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International Journal of Heat and Fluid Flow 52 (2015) 140–155

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International Journal of Heat and Fluid Flow


journal homepage: www.elsevier.com/locate/ijhff

Bubbly-to-cap bubbly flow transition in a long-26 m vertical large


diameter pipe at low liquid flow rate
Xiuzhong Shen a,⇑, Takashi Hibiki b, Hideo Nakamura c
a
Research Reactor Institute, Kyoto University, Kumatori-cho, Sennan-gun, Osaka 590-0494, Japan
b
School of Nuclear Engineering, Purdue University, West Lafayette, IN 47907-2017, USA
c
Nuclear Safety Research Center, Japan Atomic Energy Agency, Tokai-mura, Ibaraki 319-1195, Japan

a r t i c l e i n f o a b s t r a c t

Article history: The concurrent upward two-phase flow of air and water in a long vertical large diameter pipe with an
Received 22 February 2014 inner diameter (D) of 200 mm and a height (z) of 26 m (z/D = 130) was investigated experimentally at
Received in revised form 19 December 2014 low superficial liquid velocities from 0.05009 to 0.3121 m/s and the superficial gas velocities from
Accepted 1 January 2015
0.01779 to 0.5069 m/s. The resultant void fractions range from 0.03579 to 0.4059. According to the obser-
Available online 24 January 2015
vations using a high speed video camera, the flow regimes of bubbly, developing cap bubbly and fully-
developed cap bubbly flows prevailed in the flows. The developing cap bubbly flow appeared as a flow
Keywords:
regime transition from bubbly to fully-developed cap bubble flow in the vertical large diameter pipe.
Long vertical large diameter pipe
Low liquid flow rate
The developing cap bubbly flow changes gradually and lasts for a long time period and a wide axial region
Local void fraction measurement in the flow direction, in contrast to a sudden transition from bubbly to slug flows in a small diameter pipe.
N-shaped axial void fraction change The analysis in this study showed that the flow regime transition depends not only on the void fraction
Flow regime transition from bubbly to cap but also on the axial distance in the flow and the pipe diameter. The axial flow development brings about
bubbly flow the transition to happen in a lower void fraction flow and the increase of pipe diameter causes the tran-
Evaluation of drift flux correlations sition to happen in a higher void fraction flow. The measured void fraction showed an N-shaped axial
changing manner that the void fraction increases monotonously with axial position in the bubbly flow,
decreases non-monotonously with axial position in the developing cap bubbly flow, and increases
monotonously again with axial position in the fully-developed cap bubbly flow. The temporary void frac-
tion decrease phenomenon in the transition region from bubbly to cap bubbly flow can be attributed to
the formation of medium to large cap bubbles and their gradual growth into the maximum size of cap
bubble and/or cluster of large cap bubbles in the developing cap bubbly flow. In order to predict the
N-shaped axial void fraction changing behaviors in the flow regime transition from bubbly to cap bubbly
flow, the existing 12 drift flux correlation sets for large diameter pipes are reviewed and their predicta-
bilities are studied against the present experimental data. Although some drift flux correlation sets, such
as those of Clark and Flemmer (1986) and Hibiki and Ishii (2003), can predict the present experimental
data with reasonable average relative deviations, no drift flux correlation set for distribution parameter
and drift velocity can give a reliable prediction for the observed N-shaped axial void fraction changing
behaviors in the region from bubbly to cap bubbly flow in a vertical large diameter pipe.
Ó 2015 Elsevier Inc. All rights reserved.

1. Introduction another and provides a simple method for generating large surface
areas to allow effective mass, momentum and energy transfers
Gas–liquid bubbly two-phase flow which is characterized by a between the unreactive gas and liquid two phases and effective
dispersion of gas bubbles in a continuous liquid phase has been chemical reactions between gases and water-soluble compounds
extensively used in industrial plants, such as light water reactors, (Yu et al., 2002, Shen et al., 2014).
chemical plants, energy storage, shale oil and gas extraction plants Long vertical large diameter pipes are extremely important for
and so on. The reason for this is that the two-phase flow is extremely state-of-the-art underground energy storage, underground carbon
efficient for transferring mass or energy from one location to capture and sequestration (CCS), shale oil and gas extractions and
nuclear power plant. Comparing with short vertical large diameter
⇑ Corresponding author. Tel.: +81 72 451 2456; fax: +81 72 451 2658. pipes, the two-phase flow in the long vertical large diameter pipes
E-mail addresses: xzshen@rri.kyoto-u.ac.jp, shenxiuzhong@yahoo.co.jp (X. shows a quite different flow characteristic, because of continuous
Shen).

http://dx.doi.org/10.1016/j.ijheatfluidflow.2015.01.001
0142-727X/Ó 2015 Elsevier Inc. All rights reserved.
X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155 141

Nomenclature

a parameter in the correlation of Cunningham and Yeh V ogj modified drift velocity for the correlations of Chexal
(1973) (–) et al. (1991) (–)
B1 parameter in the correlations of Chexal et al. (1991) (–) Vgj, B drift velocity for bubbly flow (m/s)
C0 distribution parameter (–) Vgj, P drift velocity for pool boiling flow (m/s)
C2 variables in the correlations of Chexal et al. (1991) (–) z height (m)
C3 variables in the correlations of Chexal et al. (1991) (–)
C4 variables in the correlations of Chexal et al. (1991) (–) Greek letters
Cg correction factor of void fraction in the correlations of a void fraction (–)
Chexal et al. (1991) (–) ac critical void fraction the correlations of Murase et al.
D inner diameter of the pipe (m) (1986) (–)
DH hydraulic equivalent diameter of flow channel (m) DpDP differential pressure from the differential pressure
fch probability density function (PDF) of bubble chord gauge (Pa)
length (–) Ds01 flow-directional distance between the front sensor tip,
g gravitational acceleration (m/s2) 0, and the rear sensor tip, 1, of a multi-sensor probe (m)
j mixture volumetric flux (m/s) Dz axial distance (m)
jf superficial liquid velocity (m/s) Dq density difference between liquid and gas phases
jg superficial gas velocity (m/s) (kg/m3)
K0 parameter in the correlations of Chexal et al. (1991) (–) l viscosity (Pa s)
L parameter in the correlations of Chexal et al. (1991) (–) q density (kg/m3)
Lch bubble chord length (m) r surface tension (N/m)
Nl f viscosity number (-)
r parameter in the correlations of Chexal et al. (1991) (–)
Subscripts
Re Reynolds number (–) f liquid phase
t0,2h time when the front sensor tip, 0, touches the front g gas phase
interface (2h) of the h-th bubble (s)
t0,2h+1 time when the front sensor tip, 0, touches the rear inter-
face (2h + 1) of the h-th bubble (s) Mathematical symbols
hi area-averaged quantity over cross-sectional flow area
t1,2h time when the rear sensor tip, 1, touches the front inter-
face (2h) of the h-th bubble (s)
Vgj drift velocity (m/s)

