You are on page 1of 20

RENR7781-03

April 2012

416D, 420D, 424D, 428D, 430D, 432D,


442D, and 446D Backhoe Loader
Electrical System
416D: 420D: 424D: 428D:
B2D1-UP BKC920-UP RXA1-UP BXC1-UP
BGJ1050-UP BMC1060-UP CJZ1-UP MBM1-UP
BFP12900-UP BLN10300-UP DSX1-UP
CXP940-UP FDP18400-UP

430D: 432D: 442D: 446D:


BNK5900-UP WEP1-UP TBD1-UP DBL1-UP
BML4800-UP TDR1-UP SMJ1-UP

Volume 1 of 2: Cab Wiring


Volume 2 of 2: Chassis Wiring

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.


INTERACTIVE SCHEMATIC
Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
COMPONENT LOCATION
Volume 1 of 2 - CAB WIRING
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Backup I-13, I-15 4 Relay -Main B-6 B

Alternator E-1 5 Relay -Pressure Switch Timer G-13 A

Arc Suppressor - All Wheel Drive E-4 24 Relay -Rear Lighting D-6 C

Arc Suppressor - HVAC H-1 25 Relay -Start B-6 B

Battery #1 D-4 6 Resistor -Excitation E-1 D

Battery #2 D-4 6 Resistor -Motor Speed H-9 15

Block - Lighting Diode D-12 A Sender - Converter Temperature F-1 12

Block - Fuse Relay #1 A-6 B Sender -Coolant Temperature H-1 13

Block - Fuse Relay #2 C-6 C Sender -Fuel Level G-1 11

Breaker - Roading Lamps F-6 D Solenoid -A/C Clutch I-1 25

Control - Shuttle Handle H-6 24 Solenoid -Bucket Position F-2 17

Diode - Fuel Lift Pump E-2 20 Solenoid -Cold Start Advance F-1 31

Flasher G-9 A Solenoid - Forward Transmission I-1 18

Gauge - Converter Temperature F-13 A Solenoid -Front Drive G-1 19

Gauge - Coolant Temperature F-13 A Solenoid -Fuel Shutoff E-1 20

Gauge - Fuel Level F-12 A Solenoid -Hydraulic Shutoff H-13 91

Gauge - Tachometer F-12 A Solenoid -Pilot Shutoff H-13 92

Gauge - Tachometer with A/C Shutoff I-8 A Solenoid - Pilot Hydraulics Shutoff I-13 91

Gauge - Voltmeter E-14 A Solenoid - Reverse Transmission I-1 18

Glow Plugs F-1 5 Solenoid -Side Shift Lock H-13 93

Ground - Cab D-4 87 Switch -Air Filter Pressure I-3 10

Ground - Engine D-1 12 Switch -All Wheel Drive F-2 D

Ground - Engine D-4 89 Switch -Atch Front Flood D-13 A

Ground - Frame D-4 90 Switch -Atch Rear Flood D-13 A


COMPONENT LOCATION
Volume 1 of 2 - CAB WIRING
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Ground - Right Cab 1 F-7 A Switch -Backhoe Handle Pushbutton I-13, I-14 85

Ground - Right Cab 2 F-7 A Switch -Backhoe Hydraulic Shutoff D-15 A

Ground -Top of Cab C-13 1 Switch -Beacon E-13 A

Group -Basic Lamp G-15 A Switch -Blower Speed H-10 A

Group -Fault Lamp F-15 A Switch -Brake A H-6 22

Group -Function Lamp E-4 D Switch -Brake B H-6 22

Group -Air Suspension Seat G-9 29 Switch -Brake Fluid Level I-3 10

Heater -Engine Block I-1 5 Switch -Cold Start Temperature F-1 5

Horn -Forward G-1 26 Switch -Coolant Temperature H-1 3

Horn - Rear I-15 4 Switch -Engine Oil Pressure H-1 20

Jumper -A/C Shutoff I-8 A Switch -Front Horn D-3 D

Lamp -Left Headlight H-3 95 Switch -Front Roading Lamps F-3 3

Lamp - Right Headlight G-3 96 Switch -Hazard E-3 D

Meter -Service D-3 24 Switch - Heater / Air Conditioning H-10 A

Motor -Front Washer Pump I-3 10 Switch -Heater Vent H-7 A

Motor -Front Wiper C-12 2 Switch - Hydraulic Filter Pressure G-1 32

Motor -Fuel Lift Pump E-1 20 Switch -Hydraulic Temperature G-2 22

Motor - HVAC Blower H-8 30 Switch -Key Start E-14 A

Motor -Rear Washer Pump H-3 10 Switch -Loader Neutralizer C-9 85

Motor -Rear Wiper C-15 8 Switch -Park Brake C-8 42

Motor -Starter D-2 7 Switch -Rear Horn D-14 A

Power Port G-9 14 Switch -Rear Washer / Wiper E-14 A

Relay -A/C Shutoff I-8 A Switch -Refrigerant Pressure I-1 25

Relay -All Wheel Drive Braking D-6 C Switch -Side Shift Lock E-15 A

Relay -Attachment D-6 C Switch -Stalk G-7 24

Relay -Aux Lighting B-6 B Switch -Start Aid E-13 A

Relay -Aux Flood A-14 B Switch -Std Front Flood F-11 A

Relay -Cab C-6 C Switch -Std Rear Flood F-11 A

Relay -Front Lighting A-6 B Switch -Thermostat I-7 97

Relay -Fuel Lift Pump E-2 20 Switch -Transmission Neutral E-5 56

Relay -Glow Plugs F-1 18 Switch -Transmission Neutral Lock G-3 D

Relay -High Speed H-9 A Switch -Water Separator G-1 36

Relay -HVAC C-6 C


COMPONENT LOCATION
Volume 2 of 2 - CHASSIS WIRING
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm -Stabilizer Leg E-12 A Sensor -Bucket Position C-1 16

Alternator G-1 5 Sensor -RR Steering Position A-10 82

Antenna I-4 1 Sensor -Speed C-8 18

Arc Suppressor - Dead Eng Lower # 1 B-7 A Solenoid - All Wheel Steer Circle Steering B-10 80

Arc Suppressor -Ride Control G-4 A Solenoid - All Wheel Steer LH Steering A-10 80

Assembly - Diode #1 (AWS Axle) B-11 80 Solenoid - All Wheel Steer Lock Valve B-10 80

Assembly - Diode #2 (AWS Axle) A-11 80 Solenoid - All Wheel Steer RH Steering A-10 80

Assembly - Diode #3 (AWS Axle) A-11 80 Solenoid - All Wheel Steer Shutoff A-10 80

Assembly -Ferrite Coil D-14 A Solenoid -Aux Hydraulic #1 G-12 42

Battery #1 D-1 6 Solenoid -Aux Hydraulic #2 G-12 42

Battery #2 D-1 6 Solenoid -Bucket Position E-1 17

Coil -MSS Exciter F-13 A Solenoid -Engine Shutdown H-1 20

Control -Autoshift C-4 6 Solenoid -Forward High C-7 18

Control -Aux Hydraulics H-15 A Solenoid -Forward Low B-7 18

Control -Machine Security E-15 A Solenoid -Front Drive I-1 19

Control - Pilot Hydraulic Loader Handle G-13 38 Solenoid - Left Stabilizer Leg Detent E-10 A

Control - Shift Handle F-7 24 Solenoid -LH Lock Valve B-4 36

#1AutoshiftDiode - D-5 6 Solenoid -Loader Detent I-13 83

Diode -Leg Stabilizer E-12 A Solenoid -Quick Coupler H-9 48

Diode -Alternator E-2 D Solenoid -Reverse D-7 18

#2Diode -Autoshift D-5 6 Solenoid -RH Lock Valve B-4 45

Diode -Leg Stabilizer Timer E-9 A Solenoid -Ride Control G-3 49

Gage -All Wheel Steer Pos C-11 D Solenoid - Ride Control #1 (EAME Only) G-3 49

Ground -Engine F-1 12 Solenoid - Ride Control #2 (EAME Only) G-3 49

Ground -Engine F-1 89 Solenoid - Right Stabilizer Leg Detent E-10 A


COMPONENT LOCATION
Volume 2 of 2 - CHASSIS WIRING
Page 2 of 2
Schematic Machine Schematic Machine
Component Location Location Component Location Location
Ground-Frame G-1 90 Solenoid -Speed Clutch #1 B-8 18

Group -Lamp (AIH/Start Aid) E-2 D Solenoid -Speed Clutch #2 C-8 18

Heater -Air Inlet F-2 5 Solenoid -Speed Clutch #3 C-8 18

Horn -Forward E-1 26 Solenoid -Start Aid E-1 75

Jumper -Dead Eng Lower A-6 D Switch - 446 Engine Oil Pressure H-1 20

Jumper -Start Aid H-1 5 Switch - All Wheel Steer Mode Select B-11 D

Lamp -Dome I-6 41 Switch - All Wheel Steer Pressure C-14 84

Lamp -Steering Indicator C-11 A Switch -Auto Manual E-4 D

LED -Diagnostic D-4 6 Switch -Auto Shift Ride Control H-4 D

LED -MSS Indicator D-13 A Switch -Brake Fluid Level H-3 10

Motor -Front Wiper I-4 2 Switch -Bucket Position E-1 76

Motor -Rear Wiper I-6 8 Switch - Control Flow (Quick Coupler) H-7 D

Motor -Starter G-1 7 Switch -Coolant Temperature H-1 3

Radio I-4 2 Switch -Dead Eng Lower A-5 D

Relay -Left Boom Angle Relay G-9 A Switch - Dual Function Ride Control A-4 D

Relay -MSS Eng D-13 A Switch -EAME Ride Control H-4 D

Relay -Ride Control F-5 A Switch -Float Detent Limit A-4 32

Relay -Air Inlet Heater F-2 D Switch - Float Detent Pilot Pressure A-4 32

Relay -All Wheel Steer QC B-14 A Switch - Hydraulic Filter Pressure F-1 32

Relay - Dead Eng Lower Command A-8 A Switch -Hydraulic Temperature F-1 22

Relay -Dead Eng Lower Enable B-8 A Switch -Key Start B-1 A

Relay -Engine Shutdown E-2 D Switch - Left Stabilizer Leg Up F-10, F-12 A

Relay -Left Steering A-15 A Switch -Loader Pressure F-3 52

Relay -Quick Coupler Interlock G-9 A Switch -Quick Coupler Pin I-9 D

Relay -Right Boom Angle G-9 A Switch -Rear Fog Lamp B-3 A

Relay -Right Steering A-14 A Switch -Rear Steering B-14 85

Relay -Xmsn In Gear E-8 A Switch -Return to Dig C-1 26

Relay-Hydraulic Flow I-14 A Switch - Right Stabilizer Leg Up F-10, F-12 A

Resistor -Alternator Excitation E-2 D Switch -Standard Ride Control H-6 D

Sender - Converter Temperature H-1 12 Switch -Turn Signal G-8 D

Sender -Coolant Temperature I-1 13 Switch -Washer I-7 D

Sender -Fuel Level I-1 11 Timer -Leg Stabilizer E-9 A

Timer -Start Aid E-2 A


CONNECTOR LOCATION
Volume 1 of 2 - CAB WIRING

Connector Number Schematic Location Machine Location


CONN 1 B-5 34

CONN 2 B-5 57

CONN 3 A-5 59NA, 60COS

CONN 4 A-5 57

CONN 5 A-5 62

CONN 6 A-5 62

CONN 8 B-15 64

CONN 9 D-11 63

CONN 15 F-10 A

CONN 17 F-9 A

CONN 19 D-8 A

CONN 20 I-4 18

CONN 21 H-4 18

CONN 26 I-2 25

CONN 33 E-10 A

CONN 37 F-2 18

CONN 50 C-9 42

CONN 54 G-6 D

CONN 64 H-6 24

CONN 68 E-3 D

CONN 69 A-15 64

CONN 70 I-4 D
CONNECTOR LOCATION
Volume 2 of 2 - CHASSIS WIRING
Page 1 of 2

Connector Number Schematic Location Machine Location

CONN 4 I-6 57

CONN 9 I-6 63

CONN 10 A-2 A

CONN 11 I-12, C-14 A

CONN 12 D-10, A-8, F-6 A

CONN 15 I-14 A

CONN 17 E-11 A

CONN 19 E-12,E-13,B-7,B-8,F-7,F-8 A

CONN 20 G-3 18

CONN 21 F-3 18

CONN 26 I-1 25

CONN 29 C-2 45

CONN 30 H-3 D

CONN 31 B-15, B-14, G-10 A

CONN 32 D-14, A-3 A

CONN 33 E-12, E-13 A

CONN 34 B-12 D

CONN 35 I-12, A-3 A

CONN 36 H-11 18

CONN 37 H-11 18

CONN 38 A-3 17

CONN 39 F-8, A-3 17


CONNECTOR LOCATION
Volume 2 of 2 - CHASSIS WIRING
Page 2 of 2

Connector Number Schematic Location Machine Location

CONN 40 A-12 17

CONN 41 A-2 A

CONN 42 B-3 A

CONN 43 B-2 A

CONN 44 G-10 A

CONN 45 H-10 10

CONN 46 I-10 D

CONN 47 H-10, H-6 D

CONN 48 F-10, F-11 A

CONN 49 H-9 48

CONN 50 F-11 42

CONN 51 H-9 D

CONN 52 G-7 48

CONN 53 H-7 48

CONN 54 G-7 D

CONN 55 E-8, H-4 D

CONN 56 A-7, G-6 D

CONN 57 B-6 42

CONN 58 C-6 56

CONN 59 D-6 42

CONN 60 H-3 18

CONN 61 G-5 42

CONN 62 F-1 22

CONN 63 G-1 7

CONN 64 F-5 24

CONN 65 D-6 42

CONN 66 E-5 D

CONN 67 B-4 6

CONN 69 B-2 64

CONN 70 H-3 D

CONN 71 G-4 49
CID / MID / FMI
Volume 1 of 2 - CAB WIRING

Component Identifiers (CID¹) Failure Mode Identifiers (FMI)¹


Module Identifier (MID²) FMI No. Failure Description
Autoshift Transmission Control System 0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
(MID No. 081) 2 Data erratic, intermittent, or incorrect.
CID Component
3 Voltage above normal or shorted high.
0168 Electrical System Voltage
4 Voltage below normal or shorted low.
0191 Speed Sensor (Transmission Output)
5 Current below normal or open circuit.
0268 Parameter Fault 6 Current above normal or grounded circuit.
0346 Ride Control Relay 7 Mechanical system not responding properly.
0367 Ride Control Switch 8 Abnormal frequency, pulse width, or period.
0368 Transmission Auto/Manual Switch 9 Abnormal update.
0520 The Configuration of the Transmission 10 Abnormal rate of change.
0621 Invalid Downshift Switch 11 Failure mode not identifiable.
0641 Transmission Solenoid 1 (Forward High) 12 Bad device or component.
0642 Transmission Solenoid 2 (Reverse) 13 Out of calibration.
0643 Transmission Solenoid 3 (Forward Low) 14 Parameter failures.

0644 Transmission Solenoid 4 (Speed Clutch 1) 15 Parameter failures.


16 Parameter not available.
0645 Transmission Solenoid 5 (Speed Clutch 2)
17 Module not responding.
0646 Transmission Solenoid 6 (Speed Clutch 3)
18 Sensor supply fault.
0650 The Plug for the Harness Code
19 Condition not met.
0668 Transmission Control (Shift Lever)
20 Parameter failures.
0683 Relay (In Gear)
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Auxiliary Hydraulic Control
(MID No. 106)
1180 Auxiliary Hydraulic Solenoid #1
1181 Auxiliary Hydraulic Solenoid #2
1184 Auxiliary Hydraulic Solenoid Supply
1187 Continuous Flow Switch
1189 Auxiliary Proportional Lever Switch
1529 Quick Coupler Switch
1530 Quick Coupler Solenoid
Shift Handle Control
(MID No. 117)
CID Component
0168 Electrical System Voltage
0668 Transmission Control (Shift Lever)
Machine Security System Control
(MID No. 124)
0168 Electrical System Voltage
0248 Cat Data Link
0817 ECM Internal Backup Battery
1391 MSS Output Driver No. 1
1392 MSS Output Driver No. 2
¹ The CID is a diagnostic code that indicates which circuit is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID / MID / FMI
Volume 2 of 2 - CHASSIS WIRING

Component Identifiers (CID¹) Failure Mode Identifiers (FMI)¹


Module Identifier (MID²) FMI No. Failure Description
Autoshift Transmission Control System 0 Data valid but above normal operational range.
(MID No. 081) 1 Data valid but below normal operational range.
CID Component 2 Data erratic, intermittent, or incorrect.
0168 Electrical System Voltage 3 Voltage above normal or shorted high.
0191 Speed Sensor (Transmission Output) 4 Voltage below normal or shorted low.
0268 Parameter Fault 5 Current below normal or open circuit.
0346 Ride Control Relay 6 Current above normal or grounded circuit.
0367 Ride Control Switch 7 Mechanical system not responding properly.
0368 Transmission Auto/Manual Switch 8 Abnormal frequency, pulse width, or period.
0520 The Configuration of the Transmission 9 Abnormal update.
0621 Invalid Downshift Switch 10 Abnormal rate of change.
0641 Transmission Solenoid 1 (Forward High) 11 Failure mode not identifiable.
0642 Transmission Solenoid 2 (Reverse) 12 Bad device or component.
0643 Transmission Solenoid 3 (Forward Low) 13 Out of calibration.
0644 Transmission Solenoid 4 (Speed Clutch 1) 14 Parameter failures.
0645 Transmission Solenoid 5 (Speed Clutch 2) 15 Parameter failures.
0646 Transmission Solenoid 6 (Speed Clutch 3) 16 Parameter not available.
0650 The Plug for the Harness Code 17 Module not responding.
0668 Transmission Control (Shift Lever) 18 Sensor supply fault.
0683 Relay (In Gear) 19 Condition not met.
20 Parameter failures.
Auxiliary Hydraulic Control
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
(MID No. 106)
1180 Auxiliary Hydraulic Solenoid #1
1181 Auxiliary Hydraulic Solenoid #2
1184 Auxiliary Hydraulic Solenoid Supply
1187 Continuous Flow Switch
1189 Auxiliary Proportional Lever Switch
1529 Quick Coupler Switch
1530 Quick Coupler Solenoid
Shift Handle Control
(MID No. 117)
CID Component
0168 Electrical System Voltage
0668 Transmission Control (Shift Lever)
Machine Security System Control
(MID No. 124)
0168 Electrical System Voltage
0248 Cat Data Link
0817 ECM Internal Backup Battery
1391 MSS Output Driver No. 1
1392 MSS Output Driver No. 2
¹ The CID is a diagnostic code that indicates which circuit is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
SPECIFICATION AND RELATED MANUALS
Volume 1 of 2 - CAB WIRING
Page 1 of 2

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
38 ± 3ºC 27ºC MIN Normally
3E-6449 Hydraulic Temperature (446D Only)
(100.4 ± 5.4ºF) (80.6ºF MIN) Closed
38 ± 3ºC 27º ± 3°C Normally
7N-0758 Hydraulic Temperature
(100.4 ± 5.4ºF) (80.6º ± 5.4°F) Open
62.1 to 95.1 kPa 62.1 to 95.1 kPa Normally
7W-1238 Engine Oil Pressure
(9 to 13.8 psi) (9 to 13.8 psi) Closed
110 to 138 kPa 86 to 103 kPa Normally
7X-8549 Hyd. Filter Pressure (446D Only)
(16 to 20 psi) (12.5 to 15 psi) Open
107 ± 3ºC 98ºC MIN Normally
9W-1519 Coolant Temperature (446D Only)
(224.6 ± 5.4ºF) (208.4ºF MIN) Open
551 kPa Max 344 ± 20 kPa A-C, Normally Closed
128-5091 All Wheel Steer Pressure
(80 psi) (50 ± 3 psi) A-B, Normally Open
3500 kPa Max 3000 ± 150 kPa A-C, Normally Closed
131-9203 Loader Cylinder Pressure
(507.6 psi) (435.1 ± 21.8 psi) A-B, Normally Open
276 to 303 kPa 207 kPa Normally
134-0404 Hydraulic Filter Pressure
(40 to 44 psi) (30 psi) Open
47 to 53°C 37 to 43°C Normally
235-1790 Cold Start Temperature
(117 to 127°F) (99 to 109°F) Closed
2200 kPa Max 1800 ± 175 kPa Normally
194-2553 Float Detent Pilot Pressure
(319 psi) (261 ± 25.4 psi) Closed
275 to 1750 kPa¹
236-6923 Refrigerant Pressure (A\C) -- Normally Open²
(40 to 255 psi)
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
² Contact position at the contacts of the harness connector.

Related Electrical Service Manuals


Title Form Number
Electric Starting Motor: 143-0539 SENR3828
446D Only: 111-9860 SENR3828
Autoshift Control: RENR2869
Aux Hydraulic Control: RENR3588
Machine Security: RENR2462
Shift Handle Control: RENR2869
SPECIFICATION AND RELATED MANUALS
Volume 1 of 2 - CAB WIRING
Page 2 of 2
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)¹
3E-1908 Solenoid: A/C Clutch 3.5 ± .15
3E-8620 Solenoid: Bucket Position 21.8 ±1
Side Shift Lock
3E-8622 Solenoid: 10.5 ± .3
All Wheel Steer Shutoff
3T-9493 Solenoid: Start Aid 1.5
Converter Temperature 54°C (130°F) - 560 to 716
4W-9972 Sender:
Coolant Temperature (446D Only) 110°C (230°F) - 72 to 82
Fuel Level (446D Only) Full: 28 - 40
6T-0454 Sender:
Empty: 240 - 260
8C-4110 Resistor: Alternator Excitation (446D Only) 22 ± 1.1
LH Lock Valve
8C-5541 Solenoid: 5.0 ± .3
RH Lock Valve
Forward High
117-2911 Solenoid: 7.9 ± .5
Speed Clutch #2
Front Drive
121-4036 Solenoid: 10.5 ± .3
Speed Clutch #1
129-4531 Solenoid: All Wheel Steer Lock Valve 10.5 ± .3
Forward Low
130-0912 Solenoid: 7.9 ± .5
Speed Clutch #3

All Wheel Steer Circle Steering


160-7203 Solenoid: All Wheel Steer LH Steering 8.15 ± .6
All Wheel Steer RH Steering

Pilot Hydraulic Shutoff


171-8775 Solenoid: 10.5 ± .5
Ride Control
179-5593 Solenoid: Hydraulic Shutoff 10.5 ± .3
Auxiliary Hydraulic #1
185-4254 Solenoid: 2.2 ± .2
Auxiliary Hydraulic #2
Full: 28 - 33
187-8936 Sender: Fuel Level
Empty: 240 - 250
203-3055 Solenoid: Pilot Shutoff 10.16 ± .2
210-5544 Solenoid: Quick Coupler 3.2 ± .2
Forward Transmission
223-8181 Solenoid: 7.9 ± .5
Reverse Transmission
238-1966 Solenoid: Reverse 7.9 ± .5
238-9397 Resistor: Alternator Excitation 120 ± 6
54°C (130°F) - 560 to 716
244-3106 Sender: Coolant Temperature
110°C (230°F) - 72 to 82
¹ At room temperature unless otherwise noted.
SPECIFICATION AND RELATED MANUALS
Volume 2 of 2 - CHASSIS WIRING
Page 1 of 2
Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
38 ± 3ºC 27ºC MIN Normally
3E-6449 Hydraulic Temperature (446D Only)
(100.4 ± 5.4ºF) (80.6ºF MIN) Closed
38 ± 3ºC 27º ± 3°C Normally
7N-0758 Hydraulic Temperature
(100.4 ± 5.4ºF) (80.6º ± 5.4°F) Open
62.1 to 95.1 kPa 62.1 to 95.1 kPa Normally
7W-1238 Engine Oil Pressure
(9 to 13.8 psi) (9 to 13.8 psi) Closed
110 to 138 kPa 86 to 103 kPa Normally
7X-8549 Hyd. Filter Pressure (446D Only)
(16 to 20 psi) (12.5 to 15 psi) Open
107 ± 3ºC 98ºC MIN Normally
9W-1519 Coolant Temperature (446D Only)
(224.6 ± 5.4ºF) (208.4ºF MIN) Open
551 kPa Max 344 ± 20 kPa A-C, Normally Closed
128-5091 All Wheel Steer Pressure
(80 psi) (50 ± 3 psi) A-B, Normally Open
3500 kPa Max 3000 ± 150 kPa A-C, Normally Closed
131-9203 Loader Cylinder Pressure
(507.6 psi) (435.1 ± 21.8 psi) A-B, Normally Open
276 to 303 kPa 207 kPa Normally
134-0404 Hydraulic Filter Pressure
(40 to 44 psi) (30 psi) Open
47 to 53°C 37 to 43°C Normally
173-7527 Cold Start Temperature
(117 to 127°F) (99 to 109°F) Open
2200 kPa Max 1800 ± 175 kPa Normally
194-2553 Float Detent Pilot Pressure
(319 psi) (261 ± 25.4 psi) Closed
275 to 1750 kPa¹
236-6923 Refrigerant Pressure (A\C) -- Normally Open²
(40 to 255 psi)
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
² Contact position at the contacts of the harness connector.

