD and the ability of the IPPD to increase the thickness of the wax.
wax layer, which migrates to form a continuous protective film on the surface of the
vulcanized.
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IPPD is an effective anti-degradant for wire rope covering compounds, giving a high
level of protection against aging and bending fatigue without affecting adhesion.
IPPD along with paraffin wax / mixed waxes is widely used at levels of 0.7-3.0 phr as
anti-cracking agent.
Its combination with TMQ at 1: 1 ratio provides additional resistance to heat and
flexural fatigue. For superior thermal resistance, the 1: 1 IPPD / MBI combination is
used at levels of 0.5-1.0 phr.
APPLICATIONS:
IPPD is used in the manufacture of tires for trucks , OTR, passengers
and vehicles of two or three wheels, conveyor belts and Vbelts, cables, hoses
and products molded and extruded based on NR, SBR, NBR, EPDM, etc. .
STORAGE: (Note 1)
Typical Doses of IPPD (9)
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6 PPD
- It is an alkyl aryl-PPD type anti-degradant, widely used in the tire and non-tire sectors.
- It is the most suitable PPD type anti-degradant for NR, NR-BR, SBR, SBR-BR, NBR,
IR, IIR and polychloroprene based compounds.
It is preferred over IPPD because of its higher molecular weight, low volatility, lower
oil / water leaching and low fuel extraction, balanced and non-toxic skin sensitization
rates.
- Not recommended for white / colored products as it may cause severe discoloration as
well as contact migration / discoloration.
- It has very good solubility in general purpose rubbers and its mobility is improved in
the presence of paraffin / microcrystalline wax.
- Tends to decrease the viscosity of rubber compounds and also acts as a mild amine
vulcanization activator.
However, compared to IPPD, it shows negligible effect on pre-vulcanization /
vulcanization activation.
It can provide excellent protection for all rubber vulcanizers against degradative forces.
However, it is generally used in combination with TMQ for savings as well as
technological advantages.
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TMQ confers heat resistance at a much lower cost (for which 6PPD would have been
consumed) and improves flexural fatigue strength by about 25-30% over IPPD.
6PPD and other paraphenylenediamine antegradants are always used together with 0.5-
2.0 phr paraffin wax / microcrystalline.
These waxes provide synergistic effect with anti-degradants to improve anti-zoning and
anti-cracking characteristics.
Waxes have the ability to act as vehicles for paraphenylenediamines anti-degradants,
transporting them to the surface of the vulcanized; and paraphenylenediamines anti-
degradants have the ability to increase the thickness and uniformity of the wax film on
the surface.
Rubber formulation plays an important role for wax selection.
6PPD, together with waxes, is widely used in the amount of 0.5-3.5 phr as anti-zoning
and anti-flex / crack system.
Its combination with TMQ at 1: 1 ratio provides additional heat protection and bending
fatigue.
For more severe bending fatigue resistance and ozone resistance conditions, the 6PPD /
TMQ ratio can be increased to 2: 1 or 3.5: 1.
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Typical Doses of 6PPD (9)
Product Rubber Antioxidant / Antiozonant / Wax, phr
6IPPD TMQ Wax
Trucks tires
Tread ( front tires - NR-BR 2.5-3.5 1.0 0.7-1.0
transverse)
Tread ( rear tires - NR 3.0-3.5 1.0 0.7-1.0
transverse)
Tread (Radial) NR-BR 3.0-3.5 1.0 0.7-1.0
Lateral (transverse) NR-BR 2.7-3.0 1.0 1.5-2.0
Lateral (radial) NR-BR 3.0-4.0 1.0 1.5-2.0
Housing (transverse) NR 0.7-1.0 1.0 -
Housing (Radial) NR 0.7-1.0 1.0 -
Walking tires (radial)
Tread NR-BR- 2.5-3.0 1.0 1.5
SBR
SBR-BR 2.5-3.0 1.0 1.5
Side NR-BR 3.0-3.5 1.0 1.0
Carcass NR / NR- 0.5 1.0 -
SBR
Motorcycle tires / scooters
Tread SBR-BR 1.75-2.0 1.0 1.0
Carcass NR-SBR 0.5 1.0 -
Innertrubes ride IIR 0.5 - -
NR 1.0 1.0 1.0
Flaps NR / NR - 0.5 1.0 1.0 *
BR
Bicycle Tread NR -BR 0.5 1.0 1.0 *
NR-BR -BR 0.5 1.0 1.0 *
Bicycle innertrubes NR 0.5 1.0 0.5 *
Motorcycle curing bags NR 1.0 1.5-2.0 -
Retreading
Hot vulcanization NR / NR-BR 0.5-0.75 1.0 0.5
Cold vulcanization NR-BR 1.0 1.0 0.7
SBR-BR 1.0 1.0 0.7
Pillow NR - 1.0 -
Conveyor Belt Cover NR 1.0-1.5 1.0-1.5 0.5-0.7
NR-SBR 1.0-1.5 1.0-1.5 0.5-0.7
V-belts
Base NR 1.0 1.0 -
Pillow NR 0.5 1.0 -
Molded
NR / NR- 0.5-1.0 1.0 1.0 *
SBR
NBR 0.5-1.0 1.0 1.0 *
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The process of vulcanization is extremely complex and, even with the current advances
in its understanding, many aspects are still unclear.