flow transition due to the increase in local average gas velocity The two-phase flow in a vertical large diameter pipe can be for-
with the axial pressure reduction. The two-phase flow becomes mulated by using a two-fluid model (Ishii, 1975) or a drift-flux
more complicated at low liquid flow rate, because the buoyancy model (Zuber and Findlay, 1965). Though the two-fluid model is
force is predominant relative to the inertial force and the bubble- more accurate than the drift-flux model, it is much more computa-
induced turbulence and local flow swirling are prevailing. A review tionally intensive. Therefore, the drift-flux model remains one of
of the current literature has revealed that a few works such as the best available models for the two-phase flow analysis. The
Ohnuki and Akimoto (2000), Sun et al. (2002), Shen et al. (2002), model takes into account both the effects of non-uniform flow
Prasser et al. (2005 and 2007), Omebere-Iyari et al. (2008) and and void fraction profiles as well as the effect of the local relative
Shawkat et al. (2008) have been done regarding local flow charac- velocity between phases. It has been utilized to solve many engi-
teristics in short vertical large diameter pipe. We also have per- neering problems involving two-phase flow dynamics. The one-
formed local measurements at two or three axial positions for dimensional drift-flux model (Zuber and Findlay, 1965) is given as
the two-phase flow in long vertical large diameter pipe by using
hjg i
four-sensor probe and hot-film anemometer in our previous stud- ¼ C 0 hji þ V gj ð1Þ
ies (Shen et al., 2005a, 2010, 2011, 2012a). The currently available hai
knowledge on the two-phase flow characteristics in a vertical large where h i denotes the area average over the cross-sectional area of
diameter can be summarized as (1) large stable Taylor bubbles the flow path and a, jg, j, C0 and Vgj are void fraction, superficial
cannot be formed due to interfacial instability and the radial void gas velocity, mixture volumetric flux, distribution parameter and
fraction profiles are different from those in small pipes in the drift velocity respectively. Since the effects of non-uniform flow
cap/slug flow regime, (2) relative velocities between large bubbles and void fraction profiles are taken into account by the distribution
and liquid are greatly increased relative to them in small diameter parameter and the effect of the local relative velocity between
pipes due to the formation of pipe-size large bubbles resulting phases is accounted for by the mean drift velocity, these two quan-
from the reduced influence of the pipe wall, (3) superposition of tities are closely linked with flow regimes.
the wall-shear-induced turbulence and the bubble-induced turbu- For the accurate prediction of two-phase flow behaviors with
lence results in the violent local flow swirling, especially at lower the drift-flux model in vertical large diameter pipes, a complete
liquid flow rates. It should be noted here that the studies in short set of the models including the constitutive correlations for the dis-
vertical large diameter pipe and the local measurements at two tribution parameter and the drift velocity is required. Based on the
or three axial positions in long vertical large diameter pipe cannot experimental data in short vertical large diameter pipes, a lot of
get the whole pictures of the axial flow regime transitions in the constitutive correlations for the distribution parameter and the
long vertical large diameter pipe. So it is necessary to carry out a drift velocity have been proposed for the two-phase flow in a ver-
further detailed and systematic study on the significant flow tical large diameter. The available 12 constitutive correlations for
regime transition characteristics in such long vertical large diame- the distribution parameter and the drift velocity in our literature
ter pipe. survey are summarized in Table 1. Since these existing correlations
142 X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155

Table 1
Two-phase drift-flux type correlations for large-diameter channels.

Researchers Distribution parameters, C0 (–) Drift velocity, vgj (m/s) Application range
 1=4
Chexal et al. (1991) L
where K 0 ¼ B1 þ ð1  B1 Þ qg
q
, V 0gj C g
K 0 þð1K 0 Þhair f

L ¼ minb1:15hai 0:45
; 1:0c for air–water, where C g ¼ ð1  haiÞB1
1:0þ1:57qg =qf  1=4
r¼ 1B1 V 0gj ¼ 1:41 rgqD2 q C2 C3 C4
f

B1 is a variable depending on Re C 2 ; C 3 ; C 4 are variables depending on qf ,



Reg Reg > Ref or Reg < 0 hjf iDH qf hjg iDH qg
Re ¼ qg ; DH ; Ref ¼ lf , Reg ¼ lg
Ref Reg 6 Ref

Clark and Flemmer 0:934ð1 þ 1:42haiÞ  1=4


1:53 rqg
(1985) f

Clark and Flemmer 1:95hjg i þ 0:93hjf i 0.25


(1986) hji
Cunningham and Yeh  0:239  a  
q hjg i hjf i 0:6
hai ¼ 0:925 qg ,
(1973) f 1:53ðg r=qf Þ1=4 hji

hjg i
where a = 0.67 if < 1,
1:53ðg r=qf Þ1=4
hjg i
a = 0.47 if P1
1:53ðg r=qf Þ1=4
  1:69  qffiffiffiffi qffiffiffiffi  1=4 !
Hibiki and Ishii (2003) hj i q q Bubbly flow hai 6 0.3
exp 0:475 hjig 1  qg þ qg V gj;B exp 1:39hjg i rgqD2 q
f f
f
hjg i
" !# 06 6 0:9
  1=4 hji
þV gj;P 1  exp 1:39hjg i rgqD2 q
f
h  
hj i
i qffiffiffiffi
q
 qffiffiffiffi
q  1=4 ! Bubbly flow hai 6 0.3
2:88 hjig þ 4:08 1  qg þ qg rg Dq
f f V gj;B exp 1:39hjg i q2 h jg i
f
" 0:9 < 61
 1=4 !# h ji
þV gj;P 1  exp 1:39hjg i rgqD2 q
f
8 "  9
< 1=4 #2:22 = V gj;P Cap bubbly flow
1:2 exp 0:110 hji rgqD2 q hai > 0.3
: f ;  1=4
 qffiffiffiffi qffiffiffiffi 0 6 hji rgqD2 q 6 1:8
qg qg
1 q þ q f
f f
( ( "  1=4 #) )
V gj;P Cap bubbly flow
0:6 exp 1:2 hji rgqD2 q  1:8 þ 1:2 hai > 0.3
f
 qqffiffiffiffi qffiffiffiffi  1=4
q
1 qf
g
þ qf
g
hji rgqD2 q > 1:8
f