Related Electrical Service Manuals


Title Form Number
Electric Starting Motor: 143-0539 SENR3828
446D Only: 111-9860 SENR3828
Autoshift Control: RENR2869
Aux Hydraulic Control: RENR3588
Machine Security: RENR2462
Shift Handle Control: RENR2869
SPECIFICATION AND RELATED MANUALS
Volume 2 of 2 - CHASSIS WIRING
Page 2 of 2
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)¹
3E-1908 Solenoid: A/C Clutch 3.5 ± .15
3E-8620 Solenoid: Bucket Position 21.8 ±1
Side Shift Lock
3E-8622 Solenoid: 10.5 ± .3
All Wheel Steer Shutoff
3T-9493 Solenoid: Start Aid 1.5
Converter Temperature 54°C (130°F) - 560 to 716
4W-9972 Sender:
Coolant Temperature (446D Only) 110°C (230°F) - 72 to 82
Fuel Level (446D Only) Full: 28 - 40
6T-0454 Sender:
Empty: 240 - 260
8C-4110 Resistor: Alternator Excitation (446D Only) 22 ± 1.1
LH Lock Valve
8C-5541 Solenoid: 5.0 ± .3
RH Lock Valve
Forward High
117-2911 Solenoid: 7.9 ± .5
Speed Clutch #2
Front Drive
121-4036 Solenoid: 10.5 ± .3
Speed Clutch #1
129-4531 Solenoid: All Wheel Steer Lock Valve 10.5 ± .3
Forward Low
130-0912 Solenoid: 7.9 ± .5
Speed Clutch #3

All Wheel Steer Circle Steering


160-7203 Solenoid: All Wheel Steer LH Steering 8.15 ± .6
All Wheel Steer RH Steering
Pilot Hydraulic Shutoff
171-8775 Solenoid: 10.5 ± .5
Ride Control
179-5593 Solenoid: Hydraulic Shutoff 10.5 ± .3
Auxiliary Hydraulic #1
185-4254 Solenoid: 2.2 ± .2
Auxiliary Hydraulic #2
Fuel Level Full: 28 - 33
187-8936 Sender:
Empty: 240 - 250
203-3055 Solenoid: Pilot Shutoff 10.16 ± .2
210-5544 Solenoid: Quick Coupler 3.2 ± .2
Forward Transmission
223-8181 Solenoid: 7.9 ± .5
Reverse Transmission
238-1966 Solenoid: Reverse 7.9 ± .5
238-9397 Resistor: Alternator Excitation 120 ± 6
54°C (130°F) - 560 to 716
244-3106 Sender: Coolant Temperature
110°C (230°F) - 72 to 82
¹ At room temperature unless otherwise noted.
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
PW-C10 EF-C1
JV-C4 JV-C10 1673692 1673693
(85) BACKHOE RH HANDLE (85) BACKHOE RH HANDLE SW

TAIL YL-18 1
1552272
617-JV15 BR-18
185-5915 JV-C11
1552269 110-JV22 RD-18
3E3370
A TO PLATFORM HARN
185-5915 JC-C6
1552269 200-AC15 BK-12 200-AC15 BK-12
HVAC SYSTEM - ATCH 309-PW11 GY-18
450-PW110YL-18
1
2
309-EF21 GY-18
450-EF38 YL-18
101-EF11 RD-12
EF-C2
STOP OR-18 2 604-JV5 OR-18 BK-18 1 110-JV22 RD-18 B CONN PW-C36 BK-18 1 110-JC8 RD-18 122-AC28 BU-12 327-PW134PK-18 3 327-EF20 PK-18 113-EF53 OR-18 1552269 BK-18
TURN GY-18 3 605-JV19 YL-18 BK-18 2 367-JV23 BU-18 367-JV23 BU-18 C (SH 1 LOC I-12) BK-18 2 322-JC9 GY-18 122-AC29 BU-12 THERMOSTAT WIRE AS 310-PW15 PU-16 4 310-EF25 PU-16 113-EF13 OR-18 113-EF52 OR-18 752-EF35 YL-18 1 RD-18 (18) FWD BK-18
GND BK-16 4 200-JV4 BK-18 AC-C11 170-7274 443-PW5 YL-18 5 443-EF15 YL-18 128-EF27 PK-18 922-EF36 BR-18 2 RD-18 VALVE
JV-C3 JC-C5 PW-C36 122-AC18 BU-12
- 3E3364 521-PW19 YL-18 6 521-EF14 YL-18 200-EF9 BK-18 (5) ENGINE BLOCK HEATER
200-JV4 BK-18 1552273 3E3370 1552267 522-AC6 WH-18 522-AC6 WH-18 1 552-PW101WH-18 7 552-EF17 WH-18 200-EF55 BK-18 RD-18 (18) REV 120 VAC 234-1711
AC-C9 (97) THERMOSTAT SW EF-C3
REAR LH STOP TAIL TURN LAMP 200-JV6 BK-18 200-JV11 BK-18 617-JV15 BR-18 1 (4) BACKUP ALARM 110-JC8 RD-18 A 110-PW86 RD-18 PW-C28 521-AC14 YL-18 C511-AC11WH-18 2 405-PW28 GY-18 8 405-EF39 GY-18 RD-18 VALVE 240 VAC 234-1710
2 JC-C1 B 3E3376 119-9631 9 1552267
9R-5369(CENTER PIVOT) 200-JV11 BK-18 TO PLATOFMR HARN 154-5428 322-JC9 GY-18 322-PW108GY-18 1552272 441-PW9 OR-18 441-EF19 OR-18 (10) BRAKE FLUID LEVEL SW 304-EF34 WH-12 304-EF12 WH-12
9R-2385 (SIDE SHIFT) 604-JV17 OR-18 3 CONN PW-C16 1552269 C 367-PW84 BU-18 520-PW43 WH-18 1 520-AC13 WH-18 439-PW20 YL-18 10 439-EF16 YL-18 PW-C31 4E-8619 304-EF40 WH-16 754-EF31 BU-18 A
200-JV9 BK-18 606-JV18 GY-18 4 (SH 1 LOC C-14) RD-16 1 184-JC1 BU-18 521-PW19 YL-18 2 521-AC14 YL-18 E455-PW24BR-18 11 E455-EF18BR-18 7N9738 309-EF21 GY-18 309-EF51 GY-18 923-EF32 GY-18 B
I (4) REAR HORN
164-9425 JV-C8
200-JV16 BK-18 200-JV10 BK-18
200-JV20 BK-18
605-JV19 YL-18
618-JV7 YL-18
5
6
BK-16 2 923-JC3 GY-18
JC-C2 PW-C19
614-PW44 PU-18 3
4
614-AC9 PU-18
AC-C10
T° 447-PW12 PK-18 12
13
447-EF22 PK-18 483-PW13 BR-18
200-PW73 BK-18
1
2
BK-16
BR-16 310-EF25 PU-16
309-EF49 GY-18 C
I
1552269 200-JV2 BK-16 3E3388 1552264 614-AC10 PU-18 1552269 406-PW27 PU-18 14 406-EF37 PU-18 322-EF26 GY-18 VALVE GP
1
2
367-JV12 BU-18
200-JV16 BK-18 367-JV12 BU-18
184-JC1 BU-18
200-JC2 BK-18
1
2
754-PW49 BU-18
200-PW169BK-18 520-AC13 WH-18
614-AC8 PU-18 C511-AC11WH-18
521-AC14 YL-18
1
2
(A) A/C SHUTOFF JUMPER
8Y-7833
506-PW6 PU-18
610-PW34 OR-18 322-PW112GY-18
15
16 322-EF26 GY-18 CONN 70 327-EF20 PK-18
327-EF28 PK-18
327-EF23 PK-18
223-8181
CONN 26 AE-C3 (25) REFRIGERANT SW
604-JV5 OR-18 604-JV17 OR-18 JV-C2 (91) PILOT HYD SHUTOFF SOL 923-JC3 GY-18 3 923-PW180GY-18 122-AC29 BU-12 128-PW109PK-18 17 128-EF27 PK-18 (10) AIR FILTER SW 327-EF33 PK-18 1684999 236-6923
604-JV8 OR-18 3E3388 171-8775 JC-C4 4 367-PW83 BU-18 E529-AC2 YL-12 611-PW95 PU-18 18 PW-C32 AF-C1 AF-C2 193-2181 EF-C15 AE-C4 521-AE4 YL-18 A
754-JV1 BU-18 1 1552269 5 H771-PW61BR-18 113-AR1 OR-18 611-PW89 PU-18 611-PW103PU-18 19 1552269 3E3364 1166158 405-EF39 GY-18 1552269 3E3364 513-AE3 OR-18 B NOTE R
605-JV19 YL-18 200-JV2 BK-16 2 RD-18 1 R912-JC6 OR-18 6 H772-PW67YL-18 569-AR2 PK-18 754-PW32 BU-18 20 754-EF31 BU-18 430-PW18 BU-18 1 430-AF1 BU-18 A 406-EF37 PU-18 521-EF14 YL-18 1
606-JV18 GY-18 923-JV3 GY-18 3 RD-18 2 200-JC2 BK-18 R912-JC6 OR-18 7 R912-PW113OR-18 (A) BLOWER SPEED SW AR-C1 619-PW1 GN-18 923-PW21 GY-18 21 923-EF32 GY-18 200-PW74 BK-18 2 200-AF2 BK-18 B 439-EF16 YL-18 200-EF41 BK-18 2
85 86 AR-C2 AE-C2
(4) BACKUP ALARM 617-JV15 BR-18 367-JV12 BU-18 4 TO PLATFORM HARN 8 169-0605 1116795 922-PW25 BR-18 922-PW25 BR-18 22 922-EF36 BR-18 441-EF19 OR-18
3E3364

200-AE7 BK-18
154-5428 JV-C1 618-JV7 YL-18 H771-JV13BR-18 5 CONN PW-C19 87 42 5 C720-PW129BU-18 752-PW7 YL-18 23 752-EF35 YL-18 443-EF15 YL-18 1552269
1552269 754-JV1 BU-18 H772-JV14YL-18 6 (SH 1 LOC I-12) 614-AC10 PU-18 1 C511-AR3 WH-18 1 CONNECT AR-C2 TO 24 447-EF22 PK-18 513-AE5 OR-18 1 BK-14
7 8 30 (10) FR WASHER MOTOR
RD-16 1 754-JV1 BU-18 R912-JV21OR-18 7 200-AC12 BK-18 614-AC7 PU-18 521-AR4 YL-18 521-AR4 YL-18 2 AC-C10 IF A/C 25 200-EF9 BK-18 450-EF38 YL-18 200-AE6 BK-18 2 BK-14
BK-16 2 8 LOW1 IGN AC 87A 3 SHUTOFF IS USED 26 MW-C1 117-2826
923-JV3 GY-18 H771-JV13BR-18 2 MED 517-AC23 BU-14 113-PW183OR-18 113-EF13 OR-18 521-EF14 YL-18
E528-AC4 PU-12 110-PW88 RD-18 27 1171877 552-EF17 WH-18 (25) A/C COMPRESSOR CLUTCH

H772-JV14YL-18
JV-C7
1552269
REAR END (NACD) 3
4 E529-AC2 YL-12
516-AC22 GN-14
SEND
GND
(A) TACH A/C SHUTOFF
239-1080
(A) A/C SHUTOFF RLY
3E-9362 (22) BRAKE SW A
111-PW124RD-18
111-PW123RD-18
28
29
PW-C33 MW-C3
1552267 3E3369
506-MW1 PU-18
200-MW4 BK-18
1
2 MOTOR
752-EF35 YL-18
754-EF31 BU-18
3E-1908
AE-C1
(91) HYD SHUTOFF SOL 5
JV-C5 H772-JV14YL-18 1 RD-18 E529-AC2 YL-12 239-1081 NOTE F 105-8034 118-PW38 GY-16 30 506-PW6 PU-18 A 922-EF36 BR-18 1552269
CONN 20
179-5593 6
1552272 200-JV9 BK-18 2 RD-18 515-AC24 GY-14 PW-C1 123-PW158WH-18 31 507-PW8 WH-18 B 923-EF32 GY-18 513-AE1 OR-18 1
TAIL
STOP
YL-18
OR-18
1
2
618-JV7 YL-18 R912-JV21OR-18
JV-C9
NOTE AP
200-AC1 BK-18 9
HIGH
10 E528-AC5 PU-18 AIR CONDITIONER SHUTOFF A
1082253 202-PW130BK-18
PW-C38
200-PW75 BK-18 C
MW-C2
E455-EF18BR-18 200-AE2 BK-18 2
604-JV8 OR-18 200-AC17 BK-18 NOTE E 720-PW126PU-18 306-PW14 GN-18 EF-C18 X977-EF8 YL-18 (25) HVAC ARC SUPPR
TURN GY-18 3 1552269 B 1779646 1171877
606-JV18 GY-18 (92) PILOT SHUTOFF SOL AC-C1 604-PW122OR-18 307-PW10 OR-18 1779641 200-MW3 BK-18 X977-EF56YL-18 106-8704
GND BK-16 4 200-JV6 BK-18 923-JV3 GY-18 R912-JV21OR-18 1 203-3055 1429117 200-AC15 BK-12 C 111-PW123RD-18 419-PW102YL-18 304-PW2 WH-12 1 304-EF34 WH-12 507-MW2 WH-18 1 X977-EF54YL-18
200-JV20 BK-18 2 NOTE AR 200-AC17 BK-18 200-AC27 BK-12 501-PW36 GN-16 2 200-MW5 BK-18 2 MOTOR X977-EF57YL-18 200-EF41 BK-18 200-EF41 BK-18

REAR RH STOP TAIL TURN LAMP JV-C6 (93) SIDE SHIFT LOCK SOL
200-AC17 BK-18 200-AC16 BK-18 200-AC20 BK-18 502-PW35 OR-16
537-PW91 GN-18
CONN 21 200-EF9 BK-18
200-EF55 BK-18
200-EF9 BK-18
200-EF55 BK-18
9R-5369(CENTER PIVOT) 1552269 3E-8622 E528-AC5 PU-18 568-PW4 GN-18 (95) REAR WASHER MOTOR EF-C12
9R-2385 (SIDE SHIFT) H771-JV13BR-18 1 RD-18 E528-AC4 PU-12 E528-AC3 PU-12 515-AC24 GY-14 200-AC20 BK-18 (22) BRAKE SW B 604-PW121OR-18 117-2826 1552269
200-JV10 BK-18 2 RD-18
ABBREV COLOR E528-AC30PU-12
85 86 AC-C8
105-8034
PW-C2
604-PW122OR-18
605-PW90 YL-18
441-EF19 OR-18
200-EF43 BK-18
1
2
(13) COOLANT TEMP SENDER
REAR END (EAME) 2 5
4 87
1116795 (A) VENT SW 1082253 606-PW92 GY-18

244-3106

RD RED (A) HEATER AC SW


169-0606 NOTE M
122-AC28 BU-12
30 1 3
87A
C568-AC21WH-12 184-2422 NOTE E A
B
702-PW125OR-18
604-PW121OR-18
500-PW37 BR-16
702-PW125OR-18 200-EF43 BK-18

H WH WHITE 200-AC1 BK-18


7 8
614-AC7 PU-18
(A) HI SPD RELAY
7 8
C 111-PW124RD-18 720-PW126PU-18
752-PW26 YL-18
754-PW22 BU-18
507-PW8 WH-18
430-PW18 BU-18
483-PW13 BR-18
EF-C20
1552269
H
A/C1 3E-9362 2
SYMBOL DESCRIPTION 2 E528-AC30PU-12 3 766-PW3 GN-18 506-PW6 PU-18 406-EF37 PU-18 1 (3) COOLANT TEMPERATURE SW
OR ORANGE 122-AC29 BU-12
HTR3
AC-C13 (30) BLOWER MOTOR
AC-C12 168-2313
923-PW62 GY-18 200-PW75 BK-18 200-EF4 BK-18 2 235-8747
4 E528-AC3 PU-12
522-AC6 WH-18
1922111
3
1779646 CONN 64 200-PW73 BK-18
200-PW74 BK-18

YL YELLOW
CIRCUIT CONNECTED 5 2
520-AC13 WH-18 517-AC23 BU-14 C568-AC25WH-12 C568-AC26WH-12 1 (24) SHUTTLE CONTROL
6 PW-C3 RL-C3 EF-C13
200-AC27 BK-12 2 MOTOR 174-6640
1 1552252 1552273 1552269
200-AC12 BK-18 614-AC8 PU-18 516-AC22 GN-14
CIRCUIT NOT CONNECTED PK PINK 200-AC16 BK-18
9
AC-C2
10
(15) MOTOR SPEED RESISTOR
204-9921
BATTERY
GROUND
1
2
123-PW158WH-18
202-PW130BK-18 110-PW88 RD-18
605-RL9 YL-18
200-RL1 BK-16
1
2
YL-18
BK-18 TURN
(10) LH HEADLIGHT A
405-EF39 GY-18
200-EF45 BK-18
1
2
(20) ENGINE OIL PRESS
7W-1238
ELECTRICAL CONNECTION TO BK BLACK
1429117
NOTE M FORWARD SOLENOID RETURN
REVERSE SOLENOID RETURN
3
4
922-PW25 BR-18
923-PW62 GY-18
111-PW123RD-18
111-PW124RD-18 200-RL3 BK-16
617-RL7 BR-18
611-RL11 PU-18
3
4
WH-18
BU-18
POSN
3E-7585-LH DIP
3E-7584-RH DIP 200-EF45 BK-18
MACHINE STRUCTURE 200-AC16 BK-18 FORWARD SOLENOID OUT 5 752-PW26 YL-18 118-PW38 GY-16 5 104-5225-SIDE REP
HIGH EF-C16
B+ INTERNAL ELECTRICAL CONNECTION GY GRAY HVAC SYSTEM - ATCH
REVERSE SOLENOID OUT
START RELAY COIL OUT
6
7
754-PW22 BU-18
306-PW14 GN-18
123-PW158WH-18
202-PW130BK-18
200-RL1 BK-16
200-RL2 BK-16
619-RL10 GN-18 6 RD-18
LOW 1552267
GND KEY START SW TO BAT 8 307-PW10 OR-18 306-PW14 GN-18 605-RL9 YL-18 113-EF52 OR-18 A PK-18 BATTERY (36) WATER SEPARATOR SW
TO SURFACE OF COMPONENT
L2 PU PURPLE 122-AC18 BU-12 110-PW127RD-16
NEUTRALIZER SW TO GND
PARK BRAKE ALARM OUT
9
10
766-PW3 GN-18
568-PW4 GN-18
307-PW10 OR-18
419-PW102YL-18
PW-C9 RL-C1
606-RL8 GY-18
611-RL12 PU-18
RL-C2
1552273
200-EF44 BK-18
439-EF16 YL-18
B
C
BK-18
YL-18
GROUND
LAMP
193-0618

