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KEMAMPUAN GALANGAN

COMPANY PROFILE
BACKGROUND

PT. CAPUTRA MITRA SEJATI, established in 1971, as a general contractor


company. Started with services in Civil and Mechanical Engineering followed by
shipbuilder in 1990 and published in 2000.

Our Shipyard is located in Merak-Serang province of Banten, with the company


expertise in naval architecture to all aspect of marine operations, primarily design
and modification all of the types of ship.

Therefore, PT. Caputra Mitra Sejati ready to fulfill the needs of new ship in
Indonesia with our concern on excellent quality, competitiveness cost and reliable
delivery time.
ORGANIZATION CHART
QUALITY MANAGEMENT SYSTEM

ISO CERTIFICATE 9001 : 2015

by Lloyd Register for Quality Management System


Applicable to :

“ Provision Of Shipbuilding and Ship Repair “


-----------------------------------------------------------------
Certificate No. : JKT6007875
HEALTH, SAFETY AND ENVIRONMENT MANAGEMENT
SYSTEM

OHSAS CERTIFICATE 18001 : 2007

by Lloyd Register for Implementation of HSE


Management System
Applicable to :

“ Provision Of Shipbuilding and Ship Repair “


-----------------------------------------------------------------
Certificate No. : JKT6014748
SHIPYARD LOCATION

CAPUTRA SHPYARD on Perbatasan Ds. Salira


Ds. Mangunreja, Kec. Pulo Ampel - Serang
BANTEN - INDONESIA

COORDINATE :

005’ 52” 02”’ SOUTH


106’ 02’’ 00’’’ EAST QR Location
HEAD OFFICE LOCATION

CAPUTRA BUILDING
Jl. KH. Hasyim Ashari No.2
JAKARTA PUSAT - INDONESIA
10130

Telp. +6221 634 5106,


+6221 634 3913
QR Location
Fabrication
Fabrication Area
 Operation in 67,000 sqm land area at Krakatau Industrial Estate,
Cilegon, West Java, Indonesia

 Total of Fabrication area on Workshop is 22,350 m²

Cutting Equipment
 Web Cutting  Profile Cutting
Portable Gas Cutting Machine H900 : 2 units
H700 : 1 unit
 Flame planner H450 : 2 units
Capacity 4500 x 14500 mm 5 Line
Fabrication
Shoot Blasting
 Plate and Profile Shot Blasting and Shop priming use
Automatic
 Shoot Blasting Painting Line conveyor with total
area is 4 x 28 m
 Steel treatment painting area is 29 x 108 m.

Plasma Cutting 3 units


 Thermal Dynamic  Prod. Cutting Cap. 16 mm
 Hypertherm performance
Model HPR 130  Max Piercer Cap. 25 mm
 DIM Cutting Area :
3600 mm x 13000 mm  Max Cutting Cap. 38 mm
 Rail Length :
4000 mm x 15000 mm
Fabrication
Press Brake
 Press Break  Maximum Tickness :
(Automatic & Computerized) 19 mm
 Maximum Capacity :  Max Cutting Cap. 38 mm
2000 Ton
 Maximum Length :
12 meter
Built up H-beam
 Built Up H-Beam Capacity : 7 units , 9 x 1380 mm

Drilling Equipment
 NC Drilling Machine
 Radial Drilling Machine
 Gusset Plate Drilling Machine
 Gusset Plate Punching Machine
Facilites

Slip Way
 Maximum Load Capacity is 1000 Ton.

 3 sea railways with total length 160 m and maximum depth is 5.4 m.

 Ship docking system using cradle pulled by winches with each


capacity is 90 Kw.
Facilites

Transfer Car
 Length = 68 m, Width = 12 m, with 3 Railways

 Transfer Car Pool Area is 62 x 87 m².

 Operated with pulley system and 1” wire rope,


which pulled by a 75 Kw winch.
Facilites
Sausage Air bag
 Dimension :
12 PC - Φ 1.8 m x 15 m
20 PC - Φ 1.8 m x 15 m
10 PC - Φ 1.8 m x 15 m
10 PC - Φ 1.5 m x 15 m
 Have 7 (seven) Rubber Layers, 6 (six) adhesion Layers.
 Up to 350 feet barge.
 Each Sausage Airbag is factory manufactured using proprietary
technology.

Sausage Air bag Area


 Airbag Aea - 1  Airbag Area - 2
Length : 130 x 70 m Length : 130 x 120 m
Winch : 2 x 1500 Ton Winch : 5 x 1500 Ton
Up to 2 x 350 feet barge Up to 4 x 350 feet barge
Facilites
Open Space Area
 Dimension of Parking Area is 68.4 m x 48 m, Capacity of parking
area is 8 units Ship.

 The total area of open space is 22 m x 155 m, and equipment with


32 Ton Gantry Crane.

Main Shed
 Main Shed 1 :  Main Shed 3 :
32 m x 102 m x 18 m 32 m x 120 m x 21 m
Equipment with 2 units
Cranes @ 20 ton

 Main Shed 2 :  Main Shed 4 :


32 m x 105 m x 24 m 32 m x 160 m x 32 m
Equipment with 2 units
Cranes 20 ton & 25 ton
Aluminium and Steel Welder Certificate

Completed with Certificate from


 SKT MIGAS
 LR
 BV
 BKI
 ABS
 DNV
 NK
Online Report

Provide online progress report to ensure quality and timely


schedule on www.caputra.com

Including :
 Progress Picture

 Important Event

 Daily Activity

 Progress Report Project

 Progress Schedule

 Progress Arrival Material

Work Progress can be accessed by downloading S-Curve Diagram Online


PROJECT EXPERIENCE
KEMAMPUAN GALANGAN

PROSES PEMBANGUNAN
KAPAL BANGUNAN BARU &
PERBAIKAN KAPAL (DOCKING)
TAHAP PERENCANAAN
Ship Owner’s
Requirement Preliminary/
Conceptual 3D Basic Design Detail Design
Design

TAHAP PELAKSANAAN

COMMISSIONING
PROCUREMENT PRODUCTION PROCESS
(HAT & SAT)

QC QC QC
CHECK CHECK CHECK
TAHAP PENYERAHAN

DELIVERY WARRANTY
TAHAP PERENCANAAN
Ship Owner’s
Requirement /
Marketing Order Docking
Ship Survey Ship Slip Up
Schedule

TAHAP PELAKSANAAN

COMMISSIONING
PROCUREMENT PRODUCTION PROCESS
(TRIAL)

QC QC QC
CHECK CHECK CHECK

TAHAP PENYERAHAN

DELIVERY WARRANTY
R I N G K A S A N

Semua tahapan mulai dari kemampuan galangan, tahap


perencanaan dan proses pembangunan / perbaikan kapal
sampai dengan serah terima merupakan implemetasi dari
penerapan sistem manajemen proyek yang berbasis prinsip
QCD (Quality, Cost & Delivery) yang berlaku di PT.CAPUTRA
MITRA SEJATI
SEKIAN & TERIMA KASIH

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