Hills (1976) 1:35=hji0:07 0.24 hjfi P 0.3


 
1.0 ð1  haiÞ 0:24 þ 4:0hai1:72 hjfi < 0.3

qqffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffi
Hirao et al. (1986) 1:2  0:2 qg 0:52 gDqH Dq
f f

qqffiffiffiffi  1=4 
Kataoka and Ishii h i0:5 0:809 q 0:157 N lf 6 2:25  103
1:2  0:2 qg
(1987) f 0:0019 rgqD2 q DH q ðqrq Þ g
qf N 0:562
lf h i0:5
f f f g
DH q ðqrq Þ 6 30
f f g
qqffiffiffiffi  1=4  
1:2  0:2 qg qg 0:157 0:562 N lf 6 2:25  103
f 0:030 rgqD2 q q N lf h i0:5
f f
DH q ðqrq Þ > 30
f f g
qqffiffiffiffi  1=4  
1:2  0:2 qg qg 0:157 N lf > 2:25  103
f 0:92 rgqD2 q q
f f

 qffiffiffiffi
Murase et al. (1986) q
1:2  0:2 qg ð1  e18hai Þ h a i < h ac i
f
 qffiffiffiffiffiffiffiffiffiffiffiffiffi  2 h a i P h ac i
1:0 þ 0:2 1  qg =qf 1  ha1h
ihac i
ac i
qqffiffiffiffi    3=2
q q
hac i ¼ 0:588  1:817 qg þ 2 qg  3:34 qg
f f f
 1=4  h i0:5 1=8   hai < 0.33
7:1 rgqD2 q DH q ðqrq Þ 1
hai  C 0 hai
1:6
f f f g

h i0:5 1=8  1=4   n o hai P 0.33


rg Dq 1:45
16:4fDH q ðqrq Þ g q2
1
hai  C 0 hai  lnð1  hai Þ
f f g f

qqffiffiffiffi  
Ishii (1977) 1:2  0:2 qg pffiffiffi rg Dq 1=4 Bubbly
f 2 q2 ð1  haiÞ1:75
f
qqffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffi
1:2  0:2 qg 0:35 gDH Dq Slug
f qf
qqffiffiffiffi  
1:2  0:2 qg pffiffiffi rg Dq 1=4 Churn
f 2 q2
f

qffiffiffiffiffiffiffiffiffiffiffi h i0:5
Ishii and Not given 0:54 gDqH Dq
f
DH q ðqrq Þ 6 30
Kocamustafaogullari f f g

Not given  1=4 h i0:5


(1985) rgðqf qg Þ DH q ðqrq Þ > 30
3:0 q2 f f g
f

 
Shipley (1984) 1.2 hj i 2 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
0:24 þ 0:35 hjig gDH hai
X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155 143

are the consummation of the work of former researchers for the divided into two separate flows and then mixed with the former
two-phase flow in a vertical large diameter, it is necessary to check mixed air–water flow before they were injected into the test sec-
whether these correlations can predict the flow behaviors in long tion. The two-phase mixture flowed out of the test section to enter
vertical large diameter pipes or not. a separator, namely, the open upper reservoir tank. The air was dis-
In view of the complexity of the two-phase flow and difficulty of charged there and the water was circulated through the loop. The
the measurement in a long vertical large diameter pipe at low water temperature was kept at a constant temperature within the
liquid flow rate, the long large diameter pipe is the geometry being deviation of ±1 °C during each experimental period. Due to the high
less well investigated up to now. This study thus aims to experi- pressure in the lower part of the facility, the test section was made
mentally investigate the flow characteristics of bubbly-to-cap bub- of stainless steel round pipe in the low part for its solidity and the
bly flows with wide range transitional behaviors in a long vertical transparent acrylic resin round pipes in the upper part to enable
large diameter pipe at low liquid flow rate and to objectively eval- flow observation. All the pipes used for the test section were
uate all available constitutive correlations of the distribution 200 mm in inner diameter and their overall height was 26 m. The
parameter and the drift velocity for large diameter pipes on the height of the upper reservoir tank is 2.5 m.
basis of the newly-obtained experimental data in a long vertical
large diameter pipe. 2.2. Measurements for two-phase parameters

2. Experimental The inlet water flow rate and water pressure were measured by
using Venturi flow meters (25 and 50 mm in inner diameters,
2.1. Experimental loop for two-phase flow respectively) and a pressure gauge, respectively. The inlet gas flow
rate and gas pressure were measured by using orifice flow meters:
The present study was carried out by using a large scale test loop FE-H11-GAS (nominal flow rate: 73.8 Nm3/h) and FE-H12-GAS
of the adiabatic air–water two-phase flow in Japan Atomic Energy (nominal flow rate: 47.5 Nm3/h), and a mass flow meter: FE-H20-
Agency (JAEA). Fig. 1 shows the experimental facility layout. Puri- GAS (nominal flow rate: 2 Nm3/h) and a pressure gauge, respec-
fied water was used in the experimental loop and renewed every tively. The accuracies of the liquid Venturi flow meters and the
day during the experimental period to maintain the water quality. gas orifice flow meters are ±0.1% FS (full scale) and ±0.5% FS respec-
Water was kept in the lower reservoir tank, and was pumped with tively at ambient temperature of 0–55 °C. The measurable range of
a positive displacement, centrifugal pump, capable of providing a the pressure gauge is 0–5 kg/cm2 and its maximum measurement
constant head with minimum pressure oscillation. For adiabatic error is 1% FS. 8 differential pressure gauges with maximum uncer-
air–water flow experiments, porous sinter tubes (10 mm high tainties of ±0.1 kPa/m were used to simultaneously measure the
and £74 mm) with circumferentially-aligned 2  80 holes of differential pressures along the axial flow. The pressure distribu-
£0.5 mm (see Fig. 1) were used as air injectors. The water, which tion along the flow was obtained by using the inlet pressure gauge
flowed through one Venturi flow meter, was divided into four sep- and the 8 differential pressure gauges. The water and air tempera-
arate flows and then mixed with air in the center of the mixer, while tures were measured by 2 K-type thermocouples with maximum
the water, which flowed through the other Venturi flow meter, was uncertainties of ±0.1 °C. Based on the axial pressure distributions
and the fluid temperatures, the air density change along the flow
can be obtained. Thus the axial local superficial gas velocities can
be calculated from the inlet gas flow rate.
The experimental data from the 8 differential pressure gauges
were used to obtain the void fraction along the flow in the present
experiments. If the frictional pressure drop is negligible relative to
gravitational pressure drop, the volume-averaged void fraction
within the differential pressure measurement region is measured
by

DpDP
hai ¼ : ð2Þ
ðqg  qf Þg Dz

where DpDP, qg, qf, g and Dz are differential pressure from the dif-
ferential pressure gauge, gas density, liquid density, gravitational
acceleration and height of the measuring region respectively. By
assuming that the volume-averaged void fraction equals to the
area-averaged void fraction at the axial center of the measuring
region, we can obtain the axial local area-averaged void fraction.
In order to experimentally investigate the lengths of the large
cap bubbles in a large diameter pipe, this study measured chord
lengths (Lch) of the bubbles with optical multi-sensor probes in
the following way,