L6 200-AC15 BK-12 110-PW128RD-18 110-PW88 RD-18 PARK BRAKE SW TO GND 11 419-PW102YL-18 500-PW37 BR-16
CONNECTOR 3E3388 1552264
BR BROWN 520-PW43 WH-18
521-PW19 YL-18
110-PW86 RD-18 110-PW93 RD-18 NEUTRAL LOCK SW TO GND 12 C720-PW129BU-18 501-PW36 GN-16
502-PW35 OR-16 611-PW103PU-18 1 611-RL12 PU-18
611-RL4 PU-18
611-RL11 PU-18
606-RL8 GY-18
200-RL2 BK-16
1
2
YL-18
BK-18 TURN
(96) RH HEADLIGHT
200-EF44 BK-18
SW5 2 3 WH-18
L3 L6 614-PW44 PU-18 111-PW123RD-18 537-PW91 GN-18 200-PW48 BK-16 200-RL3 BK-16 617-RL7 BR-18 618-RL6 YL-18 3E-7585-LH DIP
H# CIRCUIT GROUPING DESIGNATION GN GREEN 111-PW124RD-18
111-PW159RD-18 SW4
568-PW4 GN-18
604-PW121OR-18
619-PW1 GN-18
617-PW131BR-18
3
4
619-RL13 GN-18
617-RL7 BR-18
618-RL6 YL-18
619-RL13 GN-18
611-RL4 PU-18 4
5
BU-18
POSN 3E-7584-RH DIP
3E-9382-SIDE REP
EF-C10
1552269
5 6 RD-18 HIGH 1 PK-18
111-PW53 RD-18 606-PW92 GY-18 618-PW105YL-18 618-RL6 YL-18 619-RL5 GN-18 447-EF22 PK-18
+
- ATCH WIRE, CABLE, COMPONENT BU BLUE 110-PW86 RD-18
200-PW169BK-18
(14) POWER PORT
178-7539
115-PW56 RD-18
200-PW85 BK-18 113-PW183OR-18 SW3 CONN 54 605-PW90 YL-18
604-PW122OR-18
606-PW106GY-18
605-PW107YL-18
6
7
606-RL8 GY-18
605-RL9 YL-18
619-RL10 GN-18
619-RL5 GN-18
LOW
200-EF7 BK-18 2 BK-18 (11) FUEL LEVEL SENDER
187-8936
L2 L5 322-PW108GY-18 113-PW99 OR-18 702-PW125OR-18 8
RD 1 PW-C37 JW-C2 JW-C1 PW-C6
367-PW84 BU-18 1116795 118-PW38 GY-16 752-PW26 YL-18
L1 BK 2 SPLICE 367-PW83 BU-18 200-PW48 BK-16 1552252 3E5179 1552252 754-PW22 BU-18 200-EF7 BK-18
L4 BU
OR
3
4
754-PW49 BU-18 (A) FLASHER BATTERY +2
7T-4848 LAMP OUTPUT4
111-PW53 RD-18
537-PW147GN-18
200-PW182BK-18
307-PW10 OR-18
WASHER 2
WASHER WIPE +BAT.6
506-JW1 PU-18
118-JW7 GY-16 506-JW1 PU-18
1
2
110-PW88 RD-18
506-PW6 PU-18
720-PW126PU-18
766-PW3 GN-18
OPERATOR PLATFORM (32) HYD FILTER PRESS SW
WH 5 BLADE, SPADE, RING OR SCREW 923-PW180GY-18 GROUND5 200-PW97 BK-18 309-PW11 GY-18 WIPER - HIGH 12 502-JW11 OR-16 611-JW2 PU-18 3 611-PW89 PU-18 923-PW62 GY-18 E455-EF18BR-18 E455-EH1 BR-16 134-0404
G L1 L4
L5
GN
PK
6
7
TERMINAL H771-PW61BR-18
H772-PW67YL-18
310-PW15 PU-16
322-PW108GY-18
WIPER - LOW 7
WIPER PARK 1
501-JW6 GN-16
500-JW5 BR-16
610-JW3 OR-18
619-JW4 GN-18
4
5
610-PW34 OR-18
619-PW1 GN-18 102-PW33 RD-16 PW-C7 CF-C7
(D) XMSN NEUTRAL LOCK SW
169-0588
T° G
EXT ALARM YL 8 R912-PW113OR-18 SW2 HIGH BEAM 9 611-JW2 PU-18 500-JW5 BR-16 6 500-PW37 BR-16 110-PW93 RD-18 3E5179 1552252 (22) HYDRAULIC TEMP SW (19) FRONT DRIVE SOL
PU 9 5 7 7 8 EF-C4
EXT ALARM 405-PW28 GY-18 501-JW6 GN-16 501-PW36 GN-16 102-CF1 RD-16 200-CF7 BK-18 7N-0758 121-4036
L3 DKBU 10 200-PW97 BK-18 406-PW27 PU-18 HEADLAMP +BAT. 4 610-JW3 OR-18 118-JW7 GY-16 8 118-PW38 GY-16 110-PW127RD-16 110-PW93 RD-18 1 110-CF2 RD-18 110-CF2 RD-18 3E3364
1
(A) LAMP GP BASIC 11
12
200-PW51 BK-18 200-PW48 BK-16
200-PW182BK-18
419-PW151YL-18
419-PW94 YL-18
LO BEAM
RH TURN 11
3 619-JW4 GN-18
606-JW9 GY-18
605-JW8 YL-18
606-JW9 GY-18
9
10
605-PW90 YL-18
606-PW92 GY-18
419-PW94 YL-18
322-PW16 GY-18
2
3
419-CF19 YL-18
322-CF17 GY-18
113-CF5 OR-18
143-CF6 BR-18 113-CF5 OR-18
2
3
552-EF17 WH-18
200-EF5 BK-18
1
2
RD-18
RD-18
223-6539 200-PW79 BK-16
430-PW18 BU-18
419-PW102YL-18 TURN SIGNAL +BAT. 10
LH TURN 8
537-JW10 GN-18
605-JW8 YL-18
537-JW10 GN-18
502-JW11 OR-16
11
12
537-PW91 GN-18
502-PW35 OR-16
111-PW159RD-18 611-PW95 PU-18
537-PW96 GN-18
4
5
611-CF30 PU-18
537-CF21 GN-18 200-CF9 BK-18
113-CF35 OR-18
200-CF7 BK-18
4
200-EF5 BK-18
5
110-PW86 RD-18 439-PW20 YL-18 SW1 C720-PW129BU-18 6 C720-CF39BU-18 200-CF8 BK-18 200-CF8 BK-18
7 6 EF-C19
122-AC18 BU-12 441-PW9 OR-18 113-PW183OR-18 610-PW34 OR-18 610-CF29 OR-18 200-CF4 BK-18
B+ CH-C1 CR-C23 CR-C19 134-PW64 YL-18 443-PW5 YL-18 113-PW99 OR-18 605-PW120YL-18 8 605-CF25 YL-18 200-CF10 BK-18 1552269
3E3375 3E3376 1552272 (24) STALK SW 9 200-CF13 BK-18 1
GND 136-PW59 GN-18 447-PW12 PK-18 128-PW109PK-18 606-PW98 GY-18 606-CF28 GY-18 CF-C1 322-EF26 GY-18 (26) FORWARD HORN
LAMP FUNCTION BAT (+) A-1 113-CH9 OR-18 1 FOR USE ON 446 1 113-CR96 OR-18 163-PW65 WH-16 450-PW132YL-18 238-7448 143-PW23 BR-18 614-PW143PU-18 10 614-CF38 PU-18 1429117 200-EF3 BK-18 2 164-9425
GND (-) B-2 200-CH13 BK-18 2 (A) STD FRONT FLOOD (A) STD REAR FLOOD PW-C13
MACHINES ONLY. 2 200-CR97 BK-18 180-PW50 RD-14 483-PW13 BR-18 200-PW48 BK-16 113-PW99 OR-18 11 113-CF5 OR-18 200-CF43 BK-18
L1
L2
LOW OIL PRESSURE
HIGH COOLANT TEMP
INPUT (S)B-1
OUTPUT (L)C-1
E455-CH14BR-18
G423-CH4 PK-18
3
4
MATE CH-C1 TO
CR-C19
G423-CR48PK-18 3
4
E455-CR16BR-18
G423-CR95PK-18
169-0592
(4-LIGHT)
169-0590
(4-LIGHT) (29) AIR SUSPENSION SEAT + BATTERY 1
1552269
180-PW50 RD-14
184-PW30 BU-18 500-PW37 BR-16
501-PW36 GN-16
STEERING COLUMN 200-PW75 BK-18
102-PW33 RD-16 12 102-CF1 RD-16 200-CF43 BK-18
200-CF11 BK-18
C720-CF39BU-18
614-CF32 PU-18
200-EF3 BK-18

L7 L8 L3 LOW BRAKE FLUID 7 8 7 8 164-1201(REFERENCE) GROUND 2 200-PW152BK-14 200-PW152BK-14 502-PW35 OR-16 200-PW182BK-18 200-PW74 BK-18 200-CF14 BK-18 614-CF33 PU-18
(A) PRESS SW TIMER CH-C3 G423-CR95PK-18 200-AC15 BK-12 507-PW8 WH-18 200-PW73 BK-18 EF-C8
L4 FULL WATER SEP
189-4920 1864321 521-PW19 YL-18 200-PW57 BK-18 200-CF16 BK-18 9X1054
L5 ALTERNATOR FAIL PW-C4 30
L2 H1 113-CR76 OR-18 2 2 322-CF17 GY-18 (3) FRONT ROADING LAMP SW 101-EF11 RD-12 1 (18) GLOW PLUG RELAY
L6 L6 DIRTY HYD FILTER 200-CR75 BK-18 3 3 1552272 200-PW169BK-18 537-PW96 GN-18 304-PW2 WH-12 419-CF19 YL-18 169-0594 200-EF10 BK-16 5 86 115-1615
L7 DIRTY AIR FILTER H1 309-CR36 GY-18 1 184-PW30 BU-18 200-PW66 BK-16 200-PW181BK-16 537-PW147 GN-18 537-PW91 GN-18 309-PW11 GY-18 PW-C8 CF-C8 450-CF20 YL-18 310-EF25 PU-16 2 RELAY K3 (40 A)
7 85
L8 NOT USED 309-CR29 GY-18 2 200-PW72 BK-16 200-PW72 BK-16 310-PW15 PU-16 1552273 3E3382 552-CF22 WH-18 200-CF11 BK-18 384-EF50 BU-12 4
87 EF-C11
L3 L6 405-CR30 GY-18 NOTE U 3 134-PW64 YL-18 568-PW4 GN-18 537-CF21 GN-18 200-CF42 BK-18 3
2 87a 2219804 (5) GLOW PLUGS
406-CR31 PU-18 4 322-PW108GY-18 322-PW108GY-18 322-PW16 GY-18 143-PW23 BR-18 1 143-CF6 BR-18 605-CF25 YL-18 110-CF2 RD-18 614-CF33 PU-18
113-CR40 OR-18 113-CR40 OR-18 430-CR17 BU-18
CR-C22
CONN 15 604-PW122OR-18 322-PW112GY-18 450-PW100YL-18 2 450-CF20 YL-18 606-CF28 GY-18 110-CF46 RD-18 3 614-CF37 PU-18 384-EF24 BU-10 1

+
113-CR41 OR-18 439-CR18 YL-18
483-CR32 BR-18 NOTE L 1552269 TO AUX HYD ATCH
520-PW43 WH-18
521-PW19 YL-18
604-PW114OR-18
605-PW90 YL-18
604-PW121OR-18
(D) ROADING LAMPS 327-PW134PK-18
552-PW101WH-18
200-PW57 BK-18
3
4
552-CF22 WH-18
200-CF16 BK-18
610-CF29 OR-18
610-CF31 OR-18 102-CF1 RD-16
5
6
- CR-C3 568-CR33 GN-18 105-CR12 RD-18 R912-CR94OR-18 1 CONN MP-C11 PW-C15 605-PW120YL-18 173-3175 405-PW28 GY-18 N945-PW111OR-18 5 N945-CF12OR-18 611-CF30 PU-18 610-CF29 OR-18
L2 L5 1552252 (A) CONVERTER TEMP GAUGE (A) FUEL LEVEL GAUGE 110-CR7 RD-18 2 (SH 2 LOC I-14) 1552267 605-PW107YL-18 102-PW144RD-16 102-PW144RD-16 20 406-PW27 PU-18 610-PW133OR-18 6 610-CF31 OR-18 614-CF38 PU-18 610-CF31 OR-18
RD 1 113-CR76 OR-18 170-6542 170-6305 A 163-PW65 WH-16 754-PW49 BU-18 606-PW98 GY-18 102-PW33 RD-16 A-1 B-1 419-PW94 YL-18 443-EF15 YL-18
L1 BK 2 200-CR75 BK-18 IGN 614-CR46 PU-18 IGN 614-CR46 PU-18 113-CR76 OR-18 113-CR98 OR-18 NOTE V B 200-PW66 BK-16 923-PW180GY-18 606-PW92 GY-18 430-PW18 BU-18 614-CF33 PU-18 CF-C2
(A) RH CAB GND 1 PW-C39
L4 PU 3 406-CR31 PU-18 443-CR37 YL-18 SEND 614-CR78 PU-18 447-CR25 PK-18 SEND 614-CR44 PU-18 113-CR96 OR-18 C 136-PW59 GN-18 367-PW84 BU-18 606-PW106GY-18 614-CF32 PU-18 1429117 (12) CONV TEMP SNDR T°
1864321
F YL
GY
4
5
G423-CR95PK-18
405-CR30 GY-18 GND GND 113-CR82 OR-18
367-PW83 BU-18 367-PW60 BU-18 610-PW133OR-18
614-PW143PU-18
202-PW118BK-16
102-PW33 RD-16
450-PW132YL-18 450-PW100YL-18
450-PW110YL-18
614-CF34 PU-18
614-CF36 PU-18
610-CF31 OR-18
610-CF29 OR-18
4W-9972
EF-C6
F
L1 L4 BR 6 439-CR18 YL-18 113-CR40 OR-18 614-PW143PU-18 617-PW131BR-18 614-CF34 PU-18
L5 GY 7 309-CR29 GY-18 H1 CR-C5 CR-C7 113-CR42 OR-18 PW-C5 614-PW44 PU-18 614-PW142PU-18 618-PW105YL-18 200-PW149BK-16 439-PW20 YL-18 C720-CF39BU-18 1552267
EXT ALARM GN 8 568-CR33 GN-18 1141749 1141749 113-CR39 OR-18 1552269 614-PW139PU-18 752-PW7 YL-18 200-PW152BK-14 443-PW5 YL-18 N945-CF12OR-18 (D) AWD SW 128-EF27 PK-18 128-EF27 PK-18 A NOTE N
OR 9 200-CR51 BK-18 113-CR41 OR-18 113-CR24 OR-18 CR-C8 TO CAT DATA LINK HARN 1 113-PW40 OR-18 752-PW26 YL-18 441-PW9 OR-18 169-0598 762-EF42 YL-18 B NOTE P
CONN 37 EF-C5
L8 PW-C20
L3 BR 10 483-CR32 BR-18 447-CR25 PK-18 1673693 1673692 CONN U-C2 2 200-PW51 BK-18 754-PW32 BU-18 447-PW12 PK-18 110-CF46 RD-18 200-EF2 BK-18 C
7 8 1552269
11 309-CR36 GY-18 614-CR78 PU-18 (SH 2 LOC A-1) 754-PW22 BU-18 483-PW13 BR-18 200-CF10 BK-18 614-CF34 PU-18
L7 BU 12 430-CR17 BU-18 200-CR52 BK-18 200-CR52 BK-18 116-CR13 BR-16 184-CR59 BU-18 1 184-PW63 BU-18 766-PW119GN-18 NOTE A 507-PW8 WH-18 200-CF7 BK-18 BK-18 1 762-EF42 YL-18 200-EF2 BK-18
2 1
443-CR37 YL-18 113-CR42 OR-18 117-CR14 YL-18 113-CR24 OR-18 2 113-PW136OR-18 766-PW3 GN-18 521-PW19 YL-18 N945-CF12OR-18 BK-18 2 200-EF1 BK-18 200-EF1 BK-18
3 3
113-CR42 OR-18 113-CR42 OR-18 113-CR39 OR-18 119-CR88 PK-16 447-CR25 PK-18 447-PW12 PK-18 (A) RH CAB GND 2 537-PW96 GN-18 200-CF42 BK-18 911-CF18 YL-18
(17) BUCKET POS SOL
(A) LAMP GP FAULT (A) COOLANT TEMP GAUGE
113-CR39 OR-18 113-CR40 OR-18
113-CR82 OR-18
119-CR81 PK-16
119-CR79 PK-16 119-CR4 PK-16
614-CR26 PU-18
441-CR27 OR-18
4
5
614-PW142PU-18
441-PW9 OR-18 923-PW180GY-18
923-PW21 GY-18
923-PW62 GY-18 552-PW101WH-18
552-CF26 WH-18
552-CF41 WH-18
5 4
6
911-CF18 YL-18
3E-8620
(5) COLD START TEMP SW
173-7527

189-0148
226-7164
IGN 614-CR45 PU-18
(A) TACHOMETER GAUGE
239-1081
IGN
113-CR41 OR-18
131-CR11 RD-16
443-CR37 YL-18
309-CR23 GY-18
6
7
443-PW5 YL-18
309-PW11 GY-18 PW-C18 CONN 17 113-PW40 OR-18 E455-PW24BR-18
200-PW181BK-16
200-PW79 BK-16
200-PW87 BK-12
200-CF4 BK-18
9 10 143-CF6 BR-18
552-CF22 WH-18 327-EF23 PK-18
(EMISSIONS ENGINE)
NOTE AU
(EMISSIONS ENGINE)
(31) COLD START ADV SOL
(A) VOLTMETER GAUGE 441-CR27 OR-18 SEND 614-CR83 PU-18 614-CR44 PU-18 119-CR88 PK-16 144-CR5 GY-16 405-CR30 GY-18 8 405-PW28 GY-18 TO STAB LEG ALARM HARN 1552269 H771-PW61BR-18 605-PW107YL-18 200-CF23 BK-18 552-CF41 WH-18
450-CR35 YL-18 SEND 614-CR45 PU-18 157-CR3 YL-18 406-CR31 PU-18 9 406-PW27 PU-18 CONN JA-C2 1 752-PW31 YL-18 H772-PW67YL-18 202-PW130BK-18 605-PW120YL-18 CF-C3 T°
170-6309
GND 158-CR1 BR-16 483-CR32 BR-18 10 483-PW13 BR-18 (SH 2 LOC E-11) 2 754-PW39 BU-18 R912-PW113OR-18 202-PW41 BK-18 606-PW106GY-18 CF-C10 1429117 NOTE AV EF-C17 EP-C1 EP-C2 FUEL SHUTOFF SOL
CR-C1 JK-C1 NOTE K 113-CR82 OR-18 CR-C4 GND 200-CR84 BK-18 184-CR59 BU-18 568-CR33 GN-18 11 568-PW4 GN-18 202-PW175BK-18 606-PW98 GY-18 1552269 1552269 3E3364 1003320 176-6219
1552273 3E3381 JK-C2 CR-C6 1141749 NOTE F 200-CR49 BK-18 H771-CR10BR-18 12 H771-PW61BR-18 202-PW118BK-16 610-PW133OR-18 1 552-CF26 WH-18 552-CF22 WH-18 327-EF28 PK-18 1 327-EP1 PK-18 A
105-CR12 RD-18 1 105-JK1 RD-18 1552271 BAT 1141749 200-CR52 BK-18 200-CR75 BK-18 116-CR13 BR-16 13 116-PW45 BR-16 202-PW42 BK-18 NOTE A 614-PW143PU-18 2 200-CF23 BK-18 143-CF6 BR-18 200-EF6 BK-18 2 200-EP2 BK-18 B
2 R 14
200-CR77 BK-18 NC 614-CR83 PU-18 614-CR83 PU-18 200-CR50 BK-18 200-CR84 BK-18 117-CR14 YL-18 117-PW46 YL-18 202-PW29 BK-18 617-PW131BR-18 (24) AWD ARC SUPPR
308-CR6 YL-18 3 308-JK2 YL-18 1 YL-16 200-CR50 BK-18 200-CR51 BK-18 200-CR49 BK-18 310-CR15 PU-16 15 310-PW15 PU-16 200-PW87 BK-12 618-PW105YL-18 611-CF30 PU-18 200-EF6 BK-18
C OFF 106-8704
307-CR9 OR-18 4 307-JK3 OR-18 2 PU-16 GND 450-CR35 YL-18 441-CR27 OR-18 200-CR50 BK-18 200-CR38 BK-18 439-CR18 YL-18 16 439-PW20 YL-18 113-PW40 OR-18 202-PW118BK-16 752-PW7 YL-18 419-CF19 YL-18
S ON EF-C14 (20) FUEL LIFT PUMP RLY
5 3 OR-16 200-CR49 BK-18 200-CR49 BK-18 443-CR37 YL-18 200-CR51 BK-18 430-CR17 BU-18 17 430-PW18 BU-18 H771-PW61BR-18 202-PW175BK-18 754-PW32 BU-18 200-CF13 BK-18 NOTE AV
B ST 115-1615
6 4 BR-16
(A) KEY START SWITCH
CR-C21
1141749
441-CR27 OR-18
113-CR82 OR-18
447-CR25 PK-18
450-CR35 YL-18
200-CR52 BK-18
200-CR38 BK-18
610-CR43 OR-18
507-CR20 WH-18
18
19
610-PW133OR-18
507-PW8 WH-18
H772-PW67YL-18
R912-PW113OR-18 102-PW33 RD-16
200-AC15 BK-12
122-AC18 BU-12
923-PW21 GY-18
N945-PW111OR-18 L4 L1 CONN 68 9X1054
327-EF33 PK-18 1
30 WC-C1
SOL F SHUTOFF NA
200-CR84 BK-18 200-CR84 BK-18 200-CR2 BK-18 E455-CR16BR-18 20 E455-PW24BR-18 110-PW127RD-16 E455-PW24BR-18 CF-C6 CF-C9
X977-EF54YL-18 5 86 3E3364
142-8858 21 1552264 1158109 208-5029
610-CR43 OR-18 200-CR66 BK-18 158-CR1 BR-16 158-PW58 BR-16 105-PW52 RD-18 111-PW159RD-18 TO RIDE CONT HARN 200-EF55 BK-18 2 RELAY K3 (40 A) 1 327-WC1 PK-18
22 PW-C11 85
200-CR97 BK-18 200-CR2 BK-18 200-PW173BK-18 110-PW128RD-18 614-PW142PU-18 123-PW158WH-18 RD 1 113-CF35 OR-18 976-CF15 OR-18 2 1 976 TERMINAL X977-EF56YL-18 4 2
23 1552269 87
200-CR77 BK-18 157-CR3 YL-18 157-PW47 YL-18 116-PW45 BR-16 367-PW60 BU-18 128-PW109PK-18 122-AC19 BU-12 35A OR 2 419-CF19 YL-18 (SH 2 LOC H-6) 3
24 87a
614-CR78 PU-18 200-CR62 BK-18 119-CR4 PK-16 119-PW70 PK-16 117-PW46 YL-18 105-PW52 RD-18 143-PW23 BR-18 766-PW119GN-18 1 BK 3 200-CF13 BK-18
200-CR65 BK-18 200-CR54 BK-18 307-CR9 OR-18 144-CR5 GY-16 25 144-PW69 GY-16 131-PW55 RD-16 110-PW128RD-18 PW-C29 AC-C7 HVAC BLOWER 202-PW41 BK-18 2 L5 L2 PK 4 611-CF30 PU-18 (D) HAZARD SW
308-CR6 YL-18 308-CR6 YL-18 26 308-PW135YL-18 119-PW70 PK-16 113-PW183OR-18 304-PW2 WH-12 1779646 1779641 229-8377 WH 5 229-8182 EF-C21 (20) FUEL SHUTOFF SOL-NA ENG (ATCH)
(56) XMSN NEUT SW
27 1 1552269 (20) FUEL LIFT PUMP DIODE
E E
614-CR91 PU-18 614-CR47 PU-18 110-CR7 RD-18 110-PW128RD-18 144-PW69 GY-16 113-PW141OR-18 306-PW14 GN-18 122-PW71 BU-12 122-AC19 BU-12 9R-9868 PU 6 976-CF15 OR-18 (20) FUEL LIFT PUMP
309-CR36 GY-18 367-CR8 BU-18 28 367-PW60 BU-18 157-PW47 YL-18 113-PW99 OR-18 327-PW134PK-18 200-PW87 BK-12 2 200-AC15 BK-12 200-AC15 BK-12 YL 7 605-CF24 YL-18 605-CF24 YL-18 X977-EF8 YL-18 1 106-8704 249-7669
29 2 3 EF-C7
(A) SIDESHIFT LOCK SW (A) REAR WASHER WIPER SW (A) START AID (A) BEACON SW 309-CR29 GY-18 309-CR23 GY-18 R912-CR28OR-18 R912-PW113OR-18 158-PW58 BR-16 116-PW45 BR-16 702-PW125OR-18 GN 8 606-CF27 GY-18 605-CF25 YL-18 304-EF40 WH-16 2
169-0597 169-0596 169-0586 169-0595 H772-CR22YL-18 30 H772-PW67YL-18 184-PW63 BU-18 117-PW46 YL-18 720-PW126PU-18 1552269
31 5
310-CR15 PU-16 131-CR11 RD-16 131-PW55 RD-16 200-PW173BK-18 118-PW38 GY-16 N945-PW111OR-18 L6 L3 537-CF21 GN-18 606-CF28 GY-18 X977-EF57YL-18 1
200-CR64 BK-18