Another variety of sulfur is insoluble sulfur, which only offers the advantage of
reducing sulfur efflorescence in unvulcanized (raw) compounds. Efflorescence can
make it difficult to adhere between the different parts of an artifact made from them, for
example a tire. As the conversion to soluble allotropic form occurs at 120 ° C, we must
avoid compounding and processing the compound above this temperature until
vulcanization.
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oxygen is a more active radical acceptor than the elastomer, peroxide vulcanization
should be done in an air-free environment; For this reason they are not used in some
processes, such as the continuous vulcanization of profiles in microwave tunnels. It
should be noted that some active hydrogen-containing ingredients, such as certain
antioxidants, may partially interfere with peroxide crosslinking. The mechanical
strength of peroxide vulcanisers is lower than that obtained in sulfur vulcanization. As
an advantage, we have greater stability of carbon-carbon crosslinking, which is
responsible for better thermal aging, absence of reversal and less permanent
compression deformation.
Vulcanization Accelerators
The reaction between the elastomer and sulfur without any other additive is very slow;
Even with 8 parts of sulfur to 100 parts of rubber, we need several hours at 150ºC to
reach an adequate vulcanization level. Thus, the use of accelerators to reduce
vulcanization time has been developed. In addition to reducing the vulcanization time,
the accelerators also allow to reduce the sulfur content employed, thus avoiding its
efflorescence, improving the aging of the vulcanized. They also achieve better
mechanical properties than those obtained with sulfur alone.
Finally, the term plateau designates the period of time at the vulcanization temperature
from the moment it reaches the optimum value of the property under consideration,
during which such property does not or slightly varies.
Among the vulcanization accelerators there is the synergy phenomenon, that is, the
potentiation of two or more substances, so that the effect is greater than their effects
separately.
If instead of employing a benzothiazyl radical to block the active group -SH, we employ
an amino radical when separating during vulcanization, we produce a very active
synergistic MBT / amine combination.
By varying the amine used as a blocker, we will obtain accelerators with different
induction periods.
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Activators and Retardants
For accelerators to fully exert their effect, they must be used in combination with
activators - the most common being zinc oxide and stearic acid.
The most common doses of zinc oxide and stearic acid are 3-5 phr and 102 phr,
respectively. If we need to reduce the amount of zinc oxide, for example to reduce
opacity, we can employ the smaller particle size active zinc oxide, or replace partially or
totally the combination of zinc oxide and stearic acid with zinc stearate or zinc octoate,
which are soluble in rubber.
A pendant group of one RSyX chain may react with a similar group of another chain,
forming a sulfidic crossover, with separation of the radical X from the original
accelerator. On the other hand, the accelerator-derived pertiol XS2H may react, for
example, with a sulfenamide to produce a polysulfide that also acts as a rubber sulfur
agent
XSZH + XSNRR ' -> XSSaSX + HNRR'
In the absence of zinc oxide, this polysulfide (XSSaSX) appears to be the
first intermediate to form.
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n most cases, with the selection of the correct accelerating system and its dosage, it is
possible to achieve the desired vulcanization speed without pre-vulcanization, but in
some cases it may be necessary to further increase this safety and so we use the called
retarders. The ideal retarder would be to reduce the pre-vulcanization of the accelerator
system without changing the vulcanization speed or the degree of crosslinking. Most
retarders are far from this condition as they reduce pre-vulcanization, vulcanization
speed and degree of crosslinking. CTP is the best product available on the market today.
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Appendix 2
Oxidation chemistry and antioxidant action (12)
Oxidation Chemistry:
There are three basic oxidation degradation reactions:
a) Chain split
b) Crosslink attack
c) Formation of oxygen groups in the polymer chain
a) Chain split:
Oxygen may react with hydrogen attached to the polymer chain, which results in the
polymer chain splitting or exploding. This type of degradation results in softening and
weakening of the rubber : it reduces tensile strength, elongation resistance, tear strength
and causes loss of abrasion resistance.
Hardness and modulus may increase or decrease depending on the polymer.
The best indicator of chain splitting is loss of elongation; This fission is most often
observed in natural rubber (NR), synthetic polyisoprene (IR) and vulcanized butyl (IIR)
in the early stages of the aging process.
iniciação
O2 , calor R● ( free radicals) + H O
RH (borracha) luz 2
Propagation:
R● + O ROO●
2
ROO● + RH ROOH + R●
c) Formation of oxygen groups in the polymer chain:
Oxygen reacts and becomes chemically linked to the polymer chain, such as hydroxy
groups or keto groups.
This reaction does not break the polymer chain as in the chain fission reaction and
therefore has very little effect on the physical properties of vulcanisates.
PREVENTING OXIDATION:
Different types of antioxidants react with unstable molecules formed during the
oxidation process. Some antioxidants react with free radicals, while others react with
peroxides.