Ds01
Lch ¼  ðt 0;2hþ1  t 0;2h Þ; ð3Þ
t 1;2h  t0;2h

where Ds01, t0,2h, t0,2h+1,and t1,2h are the flow-directional distance


between the front sensor tip, 0, and the rear sensor tip, 1, of a
multi-sensor probe, the time when the front sensor tip, 0, touches
the front interface (2h) of the h-th bubble, the time when the front
sensor tip, 0, touches the rear interface (2h + 1) of the h-th bubble
Fig. 1. Schematic of experimental apparatus. and the time when the rear sensor tip, 1, touches the front interface
144 X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155

Table 2
18 flow conditions in present experiments.

hjfi (m/s) hjg0i (at z/D = 0) (m/s) P0 (at z/D = 0) (MPa) Tf (°C) Tg (°C)
Actual values Nominal values Actual values Nominal values
0.05047 0.0504 0.2106 0.203 0.2747 32.38 27.33
0.05039 0.1957 0.189 0.2776 32.51 26.83
0.05057 0.07357 0.0714 0.2987 26.18 25.42
0.05069 0.03375 0.0331 0.3206 34.17 27.31
0.05009 0.01803 0.0179 0.3313 29.80 23.60
0.1916 0.193 0.2034 0.203 0.2822 29.63 26.32
0.1934 0.1932 0.189 0.2822 29.87 24.62
0.1925 0.07151 0.0714 0.3079 28.98 24.91
0.1940 0.03325 0.0331 0.3287 30.25 23.29
0.2551 0.255 0.1996 0.203 0.2884 30.50 23.71
0.2537 0.1887 0.189 0.2907 31.56 25.50
0.2546 0.07062 0.0714 0.3141 31.37 26.00
0.2545 0.03308 0.0331 0.3333 30.91 22.52
0.3110 0.312 0.1985 0.203 0.2893 30.22 23.72
0.3121 0.1787 0.189 0.2946 33.42 25.99
0.3108 0.06992 0.0714 0.3146 29.39 26.77
0.3126 0.03237 0.0331 0.3359 32.56 22.10
0.3121 0.01779 0.0179 0.3436 30.86 27.00

liquid velocity, hjfi, and the inlet superficial gas velocity, hjg0i, at
z/D = 0, accompanied by its corresponding local absolute pressure
(P0 at z/D = 0), the liquid phase temperature (Tf) and the gas phase
temperature (Tg). The nominal values of the hjfi and hjg0i, which
were obtained by averaging their actual values, will be used to rep-
resent the flow conditions in the following figures. Fig. 2 presented
the flow conditions on a flow regime map. In Fig. 2, the transition
line from bubbly to slug flow identified by Mishima and Ishii
(1984) and the transition line from wall peak radial phase distribu-
tion to core peak radial phase distribution proposed by Shen et al.
(2005a) were superimposed. In comparison to the short vertical
large diameter pipe, the pressures in the long vertical large diame-
ter pipe will be much greater and the resultant superficial gas veloc-
ity changes along the flow will be more significant. The axial
changes of the measured absolute pressures and the measured
superficial gas velocities in the 18 flow conditions were shown in
Figs. 3 and 4. So the present experiments were under the flow con-
ditions of superficial liquid velocity, hjfi, ranging from 0.05009 to
0.3121 m/s, and superficial gas velocity, hjgi, ranging from 0.01779
to 0.5069 m/s.
We have assumed that the frictional pressure drop is negligible
relative to gravitational pressure drop in the void fraction mea-
surement with the differential pressure gauges. In order to confirm
this assumption, we calculated the frictional pressure drop and the
gravitational pressure drop in present experiments when hjfi takes
the maximum value of 0.3121 m/s. The two-phase friction multi-
plier were predicted by the equation of Chisholm (1967) for turbu-
lent flow and the accordingly required Darcy friction factor and
void fraction were calculated by Blasius equation and the drift flux
model of Hibiki and Ishii (2003) respectively in the calculation. The
calculation result showed that maximum ratio of the frictional
Fig. 2. Flow regime map. pressure drop to the total pressure drop is about 0.5% when hjgi
change from 0.01779 to 0.5069 m/s. So we can conclude that the
(2h) of the h-th bubble respectively. Since the large cap bubbles frictional pressure drop is negligible relative to gravitational pres-
usually rise one-dimensionally in the multi-dimensional two-phase sure drop in present experiment.
flow, it will be reliable for this method to measure their chord In order to further verify the accuracy of the void fraction mea-
lengths in a large diameter pipe. surements by the differential pressure gauges, we compared them
with local void fraction measurements by the optical multi-sensor
2.3. Experimental conditions and measurement verification probe method (Shen et al., 2005b, 2008a, 2008b and Shen and
Nakamura, 2013) and the X-type hot-film probe method (Bruun,
The present study performed the experiments for 18 flow condi- 1995). The measurement errors in both comparisons are within
tions shown in Table 2 and Fig. 2. Table 2 tabulated the superficial ±10%.
X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155 145

Fig. 3. Axial change of absolute pressure in the test section.

Fig. 4. Axial change of superficial gas velocity in the test section.

3. Flow regimes and their transitions that in the small diameter pipe. Ohnuki and Akimoto (2000) first
reported that the stable Taylor bubble can hardly be formed in
The agglomeration and coalescence of small bubbles have been large diameter pipe. Prasser et al. (2005) attributed the absence
found to form the cap bubbles in the two-phase flow. Once a cap of well-shaped stable Taylor bubbles to the missing confining
bubble is formed, further bubble random collisions between the action of the pipe walls in large diameter pipe. Here we can also
cap bubble and the other bubbles and the wake entrainments of explain the phenomena by the reason that the collisions of the tur-
the cap bubble follow and the cap bubble grows up in size. It is bulent eddies with the large cap bubble, shearing-off and interfa-
easy for the cap bubble to reach the pipe size and to further grow cial instability of the large cap bubbles greatly increase the
up in the length in small diameter pipe. So the flow regime transi- breakup probability of the large cap bubble and make the large
tion from bubbly to slug flow happens suddenly in time and axial cap bubble over the pipe size no longer be sustained. So the flow
distance and Dukler and Taitel (1977) and Mishima and Ishii regime transition from bubbly to cap bubbly flow happens gradu-
(1984) proposed the void fraction of 0.3 as the criterion for flow ally as an important developing process in the large diameter pipe.
regime transition from bubbly to slug flow in small diameter pipes. Relative to the sudden flow regime transition from bubbly to slug
However, in large diameter pipe it is time-consuming and axial- flow in the small diameter pipe, the gradual growth of the develop-
distance-consuming for the flow to form a large cap bubble closing ing cap bubbles and the gradual flow regime transition from bub-
to the pipe size, difficult for the formed pipe-size large cap bubble bly to cap bubble flow are the important flow characteristics in the
to further greatly grow up in its axial length and almost impossible large diameter pipes. Predictably, the gradual flow regime transi-
for the flow to develop into the stable Taylor bubble flow regime as tion from bubbly to cap bubble flow cannot be shown completely
146 X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155