LAMP FUNCTION 17 EF-C9 MOTOR


367-CR8 BU-18 307-PW10 OR-18 118-PW68 GY-16 606-CF27 GY-18 2
7 8 7 8 7 8 7 8 L1 PARK BRAKE 10 1552269
405-CR30 GY-18 308-PW135YL-18 119-PW70 PK-16 200-CF14 BK-18 537-CF3 GN-18
18
2 2
1
3 2
105-CR12 RD-18
110-CR7 RD-18
406-CR31 PU-18
430-CR17 BU-18 CONN 33 309-PW11 GY-18
310-PW15 PU-16
131-PW55 RD-16
144-PW69 GY-16
102-PW33 RD-16
110-PW127RD-16
(D) LAMP GP FUNCTION
L2
L3
NOT USED
RIDE CONTROL 8 7
113-EF53 OR-18
309-EF49 GY-18
1
2
(D) EXCITATION RESISTOR
238-9397
200-EF30 BK-18

2 116-CR13 BR-16 439-CR18 YL-18 CR-C14 PW-C14 367-PW60 BU-18 157-PW47 YL-18 111-PW159RD-18 614-CF36 PU-18
MOM 3
3 5
6
3 105-CR12 RD-18
110-CR7 RD-18
117-CR14 YL-18
119-CR79 PK-16
441-CR27 OR-18
443-CR37 YL-18
1552267 3E3370 405-PW28 GY-18
406-PW27 PU-18
158-PW58 BR-16
170-PW54 RD-16
123-PW158WH-18
128-PW109PK-18 144-9931 L4
L5
RIGHT TURN
HIGH BEAM 200-EF2 BK-18
9 116-CR13 BR-16 119-CR81 PK-16 447-CR25 PK-18 105-CR12 RD-18 A 105-PW52 RD-18 430-PW18 BU-18 184-PW63 BU-18 143-PW23 BR-18 L6 LEFT TURN CF-C4 (5) ALTERNATOR-120A 200-EF55 BK-18
MOM10 B D+
117-CR14 YL-18 131-CR11 RD-16 450-CR35 YL-18 450-CR35 YL-18 450-PW132YL-18 439-PW20 YL-18 614-CF45 PU-18 1387675 309-EF51 GY-18 225-3145 200-EF3 BK-18
119-CR81 PK-16 144-CR5 GY-16 483-CR32 BR-18 307-CR9 OR-18 C 307-PW10 OR-18 441-PW9 OR-18 200-PW160BK-18 202-PW118BK-16 PW-C25 NOTE AL 200-EF1 BK-18
614-CR60 PU-18

200-CR63 BK-18

614-CR61 PU-18

200-CR68 BK-18

614-CR56 PU-18

1733139 W
184-CR90 BU-18

CR-C20 CR-C15 CR-C10 CR-C12 119-CR79 PK-16 157-CR3 YL-18 507-CR20 WH-18 443-PW5 YL-18 200-PW173BK-18 304-PW2 WH-12 C1 450-EF38 YL-18 200-EF30 BK-18
200-CR93 BK-18

614-CR92 PU-18

200-CR34 BK-18

1429117 1429117 1429117 1429117 131-CR11 RD-16 158-CR1 BR-16 568-CR33 GN-18 NOTE AH 447-PW12 PK-18 307-PW10 OR-18 702-PW125OR-18 200-PW176BK-18 A 606-CF27 GY-18 B+ 200-EF41 BK-18
144-CR5 GY-16 184-CR59 BU-18 610-CR43 OR-18 308-PW135YL-18 720-PW126PU-18 B 606-CF28 GY-18 200-EF6 BK-18
504-CR67 YL-18 157-CR3 YL-18 200-CR66 BK-18 614-CR26 PU-18 483-PW13 BR-18 309-PW11 GY-18 N945-PW111OR-18 702-PW125OR-18 C 605-CF25 YL-18 101-EF11 RD-12 200-EF43 BK-18
(A) ATCH REAR FLOOD (A) ATCH FRONT FLOOD 158-CR1 BR-16 200-CR62 BK-18 507-PW8 WH-18 310-PW15 PU-16 116-PW45 BR-16 D K24 85 86 605-CF24 YL-18 304-EF12 WH-12 200-EF5 BK-18
(A) BACKHOE SHUTOFF SW (A) REAR HORN SW 184-CR59 BU-18 200-CR77 BK-18 614-CR78 PU-18 568-PW4 GN-18 405-PW28 GY-18 GN-18 720-PW126PU-18 E (D) HORN SW
169-0599 SW SW 87 30
169-0587 169-0591 169-0593 200-CR66 BK-18 307-CR9 OR-18 610-PW133OR-18 406-PW27 PU-18 202-PW175BK-18 N945-PW111OR-18 F 101-PC10 RD-8 169-0587 200-EF7 BK-18
(8 LIGHT) NOTE L (8 LIGHT) NOTE L 200-CR77 BK-18 308-CR6 YL-18 614-PW142PU-18 430-PW18 BU-18 327-PW134PK-18 144-PW69 GY-16 G 101-PC9 RD-8 (7) STARTER 200-EF44 BK-18
H 87A 7 8
8 7 8 H7 200-CR62 BK-18 310-CR15 PU-16 E455-CR16BR-18 E455-PW24BR-18 439-PW20 YL-18 200-CF42 BK-18 614-CF37 PU-18 143-0539 200-EF45 BK-18
7 7 8 8 7
307-CR9 OR-18 367-CR8 BU-18 H771-CR10BR-18 H771-PW61BR-18 441-PW9 OR-18 SPARE CBL-PP1 RD-00 CBL-KK1 BK-00 G S 200-EF4 BK-18
(C) AWD BRAKE RLY
1 308-CR6 YL-18 503-CR87 BR-16 H772-CR22YL-18 H772-PW67YL-18 443-PW5 YL-18 P39 113-8490 146-9439 2 200-EF9 BK-18
310-CR15 PU-16 504-CR19 YL-16 R912-CR28OR-18 R912-PW113OR-18 447-PW12 PK-18 327-PW134PK-18 PW-C26 10 A 110-CF46 RD-18 200-EF10 BK-16
2

101-PC9 RD-8
2 2 2 1733141 3 MTR BAT
3 3 3 3 367-CR8 BU-18 507-CR20 WH-18 R912-CR94OR-18 450-PW132YL-18 202-PW175BK-18 C2 RR STD FLOOD CBL-VV1 RD-00 CBL-HH1 BK-00 110-CF40 RD-18 MOM 322-CF17 GY-18
503-CR87 BR-16 603-CR71 PK-18 113-PW136OR-18 483-PW13 BR-18 306-PW14 GN-18 520-PW43 WH-18 A P27 113-8491
MOM 504-CR19 YL-16 607-CR70 PK-16 500-PW37 BR-16 618-PW138YL-18 B 15 A CBL-CC1 RD-2
MOTOR
5
6
5
6 507-CR20 WH-18
603-CR71 PK-18
608-CR72 GN-16
614-CR78 PU-18
CR-C9
1552273 FOR NACD MACHINES:
113-PW136OR-18
113-PW40 OR-18
501-PW36 GN-16
502-PW35 OR-16
NOTE AK CONN 19 617-PW137BR-18
338-PW140PK-18
C
D P38
RH TAIL LAMP
141-2759
NOTE A
(TO POS TERM)
NOTE A
(TO NEG TERM) NOTE A CBL-PP1 RD-00
200-EF48 BK-16
200-EF47 BK-16
607-CR70 PK-16 614-CR26 PU-18 TO NACD ROOF 113-PW99 OR-18 507-PW8 WH-18 PW-C34 PW-C35 E 5 A (TO FRAME GND) CF-C5 NOTE A
CR-C16 CR-C17 CR-C13 CR-C11 608-CR72 GN-16 620-CR69 WH-18 603-CR71 PK-18 1 CONN TV-C1 113-PW141OR-18 568-PW4 GN-18 1552272 3E3375 119-PW70 PK-16 F K31 85 86 POS NEG (6) BATTERY 1429117 (TO STARTER BAT TERM) 200-EF46 BK-16
1429117 1429117 1429117 1429117 620-CR69 WH-18 630-CR73 GY-18 630-CR73 GY-18 2 (SH 1 LOC A-11) 113-PW183OR-18 604-PW114OR-18 306-PW14 GN-18 1 306-PW80 GN-18 118-PW68 GY-16 G 230-6368-NACD
LH TAIL LAMP
D 87 30
D

7G-1060

7Y-3883
630-CR73 GY-18 H771-CR10BR-18 608-CR72 GN-16 3 450-PW132YL-18 202-PW175BK-18 2 218-PW81 BK-18 122-PW71 BU-12 H 3T-5760-EAME 110-CF40 RD-18 (12) ENGINE GND
P36 141-2759
R912-CR28OR-18
R912-CR94OR-18
H772-CR22YL-18

H771-CR10BR-18

H771-CR10BR-18 H772-CR22YL-18 607-CR70 PK-16 4 FOR EAME MACHINES: 118-PW68 GY-16 605-PW90 YL-18 338-PW78 PK-18 3 338-PW77 PK-18 5 A 101-PC10 RD-8 NOTE AW (90) FRAME 200-CF9 BK-18
105-CR12 RD-18
200-CR77 BK-18

184-CR59 BU-18

200-CR66 BK-18
119-CR79 PK-16

614-CR57 PU-18
507-CR20 WH-18
119-CR81 PK-16
503-CR87 BR-16

131-CR11 RD-16
116-CR13 BR-16
117-CR14 YL-18

630-CR73 GY-18
608-CR72 GN-16

310-CR15 PU-16

200-CR62 BK-18

620-CR69 WH-18
607-CR70 PK-16
607-CR85 PK-16
603-CR71 PK-18
614-CR55 PU-18
608-CR86 GN-16
504-CR19 YL-16

87A
308-CR6 YL-18
307-CR9 OR-18

367-CR8 BU-18

144-CR5 GY-16
158-CR1 BR-16
157-CR3 YL-18
110-CR7 RD-18

H772-CR22YL-18 R912-CR28OR-18 620-CR69 WH-18 5 TO EAME ROOF EXTENSION 118-PW145GY-16 118-PW38 GY-16 605-PW107YL-18 327-PW134PK-18 4 327-PW82 PK-18 NOTE A
R912-CR28OR-18
R912-CR94OR-18
R912-CR94OR-18 610-CR43 OR-18 6 CONN RK-C1
(SH 1 LOC B-15)
170-PW54 RD-16
200-PW160BK-18 605-PW115YL-18
605-PW120YL-18
338-PW78 PK-18
(C) ATCH RLY
146-9439
450-CF20 YL-18 SIG - ENGINE
A/C COMPRESSOR +
614-CR78 PU-18 500-PW37 BR-16 606-PW106GY-18 102-PW144RD-16 P25 113-8490 (24) SERVICE METER
614-CR26 PU-18 CR-C2 CR-C18 501-PW36 GN-16 606-PW116GY-18 606-PW98 GY-18 10 A CBL-VV1 RD-00 197-8832 IDENT PART NO CHG LOC NOTE DESCRIPTION
614-CR55 PU-18
614-CR57 PU-18
1552272
1
3E3370 HU-C4
1552267 CONN 9 502-PW35 OR-16
604-PW114OR-18 610-PW133OR-18
606-PW92 GY-18 105-PW52 RD-18
113-PW141OR-18 K2985 86
POS NEG (6) BATTERY HD
230-6368-NACD
(87) CAB (89) ENGINE
322-CF17 GY-18
HARNESS AS.
AC 229-8413 00 SH 1 I-10 J HVAC-PLATFORM
607-CR85 PK-16 607-CR85 PK-16 2 504-CR19 YL-16 A 504-HU1 YL-16 605-PW115YL-18 617-PW104BR-18 115-PW56 RD-18 PW-C27 3T-5760-EAME
3 1791311 87 30 AE 174-6417 02 SH 1 I-2 J HVAC COMPRESSOR
608-CR86 GN-16 608-CR86 GN-16 503-CR87 BR-16 B 503-HU4 BR-16 606-PW116GY-18 116-PW45 BR-16 C4 NOTE AW
H7 614-CR21 PU-18 4 119-CR88 PK-16 C 119-HU3 PK-16 H8 617-PW104BR-18 617-PW131BR-18 117-PW46 YL-18 A FRONT DASH PANEL AR 202-6108 00 SH 1 I-8 J HVAC-SHUTOFF RELAY
618-PW117YL-18
618-PW117YL-18
617-PW137BR-18 118-PW68 GY-16
119-PW70 PK-16
136-PW59 GN-18 B
C
87A
BATTERY BOX CF 167-3701 05 SH 1 G-4 CONSOLE-FRONT
BEACONS (C) RR LIGHTING RLY CH 194-4414 03 SH 1 G-13 P HYD FILTER SW TIMER - 446
(A) LIGHT DIODE BLOCK 122-AC18 BU-12 614-PW139PU-18 D P28 113-8491
E 146-9439 CR 205-4286 00 SH 1 E-10 RIGHT SIDE CONSOLE
172-9200 618-PW138YL-18 122-PW71 BU-12 15 A NOTE LOC NOTE DESCRIPTION
RIGHT PANEL E455-PW24BR-18
618-PW105YL-18
131-PW55 RD-16 134-PW64 YL-18
F
G
RR WIPER WASH
K4085 86
CT 183-4492 02 SH 2 G-8 J FRONT CONSOLE OROPS TURN SIGNAL
P35 113-8492 SH 1 VARIOUS NOTE A: ASSEMBLE TERMINALS TO DESIGNATED STUD EF 234-1992 01 SH 1 I-4 H ENGINE AND FRAME
752-PW26 YL-18 134-PW64 YL-18 163-PW65 WH-16 H 20 A 87 30 EN 239-9533 00 SH 2 H-3 P ENGINE - 446
752-PW7 YL-18 136-PW59 GN-18 FR WIPER WASH SH 2 VARIOUS NOTE C: WIRES ARE TWISTED. TWISTED 1 TWIST PER 25mm.
752-PW31 YL-18 144-PW69 GY-16 P32 113-8492 EP 178-8465 00 SH 1 F-1 FUEL SHUTOFF
H9 754-PW49 BU-18 157-PW47 YL-18 20 A 87A
SH 1 I-7 NOTE E: NORMALLY CLOSED WHEN BRAKE IS DEPRESSED FL 189-6563 02 SH 2 B-2 J FOG LAMP AND LIGHT
754-PW22 BU-18 158-PW58 BR-16 ALL WHEEL STER (C) HVAC RLY FM 140-7602 00 SH 2 H-3 P FRAME - 446
H9 754-PW49 BU-18 754-PW32 BU-18 163-PW65 WH-16 P37 113-8490 170-2237 SH 1 H-9,F-12 NOTE F: IF MACHINE IS A/C EQUIPPED, REPLACE STANDARD TACHOMETER WITH A/C SHUTOFF TACHOMETER
754-PW39 BU-18 170-PW54 RD-16 10 A FP 189-6561 03 SH 2 B-2 J FOG LAMP-PLATFORM
180-PW50 RD-14 RIDE CONTROL SH 1 A-3,B-3 NOTE H: OPTION HARNESS - ALTERNATE BASED ON MACHINE CONFIGURATION. FR 189-6562 02 SH 2 B-2 J FOG LAMP-CONSOLE
P34 113-8490 K26 85 86 SH 1 C-3 HL 179-1215 03 SH 2 I-6 H HEADLINER-STANDARD

WIRE GROUP COLOR DESCRIPTIONS CONN 5


(85) LOADER NEUT SW 184-PW30 BU-18 10 A 87 30 SH 1 A-3,B-3 NOTE J: ATTACHMENT HARNESS

504-HU1 YL-16 CONN 50 PW-C12


9R-9868 184-PW63 BU-18 184-PW76 BU-18
P30
AUX HYDRAULICS
113-8491
CONN 6 INPUT CONN 6
(BLACK)
INPUT CONN 5
(GRAY)
SH 1 C-3 HU
JA
167-3704
186-0320
03
02
SH
SH
1
2
C-14
F-11
H
J
HEADLINER-UTILITY CAB
STABILIZER ALARM
503-HU4 BR-16 1552269 15 A 87A SH 1 E-14 NOTE K: FOR MACHINE WITH ROTATING VANDAL COVER OPTION, REPLACE EXISTING KEY JC 167-3708 03 SH 1 I-12 H REAR END-NACD
PW-C17 HU-C1
119-HU3 PK-16
200-HU2 BK-16
H8 GROUND CIRCUIT 766-PW17 GN-18
202-PW42 BK-18
1
2
200-AC15 BK-12
200-PW152BK-14
(C) CAB RLY
SH 2 B-1 SWITCH WITH ROTATING COVER KEY SWITCH
JE 241-0948 00 SH 2 H-3 P ENGINE JUMPER HARN - 446
1552264 3E3387 HU-C2 H 146-9439
JK 193-1509 02 SH 1 E-15 KEY START ADAPTER
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF 200-PW181BK-16
(C) FUSE RELAY BLK 2 SH 1 D-13,F-11 NOTE L: FOR 8 FLOOD LIGHT OPTION, USE ATCH FLOOD SWITCH. FOR 4 FLOOD LIGHT
C C
1 1552273

OUTPUT CONN 4 (GREEN)


GND 200-PW79 BK-16 OPTION, USE STD FLOOD SWITCH} JU 186-0319 09 SH 2 F-9 J STABILIZER-AUTO UP
170-PW54 RD-16 2 1 MOTOR L
118-PW145GY-16 3
4
118-HU5 GY-16 118-HU5 GY-16 200-HU9 BK-16 2
3
BK
BR
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON 200-PW85 BK-18 239-9412-BLOCK ONLY SH 1 H-7,H-10 NOTE M: WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS REPLACED WITH VENT SW.
JV
KA
167-3707
179-9335
04
02
SH
SH
1
2
I-14
I-10
H
J
REAR END-EAME
QUICK COUPLER - FRONT CSL ATCH
500-PW37 BR-16 500-HU6 BR-16 500-HU6 BR-16 500-HU6 BR-16 766-PW119GN-18 200-PW160BK-18
240-0542 - BLOCK W/ RELAYS, FUSES

CONN 4

P30

P37

P34
501-PW36 GN-16 5 501-HU7 GN-16 501-HU7 GN-16 501-HU7 GN-16 4 GN
B+ P STARTING CIRCUIT 766-PW3 GN-18 200-PW173BK-18 200-PW149BK-16 SH 2 A-7,F-6 NOTE N: IF RIDE CONT AND DEAD ENGINE LOWER FUNCTIONS ARE INSTALLED, CONNECT LC-C1 KC 179-9336 02 SH 2 I-10 J QUICK COUPLER-FRONT CONSOLE
L HU-C3 502-PW35 OR-16 6 502-HU8 OR-16 502-HU8 OR-16 502-HU8 OR-16 5 OR 200-PW176BK-18 TO RIDE CONTROL HARN CONN RA-C1 (SH 2 LOC F-6). HARN LH WILL NOT BE USED.

K31

K40
KL 183-4738 05 SH 2 H-10 J QUICK COUPLER-LOADER ARM
GND
1552272 7 200-HU2 BK-16 200-HU9 BK-16 118-HU5 GY-16 6 GY START AID CIRCUIT 200-PW177BK-18
KR 179-7997 04 SH 2 G-10 J QUICK COUPLER ATCH-RELAY
BK 1 200-HU2 BK-16 8 308-PW135YL-18 VARIOUS NOTE P: FOR 446 MACHINES ONLY
MOTOR
GN
RD
2
3
503-HU4 BR-16 (2) FRONT WIPER
186-2589
AUTOSHIFT CONTROL CIRCUIT 754-PW49 BU-18 338-PW140PK-18 KT 174-6397 01 SH 2 H-8 J QUICK COUPLER ATCH-BROOM
T° 504-HU1 YL-16 THERM START AID SH 1 I-1 NOTE R: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE LC 194-1941 00 SH 2 A-7 J DEAD ENGINE LOWER-FRONT CONSOLE
PW-C16 TV-C3

P27
P
B+
YL 4 119-HU3 PK-16
3E3382 1552273 MACHINE SECURITY CONTROL CIRCUIT 202-PW29 BK-18
419-PW151YL-18
520-PW43 WH-18
614-PW139PU-18
P10
15 A
113-8491
SH 1 G-11 NOTE U: CONNECTOR PW-C4 (LOC. SH 1, H-11) IS USED TO SUPPLY POWER FOR THE RIDE CONTROL LH 194-1940 00 SH 2 A-7 J DEAD ENGINE LOWER-FRAME

K29
H9 617-PW104BR-18
200-PW160BK-18
1
2
617-TV30 BR-18
H11 200-TV38 BK-12
REFER TO NOTE AK 617-PW137BR-18
618-PW138YL-18
SH 2 A-8,G-6
E-11
(CONN RA-C7), DEAD ENGINE LOWER (CONN LN-C3 - SH 2, A-8), AND STAB LEGS AUTO UP
(CONN JU-C9 - SH 2, D-10) ATTACHMENTS.
LN 194-1938 00 SH 2 B-6 J DEAD ENGINE LOWER-PLATFORM
(8) REAR WIPER LX 194-1937 01 SH 2 B-6 J DEAD ENGINE LOWER-PRESS SW
604-PW114OR-18 3 604-TV23 OR-18 PW-C30
174-2025
606-PW116GY-18 4 606-TV35 GY-18 200-TV40 BK-12 HEATER AND AIR CONDITIONER CIRCUIT 3E3364 SH 1 G-11 NOTE V: CONNECTOR PW-C15 (LOC. SH 1, G-11) IS USED TO SUPPLY POWER FOR THE AWS
ME 179-8000 02 SH 2 H-10 J MULTI-PURPOSE-FRAME
605-PW115YL-18 5 605-TV36 YL-18 1 PW-C21 SH 2 C-14,I-12 (CONN WE-C1, SH 2 C-14) AND AUX. HYDRAULICS (CONN MP-C7, SH 2 I-12) ATTACHMENTS. MP 235-4751 00 SH 2 I-10 J MULTI-PURPOSE-PLATFORM
MONITORING

P39

P36

P38

P25
618-PW117YL-18 6 618-TV33 YL-18 200-TV39 BK-12 TURN SIGNAL / WIPER WASHER CIRCUIT 2 1733139 C1 P7 113-8490 MW 131-1368 03 SH 1 H-3 J WASHER MOTORS
113-PW141OR-18 A 10 A SH 2 C-14 NOTE X: THIS CONNECTOR IS USED IN PLACE OF PW-C15 FOR THE AUX. HYDRAULICS (CONN MP-C7)

K24
85 86 PW 167-3700 08 SH 1 D-7 PLATFORM
OTHER COLOR DESCRIPTIONS
304-PW2 WH-12 B BUCKET POS ATTACHMENT.
(1) TOP CAB GND (42) PARK BRAKE SW 128-PW109PK-18 C 141-2759 PX 107-5605 05 SH 2 C-2 H RETURN TO DIG SW-LOADER ARM
P8 87 30
NOTE A 154-5416 131-PW55 RD-16 D 5 A SH 2 E-10 NOTE Y: THIS CONNECTOR IS USED IN PLACE OF PW-C4 FOR THE RIDE CONTROL (CONN RA-C7) ATTACHMENT PY 122-1648 04 SH 2 C-2 H BUCKET POS SNSR-LOADER ARM