High temperatures, bending and metal ions all have an accelerating effect on the
oxidation reaction.
Antioxidants like phenolic and amine, in most cases, reacting with free radicals,
according to the diagram below:
The free radical antioxidant reaction mechanism
R ● + AH RH + A ●
ROO ● + AH ROOH + A ●
RO ● + AH ROH + A ●
(HA: phenol or amine antioxidant)
Thioesters and phosphites antioxidants react with peroxides before they can propagate
through the antioxidant-peroxide reaction mechanism:
ROOH + AH stable products
(HA: thioester or phosphite antioxidant)
p-phenylene diamines, quinolines, some bisphenols, and some dialkylated
diphenylamines offer protection against metal ion degradation and flexural cracking.
Higher molecular weight antioxidants give better protection against heat aging because
they are less volatile.
Ozone and Antiozonant Chemistry
Ozone will react with double bonds (unsaturated sites) in the polymer chain to form
ozone; they decompose when the compound is subjected to a force such as elongation,
and the result is a broken polymer chain at the double bond site and a break in the
compound.
Rubbers that contain only pendant double bonds such as EPDM do not break as long as
the double bond is not in the polymer chain.
Reaction Mechanism:
O O
║
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R – CH = CH – R ozone R – CH CH - R hidrolysis R – C-
OH
( polymer)
O–O
(ozoníde) O
║
+ R – C – OH ,
etc
The types of changes in physical properties of a rubber article that has been resistant to
ozonolysis depend on the type of polymer and other ingredients of the compound.
Here are some changes observed in the compound:
a. Some polymers will show hardening and crystallization, while
others will show softening and viscosity.
b. cracking is observed in polymers where the double bonds that
have reacted with ozone are located in the polymer chain.
At first, small surface breaks are observed, but if the compound observes
continued stress cycles, deep breaks will appear, resulting in eventual
failures in the rubber article.
ç. the surface of the rubber changes color (matte gray), followed by the
loss
of brightness.
d. Tear strength and tensile strength will be reduced.
e. The viscoelastic properties of the compounds, such as viscous
modulus, elastic modulus and delta tangent, change.
PREVENTING OZONOLYSIS :
A compound can be protected from ozone attack in three basic ways:
• Polymer choice: Because the ozone reaction with the polymer double chain, polymers
with low unsaturation, are naturally better for ozone resistance. Polymers like EPDM
and butyl, with few double bonds, have a natural resistance to ozone attack. Polymers
such as natural rubber (polyisoprene) and polybutadiene, with many double bonds, have
lower ozone resistance.
• Physical barrier: Some products, such as waxes and antiozonants, that flow to the
surface of compounds, form a physical barrier that prevents reaction with ozone.
• Chemical Reaction: Ozone-reacting antiozonants may be added to the rubber
compound. An effective antiozonant must have the following characteristics:
1. be more reactive to ozone than oxygen
2. must migrate to the rubber surface
3. Your ozone reaction products should form a protective product.
of high molecular weight, forming a continuous film.
4. critical strength: Some products increase the critical strength required for
crack formation.
Anti-Degrading Classes
ANTIOXIDANTS:
AMINE:
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Physical Form :
Proper selection of the physical form of the anti-degradant is important. Handling and
mixing process can be facilitated by the use of the antidegradant in liquid or solid form.
Economy :
Ideally, use the least expensive anti-degradant that provides the protection required for
the individual product.
Product Need:
The anti-degradant should be selected based on individual needs for the product.
Products used in open spaces may require different anti-degradants compared to those
used in indoor spaces.
Products that require a long life cycle may require a different anti-degradant than that
used in products with a short life cycle.
Types of Anti-Degraders:
Antioxidants:
They protect against the attack of oxygen in the atmosphere.
Antiozonants:
They migrate to the rubber surface and protect against ozone attack in the atmosphere.
Heat stabilizers :
Protect the compound against heat aging. Higher molecular weight anti-degradants
usually perform better for this purpose.
Light stabilizers:
They protect the compound from attack by metal ions such as copper.
Anti-Gel Agents:
Protect against gel formation during polymer manufacture.
References:
1) Company Product Specifications Zhengzhou Double Vigor Chemical Product.,
Ltd.
2) Adapted from Mercapto Type Accelerator Dosing Table - Bayer Manual for the Rubber
Industry - Lanxess
3) Adapted from The Rubber Technologist's Pocket Book - Vulnax International Ltd.
4) Adapted from the Sulphenamide Accelerator Dosage Table - Bayer Manual for the
Rubber Industry - Lanxess
5) Adapted from the Tiuram accelerator dosage chart - Bayer Manual for the Rubber
Industry - Lanxess
6) Adapted from Diticarbamate Accelerator Dosage Table - Bayer Manual for the Rubber
Industry - Lanxess
7) Adapted from the M orfolin Accelerator Dosage Table - Bayer Manual for the Rubber
Industry - Lanxess
8) Adapted from the table for the dosing of rubber compound vulcanization retarders -
Bayer Manual for the Rubber Industry - Lanxess
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