in a short vertical large diameter pipe. So the present experimental regimes termed by bubbly, cap bubbly and churn flows were con-
data showing the whole picture of the flow regime transition in a cluded to exist in the flow. The range of gas flow rates and void
long vertical large diameter pipe are valuable for the modeling of fractions in the present experiments did not reach values at which
the flow. the churn flow regime is observed. The observed bubbly and cap
According to the flow regime classification of Schlegel et al. bubbly flows were shown in the flow regime map of Fig. 2. Fig. 5
(2009) over void fraction range from 0.02 to 0.83 in a vertical large shows the typical images of two-phase flow development in time
diameter pipe of 0.15 m in diameter and 4.4 m in height, the 3 flow and axial direction in the present experiments. The bubbly flow

107

82.8

41.5
t = 0s 0.01s 0.02s 0.03s 0.04s z/D
(a)

107

82.8

41.5
t = 0s 0.01s 0.02s 0.03s 0.04s z/D
(b)
Fig. 5. Typical images of two-phase flow development in time and axial direction in the long vertical large diameter pipe. (a) Flow condition of hjfi = 0.0504 m/s and
hjg0i = 0.203 m/s, (b) flow condition of hjfi = 0.312 m/s and hjg0i = 0.0331 m/s.
X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155 147

regime was observed at low gas volumetric flux or high liquid vol- The measured void fractions (see Section 4) at the axial positions
umetric flux conditions and it is developing in the main flow direc- corresponding to the start and the end of the bubbly-to-cap bubbly
tion in averaged-manner. The bubbly flow regime (see Fig. 5(b)) is transitions in the present experimental pipe of D = 20 cm were
characterized by small dispersed bubbles moving upward along shown in Fig. 7. The experimental data of Hibiki and Ishii (2000)
the main flow. Significant local chaotic bubbly motions, namely at the bubbly-to-slug flow transition in a pipe of D = 10.2 cm, the
co-existing of upward and downward flows of liquid and bubbles criteria of Mishima and Ishii (1984) and Taitel et al. (1980) were
with random swirling motions, appear especially in low liquid flow also illustrated in Fig. 7. These experimental data show that the
rate bubbly flow. The cap bubbly flow regime should be further bubbly-to-cap bubbly transitions are dependent not only on the
divided into the developing and fully-developed cap bubbly flow void fraction but also on the axial position and the pipe diameter
regimes. The former (see Fig. 5(a) at z/D = 41.5 and 82.8) is charac- in the vertical large diameter pipe. The axial flow development
terized by the rather successive appearance of the growing middle brings about the transition to happen at relatively low void frac-
and large cap bubbles that drift upwardly and fast among slowly tions. The dependence of the transition on the axial position may
moving small bubbles by agitating the flow and producing strong be attributed mainly to the bubble coalescence caused by the
local turbulence and secondary flow. The latter (see Fig. 5(a) at increasing neighboring time of the bubbles along the flow develop-
z/D = 113) is characterized by the intermittent appearances of ment (Hibiki and Ishii, 2000) and the expansion of gas phase
fully-developed large dominant coalescent cap bubbles among caused by local pressure reduction along the vertical flow develop-
the agitating small bubbles, whose diameters of volume-equiva- ment. The increase of pipe diameter delays the happening of the
lent sphere are comparable to or close to the pipe diameter. Base flow regime transition from bubbly to cap bubbly flow at higher
on our high speed video camera observations, the 3 flow regimes, void fraction at the same axial position, that is to say, the flow
namely bubbly, developing cap bubble and fully-developed cap regime transition from bubbly to cap bubbly flow occurs at the
bubble flows, are sketched briefly in Fig. 6(a). void fraction increasing with the growing pipe diameter in the
Upward-moving large cap bubbles play the dominant roles in large diameter pipes. Since the pipe diameter increase has
three-dimensional two-phase flow in large diameter pipe. increased the liquid Reynolds number and the wall-induced liquid
Although their characteristics are briefly illustrated in Fig. 6(a), turbulence, the increasing shear force of the turbulence hinders the
their whole structures cannot be seen clearly in Fig 5 because their formation of the cap bubble by increasing probability of bubble
views are partly obstructed by swarms of small bubbles existing in breakup. This mechanism may result in the delay of the happening
the liquid film region between the large cap bubble and the pipe of the flow regime transition from bubbly to cap bubbly flow as the
wall. The view obstruction feature in observing large cap bubbles pipe diameter increases in a vertical large diameter pipe. The tra-
in large diameter pipe is quite different from that in other flow ditional flow regime transition criteria of Mishima and Ishii
channels (Dukler and Taitel, 1977; Shen et al., 2012b). This study (1984) and Taitel et al. (1980), resulting from the analysis of max-
partly observed the large cap bubbles and detected their behavior, imum allowable packing of bubbles, indicate that the flow regime
their horizontal and vertical sizes and their shapes by observing transition happens at constant void fractions of 0.3 and 0.25
their visible parts and the motions of small bubbles near pipe wall respectively. These criteria may not be suitable for the prediction
in the motion video. We found that the large cap bubbles always of flow regime transition in a long large diameter channel since
keep irregularly deformed shapes and cannot grow to the inner the increasing neighboring time of the bubbles, the expansion of
diameter of the large diameter pipe in the pipe cross-section. gas phase along the flow and the increasing shear force of the tur-
Prasser et al. (2005) measured the flow by using wire-mesh sensors bulence in the long large diameter channel may cause the flow
and showed that the large cap bubble usually keeps its side surface regime transition to happen at a void fraction quite different from
with large concave regions and has a diameter less than the pipe 0.3 or 0.25.
diameter in the pipe cross-section. Ohnuki and Akimoto (2000)
and Omebere-Iyari et al. (2008) also reported the fact that the large
cap bubbles show irregular shapes. The large cap bubbles that are 4. Experimental results for axial void fraction distributions
apt to move around the center of the pipe will reduce the liquid
fraction holding free small bubbles in the center of the pipe and Fig. 8 shows the axial behavior of the average void fractions
will further force the free small bubbles to flow in the liquid layer obtained by the differential pressure measurement in the present
near wall. The lift force due to the velocity gradient also may push experiments. In general, the decrease in superficial gas velocity
the small bubbles to move toward the wall. The existence and the and the increase in superficial liquid velocity cause the decrease
lengths of the developing and dominant large cap bubbles are mea- in the measured void fractions in whole and the measured void
sured and shown in Fig. 6(b) by means of the probability density fractions increase in the axial direction, accompanying the
functions (PDF) of bubble chord length at z/D = 41.5 and 113 at expansion of gas phase caused by local pressure reduction along
inlet flow condition of hjfi = 0.0504 m/s and hjg0i = 0.203 m/s and the flow. However, the experimental data in Fig. 8 obviously show
inlet flow condition of hjfi = 0.0504 m/s and hjg0i = 0.0331 m/s. that the void fractions axially increase in an N-shaped changing
Although some measurement errors may be included in measuring manner when the void fractions are over 0.1. In comparison to
chord lengths of the multi-dimensionally moving small bubbles, the flow conditions with very low superficial gas velocity of
the measured chord lengths of bubbles in Fig. 6(b) reveals that hjg0i = 0.0179 m/s, in which the void fractions increase monoto-
the large cap bubbles with chord length over 200 mm exist nously in the axial direction, the flow conditions with relatively
in the fully-developed cap bubble flow, plenty of large developing low superficial gas velocities of hjg0i = 0.0331 and 0.0714 m/s show
cap bubbles with chord length below 200 mm exist in the develop- the characteristic that the void fractions first increase monoto-
ing cap bubble flow and no significant large bubble flows in the nously, then decrease non-monotonously and finally increase
bubbly flow. monotonously again in the axial direction, namely an N-shaped
The developing cap bubbly flow regime is a kind of the flow axial void fraction transitions. In the flow conditions with high
regime transition region between bubbly and fully-developed cap superficial gas velocities of hjg0i = 0.189 and 0.203 m/s, the void
bubbly flows. The start and the end of the developing cap bubbly fraction first decreases in the axial direction in the region of
flow regime correspond to the incipience of small cap bubbles z/D 6 60 and then increases in the axial direction in the region of
and the incipience of fully-developed cap bubbles with the cross- z/D > 60 and a V-shaped axial void fraction recovery appears in
sectional diameter less than the pipe inner diameter respectively. Fig. 8. Actually the V-shaped part is the second half of the N-shaped
148 X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155