K26
218-PW81 BK-18 E TRANSMISSION OR OTHER ATTACHMENTS PER NOTE U.
UTILITY CAB HEADLINER RA 174-6398 04 SH 2 G-6 J RIDE CONTROL-AUTOSHIFT

P28

P35

P32
87A
HIGHWAYS 306-PW80 GN-18 F P4 113-8490 K5 RC 174-6395 03 SH 2 G-6 J RIDE CONTROL-FRONT CONSOLE
123-PW158WH-18 G 10 A SH 2 G-3,E-7 NOTE AG: WHEN USING RIDE CONTROL ATTACH AND AUTOSHIFT, CONNECT XF-C11 (LOC. SH 2, E-7)
H (B) MAIN RLY RF 174-6399 03 SH 2 G-4 J RIDE CONTROL-FRAME-NACD
143-PW23 BR-18 ALL WHEEL DRIVE 146-9439 TO RA-C2 (LOC. SH 2, G-4) AND DO NOT USE 6 PIN JUMPER WIRE AS. RA-C2A.
P3 141-2759
OPERATOR PLATFORM 157-PW47 YL-18 A
C2 5 A SH 1 E-10
SH 2 I-3,F-13
NOTE AH: IF MSS IS INSTALLED, CONNECT SIDE CONSOLE CONNECTOR CR-C14 TO MSS
TA-C8. CONNECT PLATFORM CONNECTOR PW-C14 TO MSS CONN TA-C9.}
HARN
RJ
RK
231-7660
200-0648
00
00
SH
SH
2
1
G-4
A-14
J
H
RIDE CONTROL-FRAME-EAME
SIDE CONSOLE EXTENSION-EAME
REAR HYDRAULICS
117-PW46 YL-18 B P14 113-8490 RL 167-3710 02 SH 1 G-4 J ROADING LIGHTS
H11 184-PW76 BU-18 C 10 A NOTE AJ: IF STAB LEG ALARM ATCH IS INSTALLED, CONNECT STABILIZER CONNECTORS JU-C1 AND TA 211-1813 02 SH 2 E-15 J MACHINE SECURITY SYSTEM
308-PW135YL-18
327-PW82 PK-18
D
E P9
ENGINE FUEL
113-8490
CONN 1 OUTPUT CONN 1 (BLACK) OUTPUT CONN 2 (GRAY)
CONN 2 JU-C2 TO JA-C10 AND JA-C11 STAB LEG ALARM CONNECTORS. ORDER IS NOT IMPORTANT. TR 241-0093 00 SH 1 A-15 H ROOF-EAME
338-PW77 PK-18 F 10 A SH 1 VARIOUS NOTE AK: PLATFORM HARNESS CONNECTORS PW-C34 AND PW-C35 (LOC. SH 1, D-8) CONNECT TV 241-0094 00 SH 1 C-14 H ROOF-NACD
TV-C10 200-PW177BK-18 G 85 86 SH 2 VARIOUS,B-3 TOGETHER WHEN THERE ARE NO ATTACHMENTS. WHEN MACHINE SECURITY, UH 183-7581 02 SH 2 A-3 J CAT DATA LINK SERVICE PORT
B TO RH CONSOLE HARN 200-TV40 BK-12
TV-C12
1552272
200-TV22 BK-18
200-TV11 BK-18
200-TV9 BK-18
200-TV38 BK-12
1552269
605-TV28 YL-18 1 YL-18 FRONT LH TURN LAMP
H P2
25 A
START RELAY
113-8493 87 30 FUSE/RELAY BLOCK 2 - WHEN FACING, MOUNTED ON THE RIGHT SIDE DEAD ENGINE LOWER, OR AUTOSHIFT
ATTACHMENTS ARE USED,
CONNECTORS PW-C34 AND PW-C35 ARE DISCONNECTED AND THE ATTACHMENT
WA 164-9638 01 SH 2 A-12 J AWS-AXLE B
PW-C22 WE 174-6406 02 SH 2 A-12 J AWS-PLATFORM
CONN CR-C9 607-TR6 PK-18 200-TV39 BK-12 TURN 1 605-TV29 YL-18 200-TV8 BK-18 200-TV26 BK-18 200-TV26 BK-18 2 BK-18 115-1716 1733141 HARNESSES CONNECT INTO THEM AND EACH OTHER. SEE TABLE 1 (LOC. SH 2, C-3)
87A
(SH 1 LOC D-11)
LH BEACON 603-TR23 PK-18
200-TR9 BK-18
FRONT LH FLOOD STD
200-TV38 BK-12 REAR LH STOP TAIL TURN LAMP
115-1715
GND
TAIL
2
3
200-TV22 BK-18
617-TV30 BR-18 200-TV14 BK-18
K1
(B) START RLY
CONN 2 OUTPUT CONN 2 (GRAY) OUTPUT CONN 1 (BLACK) CONN 1
TO UNDERSTAND CORRECT ATTACHMENT CONNECTIONS. WF
XC
174-6405
174-6411
01
03
SH
SH
2
2
B-12
G-4
J
J
AWS-FRONT CONSOLE
AUTOSHIFT-FRONT CONSOLE
RK-C1 180-3663-FIXED MOUNT 200-TR24 BK-18 603-TV37 PK-18 STOP 4 604-TV31 OR-18 200-TV21 BK-18 200-TV13 BK-18 SH 1 E-3 NOTE AL: CONNECT MALE BLADE TERMINAL INTO 614-PU FEMALE BLADE TERMINAL COMING OFF
3E3382 180-3664-MAG MOUNT 105-8069 146-9439 XE 174-6413 04 SH 2 C-6 J AUTOSHIFT-ECM
604-TV34 OR-18 200-TV10 BK-18 SH 2 E-3,H-6, OF HAZARD SWITCH IN THE FRONT CONSOLE (LOC. SH 1, E-1).
1 603-RK1 PK-18 TR-C2 200-TR8 BK-18 200-TR9 BK-18 604-TV23 OR-18 604-TV31 OR-18 TV-C2 200-TV39 BK-12 I-8,B-5,D-10 XF 174-6415 06 SH 2 D-6 J AUTOSHIFT-PLATFORM
FR AUX FLOOD
2 630-RK2 GY-18 1552269 200-TR24 BK-18 200-TR27 BK-12 605-TV29 YL-18 1552269 607-TV6 PK-18 FRONT LH STD FLOOD XG 174-6414 02 SH 2 C-6 J AUTOSHIFT-TRANSMISSION
P11 113-8490
3 608-RK3 GN-16 603-RK1 PK-18 REAR LH FLOOD STD WH-18 1 608-TR2 GN-18 200-TR11 BK-18 200-TR22 BK-18 620-TR20 WH-18 605-TV36 YL-18 605-TV28 YL-18 REAR LH STD FLOOD WH-18 1 608-TV2 GN-18 200-TV24 BK-18 200-TV40 BK-12 200-TV9 BK-18 105-8069 10 A SH 2 G-10,B-15, NOTE AM: FOR MACHINES WITH AUX. HYDRAULICS AND ALL WHEEL STEER, CONNECT WE-C7 (LOC. SH 2, C-14)

OUTPUT CONN 3 (BLUE)


85 86 WIRE AS.
4 607-RK4 PK-16 630-RK2 GY-18 234-4328 BK-18 2 200-TR8 BK-18 200-TR12 BK-18 200-TR14 BK-18 234-4328 BK-18 2 200-TV8 BK-18 200-TV7 BK-18 200-TV25 BK-18 RR AUX FLOOD C-14 TO KR-C5 (LOC. SH 2, G-10) AND CONNECT WE-C6 (LOC. SH 2, C-14) TO MP-C10
5 620-RK5 WH-18 608-RK3 GN-16 606-TV35 GY-18 606-TV32 GY-18 200-TV12 BK-18 113-8490 (LOC. SH 2, G-10).
REAR STEER SWITCH P/N 189-0998 IS NOT USED. - 101-4448 01 SH 2 F-8 J LICENSE PLATE LAMP
FRONT LH FLOOD ATCH P12 87 30
6 610-RK6 OR-18 606-TV27 GY-18 10 A

CONN 3
- 9R-3859 01 SH 2 F-1 P FRAME TO ENGINE GND - 446

P11

P12
105-8069 TV-C4 PW-C23
610-RK9 OR-18 607-TV6 PK-18 603-TV37 PK-18

P3

P2
ACCESSORY PORT SH 1 H-13 NOTE AP: FOR MACHINES WITH MECHANICAL CONTROLS. AA 104-5467 03 SH 2 F-2 P AIR INLET HEATER - 446
TR-C3 1552269 1791312 87A
CONN 8 200-RK12 BK-18 200-TR13 BK-18 607-TV4 PK-16 607-TV5 PK-18 604-TV31 OR-18 C3 P19 113-8490 K6

K6

K1
1552269 200-TR7 BK-18 200-TR14 BK-18 608-TV3 GN-18 REAR LH ATCH FLOOD WH-18 1 630-TV15 GY-18 604-TV34 OR-18 620-TV20 WH-18 FRONT LH ATCH FLOOD 115-PW56 RD-18 A 10 A SH 1 H-13 NOTE AR: FOR MACHINES WITH PILOT CONTROLLED HYDRAULICS. AF 246-6560 00 SH 1 I-3 H AIR FILTER INDICATOR JUMPER
86 85 RK-C3 (B) AUX LIGHTING RLY
610-RK6 OR-18 1116795 REAR LH FLOOD ATCH WH-18 1 630-TR15 GY-18 200-TR10 BK-18 608-TV1 GN-16 608-TV2 GN-18 234-4329 BK-18 2 200-TV11 BK-18 605-TV29 YL-18 200-TV14 BK-18 105-8069 158-PW58 BR-16 B SIGNAL LAMP ET 241-8410 00 SH 2 F-1 P HYDRAULIC FILTER - 446
2 C 146-9439
30 87 234-4329 BK-18 200-TR11 BK-18 200-TR26 BK-12 620-TR19 WH-18 606-TV32 GY-18 P15 113-8490 SH 1 F-1 NOTE AU: CONNECTION TO BE SUPPLIED WITH ENGINE WC 246-0568 00 SH 1 E-1 J NA ENG SHUTOFF SOL
607-RK4 PK-16 200-TR13 BK-18 617-TV30 BR-18 TV-C5 608-TV3 GN-18 D 10 A
1552269 E EH 226-7280 01 SH 1 G-1 HYDRAULIC FILTER

P17

P16
607-RK7 PK-16 618-TV33 YL-18 608-TV2 GN-18 KEY START SH 1 F-1 NOTE AV: FOR NA ENGINE, CONNECT EP-C1 TO WC-C1

P7

P4
87A FRONT RH FLOOD ATCH 1 F JW 235-4752 00 SH 1 G-6 STALK SW JUMPER
610-RK9 OR-18 620-TV19 WH-18 REAR RH ATCH FLOOD WH-18 630-TV16 GY-18 617-TV30 BR-18 P22 141-2759
105-8069 2 G
610-RK10 OR-18 620-TV18 WH-18 620-TV20 WH-18 234-4329 BK-18 200-TV12 BK-18 618-TV33 YL-18 5 A SH 1 D-5 NOTE AW: FOR BRAZIL MACHINES, USE 3T-5760 FOR STD BATTERY OPTION, WG 4D-6565 00 SH 2 H-1 P ALTERNATOR GND -446
610-RK14 OR-18 STD FLOOD RELAY TR-C5 630-TV16 GY-18 630-TV15 GY-18 620-TV19 WH-18 FRONT RH ATCH FLOOD 111-PW159RD-18 H USE 230-6368 FOR HD BATTERY OPTION.
RADIO/DOMELAMP WH 242-9356 00 SH 1 A-12 BEACON JUMPER
3E-9362 1552269

OUTPUT CONN 4 (GREEN)


630-TV17 GY-18 630-TV15 GY-18 630-TV16 GY-18 200-TV13 BK-18 105-8069 P20 141-2759
1 TV-C6 PW-C24 CABLE AS.

K13
610-RK10 OR-18 REAR RH FLOOD ATCH WH-18 630-TR16 GY-18 603-TR23 PK-18 5 A

K5
RK-C5 200-RK11 BK-18 234-4329 BK-18 2 200-TR12 BK-18 608-TR2 GN-18 607-TR5 PK-18 1552269 603-TV37 PK-18 1791311 C4 CC 213-6094 00 SH 1 D-2 ALTERNATOR CABLE-POS-TO STARTER
HORN/MISC

P18

P14
1552269

P8
RK-C4 608-TR3 GN-18 200-TR10 BK-18 REAR RH STD FLOOD WH-18 1 608-TV3 GN-18 604-TV31 OR-18 105-PW52 RD-18 A P18 113-8491 EE 8R-6892 00 SH 2 G-1 P 446 - STARTER
85

CONN 4
1 86 2 B
610-RK14 OR-18 1116795 630-TR16 GY-18 234-4328 BK-18 200-TV7 BK-18 604-TV34 OR-18 180-PW50 RD-14 15 A
2 FRONT RH FLOOD STD C FF 9R-6500 01 SH 2 D-1 P BAT POS - 446
200-RK13 BK-18 30 87 630-TR15 GY-18 605-TV29 YL-18 170-PW54 RD-16
105-8069 D
620-RK5 WH-18 604-TV23 OR-18 606-TV32 GY-18 607-TV5 PK-18 FRONT RH STD FLOOD 110-PW127RD-16 GG 9R-6501 02 SH 2 D-1 P BAT NEG - 446
TO REAR FOG CONN 69 87A
620-RK8 WH-18 TR-C6
1552269
H11 605-TV36 YL-18
606-TV35 GY-18
TV-C13
1552272
608-TV3 GN-18
608-TV2 GN-18
200-TV10 BK-18 105-8069 102-PW144RD-16 E
F 85 86 HH 213-6092 01 SH 1 D-4 H BAT NEG-HEAVY DUTY
FR STD FLOOD

P20

P19

P15

P10
P9
LAMP ATCH HARN} 1 TURN 1 G KK 213-6088 01 SH 1 D-4 H BAT NEG-STANDARD

P23
REAR RH FLOOD STD WH-18 608-TR3 GN-18 603-TR21 PK-18 RH BEACON 617-TV30 BR-18 606-TV32 GY-18 617-TV30 BR-18 338-PW140PK-18

P22
CONN FP-C3 P17 113-8491 87 30
(B) AUX FLOOD RELAY 234-4328 BK-18 2 200-TR7 BK-18 603-TR23 PK-18 200-TR22 BK-18 180-3663-FIXED 618-TV33 YL-18 REAR RH STOP TAIL TURN LAMP GND 2 200-TV24 BK-18 618-TV33 YL-18 338-PW78 PK-18 H 15 A 101-PC9 RD-8 PP 141-1656 03 SH 1 D-5 H BAT POS-STANDARD (EAME)
A
(SH 2 LOC B-1) 3E-9362 608-TR3 GN-18
608-TR2 GN-18
180-3664-MAG 115-1715 TAIL
STOP
3
4
618-TV33 YL-18
604-TV34 OR-18
630-TV16 GY-18
630-TV15 GY-18
TV-C11
1552269
P16
SPARE 1
113-8490
87A
K13
PP
PC
235-5776
237-0224
01
00
SH
SH
1
1
D-5
D-6
H
H
BAT POS-STANDARD (NACD)
BAT POS-POWER TO CAB-NACE
A
630-TR15 GY-18 606-TV27 GY-18 1 YL-18 FRONT RH TURN LAMP 10 A
TV-C1 2 115-1716 (B) FR LIGHTING RLY PC 213-6097 00 SH 1 D-6 H BAT POS-POWER TO CAB-EAME
200-RK15 BK-18 603-TR21 PK-18 630-TR16 GY-18 200-TV38 BK-12 200-TV25 BK-18 BK-18 AIR SEAT
RK-C2 TR-C1 3E3382 146-9439
603-TR25 PK-18 603-TR23 PK-18 200-TV40 BK-12 P23 113-8493 VV 213-6091 01 SH 1 D-5 H BAT POS-HEAVY DUTY (NACD)
NOTE A 1552273 3E3382 607-TR5 PK-18 603-TR21 PK-18 1 603-TV37 PK-18 BEACON 603-TV37 PK-18 200-TV39 BK-12 25 A VV 141-1658 03 SH 1 D-5 H BAT POS-HEAVY DUTY (EAME)
CONN 6
(TO RH CAB GND 1) 1 2
CONN 5
603-RK1 PK-18 603-TR25 PK-18 607-TR4 PK-18 607-TR6 PK-18 607-TR6 PK-18 TO RH CONSOLE HARN 630-TV17 GY-18 180-3663-FIXED MOUNT 200-TV21 BK-18 605-TV28 YL-18 200-TV38 BK-12 INPUT CONN 5 INPUT CONN 6
630-RK2 GY-18 2 630-TR17 GY-18 608-TR3 GN-18 607-TR5 PK-18 CONN CR-C9 3 608-TV1 GN-16 180-3664-MAG MOUNT 606-TV27 GY-18 (GRAY) (BLACK) - 8R-6111 01 SH 2 I-4 J CABLE-COAXIAL (RADIO ANTENNA)
200-RK15 BK-18
200-RK13 BK-18
608-RK3 GN-16
607-RK7 PK-16
3
4
608-TR1 GN-18
607-TR4 PK-18
608-TR1 GN-18 608-TR2 GN-18
620-TR19 WH-18
620-TR20 WH-18
620-TR19 WH-18
200-TR27 BK-12 (SH 1 LOC D-11) 4
5
607-TV4 PK-16
620-TV18 WH-18
607-TV5 PK-18
607-TV6 PK-18
200-TV39 BK-12 (B) FUSE RELAY BLK 1 STRAP AS.

200-RK12 BK-18 620-RK8 WH-18 5


6
620-TR18 WH-18 620-TR18 WH-18 620-TR20 WH-18 200-TR26 BK-12 NOTE A
(TO HEADLINER
6 620-TV20 WH-18 200-TV40 BK-12 239-9411-BLOCK ONLY FUSE/RELAY BLOCK 1 - WHEN FACING, MOUNTED ON THE LEFT SIDE
-
-
110-2706
7P-6682
00
01
SH
SH
2
2
F-2
G-1
P
P
446 - AIR INLET HEATER
446 - STARTER TO FRAME GND
200-RK11 BK-18
630-TR17 GY-18
630-TR15 GY-18
630-TR16 GY-18 TOP CAB GND STUD)
620-TV19 WH-18
240-0541 - BLOCK W/ RELAYS, FUSES NOTE: "K" DESIGNATES A RELAY; "P" DESIGNATES A FUSE - 7G-1060 00 SH 1 D-4 STRAP-GROUND CAB TO FRAME
(SH 1 LOC C-13) - 7Y-3883 02 SH 1 D-4 STRAP-GROUND ENGINE TO FRAME

OPERATOR PLATFORM
ROOF (EAME) ROOF (NACD) LAYOUT OF FUSE / RELAY BLOCKS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE 416D, 420D, 424D, 428D, 430D, 432D, 442D,
AND 446D BACKHOE LOADER ELECTRICAL SYSTEM
VOLUME 1 of 2: CAB WIRING
MEDIA NUMBER: RENR7781-03
SCHEMATIC PART NUMBER: 235-8077, CHANGE: 00
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

200-EN27 BK-18
170-HL9 RD-18 HL-C4 (1) ANTENNA 200-EN16 BK-16
200-HL10 BK-18 1552267 508-HL13 PU-18 SPEAKER LH CABLE AS 8E-1118 200-EN21 BK-18 EN-C6
+
CONN 35 614-KA7 PU-18 504-HL7 YL-16 A TO RH CONSOLE HARN 509-HL14 WH-18 - 169-7290 8R-6111 1552269 TO AC HARNESS
CONN 15 MP-C11
3E3364
MP-C2
1552272
FLOAT NOTE C MP-C1
3E3364 TO CAT DATA LINK HARN
585-KC4 YL-18
(D) WASHER ATT SW
(41) DOME LAMP
084-4277
503-HL2 BR-16
119-HL1 PK-16
B
C
CONN CR-C18
(SH 1 LOC D-11) HL-C5
200-EN24 BK-18 521-EN20 YL-18
200-EN21 BK-18
1
2
AE-C4
(LOC I-2,SH1)
TO RH CONSOLE HARN 1 R912-MP43 OR-18 R912-MP18 OR-18 1 (83) LOADER DETENT SOL GP 944-MP4 OR-18 1 CONN UH-C4 (D) QUICK COUPLER PIN SW 169-0602 1552264 ANTENNA 200-EN4 BK-18
CONN CR-C22 2
(SH 1 LOC F-10)
200-MP24 BK-18
963-MP44 GN-18
2
3
187-0521 945-MP5 BR-18 2 (SH 2 LOC A-3) 169-0612 L HL-C3
1552272 CONN 9 509-HL14 WH-18
508-HL13 PU-18
1
2
WH/BK,GN/BK
WH,GN
LEFT SPKR -
LEFT SPKR +
200-EN1 BK-10
CONN 26
4 7 8 GND BK 1 3 301-EN3 BU-10
200-MP35 BK-18 RTD 203-KA5 BK-18 200-HL11 BK-16 200-HL15 BK-18 200-HL15 BK-18 BK GROUND
R912-MP45 OR-18 R912-MP43 OR-18
R912-MP18 OR-18
MP-C7
3E3370 CONN 11 MP-C4 KC-C1
MOM 1
MOTOR
GN
RD
2
3
503-HL2 BR-16
504-HL7 YL-16 170-HL9 RD-18 170-HL16 RD-18
4
5 YL
NC
+B MEMORY 304-EN12 WH-12
447-EN22 PK-18 (11) FUEL LEVEL SENDER
6T-0454
I 963-MP44 GN-18 963-MP44 GN-18 163-MP21 WH-16 A NOTE V 1552264 2 MOM 2 P T° YL 4 119-HL1 PK-16 6 I
3E3387 203-KC9 BK-18 M969-KA4 YL-18 3 170-HL9 RD-18 170-HL9 RD-18 170-HL9 RD-18 170-HL8 RD-18 170-HL17 RD-18 RD + BATTERY (12V) 309-EN8 GY-18
200-MP35 BK-18 200-MP36 BK-16 B 163-KC1 WH-16 3 B+ 200-HL10 BK-18 170-HL8 RD-18 170-HL8 RD-18 512-HL18 GN-18 7 GY/BK,VI/BK RIGHT SPKR - 310-EN5 PU-16
R912-MP45 OR-18 200-MP24 BK-18 C 163-MP20 WH-16 1 163-KC1 WH-16 203-KC10 BK-18 4 200-HL11 BK-16 118-HL3 GY-16 118-HL3 GY-16 511-HL19 BR-18 8 GY,VI RIGHT SPKR + 326-EN13 PU-18
200-MP24 BK-18 200-MP24 BK-18 203-MP23 BK-18 2 5 MOM 500-HL4 BR-16 500-HL4 BR-16 382-EN6 PK-18 EN-C4
203-KC2 BK-18 203-KC9 BK-18 6 HL-C1
85 86 MP-C12 200-MP35 BK-18 200-MP35 BK-18 586-MP7 BR-18 3 586-KC3 BR-18 (8) REAR WIPER 501-HL5 GN-16 501-HL5 GN-16 (2) RADIO 405-EN10 GY-18 3E3364
1116795 200-MP46 BK-18 200-MP46 BK-18 585-MP8 YL-18 4 MOM 174-2025 3E3388 502-HL6 OR-16 502-HL6 OR-16 511-HL19 BR-18 173-6532 406-EN11 PU-18 552-EN23 WH-18 1 RD-18 (19) FRONT DRIVE SOL
87 585-KC4 YL-18 + SPEAKER RH
963-MP44 GN-18 762-MP34 YL-18 762-MP34 YL-18 H833-MP3 PU-18 5 H833-KC5 PU-18 KA-C3 1 512-HL18 GN-18 - 169-7290 441-EN14 OR-18 200-EN24 BK-18 2 RD-18 121-4036
30 578-MP19 BU-16 6 1429117 2 170-HL8 RD-18 200-HL10 BK-18 443-EN15 YL-18
578-KC6 BU-18 KC-C3
87A 163-MP32 WH-16 M969-MP30 YL-16 7 M969-KC13 YL-18 M969-KC8 YL-18 1429117 TO PLATFORM HARN 3 118-HL3 GY-16 200-HL11 BK-16 200-HL12 BK-16 HL-C2 H 447-EN22 PK-18
163-MP21 WH-16 163-MP21 WH-16 M968-MP42 BU-18 8 M968-KC7 BU-18 M968-KC12 BU-18 M968-KC12 BU-18 NOTE AL 614-KA9 PU-18 614-KA8 PU-18 578-KA3 BU-18 CONN PW-C17 4 500-HL4 BR-16 200-HL15 BK-18 1552273 450-EN9 YL-18
(A) HYD FLOW RLY SHT 1 GND
163-MP20 WH-16 945-MP5 BR-18 M968-KC11 BU-18 M968-KC11 BU-18 614-KA7 PU-18 614-KA8 PU-18 (SH 1 LOC C-14) 5 501-HL5 GN-16 1 L 521-EN20 YL-18 (13) COOLANT TEMP SENDER
3E-9362 6 2 BK MOTOR 441-EN14 OR-18 4W-9972
203-MP22 BK-18
203-MP23 BK-18
944-MP4 OR-18
200-MP36 BK-16 CONN 46 586-KC3 BR-18
KC-C2 KA-C1 (D) CONT FLOW SW 7
502-HL6 OR-16 200-HL12 BK-16
500-HL4 BR-16 3 BR

552-EN23 WH-18
F874-EN2 PK-18

203-MP17 BK-18 200-MP36 BK-16 1552273 3E3381 169-0601 8 NOTE A 501-HL5 GN-16 4 GN P
585-MP8 YL-18 200-MP46 BK-18 200-MP31 BK-18 (TO TOP CAB GND, LOC. SH 1, B-13) 502-HL6 OR-16 5 OR B+ 101-EN35 RD-16 128-FM1 PK-18 128-FM2 PK-18
203-KA12 BK-18
586-MP7 BR-18 200-MP37 BK-18 163-KC1 WH-16 1 203-KA1 BK-18 203-KA5 BK-18
7 8
CONN 4 118-HL3 GY-16 6 GY
CONN 60 EN-C3 FM-C3
128-FM3 PK-18 (3) COOLANT TEMP SW
A250-MP16 BK-16 779-MP6 WH-18 200-MP35 BK-18 203-KC10 BK-18 2 203-KA1 BK-18 203-KA6 BK-18 203-KA12 BK-18 200-FM5 BK-18 9W-1519
A922-MP15 OR-16 944-MP4 OR-18 200-MP24 BK-18 H833-KC5 PU-18 3 H833-KA2 PU-18 (2) FRONT WIPER 1552273 3E3382 200-FM4 BK-18 200-FM6 BK-18 406-EN11 PU-18
945-MP5 BR-18 578-KC6 BU-18 4 578-KA3 BU-18 578-KA3 BU-18 186-2589 E455-EN26 BR-18 1 321-FM8 BR-18 200-FM7 BK-18 200-EN4 BK-18
E540-MP10 PK-18
KC-C4
M969-KC8 YL-18 5 M969-KA4 YL-18 H833-KA2 PU-18 203-KA6 BK-18
2
3 HEADLINER FOR STANDARD CAB 322-EN7 GY-18 2
3
322-FM9 GY-18 321-FM8 BR-18

163-MP14 WH-16
163-MP20 WH-16
E543-MP9 WH-18
E544-MP12 GN-18
163-MP20 WH-16
163-MP32 WH-16 3E3364
6
CONN 51 M969-KA4 YL-18
MOM
200-EN19 BK-18
128-EN25 PK-18 4
200-FM4 BK-18
128-FM1 PK-18
322-FM9 GY-18
382-FM10 PK-18
(A) AUX HYDRAULICS CONT MP-C9 163-MP1 WH-16 163-MP38 WH-16 G943-MP11 BU-18 203-MP22 BK-18 M969-KC14 YL-18 1 IF RIDE CONTROL IS INSTALLED, REMOVE JUMPER RC-C4A 5
216-0658 1506765 163-MP32 WH-16 H833-MP3 PU-18 203-MP23 BK-18 2 AND CONNECT TO RC-C4 (LOC. SHT 2, H-6) 382-EN33 PK-18 6 382-FM10 PK-18 (20) 446 ENGINE OIL PRESS SW
1 405-EN10 GY-18
+ BAT
GND 3
163-MP1 WH-16
203-MP2 BK-18
163-MP21 WH-16 M968-MP41 BU-18 585-MP8 YL-18
586-MP7 BR-18 CONN 47 KA-C2 TO FRONT CONSOLE
(D) A SHIFT RIDE CONT SW
169-0608
(D) EAME RIDE CONT SW
189-8615 CONN 30 3E3388
EN-C5 JE-C1
1552264
101-EN17 RD-6
7W-1238
5 203-MP22 BK-18 M968-MP41 BU-18 762-MP34 YL-18 1429117 614 BLADE TERMINAL NOTE: REPLACE STD RIDE CONTROL 101-EN35 RD-16
CONTROL FLOW SW TO GND 7 H833-MP3 PU-18 203-MP2 BK-18 203-MP23 BK-18 M968-MP42 BU-18 779-MP6 WH-18 OFF HAZARD SW SWITCH WITH THE AUTO RIDE CONT 101-EN35 RD-16 1 101-JE1 RD-16 101-EN36 RD-6
QC ENABLE SW TO GND 9 203-MP17 BK-18 M968-MP29 BU-18 E543-MP9 WH-18 (SH 1 LOC E-3) AND/OR NOTE: REPLACE STD RIDE CONTROL 7 8 7 8 SWITCH IF USING DEAD ENG LOWER 200-EN27 BK-18 2 200-JE17 BK-18
M968-MP41 BU-18 H833-KA2 PU-18 614-RC4 PU-18 614-RC7 PU-18 101-JE1 RD-16
CDL (-) 11 945-MP5 BR-18 NOTE C E540-MP10 PK-18 ME-C1 KL-C1 TO OTHER ATCH SWITCH WITH THE AUTOSHIFT RIDE CONT OPTION. 327-EN28 PK-18 3 327-JE11 PK-18 113-JE4 OR-18
13 MP-C3 ME-C4 HARNESS 614 BLADE (D) STD RIDE CONT SW 1 113-EN29 OR-18 4
CDL (+) 944-MP4 OR-18 585-MP8 YL-18 M968-MP29 BU-18 E544-MP12 GN-18 1552264 3E3388 614-RC13 PU-18 SWITCH IF USING AUTOSHIFT. 2 113-JE4 OR-18
QUICK COUPLER SOL 18 779-MP6 WH-18 586-MP7 BR-18 200-MP37 BK-18 G943-MP11 BU-18 3E5179 1552252 TERMINALS 169-0607
2 3 382-EN34 PK-18 5 382-JE16 PK-18 200-JE22 BK-18 326-EN13 PU-18 STOP
19 1 KL-C2 3 F874-EN2 PK-18 6 F874-JE8 PK-18
779-MP6 WH-18 H833-MP3 PU-18 163-MP32 WH-16 1 163-ME1 WH-16 163-ME1 WH-16 163-KL1 WH-16 (20) ENGINE SHUTDOWN SOL
24 L998-MP27 OR-18 M968-MP42 BU-18 779-MP6 WH-18 2 779-ME2 WH-18 779-ME2 WH-18 2 779-KL2 WH-18 1552269 KT-C3 200-RC11 BK-18 7 8 614-RC7 PU-18 326-EN13 PU-18 7 326-JE7 PU-18 200-JE12 BK-18 8C-3662
26 3 RD-18 1561460 4 5 309-EN32 GY-18 8 309-JE10 GY-18 200-JE9 BK-18
H L999-MP28 GN-18 M969-MP30 YL-16 203-MP22 BK-18 3 203-ME3 BK-18 203-ME3 BK-18 203-KL3 BK-18 163-KL1 WH-16 1 (48) QUICK COUPLER SOL 1 5 6 H
QC PIN EXTEND SW TO GND 29 586-MP7 BR-18 944-MP4 OR-18 M969-MP30 YL-16 L998-MP27 OR-18 L998-MP27 OR-18 4 L998-ME4 OR-18 L998-ME4 OR-18 4 L998-KL4 OR-18 779-KL2 WH-18 2 RD-18 200-KT6 BK-18 A F739-RC2 GN-18 200-JE17 BK-18 200-JE3 BK-18 200-EN1 BK-10 GND
210-5544 2 6
QC PIN RETRACT SW TO GND 31 585-MP8 YL-18 945-MP5 BR-18 L999-MP28 GN-18 L999-MP28 GN-18 5 L999-ME5 GN-18 L999-ME5 GN-18 5 L999-KL5 GN-18 578-KT1 BU-18 B M969-RC12 YL-18 200-JE5 BK-18 301-EN3 BU-10 START
40 6 C 3 (10) BRAKE FLUID LEVEL SW JE-C9 200-JE13 BK-18
AUX HYD #1 SOL (FWD) E543-MP9 WH-18 200-MP37 BK-18 578-MP19 BU-16 6 578-ME6 BU-16 578-ME6 BU-16 578-KL6 BU-18 203-KT14 BK-18 L999-KT13 GN-18 F739-RC9 GN-18 168-7557
42 7 7 D 4 7N9737 309-JE10 GY-18
AUX HYD SOL SUPPLY E540-MP10 PK-18 G943-MP11 BU-18 G943-ME7 BU-18 G943-ME7 BU-18 G943-KL7 BU-18 200-KT6 BK-18 L998-KT10 OR-18 5 F748-RC5 WH-18
REV DIR ENABLE STATUS 45 G943-MP11 BU-18 L998-MP27 OR-18 E540-MP10 PK-18 8 E540-ME8 PK-18 200-ME13 BK-18 8 200-KL8 BK-18 200-KT2 BK-18 200-KT7 BK-18 200-KT8 BK-18 E 200-RC8 BK-18 BK-18 1 483-JE28 BR-18 326-JE7 PU-18
6 RA-C2 RA-C2A BK-18 2
47 E540-MP10 PK-18 L999-MP28 GN-18 E543-MP9 WH-18 9 E543-ME9 WH-18 KL-C3 KT-C1 200-KT8 BK-18 200-KT7 BK-18 F E701-RC6 PK-18 200-JE22 BK-18 327-JE15 PK-18
8V RETURN 52
53
A250-MP16 BK-16 E543-MP9 WH-18
E544-MP12 GN-18
M969-MP30 YL-16
M968-MP29 BU-18 203-MP17 BK-18
E544-MP12 GN-18
200-MP31 BK-18
10
11
E544-ME10 GN-18
200-ME15 BK-18 CONN 45 3E3381 1552273 200-KT9 BK-18 G
H QUICK COUPLER
CONN 47 1552269
RC-C4 RC-C4A
8Y-7833
IF AUX. HYDRAULICS,
CONNECT RC-C4 TO KC-C4 RC-C2 H16 E701-RA3 PK-18
1552273 184-6185
1
CONN 70 327-JE11 PK-18 327-JE2 PK-18
443-EN15 YL-18 (12) CONVERTER TEMP SENDER
JE-C10 4W-9972
AUX HYD #2 SOL (REV) 58 E544-MP12 GN-18 G943-MP11 BU-18 762-MP34 YL-18 12 762-ME16 YL-18 200-ME15 BK-18 200-ME14 BK-18 578-KL6 BU-18 1 578-KT1 BU-18 578-KT1 BU-18 ATTACHMENT M969-RC12 YL-18 1 (LOC. SH 2, H-9) 1429117 F748-RA1 WH-18 2 382-JE16 PK-18 T°
60 2 CONNECTORS 2 3 NOTE AG 7N9737 483-JE28 BR-18
8V SUPPLY A922-MP15 OR-16 H833-MP3 PU-18 163-MP14 WH-16 NOTE A, SH 1 200-KL8 BK-18 200-KT2 BK-18 L998-KT11 OR-18 134-RC10 YL-18 F738-RA11 WH-18
AUX HYD LEVER POS (PWM) 62 N997-MP13 WH-18 M968-MP41 BU-18 (TO CAB GROUND STUD, LOC. SH 1, F-7) CONN 36 L998-KL4 OR-18 3 L998-KT3 OR-18 L998-KT3 OR-18 L998-KT10 OR-18 ON THE A972-RA10 OR-18 4 SHT 1 TO PLATFORM HARNESS 1 483-JE28 BR-18
64
66
N997-MP13 WH-18 E544-ME10 GN-18
E543-ME9 WH-18
L999-KL5 GN-18
G943-KL7 BU-18
4
5
L999-KT4 GN-18
G943-KT5 BU-18 L999-KT4 GN-18
L999-KT13 GN-18
L999-KT12 GN-18
KT-C4
7N7781
LOADER ARM. 134-RC10 YL-18 975-RA5 WH-18
F739-RA4 GN-18
5
6
CONN 55 CONN PW-C31
(SH 1 LOC I-4)
2 200-JE22 BK-18 EN-C2
1552267
68 A922-MP15 OR-16 CONN 37 E540-ME8 PK-18 203-KL3 BK-18 6 203-KT14 BK-18 G943-KT5 BU-18 200-KT9 BK-18 1
CONN 53
200-RC8 BK-18 200-RC3 BK-18 F874-EN2 PK-18 A (5) START AID JUMPER
70 N997-MP13 WH-18
A250-MP16 BK-16
H15
CONNECT TO EF-C5
ME-C5
3E3364
762-ME16 YL-18
CONN 49 L998-KT11 OR-18
L999-KT12 GN-18
2
3
200-RC11 BK-18
RA-C6 RA-C6A
310-EN5 PU-16
382-EN6 PK-18
B
C
WH 139-9606

163-MP38 WH-16 (LOC. SH 1, E-2) 1 762-ME16 YL-18 1552269 8Y-7833 FOR FRENCH MACHINES, REMOVE THIS
IN PLACE OF THE 2 200-ME14 BK-18 KT-C2 TO SIDE CONSOLE HARN A972-RA9 OR-18 1 2 PIN JUMPER AND USE FOR THE GEAR 200-WG1 BK-6
BUCKET POS SOL. 1552269 CONN CF-C9 976-RC1 OR-18 A972-RA10 OR-18 2 INDICATOR SWITCH. F874-JE8 PK-18

WIRE GROUP COLOR DESCRIPTIONS E540-ME12 PK-18 E804-KR3 BU-18


G943-KT5 BU-18
203-KT14 BK-18
1
2 CONN 52 (SH 1 LOC E-3)
CONN 68 RA-C4 (A) RC ARC SUPPR L990-JE6 GN-18 TO ENGINE GND
E540-ME11 PK-18 200-KR14 BK-18 1552269 106-8704 450-EN9 YL-18 R

GROUND CIRCUIT
163-MP38 WH-16
A250-MP16 BK-16
E543-ME9 WH-18
E544-ME10 GN-18 85 86 KR-C2 QUICK COUPLER ATCH H16
976-RA6 OR-18
200-RA12 BK-18
1
2 TO RIDE CONT HARN
B-
(5) ALTERNATOR
149-2064
N997-MP13 WH-18 (42) AUX HYD 1 SOL 87 1116795 CONN RF-C4 D+
ME-C2 B+
A922-MP15 OR-16 M969-KR9 YL-18 200-RA15 BK-18 (SH 2 LOC G-4) 309-EN8 GY-18
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF 185-4254 1552269 L999-KR5 GN-18
30 (D) TURN SIGNAL SW A972-RA10 OR-18 RJ-C2
(49) RC SOL 1
249-3124 101-EN35 RD-16 101-EN18 RD-4
BK-18 1 E540-ME12 PK-18 87A 138-4894 RJ-C1 1698668
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON EN-C1

C884-KR16 OR-18
202-MP39 BK-18 BK-18 2 E543-ME9 WH-18 163-KR13 WH-16 CT-C1 3E3364 976-RJ3 OR-18 1 RD-18 200-EN27 BK-18
766-MP40 GN-18 MP-C8 KR-C1 163-KR1 WH-16 163-KR11 WH-16 (A) RIGHT BROOM ANGLE RELAY 3E5178 200-RA7 BK-18 200-RA15 BK-18 1 976-RJ1 OR-18 200-RJ5 BK-18 2 RD-18 1673693
STARTING CIRCUIT E803-MP25 YL-18 1552273 3E3382 3E-9362 1
606-CT2 GY-18 1 200-RA17 BK-18 200-RA12 BK-18 2 200-RJ2 BK-18 1 309-EN30 GY-18 113-EN29 OR-18 101-EN17 RD-6
1 2 2 2 450-EN9 YL-18 128-EN25 PK-18
E804-MP26 BU-18 163-MP14 WH-16 163-KR1 WH-16 E803-KR2 YL-18 537-CT5 GN-18 CONN 71 (49) RC SOL 2
START AID CIRCUIT L998-MP27 OR-18 2 L998-KR4 OR-18 200-KR15 BK-18 200-KR12 BK-18 200-KR12 BK-18
3
4
3 CONNECT F739-RA4 GN-18 F739-RA4 GN-18 RJ-C3 249-3125 3 327-EN28 PK-18
L999-MP28 GN-18 3 L999-KR5 GN-18 200-KR14 BK-18 4 TO PW-C6 NOTE N E701-RA3 PK-18 1552269 4 310-EN5 PU-16 200-EN31 BK-18 304-EN12 WH-12
G AUTOSHIFT CONTROL CIRCUIT M968-MP29 BU-18 4 M968-KR6 BU-18 85 86 KR-C3 537-CT4 GN-18
5
6 5 (LOC. SH 1, G-6) RC-C1 RA-C1 F748-RA1 WH-18 976-RJ4 OR-18 1 RD-18 5 443-EN15 YL-18
G
(42) AUX HYD 2 SOL M969-MP30 YL-16 5 M969-KR7 YL-16 E803-KR2 YL-18 87 1116795 605-CT1 YL-18 6 IN PLACE OF 1552272 3E3382 RA-C3 RF-C5 200-RJ6 BK-18 2 RD-18 6 521-EN20 YL-18 200-EN16 BK-16 (7) STARTER
CAT DATA LINK (38) PILOT HYD LOADER HANDLE
185-4254
ME-C3
1552269
200-MP37 BK-18 6 200-KR15 BK-18 E804-KR3 BU-18 M969-KR10 YL-18 30 7 STALK SW. F748-RC5 WH-18 1 F748-RA1 WH-18 976-RA8 OR-18 1552267 3E3370 7 552-EN23 WH-18 200-EN4 BK-18 111-9860
8 2 A 8 405-EN10 GY-18 200-EN19 BK-18
MACHINE SECURITY CONTROL CIRCUIT MP-C5
237-3747-FULLY POPULATED
237-3748-THUMB ROLLER ONLY BK-18 1 E540-ME11 PK-18 CONN 44 L998-KR4 OR-18
L999-KR5 GN-18
L998-KR4 OR-18
87A
CT-C2
1117898 605-CT1 YL-18 9
CONN 54
H16 976-RC1 OR-18
E701-RC6 PK-18 3
976-RA2 OR-18
E701-RA3 PK-18
976-RA2 OR-18 976-RA6 OR-18 200-RA15 BK-18
F738-RA11 WH-18 B
200-RF1 BK-18
F738-RF2 WH-18 9 441-EN14 OR-18 EN-C8 EE-C1 G S
1552252 BK-18 2 E544-ME10 GN-18 M968-KR6 BU-18 606-CT2 GY-18 10 F739-RC9 GN-18 4 F739-RA4 GN-18 200-RA15 BK-18 976-RA14 OR-18 C 976-RF5 OR-18 EAME RIDE CONT ONLY 10 304-EN12 WH-12 9G4352 9G4349
MTR BAT
CONN 61 11 1
(A) LEFT BROOM ANGLE RELAY
REFER TO NOTE AK A922-MP15 OR-16 1 OR-20 + BATTERY
3E-9362
537-CT3 GN-18 537-CT3 GN-18 11 200-RC3 BK-18 5 200-RA17 BK-18 F738-RA11 WH-18 E455-EN26 BR-18 301-EN3 BU-10 301-EE1 BU-10
A250-MP16 BK-16
N997-MP13 WH-18
2
3
BK-20
BU-20
GROUND
THUMB ROCKER (PWM) VALVE GP MP-C10
3E3370
KR-C5
1552267 M969-KR10 YL-18 163-KR13 WH-16
12 134-RC10 YL-18 6 134-RA18 YL-18 A972-RA9 OR-18
975-RA5 WH-18
TO PLATFORM HARN12
CONN PW-C10 13
447-EN22 PK-18
CONN 63
HEATER AND AIR CONDITIONER CIRCUIT 4 GY-20 CALIBRATE 179-8290 M969-KR7 YL-16 M969-KR8 YL-16 M968-KR6 BU-18 OROPS TURN SIGNAL SWITCH CONN 56 134-RA18 YL-18 (49) RC SOL (SH 1 LOC I-4) 14 406-EN11 PU-18 309-EN32 GY-18
MOTOR

TURN SIGNAL / WIPER WASHER CIRCUIT 163-MP38 WH-16 5


6
PU-20
WH-20
PUSHBUTTON COMMON
L. PUSHBUTTON (NO)
E803-MP25 YL-18 A
B
E803-KR2 YL-18 M969-KR9 YL-18
85 86 KR-C4
134-RA16 YL-18
975-RA5 WH-18
CONN 711552269
RF-C4 171-8775
CONN 20 15
16 322-EN7 GY-18
309-EN8 GY-18
E803-MP25 YL-18 E804-MP26 BU-18 E804-KR3 BU-18

9R-3859
202-MP39 BK-18 7 BR-20 TRIGGER SW COMMON C 87 1116795 A972-RA9 OR-18 976-RF5 OR-18 1 RD-18 17 128-EN25 PK-18 309-EN30 GY-18
AUX. HYDRAULIC CONTROL CIRCUIT E804-MP26 BU-18 8 GN-20 R. PUSHBUTTON (NO) H15 NOTE AM 200-RF1 BK-18 200-RF3 BK-18 2 RD-18 18 310-EN5 PU-16 STARTER GND STRAP