(a)

(b)
Fig. 6. Flow regime sketches and bubble chord length distributions. (a) Sketches of bubbly, developing cap bubble and fully-developed cap bubble flows. (b) Approximate
bubble chord length distribution at the pipe centers in 3 flow regimes.
X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155 149

of the two-phase flow will increase significantly. According to the


drift-flux model in Eq. (1), the void fraction will accordingly
decrease. When the developing cap bubbles reach their maximum
size resulting from the balance between their coalescence and
breakup, the drift velocity of the two-phase flow will not increase
and the void fraction will stop decreasing in the axial direction.
Then, the expansion of gas phase caused by local pressure reduc-
tion along the flow direction will restart the monotonous increas-
ing of the void fraction. It should be mentioned here that this void
fraction decrease along the flow were observed in our previous
measurements with optical four-sensor probes and X-hot film
probes (Shen et al., 2010 and Shen et al., 2012a). However, the local
measurements at two or three axial positions prevented us from
getting the whole picture of the two-phase flow in the long vertical
large diameter pipe.
Fig. 7. Dependence of void fraction at bubbly-to-cap bubbly transition on the axial
Since the N-shaped axial void fraction transition can attribute to
position and the pipe diameter. formation and growth of the developing cap bubbles, namely the
flow regime transition from bubbly flow to developing cap bubbly
flow and further to fully-developed cap bubbly flow, it may be pos-
axial void fraction transition in high superficial gas velocity condi- sible and necessary to predict the phenomenon by using the drift
tions. The N-shaped axial void fraction transition is characterized flux model with proper constitutive correlations for the distribu-
by a temporary decrease of the void fraction in the axial flow tion parameter and the drift velocity.
direction.
This phenomenon is due to the formation of cap bubbles and 5. Drift-flux model evaluations
their further development into the fully-developed dominant cap
bubbles, which correspond to the developing cap bubbly flow The one-dimensional drift-flux model of Eq. (1) with the avail-
and the fully-developed cap bubbly flow respectively. When the able 12 constitutive correlations for the distribution parameter and
developing cap bubbles form and further grow up, the drift velocity the drift velocity shown in Table 1 was used to calculate the void

Fig. 8. Axial developments of void fractions and their predictions with correlations of Hibiki and Ishii (2003).
150 X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155

Table 3 comparisons in the plot of hjgi/hai versus hji. Table 3 then tabulates
Evaluations of the drift-flux type correlations based on the present experimental data. the average relative deviations between the measured and pre-
Two-phase flow drift-flux Average Are the Can the N- dicted void fractions, the capabilities of these constitutive correla-
correlations relative impacts of shape axial tions to deal with the impacts of different fluids and different
deviations different fluids void pressures and the capabilities to predict the N-shape axial void
between the and different fraction
measured and pressures transition
fraction transition.
predicted void included be The constitutive correlations of Chexal et al. (1991) were devel-
fractions (%) through predicted? oped as a generalized form for air–water, steam–water, and refrig-
physical erant two-phase flows. They depend on pressure, temperature,
properties?
hydraulic diameter and flow conditions of the two-phase flow,
Chexal et al. (1991) ±25.34 Yes No but are independent of flow regimes. The correlations cover verti-
Clark and Flemmer (1985) ±13.88 Yes No
cal (up and down), horizontal and inclined co-current flows and
Clark and Flemmer (1986) ±9.588 No No
Cunningham and Yeh ±52.29 Yes No vertical counter-current flows. These correlations are usually
(1973) called EPRI drift-flux model which is currently used in RELAP 5-
Hibiki and Ishii (2003) ±10.18 Yes No 3D computer code and other numerical calculations such as Chen
Hills (1976) ±12.13 No No et al. (2001). The drift-flux correlation part for vertical air–water
Hirao et al. (1986) ±32.19 Yes No
co-current flows is shown in Table 1. The model is entirely empir-
Kataoka and Ishii (1987) ±19.57 Yes No
Murase et al. (1986) ±30.72 Yes No ical, and thus may have some inaccuracies when trying to predict
Ishii (1977) ±12.54 Yes Yes, it can flows being not included in the original benchmarking data set.
be roughly The average relative deviation between the measured void frac-
Ishii and ±19.95 Yes No
tions and the predictions of Chexal et al. (1991) correlations is
Kocamustafaogullari
(1985) ±25.34%. The great deviations are further illustrated in Fig. 12 (no
Shipley (1984) ±13.59 No No predictable void fraction for hjfi = 0.0504 m/s). The constitutive cor-
relations cannot predict the N-shaped axial void fraction transition
observed in the long vertical large diameter pipe.
fractions for the present 18 flow conditions in this study. The cal- The drift flux correlations of Clark and Flemmer (1985) were
culated void fractions were compared with the present experimen- developed based on their own experimental data with the mixture
tal results in Table 3 and Figs. 9–12. Figs. 9–12 illustrate the volumetric fluxes ranging from 0.7 to 2.7 m/s and the void fraction