766-MP40 GN-18
9
10 WH-20 TRIGGER SW (NO) H15
CONN 31 M969-KR8 YL-16
87A
30
RA-C7 87
85 86 RA-C5
30 1116795 (52) PRESS SW LOADER
19
20
322-EN7 GY-18
326-EN13 PU-18
(90) FRAME GND 7P-6682

OTHER COLOR DESCRIPTIONS 11


12
MP-C6
3E3364 CONNECT TO PW-C12 (A) QC INTERLOCK RELAY
3E-9362
LICENSE LAMP BK
NOTE: ATTACH
YELLOW WIRE TO TAIL 1
3E3376 976-RA14 OR-18
976-RA13 OR-18
976-RA13 OR-18
87A
134-RA16 YL-18
134-RA18 YL-18
RF-C3
1552267
131-9203 21
22 327-EN28 PK-18
1 YL A 23
766-MP40 GN-18
2
(LOC. SH 1, C-9) 101-4448 LAMP CKT. ATTACH
BK WIRE TO GND CKT. NOTE U 2 200-RA7 BK-18 200-RF4 BK-18 BK-16
24 382-EN34 PK-18
202-MP39 BK-18 IN PLACE OF 163-KR11 WH-16 3 134-RA16 YL-18 134-RA16 YL-18 B RD-16
HIGHWAYS NEUTRALIZER SW C 25 200-EN31 BK-18 382-EN6 PK-18
CONN 50 HARNESS LAMP
101-4449
4
CONN 12
976-RA8 OR-18 134-RA18 YL-18 (A) RIDE CONTROL RLY
3E-9362
F738-RF2 WH-18 BU-16
26 113-EN29 OR-18 382-EN33 PK-18
(12) ENGINE GND

AUX. HYDRAULICS QUICK COUPLER RIDE CONTROL


27
28 405-EN10 GY-18
29 406-EN11 PU-18
30 441-EN14 OR-18
LICENSE PLATE LAMP 31
EN-C7
443-EN15 YL-18
447-EN22 PK-18 200-EN1 BK-10
TO PLATFORM HARN 1779641 450-EN9 YL-18
CONN PW-C38 1 304-EN12 WH-12 521-EN20 YL-18
(SH 1 LOC H-4) 2 552-EN23 WH-18 200-EN16 BK-16
E455-EN26 BR-18 200-EN21 BK-18
JU-C1 JU-C4
IF JU-C1 TO
STB LEG SWITCH, XF-C2 XF-C3 (24) SHIFT HANDLE CONT XF-C15 923-XF33 GY-18 923-XF33 GY-18
XF-C14
3E5178 CONN 21 F874-EN2 PK-18
200-EN24 BK-18 (89) ENGINE GND
F 3E3364 1552269 THEN CONNECT TO 3E3375 1552272 174-6649 1552253 306-XF35 GN-18 306-XF35 GN-18 123-XF8 WH-18 1 200-EN27 BK-18 F
NOTE A
1 G981-JU1 PU-18 G981-JU10 PU-18 1 JA-C6 OR JA-C7 1 306-XF40 GN-18 306-XF40 GN-18 1 BATTERY 1 123-XF38 WH-18 307-XF34 OR-18 307-XF34 OR-18 202-XF26 BK-18 2
2 200-JU2 BK-18 200-JU11 BK-18 2 (LOC. SHT 2, D-9) 2 265-XF13 BK-18 218-XF17 BK-18 2 NOTE AK GROUND 2 202-XF37 BK-18 123-XF38 WH-18 123-XF8 WH-18 3
NOTE AK 3 338-XF41 PK-18 338-XF41 PK-18 3 CDL (+) 3 944-XF7 OR-18 202-XF37 BK-18 123-XF43 WH-18 923-XF33 GY-18 4 CONNECT TO PLATFORM
NOTE AJ
4 327-XF42 PK-18 327-XF42 PK-18 4 CDL (-) 4 945-XF36 BR-18 218-XF17 BK-18 202-XF26 BK-18 F765-XF29 BR-18 5 HARNESS PW-C3 F793-JE19 OR-18 E455-ET2 BR-16
JA-C6
3E3364
JA-C10
1552269
(A) L STB UP SW
CONN 48 CONN 19 CONN 19 START RLY COIL OUT 5 306-XF35 GN-18 265-XF13 BK-18 C720-XF9 BU-18 123-XF43 WH-18 6 (LOC. SH 1, H-6)
JE-C7
KEY START SW TO BAT 6 307-XF34 OR-18 766-XF11 GN-18 306-XF35 GN-18 7 IN PLACE OF THE NOTE A
NOTE C 1 G981-JA5 PU-18 G981-JA7 PU-18 1 BACKUP ALARM OUT 7 923-XF33 GY-18 945-XF36 BR-18 419-XF6 YL-18 307-XF34 OR-18 8 SHUTTLE CONTROL 1552269 (32) HYD FILTER PRESS
SHT1 TA-C2 2 200-JA10 BK-18 200-JA9 BK-18 2 NOTE AJ IF JU-C2 TO START RLY COIL RETURN 8 218-XF17 BK-18 944-XF7 OR-18 568-XF4 GN-18 766-XF11 GN-18 9 L990-JE6 GN-18 1 BK-18 7X-8549
1552269 JU-C2 JU-C5 STB LEG SWITCH, DEAD ENG LWR SW TO GND 9 265-XF13 BK-18 F765-XF29 BR-18 568-XF4 GN-18 10 200-JE12 BK-18 2 BK-18
T902-TA35 PK-18 1 (A) MSS EXCITER COIL (A) L STB LEG UP SW CONN 48 3E3364 1552269 THEN CONNECT TO 10 419-XF6 YL-18 11 CONN 64 (5) AIR INLET HEATER
155-4911

F765-XF29 BR-18
T901-TA34 YL-18 2 206-5208 1 G981-JU3 PU-18 G981-JU12 PU-18 1 JA-C6 OR JA-C7 11 C720-XF9 BU-18 12

218-XF17 BK-18
945-XF36 BR-18
265-XF13 BK-18

123-XF10 WH-18
766-XF11 GN-18
C720-XF9 BU-18
ET-C2 (22) HYD TEMP SW

202-XF16 BK-18
202-XF15 BK-18
FM-C1 ET-C1

944-XF7 OR-18

419-XF6 YL-18
568-XF4 GN-18
2 200-JU4 BK-18 200-JU13 BK-18 2 (LOC. SHT 2, D-9) XF-C7 12 101-EN36 RD-6 160-AA1 PU-4 AIH STRAP AS 3E-6449
3E3364 NOTE C 110-2706 1552269 3E3364 1552269
NOTE AJ NOTE C 1 1
(A) R STB UP SW TO CAT DATA LINK HARN 1 944-XF22 OR-18 (D) AIR INLET HEATER RELAY 128-FM2 PK-18
JA-C7 JA-C11 117-9080 2 2
TA-C8 TA-C9
3E3364 1552269 CONN 48 CONN UH-C1 2
(SH 2 LOC A-3)
945-XF24 BR-18 265-XF13 BK-18
218-XF17 BK-18 JE-C5
321-FM8 BR-18 321-ET1 BR-18

1 G981-JA6 PU-18 G981-JA8 PU-18 1 NOTE AJ
TO RH CONSOLE HARN 3E3370
CONN CR-C14
1552267 2 200-JA12 BK-18 200-JA11 BK-18 2 JU-C10 (A) TIMER DIODE
1552269
CONN 39 419-XF2 YL-18
568-XF4 GN-18
3E5519
1
30 CONN 62
A 105-TA27 RD-18 105-TA28 RD-18 A 189-3158 101-JE1 RD-16
(SH 1 LOC E-11) B
NOTE AH C
450-TA29 YL-18
307-TA31 OR-18
450-TA30 YL-18 B
C
(A) R STB LEG UP SW CONN 48 G981-JU22 PU-18
A856-JU16 OR-18
1
2
944-XF22 OR-18
945-XF24 BR-18
200-JE3 BK-18
327-JE2 PK-18
5 86
2
(D) ENGINE SHUTDOWN RELAY
FM-C2
1552269
115-1615
F765-XF29 BR-18 4 85
CONN 33 TO PLATFORM HARN JU-C6 326-JE7 PU-18 3 87
128-FM3 PK-18
762-FM11 YL-18
1
2
(76) BUCKET POS SOL
3E-8620
CONN PW-C14
(SH 1 LOC E-11) ALARM VALVE GP 1552269 975-XF3 WH-18
JE-C8
87a
105-TA1 RD-18
202-TA15 BK-18
105-TA1 RD-18
450-TA10 YL-18
NOTE AH 185-5901 200-JA13 BK-18
1
2
H809-JU6 YL-18
200-JU7 BK-18
184-JU5 BU-18
200-JU17 BK-18
A-1 BAT (+)
B-2 GND (-) F765-XF29 BR-18
A972-XF21 OR-18
E701-XF18 PK-18
123-XF27 WH-18 123-XF10 WH-18
123-XF28 WH-18 123-XF10 WH-18 1552272 (17) BUCKET POS SW

(A) MACHINE SECURITY CONT TA-C1


202-TA33 BK-18 202-TA24 BK-18
A346-TA3 BU-18 CONN 33 NOTE A (A) L STB LEG DETENT
A856-JU16 OR-18
H809-JU18 YL-18
B-1 INPUT (S)
C-1 OUTPUT (L) 975-XF31 WH-18
F765-XF32 BR-18
975-XF31 WH-18
F765-XF1 BR-18 F738-XF20 WH-18
F739-XF12 GN-18 202-XF16 BK-18
202-XF16 BK-18
218-XF17 BK-18 NOTE AL
614-XC7 PU-18 113-JE4 OR-18
200-JE5 BK-18
1
2
BAT POS
BAT NEG
762-FM11 YL-18 129-6466
156-6155 1506766 A250-TA14 BK-18 202-TA15 BK-18 (TO CAB GROUND STUD) 975-XF30 WH-18 975-XF3 WH-18 F748-XF19 WH-18 218-XF17 BK-18 265-XF13 BK-18 614-XC6 PU-18 F874-JE8 PK-18 3 HEAT SW
+ BAT 1 105-TA1 RD-18 338-TA23 PK-18 (SH 1 LOC F-7) JU-C8 (A) STB TIMER F765-XF1 BR-18 265-XF13 BK-18 419-XF6 YL-18 L990-JE6 GN-18 4 RELAY 200-FM6 BK-18
GND 3 202-TA33 BK-18 306-TA11 GN-18 ALARM DIODE BLOCK JU-C7 1864321 173-7003 XF-C11 568-XF4 GN-18 614-XC8 PU-18 (A) START AID TIMER
DRIVER #2 OUTPUT 5 A346-TA3 BU-18 306-TA7 GN-18 306-TA21 GN-18 338-TA22 PK-18 172-9200 1552269 3E3381 XF-C9 975-XF3 WH-18 419-XF2 YL-18 419-XF6 YL-18 766-XF11 GN-18 138-7009 FM-C4
EXCITER COIL SIGNAL LINE 7 T901-TA16 YL-18 202-TA24 BK-18 JA-C2 1 H809-JU8 YL-18 1 E701-XF18 PK-18 1116795 A972-XF21 OR-18 419-XF5 YL-18 944-XF7 OR-18 (D) AUTO MANUAL SW JE-C11 7N9738
E DRIVER #1 INPUT 9 338-TA5 PK-18 306-TA21 GN-18 1 3E3364 TO PLATFORM HARN 2 200-JU9 BK-18 2 F748-XF19 WH-18 E701-XF18 PK-18 945-XF36 BR-18 169-0604 1552269 200-FM5 BK-18 1 RD-18 (75) START AID SOL E
11 TA-C6 TA-C7 85 86 382-FM10 PK-18 2 RD-18 3T-9493
DRIVER #1 OUTPUT A347-TA6 GN-18 338-TA20 PK-18
3E3375 1552272
2 752-JA3 YL-18 752-JA3 YL-18 1 CONN PW-C18 NOTE AG 3 F738-XF20 WH-18 F738-XF20 WH-18 568-XF4 GN-18 C720-XF9 BU-18 309-JE10 GY-18 1
UNUSED 13 338-TA5 PK-18 338-TA22 PK-18 3 754-JA4 BU-18 754-JA4 BU-18 2 (SH 1 LOC F-9) (A) R STB LEG DETENT 4 A972-XF21 OR-18 87 F739-XF12 GN-18 766-XF11 GN-18 F765-XF29 BR-18 7 8 2
DRIVER #2 INPUT 18 306-TA7 GN-18 NOTE C 338-TA9 PK-18 338-TA23 PK-18 1 306-TA21 GN-18 A346-TA3 BU-18 1 4 A313-JA1 OR-18 200-JU21 BK-18 5 975-XF31 WH-18 568-XF4 GN-18 30 419-XF2 YL-18 F748-XF19 WH-18 202-XC4 BK-18 614-XC6 PU-18 (D) ALTERNATOR DIODE
LED GND 19 A250-TA14 BK-18 450-TA10 YL-18 2 202-TA24 BK-18 202-TA15 BK-18 2 200-JU20 BK-18 6 F739-XF12 GN-18 F765-XF1 BR-18 944-XF23 OR-18 202-XF15 BK-18 XF-C4 XC-C1 106-8704
KEYSWITCH ON POSITION INPUT 24 338-TA9 PK-18 A346-TA3 BU-18
NOTE AK 3 338-TA22 PK-18 338-TA23 PK-18 3 JA-C3 IF AUTOSHIFT ATTACHMENT CONN 17 200-JU14 BK-18 87A H17 944-XF22 OR-18 944-XF7 OR-18 3E3375 1552272 2
1 327-JE30 PK-18 (D) ALT EXCITATION RESISTOR 322-FM9 GY-18 (26) FWD HORN
ALTERNATOR R TERMINAL INPUT 26
29
450-TA10 YL-18 A347-TA6 GN-18
F846-TA18 PU-18
4 327-TA25 PK-14 327-TA26 PK-14
NOTE AK
4 1552272 IS USED, THEN MOVE
A313-JA1 SOCKET TERMINAL DETENT VALVE GP CONN 55 (A) XMSN IN GEAR RLY
123-XF27 WH-18
202-XF16 BK-18
945-XF24 BR-18
945-XF25 BR-18
945-XF36 BR-18 202-XF15 BK-18
123-XF28 WH-18 977-XF14 YL-18 1 977-XC2 YL-18
123-XC5 WH-18 3
327-JE15 PK-18 8C-4110 200-FM7 BK-18 7T-0635

KEYSWITCH CRANK POSITION INPUT 31


40
306-TA11 GN-18 G848-TA19 GN-18
M733-TA17 PK-18 CONN 19 CONN 19
FROM POS 4 TO POS 1
ON CONN. JA-C3 185-5900 JU-C3
1552272
3E-9362 766-XF11 GN-18
419-XF5 YL-18 973-XF39 BR-18
973-XF39 BR-18
977-XF14 YL-18
202-XF15 BK-18
123-XF28 WH-18
2
3
202-XC1 BK-18
123-XC5 WH-18 5
4
973-XC9 BR-18
JE-C2
CAT DATA LINK + 42 944-TA12 OR-18 1 568-XF4 GN-18 944-XF23 OR-18 977-XF14 YL-18 973-XF39 BR-18 4 973-XC9 BR-18 202-XC3 BK-18 6
CAT DATA LINK - 45 945-TA13 BR-18 + A313-JA1 OR-18 2 200-JU20 BK-18 945-XF25 BR-18 977-XC2 YL-18 1552272
47 - G981-JA2 PU-18 NOTE Y 3 134-JU19 YL-18 973-XF39 BR-18 C720-XF9 BU-18 F793-JE19 OR-18 1
52
53
NOTE C 4 976-JU15 OR-18 A972-XF21 OR-18 977-XF14 YL-18 F765-XF29 BR-18 CONN 66 200-JE9 BK-18
382-JE16 PK-18
2
3
AIR INLET HTR (D) LAMP GP
144-9933
EXCITER COIL RETURN LINE
DRIVER #1 GND RETURN 58
T902-TA4 PK-18
M733-TA17 PK-18
A347-TA6 GN-18
M733-TA17 PK-18
HORN ALARM
136-5185 CONN 12 E701-XF18 PK-18
F738-XF20 WH-18
C720-XF9 BU-18 XC-C2
1429117 200-JE13 BK-18 4 START AID
RED LED SIGNAL LINE 60 F846-TA18 PU-18 F739-XF12 GN-18
GREEN LED SIGNAL LINE
DRIVER 2 ENABLE INPUT
62
64
G848-TA19 GN-18
338-TA20 PK-18
T902-TA35 PK-18
T901-TA34 YL-18
STABILIZER LEG ALARM JU-C9
3E3376
F748-XF19 WH-18
H17 977-XC2 YL-18
66 85 86 TA-C5 1 184-JU5 BU-18 973-XC9 BR-18
68 TA-C10 9X1054 2 NOTE C
87 30 NOTE U 3 200-JU21 BK-18
1552269

F739-XF12 GN-18

E701-XF18 PK-18
F748-XF19 WH-18
F738-XF20 WH-18
A972-XF21 OR-18
70 (A) FERRITE COIL AS. 327-TA26 PK-14 327-TA25 PK-14 ABBREV COLOR SYMBOL DESCRIPTION 134-JU19 YL-18

766-XF11 GN-18
123-XF27 WH-18
202-XF16 BK-18
944-XF23 OR-18
945-XF25 BR-18
C720-XF9 BU-18
F765-XF1 BR-18

973-XF39 BR-18
977-XF14 YL-18

CONN 59
975-XF3 WH-18
419-XF5 YL-18
T901-TA34 YL-18 1 222-3870 4 976-JU15 OR-18
T902-TA35 PK-18 2 87A
(A) MSS ENG RELAY
RD RED
CIRCUI T CONNECTED CONN 12 TO CBL-FF2 BK-00
STARTER
CBL-GG2 RD-00 TO FRAME
GND
115-1615 NOTE C
WH-18 WH WHITE XF-C1 XF-C6 POS NEG
NOTE C BK-18
BK-18 CIRCUI T NO T CONNECTED STABILIZER LEG UP DETENT 3E5178 1552272
CONN 65
TA-C11
WH-18 OR ORANGE
ELECTRICA L CONNECTION TO PLATFORM FRONT CONSOLE (6) BATTERY 446

10
11
12
1552269 3T-5760-NACD

1
2
3
4
5
6
7
8
9

1
2
3
4
YL YELLOW MACHINE STRUCTURE
T901-TA16 YL-18 2 XE-C2 CBL-FF1 BK-00 CBL-GG1 RD-00
T902-TA4 PK-18 1 INTERNA L ELECTRICA L CONNECTION
XE-C4
3E3376
GEAR FWD HIGH REVERSE FWD LOW SPEED CLUTCH 1 SPEED CLUTCH 2 SPEED CLUTCH 3 1552252 XE-C6 POS NEG (6) BATTERY 446 2

C720-XE20 BU-18
F765-XE22 BR-18

F739-XE32 GN-18

F738-XE14 WH-18
PK PINK SOLENOID 1 SOLENOID 2 SOLENOID 3 SOLENOID 4 SOLENOID 5 SOLENOID 6 (6) DIODE AUTOSHIFT 1

202-XE18 BK-18
419-XE19 YL-18
944-XE16 OR-18
945-XE17 BR-18
766-XE21 GN-18

977-XE23 YL-18

E701-XE1 PK-18
F748-XE2 WH-18
973-XE31 BR-18

A972-XE4 OR-18
D TO SUR FACE OF COMPONEN T 1552269 D

123-XE7 WH-18

975-XE6 WH-18
106-8704 3T-5760-NACD
TA-C4 TA-C3 F1 OFF OFF ON ON OFF OFF 419-XE19 YL-18 1 123-XE8 WH-18 (6) DIAGNOSTIC LED
3E3364 1552267 PU-18 BK BLACK CONNEC TOR F2 ON OFF OFF ON OFF OFF C701-XE34 YL-18 2 C920-XE10 GY-18 3E-8679
944-TA12 OR-18 1 TO CAT DATALINK HARN F846-TA18 PU-18 A RED (A) MSS LED INDICATOR F3 OFF OFF ON OFF ON OFF
945-TA13 BR-18 2 CONN UH-C5 G848-TA19 GN-18 B GN-18 165-5655 GY GRAY C701-XE34 YL-18
(SH 2, A-3) A250-TA14 BK-18 C BK-18 GREEN F4 ON OFF OFF OFF ON OFF NOTE C
H# CIRCUI T GROUPING DESIGN ATION SH 1 XE-C5 (6) AUTOSHIFT CONT
CONN 32 PU PURPLE
F5
NEUT
ON
OFF
OFF
OFF
OFF
OFF
OFF
---
OFF
---
ON
---
E702-XE33 OR-18
8T9834 237-3655
123-XE9 WH-18 1 BATTERY
ATCH WIRE, CABLE, COMPONENT R1 OFF ON OFF ON OFF OFF XE-C7 (6) DIODE AUTOSHIFT 2 202-XE13 BK-18 2 GROUND
BR BROWN R2 OFF ON OFF OFF ON OFF 1552269 C701-XE34 YL-18 3 PARK BRAKE SW TO GND
106-8704
MACHINE SECURITY SYSTEM R3 OFF ON OFF OFF OFF ON E702-XE33 OR-18 1 4
GN GREEN
SPLICE
XG-C4
123-XE7 WH-18
202-XE18 BK-18
F739-XE32 GN-18 2 710-XE26 GN-18 5
6
XMSN OUTPUT SPEED SNSR 446 ENGINE AND ENGINE JUMPER
1552269 419-XE19 YL-18 7
BLADE, S PADE, RING OR SCREW
BU BLUE N907-XG5 GN-18 1 RD-18 (18) REVERSE SOL 766-XE21 GN-18 123-XE7 WH-18 123-XE9 WH-18 944-XE16 OR-18 8 CDL (+)
TERMINA L 975-XG4 WH-18 2 RD-18 238-1966 945-XE17 BR-18 123-XE8 WH-18 945-XE17 BR-18 9 CDL (-)
944-XE16 OR-18 10
975-XG4 WH-18 973-XE31 BR-18 11
ALL WHEEL STEER XG-C8
1552267
N907-XG5 GN-18 975-XE6 WH-18
977-XE23 YL-18
C720-XE20 BU-18
766-XE21 GN-18
12
13
NEUTRAL LOCK SW TO GND
NEUT/DOWNSHIFT SW TO GND PLATFORM CONN MATCH AUTO- DEAD MACH
PY-C2 PY-C1
(16) BUCKET POS SENSOR
3E-7843
(18) SPEED CLUTCH 3 SOL RD-18 A 755-XG16 OR-18 A972-XE4 OR-18 755-XE29 OR-18 973-XE31 BR-18 14 AUTO/MANUAL (MAN) SW TO GND PW-C34 & PW-C35 ATTACH SHIFT ENG SECUR- -
ATTACHMENTS LOWER ITY 3E3370 3E3370
130-0912 RD-18 B 975-XG15 WH-18 202-XG10 BK-18 C720-XE20 BU-18 710-XE26 GN-18 15 A 128-PY1 PK-18 A OR-18 + BATTERY
614-WF9 PU-18 C 710-XG9 GN-18 E701-XE1 PK-18 766-XE21 GN-18 977-XE23 YL-18 16 AUTO/MANUAL (AUTO) SW TO GND ATTACHMENT CONN XF-C3 LN-C6 TA-C7 PW-C34 B 762-PY2 YL-18 B BU-18 SOLENOID
NOTE AL 755-XG16 OR-18 F739-XE32 GN-18 944-XE16 OR-18 17 MACH SECURITY TA-C6 NO NO NO YES BK-18
(18) SPEED CLUTCH 2 SOL C 200-PY3 BK-18 C GROUND
WE-C4 614-WF8 PU-18 614-WF7 PU-18 SHT 1 RD-18 1 H730-XG11 BR-18 F738-XE14 WH-18 945-XE17 BR-18 E702-XE33 OR-18 18 RIDE CONTROL ENABLE CMD SW TO BAT
1552267 117-2911 RD-18 2 975-XG12 WH-18 975-XG8 WH-18 F748-XE2 WH-18 973-XE31 BR-18 19 DEAD ENG LOWER LN-C5 NO NO YES YES NOTE P
BK-18
RD-18
A
B
G789-WE39 BR-18
E764-WE1 OR-18
(D) AWS POS GAUGE
170-6307 136-WF17 GN-18 SOL GP B
XG-C3
1552269
975-XG14 WH-18
975-XG3 WH-18 975-XG2 WH-18
F765-XE22 BR-18
975-XE5 WH-18 975-XE3 WH-18 E701-XE1 PK-18
20
21 RIDE CONTROL AUTO SW TO GND
AUTOSHIFT
-
XF-C2 NO
PW-C35 YES
YES
YES
YES
YES
YES
YES
CONN 29 RTD ATCH,
975-XG4 WH-18 XG-C1 XE-C1 975-XE6 WH-18 F748-XE2 WH-18 22 RIDE CONTROL ON SW TO GND
(84) PRESSURE SW
128-5091
BU-18 C
IGN
238-1967
975-XG15 WH-18
975-XG12 WH-18
3E5179
1
1552252
977-XE23 YL-18
F738-XE14 WH-18 23
24
LOADER ROD END PRESS SW TO GND
HARN CODE 0 TABLE 1 - CONNECTIONS FOR ATTACHMENTS WITH PW-C34 & PW-C35
PARALLEL LIFT ONLY
614-WF8 PU-18 SEND 429-WF1 YL-18
(18) SPEED SENSOR 202-XG10 BK-18 2 202-XE24 BK-18 202-XE24 BK-18 A972-XE4 OR-18 25 HARN CODE 1
WE-C1 GND 189-5746 H730-XG11 BR-18 710-XG9 GN-18 3 710-XE26 GN-18 710-XE26 GN-18 C720-XE20 BU-18 26 HARN CODE 2
C 3E3370 H731-XG7 GY-18 H731-XG7 GY-18 4 H731-XE27 GY-18 755-XE29 OR-18 27 HARN CODE 3 C
A 163-WE32 WH-16 WF-C1 202-XG10 BK-18 N904-XG1 PU-18 H730-XG11 BR-18 5 H730-XE28 BR-18 975-XE5 WH-18 C920-XE10 GY-18 28 HARN CODE 4 YES - CONNECTION IS ALLOWED (26) RETURN TO DIG SW
NOTE V B 200-WE8 BK-16 200-WF5 BK-18 1141749 BK-18 1 710-XG9 GN-18 710-XG9 GN-18 N905-XG6 OR-18 755-XG16 OR-18 6 755-XE29 OR-18 H730-XE28 BR-18 281-XE12 BK-18 29 HARN CODE 5 NO - DO NOT CONNECT 206-1486
SHT 1 WH-18 30 PX-C1
C 136-WE9 GN-18 429-WF1 YL-18 2 202-XG10 BK-18 975-XG8 WH-18 N907-XG5 GN-18 N904-XG1 PU-18 7 N904-XE15 PU-18 H731-XE27 GY-18 C920-XE10 GY-18 DIAGNOSTIC INDICATOR 3E3370
136-WF17 GN-18 H731-XG7 GY-18 N905-XG6 OR-18 8 N905-XE25 OR-18 N904-XE15 PU-18 E701-XE1 PK-18 N904-XE15 PU-18 31 FWD HIGH SOL HOW TO USE THIS TABLE:
CONN 11 136-WE13 GN-18
WF-C4
XG-C7
1552269
975-XG14 WH-18
N907-XG5 GN-18
975-XG2 WH-18
9
10
N907-XE30 GN-18
975-XE5 WH-18
N905-XE25 OR-18
N907-XE30 GN-18
F738-XE14 WH-18
F748-XE2 WH-18
N907-XE30 GN-18
N905-XE25 OR-18
32
33
REV SOL
FWD LOW SOL
1) IDENTIFY ALL ATTACHMENTS BEING INSTALLED.
2) GO DOWN LEFT COLUMN TILL AN INSTALLED ATTACHMENT IS FOUND.
A
B
128-PX1 PK-18
762-PX2 YL-18
136-WE9 GN-18 C
WE-C2 136-WE4 GN-18 1552272 N905-XG6 OR-18 11 F765-XE22 BR-18 H731-XE27 GY-18 34 SPD CLUTCH #1 SOL 3) GO LEFT TO RIGHT ACROSS ROW TILL FIRST "YES" CONNECTOR.

A
1552267
163-WE32 WH-16 136-WE4 GN-18
G789-WF19 BR-18
200-WF4 BK-18
1
2 CIRCLE STEER
975-XG3 WH-18
N904-XG1 PU-18
12
CONN 58 H730-XE28 BR-18
H731-XE27 GY-18
H730-XE28 BR-18
755-XE29 OR-18
35
36
SPD CLUTCH #2 SOL
SPD CLUTCH #3 SOL
4) IF THE MATCH ATTACH IS AN INSTALLED ATTACHMENT, CONNECTORS CAN BE MATED.
5) IF NOT, CONTINUE ACROSS ROW UNTIL AN ATTACHMENT OR PW-C34 MATCHES.
NOTE N
CONN 29
NOTE X B
SHT 1 C
200-WE33 BK-16 200-WF20 BK-18 3
IND.REAR STEER
975-XG8 WH-18
H731-XG7 GY-18 XG-C5
N904-XE15 PU-18
N905-XE25 OR-18
A972-XE4 OR-18
F765-XE22 BR-18
37
38
RIDE CONTROL RLY
XMSN-IN-GEAR RLY
6) REPEAT STEPS 2 - 5 TILL ALL ATTACHMENT CONNECTIONS HAVE BEEN FOUND.
7) PLATFORM CONNECTORS PW-C34 & PW-C35 SHOULD BE MATED TO A CONNECTOR. RTD ATCH
200-WE17 BK-18
200-WE20 BK-18
G795-WF15 OR-18 4
1552269 N907-XE30 GN-18 975-XE3 WH-18 39 SOL RETURN 8) NEVER MAKE A CONNECTION WHERE THERE IS A "NO". SINGLE TILT ONLY
NOTE AM CONN 11 N904-XG1 PU-18 1 RD-18 (18) FWD HIGH SOL 40
(85) REAR STEER SW
SHT 1
200-WE20 BK-18
(A) INDICATOR LAMP
144-9933 975-XG3 WH-18 2 RD-18 117-2911 202-XE24 BK-18
202-XE18 BK-18 202-XE13 BK-18
NOTE AK
189-0998 WE-C6 200-WE17 BK-18 G796-WF2 YL-18 202-XE11 BK-18
1552267 XG-C6 N905-XG6 OR-18 A RD-18 (18) FWD LOW SOL
2 1 200-WE8 BK-16 H767-WF11 BR-18 3E3364
PK-18 A E803-WE34 YL-18 200-WE33 BK-16 136-WF16 GN-18 975-XG14 WH-18 B RD-18 130-0912 202-XE11 BK-18
3 H731-XG7 GY-18 1 RD-18 C XE-C3 XE-C3A 610-FR1 OR-18
WH-18 B E804-WE35 BU-18 WE-C5 WF-C6 136-WF13 GN-18 136-WF17 GN-18 (D) AWS MODE SELECT SW (18) SPEED CLUTCH 1 SOL
OR-18 C 975-XG8 WH-18 2 RD-18 281-XE12 BK-18 1552269 8Y7833 200-FR2 BK-18
136-WE13 GN-18 429-WE19 YL-18 1552264 3E3387 115-1970 121-4036 XG-C2 SOL GP A 281-XE12 BK-18 1
CONN 31 136-WE4 GN-18 1 136-WF13 GN-18 200-WF5 BK-18 1
1552267 238-1967 202-XE11 BK-18 2 (A) REAR FOG LAMP SW (A) KEY START SW
168-4609
E804-WE35 BU-18
E803-WE34 YL-18
G726-WE7 GY-18
E764-WE1 OR-18
200-WE17 BK-18
G789-WE2 BR-18
2
3
200-WF3 BK-18
G789-WF12 BR-18
200-WF3 BK-18 200-WF4 BK-18
200-WF6 BK-18 200-WF6 BK-18
2 H767-WF11 BR-18
CONN 67 169-0611

G795-WE21 OR-18
G796-WE23 YL-18
F871-WE12 PU-18
F872-WE11 BU-18
G795-WE15 OR-18
H767-WE18 BR-18
4
5
G795-WF10 OR-18
H767-WF11 BR-18
200-WF20 BK-18
3
4 G796-WF2 YL-18
G789-WF18 BR-18
TRANSMISSION BATTERY BOX 7 8
1
614-FR4 PU-18 FR-C1 FP-C1
1552267 3E3369
1
2
+ BATTERY
GROUND
6 5 610-FR1 OR-18 A 610-FP1 OR-18 NOTE K 3 RUN
G796-WE22 YL-18 G796-WF2 YL-18 G789-WF12 BR-18 G789-WF19 BR-18 136-WF16 GN-18
429-WE19 YL-18 7
8
429-WF1 YL-18 G789-WF18 BR-18
6
G795-WF14 OR-18 AUTOSHIFT 2
3
627-FR3 YL-18
200-FR2 BK-18
627-FR3 YL-18
B
C
200-FP2 BK-18
627-FP4 YL-18
4
5
START
NOT USED
4
WE-C7
3E3369
7 8 WE-C8 CONN 34 G795-WF10 OR-18 G795-WF15 OR-18 WF-C5
3E7188
5
CONN 43
6 NOT USED

A 5 3 1299819 G789-WE2 BR-18 G795-WF14 OR-18 6


OFF-ON-START(MOM)
NOTE AM 1 LN-C7 LN-C8 614-FR4 PU-18 TO SIDE CONSOLE HARN
B
B
C
SHT 1 6 4
F877-WE3 WH-18
429-WF1 YL-18
G796-WF2 YL-18
G795-WF14 OR-18
G789-WF18 BR-18 CONN 19 3E3375 3E3372
CONN 19 LX-C1
(36) LH LOCK VALVE SOL
8C-5541 FR-C2 HAZARD SW 614 BLADE TERM B
CONN 31
2
H767-WF11 BR-18 1
2
306-LN18 GN-18
202-LN5 BK-18
306-LN18 GN-18
265-LN14 BK-18
1
2 NOTE AK
1552269
134-LX9 YL-18 1 RD-18
1429117
FL-C1 FP-C2
(SH 1 LOC E-3)
NOTE AL FP-C3 ROTATING VANDAL
(A) AWS QC RELAY
G795-WE26 OR-18
G795-WE25 OR-18 FRONT CONSOLE
NOTE AK 3
4
338-LN19 PK-18
327-LN20 PK-18
338-LN19 PK-18
327-LN20 PK-18
3
4
LN-C1 LX-C2
3E3372 3E3376
G703-LX10 GN-18 2 BR-18
627-FL2 YL-18
1552269
1
3E3364
627-FP4 YL-18
3E3364
610-FP1 OR-18 1
COVER - ATCH
G795-WE21 OR-18
3E-7572 G795-WE15 OR-18 134-LN16 YL-18 134-LN16 YL-18 1 134-LX7 YL-18 134-LX7 YL-18 200-FL1 BK-18 2 200-FP3 BK-18 200-FP5 BK-18 2
2
C885-WE36 PK-18
C883-WE37 GY-18
G795-WE15 OR-18 (80) AWS LOCK VALVE SOL
202-LN2 BK-18
G703-LN22 GN-18
202-LN2 BK-18
G703-LN1 GN-18 3
202-LX5 BK-18
G703-LX1 GN-18
G703-LX8 GN-18
LX-C4
1552269
(45) RH LOCK VALVE SOL
8C-5541 CONN 42 CONN 69
WA-C3 129-4531 265-LN15 BK-18 265-LN15 BK-18 4 265-LX6 BK-18 TO EAME SIDE CONSOLE
1552269 134-LN4 YL-18 265-LN17 BK-18 134-LX3 YL-18 1 RD-18 EXTENSION HARN
F879-WE14 PK-18 G796-WE22YL-18
200-WA5 BK-18
429-WA2 YL-18
200-WA5 BK-18
429-WA2 YL-18
200-WA5 BK-18
429-WA2 YL-18 E764-WA3 OR-18 1 RD-18
LN-C5
LN-C4
1552269
(A) DEL ARC SUPPR 1
189-3158
CONN 57 G703-LX2 GN-18 2 BR-18
627-FL2 YL-18 REAR FOG LAMP
CONN RK-C5
G796-WE30 YL-18 G796-WE30 YL-18 G796-WE23YL-18 H767-WA4 BR-18 2 BR-18 (SH 1 LOC A-15)
85 86 1116795 202-LN23 BK-18 1 200-FL1 BK-18 220-8698
G795-WE25 OR-18 G796-WE30 YL-18
F872-WE11 BU-18 G796-WE24 YL-18 WA-C12 (80) DIODE AS WA-C9 WA-C2 87 G703-LN21 GN-18 2
G796-WE24 YL-18 G796-WE29 YL-18 7N8205 148-4505 7N8204 1552269 265-LN12 BK-18 202-LN10 BK-18 NOTE AL 614-LC15 PU-18 614-LC14 PU-18
30 LX-C3
H769-WE5 BR-18
G796-WE29 YL-18
G796-WE16 YL-18 E764-WA17 OR-18 E764-WA13 OR-18
E764-WA14 OR-18
1
2
1
2
E764-WA1 OR-18
E764-WA3 OR-18
E764-WA1 OR-18
H767-WA6 BR-18
1
2
RD-18
BR-18
87A
G703-LN21 GN-18 SH 1 614-LC16 PU-18
G703-LX8 GN-18 1552267 REAR FOG LAMP ATCH
H767-WE18 BR-18 H767-WA18 BR-18 H767-WA15 BR-18 3 3 H767-WA4 BR-18 (D) DEAD ENG LOWER SW 202-LX5 BK-18 A
(80) AWS CIRCLE STEER SOL (A) DEAD ENG LOWER ENABLE RLY 193-8639 G703-LX1 GN-18 G703-LX4 GN-18 B
F877-WE3 WH-18 H767-WE18 BR-18 WE-C3 WA-C1 H767-WA16 BR-18 4 4 H767-WA6 BR-18
WA-C4 160-7203 3E-9362 265-LX6 BK-18 C
H769-WE5 BR-18 1552252 3E5179 7 8
H768-WE10 BR-18 E764-WE1 OR-18 1 E764-WA17 OR-18 1552269 200-LC10 BK-18

BK-18
RD-18
BU-18
7 8 2 1 RD-18 976-LN3 OR-18 202-LN11 BK-18 1 CAT DATA LINK UH-C6 UH-C2
7 8 WE-C10 WE-C9 H770-WE6 BR-18 429-WE19 YL-18 429-WA2 YL-18 G726-WA10 GY-18 (80) AWS SHUTOFF SOL 1552269
1299819 1299819 3 H770-WA9 BR-18 2 BR-18 3E-8622 2 976-LC17 OR-18 3E3364
5 3 5 3 WA-C13 LN-C6 M969-LC13 YL-18 - SPARE - 1 944-UH11 OR-18 TO PLATFORM HARN
1 G795-WE25 OR-18 G726-WE31 GY-18 G795-WE26 OR-18 4 (80) DIODE AS WA-C10 85 86 3 (D) DUAL FUNC RIDE CONT SW 113-UH7 OR-18 1
1 7N8205 7N8204 WA-C6 1116795 F739-LC7 GN-18 (32) FLOAT DETENT LIMIT SW 2 945-UH12 BR-18 CONN PW-C5
6 4
2
F872-WE11 BU-18
G796-WE24 YL-18 H770-WE27BR-18
6 4
2
F871-WE12 PU-18
G796-WE16 YL-18
200-WE20 BK-18
H767-WE18 BR-18
5
6
200-WA5 BK-18
H767-WA18 BR-18 G726-WA19 GY-18 G726-WA19 GY-18 1
148-4505
1 G726-WA10 GY-18 1552269 87 5 MOM 4 F748-LC4 WH-18
193-8640 131-0379 CONN 38 NOTE C 200-UH8 BK-18 2
(SH 1 LOC G-11)
H769-WE5 BR-18 H768-WE10 BR-18 H768-WE10 BR-18
H769-WE5 BR-18
7
8
H768-WA24 BR-18
H769-WA23 BR-18
2
3
2
3
F872-WA12 BU-18
H769-WA8 BR-18
1
2
RD-18
BR-18
(80) AWS RH STEER SOL
160-7203
G703-LN22 GN-18
87A
30
265-LN13 BK-18 200-LC11 BK-18 6
E701-LC6 PK-18 7 8 CAT DATA LINK UH-C1 CONN 10
9 4 4 LC-C4 1552269
H770-WE6 BR-18 H770-WA20 BR-18 H770-WA20 BR-18 H770-WA20 BR-18 H770-WA9 BR-18 1552269 1
(A) LEFT STEER RELAY (A) RIGHT STEER RELAY 10 LC-C2 MOM CONNECT TO XF-C7 1 944-UH1 OR-18
G726-WE7 GY-18 G726-WA19 GY-18 (A) DEAD ENG LOWER COMMAND RLY
3E-7572 3E-7572 F871-WE12 PU-18 11 F871-WA21 PU-18 WA-C5 M969-LC13 YL-18 1 (D) DEL JUMPER 1429117 2 3 A (LOC. SH 2, F-7) 2 945-UH2 BR-18
3E-9362
H770-WE38 BR-18 F872-WE11 BU-18 12 F872-WA22 BU-18 WA-C8
7N8204
(80) DIODE AS
148-4505
WA-C11
7N8205
1552269
F871-WA11 PU-18 1 RD-18 (80) AWS LH STEER SOL G703-LN22 GN-18
134-LC9 YL-18 2 8Y-7833
976-LC17 OR-18
H18
MOM 4
B
C CONN 39 UH-C3
9W1951
H770-WE6 BR-18 CONN 40 F872-WA22 BU-18 F872-WA22 BU-18 1 1 F872-WA12 BU-18 H768-WA7 BR-18 2 BR-18 160-7203 976-LN3 OR-18 IF AUX. HYDRAULICS, 976-LC18 OR-18 976-LC5 OR-18 5 CAT DATA LINK UH-C5
A

BK-18
RD-18
BU-18
265-LN12 BK-18 NOTE N CONNECT LC-C4 TO KC-C4 1552269 944-UH1 OR-18 113-UH7 OR-18
G726-WE28 GY-18 F871-WA21 PU-18 F871-WA21 PU-18 2 2 F871-WA11 PU-18 INSERT INTO 6 944-UH3 OR-18 200-UH8 BK-18 B
A 134-LN4 YL-18 134-LN16 YL-18 (LOC. SH 2, H-9) JIFFY SPLICE CF-C9 CONNECT TO TA-C4 1 944-UH3 OR-18 A
H768-WA24 BR-18 H768-WA24 BR-18 3 3 H768-WA7 BR-18 944-UH5 OR-18 C
4 4 LH-C2 LC-C1 (LOC. SH 1, E-3 (LOC. SH 2, D-14) 2 945-UH4 BR-18
G726-WE7 GY-18 H769-WA23 BR-18 H769-WA23 BR-18 H769-WA8 BR-18 3E3382 1552272 944-UH11 OR-18 944-UH9 OR-18 D
WA-C7
1552269 (82) RR STEER POS SENS0R
107-9677 1 F748-LC4 WH-18 134-LC9 YL-18 134-LC9 YL-18
NOTE: USE DUAL FUNCTION RIDE CONTROL SWITCH
FOR DEAD ENGINE LOWER& RIDE CONT. ATTACH. CONN 32 945-UH12 BR-18
945-UH6 BR-18
945-UH10 BR-18 E
F
CAT DATA LINK
SERVICE PORT
LN-C3 LN-C2 LH-C1 2 CONFIGURATIONS. THE MOMENTARY POSITION UH-C4
429-WA2 YL-18
200-WA5 BK-18
1
2
PK-18
BK-18 3E3376 1552272 3E3375 CONN 12 3
976-LC5 OR-18
E701-LC6 PK-18 H18
200-LC11 BK-18
200-LC10 BK-18
200-LC8 BK-18
IS USED FOR DEAD ENG LOWER. (32) FLOAT DETENT PILOT PRESS SW
CAT DATA LINK
1552269 945-UH4 BR-18
945-UH2 BR-18
NOTE C G
H
1 184-LN9 BU-18 184-LN9 BU-18 1 F739-LH1 GN-18 4 F739-LC7 GN-18 194-2553 CONNECT TO MP-C1 1 944-UH5 OR-18 J
NOTE U 2 200-LN6 BK-18 200-LN6 BK-18 2 200-LH2 BK-18 200-LH2 BK-18 5 200-LC8 BK-18 (LOC. SH 2, I-12) 2 945-UH6 BR-18
3 134-LN7 YL-18 134-LN8 YL-18 3 134-LH3 YL-18 134-LH3 YL-18 6 134-LC9 YL-18 NOTE: USE PRESS SWITCH FOR
PLATFORM AWS AXLE 4 976-LN3 OR-18 4 F739-LH1 GN-18 PILOT HYDRAULIC LOADER CONFIGURED
MACHINES IN PLACE OF LIMIT SWITCH. CONN 35 CONN 41
ALL WHEEL STEER CONN 12 CONN 56
DEAD ENGINE LOWER DEAD ENGINE LOWER CAT DATA LINK SERVICE PORT

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE 416D, 420D, 424D, 428D, 430D, 432D, 442D,
AND 446D BACKHOE LOADER ELECTRICAL SYSTEM
VOLUME 2 of 2: CHASSIS WIRING
MEDIA NUMBER: RENR7781-03
SCHEMATIC PART NUMBER: 235-8077, CHANGE: 00
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

91 85 87 29 19 56 3 32 24 22 18 11 95 2 10 D 36 20 25

15 97

93

17 13

64 26

62

5
30 60 1 57 A 63 42 B C 89 6 96 90 12 7

32 30 29 63 B 57 8 A 64 1 59 85 2 3 D 95 24 10 96 22

15

18
87

25
91

20
17
13
60
97
4
26
93
5

62 56 C 42 19 89 12 6 11 90 36 7
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

82 56 2 3 D 32 24 18 52 22 49 11 10 36 12 76 20 25

41
48

19
13
8

80 75

85
26

17
5
64

83 84 1 57 A 63 42 38 89 6 90 45 7

63 57 A 8 85 64 1 41 2 3 38 D 24

10

32
76

17 25

13
80

75

84 26

82 48

56 22 42 18 19 83 89 52 49 12 6 11 45 36 90 7 20 5

You might also like