Fig. 9. Comparisons of Ishii (1977), Hibiki and Ishii (2003) and Hirao et al. (1986) drift-flux correlations with present experimental data.
X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155 151

Fig. 10. Comparisons of Kataoka and Ishii (1987), Hills (1976) and Shipley (1984) drift-flux correlations with present experimental data.

ranging from 0.05 to 0.25 in a large pipe with an inner diameter of under simulated small-break LOCA (Loss-Of-Coolant Accident) con-
0.10 m and a height of 4 m. Although their correlations predicted ditions. This correlation does not have a general form of drift-flux
the present experimental data with the average relative deviation model using a distribution parameter and a drift velocity. Although
of ±13.88% as shown in Fig. 11, their correlations did not take into the correlation of Cunningham and Yeh (1973) included the impacts
account the effect of physical properties on the distribution param- of different fluids and different pressures through physical proper-
eter. Consequently, Clark and Flemmer’s correlations may not be ties, the correlation predicted the present void fraction data with
applicable to other fluid systems such as high pressure steam– the average relative deviation of ±52.29% and Fig. 12 showed that
water flow conditions. The correlations cannot predict the N- this correlation cannot give a reasonable prediction for the two-
shaped axial void fraction transition observed in the long vertical phase flows in long vertical large diameter pipe.
large diameter pipe. Hibiki and Ishii (2003) found that the flow regime at the test
The drift-flux type correlations of Clark and Flemmer (1986) are section inlet affects the liquid circulation pattern resulting in
the modified correlations of Clark and Flemmer (1985) based on inlet-flow-regime dependent distribution parameter and drift
the same experimental data. These correlations gave the best pre- velocity. Two types of drift flux correlations based on different inlet
dictions for the present void fraction data with the average relative flow regimes, namely bubbly and cap bubbly flows, were proposed.
deviation of ±9.59% among all the drift flux correlations in Table 1 These drift flux correlations include the physical properties of the
as shown in Fig. 12. However, Clark and Flemmer (1986) did not two phases and relates the distribution parameter and drift veloc-
consider the effect of physical properties on the distribution ity to the local liquid and gas flow rates. It should be mentioned
parameter and the drift velocity in the modified correlations and that the drift flux correlations developed by Kataoka and Ishii
the effect of the flow development. Thus, the applicability of these (1987) were adopted for cap bubbly flow with void fraction greater
correlations to other fluid systems such as high pressure steam- than 0.3 in their drift flux correlations. The comparison between
water flow is still questionable and the correlations cannot predict the predictions of the drift-flux correlations of Hibiki and Ishii
the N-shaped axial void fraction transition observed in the long (2003) and the present experimental data in Table 3 and Figs. 8
vertical large diameter pipe. and 9 showed that the correlations give a good prediction with
Other than the various drift-flux models, Cunningham and Yeh the average relative deviation of ±10.18% for the void fractions in
(1973) developed a practical empirical correlation to predict a void the present long vertical large diameter pipe. Since the flow
fraction for rod bundle systems under pool conditions based on data developing effect in a long pipe is not considered in the drift-flux
from PWR fuel bundle assembly (480 heated rods) experiments correlations of Hibiki and Ishii (2003), they are not able to predict
152 X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155

the N-shaped axial void fraction transition observed in the long lack of consideration for the effect of flow development on the flow
vertical large diameter pipe. regime transition.
Hills (1976) performed tests with a large pipe with an inner Kataoka and Ishii (1987) developed drift velocity correlations
diameter of 0.150 m and height of 10.5 m for superficial gas veloc- for pool void fraction based on various experimental conditions.
ities of 0.070–3.5 m/s and superficial liquid velocities of 0–2.7 m/s. Their correlations show that the drift velocity is dependent upon
Hills developed drift-flux correlations based on his own experi- vessel diameter (for small diameter pipes only), system pressure
mental data. However, the effect of physical properties on the dis- and fluid properties. The correlations gave a reasonable prediction
tribution parameter and the drift velocity are not included in these for the present developing and fully-developed cap bubbly flows,
correlations. Therefore, Hills’s correlations may not be applicable but its predictions for the bubbly flow were questionable as shown
to other fluid systems such as high pressure steam-water flow con- in Fig. 10. Their overall average relative deviation is ±19.57%. The
ditions. Although the correlations gave the reasonable predictions correlations of Kataoka and Ishii (1987) failed to predict the N-
for the present void fraction data with the average relative devia- shaped axial void fraction transition observed in the long vertical
tion of ±12.13% as shown in Fig. 10, Hills (1976) did not consider large diameter pipe.
the effect of flow development on the distribution parameter and Murase et al. (1986) performed steam-water two-phase exper-
the drift velocity in their correlations and their correlations cannot iments. The test section has four circular channels with an inner
predict the N-shaped axial void fraction transition observed in the diameter of 0.0405 m and a height of 1.055 m. A single heater
long vertical large diameter pipe. rod is installed inside each flow channel for generating steam flow.
Hirao et al. (1986) conducted experiments with a large pipe of The correlations for distribution parameter and drift velocity were
0.102 m diameter. Their experimental flow conditions included developed based on their experimental data. The impacts of differ-
steam-water two-phase flows with liquid and gas volumetric flux ent fluids and different pressures on the distribution parameter
below 1 and 4 m/s respectively. They also proposed a correlation and drift velocity were considered in their correlations, but the cor-
for the drift velocity. It is noted that drift velocity obtained by their relations over-predicted the void fractions in the present long ver-
correlation can become infinitely large for a very large diameter tical large diameter pipe, as shown in Fig. 11, with the average
pipe. Although their correlation can give an acceptable prediction relative deviation of ±30.72% and failed to predict the N-shaped
for the flow with fully-developed cap bubbles in Fig. 9, its predic- axial void fraction transition observed in the long vertical large
tions for the bubbly flow are poor. The overall predicting average diameter pipe.
relative deviation, relative to the present measured void fractions, Ishii’s drift flux correlations (1977) were developed as a com-
is ±32.19%. The N-shaped axial void fraction transition observed in prehensive model for small-diameter channels and represents
the long vertical large diameter pipe cannot be predicted due to the the starting point for many later models. An expression for the

Fig. 11. Comparisons of Ishii and Kocamustafaogullari (1985), Clark and Flemmer (1985) and Murase et al. (1986) drift-flux correlations with present experimental data.
X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155 153
h i0:5
distribution parameter was developed semi-empirically, and mod- depending on physical properties at DH q ðqrq Þ ¼ 30, corre-
f f g
els for the drift velocity in each flow regime were developed such sponding to DH = 0.09 m for air–water systems at atmospheric
that they account for the dependence on void fraction, fluid prop- pressure. The correlation was derived under the assumption that
erties and pipe diameter. The drift flux correlations of Ishii (1977), the surface of the cap bubble was smooth. In the two-phase flows
together with the flow regime transitional criterion of Mishima observed in the long vertical large diameter pipe, large bubbles can
and Ishii (1984), acceptably predicted the present experimental be highly deformed due to significant turbulences. They did not
data in the long vertical large diameter pipe as shown in Figs. 9 give any correlation for distribution parameter; however Ishii’s
and 13 with the average relative deviation of ±12.54%. Except for correlation for the distribution parameter (Ishii, 1977) is usually
the flow regime transitional regions (namely, the developing cap used with this correlation for the drift velocity. The impacts of dif-
bubbly flow regime), they gave the reasonable predictions for the ferent fluids and different pressures on the distribution parameter
experimental data in Figs. 9 and 13. The drift flux correlations of and drift velocity were considered in their correlation, but the cor-
Ishii (1977) can roughly predict the N-shaped axial void fraction relation gave the under-prediction and over-prediction for the void
transition observed in the long vertical large diameter pipe since fractions in bubbly flow and the fully-developed cap bubbly flow
they include the drift velocity dependence on the flow regimes. respectively in the present long vertical large diameter pipe, as
There are two points that should be mentioned here. The first is shown in Fig. 11, with the average relative deviation of ±19.95%
that, as the presence of slug bubbles was assumed, the drift veloc- and were not able to predict the N-shaped axial void fraction tran-
ity dependence on the pipe diameter in small diameter cannot be sition observed in the long vertical large diameter pipe.
extended to the fully-developed cap bubbly flow in large diameter Shipley (1984) conducted experiments with a large pipe of an
pipes. Otherwise the physically unrealizable and infinitely large inner diameter of 0.457 m and height of 5.64 m. Drift flux correla-
drift velocity will be resulted in very large diameter pipes. The sec- tions were developed based on this data. Since his correlations for
ond is that it is not reasonable to use the sudden bubbly-to-slug the drift velocity depends on the pipe diameter, the drift velocity
flow transition of Mishima and Ishii (1984) or Taitel et al. (1980) may become infinitely large for very large diameter pipes. The
in the vertical large diameter pipe flow where the flow regime impacts of different fluids and different pressures on the distribution
transition happens gradually. parameter and drift velocity were not considered in his correlations.
Ishii and Kocamustafaogullari (1985) developed a theoretical The correlations by Shipley (1984) predicted the present experimen-
correlation for the drift velocity for cap bubble flow in a large tal data with the average relative deviation of ±13.59% as shown in
diameter channel. Their correlation suggests that the drift velocity Fig. 10 and were not able to predict the N-shaped axial void fraction
increases with the channel diameter and reaches a constant value transition observed in the long vertical large diameter pipe.

Fig. 12. Comparisons of Clark and Flemmer (1986), Cunningham and Yeh (1973) and Chexal et al. (1991) drift-flux correlations with present experimental data.
154 X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155

Fig. 13. Axial developments of void fractions and their predictions with correlations of Ishii (1977).

In view of the above evaluations of given drift-flux correlations, regime transition from bubbly to fully-developed cap bubbly flow
there is no correlation set for the distribution parameter and drift through developing cap bubbly flow regime are the important flow
velocity that may be completely applicable to the long vertical characteristics in the long vertical large diameter pipe. The present
large diameter pipe flows and give a good prediction for the N- experimental data, as well as those of Hibiki and Ishii (2000),
shaped axial void fraction transition of the two-phase flow in the showed that the flow regime transitions are dependent not only
long vertical large diameter pipe. Further development of new cor- on the void fraction but also on the axial distance in the flow and
relations for the distribution parameter and drift velocity, which the pipe diameter. As a notable axial void fraction profile for flows
take into account of physical property of the fluid, pipe diameter in the long vertical large diameter pipe, the void fraction axially
effect and flow regime transition (namely flow development), is varies in an N-shaped changing manner in the flow direction. This
desirable for the two-phase flow in the long vertical large diameter phenomenon can be attributed to the formation of developing cap
pipe. Before the accomplishment of the new correlation develop- bubbles and their gradual growth into fully-developed dominant
ment, the drift flux correlations of Hibiki and Ishii (2003) are rec- large cap bubbles in the flow.
ommended to use for the prediction of the two-phase flow in the The existing 12 drift flux correlations developed for the experi-
long vertical large diameter pipes. mental data from small diameter pipes and short vertical large
diameter pipes are reviewed and studied to validate their predictive
6. Summary and conclusion capability of the N-shaped axial void fraction changing behaviors
observed in the present long vertical large diameter pipe experi-
An air–water two-phase experimental study has been per- ment. The predicted results from these drift flux correlations by
formed on the flow regime transition from bubbly to cap bubbly comparing with the present experimental data have shown that
flow in a long vertical large diameter pipe with an inner diameter some correlations such as those of Clark and Flemmer (1986),
of 200 mm and a height of 26 m. The superficial liquid velocity Hibiki and Ishii (2003), Hills (1976) and Ishii (1977) can give reason-
ranges from 0.05009 to 0.3121 m/s and the superficial gas velocity able predictions for the void fractions with average relative devia-
ranges from 0.01779 to 0.5069 m/s. Visual flow observations tion ranging from ±9.59% to ±12.5%. However, they all failed to
showed that the flow regimes of bubbly, developing cap bubbly properly predict the observed N-shaped axial void fraction transi-
and fully-developed cap bubbly flows appear in the present exper- tion behavior. A further development of new set of drift flux correla-
imental conditions. Unlike the sudden flow regime transition from tions that fully consider the influences of pipe diameter, flow regime
bubbly to slug flow in small diameter pipes, the formation and transition and physical property of the fluid may greatly increase the
gradual growth of developing cap bubbles and the gradual flow accuracy in the void fraction prediction for two-phase flow.
X. Shen et al. / International Journal of Heat and Fluid Flow 52 (2015) 140–155 155

Acknowledgment Omebere-Iyari, N.K., Azzopardi, B.J., Lucas, D., Beyer, M., Prasser, H.-M., 2008. The
characteristic of gas/liquid flow in large risers and high pressures. Int. J.
Multiphase Flow 34 (5), 461–476.
The authors would like to express their sincere appreciation to Prasser, H.-M., Beyer, M., Böttger, A., Carl, H., Lucas, D., Schaffrath, A., Schütz, P.,
Kansai Atomic Society (Kangenkon) of Japan for the financial Weiss, F.-P., Zschau, J., 2005. Influence of the pipe diameter on the structure of
the gas-liquid interface in a vertical two-phase pipe flow. Nucl. Technol. 152, 3–
support in this study.
22.
Prasser, H.-M., Beyer, M., Carl, H., Gregor, S., Lucas, D., Pietruske, H., Schütz, P.,
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